INSTALLATION MANUAL Color MFP 45/45 ppm (45C-5)
Contents
1. Color MFP 45 45 ppm 45C 5 INSTALLATION MANUAL Applied Machine Color MFP 45 45 ppm 45C 5 lt Important gt Be sure to correctly follow the procedures in order as explained in this Installation Manual If you do not follow the procedure in order the image trouble may occur Outline of installation procedures AU 101 lt AU 102 WT 506 p gt LU 204 Machine AU 201 KH 101 LU 301 HT 508 y SP 501 Y Electron system options JS 603 y PK 517 gt FS 527 JS 504 OT 503 SD 509 Electron system options EK 605 2 EK 604 2 UK 203 2 y Ez VI 505 2 y Ez 1C 412 2 Y MK 720 2 FK 502 Y SC 5072 1 Varies depending on the applicable marketing area 2 No particular order in installation procedures When installing the machine and associated options as a system follow the order shown on the upper Note For the detailed installation procedures for each option follow the instructions given in the corresponding installation manual and perform the procedures correctly Once the Power Switch is turned ON do not turn OFF it until the installation work has been completed When transporting the machine2. NG1 or NG2 review the place and direction of installation or take measures to block XVII Install date the light source by covering it etc then perform 1 installation checking again If a fluorescent light or other bright light sources exist right above the machine the light source can hinder installation checking and cause operation errors in the Non Image Area Erase Check For eS eee detailed inf ti th Press the clear key A01HIXC015DC etailed information see the service manual Enter the data for the year month and day from 5 Touch OK the 10 key pad 6 Touch Exit on the Service Mode screen 5 Touch Entry AO1HIXCO11DC Display the Service Mode screen For details of how to display the Service Mode screen see the service manual Select the Install Date function as follows A01HIXC015DC 29 Press the Start key 30 Check that Adjustment Result is OK and then 7 Turn OFF and ON the Main Power Switch Note touch SET Note Touching the Entry key returns the figures in the 31 Touch END When displayed the Service Mode screen be sure Install Date screen to 0 and Install Date has been 32 Touch Exit on the Service Mode screen to turn off the main power after exiting the Service completed 33 Turn OFF and ON the Main Power Switch Mode screen and wait for 10 seconds
3. 8 2 11 J and press the start key A test pattern will then be produced on the two A4 or Letter papers Place the test pattern face down on the original glass Place about ten sheets of A3 Ly or Ledger Ly paper on the test pattern placed on the original glass Lower the cover 14 Place about ten sheets of A3 Ly or Ledger Ly paper on the test pattern placed on the original glass Lower the cover AOPOIXCO60DB AOPOIXCO62DB AOPOIXCO5SDA AOPOIXCO59DA Place about ten sheets of A3 Ly or Ledger Ly paper on the test pattern placed on the original glass Lower the cover Place about ten sheets of A3 Ly or Ledger Ly paper on the test pattern placed on the original glass Lower the cover 9 Press the start key The machine will start reading the test pattern 10 When the machine completes reading the test pattern the Gradation Adjust screen will reap pear 11 Repeat steps from 6 through 9 to let the machine read the test pattern two times Press the start key The machine will start reading the test pattern When the machine completes reading the test pattern the Gradation Adjust screen will reap pear Repeat steps from 12 through 15 to let the machine read the test pattern two times Touch END AOPOIXCOS9DA AOPOIXCO59DA 9 Press the sta
4. VIII Installing the toner cartridge Note Since cartridge is not furnished with the machine purchase toner cartridge of different colors sepa rately 1 Open the upper front door A00JIXC017DA 2 Shake the toner cartridge up and down five to ten times Note Shake the cartridge adequately Otherwise it may cause trouble AOPOIXCO43DA 28 Remove the protective tape and protective material from the waste toner box that has been removed in step 2 AOPOIXCOOSDA 29 Reinstall the waste toner box 30 Close the lower front door AQQJIXCO18DA 3 Remove protective tape of the toner cartridge AQQJIXC224DA 4 Insert the toner cartridge into the machine Note Make sure that the color is same between insert ing port and the toner cartridge A00JIXC019DA 5 Push the toner cartridge all the way in Note Make sure that the toner cartridge is pushed all the way in IX Connecting the power cord and mounting the accessory parts 1 Connect the power cord Note This step may not be performed depending on the applicable marketing area A in AOPOIXEO75DA 2 Plug the power cord into the power outlet A00JIXC139DA C4004u139CA 6 Using the same procedure install the toner car tridges for other colors of toner 7 Close the upper front door 3 To remove moisture from the paper i
5. assign an adequate number of persons to the job and follow the speci fied correct procedures mass approx 221 kg 487 1 4 Ib ETA E Lz gt A0P2IXC001DA AOP2 9960 00 E 1 Il Installation space unit mm inch Color MFP 45 45 ppm 45C 5 FS 527 LU 204 IV Accessory parts 2148 84 9 16 658 1252 238 25 7 8 49 5 16 9 3 8 ee ft o R H 1575 62 1 16 418 1107 50 16 7 16 43 9 16 2 g i to Dn i N o ywa 5 Bes Ta Bee n Oo Zi H g g os i pera AOP2IXCO02DA No Name Q ty Imaging unit IU Y M C Drum unit K 3 Developing unit K 1 7 J User s guide holder Installation manual 1 set CD ROM 1 set Tray label S NSD SU Gey NO e Paper size label o Label Legal restrictions on copying m 2 Label Super G3 label Chart N Cap A black ow Cap B white a e Connector cover m g IR Cover oO Mounting screw N Spacer A foe Spacer B os o Power cord instruction a a a 3 3 pp pp 3a a af a oa 20 Panel pen lll Pre installation che
6. or more 6 Touch END Note before turning on When displayed the Service Mode screen be sure to turn off the main power after exiting the Service Mode screen and wait for 10 seconds or more before turning on XVIII Serial number input Note Serial number input is needed only for optional devices that will be installed later 1 Select the Serial Number Input function as fol lows System 1 Serial Number 2 Touch the item you want to enter and input the serial number 3 Touch END 4 For other devices enter their serial number in the same way 5 Touch END XIX Unit change Note This function allows the user to select the type of message that will appear when the replacement time arrives for each of the different units 1 Select the Unit Change function as follows System 2 gt Unit Change 2 Select the appropriate message type for each unit 3 Touch END XX List output 1 Load the tray 1 with A4 Ly or Letter Ly paper 2 Touch List Output 3 Check that Machine Management List is selected and press the start key The list will be output Output Adjustments List in the same way Touch 2 Check that Service Parameter is selected and press the start key The list will be output 7 Touch END 8 Touch Exit on the Service Mode screen 9 Turn OFF and ON the Main Power Switch Note When displayed the Service Mode scr
7. ck items 1 Select a level and stable place for installing the machine 2 Be sure to use a power source of the voltage and frequency indicated in the product specifications Ensure that the current carrying capacity of the power outlet is at least equal to the current listed in the product specifications 3 Power the machine directly from a dedicated power outlet Do not use an extension cord 4 Do not plug or unplug the power cord with wet or dirty hands otherwise you may get an electric shock 5 Avoid a hot and humid environment or a place exposed to direct sunlight 6 Avoid a dusty location or a place near volatile and flammable substances 7 Avoid a poorly ventilated place Varies depending on the applicable marketing area Note Keep the label Super G3 label at hand It is nec essary for mounting the FAX Kit Z WARNING After unpacking be sure to get rid of the packaging materials and keep them out of Q the reach of children Putting the head in the plastic bag involves danger of suffocation V Unpacking the machine 1 Open the shipping box and take out the IU ship ping box and packaging material Note Save the slope and cushion removed here for later use When storing or moving the IU be sure to face the TOP side up AOPOIXCO14DA 2 Remove the fixing material upper AOPOIXCO15DA AOPOIXCO16DB 3 Hold onto the handle of the mac
8. de having an arrow facing up ahwhNd AQ1HIXCO11DC 6 Press the Start key 7 Check that Adjustment Result is OK and then touch SET 8 Touch END 9 Touch Mixed original size adjustment 10 Place the chart in the document feeding tray lengthwise AOPOIXCO75DA Press the Start key 21 Press the Start key XV Non image area erase check XVI Date Time setting Check that Adjustment Result is OK and then 22 Check that Adjustment Result is OK and then y wan touch SET touch SET 1 Make sure that the Service Mode screen is dis 1 Display the Service Mode screen Touch END 23 Touch Main Scanning Front played For details of how to display the Service Mode Touch Auto Stop Position Adjustment 24 Place the chart in the document feeding tray 2 Select the Non Image Area Erase Check function screen see the service manual Touch Sub Scanning Direction 1 Side with the side having an arrow facing up as follows Display the Date amp Time Setting screen Place the chart in the document feeding tray Machine gt gt gt Non Image Area Erase Check To display the Date amp Time Setting screen press with the side having an arrow facing up z Note Stop gt 1 gt 1 gt 4 gt 4 gt Clear on the control Open fully the reverse automatic document panel feeder 3 Pr
9. e down and remove the cap 16 Remove the protective material 7 Keeping the IU in the level position insert it all the way as far as it will go Note Make sure that the color is same between insert ing port and the IU AOPOIXCO25DA 8 Push the IU all the way in Note Make sure that the IU is pushed all the way in LA AOPOIXCO26DA 10 Using the same procedure install all IUs 11 Remove the tape and the mounting bracket from the position shown below of the developing unit AOPOIXCO81DA AOPOIXCO34DB AOPOIXCO28DB 14 Remove the protective tape Note Be careful that developer does not spill from the hole on the developing unit 17 Slide out the rail from the machine 12 Remove two springs and a shutter which are used in step 15 from the bag AOPOIXCOB2DA AOPOIXCO35DA AOPOIXCO79DA 15 Attach the two springs and the shutter removed in step 12 to the developing unit AOPOIXCO83DA AOPOIXCO36DB 19 While aligning part A of the developing unit with the screw hole on the rail pass part B of the developing unit under the rail AOPOIXCO80DA 20 Align part A of the developing unit with part B of the rail and place the developing unit on the rail of the machine Note Make sure that the positioning metal bracket of the rail fits in the cuto
10. e the reinforcement plate four screws AOPOIXCO46DA 4 Remove the packing bracket Note Do not loosen or remove the shoulder screw from the portion on which the packing bracket A is mounted AOPOIXCO47DA AQPOIXCO48DA 6 Pull the tray 2 out and remove the protective tape from the tray AQPOIXCO49DA 7 Pull trays 3 and 4 out and remove the desiccant and protective sheet AOPOIXCO22DB VII Installing the IU 1 Open the lower front door AOPOIXCO07DA 2 Remove the waste toner box fixing lever and the waste toner box AOPOIXCOO8DA 3 Tilt the IU to the right and in that condition shake it over a small stroke twice Then tilt the IU to the left and in that condition shake it over a small stroke twice Note e Perform this step only for the color IU Y M and C Shake the IU adequately Otherwise it may cause trouble A00JIXC028DB 4 Remove protective tape of the IU A00JIXC228DA 5 Remove the protective sheet Protective sheet A00JIXC030DC 6 Unlock the IU fixing lever 9 Fix the IU in position using the IU fixing lever AOPOIXCO24DA lt a LZZ EN LLL LO L LLG C 27 AQPOIXCO27DA 13 Hold the developing unit upsid
11. een be sure to turn off the main power after exiting the Service Mode screen and wait for 10 seconds or more before turning on oak XXI Changing paper size Tray 3 and 4 1 Turn OFF the Main Power Switch 2 Pull out the tray 3 3 Remove the front and rear paper guide plates four screws each Paper guide plate rear MA com AQPOIXCO63DA 4 Remove the end guide plate two screws AOPOIXCO64DA 5 Align the paper guide plate rear with the line marked in the bottom of the tray Secure the paper guide plate four screws Note Depending on paper size the positioning method of the paper guide plate rear is different lt B5 8 5 16K gt Insert the paper guide plate rear into the hole and press it towards the rear end of the hole until it stops Secure the plate with screws lt A5 POST gt Insert the paper guide plate rear into the hole and press it towards the front end of the hole until it stops Secure the plate with screws O e e LoJ o o oo 000 00000 O i O Bol I al Bll Cala Q o oo o00 OO00 0 g 3 Front lt gt Rear A00JIXC227DB 6 Place a sheet of paper as large as the paper size you are setting in the bottom of the tray Align the paper guide plate front with the end of the sheet Gap between the sheet and the pap
12. er guide plate front 1mm or less 7 Tighten the two front screws Remove the sheet and tighten the two rear screws 8 Align the end guide plate with the line marked in the bottom of the tray and secure it two screws 9 Close the tray 3 10 Turn ON the Main Power Switch 11 Display the Service Mode screen For details of how to display the Service Mode screen see the service manual 12 Select the LCC size setting function as follows System 2 gt LCC size setting 13 Touch Tray 3 and select the paper size that was set for the tray 3 14 Touch END 15 Touch Exit on the Service Mode screen 16 Turn OFF and ON the Main Power Switch Note When displayed the Service Mode screen be sure to turn off the main power after exiting the Service Mode screen and wait for 10 seconds or more before turning on 17 Perform the same procedure for the tray 4 XXII Affixing the tray labels Affix the tray label or paper size label at the location shown in the illustration Note If both are to be affixed the tray label should be on the upper side and the paper size label on the lower side For loading the paper as well as setting the paper type refer to the user s guide Y ez soft f d r Cc Ry SS x AOPOIXCO65DA XXIII Affixing the label Legal restrictions on copying Affix the label Legal restrictions on copying to the position shown belo
13. ess the clear key Do NOT place a document on the document 4 Enter the data for the year month day and time glass of day from the 10 key pad Clean the document glass if dirty 5 Touch Entry Note Touching the Entry key returns the figures in the Date amp Time Setting screen to 0 and Date amp Time Setting has been completed 6 Touch END 7 Touch Exit on the Service Mode screen 8 Select the Date Time Setting function as follows AOIHIXCOTIDC 25 Press the Start key gt Utility Counter gt Administrator Settings Enter 26 Check that Adjustment Result is OK and then J the Administrator Password Default setting 17 Press the Start key touch SET 12345678 System Settings gt Date Time Set 18 Check that Adjustment Result is OK and then 27 Touch Main Scanning Back tings touch SET 28 Place the chart in the document feeding tray 9 Select the item you want to set and press the 19 Touch Sub Scanning Direction 2 Side Make sure that the blank surface of the chart AOPOIXCO91DA clear key 20 Place the chart in the document feeding tray faces up 10 Enter the data for the year month day and Make sure that the blank surface of the chart 3 Press the Start key time of day from the 10 key pad faces up 7 7 4 Make sure that Result is OK 11 Touch OK f i 12 Touch Close three times Note If Result is
14. hine and tilt the machine to the right and left Under this condition remove the mirror mat and fixing material lower AOPOIXCO17DB AOPOIXCO18DB 4 Separate the cushion into two and install them to the pallet at two places AOPOIXCO19DA 5 Take out the slope and protective tape and remove nails from the plastic bag AQPOIXCO67DA 6 Position the slope as illustrated and drive nails in to fix the slope in position Note Insert the nails in the outer holes AOPOIXCO20DA 7 Holding onto the front cover and the back panel of the machine slide the machine down along the slope Note Machine mass 207 kg 456 1 4 Ib e Perform this step on a level stable site and assign an adequate number of persons When sliding the machine down do not hold onto the IR portion Do not insert your leg under the slope AOPOIXCO21DA VI Removing protective tape packing and other shipping materials 1 Remove the protective tape and protective mate rial Note After removing protective tape B be sure to lock the lever a x AO0P0IXE069DD lt Viewed from point A gt AOPOIXEO70DB AOPOIXCO44DB 2 Remove the protective material 5 Pull the tray 1 out and remove the protective tape from the tray 8 Remove the protective tape from trays 3 and 4 AOPOIXCO45DA 3 Remov
15. n the tray turn ON the switch shown in the illustration Note This step may not be performed depending on the applicable marketing area A HD AOPOIXEO76DA 4 Attach the cap A and B furnished with the machine AOPOIXCOSODA 5 Install the IR cover furnished with the machine one mounting screw furnished with the machine AOPOIXCO51DA 7 Install the spacer A furnished with the machine My AQPOIXCO53DA 8 Install the spacer B furnished with the machine AOPOIXCO54DA 9 Set the panel pen in the pen holder at the control panel 6 Attach the connector cover furnished with the machine m rimy TM 2 A AOPOIXCO52DA AQPOIXCOSSDA E 7 X Installing the user s guide holder Install the user s guide holder 2 MM v A00JIXC138DA XI Adjusting touch panel 1 Turn ON the Main Power Switch and then Sub Power Switch 2 Press the accessibility key 3 Touch Touch Panel Adjustment 4 Using the panel pen lightly touch the center of the markers at four places on the touch panel Any specific marker can be the first one Note Pressing the touch panel hard may cause dam age When all the markers at four places have been touched the start key turns blue and lights up steadily blue 5 P
16. ress the start key 6 Touch Close XII Setting gradation adjust 1 Set that A3 Ly or Ledger Ly paper is loaded in the tray Note If the A3 Ly or Ledger Ly paper is not readily available use A4 or Letter paper 2 Display the Service Mode screen For details of how to display the Service Mode screen see the service manual 3 Touch Imaging Process Adjustment 4 Touch Gradation Adjust 5 Touch Stabilizer and press the start key When the start key lights up blue go to step 6 Note When a maintenance call occurs see the service manual lt lIf A3 L or Ledger Ly paper is set in step 1 gt 6 Touch Print select A3 Ly 11 17 Ly and press the start key A test pattern will then be produced on the A3 Ly or Ledger Ly paper Place the test pattern face down on the original 12 Touch Copy select A3 L 11x17 L and press the start key A test pattern will then be produced on the A3 L or Ledger Ly paper 13 Place the test pattern face down on the original AOPOIXCO58DB AOPOIXCO61DB lt If A4 P or Letter paper is set in step 1 gt 6 Touch Print select A4 8 11 and press the start key A test pattern will then be produced on the two A4 or Letter papers Place the test pattern face down on the original glass 12 Touch Copy select A4
17. rt key The machine will start reading the test pattern 10 When the machine completes reading the test pattern the Gradation Adjust screen will reap pear 11 Repeat steps from 6 through 9 to let the machine read the test pattern two times Press the start key The machine will start reading the test pattern When the machine completes reading the test pattern the Gradation Adjust screen will reap pear Repeat steps from 12 through 15 to let the machine read the test pattern two times Touch END XIII Adjusting skew feed Note Perform this adjustment if necessary 1 Close the reverse automatic document feeder 2 Plug the power cord into the power outlet and turn on the machine 3 Check how the edges of the chart are misaligned The amount of the deviation of the chart will be X Deviation in plus Deviation in minus 9J071XC043DA 4 Place the chart in the document feeding tray with the side having an arrow facing up AOTHIXCO11DC 5 Make copies 5 times repeatedly in single side mode 6 Fold all 5 sample copies as illustrated and check for any deviation Deviation on the sample will be Y N Deviation in plus Deviation in minus 9J071XC043DA 7 Obtain the difference between the deviation of the chart and the deviation of the sample Difference of the deviation Y X Specification
18. s gt Enter the Administrator Password Network Settings TCP IP Settings IPv4 Settings Touch Manual Input of IP Address Setting Method and make the following settings IP Address IP address of the controller Subnet Mask Subnet mask of the network to which the machine is connected Default Gateway IP address of the default gate way Touch OK Turn OFF and ON the Main Power Switch Select the function to be used as follows Utility Counter Administrator Setting Enter the Administrator Password Network Settings Forward Detail Settings PING Confirma tion and make the operation check of TCP IP E 12
19. s 0 2 mm If the difference of the deviation does not fall within the specified range perform the following adjustment 8 Loosen the mounting screw on the right hinge viewed from the front 9 When the difference of the deviation is plus turn the screw counterclockwise to adjust Note When turning the screw be sure not to raise the reverse automatic document feeder until in an upright position e When the adjusting plate is set far left do not tighten any further To prevent the adjustment screw breakage be sure to follow the above instructions AQPOIXCOS6DA Adjusting plate AO1HIXCO13DA E 9 10 When the difference of the deviation is minus turn the screw clockwise to adjust Note When turning the screw be sure not to raise the reverse automatic document feeder until in an upright position To prevent the adjustment screw breakage be sure to follow the above instructions AOPOIXCO57DA 11 After the adjustment is completed tighten the mounting screws on right side hinge securely with screwdriver XIV Adjusting the document stop position Note Perform this adjustment if necessary 1 Display the Service Mode screen For details of how to display the Service Mode screen see the service manual Touch ADF Touch Feed Zoom Touch Auto Adjust Place the chart in the document feeding tray with the si
20. ut in the developing unit Positioning metal bracket AOPOIXCO37DB 21 Fix the developing unit to the rail using the shoulder screw removed in step 18 AOPOIXCO38DB 22 Remove the caps from the front and rear ends of the drum unit AOPOIXCO39DA E 5 23 Put the drum unit on the developing unit Note e Do not tilt the drum unit when putting it on the developing unit Keep the drum unit level Position the drum unit so that part A of the drum unit is inserted into part B of the developing unit Position the drum unit so that part C of the drum unit is inside the mylar located on the main body rail Check that Part C is not on the top of the rail AOPOIXCOBSDA 24 Peel off the protective sheet of the drum unit AOPOIXCO41DB 25 Secure the drum unit to the developing unit with the two levers Note e Push the front and back levers in the direction of the arrow at a time to secure the drum unit Check that the front lever of the drum unit is parallel to the vertical line marked on the label on the developing unit Kas Label Vertical line AOPOIXCO40DC 26 Insert the drum unit into the machine AOPOIXCO42DA Tighten one shoulder screw to secure the drum unit to the machine
21. w Note This step may not be performed depending on the applicable marketing area AQPOIXEO78DA XXIV Check through test print Make operation checks using Setting Information Print 1 Select the function to be used as follows Utility Counter gt User Settings Printer Set tings Print Reports The types of the test prints that can be printed will be displayed Touch Configuration Page Touch A4 size and press the start key Check that the machine produces the corre sponding printed page Touch Cancel and then touch Close four times XXV Connecting cables 1 Connect the networking equipment HUB using the network cable Note The following shows the recommended network cables that correspond to each communication speed 10BaseT 100BaseTX Category 5 1000BaseT Category 5E Category 6 Networkport Tm ATI 4 AOPOIXCO66DA 2 Check LEDs for lighting conditions LED1 Should light up steadily if the link network con nection has been made LED2 Should blink according to the communications status of the ACT network XXVI Network setting Make the TCP IP address setting for the network Note Consult the network administrator for the setting value to be entered and make settings as required 1 Select the function to be used as follows Utility Counter Administrator Setting
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