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Brushless ServoDrive SISP DRIVE User's Manual

1. cece eee eeeeee ene e tees eeee sees eeeeeeeeeeeeeeeeeeeees 12 3 3 General Specifications EnEn E Enn 13 3 3 1 Environmental Conditions and StandardS rnnr rnnr rene 13 3 3 2 Connection to the mains and output of the Drive 14 3 3 3 Current absorbed by the Drive 15 3 3 4 Precautions for the Drive OUtput ttnn tenn renn 15 3 3 5 Part of Adjustment and Control 15 4z CiapierAssenmbi a shell leali aiar Medal 16 4 1 Mechanical specifications and assembly distances in 16 4 2 Motors and feedback devices eee 17 4 2 1Motors stira erariale 17 4 2 2 Feedback devices EEE EEnE 18 5 Chapter Electrical Connection e 19 5 1 Access to the Terminals for electrical connections 19 5 2 PartofPower i aaoble lede ia ae E E 20 5 2 1 Maximum Section of the power cableS rren n rene 21 5 2 2 Rectifier bridge and Intermediate Circuit 21 5 2 3 Drive bridge leo ea 22 5 3 PartofAdjustment cos nare die a teen oe 22 D 3LAdjusiment Gardr fasatura cataratta 22 5 3 2 Denomination of the Terminals in the Adjustment Card 23 5 3 3 Denomination of the connector DB Resolver
2. 24 5 3 4 Denomination of the connector DB15 Encoder 25 5 4 Typical Connection Diagrams ail elogia 26 5 4 1 Connection of SISP Drve rttr ttnn r tnr tAnr tEn EEEEE EEEE EEEE EEEE EEEE E EEn 26 5 5 Inductors and Filters EEE E AEREE 27 525 1 Inductors In INPUbs ves sfilata ana iraniani 27 5 6 Braking with External ReSiStanCe sc cov cre adele fe aaa 27 5 7 Level of Voltage of the Drive for safety operationS 27 6 Chapter Use of the Drive Keyboard 28 7 8 6 1 6 2 6 3 Keyboard of control and LED of signaling i Menu scanning Startup ion glad 6 3 1 Automatic calibration and phasing 6 3 2 Messages related to the phasing Chapter Parameters Description Tel 7 2 7 3 7 4 7 5 7 6 7 7 7 8 List of Parameters 7 1 1 Menu d Display 7 1 2 Menu S STARTUP 7 1 3 Menu INTERFACE 7 1 4 Menu r REFERENCES 7 1 5 Menu P PARAMETER 7 1 6 Menu A APPLICATION 7 1 7 Menu C COMMAND Menu d DISPLAY 1a Menu S START UP eee Menu INTERFACE Menu r REFERENCES Menu P PARAMETER Menu
3. Brushless ServoDrive SISP DRIVE User s Manual Installation and advanced use Thank you for choosing this product SIRCO We shall be glad to receive at the e mail address info sirco it any information that may be useful to help us to improve this manual Before using the product carefully read the chapter concerning the safety instructions During the period of its operation please store the manual in a safe place available for technicians SIRCO reserves the right to perform any modification and changes to the products data size in any moment with no obligation of prior notice All data indicated are exclusively used to describe the product and are not meant as insured property in a legal sense All rights reserved Revision 01 03 Edition 20 July 2005 Software Version 00 00 00 00 1 Chapter Safety instructions iaia eee ili oa 5 1 1 Type of power supply and ground connections 8 2 Chapter General Features 8 3 Chapter Description of Components and Specifications eeee ereer rererere reee ee 10 3 1 Storage Transport eceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeseeeeeeeeeeeseeeeeeeeeees 10 Se Vid General ii 10 3 1 2 Designation of the Type of Drive 11 BM A eps essai ee en cae eared eas alt dsc en eda ra va ents et he ES 11 3 2 Components Identification
4. P 060 Motor Rated Current Nominal current of the Motor Nominal current Arms of the motor upon its nominal value of power kW Hp and voltage indicated on the data plate of the motor P 061 Motor Peak Current Current of Peak of the Motor Current of Peak Arms of the motor indicated on the data plate of the motor P 062 Motor Poles Poles of the Motor Number of poles of the motor indicated on the data plate of the motor P 063 Motor Nominal Speed Nominal speed Motor Nominal speed of the motor indicated on the data plate of the motor P 065 Motor Thermal Constant Thermal constant of the Motor Thermal characteristic of the motor in use The data is normally supplied by the manufacturer of the motor and defined as the time necessary to reach the temperature of normal operation in 61 Manuale Utente conditions of operation at nominal current P 066 Motor Stator Inductance Inductance of the Motor Inductance of stator mH P 067 Motor Stator Resistance Resistance of the Motor Resistance of stator Ohm Limits of speed P 080 Maximum Output Speed CW Maximum Clockwise Speed of output Maximum limit of the output speed expressed as of r 020 P 081 Maximum Output Speed CW Mode Maximum Clockwise Speed of output Modality of limitation of the speed 0 Only through parameter P 080 1 Through analog input 1 with end of scale equal to P 080 2 Through analog input 2 with
5. 20 10 10V 21 Analog output 18 i li 10V Riferimento di Velocita 23 Analog input 1 V 14 l 22 OV Analog y FB 15 l L FB 16 RS 485 FEED BUS V 17 l 48 10 ENC B 69 11 ENC A N Figure 5 5 1 1 Command from terminal board typical connection diagram 26 5 5 Inductors and Filters REMARK For the Drive of the series SISP Drive in order to limit the current of input RMS it is possible to perform the introduction on the mains side of an inductor The inductance must be supplied by a single phase inductor or by a mains transformer 5 5 1 Inductors in Input The mains inductor is suggested for all sizes to increase the life of the capacitors of the intermediate circuit and reliability of the diodes of input to reduce the harmonic distortion of mains to reduce the problems caused by the power supply through a line of low impedance REMARK For the choice of the inductor ask information to the technical office of Sirco 5 6 Braking with External Resistance During the regenerative operation the voltage of the intermediate stage may rise up to the starting of the overvoltage alarm OV Connecting a resistance of a suitable value Ohm and W to the terminals R and it is possible to dissipate the power accumulated in the capacitors reducing its voltage In this way it is possible to perform very short deceleration times even starting from high frequen
6. 20 60 C 4 140 F for devices with keyboard from 5 to 85 and from 1 g m to 25 g m without humidity or condensate or frost class 3K3 as for EN50178 storage from 5 to 95 and from 1 g m to 29 g m Class 1K3 as for EN50178 transport 95 60 g m 4 operation A slight humidity or condensate may occasionally appear for a short time if the device is not operating class 2K3 as for EN50178 operation kPa from 86 to 106 class 3K3 as for EN50178 storage kPa from 86 to 106 class 1K4 as for EN50178 transport kPa from 70 to 106 class 2K3 as for EN50178 STANDARD input circuit III pollution degree 2 EN61800 3 see manual Guide EMC IP20 conform to standard EN 60529 IP40 for cubicle with dissipator mounted externally 1 Ambient temperature 0 40 C 32 104 F Besides 40 C 104 F and up to 50 C reduction of the 2 of the output current for K 2 Ambient temperature 0 50 C 32 122 F 13 Protection degree Manuale Utente Reduction of the output current by 20 3 Greater values of relative air humidity generated with the temperature at 40 C 104 F or if the temperature of the Drive undergoes suddenly a variation from 25 30 C 13 86 F 4 Greater values of air humidity if the Drive undergoes suddenly a variation from 70 15 C 158 59 F Equipment disposal The Drive of the series SISP Drive can be disposed of as ele
7. 40 em 2M 4 8 220 V 15 240 V 10 40 80 sosote 14 0 eo 120 SISP 2M 8 16 180 ao 160 aoa 220 V 15 240 V 10 Vin ae a eee ee el APRI o SISP 2T 4 8 50 60 Ha SPh 44 TCT 80 SISP 2T 6 12 __68_ 6 amp o 120 SISP 4T 2 4 O AOAO ia o SISP 4T 4 8 50 60 Hz SPh 50 40 80 SISP 4T 6 12 80 60 120 3 3 3 Current absorbed by the Drive The current absorbed by the mains from the Drive depends upon the status of service of the motor connected 3 3 4 Precautions for the Drive output Attenzione The output of the SISP Drive is protected against short circuits of phase and towards ground It is not allowed to connect an external voltage to the output terminals of the Drive When the Drive is power supplied it is possible to disconnect the motor from the output of the Drive after that it has been disabled Peak current of the Drive is two times the nominal current for 30 seconds every 10 minutes I max 2xnl for 30 seconds every 10 minutes 3 3 5 Part of Adjustment and Control 2 Analog inputs 1 Programmable Differential Analog Input in voltage 10 10 V 0 5 MA max 10 bit sign in voltage 0 10 V 0 5 mA max 10 bit default in current 0 20 mA 10 V max 10 bit in current 4 20 mA 10 V max 10 bit 1 Programmable Differential Analog Input in voltage 10 10 V 0 5 mA max 10 bit sign in voltage 0 10 V 0 5 mA max 10 bit default in current 0 20 mA 10 V max 10 bit
8. Acceleration CW 2 Clockwise Acceleration r 205 Deceleration CW 2 Clockwise Deceleration r 206 Acceleration CCW 2 Anticlockwise acceleration r 207 Deceleration CCW 2 Anticlockwise deceleration The values of ramp are expressed in seconds and are meant as the time necessary to pass from speed 0 to r 020 or vice versa r 250 Ramp S Shape Curve of Ramp by S r 260 Ramp Extension Source Ramp Extension Source Motorpotentiometer of Current r 400 Motorpotentiometer Reference Motorpotentiometer Reference See r 000 r 410 Motorpotentiometer Acc Dec Time Time Acc Dec Motorpotentiometer r 411 Motorpotentiometer Offset Offset Motorpotentiometer r 412 Motorpotentiometer Output Mode Polarity Motorpotentiometer r 413 Motorpotentiometer Auto Save Motorpotentiometer Stored See r 010 r 013 References of Current r 420 Maximum Current Reference Maximum of the Current reference It identifies the threshold for the digital or analog references and the maximum Current for both revolution senses This parameter considers the sum of the various references available in the Drive Channel 1 and Channel 2 57 Manuale Utente r 421 Minimum Current Reference Minimum of the Current reference It identifies the minimum threshold of the value of current under which it has no effect any adjustment performed both with analog and digital references The START of the motor shal
9. r 102 Digital Speed Reference 2 Digital Reference of Speed 2 r 103 Digital Speed Reference 3 Digital Reference of Speed 3 r 104 Digital Speed Reference 4 Digital Reference of Speed 4 r 105 Digital Speed Reference 5 Digital Reference of Speed 5 r 106 Digital Speed Reference 6 Digital Reference of Speed 6 r 107 Digital Speed Reference 7 Digital Reference of Speed 7 It is possible to select up to 8 speeds of operation whose value is set in these parameters The selection of these speeds can be performed through the binary codification of 3 digital inputs The maximum of the output speed is limited by the parameter Max Ref Spd r 020 The table indicated below describes the basic sequences of the binary selection for a complete configuration of the function Multispeed Speed Sel 1 Speed Sel 2 Speed Sel 3 Active Speed Ref 0 0 0 r 100 1 0 0 r 101 0 1 0 r 102 1 1 0 r 103 0 0 1 r 104 1 0 1 r 105 0 1 1 r 106 1 1 1 r 107 r 108 Jogging Speed Speed of Jog This is the speed reference associated to the command of jogging i e selection of digital inputs 7 or command H 506 CW and H 507 CCW 256 Configuration of Ramps r 200 Acceleration Clock Wise Clockwise Acceleration r 201 Deceleration CW Clockwise Deceleration r 202 Acceleration Counter Clock Wise Anticlockwise Acceleration r 203 Deceleration CCW Anticlockwise Deceleration r 204
10. Frequency Reference pulses Secondary encoder 154 Encoder repetition enabling ChConf config 5 Encoder repetition pulses 15 Encoder supply config Bee and Secondary encoder sie 1 35 Manuale Utente Serial config 1 600 157 serial line configuration protocol amp mode 1 601 158 serial line baudrate 4 9 1 1 602 159 serial line address 0 99 1 1 603 160 serial line answer delay time ms 0 250 2 1 604 161 serial line timeout on reception s 0 0 25 0 0 1 serial line enable timeout alarm SBI configuration SBI Address CAN Baud Rate SBI Profibus Mode CAN Mode Bus fit holdoff Sbi to Drv WO Sbi to Drv W1 Sbi to Drv W2 Sbi to Drv W3 Sbi to Drv W4 Sbi to Drv W5 Drv to Sbi WO Drv to Sbi W1 Drv to Sbi W2 Drv to Sbi W3 Drv to Sbi W4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Drv to Sbi W5 36 7 1 4 Menu r REFERENCES REFERENCES pere a Parameter description Mn n ae p Motopotenziometer speed 300 Motopotenziometer speed reference 301 Motopotenziometer speed acc dec time for Motopotenziometer speed min Motopotenziometer speed bipolar Motopotenziometer speed with auto save Speed reference limit maximum reference speed Speed reference sources Speed reference 1 Source Speed reference 2 Source Multi speed Sel Channel 1 source Multi speed Sel
11. the direction of the cable must not be parallel to that of the cables of the motor or must be far from these at least 20 cm The Drives of the series SISP Drive are conceived for the adjustment of sinusoidal brushless motors 4 2 2 Feedback devices The SISP Drives can manage various feedback devices connected to the connector DB9 resolver or DB15 encoder We can use e an incremental encoder with zero impulse with or without phases of commutation configuration by two channels in framing or frequency and direction e aresolver for the feedback of a speed signal towards the regulator e The use of an encoder as transducer for the feedback of position avoids to use the Importante input in frequency both as speed reference and as position reference The use of an encoder with phases of commutation occupies both the encoder input and the output of encoder repetition this last one however is occupied only during the phasing of the encoder and in the first moments when the motor runs after each start It is possible then for the user to use both the reading of the phases of hall and the encoder repetition suitably multiplexing the port The encoder resolver should be coupled to the motor shaft with a connection having no mechanical clearances The cable of the encoder resolver must be formed by twisted pairs with global screen ground connected on both sides 18 5 Chapter Electrical Connection 5 1 Access to the Terminals for electric
12. x Power supply connection 220V 15 240V 10 1Ph 3Ph 13 Existing only in the three phase models NAME FUNCTION MAX R Connection for the braking resistance Suggested 100 ohm PE Ground connection motor side U J Connection to the phases of the motor do not swap them W 20 5 2 1 Maximum Section of the power cables 220V mono trifase 400V 2 4 DRIVE SISP 2 4 6 12 4 8 4 8 8 16 6 12 L1 L2 L3 U V W mm7 1 5 2 5 1 5 R mm 1 5 25 1 5 PE mm 2 4 2 REMARK Use exclusively cables in copper at 75 C In case of short circuit to the ground on the output of the Drive the current in the Attenzione ground cable of the motor can be a maximum of twice the value of the nominal current I2N 5 2 2 Rectifier bridge and Intermediate Circuit The voltage of mains is rectified and filtered through capacitors For all the sizes it is mounted a diodes bridge with preload resistance In case of overvoltage in the intermediate circuit signaling OV or undervoltage signaling UV it is not possible to collect power from the intermediate circuit because the Drive bridge is blocked During the normal operation the voltage DC of the intermediate circuit UDC has a value equal to ULN 2 When the motor is dragged by the load in phase of speed reduction or braking through the Drive bridge the energy flows into the intermediate circuit where as a consequence the
13. 162 430 Feedback Encoder PPR Overspeed P 180 433 Antifugue control P 181 434 Overspeed level Motor overload config ES Enabling of motor overload protection a Manuale Utente enabling of braking resistor overload BU config P 240 436 0 1 1 protection P 241 437 johmic value of braking resistor Ohm 1 250 1 P 242 438 braking resistor power kW 0 01 25 00 0 01 P 243 439 braking resistor thermal constant Ss 5 1250 5 Undervoltage config 0 undervoltage threshold 441 Max powerloss time Autoreset config 442 enabling of undervoltage alarm storage 444 number of autoreset attempts enabling of automatic reset of autorestart attempts 446 autoreset time delay Ext fault config Phase Loss config Speed threshold 447 alarm contact during autoreset 448 external fault mode 449 Phase Loss detection enable 450 speed 1 level detection 451 hysteresis amplitude related to P 340 452 speed 2 level detection 453 hysteresis amplitude related to P 342 Heatsink temperature thr 456 Heatsink temperaturand signaling level Display Settings P 381 P 999 Hysteresis band related to P 380 Display IPA at start up parameters protection code PS p a KR PS N N 459 799 7 1 6 Menu A APPLICATION APPLICATIONS Parameter description General settings A 000 1200 Operation mode 40 7 1 7 Menu C COMMAND COM
14. Channel 2 source Multi speed function Digital speed Reference 0 Digital speed Reference 1 Digital speed Reference 2 Digital speed Reference 3 Digital speed Reference 4 Digital speed Reference 5 Digital speed Reference 6 Digital speed Reference 7 Jogging speed Ramp config acceleration CW Clock Wise deceleration CW acceleration CCW Counter Clock Wise deceleration CCW Ramp extension source Motopotenziometer Motopotenziometer current reference Motopotenziometer current acc dec time for Motopotenziometer current min Motopotenziometer current bipolar Motopotenziometer current with auto save Current reference limit maximum reference current minimum reference current 37 Manuale Utente Current reference sources Current reference 1 Source Current reference 2 Source Multi current reference Sel Channel 1 source Multi current reference Sel Channel 2 source Multi current ref function Digital Reference current 0 Digital Reference current 1 Digital Reference current 2 Digital Reference current 3 Digital Reference current 4 Digital Reference current 5 Digital Reference current 6 mo 0 jo o o O o Do TOOS o 0O o Digital Reference current 7 38 7 1 5 Menu P PARAMETER PARAMETERS FAR Parameter description alane max Commands P 000 400 Commands sourc
15. P PARAMETER Commands P 000 Command Source Selector Selection of Source Commands The selections available are the following Sel f Function Notes 0 Keypad START and STOP activated by the buttons on the keypad 1 Terminals START and STOP activated through terminal board 2_ Virtual Main commands and I O through virtual channels and or terminal board 3 Serial START and STOP and main commando through serial line menu H 4 Control Word Main commands and I O through bit of the word ProfiDrive P 001 Reversal Enabling Enabling Anticlockwise run If set to zero any negative reference shall be interpreted as null reference P 002 Safe Start Safe Start The parameter defines the behavior of the command of RUN or REVERSE upon the start of the inverter P 003 0 Command of RUN activated on the Level of a signal Upon the ignition of the Drive the start of the motor is allowed with the command of RUN already existing in the terminal board P 003 1 Command of RUN activated on the Front of a signal Upon the ignition of the Drive the start of the motor is not allowed if the command of RUN is already existing in the terminal board The start of the motor may be performed by canceling and restoring the command of RUN 59 Manuale Utente Speed Loop Scheme of the PID regulator of speed Retroazione P 020 Speed Loop Proportional Term 1 Speed Loop Proportional Ter
16. Spd r 020 To perform the START of the motor it is necessary to provide a command of RUN The reference from Motorpotentiometer can also be modified through digital inputs programmed as Motorpot up and Motorpot down It is possible to perform a reset of the reference set through digital input programmed as Reset Motorpot r 010 Motorpotentiometer Acc Dec Time Time Acc Dec Motorpotentiometer Setting of the times of ramp in seconds with use of the function Motorpotentiometer The times of delay set here shall be equivalent either for the acceleration than for the deceleration r 011 Motorpotentiometer Offset Offset of Motorpotentiometer Applying the command of RUN the motor shall reach automatically such speed offset with the time of ramp set The command Motorpot up shall act thus from such value It also represents the minimum speed reachable with command Motorpot down r 012 Motorpotentiometer Output Mode Motorpotentiometer Polarity Definition of the polarity of the reference of the Motorpotentiometer positive and or negative In both settings the command hardware of REVERSE shall be activated if enabled r 013 Motorpotentiometer Auto Save Motorpotentiometer Stored The enabling of this function allows the storage of the reference of Motorpotentiometer in the non volatile memory of the Drive Upon the start the step of initial reference shall be the same saved in memory The disabling of this function allows
17. a versatile and innovative hardware of power SISP Drive is a servoDrive by IGBT specially suitable for applications with brushless servomotors with high passband SISP Drive is characterized by a full digital regulation with a cycle of 16kHz passband of the current loop of 5kHz position loop with zero tracking error analog interface dedicated digital interfaces and I O expansion The voltages of power supply of the various cards are obtained through switching feeder starting from the voltage of the intermediate circuit The Drive bridge is realized with devices IGBT Insulated Gate Bipolar Transistor The output is protected against short circuits of phase and towards the ground The Drive is characterized by e Couple control e Speed control e e 1 input resolver 1 input encoder input in frequency probes with hall effect encoder output for encoder repetition 4 configurable digital inputs 2 configurable digital outputs open collector 1 digital relay output 125Vac 0 3A 1A 30Vcd 3 status LED or DCLink Run enable Fault 2 differential analog inputs 11 bit sign A configurable analog output 11 bit sign REMARK The terminal board of the electronic circuits of control and adjustment are galvanically separated from those of power Options gt gt gt gt Key E PROM for the storage of the parameterization of a specific application Kit of keyboard remote control Filter EMC Class A o
18. corrected by the offset but not of the gain lower than the value set V are considered null 1 210 Analog Input 2 Type Analog Input 2 configuration Setting of the analog input 2 according to the type of control See 1 200 1 211 Analog Input 2 Offset Analog Input 2 Offset Setting of the offset of the analog input 2 1 212 Analog Input 2 Gain Analog Input 2 Gain Setting of the gain of the analog input 2 1 213 Analog Input 2 Minimum Analog Input 2 Minimum Setting of the minimum of the analog input 2 The value set in is the lower limit for the output of the conditioning stage of the analog signal 1 214 Analog Input 2 Filter Analog Input 2 Filter Constant of time for the filter of the analog input 2 1 215 Analog Input 2 Clip Level Analog Input 2 Clip Level Level of clipping of the analog input 2 The voltages corrected by the offset but not by the gain lower to the value set V are considered null Analog outputs of the Adjustment card The drawings below describe the blocks diagram of the standard analog outputs of the Drive 50 1 300 AN OUT 1 1 301 1 302 1303 1 310 AN OUT 2 1 311 1 312 1313 1 350 EXP AN OUT 1 351 1 352 1353 Time Constant Freq out abs See Analog Analog Output Outputs selection list Figure 7 4 5 Analog Outputs The adjustment card provides as a standard 2 analog outputs Resolution of analog outputs 10 bits A typical connection is
19. in current 4 20 mA 10 V max 10 bit 4 Digital inputs 4 Programmable Digital Inputs 24V 6 mA Digital input 1 Run default Digital input 2 Cancels the speed reference Digital input 3 External fault Digital input 4 Reset alarms 3 Digital outputs 3 Programmable digital outputs 15 Manuale Utente Output open collector 1 Drive ready default Output open collector 2 Steady Status default Output relay type Motor running 230Vac 0 2A 30Vdc 1A Auxiliary voltages available on the terminal board of the Drive 24Vdc 150mA 10Vdc 10mA 24Vdc 5 10Vdc 3 4 Chapter Assembly Capacity Tolerances 4 1 Mechanical specifications and assembly distances C SISP Overall dimensions Fixing Holes Minimum spaces for ventilation Measure Above and l A B C O Side Front s in mm below Size 1 69 191 153 200 150 25 50 Maximum admittable inclination compared to the vertical is 30 16 Minimum distances mm to observe considering also a possible maintenance intervention inside the converter itself During the assembly please consider the measures indicated in this manual Use the suitable necessary instruments and equipment Unsuitable handlings and use of improper tools may cause damages Do not install near the Drive any other equipment generating heat After some days of operation verify the connections in the terminal board The i
20. necessary to always respect the maximum number of revolutions declared by the manufacturer of the motor independently from the maximum frequency that can be issued by the Drive Danger of Fire and of Explosion Awertenza The installation of the Drive in risky areas where there are flammable substances combustible vapors or dusts may cause fires or explosions The Drives must be installed far from these areas In these applications the motors must be of the Antideflagration type In case of fire near the equipment do not use extinguishing devices containing water Avoid in any case the penetration of water or other fluids inside the equipment Compliance to the directive EEC Avvertenza For the systems destined to the countries of the European continent the Drive and the accessories must be used only after verifying that the whole system has been designed using the safety devices required by the standard 89 392 CEE relatively to the sector of automation Measuring devices Avvertenza When using measuring devices e g oscilloscopes that are connected to the power supplied equipment the frame of the instrument must be grounded and a differential probe must be used To obtain actual readings choose with care the probes and terminals and pay attention to the adjustment of the oscilloscope For the adjustment of the instrument and a correct use please refer to the instruction manual of the instrument s manufacturer Do not perform tests of diel
21. repetition 6 Negative terminal channel A encoder 7_ Negative terminal channel B encoder 8_ Negative terminal channel Z encoder 9 Negative terminal channel U phases of commutation or channel A encoder repetition 10 Negative terminal channel V phases of commutation or channel B encoder repetition 11 Positive terminal channel W phases of commutation or channel Z encoder repetition 12 Negative terminal channel W phases of commutation or channel Z encoder repetition 13 Mass 14 Power supply encoder 5V or 24V selectable through parameter 1 540 15 Not connected 25 Manuale Utente 5 4 Typical Connection Diagrams 5 4 1 Connection of SISP Drve RESISTENZA DI FRENATURA Alimentazione gt 230 400 480V 3 phase Le L3 F1 i t 5 CM IN enza questo gt a collegamento gli ingressi 7 0 24V GND D non sono abilitati NO x OG CM A2 A 6 24V OUT Rele programmabile f o NC A3 Attivo se il motore e in marcia o i Revers 1 Digital input 1 s o Run 2 Digital input 2 gt LEstemal foi 13 Digital input 3 5 OBI Alarm Reset 4 Digital input 4 CM _B2 ur a tt g p Rele di ALLARME icital j NC_B3 pai 18 Digital input 6 5 o Digital input 5 10 10V 24V terminal 6 li 111 Analog input 2 N J al R Lf 12 Analog input 2 P Sl S e T ace 13 G TERRA Dig out 1 19 5877 A 7 Dig out 2
22. setup and startup is allowed only to qualified personnel who is responsible of the respect of the safety standards in force REMARK The storage of the Drive for more than two years may damage the capacity of operation of the capacitors of the DC link that will have to be then restored before the startup we suggest to power supply the Drive for at least two hours without the load and without enabling the output Manuale Utente 1 1 Type of power supply and ground connections Mains TN or TT The SISP Drives of Sirco are designed in order to be power supplied with standard three phase mains electrically symmetric with respect to the Ground For the single phase Drives a one phase connection is required neutral and Ground for the Three phase one the connection to the three phases and Ground IT Mains In case of power supply through IT mains it is strictly necessary the use of a star delta transformer with secondary tern referred to the ground In case of mains of IT power supply an eventual loss of insulation of one of the D devices connected to the same mains can be a cause of malfunctions of the Drive if Attenzione you do not use the star delta transformer 2 Chapter General Features The SISP Drive series is the realization of a new concept in the technology of the motion control a very fast servoDrive based on the DSP digital signal processor dedicated to the control of servosystems in real time and integrated in
23. the reset of the reference of the Motorpotentiometer upon each on off cycle of the power supply voltage of the Drive In this case the storage of the parameters of the Drive through the parameter C 000 or S 901 does not allow the storage of the Motorpotentiometer reference Speed references r 020 Maximum Speed Reference Maximum of the Speed reference It identified the threshold for the digital or analog references and the maximum speed for both revolution senses This parameter considers the sum of the various references available in the Drive Channel 1 and Channel 2 55 Manuale Utente r 050 Speed Reference Channel 1 Channel 1 of the Speed reference r 051 Speed Reference Channel 2 Channel 2 of the Speed reference These parameters allow to select the source from which the Channel 1 and the Channel 2 of the speed reference are supplied and controlled The values of the 2 references shall always be in algebraic sum if they are used both r 060 Multi Speed Reference Channel 1 Channel 1 of the Multi Speed reference r 061 Multi Speed Reference Channel 2 Channel 2 of the Multi Speed reference These parameters allow to select the source from which the Channel 1 and the Channel 2 of the speed reference of the function Multispeed function are supplied and controlled r 100 Digital Speed Reference 0 Digital Reference of Speed 0 r 101 Digital Speed Reference 1 Digital Reference of Speed 1
24. voltage increases At a specific value the voltage of the Drive is blocked it is opened the contact of the relay programmed as signaling of the alarm status I O regolazione Microcontrollore R Un U Optoisolamento DC Res Precarica Figure 5 2 3 1 Rectifier bridge and intermediate circuit It is possible to obtain the automatic restart of the Drive after an alarm condition has occurred In some cases it is possible to avoid the block by extending the deceleration ramp 21 Manuale Utente 5 2 3 Drive bridge The Drive bridge is built with IGBT Insulated Gate Bipolar Transistor for all sizes The Drive bridge is protected by the internal electronic circuits against overvoltage overcurrent short circuit between the phases and towards mass In case of malfunction the Drive bridge is blocked and commutates the contact of the relay programmed as signaling of the alarm status It is possible to obtain the automatic restart of the Drive after that an alarm condition has occurred Alarm signallings for the protection of the Drive bridge Signaling Block caused by OV Overvoltage OC Overcurrent Short circuit between the phases OC Short circuit towards ground The variable voltage of output is obtained through modulation PWM of the voltage of the intermediate circuit A special sinusoidal modulation produces together with the in
25. A APPLICATION Menu C COMMAND Chapter Troubleshooting 8 1 8 2 8 3 Drive in a Condition of Alarm Reset of an Alarm List of the Alarm Messages of the Drive of the transducer 1 Chapter Safety instructions LEGEND SAFETY SYMBOLS aA It indicates a procedure or a condition of operation that if not observed may cause Avvertenza death or damages to persons It indicates a procedure or a condition of operation that if not observed may cause Attenzione the damage or the destruction of the equipment It indicates a procedure or a condition of operation whose observance may optimize Importante the application REMARK It draws the attention for special procedures and conditions of operation Here below we indicate the instructions related to safety The lack of observance of these instructions may cause serious injuries death damages to the amp Grounding Avvertenza The Drive and the motors must be electrically ground connected according to the electric standards Drive and to the equipment that interacts with the Drive in force It is not allowed the operation of the Drive without the ground connection To avoid electromagnetic interferences the frame of the motor must be grounded through a ground cable separated from the ground cables of the other equipment The Dr
26. AO OS PE PEbF PEMd 9 3 List of the Alarm Messages of the Drive The table 9 3 1 lists the messages of alarm displayed by the Drive EXTERNAL FAULT OVERCURRENT OVERVOLTAGE UNDERVOLTAGE OVER LOAD INVERTER OVER LOAD MOTOR OVER LOAD BRAKE UNIT PHASE LOSS SERIAL TIMEOUT OVERCURRENT BUS FAULT OVERTEMPERATURE OVERTEMPERATURE REGULATION DSP INTERRUPT LOSS RESOLVER LOSS ENCODER LOSS HALL PHASES LOSS ANALOG OFFSET OVERSPEED PARAMETERS ERROR PHASING ERROR BAD FEEDBACK PHASING ERROR MOT DONT MOVE External alarm Hardware detected by the module IGBT Software current over the threshold Disabled by the power Overtemperature of the adjustment card PEME PHASING ERROR MOT MOVE WRONG PEMP PHASING ERROR MOT PHASE PHASING ERROR BAD ENCODER PPR PHASING ERROR CHANNELS UNBALANCED PEbP PECU REMARK analog sensor of the alarm OHS Manuale Utente The thresholds of intervention of the sensor contact of the alarm OH and of the depend upon the size of the Drive 75 C 85 C 71 Distributed by Tel 39 049 9800318 Fax 39 049 9800319 Website www sirco it Email info sirco it Sirco automazione s r l Via dell artigianato 37 Vigonavo 30030 Ve Italy
27. COS 3008s yu UL I s e 4 i l A 4 SEN SZTPSe Cass SEN 61 BISENE TOUS SE ci 1 PTC Re a e DE l 6lPTC SHX TE SHIELD SHIELD 5 04 03 e2 l Pin Function Plug or PTC motor Negative terminal of the cosine channel Positive terminal of the cosine channel Negative terminal of the sine channel Positive terminal of the sine channel Plug or PTC motor Not connected Negative terminal of energizing of the Resolver O 00 IN IO jor A WIN Positive terminal of energizing of the Resolver 24 5 3 4 Denomination of the connector DB15 Encoder 15 5 1 CHA NY LI CHA SICHA t ben CHA DB15 DB9 2 CH B viag CHB og 0 71CHB MW TS gt CHB gt i 3ICHZ4 h STN RZ CHZ 8 CHZ CR SA SSeS CHZ 14 Vcc NZ SY x Sot Vec 131GND uil ra de a N GND SHIELD SHIELD DB15 Encoders a si do eile de A 6 15 14 13 12 11 Pin Function 1 Positive terminal of channel A encoder Positive terminal of channel B encoder Positive terminal of channel Z encoder 4 Positive terminal of channel U phases of commutation or channel A encoder repetition 5 Positive terminal channel V phases of commutation or channel B encoder
28. MANDS PAFA Parameter description MAER Basic C 000 800 Permanent storage of all parameters 1 1 C 001 801 Recall of previously stored parameters 1 1 C 002 802 Load Deafult 1 1 lam Reset 020 902 Zero setting of alarms memory 0 1 1 pate ie Recall the parameters contained in the DOO External Key C 040 804 1 1 external key C 041 805 Storage the parameters on external key 1 1 0 1 1 Tunin C 100 806 Auto phase Command from serial valid for all Functions C XXX 41 Manuale Utente 8 Menu d DISPLAY Basic d 000 Output Speed Output speed Speed of the rotor measured RPM d 001 Speed Reference Speed Reference Current Speed reference RPM d 002 Rotor position Rotor position Current position of the rotor in relation to the zero of the resolver or to the zero mark of the encoder The field of variation of the position is normalized at 12 bit 0 4095 counts d 003 Output Current Output Current Current in output measured Arms d 004 Output Current Output Current Present current reference Arms d 005 DC link Voltage Voltage DC Bus Direct voltage of the capacitors of the dc link DC Bus Vdc Overload d 050 Heatsink Temperature Temperature of the Heatsink Temperature of the heatsink of the Drive In the machines in which there is not the heatsink sensor of temperature the value is fixed at 20 C d 051 Drive Overl
29. able It enables to Clear the Autoreset Attempts When enabled it sets to zero the counter of the events set in the parameter Autoreset attempts P 280 if no alarm is detected within a delay of 10 minutes P 282 Autoreset Delay Delay of Autoreset attempts Setting of the delay that passes between the detection of the alarm and the start of the sequence of autoreset P 283 Alarm Status During Autoreset Status of the Alarm During Autoreset Definition of the status of the alarm relay and of the digital outputs during the function of autoreset P 383 Drive OK Alarm status ene status 0 ON OFF ON 1 OFF ON OFF Remark that the normal command of Reset can be supplied also through digital input see chapter INTERFACE section Digital inputs The command of reset shall be performed only if the Drive is in conditions of block command RUN disabled and the cause of the alarm eliminated Configuration of External Malfunction P 300 External Fault Mode Modality of External Error Modality of detection of the command of External Error 0 Detection always activated autoreset not possible 1 Detection activated only with motor running autoreset not possible 2 Detection always activated autoreset possible 3 Detection activated only with motor running autoreset possible Configuration of phase loss P 310 Phase Loss Detection Enable It enables the Detection for Phase loss Enabling this fun
30. al connections REMARK Observe the safety instructions described in this manual The equipment may be opened without the use of force a Before accessing to the terminals of power or of Adjustment it is necessary to Awertenza disconnect power supply from the Drive and await the discharge of the capacitors The YELLOW LED on the left indicates the presence of voltage in the capacitors DB15 retroazione da encoder DB9 retroazione da ingresso in frequenza sonde effetto hall encoder ripetizione encoder uu resolver e pastiglia termica Morsettiera di potenza INPUT LED Giallo POWER Connettore per chiavetta di programmazione Verde RUN Dip switch 4 vie Rosso ALARM Jumpers J3 morsettiera estraibile 9 poli J2 morsettiera estraibile 9 poli Morsettiera di potenza OUTPUT J1 morsettiera estraibile 6 poli Figure 5 1 1 Access to the adjustment and power terminals 19 Manuale Utente 5 2 Part of Power INPUT OUTPUT ele o PE L1 L2 L3 R PE U V W In the models SISP 2M 5 5 11 Attenzione z R U VIW the connection of the ground on the motor side must be performed on the terminal connected to the heatsink screw M3 Table 5 2 1 1 Connection and denomination of the power terminals INPUT OUTPUT NAME FUNCTION RANGE PE Ground connection power supply side L1
31. artare la modifica M The parameters Commands upon the access are in off and with the key UP they are brought to do now with the key E it is performed the function and on the display appears the message done The Command has been performed_ Basic C 000 Save parameters Storage of parameters Any modification made to the parameters is immediately accepted and performed by the Drive The storage of such modifications shall be made in a permanent way only by applying such command If such operation is not performed all the modifications made shall be lost when the Drive is not power supplied anymore C 001 Recall param Recall parameters Such function recalls the parameters previously stored replacing them with those temporarily in use 68 C 002 Load Default Loading industry parameters Loading the industry parameters Their storage is chosen by the user and must be performed in any case through the command C 000 Reset of Alarms list C 020 Alarm clear Reset of alarms register Complete zeroing of the register of Alarm List D 800 D 803 Programming Key C 040 Recall key prog Recall the parameters from key Recall and storage of the parameters contained in the external key with memory KM PRGE optional The option must be introduced in the connector JP 10 present on the adjustment card C 041 Save pars to key Storage of parameters on key Recall and storage of the paramet
32. cer The SISP Drive accepts as transducer of positi the following devices e a Resolver eb Incremental Encoder by two channels or frequency direction ec Encoder as on item b and equipped with phases of commutation phases of Hall During the automatic procedure it is also calculated the number of polar couples of the motor Caution to complete the procedure of calibration and phasing of the transducer it is necessary that the motor moves to do so the parameters of the current and speed loops must be non null The phasing procedures for the three cases are Resolver Provide the command of phasing C 100 On the display appears UU r Provide the command of RUN On the display appears runn Await the message UU S Open the command of RUN On the display appears donE If satisfied with the phasing save the parameters with the command C 000 During the phasing the motor must be free to turn and perform at leas a complete mechanical revolution If there are errors during the phasing the procedure is interrupted and it is signaled the error on the display CAUTION in case of error remember to open the command of RUN Encoder Before proceeding with the phasing of the encoder it is necessary to set the type of encoder and the number of revolutions impulses parameters P 160 and P 162 To allow the phasing it is necessary that the motor moves until reaching the zero mark of the encoder and from this point to perform a complete m
33. cies Braking Resistor Dimension mm IP_ Fig Drive Rmin Value Power Size ohm ohm Watt 1 2 50 100 240 RRE 2 4 100R 232 30 25 54 2 4 50 100 240 RRE 2 4 100R 232 30 25 54 4 8 50 100 240 RRE 2 4 100R 232 30 25 54 6 12 50 100 240 RRE 2 4 100R 232 30 25 54 8 16 50 100 240 RRE 2 4 100R 232 30 25 54 Code A B D 480V 230V a au a a a SISP 5 7 Level of Voltage of the Drive for safety operations The minimum time gap that must elapse from the moment in which a SISP Drive is disconnected from the mains before that an operator may act on the internal parts of the Drive avoiding electric shocks is 180 seconds 27 Manuale Utente 6 Chapter Use of the Drive Keyboard In the following chapter we describe the operations of management of the parameters through the programming keyboard of the Drive 6 1 Keyboard of control and LED of signaling The modifications performed on the values of the parameters even though they start immediately are not stored in an automatic way but require a specific action of Attenzione storage that is obtained through the command C 000 Save parameters M Scroll menu Allows the passage from a parameters menu to the other d xxx S xxx 1 xxx F xxx P xxx A xxx and C xxx E Key Enter Used to initialize the setting of a parameter and or confirm its value A Key UP Used to increment the d
34. ction it is detected an eventual lack of the single phases of the mains of power supply 65 Manuale Utente Speed thresholds P 340 Speed Threshold 1 Threshold of speed 1 Set point for the detection of the first threshold of speed The signaling of the detection of the threshold of speed can be programmed on digital output P 341 Speed Threshold 1 Hysteresis hysteresys on the Threshold of Speed 1 Definition of the tolerance inside the Speed Threshold 1 P 340 P 342 Speed Threshold 2 Threshold of speed 2 P 343 Speed Threshold 2 Hysteresis Hysteresis on the Threshold of Speed 2 See P 340 P 341 Signaling Speed on normal run The function allows the signaling of an eventual variation of speed during the operation by constant speed P 360 Constant Speed Tolerance Constant Speed Tolerance P 361 Constant Speed Signaling Delay Constant Speed Signaling Delay P460 777 Nr _ lt Speed ref Steady 4 4 gt state signal P461 P461 Figure 7 6 17 Signaling of speed variation 66 The signaling of the status of constant speed is available on digital output programmed as Steady status programming code 6 Threshold of Heatsink Overtemperature Control and display of the Heatsink temperature of the Drive P 380 Heatsink Temperature Alarm Level Heatsink Temperature Alarm Level Not implemented P 381 HS Temperature Alar
35. ctronic scrapes according to the national regulations in force The front covers are recyclable the material used is gt ABS lt 3 3 2 Connection to the mains and output of the Drive The SISP Drives must be connected to a mains capable to provide a symmetrical short circuit power lower or equal to the values indicated in the table 3 3 2 1 For the eventual introduction of an inductance of mains see the chapter Inductors and Filters Detect from table 3 3 2 1 the voltages of mains allowed The cyclic sense of the phases is free Voltages being lower than the minimum values of tolerance shall cause the block of the Drive You can obtain the automatic restart of the Drive after that an alarm condition has occurred REMARK In some cases on the input side some inductances of mains and eventual filters EMI are necessary See the instructions contained in the chapter Inductors and Filters The Drives and filters of mains have dispersion currents towards ground greater than 3 5 mA The standards EN 50178 foresee that for dispersion currents greater than 3 5 mA the ground connection must be of a fixed type to the terminal PE and doubled for redundancy 14 Table 3 3 2 1 Technical data of Input Output for the sizes in Kw Hp IMPUT OUTPUT Rated output Current ly oe ae Switching Imput Voltage ULN Imput Current ly ULN 220 400Vac Current Peak Frequenzy fSW default IEC 146 Ip SW Default classe 2 ae A St SS 45
36. der 1 0 Encoder by two channels in squaring ChA ChB 1 Encoder by single channel and signal of direction Freq Dir 1 501 Freq Reference PPR Impulses Revolution of Reference of Frequency Impulses revolution of the channel of reference in frequency port encoder 1 Configuration of the Encoder repetition 52 1 520 Encoder Repetition Enable amp Config Enabling and Config Encoder Repetition Configuration of the channel of encoder repetition port encoder 2 0 Encoder repetition disabled 1 Encoder by two channels in squaring ChA ChB 2 Encoder by single channel and signal of direction Freq Dir 1 521 Encoder Repetition PPR Impulses revolution Encoder repetition Impulses revolution of the channel of encoder repetition port encoder 2 Scheme of use of encoder doors 5 4 03 02 01 o O DO dd 6 tt 1211 Port 1 pin 1 2 3 6 7 8 clear grey Port 2 pin 4 5 9 10 11 12 dark grey To the port 1 can be connected the encoder of primary feedback or the channel of reference in frequency and acquisition of position The two selections are mutually exclusive and use the following parameters Function Config Impulses rev Channels olution Primary Feedback P 160 P 162 Acquisition and reference 1 500 1 501 Pay attention not to use both functions remember that in case of conflict it is resolved in favor of the primary feedback To the port 2 can be connec
37. ductivity of the motor a curve with a very good sinusoidal envelope of the output current 5 3 Part of Adjustment 5 3 1 Adjustment card Figure 5 3 1 1 Terminal board of the adjustment card J3 9 J2 9 v J3 8 J2 8 V J3 7 AN IN2 J2 7 LNK m J3 6 _AN IN2 J2 6 LNK J1 6 COM IN w J3 5 AN IN2 J2 5 com em J1 5_ DIN1 wj J3 4 AN INI J24 pouti J14 pin2 wj ne J3 3 _AN oUT J23 pourz J1 3 pins gt ui J3 2 24V J2 2 REL CM_ J1 2 DIN4 J3 1 GND J2 1 10V J1 1 REL NO Dip switches 22 43 2 Jumpers i Switch Function when activated Default 1 Configuration of Analog input 1 in current Off 2 Configuration of Analog input 2 in current Off 3 Termination of serial line LNK Off 4 Termination of serial line LNK Off Position 1 LNK and LNK connected to the serial default g 2 2 Position 2 LNK and LNK connected to the BUS CAN 5 3 2 Denomination of the Terminals in the Adjustment card Pin Name Function Maximum J1 1 REL NO Relay terminal normally open Max switching voltage 110Vdc 125Vac J1 2 DIN4 Digital input 4 Photocoupler 6mA 24V J1 3 DIN3 Digital input 3 Photocoupler 6mA 24V J1 4 DIN2 Digital input 2 Photocoupl
38. e selector 4 1 P 001 401 Reversal enabling 1 P 002 402 Safe start 1 Speed loop P 020 403 Speed loop proportional term 1 0 00 100 00 0 01 P 021 404 Speed loop integral term 1 0 00 100 00 0 01 P 022 405 Speed loop derivative term 1 0 00 100 00 0 01 P 023 406 Speed loop proportional term 2 0 00 100 00 0 01 P 024 407 Speed loop integral term 2 0 00 100 00 0 01 P 025 408 Speed loop derivative term 2 0 00 100 00 0 01 P 026 409 Speed loop thr speed RPM 0 10000 1 Power Supply P 040 410 nominal main voltage P 041 411 nominal main frequency Motor Data P 060 412 motor rated current P 061 413 motor peak current P 062 414 motor pole P 063 415 Nominal speed 1000 12000 P 065 416 motor thermal constant a P 066 Ligo Motor Stator Inductance i P 067 Motor Stator Resistance Output speed Limits P 080 417 maximum output speed CW P 081 418 maximum output speed CW mode P 082 419 Minimum output speed CW P 083 420 maximum output speed CCW P 084 421 maximum output speed CCW mode P 085 422 Minimum output speed CCW Output current Limits P 100 423 maximum output current P 101 424 maximum output current mode Current loop 426 Current loop proportional term 427 Current loop integral term Primary feedback P 160 428 Primary feedback selection P 161 429 Rotor position offset P
39. echanical turn For the rest the procedure for the encoder is identical to the one of the resolver except that upon each new startup of the machine a further procedure must be performed If the encoder has been previously phased upon the startup of the Drive on the display appears the message UU r Provide the command of RUN On the display appears runn Await the message UU S Open the command of RUN On the display appears donE During this operation the motor must be able to sufficiently turn to reach the zero mark 30 Encoder with phases of commutation As in case a with the difference that upon the start the Drive does not know yet its exact mechanical position but it can correctly make the motor turn When the motor exceeds the zero mark the measurement of the position is hooked to it 6 3 2 Messages related to the phasing Code Description UU r Waiting the closing of the command of RUN UUS Waiting the opening of the command of RUN Runn Phasing in progress motor power supplied and moving donE Phasing performed correctly PEbF Phasing error feedback corrupted PEMd Phasing error the motor does not move PEME Phasing error the motor moves in an incorrect way it is dragged PEMP Phasing error the phases of the motor are inverted PEbP Phasing error the expected impulses for the encoder revolution do not correspond to those measured PECU _ Phasing
40. ectric strength on parts of the Drive For the measurement of the voltages of the signals use suitable measuring devices minimal internal resistance 10 kohm V Final observations Attenzione Make sure that it is always ensured a sufficient ventilation in order to evacuate the losses of the Drive Do not power supply voltages exceeding the voltage admitted If excessive voltages are applied its internal components shall be damaged The Drive must be fixed on a wall built with materials resisting to heat During the operation the temperature of the ventilation wings of the Drive may reach 90 C No capacitive load ex power factor correction can be connected to the output of the Drive terminals U V W The motor must be protected against overload If the Drive has not the suitable filters and is connected to public mains of distribution with low voltage it may cause interferences to radio frequencies Destination of use and setup Awertenza No modification or operation not forecast by the manual is allowed without the explicit authorization of the manufacturer and must be eventually performed only by qualified personnel In case of lack of observance the manufacturer shall not be liable for possible consequences and the warranty shall expire The Drives by variable frequency are electric equipment forecast for industrial use We shall not be liable for any use of the Drive different from those described in this manual The
41. end of scale equal to P 080 P 082 Minimum Output Speed CW Minimum Clockwise Speed of output Minimum limit of the output speed expressed as of r 020 P 083 Maximum Output Speed CCW Maximum Anticlockwise Speed of output P 084 Maximum Output Speed CCW Mode Maximum modality of anticlockwise speed of output P 085 Minimum Output Speed CCW Minimum Anticlockwise Speed of output The same meaning of the three previous parameters but referred to the anticlockwise revolution Limits of current P 100 Maximum Output Current Maximum Current of output P 101 Maximum Output Current Mode Modality of Maximum Current of output See P 080 P 082 Loop of current The scheme of the regulator PI of current is similar to the one of the regulator PID of speed of 62 course it must be eliminated the branch relative to the derivative term DT P 120 Current Loop Proportional Term Current Loop Proportional Term P 121 Current Loop Integral Term Current Loop Integral Term All values have null effect if placed at 0 and maximum effect if placed at 32767 Primary feedback P 160 Primary Feedback Selection Selection of Primary Feedback The possible selections are those indicated below Sel Feedback Revolver Incremental Encoder by two channels Incremental Encoder with a channel and signal of direction Incremental Encoder by two channels phases of commutat
42. er 6mA 24V J1 5 DIN1 Digital input 1 Photocoupler 6mA 24V J1 6 COM IN Common mass of the digital inputs J2 1 10V Output 10 V 10 mA J2 2 REL CM Common terminal of the relay Max switching voltage 110Vdc 125Vac J2 3 DOUT2 Digital output 2 collector Photocoupler 50mA 50V J2 4 DOUT1 Digital output 1 collector Photocoupler 50mA 50V J2 5 COM EM Common emitter of digital outputs J2 6 LNK Serial port or port CANBUS see JUMPERS J2 7 LNK J2 8 V 8Vdc 30Vdc Power supply of the optoinsulated serial J2 9 V J3 1 GND Mass J3 2 24V Output 24 V 24V 5 150mA J3 3 AN OUT Analog output 5mA 10V J3 4 AN IN1 Negative terminal of the analog input 1 0 25 mA 0 10V 10V 0 20 mA J3 5 AN IN1 Positive terminal of the analog input 1 0 25 MA 0 10V 10V 0 20 mA J3 6 AN IN2 Negative terminal of the analog input 2 0 25 mA 0 10V 10V 0 20 mA J3 7 AN IN2 Positive terminal of the analog input 2 0 25 MA 0 10V 10V 0 20 mA LDL Manuale Utente Connection diagram suggested of the terminal board 24V 10V J wo 24V DIG IN 3 DIG IN 2 DIGI DIG OUT AN INP 1 COM DIG IN COM AN INP 2 O J IN Io a A I amp O IN J 5 3 3 Denomination of the connector DB9 Resolver 8 RES Ng NY SH or RES 9 RES ZS IN PN x RESA 9 5 DB15 DB9 21COS aria
43. error the sine and cosine channels of the resolver are too unbalanced 31 Manuale Utente 7 Chapter Parameters Description 7 1 List of Parameters Legend of the Drive menu content Menu d DISPLAY Menu S START UP Menu INTERFACE Menu P PARAMETER Menu C COMMAND Menu H HIDDEN Menu of read only of the parameters display Menu for the setting of the basic parameters of the Drive Menu for the setting of the inputs outputs of the Drive digital analog Menu for the setting of the parameters of the Drive functions Menu for the execution of functions on command Parameters saving Load default Autocalibration etc Menu not available from keyboard reserved for the setting of the parameters of the Drive through serial line or field Bus REMARK The chapter 7 indicates the description of the code and the name of each of the Drive parameters and also the values of default and the ranges In the following chapter we indicate the functional descriptions of the single parameters of the Drive 39 7 1 1 Menu d Display DISPLAY Name ipa Parameter Description Uni _ntin_ max step Speed reference Rotor position Output current rms Current reference rms DC Link voltage Overload Drive overload 100 alarm threshold Motor overload 100 alarm threshold Braking resistor overload 100 alarm threshold Regulation Board tempe
44. ers container in the external key with memory KM PRGE optional The option must be entered in the connector C1 over the display Self calibration C 100 Autotuning amp Autophase Calibration and Phasing It performs the self calibration and phasing of the transducer of position See the suitable chapter 69 Manuale Utente 9 Chapter Troubleshooting 9 1 Drive in a Condition of Alarm The situations of alarm are signaled with the code associated to the specific event on the keypad and physically on the digital output programmed to signal the status of alarm 9 2 Reset of an Alarm The operation of reset of an alarm can be performed through one of the three following possibilities Reset of an alarm through the keypad it can be performed pressing simultaneously the keys Up and Down the reset shall have effect when the pressure on the keys shall be released Reset allowed only with the Drive disabled Reset of an alarm through digital input it can be performed through the programming of a digital input as 5 Alarm reset _ Reset allowed only with Drive disabled Reset of an alarm through the function Autoreset it allows the automatic reset of some parameters of the Drive see tables 9 3 1 through the correct setting of the parameters P 380 P 381 P 382 and P 383 Reset allowed also with the Drive enabled 70 EF OC OV UV OLi OL OLr PH TO OC Bf OH OHr DSP RL EL HP L
45. igital Input 2 Configuration Digital Input 2 Configuration 2 Function associated to the digital input 2 See 1 000 1 002 Digital Input 3 Configuration Digital Input 3 Configuration Function associated to the digital input 3 See 1 000 1 003 Digital Input 4 Configuration Digital Input 4 Configuration Function associated to the digital input 4 See 1 000 Digital outputs of the Adjustment card 1 100 Digital Output 1 Configuration Digital Output 1 Configuration Function associated to the digital output 1 as indicated in the scheme below 0 Drive ready Drive in alarm Drive not in alarm Motor stopped not power supplied 1 2 3 _ Motor running 4 5 Anticlockwise revolution 8 Run in status of undervoltage UV 10 Reserved 11 Extern fault 12 No extern fault 47 Manuale Utente 13 Timeout of the serial 14 Output speed equal to the threshold 1 15 Output speed different from the threshold 1 16 Output speed greater than the threshold 1 17 Output speed lower than the threshold 1 18 Output speed equal to the threshold 2 19 Output speed different from the threshold 2 20 Output speed greater than the threshold 2 21 Output speed lower than the threshold 2 22 Heatsink temperature equal to the threshold not enabled 23 Heatsink temperature different from the thresh
46. indicated in the figure 5 5 1 Both the analog outputs provide a unipolar signal with end of scale OV 10Vdc if programmed as values absolute or positive or bipolar 10Vdc if programmed as generic signaling according to the parameter assigned 1 300 Analog Output Configuration Configuration of the analog output Configuration of the function associated to the analog output according to the following table 0 Speed in output absolute value 1 Speed in output bipolar 2 Current in output absolute value 3 Current in output bipolar 4 Position 5 Speed reference absolute value 6 Speed reference bipolar 7 Current reference absolute value 8 Current reference bipolar 9 Voltage DCLink 1 301 Analog Output Offset Offset of the analog output Offset of the analog output 1 302 Analog Output Gain Gain of the analog output Gain of the analog output 51 Manuale Utente 1 303 Analog Output Time Constant Constant of Time of the analog output Constant of time of the analog output 1301 1 302 1 1301 3 1 302 1 1301 5 1 302 1 1301 10 1302 1 1301 10 1 302 2 10V Internal V 5V Figure 7 4 6 Scaling of references and minimum values Encoder Configuration 1 500 Freq Reference Channel Conf Conf Of Channels of the Reference of Frequency Configuration of the channel of reference of frequency port enco
47. ion Hall A O IN J O Incremental Encoder with a channel and signal of direction phases of commutation Hall P 161 Rotor Position Offset Offset of the Position of the Rotor Reserved P 162 Feedback Encoder PPR Impulses revolution Encoder of Feedback Number of impulses revolution of the encoder connected to the feedback Overspeed P 180 Antifugue Control Control of Antifugue Placed at 1 it enables the signaling of error and the interruption of the run if the output speed exceeds the value set in P 181 P 181 Overspeed Level Level of Overspeed Level for the activation of the alarm of Overspeed expressed in RPM Motor Overload P 220 Motor OL Protection Enable Enable Protection for Motor Overload Placed at 1 it enables the monitoring of the thermal image of the motor and the related signaling of 63 Manuale Utente error Configuration of braking resistance P 240 Braking Resistor OL Protection Enable It enables the Prot Overload Braking Res Placed at 1 it enables the monitoring of the thermal image of the resistance of braking and the related signaling of error P 241 Braking Resistor Ohmic Value Braking Resistor Ohmic Value P 242 Braking Resistor Power Braking Resistor Power P 243 Braking Resistor Thermal Constant Braking Resistor Thermal Constant Management of Undervoltage P 260 Undervoltage Threshold Threshold
48. isplay of the parameters and or their numeric value furthermore it can be used to increment the reference of the motorpotentiometer when it is displayed the parameter F 000 Motorpot ref menu F FREQ amp RAMP y Key DOWN Used to decrement the display of the parameters and or their numeric value A YV Key UP Key DOWN RESET When pressed together they perform the Reset of the Drive Meaning of the LED Prg Yellow led Drive power supplied blinking when a modification of a parameter has not been saved yet Rew Red led Drive in Alarm status Fwd Green led Motor in revolution command of Run enabled and activated Limit Green led blinking The control is limiting the current 6 2 Menu scanning Upon the startup of the Drive the display shall show automatically the parameter d 000 Motor revolution speed of the menu DISPLAY 28 To display the value of the parameters modify their value or to perform the functions C xxx perform the passages described Selezione Men M M Selezione parametro Y A Accesso al parametro E N 1 N Modifica valore St l ome Conferma modifica E Per scartare la modifica M Only for the Menu DISPLAY the passage to the displaying of the value is automatic after 2 seconds and it is not possible to modify it because it is a display only menu 29 Manuale Utente 6 3 Startup 6 3 1 Automatic calibration and phasing of the transdu
49. ive are documented in the mark and on the identification plate Example Maximum output Rated Output Drive power supply current current A rms A rms SISP 2M 4 8 2M 220Vac single 2 2Arms 4 4Arms phase 4 4 Arms 8 8Arms 2T 220Vac three phase 5 5 55 Arms We W A ms 8 8 Arms 16 16Arms The choice of the Drive is made according to the nominal current of the motor The nominal output current must be greater or equal than the one required by the motor employed 3 1 3 Plate Verify that all data indicated in the plate fixed on the Drive correspond to the product ordered Vigonovo VE Italy Frequency converter SISP2M 2 4 AC 220V 15 240V 10 50 60Hz 1PHASE AC 0 230V 2Anom 4Apeak AC MOTOR BRUSHLESS 20 CE made in Italy 3 2 Components Identification Figure 3 2 1 Fundamental diagram of a frequency Drive A SISP Drive converts the constant voltage and frequency of a three phase power supply into direct voltage and then it converts this direct voltage into a new three phase power supply with variable voltage and frequency This variable three phase power supply can be used to adjust with continuity the speed of the brushless servomotors Voltage of mains power supply 230V single phase and 230Vac 10 15 Inductance of mains see chapter Inductors Filters Rectifier bridge Converts an alternated voltage into a direct voltage through a bridge by whole wave 4 Inte
50. ives and incoming filters have a dispersion current to the ground greater than 3 5 mA The standard EN50178 specifies that in presence of dispersion currents greater than 3 5 mA the ground cable connection must be of a fixed type and doubled for the redundancy Danger of electric shock Avvertenza Some internal parts of the Drive are under voltage during the operation 5 Manuale Utente Re position all covers before power supplying the device The lack of observance of this warning can be a cause of death or serious damages to people Do not open the device or the covers when it is power supplied The minimum waiting time before operating on the terminals inside the device is indicated in the paragraph 5 7 Voltage Level of the Drive for safety operations of this Manual Do not operate on the connections of the motor if the Drive is power supplied amp Mechanical danger Awertenza The equipment that hosts the Drive causes mechanical movements Who manages the system is responsible to ensure that these mechanical movements do not create conditions of danger The safety blocks and operating limits forecast by the manufacturer must not be bypassed or modified In case of malfunction the Drive even though it is disabled may cause some accidental movements if it has not been disconnected from the power supply mains Besides the protection logics controlled by the software the Drive does not have any other protection against overspeed It is
51. l be performed with the time of ramp set at such current also with null values of reference Such function is correlated also to the parameter Min output Curr P 102 r 450 Current Reference Channel 1 Channel 1 of the Current reference r 451 Current Reference Channel 2 Channel 2 of the Current reference These parameters allow to select the source from which the Channel 1 and the Channel 2 of the current reference are supplied and controlled The values of the 2 references shall always be an algebraic sum if both of them are used r 460 Multi Current Reference Channel 1 Channel 1 of the Multi Current reference r 461 Multi Current Reference Channel 2 Channel 2 of the Multi Current reference These parameters allow to select the source from which the Channel 1 and the Channel 2 of the current reference of the MultiCurrent function are supplied and controlled r 500 Digital Current Reference 0 Digital Current Reference 0 r 501 Digital Current Reference 1 Digital Current Reference 1 r 502 Digital Current Reference 2 Digital Current Reference 2 r 503 Digital Current Reference 3 Digital Current Reference 3 r 504 Digital Current Reference 4 Digital Current Reference 4 r 505 Digital Current Reference 5 Digital Current Reference 5 r 506 Digital Current Reference 6 Digital Current Reference 6 r 507 Digital Current Reference 7 Digital Current Reference 7 See r 100 r 107 58 8 4 Menu
52. log Input Monitor 1 Input block Percentage display of the value in input to the conditioning block of the analog input 1 d 210 Analog Input 2 Cnf Monitor Analog Input 2 Configuration Monitor Display of the programming of the analog input 1 it displays the current configuration according to the codification indicated in d 200 d 211 Analog Input 2 Monitor Analog Input 2 Monitor Output block Percentage display of the value in output from the conditioning block of the analog input 2 d 212 An Inp 2 Terminal Mon Analog Input 2 Terminal Monitor Input block Percentage display of the value in input to the conditioning block of the analog input 2 Alarms list d 800 Last Alarm Memory Last Alarm Memory Last alarm stored in the alarms list of the Drive d 801 Second to Last Alarm Memory Second to Last Alarm Memory Second to last alarm stored in the alarms list of the Drive d 802 Third to Last Alarm Memory Third to Last Alarm Memory Third to last alarm stored in the alarms list of the Drive 44 d 803 Fourth to Last Alarm Memory Fourth to Last Alarm Memory Fourth to last alarm stored in the alarms list of the Drive Identification of the Drive d 950 Drive Rated Current Drive Rated Current d 951 Drive Peak Current Drive Peak Current d 952 Software Version 1 2 Software Version part 1 Example of display 07 00 d 953 Software Version 2 2 Software Ve
53. m 1 P 021 Speed Loop Integral Term 1 Speed Loop Integral Term 1 P 022 Speed Loop Derivative Term 1 Speed Loop Derivative Term 1 P 023 Speed Loop Proportional Term 2 Speed Loop Proportional Term 2 P 024 Speed Loop Integral Term 2 Speed Loop Integral Term 2 P 025 Speed Loop Derivative Term 2 Speed Loop Derivative Term 2 All values have null effect if placed at 0 and maximum effect if placed at 32767 The change between the two sets can occur by configuring a digital input with selection 30 Selection set2 of the gains of the loop of speed P 026 Spd Loop Par ChangeThreshold Spd Threshold of Parameters change in the Loop of Speed Threshold of speed upon which it is complete the passage from the second set to the first set of parameters of the speed loop When this parameter is different from zero the motor starts with the set of parameters 2 and gradually passes to the set 1 with the increase of the speed an example of the profile is given in the following image 60 Vel RPM Power supply P 040 Nominal Main Voltage Nominal voltage of Mains Nominal value of the voltage of mains Vrms The function relative to the management of the alarm of undervoltage is based on the value set in such parameter see chapter PARAMETERS section Configuration of Undervoltage P 041 Nominal Main Frequency Nominal Frequency of Mains Nominal value of the frequency of mains Hz Motor Data
54. m Hysteresis Hysteresis of the Alarm Level in the Heatsink Temp Not implemented Display Setting P 420 Display IPA at Start Up Parameter Displayed Upon the ignition The parameter whose IPA see table of parameters list is introduced in this parameter is displayed as first at the start of the Drive Protection parameters P 999 Parameters Protection Code Parameters Protection Code Options of protection from the writing of the parameters 0 Protection excluded 1 Protection activated with the exclusion of the parameters r 100 107 r 500 507 2 Total protection activated 3 Protection excluded and storage of possible running NOT SUGGESTED 8 5 Menu A APPLICATION GENERAL CONFIGURATION A 000 Operation mode Operation mode Available Modalities Sel Modality Note 0 None No modality selected 1 Speed Control of the motor in speed activated the speed references 2 Current Control of the motor in current couple activated the references of current 3 Positioner Not available 4 Electric axis Not available 667 Manuale Utente 8 6 Menu C COMMAND All the parameters of the menu COMMAND required for their performance the procedures described below it is the same to act on the numeric parameters Selezione Men M le M Selezione parametro V S Accesso al parametro E Modifica valore 4 I oan Conferma modifica E Per sc
55. n FW acceleration REV deceleration REV maximum reference current Current reference 1 Source Digital Reference current 0 Speed loop Speed loop proportional term 1 Speed loop integral term 1 Speed loop derivative term 1 Current Loop Current loop proportional term Current loop integral term Utility Auto phase Permanent storage of all parameters 34 7 1 3 Menu INTERFACE INTERFACE ema a Parameter description __ en Digital cmds main brd IN1 Dig command configuration IN2 Dig command configuration IN3 Dig command configuration IN4 Dig command configuration Digital status main OUT1 Dig status configuration OUT 2 Dig status configuration OUT3 Dig status configuration input main An Input 1 type An Input 1 offset An Input 1 gain An Input 1 min An Input 1 time constant An Input 1 clip level An Input 2 type An Input 2 offset An Input 2 gain An Input 2 min An Input 2 time constant 1 An Input 2 clip level Analog output main 7 An output configuration board 8 An output offset 9 An output gain 0 An output time constant 13 13 14 Digital commands setting by serial line Enabling virtual IO a 149 enabling E states setting by serial line enabling 15 1 An output setting by serial line enabling Primary encoder config 2 Frequency Reference ChConf 3
56. nction associated to the digital input 1 according to the scheme below O No function associated 1 Run Enabling Inversion of the reference Reference null External fault NO normally open activated closed External fault NC normally closed activated open Reset alarm Command of jogging References selection 1 O o N O Aa A O IN References selection 2 References selection 3 4A O Selection of first set of accel decel ramps N Enabling inverter NO normally open activated closed 13 Enabling inverter NC normally closed activated open 14 Enabling ramp 15 Increment motopotentiometer speed 16 Decrement motorpotentiometer speed 17 Reset motorpotentiometer speed 18 Increment motorpotentiometer current 19 Decrement motorpotentiometer current 20 Reset motorpotentiometer current 46 21 Start positioning not implemented 22 References selection position 1 not implemented 23 References selection position 2 not implemented 24 References selection position 3 not implemented 25 References selection position 4 not implemented 26 References selection position 5 not implemented 27 Reset of the positioning cycle not implemented 28 Start preset not implemented 29 Zero position not implemented 30 Selection set2 of the gains of the speed loop 1 001 D
57. nternal ventilation is ensured by a fan where forecast managed by the microcontroller the fan operates for a minute upon the startup and during the running up to a minute after the stop command Furthermore the control can enable the fan each time the monitoring of the internal temperature requires such enabling 4 2 Motors and feedback devices The SISP Drives are developed for the adjustment of the brushless servomotors It is possible to use e an encoder e aresolver 4 2 1 Motors Data of the motor necessary for the connection to the Drive Specifications of the identification plate Nominal voltage of the motor Nominal current of the motor Number of poles Nominal speed of the motor 17 Manuale Utente Type of thermal protection of the motor Motor protection Thermistors The thermistors PTC mounted on the motor in compliance to the standard DIN 44081 or 44082 can be connected directly to the Drive through PIN 1 and 6 of the connector DB9 Resolver Contacts depending on the temperature in the winding of the motor The contacts Klixon type depending on the temperature can be connected directly to the Drive through PIN 1 and 6 of the connectors DB9 Resolver The type of sensors Klixon must be selected Remark The interface circuit of the motor PTC or Klixon must be considered and treated as a circuit of signal The cables of connection towards the motor PTC must be formed by screened twisted pairs
58. oad Overload of the Drive Thermal image of the Drive when it reaches the 100 it is activated the alarm OLI d 052 Motor Overload Overload of the Motor Thermal image of the motor when it reaches the 100 it is activated the alarm OL d 053 Braking Resistor Overload Overload of the Resistance of Braking Thermal image of the resistance of braking when it reaches the 100 it is activated the alarm OLr d 054 Regulation Board Temperature Temperature of the Adjustment card 42 Temperature of the adjustment card when it reaches the maximum value for the card it is activated the alarm OHr C Inputs Outputs d 100 Digital Input Status Status of the Digital inputs Status of the digital inputs as they are acquired and interpreted by the Drive lt may come from the terminal board or from serial line or field bus Example of display on display with 7 segments 5 digits and sign _NO 0 0 O00000 Digital Input 4 ON Digital Input 1 ON Digital Input 3 OFF Digital Input 2 OFF d 101 Terminal Digital Input Status Terminal Digital Input Status Status of the digital inputs on the terminal board of the adjustment card of the Drive See example d 100 d 102 Virtual Digital Input Status Virtual Digital Input Status Status of the digital inputs received from serial line or field bus See example d 100 d 150 Digital Output Status Digital Output Status Status of the digital outpu
59. of Undervoltage Threshold of detection of the alarm of undervoltage UV The threshold of undervoltage can be set at values include between the minimum value admitted and the nominal one of operation referred to each of the voltages of power supply To this purpose see the table below Minimum Power supply Nominal DC Bus Threshold UV 110 110 148 220 125 298 230 125 310 240 125 325 P 261 Max Powerloss Time Maximum time in Undervoltage Waiting time to reset the voltage of mains The lack of power supply for a time greater than the one set shall cause the stop of the Drive for alarm of undervoltage UV P 262 Undervoltage Alarm Save Enable It enables the Recording of the Alarm for Undervoltage Through such parameter it is possible to define if during the count of the time of Max Powerloss Time the alarm must be equally stored in the alarms list or not see DISPLAY section Alarms list The alarm of undervoltage shall be displayed on the display with the message UV The signaling of the alarm of undervoltage when occurred in the conditions mentioned above is available on digital output programmed as UV running programming code 8 664 Configuration of Autoreset P 280 Autoreset Attempts Number Autoreset Attempts Number Setting the number of restart attempts after the detection of the alarm P 281 Autoreset Attempts Clear En
60. old not enabled 24 Heatsink temperature greater than the threshold not enabled 25 Heatsink temperature lower than the threshold not enabled 26 Emergency stop 27 Bit 1 of the positioning zone not implemented 28 Bit 0 of the positioning zone not implemented 9 Motor stopped in couple Port 2 Encoder used for the phasing with phases of commutation Hall Effects 1 101 Digital Output 2 Configuration Digital Output 2 Configuration Function associated to the digital output 2 See 1 100 1 102 Digital Output 3 Configuration Function associated to the digital output 3 See 1 100 Digital Output 3 Configuration Analog inputs of the Adjustment card The drawing below describes the block diagrams of the standard analog inputs of the Drive Monitor d 202 d 212 d 222 A i OUT p Terminal we AN INPUT j 203 x i PEN 10 bits sign Filtro Selection a x 22 3 converer T Delay Ref Type x i p ZA ZA 205 x x di LO Offset Gain min Clipping AN INPUT 1 204 200 1201 1202 203 205 AN INPUT 2 1214 1210 1221 1212 213 215 AN INPUT 3 224 220 1221 222 1223 225 Figure 7 4 1 Logic Analog inputs 48 Monitor d 201 d211 d 221 0 Bipolar To Drive O a O4Clamp Pps Unipolar Type 200 1210 220 The adjustment card
61. provides as standard 2 analog inputs Resolution of analog inputs setting in voltage 11 bits 10 bits sign setting in current 10 bits A description of the basic connections is indicated in figure 5 5 1 1 The assignment to an analog input of a specific function is described in the chapter FREQUENCIES amp RAMPS 1 200 Analog Input 1 Type Configuration of the analog input 1 Setting of the analog input 1 according to the of the type of control 1 200 0 10V 0 20mA 1 200 1 0 10V 0 20mA 1 200 2 4 20mA To make effective the control in current remember to bring in position ON the microswitches 1 analog input 1 and or 2 analog input 2 1 201 Analog Input 1 Offset Analog Input 1 Offset Setting of the offset of the analog input 1 1 202 Analog Input 1 Gain Analog Input 1 Gain Setting of the gain of the analog input 1 1 203 Analog Input 1 Minimum Analog Input 1 Minimum Setting of the minimum of the analog input 1 The value set in is the lower limit for the output of the conditioning stage of the analog signal 1 204 Analog Input 1 Filter Analog Input 1 Filter Constant of time for the filter of the analog input 1 49 Manuale Utente Aninp Drive Anlnp Drive A A 1 202 2 1 202 2 100 100 1 201 1 201 N 10V Figure 7 4 2 Scaling of Analog input 1 1 205 Analog Input 1 Clip Level Analog Input 1 Clip Level Level of clipping of the analog input 1 The voltages
62. r Class B Resistance of external braking Manuale Utente 3 Chapter Description of Components and Specifications 3 1 Storage Transport 3 1 1 General The SISP Drives are packed with care for a correct shipment The transport must be performed with suitable devices according to the weight Pay attention to the instructions printed on the package This is valid also for the unpacked equipment to be introduced in control cubicles Verify immediately upon the supply that The package has not undergone visible damages the data of the delivery note correspond to the order made Perform with care the opening operations of the packages and make sure that during the operations of transport no part of the equipment has been damaged the equipment corresponds to the type actually ordered In case of damage or of incomplete or wrong supply directly inform the competent commercial office The storage must be made only in dry places and within the limits of temperature specified REMARK The variations of temperature may cause the formation of condensate into the equipment This is acceptable under certain conditions see paragraph Environmental conditions and Standards but it is not acceptable during the operation of the equipment Make sure in any case that the equipment to which it is applied power supply does not show traces of humidity 10 3 1 2 Designation of the Type of Drive The fundamental technical data of the Dr
63. rature Input Output Drive digital command monitor Terminal digital command monitor Virtual digital command monitor Drive digital status monitor Terminal digital status monitor Virtual digital status monitor Analog inp 1 cnf monitor Drive analog inp 1 monitor Terminal analog inp 1 monitor Analog inp 2 cnf monitor Drive analog inp 2 monitor Terminal analog inp 2 monitor Alarm list i last alarm memory second to last alarm memory third to last alarm memory fourth to last alarm memory Drive d 950 48 Drive rated current Arms 0 1 Identification d 951 49 Drive peak current Arms 0 1 d 952 50 software type d 953 51 software revision 33 Manuale Utente d 954 52 identification power code d 955 53 identification parameter code d 956 54 identification regulation code d 957 55 identification start up code d 958 56 Drive size 7 d 959 57 Drive cfg type 7 1 2 Menu S STARTUP Power Supply nominal main voltage P 040 Volts nominal main frequency P 041 Hz 50 10 0 1 motor rated current 0 motor peak current motor poles Nominal speed motor thermal constant Operation mode commands source selector maximum reference speed Speed reference 1 Source Digital Reference speed 0 acceleration FW deceleratio
64. rmediate circuit With resistance of preload and capacitors of extension Direct voltage Upc 1 41 x voltage of mains U N At this level it is introduced the braking unit to manage the resistance of external braking 5 Drive bridge at IGBT Converts the direct voltage into an alternated three phase voltage with variable amplitude and frequency 6 Configurable part of control Cards for the control and the adjustment of the part of power by closed and open loop The commands references and reactions are connected to it 7 Output voltage Variable alternated voltage from 0 to 94 of the power supply voltage ULy 8 Speed feedback ex Encoder Resolver sos 3 3 General Specifications 3 3 1 Environmental Conditions and Standards Table 3 3 1 1 Environmental specifications AMBIENTE T Room temperature C 0 40 40 50 with declassation i F 32 104 104 122 with declassation Degree of pollution 2 or greater free from direct sunrays vibrations dusts Installation environment corrosive or flammable gas fog vaporous oils and water drippings avoid environments with a high salty degree Up to 1000 m 3281 feet above sea level for greater altitudes consider a Installation altitude declassation of current of 1 2 every 100 m 328 feet of additional height applied operation 6068 AGO storage 25 465C 13 131 F class 1K4 Tor ENS0178 transport 25 70 C 13 158 F class 2K3 for EN50178
65. rsion part 2 Example of display 00 00 d 954 Power Identification Code Identification Code File Power Reserved d 955 Parameters Identification Code Parameters Identification Code File Reserved d 956 Regulation Config Identification Code Regulation Configuration Identification Code Reserved d 957 Start Up Identification Code Start Up Identification Code File Reserved d 958 Drive Size Drive Size Reserved d 959 Drive Configuration Type Drive Configuration Type Reserved Utility d 999 Display Test Display Test of the Drive It starts all segment and leds of the Drive to test their functionality 45 Manuale Utente 8 1 Menu S START UP REMARK The menu START UP contains a group of parameters and functions that allow a fast startup of the Drive and of the related motor All these parameters are also duplicated in other menus of the Drive The modification of one of these automatically involves the updating of the twin parameter but their collection in the Start Up menu shall facilitate the startup in most applications when the Drive is inserted in simple systems For the description of the parameters consult the explanations contained in the paragraphs related to the corresponding parameters indicated in the column alias 8 2 Menu INTERFACE Digital inputs of the Adjustment card 1 000 Digital Input 1 Configuration Digital Input 1 Configuration Fu
66. ted the phases of commutation of the feedback encoder or can be used as port of encoder repetition The two functions are mutually excusive but remember that the phases of commutation are used only during exact moments linked to the phasing of the rotor The selection 30 Port 2 Encoder used for the phasing with phases of commutation of the analog outputs signals these moments concentrated in the first moments of motor startup and during self phasing command C 100 Encoder Power Supply 1 540 Encoder Supply Selection Selection of Encoder Power Supply Selection of the encoder power supply present on the pin 14 of the connector DB15 1 540 0 Power supply at 5V 1 540 1 Power supply at 24V 53 Manuale Utente 8 3 Menu r REFERENCES The drawing below described the logics for the Selection of the References Scheme of the logics of selection of the references The name of the parameters refers to the speed reference but the scheme is valid also for the references of current the name of the parameters I xxx related to the current reference is obtained by adding 400 while the current reference is displayed by d 004 54 Motorpotentiometer r 000 Motorpotentiometer Reference Reference of Motorpotentiometer Displaying this the keys UP and DOWN are activated in order to increase or decrease the value of the output speed of the Drive The maximum value settable is linked to the parameter Max Ref
67. ts as on the terminal board or on serial line or field bus See example d 100 d 151 Terminal Digital Output Status Terminal Digital Output Status Status of the digital outputs on the terminal board of the adjustment card of the Drive See example d 100 d 152 Virtual Digital Output Status Virtual Digital Output Status Status of the digital outputs on serial line or field bus See example d 100 d 200 Analog Input 1 Cnf Monitor Analog Input 1 Cnf Monitor Display of the programming of the analog input 1 it displays the current configuration according tot 43 Manuale Utente he following codification 0 Null funct No function programmed 1 Speed Ref 1 Speed reference 1 2 Speed Ref 2 Speed reference 2 3 Mult Speed 1 Multispeed reference channel 1 4 Mult Speed 2 Multispeed reference channel 2 5 Max Curr SM Maximum current couple in Speed Mode 6 Curr Ref 1 Current reference 1 7 Curr Ref 2 Current reference 2 8 Mult Curr 1 Reference of multi current channel 1 9 Mult Curr 2 Reference of multi crrente channel 2 10 Max Spd CMCW Maximu speed clockwise in Current Mode 11 Max Spd CM CCW Maximu speed anticlockwise in Current Mode 12 Ramp Ext Factor of extension of the ramps not implemented d 201 Analog Input 1 Monitor Analog Input 1 Monitor Output block Percentage display of the value in output from the conditioning block of the analog input 1 d 202 An Inp 1 Terminal Mon Ana

Brushless ServoDrive SISP DRIVE User's Manual

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