NGQUARK user guide
Contents
1. 5 5 1 gel A 5 5 1 1 EEC URC ANC AAC CCN E A 5 5 2 T m 6 5 2 1 KT 7 7 7 5 3 CAN BUS 8 5 3 1 CAN BUS CONDECION 8 5 3 2 8 5 3 3 Ser AVS Node 9 5 3 4 Sl EN 10 5 4 PANO IONS RR RR 11 5 4 1 CO 1 5 11 5 4 2 Input RESE Erin LC SI t cM Es tete EU DT ir 11 5 4 3 OMNIS CIO NTE XAOS sara E A Nossa tUe Utente 11 5 5 POL UU UE 12 5 5 1 OPENSCOLLECTOR 12 5 5 2 LNE DRIVE SIENAS eee ado 12 5 5 3 Connection STEP DIR OPEN COLLECTOR 020 00000 0 rsen 13 5 5 4 Connection STEP DIR LINE DRIVE cicsestcsccsscvcosevesceeescscebudsncstindaencvseiivebseeescensbusiesnsvacsenevieedeesdemevoessbeeceestex 14 5 6 WIR RERO TS NN 15 5 6 1 M e 15 5 6 22. USER GUIDE www promax it User Guide T USER GUIDE The informations contained in this document are for informational purposes only and are subject to change without notice and should not be interpreted by any commitment by Promax srl Promax Ltd assumes no responsibility or liability for errors or inaccuracies that may be found in this manual Except as permitted by the license no part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or otherwise without prior permission Promax srl Any references to company names and products are for demonstration purposes only and does not allude to any actual organization Rev 3 00 3 NGQUARK USER GUIDE 1 Features The system NGQUARK is a numerical control based on the Freescale MCF5213 ColdFire microprocessor NGQUARK born as a stand alone and can also be used as SLAVE CANOPEN with appropriate firmware NGQuark Microprocessor MCF 51JM128 at 48MHz 128 KbFlash 16 Kb RAM 16 kB FRAM permanent memory 2 Serial ports RS232 1 RS485 1 CAN OPEN Master Slave 4 analog innputs 12 bit 2 Analog Outputs 10V 11 Digital Inputs PNP 24 Vdc 8 Digital Outputs PNP 24 VDC up to1A 4 Channels STEP DIR Line Drive o Open Collector VVVVVVVVVV WV 2 Idenification code ORDER CODE NG Quark Without Analog Inputs or STEP DIR Channels 4 Analog Inputs 5
3. INPUT 2 INPUT 4 INPUT 5 INPUTS _ INPUT 9 INPUT 10 11 wat ink oh i Np 1211108 8 7 65 4 3 2 1 N ATTENZIONE DO NOT EXCEED THE VOLTAGE LEVEL ABOVE DESCRIBED 15 NGQUARK USER GUIDE 5 7 Digital Outputs These outputs are optically isolated with respect to GND In order to function should therefore feed them separately with a voltage of 24 Vdc The load is driven by a transistor of the PNP type which when activated will provide a positive voltage equal to the voltage supply of the outputs On the card there is a protection diode so you can also directly drive inductive loads In case of inductive loads with absorption greater than or equal to 1 A or when the cable connection between the load and board exceeds a length of 3 meters you should put the protection diode also close to the load diode type 1N4007 or similar 5 7 1 Electrical pe m T 5 7 2 Connection J2 IN 4007 OUTPUT 3 OUTPUT 5 eT E oo cJ I Cc OUTPUT 9 kh 10 EM C lt 12 A ATTENZIONE DO NOT EXCEED THE VOLTAGE LEVEL ABOVE DESCRIBED THE DIGITAL OUTPUTS ARE NOT PROTECTED BY OVERLOAD OR SHORT CIRCUIT 16 NGQUARK USER GUIDE 5 8 Expansion Board The NGQ Expans
4. THE SYSTEM IS PROTECTED FROM POLARITY INVERSION WARNING DO NOT EXCEED THE MAXIMUM VOLTAGE VALUE ADMITTED BECAUSE THE CARD CAN BE DAMAGED USER GUIDE 5 2 Serial Ports The serial ports on the NGQuark allow communication with external devices to the control PC type PLC and other gt 5 1 is normally used both for the download of the programs on the control both for the debugging from a PC application It is also the port to use for updating the firmware SER2 Can be used for communication with other devices such as a PLC inverters or other CAN BE CONFIGURED RS485 MODE For the electrical signal the serial ports are in compliance with RS232 RS485 Use a CABLE WITH SHIELD for serial ports connections Connect the SHIELD to PIN 5 SER1 or SER2 to NGQuark ports Generally the RS232 connection uses a NULL MODEM cable pin 2 3 5 CROSSOVER with inversion on pin 2 3 Always check the external device that type of connection it accepts THE J6 CONNECTOR IS NOT IN STANDARD RS232 MODE SER1 and SER2 are connect to same connector J6 SER1 in RS232 mode EXTERNAL SER1 COM EXTERNAL SHIELD USER GUIDE SER2 in RS485 mode Normally the GND pin is not connect EXTERNAL SER2 RS 485 5 2 1 J6 Connections J6 SER1 RS 232 SER2 RS 232 AN sce J6 THE PIN 6 43 3 NER MUST NOT BE CONNECTED ONLY FOR FUTURE EXPANSIONS DO NOT INSER
5. ib e 15 5 7 Diera BU Ino NE D 16 5 7 1 dedii 16 5 7 2 CONNEC RONS ee ee 16 5 8 EA 17 5 9 oT ENERO 18 5 9 1 dedi M T O 18 5 9 2 Analog Outputs on Expansion 5 ao xad 18 NGQUARK USER GUIDE lt eil RITU 19 6 1 Mandat TS GOW Me T 19 6 2 Upload VTB 2 19 6 3 Men scm 19 6 3 1 Upload firmware If not present NGQUARK select 13 19 6 3 2 Upload VTB application If not present NGQUARK select 13 19 De SU CS aa 19 o DM MON EE poss rece erste se aise E 20 9 eee eee 21
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7. T THE CONNECTORS PORT WHEN THE POWER IS ON BECAUSE THE CARD CAN BE DAMAGED USER GUIDE 5 3 CAN BUS port The port CAN BUS allows the communication of the card NGQUARK with type devices for motors drives slave of various kinds encoders and more Communication takes place via the CAN OPEN protocol based on its specifications DS401 and DS402 as regards the objects and the modes supported In terms of data exchange the line complies with DS301 The port can be configured as master or slave depending on the firmware present The port CAN BUS meets the specifications of ISO 11898 24V 5 31 CAN BUS Connections If possible insert the terminator resistor with jumper JP1 Jp1 13 Power Jp1 CAN TERMINATION J3 Power 1234 t gt Lco 5 3 2 CanOpen Max PDO Number Normally the max PDO number managed by NGQuark Canopen system is 10 It is a total for PDO Rx and PDO Tx ex 7 gt PDO Tx 3 gt Rx WARNING USE THE CABLE FOR CANOPEN COMMUNICATION NGQUARK USER GUIDE 5 3 3 Set Slave Node Number When the NGQUARK is in SLAVE MODE you must select the CanOpen Node number by DIP 1 This is codified in binary mode node 1 to 15 NODES 15 If the NGQuark board is configured as MASTER insert always the TERMINATOR JUMPER If the NGQuark is configured as SLAVE insert the TERMINATOR JUMPER if the board is the last node in the CanBus In another sit
8. V 4 Analog Inputs 12 V 4 Analog Inputs 10 V 4 Analog Inputs 4 20 Ma 4 Analog Inputs 24 V 4 STEP DIR Channels Open Collector 2 STEP DIR Channels Line Drive 44 STEP DIR Channels Line Drive SER1 RS232 SER2 RS 232 SER1 RS232 SER2 RS 485 Without Analog Outputs 2 Analog Outputs 10V A Default Analog Input 5 V 227 Default Analog Input 12 V Default Analog Input 10 V BHI Default Analog Input 4 20 Ma Default Analog Input 24 V The 4 analog inputs configuration excludes the default analog input Without Expansion permanent memory 16 Kb Expansion permanent memory USER GUIDE 4 NGQuark Connection 1211109 8 7 6 5 4 32 1 J1 Digital Inputs J6 5232 485 J2 Digital Outputs 12345078 9101112 1234 USER GUIDE 5 Connections description 5 1 Power The NGQuark requires two separate power supplies gt Logical Power J3 gt Digital Outputs Power J1 e J2 To supply the digital outputs see the relevant chapter 4 7 As regards the supply of the logic section this is necessary for normal operation of the card DIP 1 5 1 1 Electrical Characteristics U m Min Standard Max DC In Vdc 12 24 35 Power to 24Vdc W 2 6 PIN Description 1 24 VDC 2 CANL 3 CAN H 4 GND
9. erpolation mode The outputs can be configured with OPEN COLLECTOR signals 5V or LINE DRIVE 5 5 1 OPEN COLLECTOR Signals LOAD 100 Ma continuative 500 Ma peak V STATE ON MIN MAX 1V 5 5 2 LINE DRIVE Signals OUTPUT DIFFERENTIAL MIN 2 2V MAX 3 3V specific TIA EIA 422 B RS422 FREQUENCY 125 Khz in position mode 35 Khz in interpolation mode specific TIA EIA 422 B RS422 A ATTENZIONE USE A CABLE WITH SHIELD FOR THE CONNECTIONS THE STEP DIR OUTPUTS CONFIGURATION ESCLUDED THE 4 ANALOG INPUTS The defualt analog input 1 is alway available 12 NGQUARK USER GUIDE 5 5 3 Connection STEP DIR OPEN COLLECTOR J4 SHIELD STEP DIR GNOD TIILI SHIELD E SHIELD uw Ch D STEP 7 dChBDDIR 13 NGQUARK USER GUIDE 5 5 4 Connection STEP DIR LINE DRIVE Driver STEP STEP DIR DIR i GND Gh B DIR Gh B STEP Ch B STEP J10 NGQ EXP 151 Onl 19 d O 2 ATTENZIONE THE J10 CONNECTOR IS PRESENT ONLY IF USED CHANNELS LINE DRIVE 3 and 4 THIS CONNECTOR IS ON EXPANSION NGQ EXP USE A CABLE WITH SHIELD FOR THE CONNECTIONS 14 NGQUARK USER GUIDE 5 6 Digital Inputs All these signals are PNP Tye optically isolated Therefore to enable an input must bring a positive VDC 24 Vdc typical on the desired channel refers to the common inputs 5 6 1 Electrical OFF mA ma _ 5 6 2 Connection J1
10. ion Board contain the following features gt 2 Channels STEP DIR Line Drive J10 See Chapr 4 5 4 gt 2 Analog Outputs 10 V J8 gt Permanent memory expansion FRAM 16 Kb Side view List 2 04 Sho Up view 17 NGQUARK USER GUIDE 5 9 Analog Outputs The two Analog Outputs are on the Expansion Board the Connector J8 5 9 11 Electrical Analog Output Output Voltage Output impedence 5 9 2 Analog Outputs on J8 Expansion Board J8 VDC out 1 VDC out 2 VDC out 2 ATTENZIONE USE A CABLE WITH SHIELD FOR THE CONNECTIONS 18 NGQUARK USER GUIDE 6 Programming 6 1 Manual Boot The board usually uses an automatic boot In case the automatic boot is not available it is necessary to proceed in the following way 1 Run the program NGPROG if used VTB skip step 2 and 3 2 Set the COM and the type of card NGQUARK 3 Load the application SREC and press TRANSFER APPLICATION 4 Press the keys simultaneously within 15 seconds RESET AND BOOT on the board 5 Release the RESET button 6 2 Upload VTB application For upload VTB application is possible use the following mode The board NGQUARK is automatically in BOOT MODE if is not available see 5 1 when you use the BUTTON UPLOAD APPLICATION The application is automatically RUN when the transfer is finish 6 3 NGPROG The application
11. onic devices must complies the low voltage directive 2006 95 CE but it can be applied on devices supplied at 50 1000Vac o 75 1500Vdc NGQUARK works at a voltage of 24Vdc thus Intrinsically safe so it belongs to very low voltage devices class O legislation CEI 11 1 on which it isn t no legislation about On electromagnetic compatibility regarding the 2004 108 CE norm this device can be classified as a finished appliance Due to the fact that the NGQuark will be normally integrated inside a complex electromechanics system the machine electric board by a manufacturer in an industrial ambit and not by a final customer it haven t any certification duty PROMAX however can institute some specific measure as a pre compliance in case of particular demands of costumers regarding the device electromagnetic characterization For example be made some measure under the CEI EN 61000 6 1 norm 2007 generic norms residential commercial and light industrial ambient immunity CEI EN 61000 6 1 2007 generic norms residential commercial and light industrial ambient emission 21 NGQUARK USER GUIDE Index ec ere er ern ere ree ee ee ee er ee 3 2 PCE NR etree args penises a TOES 3 o 3 A NGQuark COMME CON MT T HUE 4 5
12. uations remove the JUMPER WARNING USE THE CABLE FOR CANOPEN COMMUNICATION NGQUARK USER GUIDE 5 3 4 CanOpen Cable CONDUCTORS ELETTRIC RESISTANCE 22AWG lt 55 4 Ohm Km 21AWG lt 43 6 Ohm Km PAIR CAPACITY 50 pF m IMPEDENCE 120 Ohm TRASMISSION SPEED CABLE LENGTH Baud rate 1Mb Length Max 25 Mt Baud rate 800 Kb Length Max 50 Mt Baud rate 500 Kb Length Max 100 Mt Baud rate 250 Kb Length Max 250 Mt Baud rate 125Kb Length Max 500 Mt 2 VOLTAGE EXERCISE 30V 10 NGQUARK USER GUIDE 5 4 Analog Inputs The analog inputs of the NGQuark can be configured to read voltage signals including 5 10 12 24 VDC or in current between 4 20mA Configuration is done for each input making the system very flexible The input voltage can not exceed those limits by more than 0 2 V They can be configured up to a maximum of 4 analog inputs one of which is always present 5 4 1 Analog Connections J4 GND Analog 1 gt p Analog gt lt Anakg Analog 4 PIN 9 J6 5 4 2 Input Resistance ma 5 4 3 Connection Example ATTENZIONE DO NOT EXCEED 0 2 Volt THE MAXIMUM VALUE SELECTED THE ANALOG INPUT CAN BE DAMAGED THE 2 or MORE ANALOG INPUTS CONFIGURATION ESCLUDED THE OUTPUTS SETP DIR 11 NGQUARK USER GUIDE 55 PULSE DIR Outputs The card NGQuark can use up to four outputs STEP DIR for a total frequency of 125 Khz in position mode and 35 Khz in int
13. was developed by Promax NGPROG to allow the update software and firmware of the new controls based on uP ColdFire 6 3 1 Upload firmware If not present NGQUARK select NGM13 1 Press button GESTIONE FIRMWARE on NGProg 2 If you use UPDATE da File use the standard windows Browser for find the SREC file 2 If you use UPDATE da Server you must have a intenet active connection NGPROG search in Promax server the new version of firmware 3 Select the serial port to PC and NGM13 board type 4 Start the upload firmware 6 3 2 Upload VTB application If not present NGQUARK select NGM13 1 Select the NGM13 Board 2 Select the COM on PC 3 Selct the SREC file by button LOAD 4 Start the upload by button TRASFERISCI APPLICAZIONE 7 Status Led ST 1 L1 Green led Fastblink board in BOOT MODE blink1sec application RUN ST 2 L2 Yellow led gt NOBLINK No activity RS232 CAN SLAVE gt BLINK activity on RS232 CAN SLAVE PWR Red led Power On 19 NGQUARK USER GUIDE 8 Dimensions 124 mm 5mm e on c 4 g 20 NGQUARK USER GUIDE 9 Notes on the CE legislation NGQuark complies all the legislation about CE tagging We have two directives about electronic devices regarding the NGQuark 2006 42 CE machine directive about safety use of the devices and 2004 108 CE about electromagnetic compatibility About the first machine directive electric electr
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