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Installation and User Manual Turbidity and Suspended Solids

1. Help C Upgrade Display Firmware Important Always upgrade the display firmware before you upgrade 1 2 the converter software Select Firmware in the menu bar and click Display Locate the MJK Field FW directory on the CD ROM select the 841xxx xxx hex file or similar 841 hex and click Open Click OK when the Display Firmware dialogue box appears and prompts for programming the display Flash memory Display Firmware i3 Fie contains 151648 bytes Do you really want to program the DISPLAY Rash The display unit firmware is then transferred and the display unit is consequently programmed Expect this process to take a few minutes GB SuSix Manual 071212 96 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m 4 A Searching for MJK Field dialogue box then appears and prompts for disconnecting and re connecting the USB cable Searching for MJK Field x Please disconnect and re connect USB cable Do as suggested and click OK 5 Meanwhile the SuSix Display Unit restarts and displays the MJK logo the new link status is displayed and the Display Unit informs that the PC is once again connected Click OK on the PC and the SuSix Display Unit to return to the SuSix 6 Adjust the SuSix Display Unit screen contrast by pressing the two outmost keys simultaneously indicated by the keys and press the up down keys as required 7 Sav
2. and carefully lift the sensor out of the sensor guide 2 Close the air relief valve 1 Remove the sensor GB SuSix Manual 071212 22 FW 841013 843001 002 iki Sw S 2x Turbidity and Suspended Solids Transmitter m 4 Sensor Calibration Turbidity The SuSix sensor is factory calibrated for turbidity measurements No further calibration is required Suspended Solids Calibration is required prior to using the SuSix for suspended solids measurements Important Suspended solids calibration must be carried out at fixed intervals If a distinct change in composition and or colour of the process appears the SuSix must be re calibrated immediately Note Representative measuring values can only be expected if the calibration point is obtained at a sludge concentration of more than 5096 of the application s nominal range Calibration may be 1 point 2 point or 3 point as required Normally a 1 point calibration will be sufficient Zero point calibration is not required Calibration Procedures 1 Take out the SuSix sensor and clean it according to the directions in the section about cleaning the sensor during maintenance 2 Extract a sample from the actual process The necessary volume must be at least 10 litres The sample is ana lyzed at a laboratory and the content of suspended solids can be determined This value must be kept as it is required later on GB SuSix Manual 071212 23 FW 841013
3. This is what you should expect to see for a 230 V AC configuration E E EM E is IHE e S Sunt 9 230 V AC single jumper position Unsolder and remove the jumper indicated by the arrow GB SuSix Manual 071212 31 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m 7 See on the following picture where two jumpers must be inserted for a 115 V AC configuration 727 5 7 5 7 2 i f s i c i i 115 V AC dual jumper positions 8 Insert and solder 2 jumpers wires in the positions indicated by the black arrows 9 Turn around the PCB and replace the 63 mAT fuse on the right side with a 125 mAT fuse or vice versa going from 115 VAC to 230 VAC 10 Re insert the PCB and re assemble the converter see also steps 4 3 2 and 1 GB SuSix Manual 071212 32 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Analogue Output The analogue output is an active output with a maximum load of 8000 Analogue Output Terminal Designation AO 4 20 mA AO E 4 20 mA The analogue output can be programmed for indication of primary units See details on pages 59 63 incl Digital Output SuSix has two digital outputs DO1 with an opto light triggered relay and DO2 with an electro mechanical relay They can both be programmed for the following functions Sensor error High and low alarms Opto Rel
4. u lt 5VDC NS SUPPLY Fee COM NO COM NO COM NO PE N L SuSix converter terminals Flip the green label with SuSix printed on it see arrow to the right to gain access to the sensor connection terminals see next page GB SuSix Manual 071212 35 FW 841013 843001 002 ik Siu Sx Turbidity and Suspended Solids Transmitter m J Sensor Terminals Connect the sensor to the converter with the wires coming from the sen Sor as shown below see arrow Sensor Terminal Colour from sensor DC Pink GND Grey A Brown B White GND Shield mj e Max four MJK converters with Modbus can be connected to one display unit Converter 1 Converter 4 Display unit C 2 wire 4 wire shielded cable shielded cable SuSix 521268 www mjk com DK 45 45 56 06 56 NO 447 69 20 60 70 SE 44653317750 NL 431 251 672171 USA 1 847 482 8655 61 3 9758 8533 Fuse 115V AC 125mA T Fuse 230V AC 63mA T ruse z4v Au bUUmA f QOD SuSix sensor terminals GB SuSix Manual 071212 36 FW 841013 843001 002 ik S u S 2x Turbidity and Suspended Solids Transmitter m 6 System Configuration Examples MJK SuSix transmitters share communication protocols with other MJK products like the MJK Magflux flow meter and the MJK Connect data transmitter and can also share display units This section illustrates two configuration examples and includes cable connections and part
5. 62 Kowalak 2 Aten ek die ge aiden ERG xcu PUPPO NI bep pee ees 63 SONSOF SION user asc n eor go eden wore AUR DR CRI aa Chad in Ru I P E 64 Iu CMT 65 Factory settinigs oc cette ke XR ER ERE EYE Da ene RERERE Pda ues 67 Service Menu DIgest a end roo e pco Dee obe Pepeb eade t bog 68 Service Menu Detailed slleseeelseeeeeeeee nee 69 Display uo 7T Languages ds et beoe eto de beet oto bad ee Redi doa Pto don edu diis 78 SOL CloCK i aed dnb aaa a apre doe be bs cer equae ea ed Ya e d ane 79 MOGIOUS CP 80 Factory SENOS i ux sese tise ar oy uen er ede d beg i ane eee ae d 82 Display SW version is ise ler uma cheers REY Rd ha base Y pce ed md ewe ble eos 82 9 Mechanical Dimensions 83 aco E UTE 83 Converter and Display Unit 0 0 0 0 00 c en 83 Immersion Fitting i sec ae das Pada ne eed dep bear ae Rp ee ge ed 84 Insertion FINO e Tue hate teenie bead ide deka ede rbd PESE dE 84 10 Maintenance 86 Cleaning the Sensor Once a Month 1 0 0 cece eee 86 Cleaning the Transmitter 0 0 0 ccc ee 86 Functional Tests Once a Year 2 0 00 eee eee 86 EISCHOMICS 25 94 Ate a reg Miss qaia axe rude State dah ts ith eee dan 86 GB SuSix Manual 071212 4 FW 841013 843001 002 iki Sw S 2x Turbidity and Suspended Solids Transmitter m Replacing Wipers and Gaskets Every Two Years lsleseesss 87 Maintenance interval liliis re 87 FAGQUINEIMEMIS sic Fa Lr 87 Required m
6. 843001 002 ik S u S 2x Turbidity and Suspended Solids Transmitter m Display Read out All SuSix display read outs are illustrated and described in this manual Chapter 6 SuSix Menus on page 45 gives a detailed description of the 5 line LCD screen displays shown during setup configuration and normal operation Display and keyboard for reading and programming The display shown above will in the remaining part of this manual be stylized to appear like this SuSix1 IX Prim 5 T Qu Second 0 196 Select Setup GB SuSix Manual 071212 43 FW 841013 843001 002 ik Siu S x Turbidity and Suspended Solids Transmitter m Jj Display Keys The keys and the soft keys variable key functions determined by the display firmware are used for initial programming and normal operation of the flow meter The function s of the four available keys is displayed at the bottom of the display The symbols and actual functions are described in detail in the sections that describe the individual menus Contrast Adjustment Adjust the display contrast by pressing the two outmost keys simultane ously indicated by the keys and press the up down keys as required Save the new setting by pressing the two outmost keys simultaneously System Reset You can reset and refresh all system displays and key combinations by pressing all four keys simultaneously This feature is especially useful during for example a servi
7. 843001 002 iki Siu Sx Turbidity and Suspended Solids Transmitter m 3 Dip the SuSix sensor in the sample stirring continuously or leave it in the fluid in which the suspended solids measurement is going to take place 7cm e 7cm 7em Ensure sure that the extracted sample does not sediment deposit by stirring continuously Important If the signal from the suspended solids sensor changes very slowly on the display make sure that the signal attenuation is not set too high Check likewise in the Averaging menu that the response time is not set too high The recommended response time is 5 seconds GB SuSix Manual 071212 24 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m 4 Proceed to Calibration in the Converter setup menu see below Note that the options Calibration Cleaning and Solid curve will be marked with an NA not applicable if they cannot be selected Converter setup Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service menu Back Select OK Calibration Measure samples Adjust calibration Clear measurements Back Select OK Measure samples Select point to measure 1 point Done 2 point 3 point Back Select OK 5 Select Measure samples 1 point and close with OK GB SuSix Manual 071212 25 FW 841013 843001 002
8. AM po NS SuSix insertion fitting 77 777 d MEX order no 155210 NO 1 2 1 P4 S Z A EN gt Measure Two positions Service position Be n cc ee AS POSION coc nece cone Ln Yd GB SuSix Manual 071212 84 FW 841013 843001 002 ik S u S 2x Turbidity and Suspended Solids Transmitter m Spareparts for Insertion Fitting Spareparts for Insertion Fitting Order number 251712 551073 570092 599029 Sparepart Teflon gasket 6 2 x 10 mm Pipe clip O ring polyethane 40 x 50 x 10 mm Loctite 577 50 ml GB SuSix Manual 071212 85 FW 841013 843001 002 iki Sw Sx Turbidity and Suspended Solids Transmitter m 10 Maintenance The SuSix sensor should be cleaned on a regular basis to maintain its accuracy To begin with clean the transmitter once a week or every two weeks until the optimal cleaning interval can be determined Cleaning the Sensor Once a Month 1 Remove the transmitter from the liquid 2 Clean the sensor with a soft moist cloth and clean water A mild deter gent or dishwashing liquid may be used 3 Dry the sensor with a soft cloth 4 Immerse the transmitter into the liquid to be measured Note The accuracy will deteriorate if the measuring optics are scratched by for example a steel brush during cleaning 5 The cleaning intervals may need to be shortened all depending on the usage and the location Cleaning the Transmitter When seen necessary the SuSix transmit
9. Owe Oo 4 Connect the twisted shield to slot le Display Connection for Wall Mounted Display Unit pius 4 wire shielded twisted cable DAAD 1 Connect lead 1 to slot Display 2 Connect lead 2 to slot Display A 3 Connect lead 3 to slot Display B 4 Connect the twisted shield to slot Display GB SuSix Manual 071212 41 FW 841013 843001 002 iki Sw Sx Turbidity and Suspended Solids Transmitter m J 7 Startup Initial Checks Before switching on power the following steps must be checked T EN The local mains power supply voltage corresponds to the voltage printed on the identification label of the transmitter All electrical connections are made in accordance with the electrical connection diagram shown on page 34 All terminal screws are tightened All cable glands are tightly secured All grounding connections are made in accordance with the instruc tions in this manual see page 23 Initial Measurement I 2 Make sure that the sensor is completely covered by liquid Turn on power to the transmitter and wait one minute before taking the initial measurement Language Selection 1 The default display language is English If another language is required proceed with step 2 Select Display Setup from the Main Menu Select Language from the Display Setup menu and chose the re quired language see page 78 GB SuSix Manual 071212 42 FW 841013
10. Pull out the paper counter clockwise in order to bring the rubber lips into proper position GB SuSix Manual 071212 89 FW 841013 843001 002 ik Siu Sx Turbidity and Suspended Solids Transmitter m Install new wiper Attention Make sure that the wiper is in the same position as it was before the replacement began None of the sapphire win dows must be covered by the wiper GB SuSix Manual 071212 90 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m Appendix A Pop up and Error Messages Current overrange Alarm The mA connection has exceeded the 4 20 mA range For example 3 5 or 20 5 mA Factory reset occurred Alarm A factory reset has oc cured Some settings have changed Check all used settings High alarm Alarm The high set point has been detected Low alarm Alarm The low set point has been detected mA connection Alarm The mA connection is not connected If the current out is used deactivate mA Current out to stop this alarm Calibration Error 1 Perform calibration see page 94 and or check the units and ranges see page 59 Eeprom write error Error Eeprom write error If error keeps popping up contact MJK Measuring start failed Error Start failed Try again Measuring timeout Error Timeout Try again Missing adjustment Error The measured value has not been entered Not in solid mode Error Calibration can only be performed wh
11. Quality improvement Back Averaging 0001 sec from 1 sek to 120 min Back Select 1 Select Yes in the Quality improvement window GB SuSix Manual 071212 57 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m j 2 Select the digits one by one with the left right keys and set the value with the up down keys 3 Press OK to save the final setting Units The Units option sets the unit for turbidity and suspended solids The available units are shown below l Units Units NTU Turbidity FTU Turbidity FNU Turbidity EBC Turbidity Suspended solids mg l Suspended solids g l Suspended solids Kg l Suspended solids Back Select OK 1 Press the up down keys to highlight the required unit and then press OK to select it GB SuSix Manual 071212 58 FW 841013 843001 002 ik Sw Sx Turbidity and Suspended Solids Transmitter m mA Output When a SuSix is connected to a power supply for the first time the mA output is automatically set to provide 4 mA at zero and 20 mA at the theo retical maximum value Changes in the mA setting will not affect the relay output settings Note Both values can be set in the range 10 96 to 120 96 making it possible to increase or decrease the mA signal Use mA output Yes No Back Select OK 4mA output 4mA 00 00 g l Back Select OK 20 mA output 20 mA 20 00 g l Back Select OK The mA out
12. Set sensor name Linie 1 Sensor name 0010 sec Activate deactivate SuSix1 Linie 2 Meas Change password Linie 3 Linie 4 Select Back Select Linie 5 mA output Cleaning Solid curve High Alarm Back Select Low Alarm Sensor error Status Factory settings Service Menu Select line content R Activate Noni n use Login Deactivate Homogeneity Solid curve Clock Change password Back Select OK Type password Activate Change password 0000 Deactivate 0000 Back Select Back Select Select OK Back Select Display configuration Language Set Clock Modbus Factory settings Display SW version Back Select OK GB SuSix Manual 071016 Gf 1 iks Sw S 2x Turbidity and Suspended Solids Transmitter m Converter Setup Menu Overview Converter setup Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service menu Back Select OK Calibration Measure samples Adjust calibration Clear measurements Back Select OK Measure samples Select point to measure 1 point Done 2 point 3 point Back Select OK Measure point 1 2 3 Start measureing progress 0 Exit Start Start point Measure point 1 2 3 Measureing progress CMIMIN 145 Cancel Measure point 1 2 3 Finish progress CHIUDONO TINTIN 100 Exit Select point Adjust calibration Select point to adjust 1 point Done 2
13. Suspended Solids Transmitter m Mechanical installation of a submerged sensor Preparation Select an easy to get to position for a measuring point which can produce a valid and representative measuring value Position of submerged sensor The following three steps are of vital importance for getting optimal meas uring values 1 The sensor the optics must be submerged at least 5 mm in the liquid 2 The sensor to wall distance must be at least 250 mm GB SuSix Manual 071212 15 FW 841013 843001 002 ik Siu Sx Turbidity and Suspended Solids Transmitter m i 3 The distance from the sensor head the optics to solid faces for exam ple bottom and walls must be at least 30 80 mm depending on the liquid s concentration GB SuSix Manual 071212 16 FW 841013 843001 002 iki Sw S 2x Turbidity and Suspended Solids Transmitter m Mechanial installation of sensor in a tube in line Mounting guidelines 1 The optical windows row have to be arranged lengthwise to the me dium flow direction 1 2 Keep the minimal insertion depth gt 5 mm 2 3 Control the minimum distance to the opposite wall Must be 30 80 mm depending on the concentration 3 Ns s CL GB SuSix Manual 071212 17 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m 4 Make sure that the sensor is mounted within 45 degrees from the horizontal plane
14. configuration 1 Select Add Device click OK and wait for the scan process to finish 2 The found converters are finally displayed GB SuSix Manual 071212 80 FW 841013 843001 002 ik Sw Sx Turbidity and Suspended Solids Transmitter m Change device address To change each converter s device adress it is required that you connect the Display Unit to each converter one by one to change each converter s device address If neglected a conflict between the units will arise when the RS 485 serial loop is established Change for example Device 1 to Device 2 as follows 1 Press OK and use the up down keys to change 1 to 2 2 Press OK The SuSix converter ID is now changed to 2 and more converters can be added to the Display Unit with the Add Device option Remove Device If a device is to be removed from the Display Unit proceed as follows 1 Select the required device with the up down keys 2 Click OK to remove it The device is now removed from the Display unit and display returns to the Modbus menu Change controller ID display The display controller ID must be changed when several displays operate with the same converter s GB SuSix Manual 071212 81 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m Factory settings The Factory settings menu provides log deletion and resetting to factory settings of the display unit Factory settings Can
15. example log file shown below is the result of a CSV file from the con verter see Save Log Data procedure on page 96 having been opened in with Microsoft Excel spread sheet utility The example below illustrates a SuSix converter being logged every 10 seconds 51 4 LE p Li a x e l u M dg l i Fil J jee teer nb H I Ep 2H th eas IPERRESBEE ERES SUIER ENBEN NE i ee ee d i MARE 329 2022079 9200000 00 o0 coo o Oeo ss pr SBEBEBBEIDIBIEHEBIBH jf 7o Hber 1 B3 nni e REARARAEARERRESRERREARETRE M 0 24 RARR ui icu a na EHRASURANHAAKERRAXE 9c e eumrasoS tco ee coIREHRZARRRRESHESHRSRE The entries are described on the following page GB SuSix Manual 071212 101 FW 841013 843001 002 ik Sw Sx Turbidity and Suspended Solids Transmitter m Index Converter ID here four converters 32 33 34 and 35 MB Address Modbus address here 1 2 3 and 4 Unit SI unit according to the MJK unit codes here 246 NTU Value ID Modbus address for flow here 600 Device Type The device type here 9 SuSix Frequency Loginterval in seconds here 10 seconds Range Max Maximum value for graph Range Min Minimum value for graph Precision The precision of the SI value Column J The sensor name as entered by the operator Time Date and time in Central European Standard Time CEST UTime The time in UNIX format Number of seconds since January 1 1970 SI Value The value in SI
16. here Converter Setup and then press OK to select it Specify main screen Datalogger Password Sensor name Converter setup Display setup Back Select 2 Press the up down keys to highlight the required option and then press OK to select it Converter setup Calibration Averaging Units mA output Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service Menu Back Select OK The available options are described in detail in the following sections GB SuSix Manual 071212 55 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m Calibration The Calibration option sets the signal outlets and the analogue outputs and the limit values are frozen during the calibration process Measure samples Adjust calibration Clear measurements Back Select OK Measure samples Adjust calibration Clear measurements Clear measurements No Yes Select point to measure 1 point Done 2 point 3 point Back Select OK Select point to adjust 1 point Done 2 point Adjust 3 point Back Select Back Select Ok Calibration point 1 Measure point 1 2 3 Type in lab Value Start measureing 1 10 2 g l progress point Ok Next 096 Adjust Back Select Adjust Calibration point 1 Exit Start Ok j Start point gt 01 0 230 g l Select point Back Select gt Measure point 1 2 3 Measureing progress CIUIN 145 Ca
17. iki Sw S 5x Turbidity and Suspended Solids Transmitter m J Measure point 1 2 3 Start measureing progress 10 Exit Start Start point Measure point 1 2 3 Measureing progress NIHILLLLUT 45 Cancel Measure point 1 2 3 Finish progress BUILT LLLI HL Exit 6 Press Start to start loading of the actual sample s values During this process a bar graph is displayed indicating the progress from 0 100 96 GB SuSix Manual 071212 26 FW 841013 843001 002 iki S u Sx Turbidity and Suspended Solids Transmitter m 7 After data loading is finished a realignment of the measured value with respect to the previously measured laboratory value is required Select Adjust calibration in the Calibration menu select 1 point and close with OK Adjust calibration Select point to adjust 1 point Done 2 point Adjust 3 point Back Select Calibration point 1 Type in lab Value 10 2 g l Ok Next Adjust Back Select Ok Adjust Calibration point 1 010 230 g l Back Select 8 Select Adjust in Calibration point 1 and enter the value from the analyzed laboratory sample If a 2 or 3 point calibration is required repeat the previous steps re placing 1 point with 2 point and or 3 point GB SuSix Manual 071212 2f FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m J Delete Calibration If you want to delete a calibrat
18. in clock and the time format Set clock Time format 24 hour AM PM Back Set clock 2007 08 18 10 53 12 Back 1 Select the date and time digits with the left right keys and change the Setting with the up down keys 2 Press OK and repeat step 1 for all remaining digits 3 Press OK to save the time clock settings GB SuSix Manual 071212 79 FW 841013 843001 002 iki Sw S x Turbidity and Suspended Solids Transmitter m J Modbus The SuSix is delivered with a standard Modbus RTU protocol and up to four SuSix and or MagFlux converters can be connected for concurrent operation Modbus Add device Change device addresse Remove device Change controller ID Back Select OK Add device Change device addresse Remove device Change controller ID Scanning Change device addresse Remove device Change controller ID Device 1 Device 1 1 Back Select OK Back Select OK Select OK Devices found Change device 1 Number of controllers Device 1 Back Select OK Select OK Select OK When several converters are to be added it is necessary to change each converter device address to a unique ID address before connecting the converter to the Display Unit Add device Four SuSix Converters can be connected to one Display Unit using the RS485 interface connection Note that only one Display Unit can be used with several converters The Display Unit can easily be moved to another converters for readout and
19. in order to set the relation between the measured point and the actual value of the sample The selection can be manual via the main display or automatic via the digital input DI Solid curve Solid curve Manual Digital Input Back Select OK Manual Digital Input Select curve Curve 1 Curve 2 Back Select OK Back Select Relay function Closed Solid 1 Closed Solid 2 Back Select GB SuSix Manual 071212 61 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m High alarm A set point can be set to trigger an alarm here a high alarm and to acti vate one of two relays or simply to display the alarm on the display Electro mechanical relay On at unit 7 42 gll Select Off at unit 7 42 gll Select 00100 ms Select Relay function Back Select High Alarm Electro mechanical relay Opto relay Display only Not in use Back Select Opto relay On at unit 7 42 gll Select Off at unit 7 42 gll Select 00100 ms Select Relay function Back Select Display only 7 42 gll Select 7 42 gll Select 00100 ms Select GB SuSix Manual 071212 62 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Low alarm A set point can be set to trigger an alarm here a low alarm and to acti vate one of two relays or simply to display the alarm on the display Electro mechanical r
20. menu structure GB SuSix Manual 071212 9 FW 841013 843001 002 iki Siu Sx Turbidity and Suspended Solids Transmitter m Operating Principles The SuSix transmitter is an instrument for measuring turbidity and sus pended solids The transmitter consists of a sensor a converter and a display unit Operating principles The SuSix sensor uses a patented 6 channel multi beam pulsed infra red light system providing a single sensor for both turbidity and suspended Solids measurement The turbidity measurement complies with ISO stand ard 7027 The advanced optical system is combined with a patented progressive al gorithm using neural logic to generate a reliable high quality measurement All of the optical systems within the transmitter is fitted with automatic Self diagnostics that ensure accurate measurements The optical algorithm compensates for errors due to fouling or aging of the optical array and an additional feature is a system that compensates for gas bubbles in the sample media Sensor with wiper Effect of wiper Physical fouling of the sensor head can be eliminated by an optional sen sor wiper system see pictures above GB SuSix Manual 071212 10 FW 841013 843001 002 ik S u S 2x Turbidity and Suspended Solids Transmitter m 2 Safety Repair and Product Identification Safety instructions e Read this manual carefully e Pay attention to the environment on the installation site e Wear
21. necessary protective equipment and follow all current safety regulations e SuSix can invoke a start signal for dangerous machinery Always ensure that connected machinery and other equipment are effectively put out of service that is to remove the main fuses and lock main and Security switches in off position before commencing configuration fault finding servicing maintenance work etc e WARNING There is a risk of lethal electrical shock from the Mains supply terminals N and L Be careful not to touch these terminals while the SuSix is being serviced e WARNING Incorrect installation or use can lead to body injury and or material damage Physical Mounting The SuSix converter display unit must not be mounted in explosion hazardous areas SuSix may only be installed and commissioned by authorized MJK per sonnel and all national and local regulations must be complied with Repair Repair must only be made by authorized MJK personnel or by a service representative approved by MJK Product Identification A delivery will usually consist of a SuSix sensor and a SuSix converter with or without a display unit Check that the item s delivered corresponds to the ordered item s The part number is printed on an identification label sticked onto the converter shipping box and on a label on the converter itself GB SuSix Manual 071212 11 FW 841013 843001 002 iki S u Sixx Turbidity and Suspended Solids Transmitt
22. numbers Magflux with Blind Lid and SuSix with Display Unit SuSix with Blind Lid Magflux with Blind Lid and a Remote Display GB SuSix Manual 071212 37 FW 841013 843001 002 ik Sw Sx Turbidity and Suspended Solids Transmitter m J Magflux with Blind Lid and SuSix with Display Unit Configuration Magflux flow sensor converter with a blind lid con nected to a SuSix transmitter with display unit Part numbers for this configuration 2XTXXX MagFlux Flow Sensor 2x7791x MagFlux Connverter with blind lid 579035 MagFlux Gel Potting Kit IP68 2 wire shielded twisted cable Magflux lt gt SuSix 20631x SuSix Sensor 206305 6 SuSix Connverter with Display Unit GB SuSix Manual 071212 38 FW 841013 843001 002 ik S u S 2x Turbidity and Suspended Solids Transmitter m Wiring Schematic 1 for Magflux with Blind Lid and SuSix with Display Unit from the op posite page page 38 QOD DOD DC GND A B SuSix with Display Unit 2 wire shielded twisted cable 1 Connect lead 1 to slot Display A 2 Connect lead 2 to slot Display B 3 Connect the twisted shield to slot Display Magflux with Blind Lid 2 wire shielded twisted cable 1 Connect lead 1 to slot Display A 2 Connect lead 2 to slot Display B 3 Connect the twisted shield to slot Display 1 M2 Shield DAD A B GB SuSix Manual 071212 39 FW 841013 843001 002 iki Sw
23. see below 45 degrees e 45 degrees GB SuSix Manual 071212 18 FW 841013 843001 002 iki Sw Sx Turbidity and Suspended Solids Transmitter m 5 An in line welding stud must be welded to the tube at an angle of 90 degrees in all directions see below 90 degrees 1 r 1 1 90 degrees 1 1 1 GB SuSix Manual 071212 19 FW 841013 843001 002 ik Siu Sx Turbidity and Suspended Solids Transmitter m 6 This drawing below illustrates a SuSix sensor installed in an in line clamp fitting with parts and dimensions MJK 206310 12 SuSix sensor GPA ZFP 040 R040 PP d40 x 1 2 inner RG 172 welding stud 12 outer thread RG UN 5 mm P 4 Min 100 mm GB SuSix Manual 071212 20 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Installation Removal using Insertion Fitting 155210 Warnings Max operating pressure is 6 bar 720 N Max residual pressure when changing sensor is 1 bar 120 N The sensor guide 2 is not a safety component Be careful when dealing with corroding and toxic substances Be careful when dealing with lines under pressure Required Tools e 5mm hex key R ES Dm v Measure position Service position Installation of the Sensor 1 Set the sensor guide handle 7 in Service position 2 Open the
24. units Syst me International d Unit s To plot the log file s data proceed as follows 1 Start Excel and open the csv log file 2 Sort by Index click the Diagram Guide tool in the toolbar and select the required curve or graph see example below 0 0005 00005 GB SuSix Manual 071212 102 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Appendix E Digital Input Output Connections The digital in and outputs DI and DO can be interconnected to exter nal equipment to achieve a number of functions such as alarms counter reset flow direction indication etc The two schematics below illustrate a simplified mode of operation MJK Field MagFlux External equipment com common MJK Field MagFlux External equipment com common GB SuSix Manual 071212 103 FW 841013 843001 002 iki Sw Ss Turbidity and Suspended Solids Transmitter m This page intentionally left blank GB SuSix Manual 071212 104 FW 841013 843001 002 iki Sw S sx Turbidity and Suspended Solids Transmitter m Main Menu Overview Main Menu Specify main screen Datalogger Password Sensor name Converter setup Display setup Password Back Select Specify main screen Datalogger Set sensor name Converter setup Calibration Averaging Units Select line Set log interval Login
25. 1212 Index 3 FW 841013 843001 002 iki Sw S 5x Turbidity and Suspended Solids Transmitter m Liability MJK Automation A S are liable to the common rules of Danish law on product liability however the liability is reduced to coverage of our public liability insurance of MJK Automation A S products To the extent where nothing else follows in lines E DK 45 45 56 06 56 of invariable rules of law we are not liable for loss of profits NO 47 69 20 60 70 and working deficits or other indirect losses 3 SE 46 53 31 77 50 Changes NL 31 251672171 As our products are developed continuously we reserve USA 1 847 482 8655 the right to make any alterations without prior notice AUS 61 3 9758 8533 esseri QAM A GB SUSIX MANUAL 071212
26. 41013 843001 002 iki Sw S x Turbidity and Suspended Solids Transmitter m J Datalogger SuSix provides a data logger with a capacity of approx 20 000 entry points See Appendix D on page 101 for examples and descriptions of log files The data logger operates after the FIFO principle First In First Out If the data logger is full and new data are coming in the oldest data are dis carded 1 Press the up down keys to highlight the required menu line here Data Logger and then press OK to select it Specify main screen Datalogger Password Sensor name Converter setup Display setup Back Select 2 Press the up down keys to change the highlighted digit and then press the right key gt to proceed to the next digit Datalogger Set log interval 0010 sec Select 3 Continue until all digits have been set and press OK The log interval can be set in intervals from 10 seconds up to 9999 seconds GB SuSix Manual 071212 48 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m The data log contains e Date e Time e Flow values In case of a power failure the data logger continues when power returns If more converters are connected to one Display Unit each converter has its own individual log interval and can be sorted All converters share the same memory of 20 000 entry points The log data can be shown on the Display Unit or be stored in an external CSV file
27. Back on Stock 76 L Calibrate mA e 78 Calibration 56 Language s in 78 Change controller ID 81 language intet 42 78 99 Change device adaress 81 log Change password 52 Cleaning 60 Clock es 4T Communication log mari Converter SW Ver 70 logger DI selected function 66 login Display SW Version 82 Low alarm DO1 selected function 66 DO2 selected function 66 M Factory Settings 82 Factory settings 067 MA NTENANCE 86 High alarm 62 MA Oultput ssssseennen 59 Homogeneity se 47 mA output ssssesee 67 nternal Meas amp Cal wa 72 Measured values sess 46 Language Os mechanical dimensions 83 Login u 52 menu OVerviews eesee 9 Low alarm 63 menus mA Output 59 Converter Setup n s 55 mA output 2 67 Data Logger ssseeeeee 48 eas 46 Display setup sssss 77 odbus 2 80 Main Menu 45 Not in use 46 Sensor Name 53 Product Data x TA Service Menu 68 69 Read Event Log u 8 Specify Main Screen 46 Remove Device 2 Bl Modbus eee e 80 Reset Counter Time ES Sensor data 10 N Sensor er
28. MJK Field Link software is needed for transfer of data into CSV file format via the USB port in the display unit The format can be read in for example Microsoft Excel see Appendix D on page 101 for details An example of the log capacity of one sensor versus the time interval is shown in the following table Log interval Log capacity Seconds Minutes Hours Days 10 55 56 2 31 30 166 67 6 94 1 333 14 5 1667 69 10 3333 139 30 10000 417 60 20000 833 GB SuSix Manual 071212 49 FW 841013 843001 002 iki Sw S sz Turbidity and Suspended Solids Transmitter m J Graph Display The content of the Data Logger can displayed on the Display Unit by pressing the up down keys highlighting Measurements and selecting Graph SuSix1 2312 moll The Display Unit then shows the Graph screen To return to the Main Menu display screen select esc by pressing the up down keys simulta neously 2007 08 21 15 25 42 The Y axis is automatically scaled according to the maximum value of the mA output Double arrow keys jump forward and backward one screen frame at a time Single arrow keys move the cursor forward and backward on the screen The actual values at the cursor position is shown at the bottom of the screen GB SuSix Manual 071212 50 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Password A password provides and prevents access to all the settings in the Disp
29. S Turbidity and Suspended Solids Transmitter m i SuSix with Blind Lid Magflux with Blind Lid and a Remote Display Configuration A SuSix transmitter with a blind lid connected to a Magflux flow sensor with a blind lid and common remote Display Unit Part numbers for this configuration 20631x SuSix Sensor 206305 6 SuSix Converter 2XTXXX MagFlux Flow Sensor 2xT91x MagFlux Converter with blind lid 579035 MagFlux Gel Potting Kit IP68 207930 Wall Mounting Kit 2 wire twisted shield cable SuSix lt gt Magflux 4 wire twisted shield cable Magflux lt gt Display Unit GB SuSix Manual 071212 40 FW 841013 843001 002 iki Sw S 2x Turbidity and Suspended Solids Transmitter m Wiring Schematic 2 for SuSix with Blind Lid and a Magflux with Blind Lid connected to a common wall mounted Display Unit on the opposite page page 40 SuSix with Blind Lid DC GND A B 2 wire shielded twisted cable 1 Connect lead 1 to slot Display A 2 Connect lead 2 to slot Display B 3 Connect the twisted shield to slot Display Magflux with Blind Lid 2 wire shielded twisted cable 1 Connect lead 1 to slot Display A 2 Connect lead 2 to slot Display B 3 Connect the twisted shield to slot Display 4 wire shielded twisted cable 1 Connect lead 1 to slot Display 2 Connect lead 2 to slot Display A eL 3 Connect lead 3 to slot Display B MEAS po DD
30. Sensor needs cleaning Info The sensor needs cleaning real bad System reset occurred Info The converter has been subject to a software or hardware reset Turbidity gt 4000 NTU Info The measured value has exceeded 4000 NTUs Clean the probe USB Flash programming please wait Programming is in progress but not finished Flash programming done Flash crc error Unknown command flash user text Flash address overrun File phase error File write failure USB protocol overrun A communication error has oc cured GB SuSix Manual 071212 93 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m J Appendix B MJK Field Link Software The MJK Field Link software package provides several utilities that will be described in detail on the following pages PC lt gt SuSix transmitter interconnection Saving log data Display firmware upgrade Converter firmware upgrade Language installation Important Notes 1 Current SuSix log data must be saved in a file before transferring and installing new firmware See 2 Save Log Data overleaf Note down all display and converter settings before upgrading new firmware The upgrade procedures below must be carried out in strict alphabeti cal order First procedure A then B C D and finally E Connect a PC to the SuSix Insert the SuSix MJK Field Link CD ROM into the PC s disk drive The MJK Field Link openi
31. Solid curve Solid curve Manual Digital Input Back Select OK Maintenance Manual Digital Input Maintenance Select curve Runtime 1000 hour Curve 1 On at unit Count 500 Curve 2 7 42 gll Back Select OK Back Select Off at unit Reset Maintenance Relay function 7 42 gll Yes Closed Solid 1 No Closed Solid 2 Select Back Back Select 00100 ms Select Relay function Electro mechanical relay High Alarm Electro mechanical relay Opto relay Display only Not in use Back Select Opto relay On at unit 7 42 gll Select Off at unit 7 42 gll Select 00100 ms Select Relay function Display only On at unit On at unit 7 42 gll 7 42 gll Select Select Off at flow Off at unit 7 42 gll 7 42 gll Select Select 00100 ms 00100 ms Select Select Relay function Electro mechanical relay Low Alarm Electro mechanical relay Opto relay Display only Not in use Back Select Opto relay On at unit 7 42 gll Select Off at unit 7 42 gll Select 00100 ms Select Relay function Display only On at unit Off at unit 7 42 gll Select 7 42 gll Select 00100 ms Select Electro mechanical relay Relay function NO NC Back Select Ok mA indication High Low Off Back Sensor error Electro mechanical relay Opto relay Display only Not in use Back Select OK Opto relay Relay function NO NC Back Selec
32. Time format Add device Cancel Display 841013 002 Change device addresse Delete log SW July 14 2007 14 14 03 Remove device Restore default language Language 841513 000 Change controller ID Restore factory setting Language GB English Dansk Nederlands Norsk Svenska US English Select Back Select OK Back Select OK Back Espa ol Italiano Fran ais Set clock 2007 08 18 10 53 12 Add device Change device addresse Remove device Change controller ID Back Scanning Change device addresse Remove device Change controller ID Device 1 Device 1 Devices found Change device 1 Number of controllers Device 1 Back Select OK Back Select OK Back Select OK GB SuSix Manual 071016 Gf 4 iki Sw S 2x Turbidity and Suspended Solids Transmitter m Index A analogue output eee 33 programming sisser 33 approvals 2 Averaging ccr 57 B Back Oti StOCIG i orcinec es 76 C Calibrate mA eeeeeeeee calibration procedures s i suspended solids turbidity eer Change controller ID Change device address Change password sssss Cleaning cleaning Communication log 76 configuration examples eeeeeeeeeee 37 conformity A 2 contrast adjustment 44 Converter setup Converter SW Ver sssssesse 70 D data OGG aas tremens delete calibration
33. air relief valve on the underside 1 with a 5 mm hex key 3 Carefully insert the sensor into the insertion fitting s built in gasket inside 6 and lead the other end into the sensor guide 2 4 Close the air relief valve on the underside 1 with a 5 mm hex key 5 Make sure that the residual in line pressure is max 1 bar GB SuSix Manual 071212 21 FW 841013 843001 002 iki Siu Sx Turbidity and Suspended Solids Transmitter m J 6 Support the sensor end piece 3 and slowly open the ball valve 4 Note Rebounds may occur at this point Release pull out the safety lock 5 and at the same time pull the sen sor guide handle 7 When the end piece 3 touches the insertion fitting body 6 the sen sor guide handle 7 has reached its Measure position and the safety lock 5 engages falls into place with audible click Make sure that the safety lock 5 has been engaged in locked posi tion Removal of the Sensor 1 2 Make sure that the residual in line pressure is max 1 bar Release pull out the safety lock 5 and at the same time push the sensor guide handle 7 forwards to extract the sensor from the inser tion fitting body 6 Note Rebounds may occur at this point The sensor guide handle 7 is in Service position when the safety lock 5 engages with a click Close the ball valve 4 Open the air relief valve 1 Support the sensor end piece 8
34. ample 600 FTU to test a state or condition for a given input value Test primary value Set Primary value 00000 FTU Select Enable test Yes No Back Select Ok GB SuSix Manual 071212 14 FW 841013 843001 002 ik Sw S Turbidity and Suspended Solids Transmitter m Read Eventlog View the events within a certain time frame Read eventlog Hour Event Extension 154 0 0 154 0 0 154 0 154 0 0 Back Select gt Hour Event Extension 154 154 0 154 0 154 0 Back gt No Hour Event Extension 9 154 0 0 10 154 0 0 11 154 0 12 154 0 0 Back Select Event Extension 0 0 0 Event Extension 0 0 0 0 0 0 Select gt GB SuSix Manual 071212 15 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m J Communication log View the Modbus and sensor communication logs Primarily intended for fault detection Communication log Modbus Rx ok 4950 Rx CRC error 4564 Rx parity error 4545 Rx adr error 4566 Rx wrong id 4950 Rx reset counter 53454 Back Select Ok Sensor Rx ok 4950 Rx CRC error 4564 Rx parity error 4545 Rx reset counter 4950 Tx reset counter 3454 Back Select Ok Back on stock The factory settings can be re etablished with the Back on stock op tion Back on stock Reset to factory setting Cancel Back on stock Back Select Ok GB SuSix Manual 071212 16 FW 841013 843001 002 ik Sw S 2x Turbidity and Sus
35. ansmitter must not be powered until the transmitter is correctly mounted and connected WARNING Connections to the suspended solids transmitter must not be discon nected while the transmitter is powered GB SuSix Manual 071212 12 FW 841013 843001 002 iki Sw S 2x Turbidity and Suspended Solids Transmitter m Motion in the liquid The liquid has to remain in motion and mixed It is possible to achieve this by constantly circulating the liquid or by installing the sensor at a place with a constant flow f eee i Faulty measurement due to stagnant liquid As soon as the liquid becomes stagnant and the suspended solids start for sedimentation the sensor does not recognize the suspended solids anymore For calibration in a sample bucket it is necessary to stir gently the liquid or to constantly move the sensor in order to achieve reliable measuring results Observe that you keep the minimum distances from the bucket walls GB SuSix Manual 071212 18 FW 841013 843001 002 iki Siu Sx Turbidity and Suspended Solids Transmitter m Mounting position The flow direction should be parallel to the sensor surface This prevents turbulences at the sensor head A gt Correct installation In case of low suspended solids concentration whirls and turbulences can falsify the measuring result Incorrect installation GB SuSix Manual 071212 14 FW 841013 843001 002 ik Sw S 2x Turbidity and
36. aterials 2 2 lille re 87 Remove the used wiper and gasket eh 88 Install the new gasket and wiper iiiilsseee ee 89 Appendix A Pop up and Error Messages 91 Appendix B MJK Field Link Software 94 Important Notes MM 94 A Connect a PC t the SuSIX csse iue ie nai ERR i e eee 94 B Save Log Data i sess e ee eet eRe ae RR REOR ERR RR eS 96 C Upgrade Display Firmware iilsisssee e Ih 96 D Upgrade Converter Firmware llsieseeees ree 98 E fnstall Add Languages iiai e ae ka HERE RE qr Rr orca e t da 99 Appendix C Front Panel Cut out Drawing 100 Appendix D Log Files 101 Appendix E Digital Input Output Connections 103 Main Menu Overview GF 1 Converter Setup Menu Overview GF 2 Service Menu Overview GF 3 Display Configuration Menu Overview GF 4 Index Index 1 GB SuSix Manual 071212 5 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m i This page intentionally left blank GB SuSix Manual 071212 6 FW 841013 843001 002 iki S u S 2x Turbidity and Suspended Solids Transmitter m 1 Introduction Thank you for choosing the MJK SuSix Turbidity and Suspended Solids Transmitter We have done our utmost to design and manufacture a quality transmitter that satisfies your requirements The SuSix Transmitter consisting of a sensor a converter and a display is easy to install calibrate and put into service However read this manual first to get familiar with t
37. ay Terminal Designation DO1 Com Max 50 V DC 120 mA DO1 NO Electro mechanical relay Terminal Designation DO2 Com Max 50 V DO 1A DO2 NO DO1 shares the common terminal Com with DI See also application examples in Appendix E Digital Input Output Con nections on page 103 GB SuSix Manual 071212 33 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m Jj Digital Input SuSix has one digital input which can be activated with a voltage higher than 10 V DC and de activated with a voltage lower than 5 V DC Digital Input Terminal Designation DI Com DI Max 30 V DC The digital input DI can be programmed for the following functions A Start and pause cleaning function Solid curve DI shares the common terminal Com with DO 1 See also application examples in Appendix E Digital Input Output Con nections on page 103 GB SuSix Manual 071212 34 FW 841013 843001 002 iki Sw S sx Turbidity and Suspended Solids Transmitter m Converter Terminals Max four MJK converters with Modbus can be connected to one display unit Converter 1 Converter 4 Display unit 70777 MEME shielded cable shielded cable 0 gt 10VDC Fuse 230V AC 63mAT 521268 Fuse 115V AC 125mA T action for top mune display unit Max 50 V 120 mA resistive load Electronic relay Max 30 VDC g 9 2 Protective earth Line o 24V AC 500mA T lt 8 EG O xX Bae 42 AO
38. can be assigned for a sensor here SuSix1 It is consequently shown on the main display with up to 4 display lines 1 Press the up down keys to highlight the required menu line here Sensor name and then press OK to select it Specify main screen Datalogger Password Sensor name Converter setup Display setup Back Select 2 To change the default sensor name SuSix1 press the left right keys to highlight the wanted character GB SuSix Manual 071212 53 FW 841013 843001 002 ik Sw Sx Turbidity and Suspended Solids Transmitter m Jj Set sensor name Set sensor name SuSix1 Back Select 3 Press the up down keys to change the highlighted character and then press to proceed to the next character 4 Continue with until all numeric and alphabetical characters have been set to 5 Press OK The available characters depend on the chosen language English for example provides the following character set abcdefghijklmnopqrstuvwxyzABCDEFGHIJKLMN OPQRSTUVWXYZ lt space gt 1234567 89and0 GB SuSix Manual 071212 54 FW 841013 843001 002 ik Sw S sx Turbidity and Suspended Solids Transmitter m Converter setup Converter Setup provides configuration options for calibration alarms units etc See detailed descriptions in the following sections and a con tinuous fold out overview on page Gf 2 at the end of this manual 1 Press the up down keys to highlight the required menu line
39. ce call where the display language Dutch Danish etc cannot be understood by the local service person A system reset immediately sets the display lan guage to English GB SuSix Manual 071212 44 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m 8 SuSix Menus All the SuSix menus and sub menus are shown and described in the following sections Continous overviews of the menu and sub menu structures are presented on the fold outs gate folds at the end of this manual Main Menu Overview page GF 1 Converter Setup Menu Overview page GF 2 Service Menu Overview page GF 3 Display Setup Menu Overview page GF 4 Main Menu 1 Press the Setup key on the SuSix display see below to enter the SuSix Main Menu SuSix1 IX Meas 2 n 2 FTU Select Setup The SuSix Main Menu contains a number of sub menus see figure below 2 Press the up down keys to highlight the required menu line here Specify main screen and then press OK to select it Specify main screen Datalogger Password Sensor name Converter setup Display setup Back Select GB SuSix Manual 071212 45 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m J Specify main screen The Specify main screen menu allows you to customize the SuSix amp display to suit your requirements You can add and remove five available display lines and name configure them i
40. cel Delete log Restore default language Restore factory setting Back Select OK 1 Press the up down keys to highlight the required option and press OK Important The data logger will be reset and all devices will be deleted from the display Unit This is indicated by the MJK start up screen which is displayed within a few seconds Display SW version The Display SW version menu provides a read out of the display soft ware actually firmware version the build date and last edited date of the the multiple languages file Display SW version Display 841013 002 SW July 14 2007 14 14 03 Language 841513 000 Back GB SuSix Manual 071212 82 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m 9 Mechanical Dimensions Sensor 240 Xe P Converter and Display Unit 40 162 150 GB SuSix Manual 071212 83 FW 841013 843001 002 ik Su Sx Turbidity and Suspended Solids Transmitter m Immersion Fitting order no 155215 Wall bracket for extension Extension for als universal bracket YE 7 Universal 5 Li bracket J SuSix sensor Insertion Fitting gt 1000 mm me 187 mm pla 43 MM t 46 MM He 126 mm gt t 70 mm gt rapi T i e ec SSeS 380 mm i es SuSix sensor ru i y ut
41. digital input programming se 34 digital output DI selected function 66 display ess 2 48 Display SW Version n 372 DO1 selected function 66 DO2 selected function 66 E dio ERE REA 2 electrical mounting 29 e MS 2 error messages 9 91 Ex apptOVal scorers ecce reiiete eterna hos 2 explosion hazards 11 F Factory settings 67 82 firmware wee 9 94 fitting 21 front panel 100 functional tests 86 f se ratings i sese entrer tnos 30 G S KE graph display H Elidha alarmi accetta 62 Homogeneity an AT aoine a E cR 7 l IMpOrntAN ienai in line installation IIO ERTE initial checks input digital installation lao programming eene insertion fitting GIMIONSIONS sas os tenuti creari con ats SENSON tais immersion fitting Internal Meas amp Cal insertion fitting 84 introduction GB SuSix Manual 071212 Index 1 FW 841013 843001 002 ik Siu Sx Turbidity and Suspended Solids Transmitter m J O EAEE T 31 operating principles 10 options K Activate Deactivate 52 Add Device 80 keys display sese 44 Averaging D
42. e the new setting by again pressing the two outmost keys simulta neously GB SuSix Manual 071212 97 FW 841013 843001 002 ik Sw S Turbidity and Suspended Solids Transmitter m D Upgrade Converter Firmware 1 Select Firmware in the menu bar and click Converter 2 Locate the MJK Field FW directory on the CD ROM select the B42xxx xxx hex file or similar and click Open 3 Select the required SuSix option 1 2 3 or 4 and click OK when the Converter Firmware dialogue box appears and prompts for selecting the converter to program Converter Firmware ed File contains 65748 bytes Select the Converter you wish to program 8 E ssa O 2 net detected O 3 not detected O 4 not detected The converter firmware is then transferred and the converter Flash programming is initiated Expect this process to take a few minutes 4 When the Flash programming is done click OK on the PC and the SuSix Display Unit to return to the SuSix display 5 If required you may adjust the SuSix Display Unit screen contrast by pressing the two outmost keys simultaneously press the up down keys as required and save the new setting by again pressing the two outmost keys simultaneously GB SuSix Manual 071212 98 FW 841013 843001 002 iki Sw S 2x Turbidity and Suspended Solids Transmitter m E Install Add Languages All languages are removed during a display firmware upgrade Conse qu
43. elay On at unit 7 42 g l Select Off at unit 7 42 gll Select 00100 ms Select Relay function Back Select Low Alarm Electro mechanical relay Opto relay Display only Not in use Back Select Opto relay On at unit 7 42 gll Select Off at unit 7 42 gll Select 00100 ms Select Relay function Back Select Display only On at unit Off at unit 7 42 gll Select 7 42 gll Select 00100 ms Select GB SuSix Manual 071212 63 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m Sensor error SuSix has two digital outputs DO1 with an opto light triggered relay and DO2 with an electro mechanical relay They can both be programmed for a sensor error whenever the 4 20 mA range has been exceeded Electro mechanical relay 00100 ms Back Select Relay function NO NC Back Select Ok mA indication High Sensor error Electro mechanical relay Opto relay Display only Not in use Back Select OK Opto relay 00100 ms Back Select Relay function NO NC Back Select mA indication High Display only 00100 ms Select mA indication High Select Ok GB SuSix Manual 071212 64 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Status The Status option provides an overview of the in and output status The check boxes can contain four differen
44. elow and finally dispose of the used wiper Attention Intrusion of dirt and moisture must be avoided Remove the used wiper 3 Remove the used gasket see procedure below If necessary carefully remove any dirt in the gasket grove with the screwdriver Remove old gasket A Insert the puller end of the gasket tool see encircled view above into the gasket and B carefully pull out the gasket tool including the old gasket Remove any impurities on the drive shaft with a soft cloth GB SuSix Manual 071212 88 FW 841013 843001 002 iki S u S 2x Turbidity and Suspended Solids Transmitter m The drive shaft must appear clean and polished where the gasket is positioned No roughness can be tolerated If the drive shaft is not in excellent condition or if any moisture is inside the sensor it must be returned to MJK for service repair Attention The wiper drive shaft must not have any scratches Install the new gasket and wiper 1 C Mount the new gasket on the insertion end of the gasket tool see encircled view below C Install new gasket D Carefully insert the gasket tool including the new gasket on the wiper drive shaft Stop the movement when the gasket is positioned one mm below the sensor head surface and then pull back the gasket tool 2 Mount the new wiper with the screw place a thin piece of paper be tween the wiper and the sensor head and tighten the screw with the screwdriver 3
45. en in solid mode Change mode and try again GB SuSix Manual 071212 91 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m Sensor Error General sensor error that may also be transferred to a relay output Contact MJK Sensor communication Error Check the cable condition and tighten the connectors Sensor hardware Error Change the sensor hard ware Sensor setting Error Some settings are wrong or have been changed Sensor supply Error The sensor supply is too low or too high Check the sensor cable connection Sensor wiper Error Make sure that the wiper is free to move and not obstructed by dirt deposits System Error Internal VCC error See the event log for details System error Error The system software is in operable including faulty alarm and sensor bits Contact MJK Turbidity offset Error A zero point probe prob lem The sensor needs a zero calibration Contact MJK Needs higher meas sample Warning Calibrate at a higher concentration Needs lower meas sample Warning Calibrate at a lower concentration Sensor range exceeded Warning The measured value is out of range Check the measuring range and the measuring units GB SuSix Manual 071212 92 FW 841013 843001 002 iki S u S 2x Turbidity and Suspended Solids Transmitter m Measurement hold Info The measurement is set on hold during the cleaning cycle or by an error
46. ently the required languages must be re installed at this stage 1 Select File in the menu bar and click Languages 2 A dialogue appears showing the currently installed languages none following a firmware upgrade You can now either add or delete the required languages 3 Click Ada select the required language text file or language pack in the MJK Field Display Unit text files directory on the CD ROM for example 84151 1 000 txt and click Open 4 Select for example European N W in the Add Language dialogue box N W Northern and Western and click OK MJK Field Languages Languages currently in MJK Field Add Language Select which language pack to load European 5 E America Asia 5 The languages are then transferred and loaded If required you can remove one or more languages by selecting them from the list clicking Delete and Close GB SuSix Manual 071212 99 FW 841013 843001 002 m ud E S E 5 QO l l l I l A FA NP Bom LM acad GB SuSix Manual 071212 100 FW 841013 843001 002 jik S u S Turbidity and Suspended Solids Transmitter m Appendix C Front Panel Cut out Drawing The dotted line indicates the front panel outline and measures 155 x 145 mm iki Sw S x Turbidity and Suspended Solids Transmitter m Appendix D Log Files The
47. er m J 3 Sensor Installation Important To ensure safe and optimal functionality of the SuSix transmitter the instructions below must be followed closely e The sensor must be mounted in a location where it is possible to per form a representative suspended solids measurement e If the suspended solids transmitter is mounted in open air protect it against the influence of the elements using for example a rain roof e Fittings and mountings must be capable of carrying the transmitter s weight approx 5 kg and vibrations from for example pumps and other equipment must be avoided e The system should be installed to facilitate access to the suspended solids transmitter operator panel and sensor without risking personal injury during normal operation maintenance cleaning of sensor etc e The suspended solids transmitter must be connected to a mains outlet that complies with national and local regulations e All cables must be installed connected and mounted to minimize me chanical impact and electrical influence from other installations The sensor cable s maximum tensile load is adjusted to the sensor weight e The sensor is a mechanical instrument Be careful not to damage the sensor windows The accuracy will deteriorate if the optics is subject to heavy pollution or if a steel brush is used for cleaning e All fuses are located on the suspended solid transmitter s motherboard WARNING The suspended solids tr
48. eset for fault finding error correction and similar Service procedures and the actual runtime is displayed Reset counter time Reset Counter System Runtime Since Reset Runtime days Back Select GB SuSix Manual 071212 11 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m Jj Internal Meas amp Cal Internal measurements and calibrations are for service personnel use only The supply voltage Vcc and the reference voltage Vref can be viewed and adjusted Internal meas amp cal Calibrate Vcc Calibrate V ref Back Select Ok View Vcc View V ref Calibrate Vcc Calibrate Vref Select Select GB SuSix Manual 071212 12 FW 841013 843001 002 ik S u S Turbidity and Suspended Solids Transmitter m Calibrate mA From this menu the mA reading can be calibrated against a multimeter Calibrate mA Current Set fixed current Calib current DAC zero current DAC top current Back Select Current 4007 uA Select Ok Set fixed current Release mA Minimum mA 4mA 12 mA 20 mA Maximum mA Back Select Calib current Select DAC zero current 3995 uA 770 Select Ok DAC top current 19999 uA 3780 Select Ok GB SuSix Manual 071212 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m J Test primary value Test primary value is for MJK service personnel use only It can be set to for ex
49. he SuSix Transmitter and all its features The equipment must be handled and operated as instructed by the manu facturer MJK Automation A S to ensure stable operation and accurate measurements The SuSix sensor is equipped with two light emitting diodes LEDs transmitters and four emitter diodes receivers The readout is based on Several measurements utilizing all the diodes to compensate for errors like dirt adhesion worn diodes or scratches on the lenses SuSix is available in two versions a sensor with or without a dirt wiper and a screw thread for submerged installation in tanks or a fitting for instal lation in tubes The principles for use are identical for both versions You can always contact your local representative or the MJK hot lines for advice and guidance e Europe Tel 45 45 5606 56 E mail mjkQmjk com e Denmark Tel 45 45 560656 E mail mjk mjk dk Norway Tel 47 69 206070 E mail mjk mjk no Sweden Tel 46 5331 77 50 E mail kontoret mjk se e Holland Tel 31 251 672171 E mail mjkni mjk com USA Tel 1 847 482 8655 E mail mjkusa mjk com e Australia Tel 61 3 9758 8533 E mail ns mjk com Visit our web sites at www susix dk and www mjk com to learn more about MJK Automation our other products and the people behind them SuSix is a registered trademark of MJK Automation A S Denmark GB SuSix Manual 071212 f FW 841013 843001 002 ik Sw Sx Turbidity and Suspended Solids Tra
50. ik Siu Sx Turbidity and Suspended Solids Transmitter m J Su ix Turbidity and Suspended Solids Transmitter Installation and User Manual GB SuSix Manual 071212 FW 841013 843001 002 ik Sw Sx Turbidity and Suspended Solids Transmitter m J CE CERTIFICATE OF CONFORMITY This product complies with the requirements concerning electromagnetic compatibility EMC stipulated in Council directive no 89 336 EEC of 3rd may 1989 alteret at directive no 92 31 EEC on the approximation of the laws of the member states relating to electromag netic compatibility CE approvals We declare that the SuSix transmitter and ultrasonic sensors comply with the values stipulated in EN 61010 1 and EN 61326 1 Ex approval The SuSix sensor is approved for mounting in explosive amospheres Ex Il G3 GB SuSix Manual 071212 2 FW 841013 843001 002 ik S u S 2x Turbidity and Suspended Solids Transmitter m Table of Contents 1 Introduction 7 About this Manual 0 0 6 ee mh 8 Operating Principles 3 2 2 2 sid eaa de xat Ee DR be qo edo ebd 10 2 Safety Repair and Product Identification 11 Safety instructions i sss rere ees e E OR FR cy ek Ee dod e eae 11 Physical MOUNTING iuuenes een ceder RE on qu back Pd p RO Rep 11 REDA aM PES EAR CHLOE TE 11 Product Identification is i us ases kage ee o xe er ke tad eee Rd c 11 3 Sensor Installation 12 Motion in the liquid llelellleeeeee IRI 13 Mounting 7 p
51. imensions Lists the SuSix Turbidity and Suspended Solids Transmitter dimen sions and specifications GB SuSix Manual 071212 8 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m 10 Maintenance Procedures for cleaning the sensor the converter replacing wipers and functional test are described kK k Appendix A Pop up Events Error Messages Lists possible pop up messages explains their meaning and offer solutions to error conditions Appendix B MJK Field Link Software Upgrade Describes in detail how to utilise the unique and intuitive MJK Field Link Software program to upload new display and converter firmware versions Appendix C Front Panel Cut out Drawing A 1 1 scale drawing of the front panel outline and cut out area for installation and mounting purposes Appendix D Log Files An example log file illustrates the format and explains the entries Appendix E Digital Input Output Connections Illustrates how the digital in and outputs can be interconnected ko ko o Fold out page 1 Main Menu Overview A continuous presentation of the main menu structure Fold out page 2 Converter Setup Menu Overview A continuous presentation of the converter setup menu structure Fold out page 3 Service Menu Overview A continuous presentation of the service menu structure Fold out page 4 Display Configuration Menu Overview A continuous presentation of the display configuration
52. ion point the measured value you can do it from the Clear measurements menu Clear measurements Clear measurements No Yes Back If you want to delete an alignment point the entered value enter a refer ence value of 0 00 g l Adjust Calibration point 1 0 00 g Back Select gt By doing so this point is not used to determine the calibration curve If the set point for one of the calibrations is not entered the transmitter continues the measurement using the old calibration values from an earlier calibration GB SuSix Manual 071212 28 FW 841013 843001 002 iki Sw S 2x Turbidity and Suspended Solids Transmitter m J 5 Converter Electrical Mounting Warning The SuSix converter display unit must not be mounted in explosion hazardous areas Loosen the four screws positions indicated by arrows and remove the display unit to gain access to the terminals mj me Max four MJK converters with Modbus can be connected to one display unit Converter 1 Converter 4 Display unit shielded cable Loess 0 gt 10VDC I Max 50 V 120 mA resistive load Fuse 115V AC 125mA T Fuse 230V AC 63mA T 521268 Electronic relay Max 50 V 1A o B o 24V AC 500mA T mounted display unit Protective earth 2 E E 3 3 2 t 5 o Terminals for remote display unit p 4 20 mA O Max 800 2 u 5VDC Max 30 VDC 8 Electromechar S 9 E E INS SUPPLY
53. lay and Converter unit The code consists of a numeric 5 digit code between 0 and 65535 1 Press the up down keys to highlight the required menu line here Password and then press OK to select it Specify main screen Datalogger Password Sensor name Converter setup Display setup Back Select 2 Press the up down keys to highlight the required option and then press OK to select it Password Login Activate deactivate Change password Back Select Activate Login Deactivate Change password Activate Deactivate Type password 0000 Change password 0000 Back Select Back Select Back Select GB SuSix Manual 071212 51 FW 841013 843001 002 ik Sw S x Turbidity and Suspended Solids Transmitter m J The available options are Login Use the up down keys to set the digits one by one Continue with until all digits have been set and then press OK Activate deactivate Write protection Selecting Activate means that a password must be entered to change vital settings Deactivate requires no password Change password The present 5 digit password can be changed as required If the password is lost forgotten a factory default user password can be obtained from an MJK service person or technical support GB SuSix Manual 071212 52 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Sensor Name A unique name and or number a function or a location
54. libration point 2 2 Type in lab Value 8 11 g l Ok Next Adjust Back Select point Cancel Adjust calibration point 2 dk j 8 11 g l gt Next Back Select gt Select point Measure point 1 2 3 Finish progress m CULTUI 100 Sa OR 3 Type in lab Value 5 87 g l Exit point Select Adjust calibration point 3 5 87 gll Select point Back Select gt Select point See page 23 for detailed calibration procedures GB SuSix Manual 071212 56 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Turbidity calibration A complete normalized linearization curve of the probe is installed by the manufacturer No further calibration is possible or required Suspended solids calibration There are no calibration standards pre defined for the system Each meas urement must be calibrated individually and it is possible to define two Suspended solids curves for use in different liquids Suspended solids calibration requires a sample to be evaluated in a laboratory in order to set the relation between the measured point and the actual value of the sample Averaging The Averaging option sets the time period within which the measure ments are smoothed and averaged The current measured value is compared with the standard deviation of the previous measured values This feature ensures that a sudden devia tion in the liquid composition is eliminated in the measurement Averaging
55. lids Transmitter m mA output 10 234 mA The present analog output current is 10 234 mA Pending errors alarms warnings and info are displayed for the selected in or output Factory settings The Factory settings menu provides resetting to the original factory set tings except the language setting Factory settings Recover factory settings Cancel Default Back Select GB SuSix Manual 071212 67 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m J Service Menu Digest The Service Menu provides options intended for service personnel dur ing installation calibration operation monitoring and maintenance Service Menu Type password 00000 Back Select Sensor data Converter SW ver Product data Reset counter time Internal meas amp cal Calibrate mA Test primary value Read eventlog Communication log Back on stock Back Select Ok All parameters can be read without any restrictions but certain parameters can only by changed after a password has been typed GB SuSix Manual 071212 68 FW 841013 843001 002 iki Sw Sx Turbidity and Suspended Solids Transmitter m Service Menu Detailed The Service Menu a submenu in Converter setup is intended for MJK and other authorized service personnel during installation calibration commissioning operation monitoring and maintenance Converter setup Calibration Averaging Units mA o
56. ndividually Specify main screen Select line Linie 1 Sensor name Linie 2 Meas Linie 3 Linie 4 Linie 5 Back Select Select line content Not in use Meas Homogeneity Solid curve Clock Back Select 1 Press the up down keys to highlight the required menu line and then press OK to select it 2 Press the up down keys to highlight the required option and press OK The available options are Not in use The line not used The freed space will be used by the other lines Meas Meas Measurement displays the measured values in time in the pre defined unit NTU FTU FNU or EBC for turbidity and mg l g l kg l or for suspended solids GB SuSix Manual 071212 46 FW 841013 843001 002 ik S u S 2x Turbidity and Suspended Solids Transmitter m Note The units are defined later on in the Converter setup Units menu on page 58 Homogeneity Displays the homogeneity of the measurement The value informs about the composition of the liquid not the quality of the measure ment 096 indicates full homogeneity 10096 indicates full non homogeneity Solid curve A liniarization curve can be selected depending on the application It only applies in suspended solids mode Clock Time and date The size of the display lines will automatically increase or decrease as the number of display lines is removed or added to maximize the field of view for the measured values GB SuSix Manual 071212 47 FW 8
57. ng menu will appear after a short while see below If the auto run function does not execute locate the MJK Field Link xxx exe file or similar file and click Open 840110001 MK Field Link GB SuSix Manual 071212 94 FW 841013 843001 002 ik Sw Sx Turbidity and Suspended Solids Transmitter m 2 Unscrew the four screws that hold the Display Unit 3 Lift out the Display Unit and connect a USB mini A B cable to the mini USB female B connector on the rear of the front panel 4 Connect the other end of the USB cable max 4 7 metres long to the PC 5 Select File in the menu bar and click Connect If the connection is successful a Device Clock window for PC and device time synchronisation is displayed if PC and device clock were out of sync along with a link status display see below tre SO Logdata Firmware Help MIK Link FU Ver 841011 O00 Log size 208384 H1 SuSix 2 Noc used 3 Not used 4 Not used If the connection fails first remove the cable and then re connect it GB SuSix Manual 071212 95 FW 841013 843001 002 ik Sw Sx Turbidity and Suspended Solids Transmitter m 1 2 Save Log Data Select LogData in the menu bar and click Save Log to File Assign a file name find the destination you want to save the file to and click Save Consequently the file is saved and the contents is displayed 840110 001 MJK Field Link zm dRe Logosa S Arnwere
58. nsmitter m J About this Manual This manual is divided into a table of contents ten chapters five appendi ces four fold out pages and one index 1 Introduction Contains a presentation of the MJK SuSix Turbidity and Suspended Solids Transmitter the structure of this manual and the operating prin ciples 2 Safety Repair and Product Identification Provide answers to issues regarding safety mounting repair restrictions and product identification 3 Sensor Installation Contains installation guidelines such as correct and wrong positioning of the sensor in the liquid min and max distances to walls and other Solid faces and installation in tubes 4 Sensor Calibration Turbidity measurements require no calibration but detailed calibration procedures and flow charts for suspended solids calibration are avail able 5 Converter Describes the physical specifications and installation rules for the con verter such as power supply in and outputs sensor converter display configurations etc 6 System Configuration Examples Illustrate how SuSix Turbidity and Suspended Solids Transmitters can be interconnected with for example MJK MagFlux flow meters in real life scenarios 7 Startup Describes important checks and basic settings to get started including the display and keyboard user interface 8 SuSix Menus Contains a comprehensive description of the SuSix menus options and utilities 9 Mechanical D
59. ositlon i c mida ead pe bd Eod UON E adeeb eee 14 Mechanical installation of a submerged Sensor 000 e eee eee 15 Preparation dox Pate thet koe Sass eer t aba Daa da d uotis 15 Position of submerged Sensor carga beg ptm aee m bed ng ka Rte 15 Mechanial installation of sensor in a tube in line llus 17 Mounting guidelines liliis II I 17 Installation Removal using Insertion Fitting 155210 llus 21 Required O0lS copines avessero d don oben d pad dae o a 21 Installation ofthe Sensor liliis ne 21 Removal ofthe Sensor is agas ke a exeo da wee ee X Enzo eb LAGE 22 4 Sensor Calibration 23 ullis EC e 23 Suspended Solids 5 s ncs rez Rr thet eee beeen tae seated es 23 Calibration Procedures llelseeseeeeeeeeee nnn nnn 23 Delete Calibration 222 rh aaa ocd tyes Roi extra ROS RR RE IR eens 28 5 Converter 29 Electrical Mounting ulis agi esce e e eR weet ex RAD EUR ee RUA i 29 Power SUpply de acc bee de Re ahead pepper ble pared ego riae 30 Changing the Power Supply Voltage 230 115 VAC 2 ee 31 Analogue OUI eraa ay get ade te tetas entr tma o bo o pica 4 Rl une nio os 33 Digital Input x52 cud a ex awka eek eae ke d e e a a ex eR ea a aL 34 Converter Terminals mm ren 35 Sensor lertninals siss oii ee ds ed ema nen eese hoe d P Re cere s oe E E 36 6 System Configuration Examples 37 Magflux with Blind Lid and SuSix with Dis
60. p 1 A B COM NO COM NO COM NO Sa Sixx sensor ihe TE CS LIH DOOD DOD ODD DDD o Q GB SuSix Manual 071212 29 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m j Power Supply The converter must be supplied from a properly fused mains or 24 volt AC outlet Power supply Mains Power Supply 24 V AC Terminal Designation Terminal Designation PE Protective ground PE Protective ground N 230 V AC neutral N 24 V AC neutral 230 V AC live i 24 V AC live The internal fuse ratings are Internal Fuse Ratings Voltage Rating Order no Dimension 230 V AC 0 063 mA T 550030 5x20mm 115 VAC 0 125 mA T 550035 5x 20mm 24V AC 0 5 mAT 550049 5x20 mm 30 FW 841013 843001 002 GB SuSix Manual 071212 iki Sw S Turbidity and Suspended Solids Transmitter m j Changing the Power Supply Voltage 230 115 V AC To change the input mains voltage from 230 V AC to 115 V AC or vice versa proceed as follows Is 6 Loosen the four screws on the front and lift out the display see also page 29 Note down the color and position of the wires in the terminal blocks and then loosen the terminal screws Unscrew the two screws that hold the metal cover and then remove it Unscrew the four screws that hold the mother PCB the printed circuit board with all the electrical components Remove the mother PCB and look at the back side
61. pended Solids Transmitter m Display setup The Display setup menu provides options for language clock and fac tory settings Modbus parameters and software version display 1 Press the up down keys to highlight the required menu line here Display setup and then press OK to select it Specify main screen Datalogger Password Sensor name Converter setup Display setup Back Select 2 Press the up down keys to highlight the required optione and then press OK Display configuration Language Set clock Modbus Factory settings Display SW version Back Select OK The available options are described in detail on the following pages GB SuSix Manual 071212 LE FW 841013 843001 002 ik Sw S x Turbidity and Suspended Solids Transmitter m J Language The SuSix is installed with a language package and GB English is the default language In the Language menu several national languages can be selected Language Language GB English Dansk Nederlands Norsk Svenska US English Espafiol Italiano Fran ais Back Select OK Additional languages can be added using the MJK Field Link software program see also Appendix B on page 99 1 Chose the required language using the up down keys up and then press OK GB SuSix Manual 071212 78 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Set clock The Set clock menu provides setting of the built
62. play Unit lsus 38 Wiring Schematic Hi 21e dace e doe ere RR et b dde d s 39 SuSix with Blind Lid Magflux with Blind Lid and a Remote Display 40 Wiring Schematic 42 5 ue ux ata vu eate pep 4 opa ode po nbn ee qs 41 GB SuSix Manual 071212 3 FW 841013 843001 002 ik Siu Sx Turbidity and Suspended Solids Transmitter m J 7 Startup 42 Initial CHECKS c 9 42 Initial Measurement 2 00 rs 42 Language Selection 1 55 rte dee m m pase o a Ere aer Aor re ea a 42 Display Head out ca issceskhbr se uda du e qputuidd eee ada dud Saltus 43 Display Keys educ a ER PEG Ce Ghd See taies 44 8 SuSix Menus 45 Main Menus 250 ade ten ee ise eee eee greta ees cea aee aba eae eae S 45 Specify main screen 0 0 6 eee Ert piner DESENE nnn 46 B wzllerefo RECHTE RR 48 Graph Display us cer ad eee aces Pet d e ER dlc eee ode 50 PasswOld dise E RIkGEe4sEREF EG RE ees EERE eee E ESEREREE EE 51 icon 53 Converter setup nacura eee See age sien ensue nape FUR eee 55 eller MM PP ORE be eats Ae Aen be ee tannic bn 56 AVELAQING ss aes diene widen aer epucte seine Grain ain panda destro de abana weg Sr UTNE E A UEM A EERI E A OC E E A T ON 58 MA OULOBUE euni rim te dia er Paina a eee ete a E elea Re CR REC E 59 Cleaning 3 3 erc E Ra eb ibd Diu ond Ended ER D dado E Va ad dus 60 OMG CUNE E 61 Higlacalatri uas zr te tu whee eee ek REOS ek nde ed nct d
63. point Adjust 3 point Back Select Calibration point 1 Type in lab Value 1 10 2 g l point Ok Next Adjust Back Select Ok Ok Next Select point Calibration point 2 2 Type in lab Value 8 11 g l Ok Next Adjust Back Select Ok point Ok gt Next Select point Calibration point 3 3 Type in lab Value 5 87 g l point Ok Adjust Back Select Ok Ok Select point Clear measurements Clear measurements No Yes Back Adjust Calibration point 1 Back Select Adjust calibration point 2 010 230 g l 8 11 g l Back Select Adjust calibration point 3 gt 5 87 gll Back Select gt Averaging Quality improvement No Yes Back Select Yes Averaging 0001 sec from 1 sek to 120 min Back Select Units Units NTU Turbidity FTU Turbidity FNU Turbidity EBC Turbidity Suspended solids mg l Suspended solids g l Suspended solids Kg l Suspended solids Back Select OK mA output Use mA output Yes No Back Select OK Yes 4mA output 4mA 00 00 g l Back Select OK 20 mA output 20mA 20 00 g l Back Select OK Interval Select cleaning interval 20 255 Min Back Select 060 Min Interval Use DI to clean Clean now Maintenance Back DI Use DI to clean No Yes Back Select Ok DI function NO NC Back Select Ok Cleaning OK Clean now Clean now Yes No Back
64. put is an active output and the maximum load is 800 Ohm The upper limit for the mA output is 20 5 mA 3 75 mA indicates the mA output is not in use 3 5 mA indicates values under 4 mA level 20 5 mA indicates value higher than 20 mA level GB SuSix Manual 071212 59 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m Jj Cleaning If the sensor is the wiper type the Cleaning menu is automatically avail able and you may set the cleaning intervals as required Interval Interval Back Select OK Select cleaning interval 060 Min 20 255 Min Back Select Cleaning Interval Use DI to clean Clean now Maintenance Back Select OK DI Clean now Use DI to clean Clean now No Yes Yes No Back Select Ok Back Select OK 00100 ms Select DI function NO NC Back Select Ok Maintenance Maintenance Runtime 1000 hour Count 500 Back Select OK Reset Maintenance Yes No Back Select OK Cleaning may be determined by a fixed time interval by a digital input signal DI by manual interaction Clean now or by a number of runtime hours GB SuSix Manual 071212 60 FW 841013 843001 002 ik Sw S Turbidity and Suspended Solids Transmitter m Solid curve It is possible to define two calibration curves for measuring suspended solids in different liquids The calibration liniarization curves each requires a sample to be evaluated in a laboratory
65. rent Calibrate V_ref Back View Vcc Select Calibrate Vcc Select Set fixed current Calib current DAC zero current Select DAC top current Back Select View V_ref Select Calibrate Vref Select Calibrate mA Current 4007 uA Select Ok Set fixed current Release mA Minimum mA 4mA 12 mA 20 mA Maximum mA Back Select Calib current DAC zero current 3995 uA 770 Select Ok DAC top current 19999 uA 3780 Select Ok Test primary value Set Primary value Enable test Yes No Back 00000 FTU Select Read eventlog Hour Event Extension 154 0 0 154 0 0 154 0 0 154 0 0 Back Select gt Hour Event Extension 154 0 0 154 0 0 154 0 0 154 0 0 Back Select gt Event Extension 0 0 0 Event Extension 0 0 0 0 0 0 0 Select gt Event Extension 0 0 0 Communication log Modbus Rx ok Rx CRC error Rx parity error Rx adr error Rx wrong id Rx reset counter Back Select Sensor Rx ok Rx CRC error Rx parity error Rx reset counter Tx reset counter Back Select Back on stock Reset to factory setting Cancel Back on stock Back Select Ok GB SuSix Manual 071016 Gf 3 iki Sw S x Turbidity and Suspended Solids Transmitter m Display Setup Menu Overview Display configuration Language Set clock Modbus Factory settings Display SW version Back Select OK Language Set clock Factory settings Display SW version
66. ror 64 Service Menu 69 Not in use 46 Set Clock 79 Solid curve 47 61 SLAUUS P 65 Test primary value e 74 URIS oiiire annn aa ao a 58 outputs 33 103 OVEIVIeWs sessssseee nene 45 overviews MENU ereen 9 GB SuSix Manual 071212 Index 2 FW 841013 843001 002 iki Sw S x Turbidity and Suspended Solids Transmitter m P U part number seeeseeenee 11 cet Accent cpa ccenadvscerasadstedeceeias 58 PassWord ssis enenda asi A 51 upgrade 9 96 98 physical mounting 11 VSB cci dde iie oA enne fa 93 POP UP OVENS unen roro ruis 91 power supply 30 V Product Data 71 programming voltage input and outputs 33 115 volt AC 230 volt AC Q 24 volt AC Quality nee ret 7 W R WARNINGS 11 12 29 92 WED SILOS eea 7 Read Eventlog ssssss 75 Wipers niee 10 87 Remove DEVICE sso rne rins 81 wiring schematics 39 41 POGUE MERE ET 11 replacing wipers seeess 87 reset system 44 Reset Counter Time 71 S truy A EER 11 Sensor Service Menu iore EE digest Set Clock software Solid curve spareparts icu em T terminals oe qi sii e ER 35 SONSON sisca dnra Seia an 36 Test primary value 74 EON TEE EEE ET 10 a E E ES 87 trademark Vi GB SuSix Manual 07
67. t mA indication High Low Off Back Status DO 1 x Selected function DO 1 Selected function DI Selected function mA output 10 234 mA Back Select OK Display only Pending errors 00100 ms Select Select Pending alarms mA indication High Low Off Back Select Ok Pending warnings Pending infos Factory settings Service Menu Recover factory settings Type password Cancel 00000 Default Back Select Select Sensor Data Converter SW Ver Product data Reset Counter Time Internal meas amp cal Calibrate mA Test Primary value Read eventlog Comunication log Back On Stock Back Select Ok GB SuSix Manual 071016 Gf 2 iki Sw S x Turbidity and Suspended Solids Transmitter m Service Menu Overview l Service Menu Type password 00000 Back Select Sensor data Converter SW ver Product data Reset counter time Internal meas amp cal Calibrate mA Test primary value Read eventlog Communication log Back on stock Back Select Sensor data Sensor serial no 43210 Sensor software no 54321 Back Ok Converter SW ver Converter SW ver 843001 005 701 Bootload version Back 840020 002 719 Product data Product ID Product type no Track no HW type no Reset counter time Reset Counter System Runtime Since Reset Runtime days Back Select 1 2304 2304 0 Ok Internal meas amp cal Calibrate Vcc Cur
68. t characters to indicate the current status at that very moment X Across X in a check box indicates an active state A blinking forward slant in a check box indicates that the input output is in the process of being activated Eventually it turns into a Steady X A blinking backward slant in a check box indicates that the input output is in the process of being de activated Eventually the check box is cleared An empty check box indicates a de activated state GB SuSix Manual 071212 65 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m J Status DO 1 x Selected function DO 1 Selected function DI Selected function mA output 10 234 mA Back Select OK Pending errors Select Ok Pending alarms Select Ok Pending warnings Xxx Xxx Select Ok Pending infos Select Ok DO 1 X Selected function The selected function linked to digital output DO1 is active an X in the check box DO 2 X Selected function The selected function linked to digital output DO2 is in the process of being de activated an X in the check box Digital output DO2 for Totalizer Forward is activated a ticked check box DI Selected function The selected function linked to digital input DI de activated an empty check box A selected function could for example be Wiper GB SuSix Manual 071212 66 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended So
69. ter may be cleaned with a soft moist cloth Functional Tests Once a Year Electronics 1 Check the suspended solids transmitter calibration 2 Tighten the terminal screws and ensure that all leads are connected correctly 3 A service contract maintains the equipment reliability and accuracy Get in contact with MJK s national sales and service representatives GB SuSix Manual 071212 86 FW 841013 843001 002 iki Sw Ss Turbidity and Suspended Solids Transmitter m Replacing Wipers and Gaskets Every Two Years Maintenance interval SuSix sensors with wipers call for replacement of the wiper drive shaft gasket every 2 years Requirements Maintenance must be carried out by MJK authorized personnel only in an electrostatic discharge secured area ESD Required materials Required materials e Wiper Kit order number 206350 including Wipers 5 pcs Screwdriver Screws 7 pcs User instructions e Wiper Maintenance Kit order number 206355 including Wiper Kit order number 206350 see above Gaskets 5 pcs e Gasket puller insertion tool order number 206360 e Soft cloth GB SuSix Manual 071212 87 FW 841013 843001 002 iki Sw Sx Turbidity and Suspended Solids Transmitter m Remove the used wiper and gasket 1 Clean the sensor Contamination and fouling must be removed from the sensor head before removal 2 Note the position of the wiper unscrew the wiper screw see figure b
70. utput Cleaning Solid curve High Alarm Low Alarm Sensor error Status Factory settings Service menu Back Select OK All parameters can be read without any restrictions but certain parameters can only by changed after a password has been typed Service Menu Type password 00000 Sensor data Converter SW ver Product data Reset counter time Internal meas amp cal Calibrate mA Test primary value Read eventlog Communication log Back on stock Back Select GB SuSix Manual 071212 69 FW 841013 843001 002 iki Sw S Turbidity and Suspended Solids Transmitter m Jj Sensor data Sensor data displays the factory assigned sensor serial number and the present sensor software version Sensor data Sensor serial no 43210 Sensor software no 54321 Back Ok Converter SW ver The converter software version and the bootload version are displayed From that you can determine whether a software firmware upgrade is required or not Converter SW ver Converter SW ver 843001 005 701 Bootload version 840020 002 719 Back GB SuSix Manual 071212 70 FW 841013 843001 002 ik Sw S 2x Turbidity and Suspended Solids Transmitter m Product Data Key product data like ID hardware type no track no and HW type no are displayed Reset Counter Time Product data Product ID Product type no Select Track no HW type no Select The counter can be r

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