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DC-CONTROLLER MU1000C – Configurator USER MANUAL

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1. b Modem InterfaceCOM1 25 6 2008 16 59 43 2009 ELTEK VALERE DEUTSCHLAND GmbH On this page you can assign every single failure signal in the system to one or more output channels Click in the row of output device you want to add a fault signal The actual fault signal is marked in red The black sign shows that the fault is enabled on this output device Error state assign a single error to error state list on MU1000 display Event history assign a single fault to MU1000C event history list The event history show time and date when the fault occurs and time and date when the fault is gone The event history is a memory stack for 100 messages If the stack limit is reached the oldest message will be erased LED S1 S2 assign a single fault to front side LED 1 S2 DC Controller MU1000C Configurator User manual Page 42 58 ELTEK VALERE alwayson Ej MU1000C Configurator Version 1 39 5 File Data RS232 Help E Registered for IIHS B Exit Text Analoginputs Digital inputs Thresholds Devices Signal configuration Battery Boost Manual charge System test Outputs Counter cells Modem RS 232 MMI Rectifier Rectifier red Rec load limit Rec load distrib Error state Event history Inv fault LED S1
2. InterfaceCOM1 o 25 6 2008 11 04 19 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE MU1000C Configurat User manual Page 24 58 S muioooc Configurator Version 1 39 6 E Isi Vdc2 Y ES EH pees lr Vmax over voltage threshold for measuring point Vdc2 NI Registered Tons Etter valere Indust Bent You can put in the value in V or in V cell Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analoginputs Digital inputs Thresholds Devices Outputs Modem RS232 Vmin under voltage threshold for measuring point Vdc2 Tedak You can put in the value in V or in V cell This threshold Vdel is used also for controlling of LED Udc on MU1000C Vmax 57 6 V 5 2 40 Vicell Delay 1 sec Hysteresis 1 E front panel Vwan 45 6 Y gt 1 90 Wcell Vmin 13 2 N 50 Viel Delay fr zsz Hysteresis 5 G Delay delay time for error signalization in sec Vdc2 Vmax 57 6 V 3 2 40 Viel Delay fi sec Hysteress x donde joie aet a detection start and stop Vmin 43 2 V gt 11 80 Vicell Delay 1 E sec Hysteresis b i 26 value TII 76 01 programmed value E E Vdc3 Vi We Vicell D teresi 8 n f 00 MM SI 20 S T Vmax over voltage threshold for measuring point Vdc3 Vmin 21 6 V o 90 Vicell Delay 1 ie sec Hysteresis 5 BE You can put in the v
3. n wea apr w M10000 Dovan i ene me vr ot EH Wt arias nia i 7 InterfaceCOM1 OK Cancel 24 6 2008 12 56 08 or ren um 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE z always on MU1000C Configurator User manual Page 11 58 3 3 Main menu item RS232 S iBHxl During startup of the software a free COM port is e l ae automatically detected In case of detection failures a NI page OL eae Bot you can adjust the correct COM port manually Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 Comm Port COM port on which the serial Sena No 73000000 000 000 Lange AHH r u transmission cable is connected Project EN kd Ertek Nilerc Baud Rate the default rate is 9600 Number of characters 16 BI C s i German Data bits the standard value is 8 ip Logo line 2 Path Kuono e Y Ace Stop bits the standard value is 1 Number of characters 16 Nominal voltage range MU1000C 20v 80 Baudrate 9600 Datathits 8 Memo Stopbits 1 Parity Flow Control frone x InterfaceCOM1 OK Cancel 24 6 2008 14 30 23 2009 ELTEK VALERE DEUTSCHLAND GmbH ELTEK VALERE DC Controller z always on MU1000C Configurator User manual Page 12 58 3 4 Main menu item Help
4. ELTEK VALERE DC Controller z always on MU1000C Configurator User manual Page 45 58 5 9 2 Test EEE B iBiX Min discharge voltage battery low threshold for 591 NJ Registered for Eltek Valere Indust R Exit battery test Text Analoginputs Digialinputs Thresholds Devices Outputs Modem RS232 f TM S Signal configuration Battery Boost Manual charge System test Counter cells MM1 Max discharge capacity maximal discharge capacity r Value Battery count A 24 tapping point from 1 2 50 e An Max charge current 1 30 0 A so s Max charge current 2 30 0 A B Ah Max change currents 130 0 fi Battery unsymmetry 2 5 V Delay 1 E sec Cell count Nominal capacity 1 Ah Nominal capacity 2 hlominal capacity 3 50 Hysteresis Battery current control rectifier voltage increase delay rectifier voltage decrease delay r Test Min discharge voltage 40 0 V seo e 04 00 B hh mm I Boost charge after test Max discharge capacity Max test duration T Manual test enabled T Automatic test enabled Start test digitinput O B Tk Tk 2 H mVi Cell k Tkmin fo Tkmax 60 0 C InterfaceCOM1 2009 ELTEK VALERE DEUTSCHLAND GmbH 25 6 2008 11 28 51 Cancel in of nominal battery capacity Max test duration maximal battery test time in hour minutes Manual test enable
5. IBEDESP Alarm A K4 Alarm B K3 Relay K1 Relay K2 Relay K11 Relay K12 Relay K13 Relay K14 Relay K15 Relay K16 Relay K17 Relay K18 Modem Raku Reyki Relay Kis Relay Kid Relay KIS Relay Ki Relay KI7 LTEM InterfaceCOM1 2009 ELTEK VALERE DEUTSCHLAND GmbH 25 6 2008 16 59 43 relay K4 K3 on MU1000C hardware Relay K1 K2 assign a single fault to alarm relay K1 K2 on MU1000C hardware Relay K11 K18 assign a single fault to alarm relay K11 K18 on MU1000C 1I O board optional board have to be connected on CAN bus Modem assign a single fault to modem fault messages will be sent during remote access by modem All fault signals are OR operation DC Controller MU1000C Configurator User manual Page 43 58 ELTEK VALERE alwayson 5 9 Register Battery 5 9 1 Value Ej MU1000C Configurator Version 1 39 6 File Data R5232 Help Anl x N Registered for Eltek Valere Indust Bex Text Analoginputs Digital inputs Thresholds Devices Outputs Modem RS 232 Signal configuration Battery Boost Manual charge System test Counter cells MM1 Value Battery count B 24 B tapping point from 1 2 H 50 E Ah Max charge current 1 30 0 A 50 An Ma
6. File Data R5232 Help ml NI ESS SS E Registered for Eltek Valere Indust B Exit Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text l Analoginputs Digitalinputs Thresholds Devices Outputs Modem RS 232 l Language MU1000 Serial No Logo line 1 English f Project Number of characters 0 MU Firmware a a abs W ELTEK VALERE Path alwayson mber of characters 0 MU1000 C Microprocessor Controlled Monitoring Unit for DC and AC Systems Copyright 2007 Eltek Valere Industrial GmbH Im Obrock 33 D 32278 Kirchlengern Eltek Valere Industrial GmbH Tel 05223 7641 200 Fax 05223 7641 222 support eltekvalere de www eltekvalere de MU1000C Configurator Ser Nr 12345678 Registered for Eltek Valere Indust Memo versia 1325 24 6 2008 14 34 01 Cancel OK Interface COMI 2009 ELTEK VALERE DEUTSCHLAND GmbH This menu item shows the main service parameters of the actual configurator software and the online help Menu item Info Support address for questions to the used MU1000C Hardware Support address for questions to the used configurator software Software version Serial number of configuration software Name of registered user Menu item Help Direct help in future Explain different catchwords in future r ELTEK VALERE DC Controller z always
7. Registered for Eltek Valere Indust E Exit the digital input interface on I O board and on Signal configuration Battery Boost Manual charge System test Counter cells MM1 MU1000C hardware to connect external signaling loops Tet Analginputs Digitalinputs Thresholds Devices Outputs Modem RS232 You can use either an I O board or a RB6 and or DIG8 r Device r Rectifier board Rec count e Nominal voltage 54 5 V 2 27 Vicell d i Mains monit MM1 turn on off the CAN connected Inv count 0 M Battery test voltage 42 5 V 51 77 Vlcell mains monitoring board MU1000C MM Redundant Rec count Q B Boost charge voltage 57 5 Y gt 2 40 Vicell l l UNB turn on if static bypass switch UNB is also Redundant Inv count 0 H Nominal current 50 0 A connected to the CAN bus Thyristor count 0 B f Fan tray count o s Bree 100 E This feature prevents Master collisions on CAN l Load limit delay 60 E sec bus I O board C yes no a s Load current difference 10 B 6 or M RB6 OF DIGIS Temperature sensor turn on off an external l l Current distribution delay 5 sec connected active temperature sensor Mains monit MM1 C yes no blink if CAN Adr 0 L UNB Cyes no You need this feature if you want to use temperature Thvrist s s OD erie Thyristor compensation of charge voltage or to monitor the Voltage 20V 100 0 V cabinet temperature Temperature sensor2 BM1 C yes no Temperature sensors BM1 C yes no Cur
8. Temperature sensor2 BM1 C yes no a Temperature sensors BM1 C yes 5 no Current 20V 1100 0 A Riso measurement C yes no is Riso reference to Udcl Udc2 Nominal voltage 230 B Yi InterfaceCOM1 OK Cancel 25 6 2008 11 16 22 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE MU1000C Configurat n User manual Page 28 58 B MU1000C Configurator ersion 1 39 6 iei redundant connected rectifier modules CIN Pee kira Be Every single module in the system has its own CAN N B amp Registered for Eltek Valere Indust B Eit address Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 Example If you have 5 units inside of your power r Device Rectifier supply and you use 4 for load supply battery Rec count io B Nominal voltage 54 5 V gt 2 27 Vilcell charging and 1 module for redundancy operation you T o i8 EE have to set the PSS count to 5 the Redundant PSS nv COU E n id i count to 1 and the addresses on modules from 1 to 5 Redundant Rec count 0 B Boost charge voltage 57 5 Y gt 2 40 Vicell Redundant Inv count 0 H Nominal current 50 0 A INV count number of CAN connected INV inverter Thyristor count 0 B f modules Fan tray count 0 B al 100 E a l Load limit
9. gt G A Vmax o5 0 V gt 2 71 Vicell after a delay of Battery operation mains fault Boost charge dis digital input Boost charge start digital input Boost charge max time follow up charge starts above 56 0 V or Ibatt Idc1 lt 30 A after a delay of r E sec follow up charge duration 1 I min Fan delay min InterfaceCOM1 Max charging current 40 0 A Emerg switch off Vmax 3 5 V System test Activation enabled r Over voltage alarm enabled L 600 l sec Alarm delay after system test Vmin 20 0 V gt 0 83 Vicell Vmax 80 0 V gt 13 33 Vicell Max charging current 50 0 A 25 6 2008 Cancel 11 33 20 2009 ELTEK VALERE DEUTSCHLAND GmbH Manual boost charge enabled enables the possibility to start battery boost charging function manually via front side keys Automat boost charge enabled enables the automatic boost charging function reasons to start boost charge automatically battery voltage low and or mains fault Aut Boost charge starts below minimum battery voltage level where automatic boost charge starts After a delay of delay time for start boost charge after voltage level was reached Battery operation Mains fault maximal time duration for mains failure or battery operation to start boost charging automatically DC Controller ee MU1000C Configurator User manual Page 48 58 iojxj Boost ch
10. 1 c e Jo E Input9 I O inputl c c jo isi MU1000 display input 2 c e o I I O input2 e c o E jue EUM toria 5 Break contact Close contact MU1000C detects an error inputs input 3 C efo Sie 79 input3 TS ap H on the input if the input contacts are open close Input4 input 4 c 2 E Imputi2 Z O inputa 5 LIN JO is Delay delay time for digital input error detection in sec input 5 C 10 E I O i t5 c s 19 s vom co m fo Sl inputs 2 0 inea You can also put in especial characters such as Cyrillic to input input 6 c o E inputia t o inpute e c o E display the input text in the MU1000C Input input 7 c 2 E Input15 I O input7 c jo El You can click the right mouse button to get a LCD character set than paste the string into the edit field Input 8 input 8 C E 0 S Input 16 I O inputs c C 0 e The panel I O or DIG8 inputs appears only if an I O board or a DIG8 board is configured InterfaceCOM1 OK Cancel 25 6 2008 10 54 08 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller EE UACEISE MU1000C Configurator User manual Page 23 58 5 4 Register Thresholds Configuration of monitoring thresholds for measuring inputs Vdc1 Vdc2 Vdc3 dcl 3max temperature and isolation resistance mu1000C Configurator ersion 1 39 6 E lini xj File Data R5232 Help Vdcl al NI Registered for Eltek Val
11. B sec Mains monit MM1 C yes no blink if CAN Adr 0 a UNB C yes no r Thyristor Temperature sensor MU yes C no Voltage 20V 1100 0 V Temperature sensor2 BM1 C yes no S 4 Temperature sensors BM1 C yes c no Current 20V 100 0 A Riso measurement C yes no uv Lu I Riso reference to Ude Udc2 Nominal voltage 230 Mun Interface COMT 25 6 2008 11 16 22 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE alwayson MU1000C Configurator User manual Page 32 58 5 5 2 INV LINDTXSETIMC 0 iBix Nominal voltage set the nominal output voltage for the File Data R5232 Help NI Registered for Eltek Valere Indust B Exit connected inverters Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analoginputs Digialinputs Thresholds Devices Outputs Modem RS232 m Device m Rectifier Rec count lo B Nominal voltage 54 95 V z 2 2 27 Vieell Inv count 0 B Battery test voltage 42 5 Vz hn 77 Vicell Redundant Rec count Q B Boost charge voltage 57 5 V 2 40 Vicell Redundant Inv count 0 B Nominal current 50 0 A Thyristor count 0 B Fan tray count 0 B pose dm 100 ze Load limit delay 60 sec I O board C yes no Load current difference 10 z or v RB F DIGI8 Current distribution delay 5 B sec Mains monit MM1 C yes no
12. BIS xj File Data RS232 Help N Registered for MMMIMIFDATIO R Ext Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 Language MU1000 Serial No JJ000000 000 000 Logo line 1 C English Project Eltek Valere T Number of characters 16 MU Firmware Ver 9 German Logo line 2 MULOOO_C V2 12 Path C Swedish Nominal voltage range MU1000C I 20v 80V Memo InterfaceCOM1 OK wa Number of characters 16 27 4 2009 15 12 06 2009 ELTEK VALERE DEUTSCHLAND GmbH There is the possibility to key in specific LCD characters in different text fields as for example in the Logo line 1 and 2 in Analog inputs or Digital inputs see section 8 1 Press the right mouse key in the respective text field After that there appears a Popup menu with the choice of LCD character and paste With the choice of LCD character a form appears such as shown at section 8 1 see the following page It is possible to key in a maximum of 16 characters These characters appear in the edit field below Click on Copy to load the required character s into the buffer leave the form with Exit and copy this into the text field with another click on the right mouse key choosing Paste DC Controller Y eee MU1000C Configurator User manual Page 56 58 8 1 LCD charac
13. Ciera The firmware version will be read out from the T MU1000C during data transmission from MU1000C to uv1000_c v 2 08 Path C Swedish PC Number of characters 15 Nominal voltage range MU1000C 20v 80V Path file path for your proj ect file You can change this file path if you save the project file with File Save as in another subdirectory on your harddisk Memo Inter aceCOMT OK Cancel 19 6 2008 10 22 33 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ee MU1000C Configurator User manual Page 18 58 Language choose the language that you usually use lx MU1000C Configurator Version 1 39 6 E 5 xi s File Data R5232 Help to display in the MU1000C gt l Registered for Eltek Valere Indust E Exit Signal configuration Battery Boost Manual charge System test Counter cells MM1 The third language is customer specific If you read Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 from the MU1000C than you will see the language in P r Language MU1000 the MU Serial No JJ000000 000 000 Logo line 1 Logo name line 1 fill in your company name max 16 letters The logo name will appear in the main menu on MU1000C display F 4 Project P English Eltek Valere Number of characters 15 German MU Firmware Logo line 2 MULOOO C v 2 08 C Swedish Number of characters 15 Path Lo
14. address UNB C yes no r Thyristor Temperature sensori MU yes C no Voltage 20V 100 0 V Temperature sensor2 BM1 C yes no S Temperature sensors BM1 C yes no Current 20V 1100 0 A Riso measurement C yes no Hy Riso reference to Udel C Udc2 Nominal voltage 230 B v InterfaceCOM1 25 6 2008 11 16 22 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller MU1000C Configurator User manual Page 35 58 W ELTEK VALERE alwayson 5 6 Register Outputs On this page you can configure the isolated relay outputs 5 6 1 MU1000C E MU1000C Configurator Version 1 39 6 File Data R5232 Help NI Bl Registered for Eltek Valere Indust E Exit Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 282 m MU 1000C r VO Board or RB6 delay break cont close cont delay break cont close cont Alarm A m sec c c K11 10 B sec c c AamB 1 il sec C c K12 o sec c 9 rem K13 0 gt LEDS i L sec E SEES mE K14 o i sec c c L SLS l K15 10 sec c c Relay K1 1 H sec c K16 10 sec e c Relay K2 1 i sec InterfaceCOM1 OK Cancel 25 6 2008 12 23 50 2009 ELTEK VALERE DEUTSCHLAND GmbH Alarm A delay time for alarm signalization on relay A Alarm B delay time for alarm
15. blink if CAN Adr 0 Li UNB C yes no m Thyristor Temperature sensor MU yes C no m Voltage 20V 1 00 0 V Temperature sensor2 BM1 C yes no z d Temperature sensors BMT C yes no Current 20420100 0 IS Riso measurement C yes no ES Riso reference to Udcl Udc2 Nominal voltage 230 E v InterfaceCOM1 25 6 2008 11 16 22 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ee MU1000C Configurator User manual Page 33 58 5 5 3 Rectifier Eaj MU1000C Configurator Version 1 39 6 File Data R5232 Help iBix Nominal voltage set the nominal charge voltage for the connected rectifier modules u Registered for Eltek Valere Indust B Eit l x E 8 You can put in the value in V or in V cell Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 Battery test voltage set the voltage level for IU peu decreasing the rectifier output voltage during battery Rec count lo 2 Nominal voltage 54 5 V 2 27 Vicell test O o j patter tost yontage 42 5 77 le S To secure an uninterruptable load supply you have Redundant Rec count 0 B Boost charge voltage 57 5 V 2 40 Vilcel to set this value higher than battery low threshold of TTT am E OE 50 0 UA your system That way the rectifiers are able to take over the load before the battery
16. d zer s0 Gj A 1idc2 50 g A 1ldc8 50 E A InterfaceCOM1 OK Cancel 25 6 2008 10 50 32 2009 ELTEK VALERE DEUTSCHLAND GmbH ELTEK VALERE DC Controller alwayson MU1000C Configurator User manual Page 22 58 5 3 Register Digital inputs If you connect external signaling loops to MU1000C digital input interface you can configure every input 16 in total 8 inputs from MU1000 and 8 inputs from external O Board or DIG8 as following j mu1000C Configurator ersion 1 39 6 EE ni x Ele Data R5232 Help Input no number of used digital input If you use the optional MU1000C 1I O board to increase the EIN Registered for Eltek Valere Indust Es i rn 1 a4 numbers of outgoing relay contacts you have to use the Signal configuration Battery Boost Manual charge System test Counter cells MM1 a P hi c f the i Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 digital inputs on this board instead of the inputs on MU1000C hardware gt MU inputs IO or DIGI8 inputs Contact Contact Text fill in a error text max 16 letters Input Nr Text Break Close Delay in sec Input Nr Text Break Close Delay in sec This text will be used to show the signal change on digital i input during operation in the error list and or history list on Input input
17. delay 60 E sec cg This value is used to I O board C yes no A Load current difference 10 lx detect the error state of connected inverter modules or Iv RB6 Iv DIGIS i i i Senasa E 5 e Every single module in the system has its own CAN Mains monit MM1 C yes no address blink if CAN Adr 0 L ong sms BAR Example If you have 5 units inside of your power r stor N Temperature sensor MU yes C no d supply you have to set the INV count to p Voltage 20V 1100 0 V F Toreon TUS 7 5 and the addresses on modules from 1 to 5 Temperature sensors BM1 C yes no Current 20020100 0 A Riso measurement C yes no Riso reference to Udel C Ude Nominal voltage 230 Z M Intefece COMI SE OK Cancel 25 6 2008 11 16 22 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE MU1000C Configurat iiti User manual Page 29 58 B MU1000C Configurator ersion 1 39 6 _ jBx Redundant INV count number of CAN connected INV File Data R5232 Help H D inverter modules for redundant operation N B amp Registered for Eltek Valere Indust B Exit p Signal configuration Battery Boost Manual charge System test Counter cells MM1 E Tet Analginputs Digtalinputs Thresholds Devices Outputs Modem RS232 This value is used to detect the error state of T UM dons ME d irre Vid Un aa F h E very singie modu
18. e Yes C No Idel 2Idcl Yes C No 2Idcl lldc2 C Yes No llde3 C Yes No AL Shunts Shunt Idet so d alder 50 id ige 50 A Ides 50 E InterfaceCOM1 OK Cancel 25 6 2008 09 50 41 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE z always on MU1000C Configurator User manual Page 21 58 5 2 2 Shunts ERE iBixl dc1 set the correct shunt size connected to File Data R Help l m ring input Idcl E NI Registered for Eltek Valere Indust R Exit pinin s Signal configuration Battery Boost Manual charge System test Counter cells MM1 amp To measure the battery charge discharge Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS232 current you have to use Idc1 input because this input can handle positive and negative measurement values r Analog inputs m MU 1000C m BM1 Socket X1 Input Display Text Input Display Text 1Vdel Yes C No Udcl 2Vdel E Yes C No 2Udcl 1Vdc2 C Yes No Yes C No 2Idcl Idc2 set the correct shunt size connected to measuring input I dc2 dc3 set the correct shunt size connected to measuring input Idc3 lVdc3 C Yes amp No lldcl Yes C No tdci 2Idcl lldc2 C Yes amp No AH llde3 C Yes amp No Shunts Shunt 1ldcl 50
19. signalization on relay B Break close cont in case of failure the relay contacts are opened closed We recommend to include all urgent single alarm signals to alarm A urgent alarm and all non urgent alarms to alarm B non urgent alarm The alarm configuration will be made in Register Signal configuration LED S1 5S2 delay time for LED signalization S1 S2 on MU1000C front panel DC Controller ELTEK VALERE z always on MU1000C Configurator User manual Page 36 58 FS MUL000C Configurator Version 1 39 6 i iBx You can set a single failure signalization to LED S1 S2 In File Data RS232 Help that way you are able to expand the front side LED Ed ES al T Sa functionality for two additional LED signals Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 282 i s E Relay K1 delay time for alarm signalization on relay K1 r MU 1000C r O Board or RB6 delay break cont close cont delay break cont close cont Relay K2 delay time for alarm signalization on relay K2 Alarm A L sec C c K11 JO sec C o E Kap E Break close cont in case of failure the relay contacts are qo is See opened closed B K13 10 sec C c LED S1 L sec E m lt Ki o laes e a You can use relay K1 and relay K2 on MU1000C to R DE EEP
20. system N el B Registered for Eltek Valere Indust E Exit output of 80 because you do not want that every Signal configuration Battery Boost Manual charge System test Counter cells MM1 rectifier operates permanent with 10096 output power Text Analoginputs Digital inputs Thresholds Devices Outputs Modem RS232 The 100 load value will be calculated with number of Device Racfifibr connected rectifier modules multiplied by max output Rec count lo Nominal voltage 54 5 V 2 27 Vicell current of the single module l C If the connected load exceeds the adjusted load limit Inv count o M Battery test voltage 42 5 Ms 77 Mel level the system generates an alarm signal Redundant Rec count 0 B Boost charge voltage 57 5 V 2 40 Vlicell Load limit delay delay time for load limitation alarm Redundant Inv count 0 E Nominal current 50 0 A Blink if CAN ID 0 enable this value if you want to Thyristor count o Fan trey count b G Load limit 100 B know whether a module has the CAN address 0 Load limit delay 60 BE sec This feature is used when you get new modules for I O board C yes no i y T Ro Gl z system extension Usually the new modules have the or V RBS lt DIGIS CAN address 0 If you put in all new modules you can Current distribution delay 5 B sec see by blinking display that only these modules have to mane montin m Am erena E be reprogrammed with a new CAN
21. test Counter cells MM1 eae Text Analoginputs Digitalinputs Thresholds Devices Outputs Modem RS 282 Response to external dial in switch on off the o possibility for remote access Data transmission S IP Address E rror messages C A us 192 jes o h enables the automatic dial back function caused by system faults r Dial mode Pulse C Tone Daily system state report the system send every day a state message to a predefined phone number time is adjustable Response to external dial in Error messages I Daily system state report at Ring detect dial back br Cees es enables the automatic dial back function after Telephonenumber 0 receiving a call higher security than direct remote Error message delay time 1 i min dial in See Station 1 Phone number set the phone number for Password CONVERTRONIC automatic dial back function G ud o E CR ossi Error message delay time delay time for error InterfaceCOM1 Oo 25 6 2008 12 26 36 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller S a MU1000C Configurator User manual Page 39 58 signalization by automatic dial back in minutes B Mu1000C Configurator Yersion 1 39 6 E lni x File Data R5232 Help wl NI Registered for Eltek Valere Indust B Eit This delay time is used to prevent automatic system dial Signal configuration Bat
22. via serial interface RS232 to the MU1000C 1 1 Requirements to start programming of MU1000C To start with configuration of MU1000C via this program you have to check whether the following requirements are fulfilled 1 MU1000C is switched on and the display shows the main menu 2 RS232 port is connected via an null modem cable Sub Min D 9 pole to an free COM port of your computer 3 The transmission speed of the used COM port is set to 9600 Bps 4 The file MuConfV1 xx EXE delivered on CD has been saved in a specific directory on your hard disk The software is tested with following operation systems Microsoft Windows 95 Microsoft Windows 98 Microsoft Windows 2000 XP 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller r ELTEK VALERE MU1000C Configurator gia User manual Page 8 58 2 Program start Ej MU1000C Configurator Version 1 39 4 i File Data R5232 Help S Registered for Eltek Valere Ind Be Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analoginputs Digitalinputs Thresholds Devices Outputs Modem RS232 r Language MU1000 Serial No JJ000000 000 000 AST Logo line 1 MISES ius Eltek Valere Project HANDBUCH Number of characters 16 MU Firmware LOSS Logo line 2 Path CASOURCESBORLAND DELPHNMUCO C English MU1000 C V2 0x Nominal voltage range MU1000C l 20V 80V Memo InterfaceCOM1 2009 ELTEK VAL
23. will disconnected from Thyristor count o I the load Fan tray count fo E Load limit 100 BE You have to turn on the battery test function before this Load limit delay leo fj ae value will have any influence on the system function LO board C yes no l a e nce EET 10 I Boost charge voltage set the value for boost charge Current distribution delay 5 B sec voltage Mains monit MM1 C yes no blink if CAN Adr 0 UNB Cyes fno l 8 You have to turn on the boost charge function Temperature sensor MU evas Cno 1m before this value will have any influence on the system Voltage 20V 100 0 V function Temperature sensor2 BM1 C yes no ee 2 Ne Current 20v 0 A TREE jemperature sensors BMI yes no n Nominal current set the nominal current limitation of Hiscimessuremert 253 73 the single rectifier module Riso reference to amp Ude Udc2 Nominal voltage 230 B Y Please check the specific data of the used rectifier module type to adjust the correct current limitation Load limit pre warning threshold for total rectifier output power InterfaceCOM1 OK Cancel 25 6 2008 11 16 22 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE alwayson MU1000C Configurator User manual Page 34 58 B Mu1000C Configurator Version 1 39 6 E E inix l Bile Data RS232 Hep Example You defined a maximum load on
24. 1 OK Cancel 2009 ELTEK VALERE DEUTSCHLAND GmbH 24 6 2008 12 59 25 If you finished the configuration on all register entrees you have to send the new data to MU1000C Select File Data Write PC gt MU1000C If any error occurs please try to start the transmission again ELTEK VALERE DC Controller always on MU1000C Configurator User manual Page 54 58 7 Save project file a Contant en mm i j HE E IBI SI To save the changed proj ect file select File Save ile Data RS232 Help NI Pear tp oa Ld Bet To save the new generated project file select Signal configuration Battery Boost Manual charge System test Counter cells MM1 File Save as search for right subdirectory on your Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 harddisk put in a new file name and confirm with OK l r Language MU1000 34 r SeriatNo aooo ooo 35 Speichern in C3 Konig x RR jaa Handbuch mc1 Project HANDBUCH E 4 Verlaut Path C SOURCES E Desktop MU Firmware Version 2 Nominal voltage range M Arbeitsplatz TAI 25 6 2008 12 36 14 InterfaceCOM1 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller W ELTEK VALERE MU1000C Configurat User manual Page 55 58 8 Input LCD characters especial for cyrillic characters Mu1000C Configurator Version 1 39 6
25. 13 4 2 Open existing project file 15 4 3 Read data from MU1000C 15 4 3 Read data from MU1000C 16 5 CONFIGURATION REGISTERS 17 5 1 Register Text 17 52 Register Analog inputs and Shunts 19 5 2 1 Analog inputs 19 5 2 2 Shunts 21 5 3 Register Digital inputs 22 5 4 Register Thresholds 23 5 5 Register Devices 27 5 5 1 Device 27 5 5 2 INV 32 5 5 3 Rectifier 33 5 6 Register Outputs 35 5 6 1 MU1000C 35 5 7 Register Modem RS232 37 5 8 Register Signal configuration 41 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE alwayson MU1000C Configurator User manual Page 6 58 5 9 Register Battery 43 5 9 1 Value 43 5 9 2 Test 45 5 9 3 Tk 46 5 10 Register Boost Manual charge System test 47 5 10 1 Boost charge 47 5 10 2 Manual charge 49 5 10 3 System test 50 5 11 Register Counter cell 51 5 12 Register MM1 52 6 SEND NEW DATA TO MU1000C 53 7 SAVE PROJECT FILE 54 8 INPUT LCD CHARACTERS ESPECIAL FOR CYRILLIC CHARACTERS 55 8 1 LCD character set 56 9 NOTES 57 10 DATA TRANSMISSION ERROR DATA TRANSMISSION ABORTION 58 2009 ELTEK VALERE DEUTSCHLAND GmbH W ELTEK VALERE DC Controller alwayson MU1000C Configurator User manual Page 7 58 1 Introduction The MU1000C configurator is a program to change and adjust values of a MU1000C unit The values are changed using a PC and transmitted
26. 83 Vicell after a delay of 1 zl sec follow up charge duration 1 min Vmax 80 0 V gt 13 33 Vicell Max charging current 50 0 A Fan delay 5 2 min InterfaceCOM1 OK Cancel 25 6 2008 11 33 20 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE MU1000C Configurat mian User manual Page 49 58 5 10 2 Manual charge pm E IRIS Activation enabled enables the possibility to start Fille Data R Help J B a Registered for Eltek Valere Indust E Exit manual charge with front side keys Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 E hiji Signal configuration Battery Boost Manual charge Systemtest Countercells MMI Over voltage alarm enabled possibility to disable the over voltage alarm if the voltage level is reached due to r Boost charge r Manual charge manual charging v Activation enabled B Automat boost charge enabled r Over voltage alarm enabled r Alarm delay after manual charge time to give a ne CUIUS EI NNI Alam delay after manual charge 500 s sec reminding alarm to the user after manual charge have CIE NUS EET been started to avoid over charging of the battery in Vmax 65 0 S 2 71 LI case that the user has forgotten to switch off manual after a delay of 2 sec h ing l l I n Max charging current 40 0 A charging Battery operati
27. ALERE DEUTSCHLAND GmbH DC Controller LY AVENE MU1000C Configurator User manual Page 3 58 Supplier ELTEK VALERE Deutschland GmbH GB Industrial Schillerstra e 16 D 32052 Herford T 49 0 5221 1708 210 FAX 49 0 5221 1708 222 Email Info industrial eltekvalere com Internet http www eltekvalere com IMPORTANT Repetition copying and or taking possession of this operation and maintenance manual even in extracts with electronic or mechanical means requires the written prior permission of the SUPPLIER 2009 ELTEK VALERE DEUTSCHLAND GmbH All rights reserved 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller LY S PT CINE MU1000C Configurator User manual Page 4 58 The current revision status of this manual is the following Revision 03 Date 2009 06 24 System MU1000 System voltage 24 48 108 216VDC 00 NewLayout PS 19 06 2008 03 Section 8 Input LCD characters added minor text PS RTH 2009 06 24 modifications pue 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller LY ELTEK VALERE x alwayson MU1000C Configurator User manual Page 5 58 Table of Contents 1 INTRODUCTION 7 1 1 Requirements to start programming of MU1000C 7 2 PROGRAM START 8 3 MAIN MENU ITEMS 9 3 1 Main menu item File 9 32 Main menu item Data 10 3 3 Main menu item RS232 11 3 4 Main menu item Help 12 4 GENERATE A PROJECT FILE 13 4 1 New project file
28. ERE DEUTSCHLAND GmbH OK Cancel 7 Number of characters 16 5 2 2008 11 29 14 iBix Click on MuConfV1 xx exe in the specific directory on your hard disc The picture on the left shows the main screen after starting the MU1000C Configurator In the main menu bar you find following items e File for open close save print project files e Data to start the transmission of data to and from MU1000C e RS232 to check and change the baudrate and COM port for transmission cable e Help with MU1000C version and registration code information In the icon bar you find buttons for Read data from MU1000C Write data to MU1000C Open project file Close project file Print configuration data and Exit The configuration values are arranged in 12 registers DC Controller ELTEK VALERE MU1000C Configurat Mice User manual Page 9 58 3 Main menu items 3 1 Main menu item File B Mu1000C Configurator Version 1 39 4 loj x Fle Data RS232 He New Project generate a new project file BUS ais Registeredfor Eltek Valere Ind B Exit Save strats Battery Boost Manual charge System test Counter cells MM1 Open open a saved project file Loci inputs Digital inputs Thresholds Devices Outputs Modem RS 232 S language MUOU Save save the changed project file Print Strg P Logo line 1 En
29. Ld ELTEK VALERE always DC CONTROLLER MU1000C Configurator USER MANUAL Version 1 39 S Mu1000C Configurator Version 1 39 6 E 10j xi File Data R5232 Help e amp Registered for Eltek Valere Indust B Ext Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 Language MU1000 Serial No 4J000000 000 000 1 sies Logo line 1 et Eltek Valere Project Number of characters 15 MU Firmware EA German Logo line 2 IMU1000 C v 2 08 Path C Swedish Number of characters 15 Nominal voltage range MU1000C l 20v 80V Memo El 9 InterfaceCOM1 OK Cancel 19 6 2008 10 22 33 UM MU1000 Config E RO3 DC Controller LY TAVLEN MU1000C Configurator User manual Page 2 58 Information about the user manual IMPORTANT Please read this user manual very carefully before assembling and starting this device The user manual is a part of the delivery of this device i e it should be made available to each and every person involved with the starting maintenance or operation of the device The device should be transported mounted started maintained and operated only by Electro technical personnel The local specifications for the prevention of accidents as well as the general guidelines according to IEC 364 should always be followed The fu
30. Viel Dey i z see Hysteresis 5 G Delay delay time for error signalization in sec Vdc2 l Vmax 57 6 V gt f2 40 Viel Delay 1 sec Hysteresis T x die joie Lr T detection start and stop Vmin 43 2 Y gt 1 80 Wcell Delay 1 sec Hysteresis 5 BE value IN 7o OF programmed value Vdc3 Vmax 28 8 YV gt 1 20 Vlieell Delay 1 sec Hysteresis 1 Battery operation Vmin 21 6 V o 90 Vicell Delay 1 1 Sec Hysteresis 5 E 26 E threshold for signalization of Battery discharge Idcimax 40 0 A Delay 1 21 sec Hysteresis 1 BE operation Idc max 40 0 A Delay 1 sec Hysteresis 1 26 The signal occurs if the measured negative voltage drop Idc3max 40 0 A Delay sec Hysteresis pa 9 E on battery current shunt exceeds this value Temperature high 160 0 C Delay 1 E sec Hysteresis 5 Battery operation 20 0 A Delay 1 B sec Hysteresis 5 Riso error 60 amp B KOhm Delay 1 ad sec Hysteresis 5 26 InterfaceCOM1 25 6 2008 11 04 19 2009 ELTEK VALERE DEUTSCHLAND GmbH ELTEK VALERE DC Controller MU1000C Configurat mia User manual Page 26 58 RE MULDOOC Contour M T CER Delay delay time for error signalization in sec File Data R5232 Help mll Registered for Eltek Valere Indust Mt Hysteresis range between error detection start and stop Signal configuration Battery Boost J Manual charge Systemtes
31. a signalize single failures by single relay outputs It is possible to include more than one single failure to one relay output Relay K1 1 sec c c K16 0 B sec c c Relay K2 1 sec c c InterfaceCOM1 OK Cancel 25 6 2008 12 23 50 2009 ELTEK VALERE DEUTSCHLAND GmbH r ELTEK VALERE DC Controller z always on MU1000C Configurator User manual Page 37 58 5 7 Register Modem RS232 S a Conligurstoe ree M 3 BIS RS232 modem connection is disabled programming peser ue ia RS232 cable is possible amp Registered for Eltek Valere Indust B Exit via p Signal configuration Battery Boost Manual charge System test Counter cells MM1 Modem programming via RS232 is disabled modem Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 a a l connection is possible r Data transmission m IP Address Rss hes hf C Modem InterfaceCOM1 OK Cancel 25 6 2008 12 25 28 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE z always on MU1000C Configurator User manual Page 38 58 Be Mu1000C Configurator Version 1 39 6 E inl xl Modem File Data R5232 Help E X B amp Registered for Eltek Valere Indust BE Dial Mode set dial mode to pulse or tone dial Signal configuration Battery Boost Manual charge System
32. alue in V or in V cell o0 A e Delay S sec Hysteresis D 5 Vmin under voltage threshold for measuring point Vdc3 Ide2max 40 0 A Delay T sec Hysteresis i You can put in the value in V or in V cell Idc3max 140 0 A Delay sec Hysteresis Delay delay time for error signalization in sec Temperature high 160 0 C Delay 1 2 sec Hysteresis 5 Battery operation 20 0 A Delay 1 j sec Hysteresis 5 2 Hysteresis range between error detection start and stop P lt value in of programmed value Riso error 60 amp B KOhm Delay 1 E sec Hysteresis 5 ese prog InterfaceCOM1 o 25 6 2008 11 04 19 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE MU1000C Configurat mia User manual Page 25 58 S muioooc Configurator Version 1 39 6 loj xj Idc1 3 ee Idc1 3max over current threshold for measuring point E NC Registered for Eltek Valere Indust B Exit du Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS232 Temperature high Thresholds Vdel threshold for temperature monitoring inside the cabinet Vmax 57 6 V gt 2 40 Viel Delay f sec Hysteresis f s an external connected temperature sensor is required Vwan 45 6 W 211 90 Vicell Vmin 45 2 V i so
33. arge inhibit By activing this item you can choose the input to cut B mMu1000C Configurator Yersion 1 39 6 File Data R5232 Help s Ba Registeredfor Eltek Valere Indust BE off fast Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 Signal configuration Battery Boost Manual charge System test Countercels MM Follow up charge starts above battery voltage level Boost charge r Manual charge where follow up charging time will start Activation enabled L After a delay of delay time for start follow up Over voltage alarm enabled L l charging time after boost charge end voltage level V Alarm delay after manual charge 600 sec was reached or Ibatt Idc1 250 A ite 65 0 v2 2 71 Vicell after a delay of 2 al sec Follow up charge duration duration time for follow Battery operation mains fault 1 min Max charging curent 10 0 ii up charging in minutes Emerg switch off Vmax 13 5 v Fan delay delay time for battery room ventilation fan an external fan has to be connected to an outgoing alarm relay for this function Boost charge dis digital input o Boost charge start digital input 10 r System test Boost charge max time L aly Activation enabled P Over voltage alarm enabled follow up charge starts above 56 0 V Alarm delay after system test 600 E sec or Ibatt Idc1 lt A act 30 l Vmin 20 0 Ve 0
34. ck the communication Hardware between PC and MU1000C Checksum error Check sum Data transmission failed Transmission abortion Pressing the abort button during the data transmission Transmission abortion during the write cycle Important The MU1000C lost their new values during the transmission time At this point the MU1000C gets internal default values At this time you have to repeat the write cycle 2009 ELTEK VALERE DEUTSCHLAND GmbH
35. e the Automat boost charge enabled r Over voltage alarm enabled r over voltage alarm if voltage level is reached due to Aut boost charge starts below 43 2 V Alarm delay after manual charge 600 sec manual system test or Ibatt Idc1 gt 250 A Vmax 65 0 2 71 DELI Alarm delay after manual charge time to give a S 2 s dis cenae 4 0 A reminding alarm to the user after system test have POWDER Ml Zimo MEN been started to avoid that system operates permanent T EMO 28 5 X in wrong mode in case that the user has forgotten to Boost charge dis digital input 0 a x switch off system test Boost charge start digital input a 7 7 P M r System test Boost charge max time lp Activation enabled S Vmin minimal allowed system test voltage Over voltage alarm enabled al follow up charge starts above 56 0 Y Alarm delay after system test 600 f sec Vmax maximal allowed system test voltage or Ibatt Idc1 lt 30 A 3 eT m nn 20 0 EO 02 S Max charging current maximal battery charging alio Trans rana HE mim Vmax 80 0 Ve 3 33 Vicell current during system test operation Max charging current 50 0 A Fan delay 5 E min InterfaceCOM1 25 6 2008 11 33 20 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller z always on MU1000C Configurator User manual Page 51 58 5 11 Register Counter cell se MU1000C Configurator Version 1 39 6 File Data R5232 Help mls l Registered for Eltek Valere Indus
36. enables the possibility to start the battery manual via front side keys Automatic test enable enables the automatic battery test function Test start at date of first battery test year month day and hour min Repetition interval for new battery tests beginning from first test date in days ELTEK VALERE DC Controller z always on MU1000C Configurator User manual Page 46 58 5 9 3 Tk 00 iBix With these values you can have influence on the charge File Data R Help E line characteristic inclination start stop temperature fl N ER E Registered for Eltek Valere Indust Exit a SISI elal l a 2 Bet for temperature compensation Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 Signal configuration Battery Boost Manual charge System test Counter cells MM1 r Value Battery count B 24 tapping point from 1 2 50 e An Max charge current 1 30 0 A 50 e An Max charge current 2 30 0 A B Ah Max change currents 130 0 fi Battery unsymmetry 2 5 V Delay 1 E sec Cell count Nominal capacity 1 Nominal capacity 2 Nominal capacity S 50 Hysteresis Battery current control rectifier voltage increase delay rectifier voltage decrease delay r Test Min discharge voltage 40 0 V seo e 04 00 B hh mm I Boost charge after test Max discharge capacity Max test duration T Ma
37. ere Indust Eet Vmax over voltage threshold for measuring point Vdc1 Signal configuration Battery Boost Manual charge System test Counter cells MM1 You can put in the value in V or in V cell This threshold Text Analoginputs Digital inputs Thresholds Devices Outputs Modem 55252 is used also for controlling of LED Udc gt on MU1000C Thresholds front panel ios V ing threshold f ing point Vdc1 pne rz lo warn prewarnin reshold for measuring poin C mam ga m Eee eeeh EA You EE in unis in V or in V cell is Vwan 45 6 V 1 90 Vicell Vmi v Vicell Del sec Hysteresi SL NE 57 E 7 El o S Vmin under voltage threshold for measuring point Vdc1 Vdc2 S s A NE You can put in the value in V or in V cell Vmax 57 6 N gt 2 40 Vicell Delay 1 sec Hysteresis 1 P Vmin 43 2 V gt f1 80 Viel Dalar l S sec Hysteresis 5 x Delay delay time for error signalization in sec Vdc3 Vmax 28 8 V gt 1 20 Viel Delay pc ecu lee Hysteresis range between error detection start and stop Vmin 21 6 V 0 90 Vicell Delay 1 id sec Hysteresis 5 E value in of programmed value Idcimax 40 0 A Delay 1 E sec Hysteresis 1 H Idc2max 40 0 A Delay 1 Sec Hysteresis 1 26 Idc3max 140 0 A Delay 1 sec Hysteresis Temperature high 60 0 C Delay 1 B sec Hysteresis 5 Battery operation 20 0 A Delay 1 E sec Hysteresis S B Riso error 60 il KOhm Delay 11 E sec Hysteresis 5
38. g input Display Yes value is displayed on MU1000C display use this selection if the measuring input is used Display No value is not displayed on MU1000C display use this selection if the measuring input is not used Text User defined voltage and current measurement designations fill in your own measurement designation if you do not want to use predefined designators max 8 letters You can also put in specific characters such as Cyrillic to display the text in the MU1000C for details see section 8 Click the right mouse button to get a LCD character set than paste the string into the line DC Controller ELTEK VALERE z always on MU1000C Configurator User manual Page 20 58 E ES Bd Depending on the number of batteries the BM1 Ele Data RS232 Help board appears on the display The max number of ISI Registered for Eltek Valere Indust R gt battery banks which can be measured is 3 Signal configuration Battery Boost Manual charge System test Counter cells MM1 to set the number see Register Battery Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 The picture shows a battery count of 2 r Analog inputs r MU 1000C M BM1 Socket X1 Input Display Text Input Display Text 1Vdel e Yes C No Udel 2Vdcl Yes C No 2Udcl 1Vde2 C Yes No 1lVdc8 C Yes amp No 2Vdc8 Yes C No 2Udc3 lldcl
39. glish Eltek Valere Quit Save as save the changed project file with another Project Number of characters 16 name MU Firmware German l l l RE e Printer configuration set the default printer for Path E SOURCES BORLAND DELPHIMUCO n MU1000 C V2 0x printing the configuration data list Number of characters 16 Nominal voltage range MUT000C 20V 80V Print print out the configuration data list Memo Quit exit the program InterfaceCOM1 OK Cancel 5 2 2008 11 22 52 2009 ELTEK VALERE DEUTSCHLAND GmbH ELTEK VALERE DC Controller MU1000C Configurat ias User manual Page 10 58 3 2 Main menu item Data 3174 IRIS Read MU1000C gt PC start data transmission from IBEZHG Registered for MIMMII IHIEDATIB E Ext MU1000C to your computer Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS gt lt l x a Language MU1000 M Sera No JJ000000 000 000 B Logo line 1 ee S s English Eltek Valere MU pass Project Number of characters 16 E MU Firmware kl Logo line 2 a MU1000 C V 2 08 Path C Swedish Number of characters 16 Nominal voltage range MU1000C 20v 80V Memo Write PC gt MU1000C start data transmission from your computer to MU1000C SiS a Fogasa mma TB
40. go name line 2 fill in any statement or note max 16 letters The logo name will appear in the main menu on MU1000C display Nominal voltage range MU1000C 20v 80V Memo In the Logo lines you can also put in special characters like Cyrillic to display in the MU1000C Click on the right mouse button to get a LCD character set than paste the string into the line Interface COMT OK Cancel 19 6 2008 10 22 33 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE z always on MU1000C Configurator User manual Page 19 58 5 2 Register Analog inputs and Shunts 5 2 1 Analog inputs Mui000C Configurator ersion 1 39 6 E 5 x File Data R5232 Help al l Registered for Eltek Valere Indust B Exit Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analoginputs Digital inputs Thresholds Devices Outputs Modem RS282 Analog inputs r MU 1000C Input Display Text 1Vdel c Yes C No Udcl lVdc2 C Yes No 1lVdc3 C Yes No lldcl Yes C No raci llde2 C Yes No AE 1ldc8 c Yes No Shunts 1ldc1 50 d 1ldc2 50 E 1ldc8 50 ED T InterfaceCOM1 OK Cancel 24 6 2008 15 08 03 On this page you are able to assign the designations for the analogue measuring inputs of MU1000C Following designations are possible for every measurin
41. harge System test Counter cells MM1 E R ie Monitoring L1 L2 L3 enables the monitoring channel for m Monitoring phase L1 L2 L3 v LU iv L2 v LS v BE V 120 Delay l sec r Display V monitoring threshold mains voltage high alarm in 96 of measuring value V monitoring threshold for mains voltage low alarm in 96 of measuring value EN Delay delay time for mains fault detection MI Display enables the display for measured voltage and or current value of all enabled phases InterfaceCOM1 OK Cancel 25 6 2008 11 35 48 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller MU1000C Configurator User manual ELTEK VALERE alwayson Page 53 58 6 Send new data to MU1000C S MU1000C Configurator Version 1 385 File Data RS232 Help 15 x B Ext IL amp Registered for ITIS Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 r Language MU1000 Serial No JJ000000 000 000 Logo line 1 Project MU Firmware f German Path C Swedish Nominal voltage range MU1000C l 20V 80V1 Transmission running 576 of 1024 Word Memo m English Eltek Valere Number of characters 16 Logo line 2 MU1000 C V 2 08 Number of characters 16 InterfaceCOM
42. le in the system Nas Its own Rec count Nominal voltage 54 5 V 2 27 Vicell 8 2 address Inv count 0 M Battery test voltage 42 5 V gt 1 77 Vicell Redundant Rec count Q B Boost charge voltage 57 5 Y gt 2 40 Vicell Example If you have 5 units inside of your power supply and you use 4 for load supply and 1 module for L o Nonna curent 50 0 E redundancy operation you have to set the INV count Thyristor count 0 E to 4 the Redundant INV count to 1 and the addresses Fan tray count lo E Load limit 100 H on modules from 1 to 5 Load limit del t TET E DH R S E i d Relay board RK1 or RB6 DIG8 turn on off the CAN Load current difference 10 B connected relay board MU1000C I O or M RB6 Iv DIGIS Current distribution delay 5 B sec Mains monit MM1 C yes no blink if CAN Adr 0 L UNB C yes no r Thyristor Temperature sensor MU yes C no Voltage 20V 1100 0 V Temperature sensor2 BM1 C yes no 3 Temperature sensors BM1 C yes no Suwen 20V 100 0 A Riso measurement C yes no Riso reference to e Udc C Uda Nominal voltage 230 E InterfaceCOM1 25 6 2008 11 16 22 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE MU1000C Configurat n User manual Page 30 58 onfigurator Version 1 39 ER 10 x I op ax C8 If you turn on the relay board option you can use N B amp
43. lls MM1 Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 r Data transmission IP Address Modem CARS 232 192 168 Hz Ba Dial mode 4 r weekday Pulse C Tone iv Monday M Tuesday Response to external dial in iv Wednesday Iv Thursday Error messages Iv Friday 00 00 B hhimm M Saturday iv Sunday I Ring detect dial back Telephonenumber o Error message delay time 1 il min Station identification Station 1 Password convERTRON IC Modem init string AT AT O AT amp F S amp dATX3EOL1S0 0 InterfaceCOM1 OK Cancel 25 6 2008 12 28 02 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE z always on MU1000C Configurator User manual Page 41 58 5 8 Register Signal configuration B Mu1000C Configurator ersion 1 39 5 lO xl File Data R5232 Help NI Registered for HID RE Text Analoginputs Digtalinputs Thresholds Devices Outputs Moden RS232 Signal configuration Battery Boost Manual charge System test Counter cells MM1 Rectifier Rectifier red Rec load limit Rec load distrib Inv fault Error state Event history LED S1 LEDES2 Alarm A K4 Alarm B K3 Relay K1 Relay K2 Relay K11 Relay K12 Relay SES Relay K14 Relay K15 Relay K16 Relay K1 Relay K18
44. mls Registered for Eltek Valere Indust Met Text Analoginputs Digital inputs Thresholds Devices Outputs Modem RS 232 Battery asymmetry Signal configuration Battery Boost Manual charge System test Countercels MMT Value for maximal voltage deviation between both block r Value Battery count B 74 B tapping point from 1 2 B 50 e An Max charge current 1 30 0 A 50 An Max charge current2 30 0 A acity S 50 B Ah Max charge current 3 30 0 A Battery unsymmetry 2 5 V Delay 1 E sec fro Ej Y Cell count Nominal capacity 1 Nominal capacity 2 Mominal Hysteresis Battery current control 0 sec 0 sec rectifier voltage increase delay rectifier voltage decrease delay r Test Min discharge voltage 40 0 V eo Gl 04 00 hh mm I Boost charge after test Start test digit input o B Max discharge capacity Max test duration F Manual test enabled T Automatic test enabled Tk 2 H mV Cell K Tkmn o 0 Tk max eo0 0 ye Interface COMT 2009 ELTEK VALERE DEUTSCHLAND GmbH 25 6 2008 11 28 51 sides of battery This value should be higher than voltage of one battery cell Delay delay time for unsymmetric fault signalization in sec Hysteresis value between fault detection and fault deleting in 96 of programmed battery unsymmetry value
45. nctional descriptions in the user manual correspond to those at the time of the publication Technical changes can be carried out by the Eltek Valere Industrial GmbH without making any revisions or announcements There is no responsibility for the constant revision of the operation manual The device complies to the EN and VDE standards applicable at the time of the publication The CE symbol on the device confirms the conformation of the EU guidelines 2006 95 EG Low voltage directive and 2004 108 EG EMC directive The devices are delivered exclusively according to our delivery and sales conditions Alterations in the technical details in this operation manual as well as the respective data sheets are reserved Complaints about the delivered goods should be made as soon as possible on receiving them along with the packing invoice as well as the information about the type serial number and complaint Guarantee claims of the customer will not be entertained in the case of visible external influences e g absent or loose screws welding loose sheets etc that could be attributed to a non permitted opening of the device Eltek Valere Industrial GmbH does not undertake any responsibility for applications of the device which have not been intended by the manufacturer It is the responsibility of the final consumer to take the necessary measures for the prevention of damage to personnel and to goods see upper text section 2009 ELTEK V
46. nual test enabled T Automatic test enabled Start test digitinput O Bl Tk __ Tk 2 H mV Cell K Tkmin fo C Tk max 60 0 C Interface COMT 2009 ELTEK VALERE DEUTSCHLAND GmbH Cancel 25 6 2008 11 28 51 Tk temperature coefficient for temperature compensation of charge voltage Put in the value without sign 4 means 4 mV cell K Tk min minimum temperature for temperature compensation of charge voltage Tk max maximum temperature for temperature compensation of charge voltage f temperature of battery is out of the defined range the temperature compensation is switched off Also during boost charge the temperature compensation is switched off DC Controller W ELTEK VALERE alwayson MU1000C Configurator User manual Page 47 58 5 10 Register Boost Manual charge System test 5 10 1 Boost charge Ej MU1000C Configurator Version 1 39 6 File Data R5232 Help o x N Registered for Eltek Valere Indust Et Text Analoginputs Digtalinputs Thresholds Devices Outputs Modem RS232 Signal configuration Battery Boost Manual charge System test Counter cells MM1 r Boost charge r Manual charge i Activation enabled L Automat boost charge enabled n Over voltage alarm enabled r Aut boost charge starts below 43 2 V Alarm delay after manual charge eoo B sec or Ibatt Ide
47. on mains fault 1 min er Emag taon wma 3 5 N Vmax maximal allowed charging voltage Boost charge dis digital input 0 Boost charge start digital input gt Max charging current maximal battery charging Z System test current during manual charge operation Boost charge max time ho al Activation enabled E c en Over voltage alarm enabled Emerg Switch off not used follow up charge starts above 56 0 Y Alarm delay after system test 600 E sec Ibatt Idc1 S taci uL E A Vmin 20 0 V 10 83 Vicell after a delay of 1 I sec follow up charge duration 1 H min Mira BUD 2 gt gt Max charging current 50 0 A Fan delay 5 s min IntertaceCOMT 25 6 2008 11 33 20 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE MU1000C Configurat n User manual Page 50 58 5 10 3 System test EEE iBx This function can be used to test all monitoring Fille Data R Help xI a REGES EOE EE thresholds of the system during commissioning Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 E SH SIME EI ee Boost Manual charge Systemtest Comers WNI Activation enabled enables the possibility to start system test with voltage variation function r Boost charge r Manual charge zu Activation enabled S Over voltage alarm enabled possibility to disabl
48. on MU1000C Configurator User manual Page 13 58 4 Generate a project file 4 1 New project file Fj MU1000C Configurator Version 1 39 6 Igixi r Fie Data RS232 Hep If you try to fill in data for MU1000C configuration SI xI slal Sl Registered for Eltek Valere Indust R Exit before you opened a new project file or a saved Signal configuration Battery BoostJ Manual charge System test Countercels MM project file you get the message Please open a file Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 new project or read data from MU1000 l r Language MU1000 satio E Logo line 1 Engish To generate a new project file select File New Project Number of characters 0 WU rT C German Choose the Nominal Voltage Range of the MU1000C Irmiware s Logo line 2 unit that you are using Path Customer specific Number of characters 0 Confirm with OK Nominal Voltage r Nominal Voltage Range MU1000C 20 80 Memo C MUTO0DOC II 80 300V InterfaceCOM1 OK Cancel 24 6 2008 14 38 33 2009 ELTEK VALERE DEUTSCHLAND GmbH ELTEK VALERE DC Controller alwayson MU1000C Configurator User manual Page 14 58 The window Save as will appear Datei speichern unter 2 xd PP Speichem in a Konfig 3 er E3 Give a name for the new project file aa Handbuch mci i E We recommend to u
49. rent 20020100 0 A Riso measurement C yes no Riso reference to Udel C Ude Nominal voltage 230 Z M InterfaceCOM1 OK Cancel 25 6 2008 11 16 22 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller eee MU1000C Configurator User manual Page 31 58 B Mu1000C Configurator Version 1 39 6 ET ini xi Ele Data RS232 Heb The number of the temperature sensors depends on the 591 Registered for Eltek Valere Indust B Exit count of the batteries Signal configuration Battery Boost J Manual charge System test Countercells NMT see register Battery Text Analoginputs Digtalinputs Thresholds Devices Outputs Modem RS232 The picture shows 2 sensors r Device Rectifier sensor1 MU Rec count g El Nominal voltage 54 5 WV 2 27 Viel sensor2 BM1 Inv count 0 El Battery test voltage 42 5 V gt 11 77 Vicell Redundant Rec count 0 B Boost charge voltage 57 5 V 2 40 Vicell Riso measurement turn on off the isolation fault monitoring Redundant Inv count 0 H Nominal current 50 0 A Thyristor count 0 S Turn off if one pole is earthed in the system or if two Fan tray count fo H Load limit 100 H monitoring units are connected to the same DC bus Load limit delay 60 BE sec LO board C yes no 2 Load current difference 10 or FW RB6 M DIGIS Current distribution delay 5
50. rsion 1 39 6 EE igx On this page you have to configure the main operation Eje Data RS232 Heb parameter for controlling of connected via CAN Bus NI Registered for Eltek Valere Indust Bext power supply modules Signal configuration Battery Boost Manual charge System test Counter cells MM1 Text Analoginputs Digital inputs Thresholds Devices Outputs Modem RS282 PSS count number of CAN connected PSS rectifier m Device m Rectifier modules max 54 Rec count g B Nominal voltage 54 5 V 2 27 Vicell LE l Inv count 0 B Battery test voltage 42 5 V gt 11 77 Vicell This value is used to S M 4 S detect the error state of connected rectifier modules Z Every single module in the system has its own CAN Redundant Inv count 0 B Nominal current 50 0 A address Thyristor count 0 B E dunes ERA E om foo E Example If you have 5 units inside of your power y supply you have to set the PSS count to 5 and the Load limit delay 60 B 898 addresses on modules from 1 to 5 LO board C yes no r Load current difference 10 or M RB6 F DIGIS T Redundant PSS count number of CAN connected PSS S S ae S sec rectifier modules for redundant operation ains monit MM1 C yes no gt blink if CAN Adr 0 L UNB C yes no Ee i ES This value is used to detect the error state of Temperature sensor MU yes C no Voltage 20V 100 0 V
51. s Modem RS282 Ues Date HRS SSI PE sss MERE r Language MU1000 Seria No 17000000 000 000 I E coge eT With cancel you stop the data transmission C English Eltek Valere Project Number of characters 16 MU Firmware e German Logo line 2 MU1LOOO_C V 2 08 Path C Swedish Number of characters 16 Nominal voltage range MU1000C l 20V 80VI Data transmission PC lt MU1000C E Transmission running Memo 3 602 of 1024 Word InterfaceCOM1 OK Cancel 24 6 2008 12 53 05 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE MU1000C Configurat ias User manual Page 17 58 5 Configuration registers 5 1 Register Text Ba MU1000C Configurator Version 1 39 6 E ox Serial no the serial number of the MU1000C T hardware is shown automatically in this line m Registered for Eltek Valere Indust Eei y Signal configuration Battery Boost Manual charge System test Counter cells MM1 Proj ect proj ect file name Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 You can change this name if you save the project file ri MU1000 ith Fi n Wi Sero U000000000000 anguage with File Save as with another name C English Logo line 1 Project r Eltek Valere Firmware firmware version of MU1000C processor Number of characters 15 software MU Firmware T
52. se subdirectories named to order code for each new project IK The project file suffix is mc1 Desktop Old versions before V2 0 have the suffix mcu You do not need to fill in the suffix because the software will generate it automatically Confirm with OK Netzwerkumg E Dateiname Handbuch mc Me Dateityp MU1000C files ex V2 0 M Abbrechen 2009 ELTEK VALERE DEUTSCHLAND GmbH EUEK VALERE DC Controller always on MU1000C Configurator User manual Page 15 58 4 2 Open existing project file 2 xj To open an existing project file select File Open Suchen in Kenfig S cee The window File open will appear B1 Search for the right file in your harddisk subdirectories suffix Verlauf mc1 is preadjusted V Desktop wi pe R Arbeitsplatz Offnen Click on the file name and confirm with OK Netzwerkumg ic Dateiname Handbuch met T Dateityp Mut DOOC files ex V2 0 mc1 Abbrechen 7L 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE z always on MU1000C Configurator User manual Page 16 58 4 3 Read data from MU1000C CE BIS To read data from MU1000C select N Registered for MMIV INAAIGB Bes Data Read MU1000 gt PC Signal configuration Battery Boost Manual charge System test Counter cells MM1 u roci Text Analoginputs Digital inputs Thresholds Devices Output
53. t Countercels MM value in 96 of programmed value Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS 232 Thresholds Vdel Riso error Vmax 57 6 V gt f2 40 Viel Delay f S sec Hysteresis 1 3 threshold for signalization of Isolation fault Vwan 45 6 W 211 90 Vicell o el 80 EL S see Hysteresis 5 6 The signal occurs if the measured resistance between less pluspole and earth or minuspole and earth exceeds this Vmax 57 6 VY gt 2 40 Vicell Delay 1 sec Hysteresis j valu e Vmin 43 2 W 11 80 Vicell Delay 1 sec Hysteresis 5 HI Vde3 Delay delay time for error signalization in sec Vmax 28 8 Y gt 1 20 Vicell Delay 1 sec Hysteresis 1 Vmin 21 6 Y gt 0 90 Vicell Delay 1 sec Hysteresis 5 2 Hysteresis range between error detection start and stop value in of programmed value Idcimax 40 0 A Delay 11 ZI sec Hysteresis 1 Ide2max 140 0 A Delay 1 Sec Hysteresis 1 26 Idc3max 40 0 A Delay i sec Hysteresis Temperature high 60 0 C Delay 1 Z sec Hysteresis 5 Battery operation 20 0 A Delay 1 2 sec Hysteresis 5 B Riso error 60 KOhm Delay 1 E sec Hysteresis 5 E InterfaceCOM1 2009 ELTEK VALERE DEUTSCHLAND GmbH 25 6 2008 11 04 19 DC Controller eee MU1000C Configurator User manual Page 27 58 5 5 Register Devices 5 5 1 Device Px MU1000C Configurator Ve
54. t R Exit Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS232 Signal configuration Battery Boost Manual charge System test Counter cells MM1 Counter cells on off Counter cell 1 fm v 585 v Counter cell 2 61 0 ES 59 5 ES Voltage reference Vdcl C Vdc2 C Vde3 InterfaceCOM1 OK 25 6 2008 11 34 48 Cancel 2009 ELTEK VALERE DEUTSCHLAND GmbH W ELTEK VALERE E On this page you can configure the values for switching a one level or two level counter cell For this function one or two external contactors have to be connected to outgoing alarm relays The counter cell function has to be assigned in signal configuration menu to the used alarm relays Counter cells Counter cell 1 voltage value for open on and close off the dropping diode contactor 1 Counter cell 2 voltage value for open on and close off the dropping diode contactor 2 Voltage reference sets the measuring input that is used to measure the reference voltage DC Controller ELTEK VALERE z always on MU1000C Configurator User manual Page 52 58 5 12 Register MM1 3 7 iBix Configuration of the optional CAN connected mains al l Registered for Eltek Valere Indust R Exit monitoring board MU1000C MM Text Analog inputs Digital inputs Thresholds Devices Outputs Modem RS282 MM1 Signal configuration Battery Boost Manual c
55. ter set Ioj xj The picture on the left shows the especial LCD character set Low i amp g 1 2 4 6 7 8 ajea s D F GH L ge o R T V W X amp lef abcde tg hi jk lm n oa Me a ros je ny y ix iy iz e it ib fo Bip n x 9 x n nv n uu hb N es Ip fe o r c At BOQ e een AID i SF Oa K DAD BS o Whe Ge A AA A A E c E amp E E z t t t pl o6 eu o Gd t p s ge a e c j je je je iii i E a 6 6 6 d l j y E vy Please click on a character to put into the edit field Po Copy No of char O max 16 characters Delete Char Hex Code 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller J ee MU1000C Configurator User manual Page 57 58 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller ELTEK VALERE alwayson MU1000C Configurator User manual Page 58 58 10 Data transmission Error Data transmission abortion Transmission Error On display Error Error probability Transmission Error Communication error The MU1000C is not switched on The MU1000C switch on No answer from the The MU1000C is in the menue Leave the menue by pressing the MU1000C to push on the Enter button ESC button communication is not possible Read write error the MU1000C is in timeout Wait until timeout is over display Chose wrong interface Check the interface in the menue RS232 com Interface connection defect Che
56. tery Boost Manual charge System test Counter cells MM1 Text Analoginputs Digtalinputs Thresholds Devices Outputs Modem RS 232 back caused by short non permanent error ee messages Data transmission Station identification fill in a name for the r IP Address C x x k SR poz Bess BC H station the name will be transmitted during modem connection r Dial mode amp Pulse C Tone Password fill in a password for remote access rR to external dial i m T pis ses 620 Modem init string fill in a specific modem init string for the used modem Do not change the factory setting for preconfigured systems P Error messages M Daily system state report at M Ring detect dial back Telephonenumber 0 Error message delay time i il min Station identification tation 1 Password comvERTRONIC Modem init string AT AT O AT amp F SdATX3E0L180 0 Inter aceCOMT OK Cancel 25 6 2008 12 26 36 2009 ELTEK VALERE DEUTSCHLAND GmbH DC Controller J A ELE ERE MU1000C Configurator User manual Page 40 58 r Daily system state report at time adjustment set week days and time hour minutes B MU1000C Configurator Version 1 39 6 E inl xl File Data R5232 Help N Registered for Eltek Valere Indust B Exit Signal configuration Battery Boost Manual charge System test Counter ce
57. x charge current2 30 0 A fo Cell count Nominal capacity 1 Nominal capacity 2 Battery unsymmetry 2 5 V ho E Hysteresis Battery current control rectifier voltage increase delay rectifier voltage decrease delay Test Min discharge voltage 40 0 eo Gl 04 00 hh mm I Boost charge after test Max discharge capacity Max test duration I Manual test enabled T Automatic test enabled Start test digitinput O B Tk Tk 22 E mV Cell K Tkmn fo c Tkmax 60 0 C InterfaceCOM1 2009 ELTEK VALERE DEUTSCHLAND GmbH 25 6 2008 11 29 51 Battery count number of monitored battery banks f you connect the optional MU1000C BM board to monitor a second or third battery bank with MU1000C you have to increase this value to the number of monitored banks By changing the number of battery banks the number of BM sockets in the register Analog inputs will change Cell count number of installed battery cells of each bank Tapping point number of cells where the tapping point for battery unsymmetric voltage measurement is connected counted from minus side Nominal capacity 1 2 3 nominal battery capacity of bank 1 2 3 ELTEK VALERE DC Controller z always on MU1000C Configurator User manual Page 44 58 LPT ror Max charge current value for charging current File Data RS232 Help limitation of bank 1 2 3

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