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Operating Instructions Part 1 VCB

1. BONFIGLIOLI VECTRON INDUSTRY PROCESS AND AUTOMATION SOLUTIONS Jet Ig xigfelinstructions Part 1 Mi General information and power section Frequency inverter 400 V 40 kW 355 0 kW GY BONFIGLIOLI lt BONFIGLIOLI VECTRON Operating instructions Part 1 General information and power section for static frequency inverters VECTRON VCB 400 010 4 kw VCB 400 014 5 5 kW VCB 400 018 7 5 KW VCB 400 025 11 kW VCB 400 034 15 kW VCB 400 045 22 kW VCB 400 060 30 kW VCB 400 075 37 kW VCB 400 090 45 kw VCB 400 115 55 kW VCB 400 135 65 kW VCB 400 150 75 kW VCB 400 180 90 kW VCB 400 210 110 kW VCB 400 250 132 kW VCB 400 300 160 kW VCB 400 370 200 kW VCB 400 460 250 kW VCB 400 570 315 kW VCB 400 610 355 kW Item No of operating instructions 051 001 114 Version June 2005 P1 06 05 A 1 GY BONFIGLIOLI P1 06 05 A IMPORTANT INFORMATI ON ON THESE OPERATI NG INSTRUCTI ONS These operating instructions are valid for the frequency inverter range VCB 400 A list with the relevant control connections and gives information on the handling of the control unit KP 100 the individual equipment parameters and their parameteri sation According to the customised request of the frequency inverter there are also device versions with special functions The supplements to the operating instructions E1 E2 describe equipment
2. 3 4 3 1 5 Construction size 3 Standard models VCB 400 090 to 135 LL 3 7 3 1 6 Construction size 3 Feed through model VCB 400 090 to 135 3 8 3 1 7 Construction size 4 Standard models VCB 400 150 and 250 3 10 3 1 8 Construction size 4 Feed through model VCB 400 150 to 250 3 11 3 1 9 Construction size 5 Standard models VCB 400 250 to 370 3 13 3 1 10 Construction size 5 Standard models VCB 400 460 to 610 3 14 3 2 Housing protection Class 11 2x1rvrssrereee sea nese nina ie eee iiee iene einen 3 15 3 3 Instructions for installation of the unit 1 1 2200rrr serrara 3 15 3 3 1 Reductionidiagrams riadlio aan a 3 15 3 4 MountingdistancesS 1 111x1rrrrsrrresia eresia iii 3 16 3 5 Tightening torques of the connection terminals c sssccssssessssesnseeseeneeeeeseeees 3 16 P1 06 05 A 3 G BONFIGLIOLI Contents 4 Instructions for electrical installation 4 1 Standards and regulations to be observed 1rvrsserresierenee eine een 4 1 4 2 Safety measures x1vrscrrrreaarene eee ee ceneri eee iii 4 1 4 3 Control equipment 11vrrscrreres seine eee iiee e ieri einen 4 2 4 4 Instructions for EMC safe installation csscsscssccnscnscnseneensecsecnsenensensensecssensensenes 4 2 5 Power connections 5 1 Mai
3. 342 x 9 A 550 504 b A o Diameter of the fixing holes 9 mm The feed through depth of the heat sink is 110 mm see dimensional drawing of the standard model Two brackets are necessary for the installation into an electrical cabinet Fitting the plate 1 2 3 4 Undo the fastening screws on the frequency inverter Fasten the plate onto the top and bottom sides with the three screws Push the frequency inverter with the heat sink through the opening Fit the frequency inverter to the rear wall of the control cabinet 3 12 lt BONFIGLIOLI W VECTRON 3 1 9 CONSTRUCTION SI ZE 5 STANDARD MODELS VCB 400 250 TO 370 820 406 Diameter of the fixing holes 9 mm Caution The airflow direction through the heat sink passes from bottom to top The turning direction of the device fan must be noted P1 06 05 3 13 GY BONFIGLIOLI 3 1 10 CONSTRUCTION SIZE 5 STANDARD MODELS VCB 400 460 TO 610 1095 406 Diameter of the fixing holes 9 mm Caution The airflow direction through the heat sink passes from top to bottom Look at the arrow indicated on the side to check the turning direction of the device fan P1 06 05 3 14 gt BONFIGLIOLI W VECTRON 3 2 HOUSI NG PROTECTI ON CLASS The housing protection class is IP 20 according to EN60529 The accident prevention regulation VBG4 is fulfilled contact protection 3 3 INSTRUCTI ONS FOR INSTALLATI ON OF THE UNIT The frequen
4. ii 2 1 2 1 2 Construction size 2 VCB 400 045 to 075 eee ee ae eee eeeeeeeeaeeaaaaaeeeeeeeeneea 2 2 2 1 3 Construction size 3 VCB 400 090 to 135 i 2 3 2 1 4 Construction size 4 VCB 400 150 to 210 ii 2 4 2 1 5 Construction size 5 VCB 400 250 to 610 i 2 5 2 2 Technical data 2 0rrreaeeeeee ariani eee eee 2 6 2 2 1 Construction size 1 VCB 400 010 to 034 ee eeeeeee teens eaeen aaa teeeeeeeaeea 2 6 2 2 2 Construction size 2 VCB 400 045 to 075 ceeeeeeee eee ee ee eee ee eeeeeeeeaaaaaeeeeeeeeeaeea 2 7 2 2 3 Construction size 3 VCB 400 090 to 135 eee ee seer ee eeeeeeaeeaaaaeeeeeeeeeaeed 2 8 2 2 4 Construction size 4 VCB 400 150 to 250 esse sees ae ee trees eeeeaaaaeeeeeeeeeaeea 2 9 2 2 5 Construction size 5 VCB 400 250 to 370 ssssssssssssrssrrnrnrnnennnnnnnnnenennnnnnnnnennnns 2 10 2 2 6 Construction size 5 VCB 400 460 to 610 i 2 11 3 Instructions for mechanical installation 3 1 Dimensional drawings of equipment 1rvrs rr rrrreseiee einen 3 1 3 1 1 Construction size 1 Standard models VCB 400 010 to 034 3 1 3 1 2 Construction size 1 Feed through model VCB 400 010 to 034 3 2 3 1 3 Construction size 2 Standard model VCB400 045 to 075 3 4 3 1 4 Construction size 2 Feed through model VCB 400 045 to 075
5. 20cm e The feed and return wires of unshielded cables should be twisted wherever possible e Contactors relays and magnetic valves in the cabinet must be equipped with suppressor components RC combinations varistors and protective diodes e The shields of digital cables are to be connected with the earth on both sides over a wide area and highly conductive In the case of poor equipotential bond ing between the shield connections an additional equalizing line of at least 10mm must be routed parallel to the shield to reduce the shield current e The shields of analogue signal cables may only be earthed on one side but over a wide area and highly conductive The one sided shielding prevents cases of low frequency capacitive interference e g 50 Hz humming The shield con nection must be effected in the electrical cabinet e The braiding out of shields and the bonding over long single strands so called pig tails are to be avoided e Plug connectors of control cables must be selected so that the connector shell facilitates a good shield contact e Do not route cabling exposed in the cabinet but as close as possible to the electrical cabinet case mounting plate or earth potential e Unnecessary lengths of cable must be avoided Coupling capacities and cou pling inductances are thus kept low e Ifan electrical cabinet consists of the areas power range and control area the mounting of a metal screen between these areas is recommended I
6. 380 40 3 3 5 Drill pattern for feed through model VCB 400 045 to 075 in construction Cut for feed through model 232 G BONFIGLIOLI Attention The cut in the cabinet has to be 20 mm bigger see drill pattern than the height of the frequency inverter housing otherwise it is impossible to pass the device through the cut Assembling instruction feed through model VCB 400 045 to 075 in construction size 2 rear panel as IJe e i frequency inverter heat conducting sheet metal 9 bracket 1 Screw the heat conducting sheet metal on the backside of the heat sink of the frequency inverter Screw one bracket on the underside of the cut of the cabinet rear panel Pass the frequency inverter with the heat sink through the cut and engage the slot at the underside to the bracket 4 Engage the 2 bracket at the slot on the upper side and screw the bracket at the cabinet oN P1 06 05 3 6 lt BONFIGLIOLI W VECTRON 3 1 5 CONSTRUCTION SI ZE 3 STANDARD MODELS VCB 400 090 TO 135 298 134 Diameter of the fixing holes 10 mm Caution The airflow direction through the heat sink passes from bottom to top The turning direction of the device fan must be noted Pl 06 05 3 7 GY BONFIGLIOLI 3 1 6 CONSTRUCTION SI ZE 3 FEED THROUGH MODEL VCB 400 090 TO 135 Diameter of the fixing holes 7 mm P1 06 05 3 8 BONFIGLIOLI VECTRO
7. 4 LED H2 red fault message a Control unit KP 100 Cs le ens fa sage Option see supplements to the and outputs 2 2 P1 06 05 lt BONFIGLIOLI WA VECTRON 2 1 3 CONSTRUCTI ON SI ZE 3 VCB 400 090 TO 135 Item Designation stem Designation _ __ 1_ Service interface X214 Terminal strip X209 relay output Plug connection for the control R CI unit KP 100 serial interface X215 8 Terminal xT power Conner ons EJ Terminal strip X211 analogue 9 Fan inputs and outputs 4 LEDH2 red fault message 10 Control unit KP 100 LED H1 green operation mes sage Option see supplements to the Terminal strip X210 digital inputs operating instructions and outputs 2 3 GY BONFIGLIOLI P1 06 05 2 1 4 CONSTRUCTI ON SI ZE 4 VCB 400 150 TO 210 Item Designation stem Designation _ Service interface X214 Terminal strip X209 relay output Plug connection for the control IS unit KP 100 serial interface X215 8 TENNING xT Power Conner vons Ea Terminal strip X211 analogue 9 f Fan inputs and outputs 4 LED H2 red fault message 10 Control unit KP 100 LED H1 green operation mes 11 sage to Option see supplements to the 18 operating instructions ia Terminal strip X210 digital inputs and outputs 2 4 P1 06 05 lt BONFIGLIOLI Y VECTRON 2 1 5 CONSTRUCTI ON SI ZE 5 VCB 400 250 TO 610 Underneath view Gea gi
8. Cable shields Fasten control and power cable shields in or on device with the en closed clips Construction size Also connect motor and power cable shields to the mounting plate 4 and 5 near the device Position Cable definitions Paint free metallic mounting A Ground reference point B Reference value cable or Encoder cable LIYCY D PTC resistor monitoring _ Mains filter e g Olflex 100 CY 6 Controlunit e g Olflex 100 CY 8 Analogue inputs 9 Motor PTC resistor monitoring P1 06 05 4 4 BONFIGLIOLI W VECTRON Explanations on the EMC safe installation of a drive system 1 Radio interference suppression filter line choke frequency inverter and PE bars are to be mounted on the mounting plate over a wide contact area Either the mounting points are to be made paint free or a galvanised mounting plate is to be used The above mentioned components are to be mounted on the same mounting plate 2 Use only those line chokes and radio interference suppression filters approved by VECTRON Both components have been specially selected for these fre quency inverters They are effective in different frequency ranges 3 The ground reference point on the mounting plate is the common star point for the earth potential All metal conductive drive components are to be con nected through ground lines separately with this ground point Equipotential busbars or shield bars can be fitted on the mounting plate ont
9. EN 50178 Oct 1997 Classification VDE 0160 Part 100 Equipping power installations with electronic resources Since the leakage current of frequency inverters can be gt 3 5 mA a permanent con nection must be provided according to the standard The PE cross section must be at least 10 mm or a second PE must be laid electrically parallel to the first In this case the cross section has to comply with the recommended cable cross section of the cable connection Safety instructions Do not perform any operations do not touch any connections and before using measuring and test equipment wait until the DC link capacitors have discharged to less than 50 V residual voltage Do not try to check the dielectric strength of the inverter and disconnect its connec tion before carrying out any insulation test on the unit All control inputs and outputs are isolated from the mains potential Caution danger from high contact voltage The device must be safely disconnected from the mains before any intervention Wait a few minutes before starting work on the device to allow the DC link capaci tors to discharge to less than 50 V residual voltage Further regulations may have to be observed in the event of special fields of application 4 2 SAFETY MEASURES The following may be used according to the regulations of the local electricity supply company e fault current protection circuit fault voltage protection circuit protective earth neutr
10. 210 400 250 P kW 75 90 110 132 output effective Overload capacity 1 2 1 5 for 60s according to model 1 2 for 60 s Protection J J short circuit earth fault M8 Connection bolt Recommended 2 wiring cross section 3 x 400 20 460 10 50 10 60 10 fficiency approx Line fuses external Dimensions Standard model WxHxD mm 412 x 510 x 362 Feed through model 412 x 580 x 362 Min air consumption Q m h 500 coolant temperature 0 40 forced ventilation 25 55 Transport Ti oC temperature Relative humidit 15 85 no condensation Power taduction 2 5 K above 40 C Tmax 50 C AP 5 1000 m above 1000 m above sea level see Chapter 3 3 1 hmax 4000m Line choke ux 4 external EMC filter external Brake chopper Digital control unit optional 1 Equipment variant with 6 kHz maximal switching frequency Internal fuses used Fuse for switching power supply 1 pc 2A 600V super quick acting 10 x 38 mm 2 9 G BONFIGLIOLI P1 06 05 2 2 5 CONSTRUCTI ON SI ZE 5 VCB 400 250 TO 370 VCB VCB VCB 400 250 400 300 400 370 Output motor side at 400 V connecting voltage emi e ow o fosse fo rated motor output output et CS ae e Tm effective U V 3x0 Output voltage effective mains voltage input Overload capacity 15for60s 1 2 1 5for60s according to model Protection J J short circuit ear
11. VECTRON Maximum cable length without output filter Frequency nverter unshielded cables shielded cables Type m m VCB 400 045 to 150 VCB 400 610 Maximum cable length with output filter Frequency nverter unshielded cables shielded cables Type m m VCB 400 010 VCB 400 014 VCB 400 018 VCB 400 025 VCB 034 VCB n 060 VCB e 075 VCB in 610 P1 06 05 5 5 GY BONFIGLIOLI Wait 5 mins after disconnecting P1 06 05 5 3 BRAKE UNIT Caution lethal risk of electric shock Before any operation the unit is to be disconnected Only after a waiting period of approximately a few minutes when the DC link capacitors are discharged and have less than 50 V residual voltage may any work be carried out on the unit If the rotor speed is higher than the corresponding stator speed the motor feeds energy back to the inverter In this mode of operation the motor is braked by the inverter Depending on the amounts of energy it may become necessary to use an external brake unit This converts the volume of energy into heat via a resistor The brake unit of the inverter is connected via the terminals or the connecting screws X1 and X1 L1 L2 L3 Terminal strip X1 p 000000 Power supply Brake chopper Caution The cable cross sections must be rated according to the current carrying capacity of the permissible connecting cable according to DIN VDE 0298 Part 4 Note The static freq
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14. option For the unit types VCB 400 025 and 610 line chokes with a short circuit voltage of u 4 are available as accessories The diagram in chapter 5 1 mains connection shows the schematic arrangement of the line choke 5 1 2 RADI O INTERFERENCE SUPPRESSI ON FI LTER A radio interference suppression filter available as an optional extra must be used and installed in accordance with Chap 4 4 to limit the terminal voltage on the power line Radio interference level acc to EN 61800 3 for use in living areas This complies with the limit class B acc to EN 55011 5 2 MOTOR CONNECTI ON Caution lethal risk of electric shock Before performing any operation the unit must be disconnected from the mains Only after a waiting period of a few minutes when the DC link capacitors are dis charged and have a residual voltage of less than 50 V may work be carried out on the unit The motor connection of the inverter is via the terminals or connecting screws X1 U V W and protection switch Terminal strip OZ O L1 L2 L3 V OO0OO0OO0OO O Caution The cable cross sections must be rated according to the current carrying capacity of the permissible connecting cable according to DIN VDE 0298 Part 4 5 3 GY BONFIGLIOLI Pl 06 05 Rating example for the cable cross sections according to DIN VDE 0298 Part 4 at an ambient temperature of 40 C electrical cabinet inside tem perature Inverter Max continuous
15. the leakage current increases through the use of filter elements If this exceeds a limiting value of 3 5 mA then one of the following conditions must be fulfilled e PE cross section at least 10 mm e Monitoring of the protective conductor by an appliance which leads to an automatic switching off in the case of a defect e Routing of a second cable electric parallel to the PE via separate terminals This must itself fulfil the requirements according to VDE 0100 Part 540 e g minimum cross section 12 In order to achieve as low a load as possible of the supply net in general line chokes with a short circuit voltage of 4 are used The line choke is to be placed between mains connection and radio interference suppression filter gt BONFIGLIOLI W VECTRON 5 POWER CONNECTIONS Note To deal with the next chapters use the construction and layout drawing in chapter 2 1 5 1 MAINS POWER CONNECTION The mains power connection to the inverter uses the terminals or connection screws X1 PE X1 L1 X1 L2 and X1 L3 Caution All devices of construction size 3 as well as device types VCB 400 570 and VCB 400 610 of construction size 5 include a device fan which is directly connected internally to the mains connection This means that the phase sequence must be observed and checked Check the direction of rotation of the device fan using the air current The device fans in frequency inverters of construction size 3 draw the air out of t
16. www bonfiglioli se info bonfiglioli se THAILAND BEST K P T MACHINERY 1993 CO LTD 259 83 Soi Phiboonves Sukhumvit 71 Rd Phrakanong nur Wattana Bangkok 10110 Tel 0066 2 3913030 7111998 Fax 0066 2 7112852 3811308 3814905 www kpt group com sales kpt group com USA BONFIGLIOLI USA INC 1000 Worldwide Boulevard Hebron KY 41048 Tel 1 859 334 3333 Fax 1 859 334 8888 www bonfiglioliusa com industrialsales bonfiglioliusa com mobilesales bonfiglioliusa com VENEZUELA BEST MAQUINARIA Y ACCESSORIOS IND C A Calle 3B Edif Comindu Planta Baja Local B La Urbina Caracas 1070 Tel 0058 212 2413570 2425268 2418263 Fax 0058 212 2424552 Tlx 24780 Maica V www maica ve com maica telcel net ve HEADQUARTERS BONFIGLIOLI RIDUTTORI S p A Via Giovanni XXIII 7 A 40012 Lippo di Calderara di Reno Bologna ITALY Tel 39 051 6473111 Fax 39 051 6473126 www bonfiglioli com bonfiglioli bonfiglioli com SPARE PARTS BONFIGLIOLI BIRT Via Castagnini 2 4 Z I Bargellino 40012 Calderara di Reno Bologna ITALY Tel 39 051 727844 Fax 39 051 727066 www brtbonfiglioliricambi it brt bonfiglioli com INDUSTRY PROCESS AND AUTOMATION SOLUTIONS www bonfiglioli com GH BONFIGLIOLI COD VEC 401 RO
17. 2 Weight approx m kg GC 6 5 Protection class IP 20 Installation type Vertical wall mounting Environmental conditions Dissipation at 2 kHz switching freq P hi Min air consumption Q m h 411 150 320 Coolant temperature 0 40 forced ventilation Storage temperature 25 55 temperature Relative humidi 15 85 no condensation 2 5 K above 40 C Tmax 50 C 5 1000 m above 1000 m above sea level hmax 4000 m Power reduction see Chapter 3 3 1 Options and accessories Lod external Hine Coke a pf optional internal DC link choke eel EMC filter external Brake chopper optional internal Digital control unt optional D From 5kHz switching frequency the output current must be reduced Internal fuses used Fuse for switching power supply 1 pc 2 A 600V super quick acting 10 x 38 mm 06 05 2 6 P1 06 05 D BONFIGLIOLI Y VECTRON 2 2 2 CONSTRUCTION SI ZE 2 VCB 400 045 TO 075 VCB VCB VCB 400 045 400 060 400 075 Output motor side at 400 V connecting voltage Recommended frco merate P W 2 output Output current wae i al s e Output voltage effective 3x0 mains voltage input Overload capacity 1 2 1 5 for 60 s according to model Protection J J short circuit earth fault Input
18. Min cable cross section Type current A at 40 C mm VCB 400 010 10 1 5 VCB 400 025 25 vcB400 060 60 cB 400 090 90 CB 400 115 S 115 120 6 oo 120 VCB 400 570 2 x 240 VCB 400 610 2 x 240 Note Caution Shielded cables are necessary for radio interference suppression They should be installed in accordance with Chap 4 4 In the case of long motor cables an output filter available as an acces sory must be used see table below An output filter must also be used if necessary when using special motors e g high frequency motors or old motors A larger output of the frequency inverter may have to be se lected due to the power loss of the filter Further information is provided with the corresponding filters The frequency inverter must have an ohmic inductive load purely ca pacitive loads are not permissible Connection of excited motors or switching of the numbers of poles in the case of pole switchable motors as well as changing the direction of rota tion of the motor e g by means of a reversing contactor are not permis sible during operation In the case of multi motor drives care must be taken to ensure that the maximum current for the inverter is not exceeded The sum total of the cable lengths for all motors may not exceed the maximum lengths listed in the table below The cable lengths can be extended on request by corresponding technical measures 5 4 BONFIGLIOLI DD
19. N Drill pattern for feed through model VCB 400 090 to 135 in construction size 3 302 e gt 270 lt gt ar A 435 402 Vv Diameter of the fixing holes 7 mm The feed through depth of the heat sink is 73 mm Two brackets and two addi tional screws are necessary for the installation into an electrical cabinet Fitting the plate 1 Undo the fastening screws on the frequency inverter 2 Fasten the plate onto the top and bottom sides with the three screws 3 Push the frequency inverter with the heat sink through the opening 4 Fit the frequency inverter to the rear wall of the control cabinet P1 06 05 3 9 GY BONFIGLIOLI 3 1 7 CONSTRUCTION SI ZE 4 STANDARD MODELS VCB 400 150 AND 250 362 110 VECTRON Diameter of the fixing holes 9 mm Caution The airflow direction through the heat sink passes from bottom to top The turning direction of the device fan must be noted P1 06 05 3 10 lt BONFIGLIOLI VECTRON 3 1 8 CONSTRUCTION SIZE 4 FEED THROUGH MODEL VCB 400 150 TO 250 362 580 Y Diameter of the fixing holes 9 mm n Assembling kit kit can See a Caution The airflow direction through the heat sink passes from bottom to top The turning direction of the device fan must be noted P1 06 05 3 11 GY BONFIGLIOLI Drill pattern for feed through model VCB 400 150 to 250 P1 06 05 400 i gt
20. Nominal Inverter type load min fuse current VCB 400 010 1 2 14 class K5 min 480 V 10 A VCB 400 010 1 5 14 class K5 min 480 V 10 A VCB 400 014 1 2 12 class K5 min 480 V 15 A VCB 400 014 1 5 12 class K5 min 480 V 15 A VCB 400 018 1 2 10 class K5 min 480 V 20 A VCB 400 018 1 5 10 class K5 min 480 V 20 A VCB 400 025 1 2 8 class K5 min 480 V 25 A VCB 400 025 1 5 8 class K5 min 480 V 25 A VCB 400 034 1 2 8 class K5 min 480 V 35 A VCB 400 034 1 5 8 class K5 min 480 V 35 A VCB 400 045 1 2 6 Semiconductor fuse min 480 V 80 A VCB 400 045 1 5 6 Semiconductor fuse min 480 V 100 A VCB 400 060 1 2 4 Semiconductor fuse min 480 V 100 A VCB 400 060 1 5 4 Semiconductor fuse min 480 V 125 A VCB 400 075 1 2 3 Semiconductor fuse min 480 V 125 A VCB 400 075 1 5 3 Semiconductor fuse min 480 V 160 A VCB 400 090 1 2 2 Semiconductor fuse min 480 V 160A VCB 400 090 1 5 2 Semiconductor fuse min 480 V 200 A VCB 400 115 1 2 1 0 Semiconductor fuse min 480 V 200 A VCB 400 115 1 5 1 0 Semiconductor fuse min 480 V 250 A VCB 400 135 1 2 2 0 Semiconductor fuse min 480 V 250 A VCB 400 135 1 5 2 0 Semiconductor fuse min 480 V 250 A 6 3 Applicable types are e g Ferraz Type URQ or equivalent UL CSA approval is required GY BONFIGLIOLI P1 06 05 Note 6 4 2 Important note when supplying power through DC terminals In the frequency inverters VCB 400 010 to 025 with integ
21. Underneath view Item Designation stem Designation _ __ 1 Service interface X214 Terminal strip X209 relay output Plug connection for the control a unit KP 100 serial interface X215 8 Teenie he Power Connie HONS Fan inputs and outputs 4 LEDH2 red fault message 10 Control unit KP 100 LED H1 green operation mes sage Option see supplements to the Pei Terminal strip X210 digital inputs operating instructions and outputs 2 5 GY BONFIGLIOLI P1 2 2 TECHNICAL DATA 2 2 1 CONSTRUCTI ON SI ZE 1 VCB 400 010 TO 034 VCB VCB VCB VCB VCB 400 010 400 014 400 018 400 025 400 034 Output motor side at 400 V connecting voltage pee e owe ss rs fon ss rated motor output output Output current 7 Outp 3x Overl 1 2 1 5 for 60 s according to model ut voltage i short circuit earth fault field freq 0 mains voltage input a x Protection f 0 400 according to switching frequen 1 8 1 8 0 50 10 00 ut ve f mm Input mains side Ww Q Recommended A lmm wiring cross section 3 x 400 20 460 10 50 10 60 10 Power factor ___ cospl 1 Power factor of the fundamental 98 at 2 kHz switching frequency lLinefuses external Mechanical Dimensions Standard model wo mm 124x406x262 Feed through model 124x382x26
22. al e safety earth conductor system Note Fault current protection circuits may be used subject to restrictions in conjunction with frequency inverters A universal fault current relay with leakage current separation has to be used In some countries this is forbidden There are two reasons for this a All rectifier loads therefore not only frequency inverters can cause a DC current in the mains power supply lines which can reduce the sensitivity of the safety switch b Because of an increased leakage current when using a radio inter ference suppression filter the fault current safety switch can trip early which would result in an undesirable failure of the drive sys tem P1 GY BONFIGLIOLI 06 05 4 3 CONTROL EQUI PMENT According to VDE regulations the inverters must be connected to the mains in such a way that they can be disconnected from the mains supply by means of appropriate devices e g main switch contactor circuit breaker The motor connected to the inverter may when loaded be isolated by a contactor or motor protection switch Note The inverter may be switched to the mains supply only every 60 s This means that jogging operation of a mains contactor is not permissible For the commissioning phase or after an emergency shutdown it is per mitted to switch the unit on directly once only Connection of excited motors or pole switching in the case of pole switchable motors as well as the reversal of the direct
23. al voltage Frequency Power Phases VCB 400 010 0 U input 0 400 Hz 6 6 hp ac 3 ph 400 014 0 U input 0 400 Hz 9 0 hp ac 3 ph 400 018 0 U input 0 400 Hz 12 0 hp ac 3 ph 400 025 0 U input 0 400 Hz 17 0 hp ac 3 ph 400 034 0 U input 0 400 Hz 23 4 hp ac 3 ph 400 045 0 U input 0 400 Hz 33 6 hp ac 3 ph 400 060 0 U input 0 400 Hz 45 3 hp ac 3 ph 400 075 0 U input 0 400 Hz 55 9 hp ac 3 ph 400 090 0 U input 0 400 Hz 67 3 hp ac 3 ph 400 115 0 U input 0 400 Hz 82 2 hp ac 3 ph 400 135 0 U input 0 400 Hz 97 1 hp ac 3 ph 6 4 CHINA FRANCE GERMANY GREAT BRITAIN GREECE AUSTRALIA BONFIGLIOLI TRANSMISSION Aust Pty Ltd 48 50 Adderley St East Auburn Sydney N S W 2144 Tel 61 2 8748 4400 Fax 61 29748 8740 P o Box 6705 Silverwater NSW 1811 www bonfiglioli com au bta1 bonfiglioli com au AUSTRIA SBEST MOLL MOTOR GmbH Industriestrasse 8 2000 Stockerau Tel 43 2266 63421 DW Fax 43 6342 180 Tlx 61 32 22 348 Molla www mollmotor at office mollmotor at BELGIUM BEST N V ESCO TRANSMISSION S A Culliganlaan 3 1831 Machelem Diegem Tel 0032 2 7204880 Fax 0032 2 7212827 Tlx 21930 Escopo B www escotrans be info escotrans be BRASIL BEST ATI BRASIL Rua Omlio Monteiro Soares 260 Vila Fanny 81030 000 Tel 41 334 2091 Fax 41 332 8669 www atibrasil com br vendas atibrasil com
24. as regards electrical resources for use within certain voltage limits 73 23 EWG Low Voltage Directive The technical data and information on the connection and ambient conditions can be found on the ratings plate and in these operating instructions and must be observed 1 3 STANDARDS AND TEST SYMBOLS STANDARDS TEST SYMBOLS TITEL EN 50178 Oct 1997 Equipping power installations with elec Classification VDE 0160 tronic resources Change speed electric drives Part 3 EMC product standard including special test method IEC 1800 3 1996 EN 61800 3 Oct 1996 Classification VDE 0160 Part 100 UL Standard for Safety for Power conver UL test symbol acc to UL508c sion equipment see chapter 6 The UL test symbol also indicates that the requirements of the CSA Standard C22 2 No 14 95 have been met This is shown on the devices by the combination test sym bol 1 4 TRANSPORT STORAGE AND MECHANI CAL HANDLI NG Frequency inverters in the VCB 400 series are packed for transportation in boxes or crates with inlays acc to UPS standard depending on their weight to protect them against external damage They should be stored in dry rooms which are free of dust and moisture with low temperature fluctuations They may not be stacked Max permissible ambient conditions at the place of storage acc to EN 50178 e Storage temp 25 C 55 C e relhumidity 15 85 no condensation They may not be stored for longer
25. ating mode gL VDE 636 Part 1 may be connected in series The mains supply must comply with the technical data see chapter 2 2 Technical Data Input mains side Rating example for PVC core cables in electrical installation pipes or chan nels at an ambient temperature of 40 C If the routing types ambient temperatures or insulating raw materials deviate the cable cross sections must be selected according to DIN VDE 0298 Part 4 Type at 40 C mm gL A VCB 400 010 VCB 400 014 VCB 400 018 VCB 400 025 VCB 400 034 VCB 400 045 VCB 400 060 VCB 400 075 VCB 400 090 VCB 400 115 VCB 400 135 VCB 400 150 VCB 400 180 VCB 400 210 For VCB 400 250 to VCB 400 610 the semi conductor fuses given in the following table must be connected in series min cable cross line fuses Type section at 40 C mm Ferraz 6 6 URD VCB 400 460 2 x 185 33 D A0700 VCB 400 570 2 x 240 33 D A0900 VCB 400 610 2 x 240 33 D A1100 Note Shielded cables are necessary to suppress radio interference see chapter 5 1 2 VCB 400 370 2x 120 32 D A0550 P1 06 05 5 2 AN Wait 5 mins after disconnecting P1 06 05 BONFIGLIOLI W VECTRON 5 1 1 LI NE CHOKE AND DC LINK CHOKE The line and DC link circuit choke is needed to operate the frequency inverter It reduces the commutation glitches and mains feedback The inverter types VCB 400 010 to 018 can be supplied with an integrated DC link choke as an
26. chine frame with a cable clip For better shielding the motor cable can be routed down on the back of the mounting plate between cabinet rear panel and mounting plate The mo tor cable should be routed without interruption directly from the frequency in verter to the motor If the motor cable must be interrupted for contactors or motor protected switches then the line shield and the PE cable are not to be in terrupted The cable shield is to be connected with the mounting plate over a wide area 8 Line shields are to be connected with earth clips on suitable equipotential busbars or on the unpainted galvanised mounting plate Shields from signal and control cables can if present be connected with earth clips in the device 9 Control lines must be laid separately from power lines Signal lines should be kept separate from control lines for contactors or lines for the electronic power supplies and fan 10 It must moreover be observed that the motor has a good PE connection The PE potentials in the electrical cabinet of the frequency inverter and of the mo tor must be identical Otherwise a potential equalising bar must be routed between motor and cabinet device The cabinet must have a connection with the equipotential busbar of the building s earth P1 06 05 4 5 GY BONFIGLIOLI P1 06 05 Explanations on the EMC safe installation of a drive system 11 If filters are fitted then the following points are to be observed In general
27. cy inverters are normally supplied for installation in electrical cabinets with external air flow through ventilation The inverters are secured to a mounting plate with 4 bolts The inverters must be installed vertically Caution Care must be taken that no foreign bodies like borings or screws fall into the unit during installation Caution following conditions are required at the installation site max cooling air inlet temperature 50 C the power must be reduced acc to the diagrams above 40 C relative air humidity 15 85 no condensation max installation altitude 4000 m from 1000 m reduce power the installation site must be free from conductive and aggressive substances as well as from dampness 3 3 1 REDUCTI ON DI AGRAMS 120 100 Current 80 effective 60 in 40 20 0 35 40 45 50 55 Coolant temperature in C 105 100 Current 95 effective 90 in 85 80 75 500 1000 2000 3000 4000 Mounting altitude in m above sea level P1 06 05 3 15 GY BONFIGLIOLI 3 4 MOUNTI NG DI STANCES To avoid a build up of heat the mounting distances must not be fallen below The ventilation openings on the top surface must not on any condition be covered or closed Inverter type B VCB 400 010 to 034 0 mm VCB 400 045 to 135 50 mm VCB 400 150 to 210 50 mm VCB 400 250 to 610 300 mm 50 mm D The frequency inverters VCB 400 570 to 610 are to be separated by a sufficiently larg
28. e plate in the area of the device fans Min distance to plate 50 mm 3 5 TIGHTENING TORQUES OF THE CONNECTION TERMI NALS The frequency inverter range VCB 400 differs according to the output in the housing shape and dimensioning of the connection terminals which depend on the output In the following table the torques to be observed when connecting are listed Tightening torque Description Tightening torque Control terminals of all construction size Phoenix Combicon 0 22 0 25 Nm 38 5 43 7 Ib in Output terminals of construction size 1 Weidmiller LU10 16 210 1 Ib in Output terminals of construction size 2 Phoenix HDFK 50 6 8 Nm 1051 7 1400 lb in Output terminals of construction size 3 Phoenix HDFK 95 15 20 Nm 2626 9 3502 5 Ib in PE terminal of construction size 3 Phoenix HDFK 50 6 8 Nm 1051 7 1400 Ib in Output terminals of construction size 4 insulating bolts 10 Nm 1751 2 Ib in Output terminals of construction size 5 set nut in bar 35 40 Nm 6129 4 7005 Ib in P1 06 05 3 16 P1 AN Wait 5 mins after disconnecting 06 05 gt BONFIGLIOLI W VECTRON 4 INSTRUCTIONS FOR ELECTRICAL INSTALLATION 4 1 STANDARDS AND REGULATIONS TO BE OBSERVED The general standards and regulations should be observed during electrical installa tion EN 60204 Part 1 Oct 1992 Classification VDE 0113 Part 1 Electrical equipment of machines Part 1 General requirements
29. he electromagnetic compatibility EMC only has to be assessed for the overall system This is why compliance with the EMC Guideline and EMC Law can only be achieved through the EMC compatible design as shown in Chapter 4 4 A typical drive system which fulfils EMC requirements consists of the following com ponents frequency inverter line choke radio interference suppression filter mains cable perhaps shielded shielded motor cable shielded control cables standard 3 phase induction motor metal mounting plate GY BONFIGLIOLI P1 06 05 These operating instructions Part 1 present measures by which compliance with the EMC Guideline 89 336 EWG and the EMC Law can be ensured in typical installa tions The responsibility for compliance with the EMC Guideline during the machine s use rests with the user of the frequency inverter We declare that the frequency inverters listed in these operating instructions are planned as control components for 3 phase motors for installation in a machine or system in the intendment of the EC Directive 89 392 EWG Machine Directive The machine may not be commissioned until it has been determined that it complies with the requirements of the EC Directive 89 392 EWG The frequency inverters listed in these operating instructions comply with the regula tions of the Commission s Directive from 19 February 1973 on the harmonisation of the legislative provisions of the member countries
30. he inverter whereas the air is forced into the inverter in device types VCB 400 570 and VCB 400 610 Note The following connection diagram also shows the schematic arrange ment of the line choke and the radio interference suppression filter To reduce the mains feedback mains vibrations a line filter can be used see chapter 5 1 1 To suppress radio interference a radio interference suppression filter can be used see 5 1 2 O O O Ort O Oc O lt Oz O Terminal strip O m N m W O Nr E iin UU LI Radio interference Suppression filter Line choke Line contactor Line fuse PE L1 L2 L3 P1 06 05 5 1 GY BONFIGLIOLI Caution Operation on unearthed mains IT mains is not permissible with the frequency inverters VCB 400 in standard configuration Further information on demand The mains fuses and the cable cross sections must be rated according to the current carrying capacity of the permitted connection cable accord ing to DIN VDE 0298 Part 4 As the leakage current with frequency in verters can be gt 3 5 mA a permanent connection must be provided in accordance with the standard The PE cross section in this case must measure at least 10 mm or a second PE must be routed electrically parallel to the first In this case the cross section has to comply with the recommended cable cross section of the cable connection For VCB 400 010 to VCB 400 180 fuses e g NH fuses of the oper
31. ion of rotation of the motor with a reversing contactor are not permissible during operation 4 4 INSTRUCTIONS FOR EMC SAFE I NSTALLATI ON For the EMC safe mounting and installation of the drive system the instructions listed below are to be observed In case of deviations in the installation e g use of unshielded cables use of collective suppressors for several machines instead of an individual suppressor or not using a power choke the system builder must in each case prove the observance of the limit values of the drive system separately The system builder bears the responsibility for the observance of the limit values for the EMC of the drive system P1 06 05 BONFIGLIOLI Y VECTRON Basic rules for the installation of frequency inverters in electrical cabinet Some basic rules for installation which can be used for all electrical cabinet installa tions are listed below e Ensure a good equipotential bonding within the system or plant System components such as switch cabinets regulation desks machine frames etc are to be connected by PE cables of at least 10 mm2 e All metal parts of the electrical cabinet are to be joined to one another on a plane and highly conductive not paint on paint If necessary scraper discs are to be used The cabinet door must be connected as closely as possible with the cabinet case with several ground cables e Signal cables and power cables are to be routed with a minimum distance of
32. mains side wiring cross section U Frequen f Power factor of the fundamental 98 at 2 kHz switching frequency Line fuses external Mechanical Dimensions Standard model WxHxD mm 250 x 376 x 317 Weight approx m kg 17 1388 19 k Protection cass PD II Installation type Vertical wall mounting Environmental conditio gt 7 Dissipation at oeron P W 57 so 85 Min air consumption Q m h temperature Relative humidity 15 85 nocondensaton AO IN see Chapter 3 3 1 5 1000 m above 1000m above sea level hmax 4000m ions and accessories e Line choke u 4 external o EMC fiter JP emna E Brake chopper optional internal Digital control unit optional 1 From 5kHz switching frequency the output current must be reduced Internal fuses used Fuse for switching power supply 1 pc 2A 600V super quick acting 10 x 38 mm 2 7 G BONFIGLIOLI P1 06 05 2 2 3 CONSTRUCTI ON SI ZE 3 VCB 400 090 TO 135 VCB VCB VCB 400 090 400 115 400 135 Output motor side at 400 V connecting voltage Recommended face moore PJW s s output Output current Best i fosso ss Output voltage effective 3x0 mains voltage input Overload capacity 1 2 1 5 for 60 s according to model Protection J J short circuit ea
33. n this case encircling bonding over a wide area is necessary This can only be achieved by removing the painted surface between the frame and the dividing wall and by screwing down using sheet metal screws No cables should be routed through the screen wall All components for the control of the installation as well as con tactors which do not lie in the power cables are to be outside of the area of power electronics Installation of a drive system fulfilling EMC requirements Components of the drive system given fulfilling EMC requirements suppression filter see chapter 5 1 1 motor cable Shielded cable with tinned E CU braid with 85 coverage Terminal voltage compliance with limit class B acc to the table in Chap 5 2 maximum length of cable with out output filter for shielded lines power cable between gt 300 mm length of cable shielded power line with tinned E radio interference CU harness with 85 cover suppression filter and frequency inverter shielded signal lead type LIYCY or NYSLYCYO O GY BONFIGLIOLI Installation of a drive system fulfilling EMC requirements 4 ge A 6 7 PB oi 4 8 i Rb 2 I Lil2L3 t uvw il e ele i i I Ti ili 0 iti ili I TH A 10 9i L I le Tha e 3 PE L1 o ip TT
34. ns power connection v1 201rrrsseaeeee sa ien eee iiee iene eee eee 5 1 5 1 1 Line choke and DC link ChOK cccccseceeseeeeeeeeeeaueaueeeeaueaueeeeaueaueauenesaueeeenaeanveuneaees 5 3 5 1 2 Radio interference suppression filter sane eaeeeeeeeseesaaaaaeeeeeeeeeaeea 5 3 5 2 Motorconnecton iviviviiiriiiizvainaa iaia initial rain 5 3 5 3 Brake unit iaia 5 6 5 4 Connection of the DC link circuits csscssccnscnccnsensensensensecnsensenseeensensensensensensenes 5 7 6 General technical data Licensing by UL and CSA 6 1 Marking and Specification ccccsesseeeseeseeeeeneneeeeenseesennneeseeneaseeseneaseesenoeseenenaaaees 6 1 6 2 Notes for the licensing of the drive system 0 20 rerreiieee eee iii 6 1 6 3 InstallationinoteS iii iziala nina dina dii iaia nali alinea 6 2 6 3 1 Super enclosure 1a ara 6 2 6 3 2 Intended use in drive systemM 6 2 6 4 InstallationinoteS iuiiriiznas tiziana iraniana laine een 6 3 6 4 1 Mains connection vu 6 3 6 4 2 Electrical and thermal limit values ri 6 4 P1 A 1 FURTHER INFORMATI ON These operating instructions have been drawn up with the greatest care and have been extensively checked several times For reasons of clarity not all detailed infor mation on all product models and also not every conceivable case of installation operation or maintenance could be taken into account Should you require fu
35. nteference suppression filter Radio inteference suppression filter Line choke Line choke Line fuse PE L1 L2 L3 To further frequency inverters Cable protection Cable protection Line contactor DC link circuit connection Line fuse PE L1 L2 L3 Supply voltage L2 N O Brake chopper P1 06 05 5 7 G BONFIGLIOLI DC link connection with supply via a P1 06 05 Terminal strip X1 a central DC link circuit PE L1 L2 L3 To further frequency inverters Central intermediate DC circuit The central DC link circuit can be fed via the VER power unit Further information can be found in the corresponding documentation Note Linking with a central DC link circuit is possible with the present fre quency inverters of all output classes It must be observed that a 3 phase fan is included in the units of con struction size 3 VCB 400 570 and VCB 400 670 This must be supplied with voltage with the correct phase sequence at the optional terminals The connecting terminals for the 3 phase fan are not part of the basic equipment of the frequency inverters and must be given sepa rately in the order for the named application 5 8 lt BONFIGLIOLI W VECTRON 6 GENERAL TECHNICAL DATA LICENSING BY UL AND CSA 6 1 MARKI NG AND SPECI FI CATION The devices VCB 400 010 to VCB 400 135 are tested and licensed by UL as per UL508c UL Standard for Safety for power conversi
36. o which all cable shields can be connected by use of cable clips The mounting plate is attached to the cabinet wall so that it is highly conductive HF effective fan discs HF litz wire unpainted connections 4 The radio interference suppression filter must be installed in the immedi ate vicinity of the frequency inverter max 50cm The cable between the radio interference suppression filter and frequency inverter must be laid with a shield if longer than 300 mm Otherwise cross coupling may occur with the un filtered input cable of the radio interference suppression filter The shield must be connected by clips over a wide area to a PE rail in the vicinity of both the de vice and the filter 5 The power cable between mains and radio interference suppression filter line choke can be any length However it must be routed separately from control cables data cables and motor cable 6 The shields of all cables between the motor and the frequency inverter must be connected over a wide area on both sides 7 The motor cable is a shielded power cable The shield consists of a tin plated E CU harness with 85 cover The motor cable shield should be connected to the motor with a metal PG joint on the casing of the terminal box For this the terminal box must be made of metal and have a perfect metal conductive con nection to the motor casing If a PVC terminal box is used the cable shield should be connected to the unpainted motor housing or ma
37. on equipment The requirements in CSA Standard C22 2 No 14 95 for frequency inverters are therefore also met This is indicated on the device by the combined examination mark c UL us LISTED 83KA Listing mark for standard models or C S Recognized mark for feed through U models 6 2 NOTES FOR THE LI CENSI NG OF THE DRIVE SYSTEM The frequency inverter is part of a more complex drive system that depending on the circumstances must be licensed by UL or CSA To determine if and which speci fication your drive system must meet according to UL or CSA go to www UL com or www CSA ca to locate the appropriate adviser closest to you P1 06 05 6 1 GY BONFIGLIOLI P1 06 05 6 3 INSTALLATION NOTES 6 3 1 SUPER ENCLOSURE The frequency inverters VCB 400 010 to VCB 400 135 are categorized as open type where the device must be installed in a super enclosure control cabinet ma chine frame etc The super enclosure must not have dimensions of less than 800mm x 500mm x 400mm 6 3 2 INTENDED USE IN DRIVE SYSTEM c Standard models VCB 400 010 bis VCB 400 135 LISTED 83KA These devices can be directly installed in the drive system For UL CSA licensing of the drive system the electrical and thermal limit values see Chapter 6 4 2 and the installation notes see Chapter 6 4 must be complied with Feed through models VCB 400 010 to VCB 400 135 AA US These devices are supplied without device fans and are therefo
38. options and expansion modules Among other things the extended control connections with the relevant parameters and setting possibili ties are described For more clarity the following pictograms are used in the operating instructions for warnings and notes gt Caution Lethal risk from high direct contact voltage Caution Instruction must be observed Caution Disconnect the unit from the mains before performing any operation and wait few minutes until the DC link capacitors have discharged to a safe re sidual voltage gt Prohibited Wrong handling may lead to damaging the equipment Useful note tip Setting can be changed using the control unit KP 100 A 2 BONFIGLIOLI WA VECTRON Contents A Important information on these operating instructions A 1 Further information cccsccccsccecneneeneeneneeneeeeneneeueneneeaeenensenuaueneneeneeueneeneeeeneneenenene A 4 1 General information 1 1 Safetyinstructions 1rrrsrcrerre nie ae ne enni ene e eee iii eee 1 1 1 2 Compliance with statutory regulations 11vrs se rerre siae eni 1 1 1 3 Standards and test symbols 20srrrsaareeree ae ieee iene einen 1 2 1 4 Transport storage and mechanical handling 1 2xvrvss se cerren iii ee ee iii iii 1 2 2 1 Construction and layout drawing 1xr0 200rrreraaeee essere einen iii 2 1 2 1 1 Construction size 1 VCB 400 010 to 034
39. oted P1 06 05 3 1 GY BONFIGLIOLI 3 1 2 CONSTRUCTION SI ZE 1 FEED THROUGH MODEL VCB 400 010 TO 034 342 B Heat sink width Diameter of the fixing holes 7 mm Dimension table Unittype A B VCB 400 010 to 018 VCB 400 025 VCB 400 034 P1 06 05 BONFIGLIOLI W VECTRON Drill pattern for feed through model VCB 400 010 to 034 B gt 84 4 OI 1O 366 344 I Diameter of the fixing holes 7mm Unittype B VCB 400 010 to 025 VCB 400 034 Assembling kit Number of pieces 2 brackets 4 screws P1 06 05 3 3 G BONFIGLIOLI A P1 06 05 3 1 3 CONSTRUCTI ON SI ZE 2 STANDARD MODEL VCB400 045 TO 075 317 376 361 lol wW Diameter of the fixing holes 6 6 mm Caution The airflow direction through the heat sink passes from top to bottom The turning direction of the device fan must be noted 3 1 4 CONSTRUCTI ON SI ZE 2 FEED THROUGH MODEL VCB 400 045 TO 075 317 277 343 P1 06 05 AR gt BONFIGLIOLI W VECTRON ducting sheet metal for the backside For assembling in a cabinet there will be required two brackets and one heat con The feed through deep of the heat sink is 70 mm Assembling kit Number of pieces Designation 1 heat conducting sheet metal 2 brackets 1 screw set size 2 Cabinet wall
40. rated retarding chopper and VCB 400 034 to 075 any transient overvoltages of the DC supply that occur must be limited to 4 kV e g overvoltage protector This requirement is met when a Vectron frequency inverter series VCB 400 is used for the power supply ELECTRI CAL AND THERMAL LI MIT VALUES Mains input at ambient temperature of 40 C Type Nominal voltage Frequency Rated current Phases VCB 400 010 400 V 480 V max 50 60 Hz 10 A 3 ph 540 Vdc 650 V max 12 A 400 014 400 V 480 V max 50 60 Hz 14 A 3 ph 540 Vdc 650 V max 16 A 400 018 400 V 480 V max 50 60 Hz 18 A 3 ph 540 Vdc 650 V max 21A 400 025 400 V 480 V max 50 60 Hz 25 A 3 ph 540 Vdc 650 V max 29 A 400 034 400 V 480 V max 50 60 Hz 34 A 3 ph 540 Vdc 650 V max 40 A 400 045 400 V 480 V max 50 60 Hz 45A 3 ph 540 Vdc 650 V max 53 A 400 060 400 V 480 V max 50 60 Hz 60 A 3 ph 540 Vdc 650 V max 71A 400 075 400 V 480 V max 50 60 Hz 75 A 3 ph 540 Vdc 650 V max 89 A 400 090 400 V 480 V max 50 60 Hz 90 A 3 ph 540 Vdc 650 V max o 108 A 7 400 115 400 V 480 V max 50 60 Hz 115A 3 ph 540 Vdc 650 V max 138 A 400 135 400 V 480 V max 50 60 Hz 135 A 3 ph 540 Vdc 650 V max 162A Output at ambient temperature of 40 C Type Nomin
41. re suitable for inte gration within the ventilation concept of the machine so that the device can be cooled or alternatively the actual dissipation power of the frequency inverter can be separated from the interior of the control cabinet For perfect operation of the frequency inverter forced air cooling of the heat sink is necessary The following minimum values must be evidenced for UL CSA licensing of the drive system VCB 400 010 014 018 gt 90 m h VCB 400 025 034 gt 150 m h VCB 400 045 060 075 gt 300 m h VCB 400 090 115 135 gt 400 m h With the appropriate mechanical design these values can be met using the fans used for standard devices by Vectron inquire at factory In addition the electrical and thermal limit values see Chapter 6 4 2 and the instal lation notes see Chapter 6 4 must be complied with 6 2 P1 06 05 6 4 6 4 1 INSTALLATION NOTES MAI NS CONNECTI ON AR Ww BONFIGLIOLI VECTRON Connection to a power supply with a short circuit current greater than 18000Arms and rated voltage greater than 480 Vac is not permitted For mains and motor connections only use UL CSA approved copper lines with a 75 C temperature range The following tables indicate the permissible fuses and minimum cross sections for the mains and motor connections Frequency Over AWG Line fuses type
42. rth fault V 3 x 400 20 460 10 Frequency f Hz 50 10 60 10 Power factor _____ cosg 1 Power factor of the fundamental n i external 300 x 602 x 298 300 x 475 x 298 IP 20 Vertical wall mounting 1011 1255 1463 h 0 40 forced ventilation o z Mechanical Dimensions Standard model Feed through model Weight approx rotection class nstallation type Environmental conditio Dissipation at WxHxD mm i Q gt 7 3 4 3 i oolant temperature torage temperature Transport temperature elative humidi T Tr C 25 55 25 70 15 85 no condensation 2 5 K above 40 C Tmax 50 C 5 1000 m above 1000 m above sea level hmax 4000m oj o nu nIO N aS le Ss Os PIS Oo o N goa Lian on Is DI Q aAa o a DE 5 0 Q a 2 05 58 US 3 9 alo o a 5 Options and accessories Line choke ux 4 external EMCfite o eternal O Brake chopper optionalinemai Digital control unt option Internal fuses used Fuse for switching power supply 1 pc 2A 600V super quick acting 10 x 38 mm Fuse protection fan 3 pcs 1 6A 500V quick acting 6 3 x 32 mm 2 8 P1 06 05 lt BONFIGLIOLI W VECTRON 2 2 4 CONSTRUCTI ON SI ZE 4 VCB 400 150 TO 250 VCB VCB VCB VCB 400 150 400 180 400
43. rther information or if particular problems should occur which are not treated in enough detail in the operating instructions you may request the necessary information from the local agent of the company BONFIGLIOLI We should like to indicate moreover that the contents of these operating instructions are not part of a previous or current agreement confirmation of legal relationship nor should they amend this All the manufacturer s obligations ensue from the rele vant sales contract which also includes the complete and solely valid guarantee regulation These contractual guarantee conditions are neither extended nor re stricted by implementation of these operating instructions The manufacturer retains the right to correct or alter the contents and product de tails as well as omissions without previous notice and accepts no liability for dam age injuries or expenses resulting from the above named reasons 06 05 A 4 P1 06 05 gt BONFIGLIOLI W VECTRON 1 GENERALINFORMATI ON 1 1 SAFETY I NSTRUCTI ONS While operating inverters can have live parts appropriate to their protection class as well as hot surfaces A frequency inverter drive is thus potentially lethal To avoid serious injury or severe damage only qualified persons are allowed to work on the equipment Persons are qualified who are acquainted with mounting com missioning and operation of inverters and have a qualification relevant to their work These persons mu
44. st read the operating instructions carefully before installation and commissioning and follow the safety instructions In this context the norms IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or EN 50 178 and VBG 4 and other national regulations must be complied with Repairs in the unit may only be carried out by the manufacturer or repair services authorised by him Unauthorised opening and improper intervention can lead to injury or damage 1 2 COMPLI ANCE WITH STATUTORY REGULATIONS The frequency inverters of the construction range VCB 400 are electrical operating appliances for the installation in electrical cabinets of industrial plants They are de signed for the speed adjustment of 3 phase motors The frequency inverters are not stand alone devices However they are subject to the Law with respect to the electromagnetic compatibility of devices EMVG from 18 September 1998 2 re enactment According to this apparatus systems and components which are manufactured and planned exclusively as vendor or spare parts for further processing by companies and persons with specialist knowledge in the field of electromagnetic compatibility do not have to meet the protective requirements of the EMC Law The device which is ready for work and which contains apparatus systems or components must com ply with the rules of the law The frequency inverters are integrated in a drive system consisting of a number of components T
45. th fault Rotary field frequency 0 400 according to switching frequency Input mains side Wiring cross section Voltage 3 x 400 20 460 10 Frequen 50 10 60 10 Power factor _ cosgl 1 Power factor of the fundamental 2x 120 Efficiency approx 98 at 2 kHz switching frequency i external Mechanical Dimensions WxHxD Pm ik 15 to e es ee Vertical wall mounting p Environmental conditions Dissipation at 2 kHz switching freq 2658 3178 3905 0 40 forced ventilation t Q 72 orage temperature 25 55 temperature elative humidity 15 85 no condensation 2 5 K above 40 C Tmax 50 C 5 1000 m above 1000 m above sea level hmax 4000m external Pp fo extem __ _ _ ____ _ optionainemi e pel C O option c c_______________ EMC filter Brake chopper Digital control unit Internal fuses used Fuse for switching power supply 2 pcs 1A6 500V super quick acting 6 3x32 mm Fuse protection power supply cables 5 pcs 10A 500V semi time lag 6 3 x 32 mm 2 10 lt BONFIGLIOLI W VECTRON 2 2 6 CONSTRUCTI ON SI ZE 5 VCB 400 460 TO 610 VCB VCB VCB 400 460 400 570 400 610 570 3x0 mains voltage input 1 2 1 5 for 60 s 1 2 for 60s according to model short circuit earth fault 0 400 according to s
46. than 1 year The VCB 400 frequency inverter must be connected to a power supply before the end of one year It can then be stored for a further year Note Please check the quality quantity and type of all incoming goods Ob vious defects such as external damage to the packaging or the device must be reported to the sender with seven days for insurance reasons 1 2 lt BONFIGLIOLI W VECTRON 2 EQUIPMENT DATA 2 1 CONSTRUCTI ON AND LAYOUT DRAWI NG Note The following construction and layout drawings show the standard model with option assemblies 2 1 1 CONSTRUCTI ON SI ZE 1 VCB 400 010 TO 034 O 000000000 Item Designation stem Designation _ 1 Service interface X214 Terminal strip X209 relay output Plug connection for the control Ey eee peer eee unit KP 100 serial interface X215 P Re Fan inputs and outputs 4 LEDH2 red fault message 10 Control unit KP 100 LED H1 green operation mes sage Option see supplements to the ca Terminal strip X210 digital inputs operating instructions and outputs P1 06 05 2 1 GY BONFIGLIOLI P1 06 05 2 1 2 CONSTRUCTI ON SI ZE 2 VCB 400 045 TO 075 Item Designation_____________ ltem besignation______ 1 Service interface X214 Terminal strip X209 relay output Plug connection for the control Ea unit KP 100 serial interface X215 8 Pennine AL power onnecigns a Terminal strip X211 analogue SI Fan inputs and outputs
47. uency inverters in the construction sizes 1 to 5 have to be ordered with a brake chopper module for the control of an external brake resistor which is integrated in the unit In this configuration two terminals are available to connect the brake resistor BONFIGLIOLI XX VECTRON 5 4 CONNECTION OF THE DC LINK CIRCUITS Caution lethal risk of electric shock approximately a few minutes when the DC link capacitors are discharged and have Before any operation the unit must be disconnected Only after a waiting period of A less than 50 V residual voltage may any work be carried out on the unit When several drives are working in a motor and generator mode they can be con nected to one another in the DC link circuit for the exchange of energy In this case all inverters must be supplied simultaneously with the same mains voltage and con nected with the recommended line choke or all inverters must be fed by a central DC link circuit DC voltage source A brake unit is only necessary if for a certain time the generator energy should be more than the motor energy The frequency invert ers can optionally be ordered with integrated brake chopper or the VER power unit can be used The connection in the DC link circuit of the inverters is via the terminals or con necting screws X1 and X1 DC link connection with supply via the mains inp LL 13 000000 Terminal strip X1 U VW 000 Radio i
48. witching frequency Connection bolt M12 Recommended A mm 2x 185 2 x 240 wiring cross section Power factor______ cosg 1 1 Powerfactorofthefundamental Efficiency approx n 198 at2kHzswitchingfrequency Line fuses external Dimensions WxHxD mm 518x820x406 518x1095x406 518x1095x406 2 freq Min air consumption Q m n 700 1200 oolant temperature Transport T oc temperature Relative humidi 15 85 no condensation Bower reduction 2 5 K above 40 C Tmax 50 C see Chapter 3 3 1 AP 5 1000 m above 1000 m above sea level banal hmax 4000m Line choke ux 4 a external EMC filter external Brake chopper Digital control unit optional overload capacity 1 2 overload capacity 1 5 Internal fuses used Fuse for switching power supply 2 pcs 1A6 500V super quick acting 6 3 x 32 mm Fuse protection power supply cables and fan 5 pcs 10A 500V semi time lag 6 3 x 32 mm P1 06 05 2 11 lt BONFIGLIOLI D VECTRON 3 INSTRUCTIONS FOR MECHANICAL INSTALLATION 3 1 DI MENSI ONAL DRAWINGS OF EQUI PMENT 3 1 1 CONSTRUCTION SIZE 1 STANDARD MODELS VCB 400 010 TO 034 Diameter of the fixing holes 7 mm Dimension table pe C Unittye _ A B D VCB 400 010 to 018 VCB 400 025 VCB 400 034 Caution The air flow direction through the heat sink passes from bottom to top The turning direction of the device fan must be n

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