ER-A460/470 Installation-Manual GB
Contents
1. LX BZ6774RCZZ BRACKETTOBRACKET SCREW FOR HOLDING OF THE RS232 CABLE CORE 18SD30P08000 WIRE TIE LBNDJ2004SCZZ CLAMP FOR RS232 CABLE LHLDW6814RCZZ SPACER PSPAN7039XCZZ FERRITE CORE FOR EXTERNAL CABLE RCORF6658RCZZ FERRITE CORE FOR EXTERNAL CABLE RCORF6666RCZZ ES X The ER A460 A470 does not use No 8 SPACER and No 9 FERRITE CORE 3 Installation procedure 1 Connect the internal cable to the interface PWB unit RS232 cable Fig 1 Be sure to install the core 1 RCORF6666RCZZ on RS 232C cable Fig 2 2 Remove two rear cover holding screws and remove the rear cover X The interface PWB needs to be inserted into the left side slot as seen from rear X Tilt up the popup dispalay when removing the rear cover 3 Break open the knockout or of the rear cover After beraking open the knockout file off the new hole 4 insert the interface PWB onto the connector of the main PWB and fasten the bracket to the chassis using screws LX BZ6774RCZZ Self tap screw X Insert both sides of the interface PWB along the guides of the bottom cabinet 5 Route the external cabie 7 through the hole and fasten the rear cover Fig 5 4 External cable routing In the ER A460 A470 option cables can be pulled out from left side or right side points in the rear cover of the2. TS SRV Option RAM ER 02RA ER 01RA 1E0000H 1E4FFFH Content The following check are performed for the optional RAM The following process is performed for memory addresses to be checked Check the following items Check the termination printout Test termination The test terminates after printing the termination printout PASS1 memory data save PASS2 Data 00H write Termination printout PASS Data 00H read and comparison data 55H write Normal termination 400 PASS4 Data 55H read and comparison data AAH write ROM 27010 X d de PASS5 Data AAH read and comparison PETTT3 PASS6 Memory data restore E 400 If a compare error is found in the check sequence from PASS1 to ROM 27010 x o 3e PASS error print error code E1 is performed If there is no error i d e xe ke e found to the end of the last address the operation is completed normally dex xx ROM version No Address to be checked 400 27010RAO1A 1E0000H 1E0001H ROM 1E0002H 1E0004H 1E0008H 1E0010H 1E0020H 1E0040H 1E0080H 1E0100H 1E0200H 1E0400H 1E0800H 1E1000H 1E2000H 1E4000H 1E8000H 1F0000H For ER 02RA O RAM TS SRV RAO1A DOT DISPLAY 7 SEGMENT DISPLAY Check the following items Check the termination print 4 Test termination The test terminates after printing the termination printout Termination print E01 O1RA 200 ER 01RA data check error EQ2 01RA 200 ER 01RA a
3. body Refer to Fig 3 1 The picture below shows how to pull out the cables from the left side Left side Wire tie Fig 3 ER A460VI lt Right side gt Fig 4 5 Operation test Please refer to service manual CODE 00ZERA46VOSME Wire tie ER A460VI CHAPTER 7 REMOTE DRAWER 2 Installation procedure CBOXD71 36BHO1 1 Remove the top cabinet 2 Remove the rear cover 3 Remove the lower cabinet CAUTION The drawer unit should be securely fitted to the supporting platform to avoid instability when the drawer is open 1 Outline The ER A460 A470 allows connection of one remote drawer Drawer connectors The main PWB is equipped with two drawer connectors DRCN1 DRCN2 as standard provision DRCN2 For a standard drawer DRCN1 For the remote drawer 4 Connect the remote drawer cable 1 to the drawer connector DRCN1 of the main PWB 5 Pass the remote drawer cable along the groove in the back surface of the lower cabinet 6 Remove the split of the rear cover 2 and fix the drawer cabie to the lower cabinet aac a aea ia 7 Attach grounding wire to the shield plate Use the screw which is fixing the shield plate to fix grounding wire together 8 Attach and fix grounding wire to the shield plate 9 Break open the knockout 5 of the rear cover using the tool After breaking open the knockout or file off the
4. BHZZ Clerkangle LAW 18 XUSSD26P08000 The ER A460 A470 does not use No 1t Band No 12 Clerk panei and No 13 Holder ajel sh From 1995 September production No 16 18 are packed together with the ER A5CL 2 installation procedure 1 Remove the top cabinet 2 Remove the main PWB 3 Remove the clerk cover A 4 Attach clerk angle to clerk key body 1 and fix with screw XUSSD26P08000 5 Install the key switch body to the clerk cover B then install it the bottom cabinet 6 Fix the earth wire 3 with the main chassis using the screw LX BZ6774RCZZ 7 Attach the core to the earth wire 12 ER A460VI Clerk cover B 7 Note 1 When the ER A5RS is used the main PWB must be removed Remove the ER A5RS before work 8 Install the clerk key connector cables CN1 CN8 Connect with the connector of the same color ER A460VI 3 Operation test 1 Key clerk and switch position code display D Key operation 101 5 TL DOT DISPLAY CLK KEY SRV 7 SEGMENT DISPLAY OOO OOO Person in charge 2 Key position code code 2 Functional description Key clerk and receipt switch codes are displayed Check the following items Change key and switch positions for proper display activation Clerk code 1 hole clerk key 000 off state 001 Clerk 1 002 Clerk 2 255 Clerk 255 simultaneous two key depressi
5. ER A460VI SHARP INSTALLATION MANUAL CODE 00ZERA460VIME ELECTRONIC _ CASH REGISTER ER A460 MODEL ER A470 SRV Key LKGIM7113RCZZ PRINTER DP 730 For V version CAUTION EXTREME CAUTION MUST BE TAKEN WHEN SERVICING THIS MACHINE EVEN THOUGH THE MODE SWITCH IS IN THE OFF POSITION VOLTAGE IS STILL SUPPLIED TO THE ENTIRE MACHINE WHEN WORKING ON THIS MACHINE MAKE SURE THAT THE POWER CORD IS REMOVED FROM THE WALL OUTLET n CONTENTS CHAPTER GENERAL eerren a TERE n my t CHAPTER 2 LIST OF OPTIONS i ure E Y mice Ea rena ies CHAPTER 3 REMOVING THE TOP CABINET epe P rM 4 5 CHAPTER REMOVING THE LOWER CABINET 0 055 CHAPTER 5 EXPANSION RAM CHIP and CONTROL ROM EF OTRA EH 02P cid cete aod vea Dae ee be crie a CHAPTER 6 RS232 VF ER A5RS sss eere TENER CHAPTER 7 REMOTE DRAWER CBOXD7136BH01 6 CHAPTER 8 DRAWER FIXING KIT DIT 8633RCZZ Ll CHAPTER 9 ONE HOLE CLERK KEY ER ABCL 0 0000 CHAPTER 10 JOURNAL NEAR END SENSOR DUNT 4945BHZZ CHAPTER 11 KEY TOP KIT For ER A460 only ER 11KT7 12KT7 22KT7 11DK7 51DK7 s cee Parts marked with A is important for maintaining the safety of the set Be sure to replace these parts with specified ones for maintaining the safety and performance of the set This document has been published to be used for after sales s
6. R PROGRAMMING CHARACTER KEYBOARD COVER REMOTE DRAWER PARTS CODE DESCRIPTION LKGiM7113RCZZ AK GCOVB7108BHZZ AK LKGiM7126RCZZ BE For the mode switch OP key only GCOVB7109BHZZ DUNT 4945BHZZ CBOXD7136BH01 BU 8x CLERK COVER B GCOVA7107BHZB AG CLERKANGLE x From 1995 September production part No 8 is packed together with ER A5CL For ER ABCL 3 Service tools UKO G 6705RCZZ UKOG 6634RCZZ AX PRICE l NAME PARTS CODE RANK DESCRIPTION ROLL PAPER DPAPR1006C8Z Z 5rolls pack PRBN 8844RCZ Z 5cc PSHEK6830BHZZ Programming character sheet PSHEK6829BHZZ Standard character sheet PSHEK6828BHZZ Blank character sheet b P ER A460V1 CHAPTER 3 REMOVING THE TOP CABINET 1 Removing the top cabinet Fig 2 6 Remove connector cables 6 and from the top cabinet Fig 1 1 Open the printer cover 2 Remove the ribbon cover Lift the left end of the ribbon cover and slide it to the ieft 3 Lift the pop up display and rotate as illustrated above Fig 3 7 Remove the top cabinet from the lower cabinet 4 Remove the three screws 3 suited on the lower cabinet 5 Slightly sift and slide the top cabinet and remove grounding wire Grounding wire 4 is connected between the keyboard and the dra
7. RS RS232 I F 2 Installation procedure Before working on the installation turn off the power switch on the ECR and unplug the AC cord from the AC outlet Also save the memory contents via the serial interface before proceeding to the installation work D ER 01RA and ER 02RA Fig 1 1 Insert a screwdriver into the slit on the right side of the lower cabinet to remove the option ROM RAM case ER 02RA 32pin ER 01RA 28pin Fig 2 2 Expansion RAM chip ER 01RA ER 02RA D Install to the iC socket on the option ROM RAM PWB Loca tion No RAM 2 Note The number of pins are different between the ER 01RA 28 pins and the ER 02RA 32 pins Observe the cor rect position for insertion of the chip Flg 1 2 BOBOOOODORDOOOOooOo moe oOoOoOooOoooooooo E ER 01RA 28pins ER 02RA 32pins Fig 3 3 Control ROM ER A46R1 Install to the IC socket on the option ROM RAM PWB Loca tion No ROM2 4 Master reset the ECR 5 Load the data in memory which had been saved 6 Program reset the ECR haisar a ER A460VI 2 Option ROM test D Key operation 400 gt Functional description A sum check is done for the option ROM Address hex C80000H thru C9FFFFH 3 Operation test 1 Option RAM test CD Key operation 200 gt Address area to be checked 1E0000H 1FFFFFH Memory to be checked DOT DISPLAY 7 SEGMENT DISPLAY O ROM
8. ddress check error E01 02RA 200 ER 02RA data check error E02 02RA 200 ER 02RA address check error OIRA 200 ER 01RA normal end 02RA 200 ER 02R normal end ae ER A460VI CHAPTER 6 RS232 I F ER A5RS 1 Outline The ER ASRS are interface PWB options for the ER A460 A470 The control ROM ER A46H1 must be installed in order to use this PWB options Refer to the programming manual for system setup and configure the correct setting appropriate to the devices selected ER A5RS 1 Online interface a interface b Duplex type c Line configuration d Data rate R8232 Half duplex Full duplex Direct connection Modem connection 9600 4800 2400 1200 600 and 300 bps Programmable e Synchronizing mode Asynchronous 1 Parity check Vertical parity check odd g Code ASCII h Bit sequence LSB first i Data format 1 start bit 7 dat bits 1 parity 1 stop bit b1 b2 b3 b4 b5 b6 b7 Data bits stop bit Start bit 2 l Parity bit j Protocol Polling selecting Simple procedure k Transmission line Cable Shielded cable Connector D sub 9 pin female type connector ECR side Inch pitch 4 40 UNC lock screw Connector cover Shieided cover 2 Components list ER ABRS NAME PARTS CODE PWB UNIT CPWBS7292RC01 2 BRACKET LANGT7466RCSA 1 SCREW FOR PWB AND BRACKET LX BZ6665RCZZ SCREW FOR HOLDING OF THE PWB BRACKET AND
9. erk code 1 hole clerk key 000 off state 001 Clerk 1 Ms Pus 2 2 ALLKEY LAYOUT 255 Clerk 255 R 1J 67 21100 02 Keres Hose s reve 7775174 val t 70 11110 v2 ESI depression invalid entry 53 s 31 5o 56 59 2B KEY POSITION CODE 5D 4F 47 43 40 46 48 39 OB aa Aad aF Dstt oss oo2 100108176 035 043 0511059 067 075 083 091 099 107 115 034 042 050 058 066 074 082 090 098 106 114 041 049 057 065 073 081 0 CATAE 009 016 024 032 040 048 056 064 072 080 088 096 o 001 008 015 023 031 0391047055 0631071079087 095 10 TE 2 Keyboard test D Key operation XXXX104 gt XXXX Sumcheck data ce Standard key layout sumcheck data ER A460 ER A470 ER A470 KEY HARDWARE CODE 1 SUM CHECK DATA 0F 06 05 04400 1DOE 7438 DOT DISPLAY KEY TEST SRV 7 SEGMENT DISPLAY OOO Key code Check item A Check the display in the test and the content of end print Test end Normal end 104 Error E 104
10. ervice only S HAR P C OR PO RAT l O N The contents are subject to change without notice ER A460V1 CHAPTER 1 GENERAL This manual describes the installation and operational test proce dures for the Model ER A460 A470 system ECR options Be sure to read the BEFORE INSTALLING OPTIONS prior to in Stalling any option Descriptions of the specifications of the ECR and options subject to change Note This manual describes only options whose netening proce x 1 dures need to be explained BERORE INSTALLING OPTIONS it you install any options in an ER A460 A470 register already in use you must reset the totals Please notify its user before per forming the installation If the register is not reset sales data stored in the register may be destroyed due to possible incorrect instailation Print out the SRV mode and PGM2 mode programs before install ing any option It may be necessary to modify each program after installation These printouts ar needed for this modification If you install the option PWBs ER A5RS option control ROM ER A46R1 and expansion RAM chip in the ER A460 A470 register already in use perform data saving for memory protection by using the IR interface in advance As a safety measure be sure to turn the mode switch to the OFF position and unplug the register before installing any option The ER A460 A470 is equipped with various SRV mode functions to aid you in install
11. ing the options Never enter any job numbers other than those shown in each of the following sections so that data stored is not destroyed After installing any options start the ER A460 A470 fener by performing the service reset or the master reset Service reset 1 Turn the mode switch to the SRV position to turn on the power 2 Turn the mode switch to the SRV position Sample printout PRG RESET Sample printout MASTER RESET Master reset 1 Turn the mode switch to the SAV ponon to turn on the power 2 Turn the mode switch to the SRV position holding down the journal feed key l ER A460VI CHAPTER 2 LIST OF OPTIONS 1 Options NAME 1 ONEHOLE CASHIER KEY EXPANSION RAM CHIP ER 01RA 32K bytes RAM chip 3 ON LINE SYSTEM 2ports RS 232 V F 4 CONTROL ROM Control for ER A5RS PRESETS LOADER FD unit KEY TOP KIT For ER A460 1 X 1 key top 1X2 key top ER 22KT7 2 X 2 key top ER 11DK7 1X 1 dummy key ER 51DK7 5 X 1 dummy key ER 0O1HK IR I F text preset keyboard DESCRIPTION e 7 TEXT PRESET KEYBOARD 8 WIRELESS INTERFACE CE iR2 iR4 For IR communication 9 COIN CASE ER 48CC2 COIN CASE COVER ER 01CV1 CV5 2 Service options NAME SERVICE KEY DRIP PROOF SWITCH COVER MODE KEY GRIP COVER DRIP PROOF KEYBOARD COVER JOURNAL NEAR END SENSO
12. ocedure Attach the black spacer to the left lower side and the white ER 22KT7 spacer to the right lower side ER 11KT7 2 The key top of the ER 12KT7 and the ER 22KT7 includes the MN guide pin Install the key top so that the guide pin is engaged ER T2KT7 with the spacer attached to the keyboard frame e l ER 11DK7 ER 51DK7 hae te eee ert ER AA60VI 3 Operation test 1 Key clerk and switch position code display D Key operation 101 5 TL DOT DISPLAY CLK KEY SRV 7 SEGMENT DISPLAY OOO OOoOQo Person in charge E Key position code code 8 Functional description Key clerk and receipt switch codes are displayed 3 Check the following items Change key and switch positions for proper display activation 2 Details of test Keyboard check is performed with the sum check data of key code For sum check data data are inputted to the upper four digits before the diagnostics code The data are compared with the added data which are added until the final key TL is pressed If the data agree with the added data the end print is made if not the error print is made The sum check data is obtained by totalizing all key hardware codes except for the TL key and converting the total into a decimal figure ER A460 KEY HARDWARE CODE 1 STANDARD KEY LAYOUT SUM CHECK DATA 6F 65 63 00 02 E98 3681 Cl
13. on invalid entry Key code KEY POSITION CODE ER A460 Normal key 14 x 6 FA Ta ove oez oes osa oso vas ose ose oe o o76 oea 004 009 014 020026 032 050 056 062 068 008 013 019 025 031 037 043 049055061067 073079 007 012 018 024 030 036 042 048 054 060 066 072 078 oosjo bas o 11047 oso jose oes o71 o77 o 002 ER A470 Flat key 15 x 8 MIRI 007 014 021 029 020 060 068 005 012 019 027 035 0430511059 067075 083 091 099 107 115 ooafor1 secas os 042 oso ose 066 074 oae 090 ose 106 114 ooa oso os cas oss o4 045 os7 oes o7 o61086 097 105 115 3 002 009 016 024 032 040048 056 064 0721080 088 096 001 008 015 023 031 039 047055 063 071 0791087 095 4 Test termination Change the MODE switch position other than SRV position to terminate the test The test termination message is printed 062 070 078 owe 101 Test termination print 13 CHAPTER 10 JOURNAL NEAR END SENSOR DUNT 4945BHZZ 1 Outline This option sensor is used to sense the journal paper near end 2 Parts list NO PARTS CODE DESCRIPTION QTY EIE ERN Journal near end sensor unit 2 acucuesesnc s Screw For sensor unit 4 XHBSD30P04000 Screw For grounding wire 3 Installation procedure 1 Remove the top cabinet 2 Remove the printer unit 3 Remove the main PWB 4 Solder the 2 pin connect
14. or 2 to Location No CNB NEJ on the main PWB 5 Replace the main PWB 6 Fix the sensor unit D to the paper holder on the lower cabinet with the screw 4 XUBSD30P08000 7 Arrange the sensor cable 5 as shown in the figure and connect to the main PWB 8 Attach the grounding wire 5 to the shield plate with the screw 3 XHBSD30P04000 9 Replace the printer unit and the top cabinet ER A460VI 4 Operation test D ER 11KT7 Printer sensor test D Key operation 106 gt 2 Details of test Check the state of the paper near end sensor and the validation 1 i sensor Ae DOT DISPLAY SENSOR SRV 7 SEGMENT DISPLAY mo My ER 12KT7 ER 22KT7 3 Check itern 1 Attach two spacers to the keyboard frame x x Near end receipt side journal side y y Validation receipt side journal side C Paper present O Paper empty C is displayed also when there are no sensors 4 Test end Press any key to terminate the test The end print is as follows 106 CHAPTER 11 KEY TOPKIT FOR ER A460 ONLY ER 11KT7 12KT7 22KT7 11DK7 51DK7 1 Outline The ER A460 employs the following key top option to allow addition al installation of the key top and change in the key layout MODEL NAME DESCRIPTION ER 11KT7 1x 1 Key top ER 12KT7 1x2 Key top ER 22KT7 2 x 2 Key top 10 ER 11DK7 1x t Dummy key ER 51DK7 5x 1 Dummy key 10 2 Installation pr
15. over the drawer bottom side and remove rubber footing at two to locations 2 Fasten the bracket together with the rubber footing using the pand hand screw Pay attention for the instaliing direction of the bracket that the pan head screw can be inserted properly into the bracket Pan head screw 9 gt Fixing bracket e ___ Rubber footing Pan head screw Fixing bracket Rubber footing LLL LLLLLL LLALL URLE LL d Drawer bottom plate EZ Fig 1 BE 3 Fastening on the table Secure the fixing Bracket using the screw Fig 2 If the thickness of the table is less than 15mm bore a 4 5mm hole in the table and fasten it with the screw XBPSD40P22000 4pcs and nut XNESD40 32000 4pcs Tapping screw tae tava RD CHAPTER 9 ONE HOLE CLERK KEY ER ASCL 1 Components list PARTS CODE DESCRIPTION 1 LKGiW7339RCZZ Clerk key body 1 LKGiM7340RCZZ Clerk key 1 HB 4 LKGiM7342RCZZ Clerkkey3 ER 5 i Clerk key 4 LKGIM7343RCZZ 6 LKGiM7344RCZZ Clerkkey5 7 LKGiM7345RCZZ Clerkkey 6 8 QCNW 7062RCZZ Cable 3P 9 QCNW 7063RCZZ Cable 2P 10 QCNW 7593RCZZ Earth wire 1 LBNDJOO13FCZZ Band 12 HDECB6828RCZZ Clerk panel LHLDW2341RCZZ Holder I X BZ6774RCZZ Screw 1 RCORF6661RCZZ Core 5 16 GCOVA7107BHZB Clerk cover B 17 LANGT7581
16. sides of the new hole 10 Route the Remote drawer cable 1 through the hole or and fasten the rear cover 3 Drawer open sensor test D Key operation 110 111 5 9 Function description The drawer indicated by the job number is opened to check the proper action Drawer opened O indicated Drawer closed C indicated 110 Drawer 1 Standard drawer 111 Drawer 2 Remote drawer DOT DISPLAY DRAWERY SRV 7 SEGMENT DISPLAY X X Oz Drawer opened C Drawer closed Y 10r2 Check the following items a Check opening of the specified drawer b Check the display indication when the drawer is open and close Any key depression terminates the test with the termination print 11 X Test termination print X 0 1 10 ER A460VI ER A460VI CHAPTER 8 DRAWER FIXING KIT DKIT 8633RCZZ The drawer fixing kit is used for securing the cash drawer when installing separately from the ECR main unit or remote drawer By using two of brackets the drawer box can be protected from drifting especially when it is filled with coins 1 Parts list KIT CODE DKIT 8633RCZZ Parts code _ Description L8RC 2321RCZZ Fixing bracket XTPSD40P1 6000 Tapping screw M4xi6 Flat head screw M4x16 RBSSD EOP 16000 Eor remote drawer E Flat head screw M4x20 For standard drawer XUSSD40P20000 XBPS040P220090 amp Screw M4x22 XNESD40 32000 Ni NUT M4x32 2 Installation procedure 1 Turn
17. wer When disconnecting the grounding wire disconnect either the drawer side or the keyboard side of the grounding wire 2 Replacing the top cabinet Note Do not pull up the top cabinet until the grounding wire and jx m ds install the connector cables from the top cabinet are removed instali the top cabinet in the reverse order of removing Before insta ing make sure that each connector is connected securely and that the grounding wire is secured CHAPTER 4 REMOVING THE LOWER CABINET 1 Removing the lower cabinet 1 Open the printer cover Fig 1 2 Remove the fixing screw of the lower cabinet ER A460VI 3 Slide the main unit in the direction of the arrow A and lift it in the direction of the arrow B i Fig 2 4 Stand the main drawer sideways as illustrated above and discon nect the drawer connector 2 Replacing the main drawer Install the main drawer in the reverse order of removing Before in stalling make sure that the connector is securely fastened ee ar ER A460VI CHAPTER 5 EXPANSION RAM CHIP ER 01RA ER 02RA AND CONTROL ROM ER A46R1 1 Outline The following expansion RAM chips are available for the ER A460 A470 ER 01RA 32KB SRAM chip ER 02RA 128KB SRAM chip The ER A46H1 is the control ROM used for the following options of the ER A460 A470 The control ROM ER A46R1 must be instailed when any of the following options is used ER AS
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