User manual
Contents
1. MAINTENANCE vacuum packaging Y machines 4 MAINTENANCE 4 1 Cleaning of the tank Daily maintenance in order to work hygienically it is necessary to e Clean the tank e Refresh the water 1 Remove the plug from the socket Because of this the diptank so including the heating will be switched off Loosen the star buttons A Take the platform B out of tank Clean the platform cs Draw off the water the tank by opening the draw off tap C Make sure of a good discharge of the water Close the draw off tap Attach the platform the guide rollers have to slide in the rails D 8 Tighten the platform with the star buttons 9 Fill the diptank with clean water before starting the new production see 5 2 2 4 2 Connection cable 1 Check the connection cable regularly for damages DANGER Have the dealer replace a damaged connection cable immediately 14 96 06 5 0805 IM GB 1 1 06 FAULTS 5 FAULTS Faults Cause Remedy The diptank does not The plug is not in the socket Plug the plug into the socket Work Earth leaking protection in the Check the electric cabinet electric cabinet has tripped A fuse s in the electric cabinet is Check the electric cabinet defective A fuse s in the machine is defective Consult your dealer is switched off cable by authorized electrician 92. 1 06 HENKO CONTROL Remarks The display shows the measured temperature This is the actual temperature not the adjusted temperature f you have not pushed a button during 15 seconds the display automatically returns without storing the value 3 3 2 Control working temperature 1 Press two times on set In the display the adjusted temperature will be shown 3 3 3 Control working thermostat 1 Adjust the working temperature at about 3 C above the surroundings temperature In the display a point will lighten that shows that the relays of the controller will be changed over 2 Adjust the working temperature at about 3 C below the surroundings temperature If the point extinguishes the working of the thermostat is okay 3 Adjust the correct working temperature again see 5 3 3 1 3 4 Use If the water is on temperature is the diptank can be used 1 Place the to be final processed vacuum packed product A on the platform B 2 Push the pulse button C The platform makes one cycle one down and one up In this upper position the platform will stop 3 Remove the final processed product from the platform A new to be final processed vacuum packed product can be placed on the platform DANGER A During the cycle the platform moves down and up Keep away from moving parts in order to prevent oppressing 96 06 5 0805 IM GB 1 1 06 13 HENKO AC
3. A ceni tl rene E pe D Fer bl d ce FN 11 SS CONT ROU M 12 3 1 een eessen Eed EE EN 12 3 2 SWITCHING ON raaa EE 12 3 3 THERMOSTAT EE 12 3 3 1 Adjust working Temperature 12 3 3 2 Control working Temperature 13 3 3 3 Control working thermostat 13 3 4 Uic 13 4 MAIN TENANCE CN 14 4 1 CLEANING OF THE TANK Genee Zieser 14 4 2 14 D EAUETS 15 6 TECHNICAL 5 E n RR E Ra s n ED RR RR KEES NNN EEN 16 TIGE DEGLARA TION sie Fout Bladwijzer niet gedefinieerd 96 06 5 0805 IM GB 1 1 06 5 HENKO AC SAFETY INSTRUCTIONS vacuum packaging Y machines SAFETY INSTRUCTIONS AND DANGER WARNINGS GENERAL The manufacturer accepts no liability whatsoever for damage or injury caused by not strictly following the safety directions and instructions in this manual or carelessness during the installation use maintenance and repair of the machines identified on the front of this document and any accompanying options The owner of the machine is responsible at all times for observing the locally applicable safety regulations and guidelines Obey all safety instructions and guidelines as given in this manual USER MANUAL Every user should be informed of the contents of this manual and follow the instruc
4. low the heating will switch off automatically Switching on again of the diptank Add water Press the pushbutton to switch on the diptank TEMPERATURE SENSOR The temperature sensor B in the diptank guards the temperature set USE e Inspect the diptank before use and check it for damage Remove the plug from the diptank from the wall socket after every use Because of this you will not have tension on the diptank Never use sharp objects to operate the keys Do not allow unauthorized persons into the working environment Always ensure there is adequate ventilation especially in confined places Wear clothing that is suitable for the work Loose clothing or jewelry can get between the cover and the vacuum chamber Never use the machine in an environment in which there is an explosion risk e Replace the supply cable if it is damaged Make sure that the supply cable cannot be damaged by trapping this cable HYGIENE Cleaning the machine is of the utmost importance when food products are wrapped Clean the machine regularly and thoroughly preferably every day sees maintenance e Work hygienically and prevent direct contact between the product and the machine as much as possible Keep the operating controls free of dirt and grease Hold long hair together SERVICE MAINTENANCE AND REPAIR A clear distinction is made in this manual between the service maintenance and repair work that can be
5. 6 06 5 0805 IM GB 1 1 06 15 TECHNICAL DETAILS HENKO AC vacuum packaging machines 6 TECHNICAL DETAILS Dimensions and weight Depth 675 mm 800 mm Width 860 mm 1020 mm Height 1350 mm 1350 mm Weight 106 kG 130 kG Dimensions and weight of the packed machine Depth 960 mm 1035 mm Width 950 mm 1180 mm Height 1260 mm 1375 mm Weight 157 kG 190 kG General information Platform Length 580 mm Width 410 mm Contents diptank 110 Itr Maximum water volume 75 80 Itr Connection draw off tap 1 female Electrical connections Voltage Current Frequency Capacity Phases 200V 240V Phases 380V 415V Frequency Voltage tolerance See the identification plate see identification of the machine 9 kW 15 KW 3 phases 3 phases neutral 50 60 Hz 10 Voltage date was included in this summary because these are dependent the electricity supply of the country that the machine is intended for The voltage dates are given on the machine identification plate see identification of the machine Dimensions and weights are for the standard model machines 16 96 06 5 0805 IM GB 1 1 06 7 CE DECLARATION CE VERKLARING VAN OVEREENSTEMMING CE DECLARATION OF CONFORMITY CE KONFORMITATSERKLARUNG DECLARATION DE CONFORMITE CE DICHIARAZIONE DI CONFORMITA CE Wij We HFE vacuum systems bv Wir Het Sterrenbeeld 36 s Hertogenbosch Nous The Netherlands Noi verklaren geheel onde
6. Art 96 06 5 0805 11 06 vacuum packaging Y machines http Awww henkovac nl e mail info henkovac nl User manual D D G Diptank HV 40 60 HV 55 75 Manufactured by HFE vacuum systems Het Sterrenbeeld 36 5215 ML s Hertogenbosch The Netherlands P O Box 2261 5202 CG s Hertogenbosch The Netherlands tel 31 0 73 6271271 fax 31 0 73 6271200 http www hfe nl e mail info hfe nl HENKO AC vacuum packaging Y machines 2011 HFE Vacuum Systems BV All rights reserved No part of this document may be reproduced and or published by means of printing photocopy microfilm or any other method without the prior written permission of the manufacturer This also applies for the accompanying illustrations and or diagrams and schematics The information in this document is based on the general data associated with the construction material qualities and working methods known at the moment of publication so that we reserve the right to make changes without giving prior notice This document is applicable to the indicated models of the Henkovac packing machine in the version supplied The manufacturer therefore does accept any liability for any form of damage or injury resulting from deviating from the specifications of these machines as supplied to you All possible care was taken when creating this document but the manufacturer accepts no liability for mistakes or any consequences th
7. carried out by the user and that which is reserved for trained and qualified service technicians only 8 96 06 5 0805 IM GB 1 1 06 HENKO SAFETY INSTRUCTIONS THE DIPTANK Make sure there is adequate lighting Always switch off the machine at the main switch during maintenance and or repairs and or remove the plug from the socket Observe the maintenance intervals specified Overdue maintenance can lead to high costs for repair and servicing and the right to guarantee can be lost e Always use parts materials lubricants and service techniques approved by the manufacturer Never use worn tools and do not leave any tools inside the machine Do not carry out service maintenance or repair work to the machine when it is indicated that the dealer or qualified service technician should carry it out Always have a recognized Henkovac dealer carry out repair and maintenance work Safety measures that have been removed in order to carry out service maintenance or repairs must be refitted immediately after this work and they must be checked for correct operation MACHINE AND THE ENVIRONMENT PACKING os Q9 The packing that is for the transportation and protection of the machine is mainly made of cardboard and or wood which are suitable for recycling Do not dispose of the packaging as industrial waste but ask the sanitation department of your local government authority where you can hand in th
8. cked under vacuum under influence of head Any other or extended use is not according to the purpose The manufacturer accepts no liability for damage or injury resulting from this Use the machine only in a technically perfect condition in accordance with the purpose described above TECHNICAL SPECIFICATIONS The specifications stated in this manual may not be changed MODIFICATIONS Modifications of parts of the diptank are not allowed By modifications executed by others than HFE vacuum systems b v The guarantee expires e The liability of the manufacturer expires 1 The Use in accordance with purpose as established in EN 292 1 is the use for which the technical product is suitable according to the statement by the manufacturer including his directions in the sales brochure When in doubt it is the use that appears to be the most usual from the construction model and function of the product Use in accordance with the purpose means observing the instructions in the user manual 96 06 5 0805 IM GB 1 1 06 7 HENKO AC SAFETY INSTRUCTIONS IN THE DIPTANK vacuum packaging Vmachines SAFETY REGULATIONS IN THE DIPTANK BOILING DYR SECURITY The machine is equipped with a float switch A that secures the diptank against boiling dry Because of the vaporizing of warm water and as there is always some water left in the packing the water level in the diptank will decrease When the water level will be too
9. e material MACHINE v When you dispose of your machine it can still contain valuable substances and materials Do not dispose of the machine as industrial waste but enquire at your local government authority about the possibilities for recycling or environmentally friendly disposal of the material e Most parts of the machine have been manufactured from stainless steel and can be disposed of as scrap metal in the normal way From health and environmental considerations no asbestos has been used e The printed circuit boards and the components mounted on them are electronic waste Deliver old printed circuit boards to specialized companies for environmentally friendly processing OIL Ai Ask the sanitation department of your local government authority where you should take the used oil for an environmentally friendly processing 96 06 5 0805 IM GB 1 1 06 9 HENKO AC THE DIPTANK vacuum packaging Y machines 1 THE DIPTANK 1 1 Execution diptank In a diptank products can be final processed which are vacuum packed in shrink bags Shrink bang are vacuum bags which shrink when being heated A diptank is a machine with a water reservoir The water will be heated till the adjusted temperature After vacuum packing of products the package shows folds and wrinkles When a packed product in a shrink bag is dipped in hot water the pouch shrinks and straightens out the folds The result is a tight packed product with a sec
10. ereof TAKE THE TIME TO READ THIS DOCUMENT THOROUGHLY TO ACQUAINT YOURSELF WITH THE CORRECT AND APPROPRIATE USE OF THE HENKOVAC PACKING MACHINES 2011 06 2 96 06 5 0805 IM GB 1 1 06 PREFACE PREFACE USE OF THE MANUAL This manual is intended as a reference for users and technicians who can install use and maintain the machine s stated on the front of this document in a safe way PICTOGRAMS AND SYMBOLS AT THE MACHINE At the machine the following pictograms and symbols are attached to the machine Suggestions and advice to make carry out the particular tasks or actions easier WARNING Procedures that can result in damage to the machine the surroundings and the environment or physical injury when not carried out carefully DANGER Danger of electrical shock DANGER Residual substances can contain valuable substances and materials that can be suitable for recycling Waste may also contain substances that are harmful to the environment KE E ILLUSTRATIONS Because of the number of types and models it is impossible for practical reasons to illustrate every variation Nevertheless the illustrations used show the principles of operation of the machine identified on the front of this document SERVICE AND TECHNICAL SUPPORT For information concerning specific settings maintenance or repair work that is outside the scope of this manual contact the supplier of the machine He is always ready to
11. help you Make sure that you have the following data available machine type serial number This data can be found on the identification plate 96 06 5 0805 IM GB 1 1 06 3 PREFACE HENKO AC vacuum packaging Y machines IDENTIFICATION OF THE MACHINE The identification plate contains the following data A Type B Serial number C Year of manufacture HFE VACUUM SYSTEMS S D Number of phases Volt V S215 ML e Hartagenbosch C The Netherlands Voltage A Tel 431 ES Ud i C E Frequency Hertz Hz Fax 0 73 6271200 M F Current B L ius G Weight kilogram kg DS W ege e JF E G 4 96 06 5 0805 IM GB 1 1 06 HENKO E 3 SAFETY INSTRUCTIONS AND DANGER WARNINGS ceceeeeeeee enne nnn nnn nana nn nnn 6 SAFETY REGULATIONS IN THE 8 MACHINE AND THE 9 iBmnilaple HM 10 1 1 EXECUTION DIPTANK 55 50 suns ituna estes que sa eese sar ace c 10 1 2 MAIN COMPONENTS DIPTANK een ENAT ENANAR ANAN ANE ENARENAN ENAS RAAE NRAN ANAN EE 10 ZANSTALLA TION BE 11 2 1 INSTALLATION SEENEN REESEN 11 2 2 E No ANE
12. ion to the dimensions of the vacuum packed products If the packed product will go completely under water no water may flow over of the tank 96 06 5 0805 IM GB 1 1 06 HENKO AC CONTROL vacuum packaging Y machines 3 CONTROL 3 1 Control panel A Temperature control B Control lamp T6 or C Pulse button in order to have the diptank make one Al D cycle Start button for the heating 3 2 Switching on 1 Press the start button D the heating will be switched on The control lamp B will burn Ee The heating of the water takes 45 60 minutes 2 Press the pulse button C the platform makes one cycle and stops in the upper position Check the water level see 2 2 Open the transparent cover Adjust the required water temperature 3 3 Thermostat Display Function button Function set Function down Function up A moomp 3 3 1 Adjust working temperature 1 Press the button set C for 1 second The display A will show SET 2 Press set again The display shows the adjusted value 3 Adjust the temperature to 90 C by pressing the button op E or button down D 4 Press twice on fnc B to store the adjusted value This ends the adjustments 12 96 06 5 0805 IM GB 1
13. ond skin effect In the diptank there is a platform where products should be placed on when it is in its highest position After placing the products on the platform the push button has to be pressed The platform will automatically descend and rise automatically where the products have been dipped in the warm water The final processed products have to be removed manually from the platform 1 2 Main components diptank Control panel Platform Wheel with brake Wheel Drainer Connection cable Identification plate ommoom 10 96 06 5 0805 IM GB 1 1 06 HENKO vacuum packaging Y machines INSTALLATION 2 INSTALLATION 2 1 Installation Unpack the diptank Level the machine on a flat firm surface Apply the brakes of the wheels Have qualified electrician connect a suitable plug to the connection cable 5 Adjust the height of control panel Loosen the star button A and position the control panel B at a suitable height and angle in order to work easier with the diptank ATTENTION A Never place the diptank before an entrance exit or emergency exits that are meant for emergency services 2 2 Prepare for use 1 Make sure that the draw off tap C is closed 2 Fill the tank with water until about 4 to 6 cm under the platform B if the platform is positioned in the upper level 3 Connect the diptank to a socket ATTENTION A Pay attent
14. r eigen verantwoordelijkheid dat de produkten declare under our sole responsibility that the products erklaren in alleiniger Verantwortung daB die Produkte d clarons sous notre responsabilit que les produits Dichiariamo sotto la nostra responsabilita che las macchinas Henkovac vacuum packing machines waarop deze verklaring betrekking heeft in overeenstemming is met de volgende Europese Richtlijnen to which this declaration relates complies with the requirements of the following European Directives auf die sich diese Erkl rung bezieht folgende Europ ischer Richtlinie entspricht auquel se r f re cette d claration est conforme aux Directives Europ ennes alla quale si riferisce questa dichiarazione conforme alle Direttive Europee e the machine guideline 2006 42 EG e the EMC guideline 2004 108 EG Conformiteit is aangetoond door overeenstemming met de volgende normen Conformity is testified by complete adherence to the following standards Die Ubereinstimmung wird nachgewiesen durch die vollstandige Einhaltung folgender Normen La conformit est demonstr e par la conformit int grale avec les normes suivantes La conformit dimostrata dalla conformit alle sequenti norme NEN EN ISO 12100 1 NEN EN ISO 12100 2 NEN EN ISO 14121 1 NEN EN ISO 13857 NEN EN 60204 1 E H Goudsmid Managing Director The Netherlands s Hertogenbosch June 2011 96 06 5 0805 IM GB 1 1 06
15. tions in it carefully Management must train personnel on the basis of this manual and obey all directions and indications They should not be damaged or removed and they should remain present and readable throughout the entire life span of the machine Replace or repair unreadable or damaged pictograms warnings and instructions immediately Always keep the manual in the proximity of the machine PICTOGRAMS AND INSTRUCTIONS ON THE MACHINE The pictograms warnings and instructions that have been attached to the machine are part of the safety measures taken They should not be damaged or removed and they should remain present and readable throughout the entire life span of the machine Replace or repair unreadable or damaged pictograms warnings and instructions immediately 6 96 06 5 0805 IM GB 1 1 06 SAFETY INSTRUCTIONS PICTOGRAMS ON THE DIPTANK On the machine the following pictograms are attached DANGER Before opening remove the plug from the wall socket Only qualified personnel are allowed to open the unit CONNECTIONS TO THE DIPTANK The diptank is equipped with a power cable A plug suitable for the local power requirements has to be connected to the power cable DANGER AN The plug can only be connected by qualified electricians only USE OF THE MACHINE The diptank has been designed to shrink shrink bags in which products have been pa
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