Original Operating Instructions V-DTN
Contents
1. Fig 10 Data sheet example You will find more technical data on the data sheet D 381 e Download the PDF file D381 gt V DTN 16 V DTN 41 e Download the PDF file http www gd elmorietschle com Downloads Product Documents gt V Series Data Sheets NOTICE Subject to technical changes 26 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH IS Rietechle Elmo Rietschle Gardner enver Elmo Rietschle is a brand of Gardner Denver s Industrial Products Division and part of Blower Operations Gardner enver EC declaration of conformity 2006 42 EC Hereby the manufacturer Gardner Denver Schopfheim GmbH D 79642 Schopfheim that the machine compressor of the Series V DTN Type V DTN 6 V DTN 10 V DTN 15 V DTN 25 V DTN 40 V DTN 16 V DTN 26 V DTN 41 is conform to the regulations of the guideline indicated above The following harmonized and national standards and specifications are applied EN 1012 1 2010 Compressors and vacuum pumps Safety requirements Part 1 Compressors These declarations of conformity are invalid when the machine has been modified without prior ap proval by us and the approval has been documented in writing Name and address of the EC person in Gardner Denver Schopfheim GmbH charge for documentation Postfach 1260 D 79642 Schopfheim Gardner Denver Schopfheim GmbH2. Fig 9 Web site http www service er de Elmo Rietschle Maintenance and repair Order spare parts in accordance with the Spare parts list E381 gt V DTN 16 V DTN 41 e Download the PDF file http www gd elmorietschle com Downloads Product Documents gt V Series Spare Parts e Parts subject to wear and gaskets are indi cated separately on the list Web site http www service er de e Select the type size and design NOTICE Only use original spare parts or parts approved by the manufacturer The use of other parts may lead to malfunctions and invalidate liability or the guarantee for any consequences arising www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 23 Malfunctions Causes and elimination 8 Malfunctions Causes and elimination Fault Cause Troubleshooting Important Machine is switched off by the motor pro tection switch Mains voltage Frequency does not correspond with the motor data Connection to motor terminal board is not correct Motor protection switch is not set correctly Check by qualified electrician Motor protection switch is triggered too quickly Use a motor protection switch with an overload dependent delayed switch off that takes into consideration the short term excess current at start up version with short circuit and overload trigger as per VDE 0660 Part 2
3. 7 3 Repair Service a For on site repair work the motor must be disconnected from the mains by a qualified electrician so that it cannot be started up again accidentally For repairs use the manufacturer its branch offices or authorised dealers Please contact the manufacturer for the address of the service centre responsible for you see Manufac turer s address NOTICE For each machine that is sent to an Elmo Riet schle Service centre for inspection maintenance or repair a fully completed signed declaration of harmlessness must be enclosed The declaration of harmlessness is part of the ee supplier s documentation besen Pasame Eer Toten ara ET Een nae be U Leen Gesgecd e __ ir schaute I q ka t E b After a repair or re commissioning the actions listed under Installation and Commissioning must be carried out as for initial commissioning Abb 7 Clearance certificate 7 7025 003 17 22 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH IS Rietechle 7 4 Spare parts U u Fig 8 Spare parts list example ae Click here if you wart to acess the catalog without using e password no ordering possible Bitte w hlen Sie Ihre Sprache Please choose your language 7 ei 7 RE D
4. Schopfheim 1 3 2015 l t Dr Friedrich Justen Director Engineering C_0082_EN Safety declaration form 7 7025 003 17 for vacuum pumps and components Page 1 of 1 Gardner Denver Schopfheim GmbH Roggenbachstr 58 79650 Schopfheim Phone 49 0 7622 392 0 Fax 49 0 7622 392 300 Repairs and or maintenance of vacuum pumps and components will only be carried out if a declaration has been filled in correctly and completely If not the repair work cannot be started and delays will result This declaration must only be filled in and signed by authorised qualified staff 1 Type of vacuum pumps components 2 Reason for the submission Type description Machine number Order number Delivery date 3 Condition of vacuum pumps components 4 Contamination of the vacuum pumps Was this being operated YES O NO QO components when in use Which lubrication was used Toxic YES NO Corrosive YES NO Was the pump component emptied Microbiological YES NO Product Consumables YES NO U Explosive YES NO Has the pump component been cleaned and decontamingRadioactive YES NO other YES NO OOOOOO YES OU Cleaning agent Cleaning method Microbiological explosive or radioactively contaminated vacuum pumps components will only be accepted with proof that they have been cleaned properly Type of toxic substance or process related dangerous reaction products with which the vacuum pumps components came into
5. pre requisite HHH Instructions action a b Instructions in several steps gt Results gt 14 Cross reference with page number 0 Information note A Safety symbol Warns of potential risk of injury Obey all the safety instructions with this symbol in order to avoid injury and death 1 7 Technical terms and meaning Term Explanation Machine Compressor and motor combination ready to be connected Motor Compressor drive motor Compressor Machine to produce excess pressure Rotary vane Machine s design or active principle Volume flow The volume flow specifies how much air or gas volume per time unit is fed in by a compressor or flows through a pipe Final compression pressure Maximum excess pressure that a compressor can produce given as ex cess pressure in bars Noise emission 1 8 Copyright Elmo Rietschle The noise emitted at a specific loading given as a figure sound pressure level dB A as per EN ISO 3744 Passing on or copying this document using and providing information on its contents are prohibited unless expressly permitted www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Safety 2 Safety 2 1 Warning instruction markings Danger level The manufacturer is not responsible for damage if you do not follow all of this documentation Consequences
6. symbol plate affixed to the rotary knob NOTICE Do not operate without the standard control and relief valve If the permissible final compression pressure is exceeded see data plate the machine may be damaged Pressure regulating valve iCon la contestaci n de la Valvula reguladora de presi n el aire comprimido puede escapar con una temperatura de gt 70 C www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 15 Installation 5 5 16 Connecting the motor www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH A M Danger of death if the electrical installation has not been done professionally The electrical installation must only be done by a qualified electrician observing EN 60204 The ope rating company has to provide the main switch a The electrical motor data can be found on the data plate Fig 2 N or the motor data plate The motors comply with DIN EN 60034 and are in protection class IP 55 and insulation class F The appropriate connection diagram is located in the motor s terminal box not for the plug connec tion version The motor data must be compared with the data of the existing mains network cur rent type voltage network frequency permitted current value Connect the motor via the plug connection or the motor protection switch for safety reasons a motor protection switch is required and the connec
7. 2 m h D Y 200 255 346 440 V 5 3 6 2 1A 50Hz N D Y 200 290 346 500 V 5 4 2 2 4A 60Hz EN 60034 Is Kl F IP 55 cosp 0 70 0 75 D 100 0 7510 90 kW 1420 I 1700 min Volume flow Motor output Speed Made in Germany Roggenbachstrasse 58 D 79650 Schopfheim Motor output ch O ON OF Aa fF WN ch 10 9 8 7 6 O Operating mode Fig 3 Data plate 4 2 Description The V DTN range has a connecting thread on the pressure side and a silencer on the suction side The as pirated air is cleaned by an inbuilt fine micro filter The carbon dust caused by the scoring of the blades can also be separated by an integral filter The compressor is in a plastic sound cover Inside the sound cover is also a fan that cools the V DTN The compressed air in sizes 16 26 and 41 is cooled by a cooling segment with a greater motor output The pressure regulating valve Fig 2 D is used to set the pressure to the required values with an upper limit 4 3 Areas of application These dry running rotary vane compressors V DTN 16 to V DTN 41 are suitable for creating excess pres sure between O and the maximum limit in bars given on the data plate Fig 2 N Constant operation is per missible The compressors have a nominal flow rate of 15 25 and 40 m h at 50 Hz The load limits bars on the pres sure side are given on the data plate N Data sheet D 381 shows the dependency of the flow rate on the excess pressures These dry running machines are
8. Section 2 3 Cooling air supply is ob structed Check environmental condi tions Section 5 1 Clean ventilation slots Section 7 2 The blow out filter cartridge is dirty Clean or replace the filter cartridge Section 7 2 1 Section 7 4 The regulating valve is dirty so that the permissible pressure is exceeded Clean or replace the regulat ing valve Section 7 2 Section 7 4 The machine makes an abnormal noise The compressor housing is worn chatter marks Repair by manufacturer or authorised workshop Elmo Rietschle Service The regulating valve is vibrat ing Replace the valve Section 7 4 Blades are damaged Replace blades Section 7 2 2 Section 7 4 Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated Elmo Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Technical Data 9 Technical Data V DTN Sound pressure level max EN ISO 3744 Tolerances 3 dB A Weight max Length Width Height Pressure connection Elmo Daten Rietschle Aer Darr Ps Mumam wmn Forest rompa YO AS EIEII titted gog SE NM
9. contact Trade name manufacturer s Chemical Hazard Action to be taken if toxic First aid in the event of product name name class substances are released accidents Personal protection measures Hazardous decomposition products when subjected to thermal load YES NO DO Which 5 Legally binding declaration We swear that the information in this declaration is accurate and complete and that the undersigned am ina position to judge this We are aware that we are liable to the contractor for damage caused by incomplete and inaccurate information We undertake to release the contractor from any damage claims from third parties arising from incomplete or incorrect information We are aware that regardless of this declaration we are directly liable to third parties including in particular the contractor s staff entrusted with handling or repairing the product Company Street Post code Town Phone Fax Name in capitals Position Date Company stamp Legally binding signature TOS no Index 7 7025 003 17 0 Office responsible GS File management 7702500317 xl Gardner Denver Schopfheim GmbH Postfach 1260 D 79642 Schopfheim
10. ee A a 10 3 2 STOFAGO EE EE 11 3 2 1 Ambient conditions for storage 11 3 3 Disposal sr as een use iG sda EE 11 4 Set up and Operation 606s NN NEIES eee dE NN ee d ee eee NIE NN de EN 12 4 1 SUD ENEE Ooo ERS ae eee CE wee e eee ey 12 4 1 1 Data plate iconos lease a edd ikem ee eed 13 4 2 Description u aus cea we eens eae bee AE e Gaal a ENER ea ee ee 13 4 3 Areas Of application NEEN 13 5 Installation wis cede vies eae eet ed area AAA E ATE RENEE 14 5 1 Preparing for installation 14 5 2 E UE te 14 5 3 CONNECTING e Te 0003 are ar A AAA RAR 15 5 4 Gontrol and relief Valve a iras as a SCENE a mr as aia 15 5 5 Connecting the Motor varios 22444 eee a A 16 6 Commissioning and decommissioning 2 00000 ce ee ee eee 17 6 1 GOMMISSIONING irese e0len cece via ae hr ga hen ea a en sade Medea cee we 17 6 1 1 Checking the rotation direction 22222 eee rennen nennen 18 6 2 Decommissioning storing 18 6 3 RE CS5mMMISSIONING ENEE 18 2 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I FIMO Ate 7 1 7 2 7 3 7 4 Table of contents Maintenance and repair 2 000 e eee eee 19 Ensuring operational safety 2 0 0 0 ccc ete eee 19 Maintenance work os bakes beet ews bebe e dee ae eG e dae cea weeds e eds 19 7 2 1 Ar MO EE 20 7 2 2 Replacing Blades 2 2 05 ag eines a Sew Eee o koe CEA be 21 ET EE EE 22 Spare paS at kn ne en vet Sends aes eM na re ede
11. orlEC 947 4 Section 5 5 The blow out filter cartridge is dirty Clean or replace the filter cartridge Section 7 2 1 Section 7 4 The regulating valve is dirty so that the permissible pressure is exceeded Clean or replace the regulat ing valve Section 7 2 Section 7 4 Blowing capacity is insufficient Intake filter and or blow out filter are dirty Clean or replace the intake filter Section 7 2 1Section 7 4 The pressure line is too long or too narrow Check the hose or the pipe Section 5 3 Machine or system leaking Check the pipework and screw connections for leaks and to ensure that they are firmly seated Section 7 2 Blades are damaged Replace blades 24 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Section 7 2 2 Section 7 4 Elmo Rietschle Fault Cause Malfunctions Causes and elimination Troubleshooting Important Final pressure max excess pressure has not been reached Machine or system leaking Check the pipework and screw connections for leaks and to ensure that they are firmly seated Section 7 2 Blades are worn or damaged Replace blades Section 7 2 2 Section 7 4 Driving power selection too low Use next largest motor output Data sheet D 380 Machine gets too hot Ambient or intake temperature is too high Ensure it is being used prop erly
12. Edition 2 1 2012 BA 381 EN Original Operating Instructions V DTN Elmo Rietschle V DTN 16 26 41 V Serie V Series Drehschieber Rotary Vane Table of contents Table of contents 1 FOMCWOIG WEE 4 1 1 PrinCIPleS iii A AR RA A A A AS 4 1 2 Target Groupes ciego 022 rra a ee A A A e 4 1 3 Supplier documentation and accompanying documents 4 1 4 Abbreviations 2 0 4 NEE e A e ea ee NEEN ee ee ER 4 1 5 Directives standards laws 0 0 ee ee eee eee ee eens 4 1 6 Symbols and MEANING SEET EEN a u sn Ce Se ee cd DEN 5 1 7 Technical terms and meaning 0 00 cece eee eee 5 1 8 CODO Send SNE shade eg BAG Hee REA ae has Cech Raed edges wwe 5 2 SAIC ee aa reece A A AA AAA 6 2 1 Warning instruction markingS 6 2 2 Generales Se ea a eRe eee DAG ne ER pate RG dea nsec eae se See hones 6 2 3 Designated USS ia ad o a os 7 2 4 Unacceptable operating MOAes o occococoo eee 7 2 5 Personal qualifications and training 0 ee een en 8 2 6 Salety CONSCIOUS WOK face Bea s beet EN egies EE PEEN oe Pew ee EE 8 2 7 Safety notes for the operator 0 2 ee eee 8 2 8 Safety instructions for installing commissioning and maintenance 0 0000 9 2 9 Guarantee Conditions corr a ea EINEN A e EE 9 3 Transport storage and disposal un eee 10 3 1 Transportation za un lee e O A athe Dale Rae pe 10 3 1 1 Unpack and check the delivery condition 10 3 1 2 Lifting and transporting 22 eee ete
13. ar maintenance work must be carried out in order to ensure operational safety Maintenance intervals also depend on the operational demands on the machine With any work observe the safety instructions described in Section 2 8 Safety notes for installation com missioning and maintenance The whole unit should always be kept in a clean condition 7 2 Maintenance work Interval Maintenance to be carried out Section monthly Check the pipes and screws for leaks and to ensure they are seated properly and if necessary seal again or tighten up monthly Check the terminal box and cable inlet holes for leaks and if necessary re seal monthly Clean the regulating valve and ventilation slots on the machi ne and the motor cooling ribs If there is a great deal of dust in the spaces on the cooling ribs and cooling pipes after removing the inlet grating Fig 2 G clean by blowing through The machine s bearings are permanently lubricated and do not require re lubricating monthly every 6 months Clean or replace filter cartridges V DTN 16 7 000h 1 000h Check blades Replace blades V DTN 26 5 000h 1 000h V DTN 41 3 000 h 1 000 h I BOS ue www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 1 9 Maintenance and repair 7 2 1 Air filtering Fig A Air filtering D Pressure regulating valve Insufficient maintenance on the air filte
14. ation on request Material damage resulting from the machine tipping over and falling When installed at more than 1000 m above sea level a reduction in power is noticeable In this case we would ask you to contact us Ensure that the foundation complies with the follow ing conditions e Level and straight e The bearing surface must be able to bear the weight of the machine a It must be possible to install the machine on a firm foundation without anchoring When installing on a substructure we recommend fixing with flexible buffers 14 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH A Rietechle 5 3 Connecting pipes 5 4 Control and relief valve Elmo Rietschle Installation a Pressure connection at Fig 2 B NOTICE Material damage resulting from the forces and torques of the pipes on the unit being too high screw pipes in by hand The compressor volume flow is reduced if the pressure pipe is too narrow and or too long b Check to ensure the pressure line is connected correctly NOTICE Length of the connection pipes With connection pipes that have the same pipe cross section as the machine connection and are more than 3m long a non return valve especially for the purpose must be installed in order to avoid reverse operation when the machine has stopped The required pressure ranges can be set with the pressure regulating valve Fig 2 D as shown on the
15. damage Notify the manufacturer of transport damage im mediately Dispose of the packaging in accordance with the local regulations in force Death or limbs crushed as a result of the items being transported falling or tipping over When transporting with the lifting device remem ber Select the lifting device suitable for the total weight to be transported Ensure that the machine cannot tip and fall Do not stop under a suspended load Put the goods to be conveyed on a horizontal base Lifting device Transporting with a crane Bodily injury resulting from improper operation a Loads crosswise to the ring level are not per mitted b Avoid impact stress Tighten the eyebolts Fig 1 1 firmly The machine must be suspended on the eyebolt using the lifting device for lifting and transport ing Elmo Rietschle Transport storage and disposal 3 2 Storage NOTICE Material damage caused by improper storage gt Ensure that the storage area meets the following conditions a dust free b vibration free 3 2 1 Ambient conditions for storage Ambient conditions Value Relative humidity 0 to 80 Storage temperature 10 C to 60 C The machine must be stored in a dry environment with normal air humidity It should not be stored for more than 6 months see Info Machine storage guidelines Page 4 Danger from inflammable corrosive or poison ous substances Machines that co
16. e pipe must not be connected when starting up like this NOTICE Incorrect direction of rotation Running the machine in reverse for a long time may cause damage to the blades which may lead to the blades breaking Use a phase sequence indicator to check the direction of rotation anti clockwise rotating field 6 2 Decommissioning storing Stop the machine a b 6 3 Re commissioning Switch the machine off If available close the cut off device in the suction and pressure pipe Disconnect the machine from the electricity source Depressurise the machine Open the pipes slowly The pressure reduces slowly Remove the pipes and hoses Seal the connections for suction and discharge nozzles with adhesive foil see also Section 3 2 1 Page 11 Check the condition of the machine cleanliness cabling etc For installation see Section 5 Page 14 For commissioning see Section 6 1 Page 17 1 8 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietechle Maintenance and repair 7 Maintenance and repair A MN Danger of death from touching live parts Before maintenance work disconnect the machine by pressing the main switch or unplugging it and ensure that it cannot be turned on again A MO Hot surfaces During maintenance work there is the danger of getting burnt on hot components Wait for the machine to cool down 7 1 Ensuring operational safety Regul
17. ecking blades V DTN 16 26 have 6 carbon blades and V DTN 41 has 7 carbon blades that wear out gradually during operation V DTN 16 First check after 7 000 operating hours then every 1 000 operating hours V DTN 26 First check after 5 000 operating hours then every 1 000 operating hours V DTN 41 First check after 3 000 operating hours then every 1 000 operating hours Unscrew the outlet grid Fig 4 G Unscrew the housing lid Fig 6 b from the housing Remove the blades Fig 6 d to be checked All blades must have a minimum height Fig 6 X of Type X minimum height V DTN 16 26 24 mm V DTN 41 35 mm The blades must only be changed as a set Changing blades If you detect during the blade check that the minimum height has been reached or it has fallen below the minimum height the blade set must be changed Blow out the housing and the rotor slot Insert the blades into the rotor slot When doing this you must ensure that the blades with the sloping side Fig 6 Y point outwards and the direction of rotation of these sloping sides Fig 6 0 matches that of the drilled holes for the housing Fig 6 Z Screw on the housing lid Fig 6 b and outlet grid Fig 5 G Before starting up check that the blades run freely by moving the fan round for it unscrew the inlet grating Fig 2 G www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 21 Maintenance and repair
18. ene aed ees E Sek 23 Malfunctions Causes and elimination zzunaunann nun ee 24 Technical Data 4 koi EN NIR au u ana NN NEEN NN NNN RR A NN 26 I BOS ue www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 3 Foreword 1 Foreword 1 1 Principles These operating instructions e area part of the following dry running rotary vane compressors models V DTN 16 V DTN 26 and V DTN 41 e describe how to use them safely and properly in all life phases e must be available where the equipment is used 1 2 Target group The target group for these instructions is technically trained specialists 1 3 Supplier documentation and accompanying documents Document Contents No Operating Instructions BA 380 EN Supplier documentation Declaration of Conformit C 0082 EN Declaration of harmlessness 7 7025 003 17 Spare parts list Spare parts document E 380 Data sheet Technical data and graphs D 380 Info sheet Storage guidelines for machines 1150 Manufacturer s declaration EU Directive 2011 65 EU RoHS II 1 4 Abbreviations Fig Figure V DTN Compressor m h Capacity volume flow bar Overpressure 1 5 Directives standards laws See Conformity Declaration 4 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietechle 1 6 Symbols and meaning Foreword Explanation gt Condition
19. fect condition do not operate the machine when it is only par tially assembled the machine must only be operated at an ambi ent temperature and suction temperature of between 5 and 40 C Please contact us for temperatures outside this range the machine may convey compress or extract the following media e convey air with a relative humidity of 30 90 e all non explosive non inflammable non ag gressive and non poisonous dry gases and gas air mixtures extracting conveying and compressing explo sive inflammable aggressive or poisonous me dia e g dust as per ATEX zone 20 22 solvents as well as gaseous oxygen and other oxidants extremely damp air water vapour traces of oil oil vapour and grease using the machine in non commercial plants if the necessary precautions and protective meas ures have not been taken in the plant installing in environments that are at risk of ex plosions using the machine in areas with ionising radia tion back pressures on the outlet side of more than 0 1bars modifications to the machine and accessories www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 7 Safety 2 5 Personal qualifications and training 2 6 Safety conscious work Ensure that people entrusted with working on the machine have read and understood these operating instructions before starting work particularly the safety instructions for installation commis
20. if not obeyed immediately imminent danger Death severe bodily injury possible imminent danger Death severe bodily injury possible hazardous situation Slight bodily injury NOTICE 2 2 General possible hazardous situation Material damage These operating instructions contain basic instruc tions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage The safety instructions in all sections must be taken into consideration The operating instructions must be read by the responsible technical personnel operator before installing and commissioning and must be fully un derstood The contents of the operating instructions must always be available on site for the technical personnel operator Instructions fixed directly onto the machine must be obeyed and must always re main legible This applies for example to e Symbols for connections e Data and motor data plate e Instruction and warning plates The operator is responsible for observing local regu lations 6 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH A Rietechle 2 3 Designated use Safety The machine must only be operated in such areas as are described in the operating instructions 2 4 Unacceptable operating modes Elmo Rietschle only operate the machine in a technically per
21. ing instructions Only work on the machine when it is idle and cannot be switched on again Ensure that you follow the procedure for decom missioning the machine described in the operat ing instructions Fit or start up safety and protective devices again immediately after finishing work Conversion work or modifications to the ma chine are only permissible with the manufactur er s consent Only use original parts or parts approved by the manufacturer The use of other parts may invali date liability for any consequences arising Keep unauthorised people away from the ma chine The manufacturer s guarantee or warranty will no longer apply in the following cases Improper use Not complying with these instructions Operation by insufficiently qualified staff Using spare parts that have not been approved by Gardner Denver Schopfheim GmbH Unauthorised modifications to the machine or the accessories supplied by Gardner Denver Schopfheim GmbH www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 9 Transport storage and disposal 3 Transport storage and disposal 3 1 Transportation 3 1 1 Unpack and check the delivery condition 3 1 2 Lifting and transporting Fig 1 Lifting and transporting 1 Eyebolt 10 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Unpack the machine on receipt and check for transport
22. me into contact with hazard ous substances must be decontaminated before disposal 3 3 Disposal gt When disposing ensure the following a Collect oils and grease separately and dispose of in accordance with the local regulations in force b Do not mix solvents cold cleaner and paint resi dues c Remove components and dispose of them in accordance with the local regulations in force d Dispose of the machine in accordance with the national and local regulations in force e Parts subject to wear and tear marked as such in the spare parts list are special waste and must be disposed of in accordance with the national and local waste laws IS Bag Ae www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 1 1 Set up and operation 4 41 Set up and operation Setup D Fig 2 V DTN compressor A mm D D 12 Suction Pressure connection Pressure regulating valve Cooling air inlet Cooling air outlet Outlet grid Inlet grating Data plate Rotation direction arrow hot surfaces gt 70 C www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietechle Set up and operation 4 1 1 Data plate Type Size mechanical version Serial number Year of construction Gardner C SN SC10117382001 2012 Denver TYP DTN 26 01 1D 1028540110 0 6 0 5 8 Item no Excess pressure 26 0 31
23. r G Outlet grid The power of the machine lessens and damage may occur to the machine b Housing cover e f Filter cartridge i Ania kiah The filter cartridges for incoming air Fig 4 e and s Screw cap blowing air Fig 4 f gt accessory must be cleaned by blowing through from the inside out once a month or more often depending on the level of con tamination In spite of cleaning the filters their sepa ration efficiency will continue to deteriorate There fore the filters should be replaced every six months Changing filters Unscrew the outlet grid Fig 4 G Undo the screw cap Fig 4 s and the knurled knob Fig 4 m Re move and clean or replace filter cartridges e and f Reassemble in reverse order Danger of injury when dealing with com pressed air When blowing through with compressed air solid particles may be carried along or powder dust swir ling around may cause injury to the eyes Therefore when cleaning with compressed air always wear goggles and a dust mask Fig 5 Purging filter cartridge 1 Filter cartridge 2 Compressed air 20 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietechle 7 2 2 Replacing blades Maintenance and repair Fig 6 Changing blades O Direction of rotation Minimum height Slanting side of the blade Drilled holes in the housing Housing cover Blade D Oo N lt X Elmo Rietschle O Ch
24. sioning maintenance and inspection work Manage the responsibilities competence and monitoring of staff all work must only be carried out be technical specialists e Installation commissioning maintenance and inspection work e Working with electricity personnel being trained to work on the ma chine must be supervised by technical special ists only The following safety regulations apply in addition to the safety instructions and intended use listed in these instructions 2 7 Safety notes for the operator Accident prevention regulations safety and op erating regulations the standards and laws in force hot parts of the machine must not be accessible during operation or must be fitted with a guard People must not be endangered by the free extraction or discharge of pumped media Risks arising from electrical energy must be eliminated The machine must not be in touch with inflam mable substances Danger of fire by hot surfaces discharge of pumped media or cooling air 8 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietechle Safety 2 8 Safety instructions for installing commissioning and maintenance 2 9 Guarantee conditions Elmo Rietschle The operator will ensure that any installation commissioning and maintenance work is car ried out by authorised qualified specialists who have gained sufficient information by an in depth study of the operat
25. suitable for conveying air with a relative humidity of 30 90 If the unit is switched on more frequently at regular intervals of about 10 times an hour or at higher ambient temperatures and intake temperatures the excess temperature limit of the motor winding and the bearings may be exceeded Please contact the manufacturer should the unit be used under such conditions O If it is installed in the open air the unit must be protected from environmental influences e g by a protective roof I BOS ue www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 1 3 Installation 5 Installation 5 1 Preparing for installation Check the following points e Machine freely accessible from all sides e Do not close ventilation grids and holes e Sufficient room for installing and removing pipes and for maintenance work particularly for install ing and dismantling the machine e No external vibration effects e Do not suck any hot exhaust air from other ma chines into the cooling system available for maintenance work You must also ensure that the cooling air inlets Fig 2 E must be at least 10cm away from the nearest wall outgoing cooling air must not be sucked in again O To remove the outlet grid Fig 2 G and the inlet grating Fig 2 G at least 30cm of space must be 5 2 Installation NOTICE The machine may only be operated when it is set up horizontally Other install
26. ting cable must be installed via a cable fitting to provide strain relief We recommend using motor protection switches with delayed switch off depending on possible excess cur rent Temporary excess current may occur when the machine is started cold NOTICE Power supply The conditions at the installation location must match the information on the motor data plate Without derating the following is permissible e 5 voltage deviation e 2 Frequency deviation Elmo Rietschle 6 6 1 Commissioning and decommissioning Commissioning and decommissioning Commissioning Improper use May lead to severe or fatal injuries Therefore be sure to obey the safety instructions Noise emission The highest noise pressure levels measured as per EN ISO 3744 are given in Section 9 When spending a long time in the vicinity of the running machine use ear protectors to avoid per manent damage to your hearing NOTICE Wait until the machine stops The machine must only be switched on again after it stops IS EINS Ae www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 1 7 Commissioning and decommissioning 6 1 1 Checking the rotation direction The drive shaft direction of rotation is shown by the rotation direction arrow Fig 2 0 Start the motor briefly max two seconds to check the direction of rotation When looking at the motor fan it must rotate clockwise The pressur
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