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User Manual

1. 9 CRAWLER crawler control 92 92 93 CABLE REEL cable reel control seen 94 HHI 75 Operation of the manual cable reel V 300 stent 96 Tod SES NR 96 Adjusting the inclination of the cable pulley sent 97 98 HERE 99 Operation of the automatic cable reels VA350 and 500 100 l u RR a an eo ee ee ee ON 100 Sensitivity COMMO 101 102 Horizontal vertical operation VA500 103 104 Lowering device SVR5 104 Lowering device SVR 140 and SVR250 sse 105 Additional part constantly assembled lowering device SVR250 only sss 106 SUPERVIS eN Contents Contents Operations following the inspection 22 00015 1 tnnt 107 Retraction of camera cable and crawler sette 107 Mode AUTOMATIC seen 107 Mode WANUAL aasan nnne tnnc 107 Increasing the tensile force of the cable reel 108 leaning of 109 Cleaning of the camera 2
2. 35 36 Control panel VA350 37 Connector panel VA350 38 Control panel VA500 39 Connector panel VA500 40 4 Installation and initial SfOrf Up eren 43 Identification of pipe wall materials and pipe 22 2000000 43 Changing the crawler 45 46 Mounting of auxiliary light 47 Screwing off the cover 4 Attachment of auxiliary light 40 Setting of reflected beam angle for lighting SVR250 only sss 49 Wiring of CCU and cable reel see tentnntnntenttnntnnntnenntennnntnnnnntnntnntennc 50 Wiring of desktop controller and 5 SUPERVIS eN Preparation of cable 52 V 300 and VA350 seen ten tentnnid 52 Setup of large cable pulley SVA350 VA500 sss 53 SAEI uuu uu a awanami 53 Adjusting 54 Setup or U UU 55 Alt SU a E E E Om 56 Setup of cable pulley for the manhole
3. anan nnnnce 57 58 Testing the 5 4 59 Checking internal pressure of system components 50 Adjusting the internal pressure of the system 5 000011000 0 01 Valve overview SVR5 62 Valve overview 140 sse entente 62 Valve overview VR25 0 62 Lowering the crawler into the manhole a 63 SUPERVIS eN Contents Contents Operation of the SUPERVISION system sss 65 Switching 65 Control OE the erit beoe oett tri y HA bt Reuter dete vss 66 Joystick properties and steering effect tnnt 66 SPEED S AOO RA 67 Function keys of 60 68 ini 69 AER As TER I TU III TRIN TREE TRI RR RR TEE 69 Control of the cable reel from the desktop controller entente 70 Control of the camera Hed eeseesessesseessecssecssesssesssessscssssssessuessucssssssssuesssesssssssssessssssssssesseessesasesseesseeseeenseen 7 Function keys of the camera head control eeseeseessessessesssessecssessessuessesssesscsecssesseessesscssessuesstssesseessesstesuessees 72 Control of 73
4. Laser pointer Damaged spot 3 3 VAS N p e 1 lt f IM e Use the keys to set the desired intensity in e Adjust the camera head with the lett joystick in such a was that the laser pointers mark the damaged spot 76 SUPERVISI oN Laser pointer menu determination of crack width Operation of the SUPERVISION system In this way you can suggest the size of the damage from the given distance of the laser pointers NOTE For an ideal measuring the camera head has to show to the crack at right angle You can achieve an even more exact determination of crack widths when you use the appropriate special software and a card for the digitalization of images Contact your service partner for further information The distance is for pan tilt camera SVC75 34 mm for pan tilt camera with zoom 45 mm Press key OFF to switch off the laser pointers SUPERVISI 7 16 Operation of the SUPERVISION system Lighting conditions Lighting conditions In a dark inspection area you have several possibilities to enhance the brightness of the picture increase the illumination level of the camera s lighting increase the illumination level of an optionally assembled auxiliary light lengthen the electronic shutter speed of the camera Shutter Shutter menu Adjust electronic shutter speed 5 only For poor lighting conditio
5. 73 ua naa 73 0 14 Camera head 75 Laser pointer menu determination of crack Width 76 18 Shutter menu Adjust electronic shutter speed SVCT00 only 78 19 Iris menu VCT00 SVCT1IO 80 Digital zoom meng 8 Autofocus menu only seen tentent 82 SUPERVIS eN Documentation menu tnnt teret tnt tette tentent tte tete tette teen 93 Meter counter menu 04 Text generator menu documentation of damaged SpOt cssseesccessesssesssesssessscssesssesssessscsscssecssessscssscssessesssesseesses 05 Read system 96 ETE 96 System screen Kn 00 eden eerte boite 89 Motor left and 89 89 Light 90 System current flow and vo f008 I annassa 90 90 Use the handheld pendant
6. Loosen cable clamp Insert the cable into the rubber collar Tighten the cable clamp again CAUTION There should be a slight cable tangle between the cable strain release and the rotation unit see fig Otherwise the plug connection might be mechanically stressed SUPERVISIeN 163 System components alternatives and auxiliary equipment Down well camera and rotation unit Vertical operation VA500 only The vertical operation is only provided for the use with the down well camera In this mode the function of the VA500 is changed fundamentally The cable reel only works with full speed when the cable is coiled or uncoiled Thus in the vertical mode the rotary control POWER on the desk top controller is without function The coiling speed can be adjusted with the joystick on the desktop controller for the crawler control forward uncoil backward coil If you want to lower lift the down well camera for great depths over a longer distance it is more convenient to use the rotary control SPEED below the joystick Otherwise you have to hold on to the joystick over the whole distance The functions of the camera head control correspond with the functions in horizontal operation e Switch off the system e Select horizontal operation via the key switch P Horizontal operation Vertical operation e Switch system on again NOTE When the system is activated it is not possible to switch the op
7. The key deletes a character at the cursor position and shifts all characters to the right of the cursor one place to the left Although the cursor remains in its original position The same applies to the key Backspace however in this case the cursor also moves one space to the left The cursor is controlled with the arrow keys If it goes beyond the right edge of the screen the cursor will reappear on the opposite side of the screen direct screen entry only This makes it possible to change the cursor position quickly from the right to the left side of the screen To change the cursor position quickly from the top to be bottom edge of the screen or vice versa use the and keys Special functions Data entry and text displays Special functions The special functions described below are intended for electronics specialists who are familiar with how to maintain and manage electronic equipment ATTENTION Data can be lost You should use the special functions described here very carefully When in doubt consult IPEK customer service Otherwise short texts and other settings can be lost type set function Different correction values are displayed when you enter type set and press the key combination The remaining type set levels can be edited in the same way type set2 type set3 Four 8 bit A D converters 001 to 004 are used to record the measurement values e g tilt and head positi
8. 0 000 000 109 109 Data entry and text 111 112 113 Managing headers and 115 Displaying measurement v lues 116 Managing COUNEIS RR TEE 117 17 Using the meter ERN 118 119 Managing the date and time 120 Displaying and changing the date sse tnnc 120 Displaying and changing the time setenta 12 Creating and displaying short fexX s a nente 122 Creating new short lexl tentent tnnt tentent ntt ntn ttn nt 122 Displaying a short BL NINE 123 A E a EEE EEA E A 124 125 NM MU aO MM 125 Editing 010 2220000 126 Selecting colors directly eese nntnntenttn tnnc 12 SUPERVIS eN Contents WO uuu saa 128 129 Positioning Me 0l8p qy LLL aaa aakiwawasaqqawinanayaawiwawqqianwakawwaaawawwqhawawawaa 129 Adjusting the camera image 129 UNLU A REN nasa asahan asan 131 Displaying the HET aa ua iii ioi aiaia 131 Showing hiding the text 13 MS CIE GCM u n ua aaa 131 Deleting a line nn ntn nter ntnntentences 131 Saving the cursor position 131
9. S Creating and displaying short texts Data entry and text displays Displaying a short text You can use the 5 character short name to display a created short text in the video frame To display a short text using the 5 character short name Place the cursor at the required position fl Spezial GmbH Duerenbodenstrasse 7 87568 lt A Tel 45 0 55 7 3125 A Fax T43 0 5517 6 Here is the 5 character short name used Lateral launch DA 458 e mail info ipek at Internet ALT L Enter the 5 character short name and press ft The short text corresponding to the short name will be displayed ped TV GmbH Duerenbodenstrasse 7 87568 lt R Tel 3125 A Fax 43 0 55 7 6 The short text corresponding to the short name is displayed Lateral launch DH 458 Start of survey e mail info ipek at Internet www IPEK Data entry and text displays Screen masks Screen masks lf you have created a number of short texts and positioned them on the screen you can save these so called screen masks enabling you to incorporate them into the video frame This means that you have fast access to frequently used data You can save up to five screen levels under letters A to E The position of the company logo and the displayed measurement values are not saved
10. e Remove plastic wheel Attach the extension with the opening facing downwards Screw on the plastic wheel and fix it 170 SUPERVIS e N Rubber wheels Combination of crawler and wheels Rubber wheels Picture Combination of crawler and wheels Amount needed for each crawler sia 5 Exo s iPEK No Description en HN 080 0500 00 Wheel 058 6 6 Included in delivery suitable for from 1x 080 0100 00 Wheel 058 6 Pipe diameter mm 100 1x 080 0300 00 Screw Set D58 D64x10 080 0505 00 Wheel 064 1 0 26 6 Included in delivery suitable for from 1x 080 0105 00 Wheel 064 10 16 Pipe diameter mm 100 1x 080 0300 00 Screw Set D58 D64x10 080 0510 00 Wheel D64x25 n6 4 6 4 6 Included in delivery suitable for from 1x 080 0110 00 Wheel 064 25 6 Pipe diameter mm 125 1x 080 0310 00 Screw Set D64x25 D86x20 080 0515 00 Wheel D86x20 136 4 4 Included in delivery suitable for from 1x 080 0115 00 Wheel D86x20 n6 Pipe diameter mm 150 1x 080 0310 00 Screw Set D64x25 D86x20 080 0520 00 Wheel D86x20 c12 broached irr Included in delivery suitable for from 1x 080 0120 00 Wheel D86x20 d12 Pipe diameter mm 150 1x 080 0320 00 Set D86x20 d12 080 0525 00 Wheel 086 34 6 4 4 Included in delivery suitable for from 1x 080 0125 00 Wheel D86x34 n6 Pipe diameter mm
11. gt Z wS Connector for optional devices e pressure sensor Connector socket for camera cable Cable strain release Connector socket for auxiliary light Threaded hole for spacer 4 elements Connector for auxiliary modules e g crane control O c PO SUPERVISI 159 System components alternatives and auxiliary equipment Down well camera and rotation unit Assembly of auxiliary light For the BKZ100 there is an auxiliary XENON light available that allows an even brighter illumination WARNING Risk of leakage in the rotation unit Set the light up straight and do not jam it Otherwise the O ring on the fork foot of the light might be damaged and the rotation unit is no longer pressure tight Loosen both head cap screws of the cover plate see number 4 of connector panel on the rotation unit heck the O ring before you attach the auxiliary light It must not be damaged and has to be lubricated If necessary use new O ring and lubricate it prior to the assembly Attach the auxiliary light from behind onto the rotation unit 1 as can be seen in the figure Screw the fork foot and the connection socket together Tighten the light ring with 4 fixing screws and washers 2 onto the rotation unit ES NOTE Always use the supplied washers for the correct centering of the light ring 160 SUPERVISION Down well camera and rotation unit System components alt
12. eto CTRL T 077 CTRU f0 077 18 J zu A E C e T Keyboard reference Basic commands Call Help menu Call Settings menu display formats Show firmware version program version Confirm an entry or position Change display format in Settings menu only Delete line depending on cursor position Text display on off Cancel entry and quit menu item Cursor on off Move cursor lett Move cursor right Move cursor up Move cursor down Move the cursor to the first line Move the cursor to the last line Move the cursor to the first column Move the cursor to the last column Delete the character beneath the cursor Delete character and move cursor left Save cursor position Keyboard reference 196 Statuslines Shorttext Screen masks D p J ES c3 c 12 lt Arp a of 077 A dE T 0 77 0 77 CTRL fA 0 77 0 77 CTRL 48 0 77 0 77 CTRL 4 0 77 CTRL D 0077 0077 x Status lines short texts and screen masks Show hide header Show hide header 2 Show hide header 3 Show hide footer Change header 1 Change header 2 Change header 3 Change footer Enter change list short texts Call short text after entry of 5 character short name Show screen mask A Show screen mask B Show screen mask Show screen mask D Show
13. motor driven semi automatic max 350 m 1148 ft 115 230 50 60 Hz max 200 W with optional cable pulley 2 yes yes yes no yes yes optional SUPERVISI 147 System components alternatives and auxiliary equipment 148 SUPERVISION SVA500 SUPERVISION SVA500 The cable reel VA500 has a very light cable with a length of up to 500 m that makes very long inspection ranges possible It can be used in horizontal and vertical operation mode and is thus suitable for down well inspections Just as the VA350 the VA500 is equipped with a powerful engine for the cable coiling and an adjustable brake that avoids the automatic unrolling of the cable multiple unit cable pulley that is positioned on the 90 angle of the shaft base together with a retractable cable pulley on the cable reel itself allow the motor driven retraction of the crawler with the lowest possible load for the camera cable Cus SUPERVIS eN SUPERVISION 54500 SUPERVISION SVA500 SUPERVISION SVA500 Dimensions L x W x H Weight incl cable 500 m 1640 ft Drive Cable length Power input Power consumption Meter counter Continuous brake Emergency mode Splash proof Vertical horizontal operation Cable retraction sensor Integrated cable pulley Lar
14. 175 1x 080 0325 00 Screw Set D86x34 D110x40 080 0530 00 Wheel 0110 40 6 4 Included in delivery suitable for from 1x 080 0130 00 Wheel 0110 40 56 Pipe diameter mm 200 1x 080 0325 00 Screw Set D86x34 D1 10x40 Accessories Wheel Extension d12 080 0400 00 Wheel Extension d15 080 0410 00 17 Combination of crawler and wheels Picture 172 Amount needed for each crawler MS I E S iPEK No Description A AA c 080 0535 00 Wheel D110x34 d12 4 4 4 Included in delivery suitable for from 1x 080013500 Wheel D110x34 d12 Pipe diameter mm 200 1x 080 0335 00 Screw Set D95 110 135 080 0540 00 Wheel D110x34 d15 broached slot 6 6 Included in delivery suitable for from 1x 080 0140 00 Wheel D110x34 d15 Pipe diameter mm 225 1x 080 0320 00 Screw Set D86x20 d12 080 0545 00 Wheel D135x46 d12 4 4 6 4 Included in delivery suitable for from 1x 080014500 Wheel D135x46 d12 Pipe diameter mm 250 1x 080 0335 00 Screw Set D95 110 135 080 0550 00 Wheel 0135 46 415 4 Included in delivery suitable for from 1x 080 0150 00 Wheel D135x46 d15 Pipe diameter mm 300 1x 080 0335 00 Screw Set D95 110 135 080 0555 00 Wheel 0135 78 412 4 4 Included in delivery suitable for from 1x 080 0155 00 Wheel D135x78 d12 Pipe diameter mm 300 1x 080 0335 00 Scre
15. 367 x 120 x 100 mm 14 5 x 4 7 x 3 9 kg 31 Ib stainless steel 1 bar 14 5 psi 150 500 mm 6 to 20 6 wheels steerable 2 ECengines via the CCU yes slip clutch colcHight illumination integrated compatible yes displayed via CCU yes displayed via CCU optional displayed via CCU optional displayed via CCU yes displayed via CCU SUPERVISI 14 System components alternatives and auxiliary equipment SUPERVISION SVR250 SUPERVISION SVR250 The crawler is provided with an easily manageable and powerful six wheel drive inclination sensor for longitudinal and lateral axis and a pressure sensor There are custom wheel versions for pipe diameters from 250 to 1000 m and various pipe conditions The aluminium and stainless steel construction ensures pressure tightness of the crawler of up to 1 bar 10 m With the electronically adjustable lifting device it is possible to adapt the camera position to the height of the pipe center and to perform other height corrections An integrated BackEye camera and clutch ensure a safe backward motion and an increased efficiency NOTE The VR250 is also available in 10 bar 100 m version but this version needs a more intensive maintenance than the standard version The 10 bar version uses other 56011105 that are much more susceptible to wear and tear 142 SUPERVIS e N SUPERVISION SVR250 SUPERVISION SVR250 Dimensions L x W x H Weight Materi
16. Activating deactivating the cursor a tette 13 LS UE T TT 132 Spedal 98 type set Ihn init all 133 Information for WinCan 7 Users aser teh oe Fave eds rna adn 134 Information for the usage with the DigiSewer System eese 135 Activating PALmode NER OO OE 135 Reactivating the NTSC mode 135 System components alternatives and auxiliary equipment n 157 SUPERVISION SVR95 138 SUPERVISION SVR14Q sentes 140 SUPERVISION SVR250Q seen 142 SUPERVISION 15300 144 SUPERVISION 5 350 146 SUPERVISION 5 500 148 SUPERVISI 11 Contents SUPERVISION Large cable pulley for VA350 sss 150 SUPERVISION Large cable pulley for VA500 15 SUPERVISION V 75 sse tentent 152 SUPERVISION VC100 154 SUPERVISION 5 ssec 156 Down well camera and 158 Connector panel BKZ10Q eerte tentent 159 Assembly of J 16
17. As long as no other function key or the left joystick is moved the camera head stays in this position Press the key on the left joystick to return to the position HOME driving direction Function 4 When you press this key the camera head tilts upwards in a right angle to the wall of the pipeline and to the driving direction As long as no other function key or the lett joystick is moved the camera head stays in this position Press the key on the left joystick to return to the position HOME driving direction NOTE You can always halt the initiated program with the key on the left joystick and return to the HOME position When you press a function key the camera head starts the newly selected program 72 SUPERVIS eN Control of the illumination Operation of the SUPERVISION system Control of the illumination Camera head light The rotary control LIGHT changes the intensity of the camera head light QN e urn the rotary control forwards to increase the intensity e urn the rotary control backwards to decrease the intensity NOTE Increase the intensity of the light slowly Otherwise the lights might not work correctly The rotary control can change the light intensity in intervals of 5 On the desktop control the light intensity is optically shown with the LED bars in intervals of 10 i e when 2 steps are made on the rotary control then one more unit of the LED bar is lit Auxiliary light When
18. key MANUAL is lit you can control the speed of the crawler independently from the speed of the cable reel This mode is appropriate if e the crawler is situated in remote manhole and already disconnected from the cable and you only have to retract the cable CAUTION Risk of contamination of the plug contacts of cable and crawler which may cause a short circuit When you retract a cable that is disconnected from the crawler it is necessary to screw the protection cap onto plug and crawler This is the only way to ensure the trouble free operation SUPERVISI 107 Operation of the SUPERVISION system Operations following the inspection Increasing the tensile force of the cable reel HE POWER The more the camera cable in unwound the more power you need to retract the cable For this purpose you can increase the tensile force of the cable reel Turn the rotary control POWER forwards to increase the tensile force The LED bars show you the increase in the tensile force When the manhole is reached carefully pull the cable pulley and the crawler out of the manhole Firstly hose the crawler thoroughly with water atterwards loosen plug and screw connections WARNING Risk of damage of the camera cable When you retract the crawler always make sure that the cable is strained Otherwise there is a risk that the crawler runs over the cable and causes damage Thus the crawler might get stuck in the manho
19. 252 67 00 Fax 1973252 11 76 E mail rindnerenvirosight com South Africa Octopus Electronics 15 Old Kendal Close Diep River ZA 7801 PLUMSTEAD CAPE TOWN SOUTH AFRICA Phone 27 87 771 77 05 Fa 7 21 715 82 18 E mail gavinoctopuse co za Switzerland ASTEC AG Mess berwachungstechnik Seebacherstrafe 165 CH 8052 ZURICH SWITZERLAND Phone 441444 302 77 79 Fax 44144 302 05 97 E mail astectv swissonline ch Limitation of liability The liability that we assume based on the conditions cited above is limited exclusively to repair replacement or refund is not liable for consequential damage or collateral damage that can arise in conjunction with the sale or operation of the product This also applies for consequential damage that can be classified as commercial loss such as lost profit downtimes damage to reputation damage to equipment and or property We extend our best wishes for success and satisfaction when working with your new inspection system We would be pleased to answer any questions We would be grateful for improvement suggestions and other recommendations iPEK International GmbH Sulzberg January 2011 IPEK Limitation of liability i Imprint Imprint 7011 International GmbH N rights reserved Operating instructions manuals and software are copyrighted The document may not be copied reproduced translated or transcribe
20. 8 5 O 2 OO Shutter Menu Metercounter 1 Menu Up Down Reset Auto Up Down Reset Auto yo OOO x O Ho 5 L 222 12 ll 10 9 8 17 000 Menus for setting of camera options Key for switching on the system and switching back to manual control LCD display for showing the camera frame Key for switching off the system Menus for setting of the meter counter Joystick for the control of the crawler inclusive stopping function Key block for optional crawler and supplementary equipment Rotary control for crawler speed Rotary control for light intensity of attached auxiliary light Key for manual cable retraction in combination with rotary control 11 Rotary control for cable reel speed Rotary control for tensile force of cable coiling Key for automatic operation coupling of cable reel and crawler Rotary control for light intensity Rotary control for manual focus of camera lens Key block to retrieve saved camera functions Joystick to control the rotary motions of the camera head as well as the zoom function of the lens ooo a Product description Handheld pendant B dade Manual B LIT cns Control Extern HOME CAMERA MODE CABLE REE Display to show the current system parameters Crawl
21. Expand the crank handle as far as possible 4 e Pull the handle 5 and expand it outwards 6 NOTE The V 300 has an additional cable retraction It supports the retraction when the cable is coiled manually Please note that the cable retraction can only work if the cable reel is connected to a power supply system NOTE The V 300 be operated in AUTOMATIC and MANUAL mode MANUAL mode the coiling speed of the cable retraction can be modified via the rotary control SPEED 98 SUPERVISI Operation of the manual cable reel SVS300 Operation of the SUPERVISION system Cable run With the help of the knob of the cable run the cable can be coiled constantly and in equally distributed windings onto the cable reel V Use the knob 7 during the coiling to move the cable steadily back and forth g lt NOTE When the cable is neatly coiled there is always enough space on the reel SUPERVISL e N 99 Operation of the SUPERVISION system Operation of the automatic cable reels SVA350 and 544500 100 Operation of the automatic cable reels VA350 and VA500 Emergency Stop In case of an emergency you can stop the power supply of the system by pressing the emergency stop EMERGENCY STOP Press the key to interrupt the electric circuit You can unlock the emergency stop for the VA350 by turning the button For the VA500 just pull the emergenc
22. SAN f y Screw off the housing 1 above the cable roll e Grease the worm on the worm gear at the greasing fitting 2 Screw the housing on again SUPERVIS eN 1 7 leaning maintenance service and repair Maintenance Checking the crawler every inspection and on occasion you have to make sure that the crawler was not manually damaged during the inspection heck the mobility of the spring loaded contact pin on the connection of the camera head Clean the pins from dirt and traces of grease with a contact deaner that is suitable for electronics e heck the O rings for damage and change them if necessary lubricate regularly Perform a visual inspection and contact you service partner if you identify a damage ES NOTE Always keep the crawler clean This increases the life cycle considerably O rings 2x eG Contact pin 8x lt 2 gt lt 180 SUPERVIS e Care leaning maintenance service and repair Care To ensure a long life cycle and the correct operability of your system we listed some notes regarding service and maintenance Please note that an appropriate service not only provides a better reliability but also simplifies and reduces the maintenance works for the service dealer Keep the complete system clean and clean it directly
23. Screw Set Wheel Extender 330 0400 00 Wheel Cover Disc D3 330 0401 00 Wheel Cover Disc D4 026 0222 00 Wheel Cover 175 Combination of crawler and wheels Accessories wheel extender set E lt gt HINWEIS usage of the crawler RX 130 in combination with the automatic elevator only the wheels 080 0555 00 have to be used leaning Cleaning maintenance service and repair Cleaning maintenance service and repair The inspection system SUPERVISION is largely maintenance tree Follow the directions below to avoid failures and possible subsequent repairs WARNING Risk of fatal injuries caused by electric current Make sure that no fluids can penetrate CCU desktop controller or the body of the cable reel Otherwise disconnect the power supply protect the connection socket from re connection and contact adequately skilled staff or the costumer service Cleaning CAUTION Do not use a pressure washer for the cleaning This might easily damage crawler camera head and other components Do not use detergents or solvents as these could corrode the sealing or the housing It is recommended to wash the system with pure water Following the inspection rinse the crawler thoroughly with water atter that loosen plug or screw connections Do not use pressure washer e After you loosened the plug and screw connections immediately seal them with the supplied prote
24. To attach the lowering device loosen the screws 1 on the crawler Bring the device over the threaded bush and screw them tightly Introduce the crawler as described above into the manhole The constant lowering device remains on the crawler during the inspection WARNING Risk of severe injuries due to a falling crawler Make sure that the lowering device is correctly hooked in A person that is standing in the manhole might be severely injured CAUTION If the crawler turns over during the inspection the constantly assembled lowering device might open jamming of the crawler in the inspection area is possible SUPERVISI N Operations following the inspection Operation of the SUPERVISION system Operations following the inspection Retraction of camera cable and crawler the completion of the inspection navigate the crawler back up to the manhole e Turn the rotary control SPEED on the desktop controller below the right joystick backwards until you reach an appropriate speed The LED bar displays the speed level and the direction of motion e f you want to navigate the crawler in this function turn the right joystick button to the right or lett Mode AUTOMATIC In the automatic mode key AUTOMATIC is lit the speed of the crawler is linked to the coiling speed of the cable reel When you increase the speed of the crawler the speed of the cable reel is increased too Mode MANUAL In the manual mode
25. contact him even for small questions he likes to provide further assistance On page 201 you find an overview of all of our service partners SUPERVISIeN 183 leaning maintenance service and repair Repair 184 SUPERVIS e N Device take back at the end of service life Device take back at the end of service life The device delivered to you PEK is subject the regulations specified in the European Directive 2002 96 EC and the appropriate implemen tations in the law of the EC member states in Germany ElektroG This means that you have the possibility of giving the device back at the end of its service life for proper disposal and recycling The following regulations are stipulated in the event of disposal at the end of the device s service life Do not allow the device to be disposed of in the unsorted commercial waste According to WEEE legislation the device is a device for purely commercial use and should not be taken to municipal collection points 05 is the case for consumer devices e g washing machines video recorders or standard PCs For disposal contact directly or your local sales partner to ask about the currently applicable take back mode The WEEE symbol representing a crossed out waste container indicates that the device is a WEEE relevant device that must be disposed of in accordance with WEEE regulations This symbol is not strictly required for devices designed for purely comme
26. controller you find the control elements for the cable reel SUPERVIS eN 3 32 Product description System overview Handheld pendant The handheld pendant can be attached to the cable reel You can use this device to control camera function crawler and cable reel The integrated display shows the most important data of the cable reel The handheld pendant can optionally control an accessory device e g a lifting crane Ask your service partner for this option co AD s n T woe iu m HOME CAMERA SUPERVIS eN Operating elements and connections Product description Operating elements and connections The intuitive handling of all SUPERVISION components makes the operation and control of the system foolproof All identifications and numberings of the individual parts are marked with symbols thus the functions of the buttons are self explanatory at first glance Please pay attention to the careful handling of the operating elements and keep all moveable parts free of dust and dirt The connections are directly and accurately marked to allow an easy and secure connection A cross connection of the connection assembly is almost impossible Please make sure that all connections have to be made easy and with no effort Otherwise you have to check if you selected the correct connection components and that no dirt is stuck in the contacts WARNING You always have to c
27. gt U User Manual EMOTIONAL TECHNOLOGY 2 1 Ay 4 K VA SAT 150 SAT Cable Reel E Q U VA500 CCU Auto Cable Reel VA350 74 Auto Cable Reel V9300 Manual Cable Reel 4 IPEK SVR SAT 140 70 Crawler Pan Tilt Push Camera SVC110 Deep Well Rotation Unit Pan Tilt Camera SVR250 Crawler SVR140 SVC100 Crawler Pan Tilt Zoom Camera S04 sores co RN SJ SVR95 SVC75 Crawler Pan Tilt Camera 503 cove 90606 50 coos Peripheral devices o es D Handheld Pendant Used symbols The following symbols are used in this manual A 4 ATTENTION This security advice XE security advice warns against risks that could cause fatal injuries or severe damage persons WARNING This security advice warns against risks that could cause material damage to the inspection system or other items NOTE This symbol marks advices that are important for the economic application of the system and help you with the operation NOTE The operator of the system is resposible for the correct disposal See information for taking back of equipment at the end of the life cycle SERVICE This symbol marks advices which explain the specified cleaning and service of the system to avoid defects and major repair work The appropriate service can
28. i when 2 steps are made on the rotary control then one more unit of the LED bar is lit SUPERVISIeN 67 Operation of the SUPERVISION system Function keys of the crawler control Function keys of the crawler control Function key 1 Camera lift up OOOD Function key 2 camera lift down s Function key 3 clutch on off Iloooc Function key 4 BackEye camera on off ESO NOTE Only the keys of the SVR 140 and SVR250 are assigned these special functions Camera lift The motor driven camera lift allows an exact centering in the pipeline e Press function key until you reach the desired height When you release the key the lifting process stops automatically Press key or 2 for a correction of the camera position until you reach the desired height 66 SUPERVIS eN Function keys of the crawler control Operation of the SUPERVISION system lutch Use the integrated automatic clutch to switch on and off the freewheel of the wheels on the crawler SVR250 This function allows a secure retraction from the pipeline as well as the manual operation of the crawler e Switch on off the clutch by pressing the key Optionally move the right joystick slightly forwards and backwards until the clutch snaps in WARNING Risk of severe injuries due to a falling crawler At the initial start up of the system you must make sure that the crawler is positioned in a safe distance the open manho
29. is standing in the manhole might be severely injured 104 SUPERVIS e Lowering device Operation of the SUPERVISION system Lowering device VR 140 and VR250 LO lt 4 Bo Se Bring camera head lift into the lowest possible position Bring the hooks of the lowering device trom behind 1 to the clamp on the crawler 2 Pull the lowering device upwards 3 as soon as both hooks are connected to the clamp 2 Balance the crawler during the lowering with the help of the camera cable WARNING Risk of damage for the camera front glass and the light ring Lower the crawler slowly into the manhole and let the camera head preferably face upwards Avoid touching the sides of the manhole or hitting the ground too hard Use rope and camera cable in front of the manhole to bring the crawler in a horizontal position and put it down Loosen the lowering device with slightly swinging movements of the rope from the crawler and pull it upwards A WARNING Risk of severe injuries due to a falling crawler Make sure that the lowering device is correctly hooked in A person that is standing in the manhole might be severely injured SUPERVIS eN 105 106 Operation of the SUPERVISION system Lowering device Additional part constantly assembled lowering device S VR250 only The optional additional device for the VR250 is not delivered pre assembled
30. only to be conducted by the customer service or by persons that are authorized by Change front glass of camera front glass special tool NOTE Before changing the front glass make sure that the camera head is depressurized Otherwise the glass might accidentally fall out of the holder Release the holder of the front glass with the supplied special tool Carefully remove the front glass or potentially remains of glass from the camera head Check the O rings for damage and change them if necessary e Insert new front glass and screw on the holder SUPERVIS eN Repair leaning maintenance service and repair WARNING Make sure that the camera lenses which are situated below the front glass are not damaged by impurities Avoid impurities on the lenses as this may lead to failures in the autofocus Send in system components If repairs of system components are necessary that exceed the operations described in this manual send the component to your customer service Please regard the following notes Provide plug or screw connections with protective caps or use masking tape Carefully clean the component Send the component preferably in the original wrapping Enclose an exact description of the failure Technical Support Your service partner always provides you with detailed information and support to all of your questions Please don t hesitate to
31. or in provided packages Make sure that all components are correctly deaned and dried before you pack them Additionally make sure that no parts remain on the inspection site You can considerably reduce the risk to forget small parts e g special tools or camera heads on the inspection site by storing them in a defined position The correct packing of all SUPERVISION components increases the life cycle of your system considerably and safes them from damage during the transport SUPERVIS eN Operation of the SUPERVISION system 109 Operation of the SUPERVISION system Operations following the inspection 110 SUPERVIS e Data entry and text displays Data entry and text displays You can incorporate text and figures in the video image in order to comment on the fault shown on the monitor The texts displayed are overlaid over the current video image and recorded in this view on the connected video recorder or transferred to a connected PC The following information can be displayed With the exception of the headers and footer all displays can be positioned at random on the video image so that the fault remains easily visible three headers and a footer which can contain for example the company address street block etc the current date and time extensive system information such as the meter counter status the video counter status the external temperature the camera head temperature the current panning and rotatio
32. pressure is too low it is indicated with L low on the display if the pressure is too high it is indicated with H high A too low internal pressure additionally activates an audio warning which can be stopped by pressing the blue key beside the system screen From page 86 you find a detailed description of all display functions 60 SUPERVISI N Adjusting the internal pressure of the system components Installation and initial start up Adjusting the internal pressure of the system components If the internal pressure is too low you have to increase it in the crawler and camera to the desired value with the help of nitrogen Screw off the valve cap of the crawler Screw on the valve adapter and open the valve of the nitrogen bottle g lt HINWEIS In any case use pressure relief valve e Monitor possible pressure changes on the display of the CCU and stop the nitrogen supply when the pressure is satisfactory e Screw off the valve adapter and lock the valve area with a valve cap Repeat these steps for the camera the valve cap is on the lower side of the camera Repeat these steps for the rotation unit the valve cap for the SVR 140 is above the BackEye camera and for the VR250 on the rotation unit on the lower side of the camera SUPERVISI 61 Installation and initial start up Adjusting the internal pressure of the system components Valve overview SVR95 6 SUPERVIS eN Lowerin
33. prolong the life cycle of your system considerably Information to this manual On the following pages you find information for the correct start up operation and maintenace of the pipeline inspection system SUPERVISION for your working environment PEK sets a high value on the sate appropriate and economic operation of the system Therefore it is necessary to read this manual thoroughly before you apply the inspection system It contains important advices and support to avoid risks and to increase the reliability and service lite of the system and the associated components Read capital Safety measures for your own security Follow all instructions thoroughly to avoid risks for yourself and your colleagues and to avoid damage to the system If you have questions concerning the operation of the pipeline inspection system SUPERVISION that are not covered in this manual please contact iPEK International GmbH SPEZIAL TV GmbH See Gewerbepark 27 Direnbodenstrabe 7 D 87477 Sulzberg A 6992 Hirschegg Phone 49 8376 921 800 Phone 43 5517 3125 Fax 49 8376 921 80 21 Fax 43 5517 3126 Mail isq_into idexcorp com Mail isq_into idexcorp com SUPERVIS eN Contents 15 About 15 Intended 150 15 Type plates oo eeceesessesscsessess
34. require the removal of the crawler from the manhole please read chapter Operations fol lowing the inspection trom page 107 In this chapter you find important information to the correct disassemble of your SUPERVISION system 64 SUPERVISL oN Switching on the system Operation of the SUPERVISION system Operation of the SUPERVISION system Switching on the system e Activate the power supply with the power switch on the CCU Press the green key on the desktop control NOTE When the power on off buttons are not lit you have to check if the emergency stop is activated emergency stop key on the cable reel VA350 VA500 must not be activated Also check if all plug connections were made correctly The transport of the system may have loosened a plug When you switch on the system the key AUTOMATIC on the desktop controller is lit In this mode the motions of the crawler are synchronized with the uncoiling of the camera cable If you drive forwards the engine is uncoiling the cable if you drive backwards the cable is coiled up If you change the speed of the crawler the coiling speed of the cable reel is adjusted automatically g lt NOTE Before you use the right joystick check the exact position of the crawler with the help of the supplied screens SUPERVISIeN 65 Operation of the SUPERVISION system Control of the crawler Control of the crawler Joystick properties and steering effect The joystick i
35. the light intensity of the camera head is not sufficient the intensity of the auxiliary light can be changed with the rotary control LIGHT that is situated below the crawler control e Turn the rotary control forwards to increase the intensity e urn the rotary control backwards to decrease the intensity NOTE The Xenon light SVR250 can only be operated in 2 intensity levels The right light is lit from a light intensity of 30 onwards and the left light from 60 onwards The Xenon lights should cool down after they are switched off to prolong their service life and you should wait some time until you deploy them again SUPERVISIeN 73 Operation of the SUPERVISION system Zoom Zoom When you use a zoom camera you can increase the current display window of the screen with the help of the left joystick urn joystick button the left Display window on screen is increased e urn joystick button to the right Display window on screen is decreased NOTE During the zooming process you should avoid to press on top of the joystick head otherwise the camera head navigates into the Home position Only the camera head version VC100 has an integrated optical zoom See page 86 for information to the employment of the digital zoom 74 SUPERVISI Camera head menu Camera head menu Operation of the SUPERVISION system For the complete operation of the camera head you use the camera head menu
36. version Showing hiding the text display The key combination deactivates the text display The screen now shows only the video image reactivate the text display press the key combination CTRL o Deleting a screen Pressing deletes the screen The status lines and the data such as measurement values date time and counter values are retained Deleting a line Pressing the key combination ESI deletes the line in which the cursor is currently located Saving the cursor position Pressing the key combination fu saves the cursor position After screen has been deleted the cursor is always set to this position Activating deactivating the cursor Pressing the key combination reo U hides the cursor Pressing the combination again restores the cursor IPEK 132 Data entry and text displays Text entry information Text entry information When entering text in status lines short texts and quick text lines or directly on the screen you can toggle between Insert and Overwrite mode To toggle modes press ies In Insert mode an entered character is inserted at the cursor position and the characters beneath or to the right of the cursor position shift one place to the right In Overwrite mode the character at the cursor position is replaced by the new character entered If you are entering text directly screen Overwrite mode is activated automatically after you start a new
37. water wrong camera head The power cable is not connected or the plug is not completely inserted Reel protection is defect The dutch is activated SVR250 only SUPERVIS eN Troubleshooting Workaround Connect the power cable properly Release the button of the emergency stop Switch on the power supply of the CCU with the main switch Check the fuses and connections of your main current supply Press the red switch off button repeatedly Activate the control by pressing the green button on the desktop controller Only the camera heads SVC75 and VC100 are equipped with a laser pointer Contact your service partner Only the camera heads VC100 und SVCTIO are equipped with zoom Contact your service partner Deactivate the autofocus and correct the focus manually Only the camera heads VC100 und SVCTIO are equipped with zoom Connect the power cable properly Change the defect reel protection Press the key for the clutch on the desktop controller or the joystick on the handheld pendant 189 Troubleshooting 190 SUPERVISION Specifications SVR95 SVR140 SVR250 Drive Equipment Nominal width of pipe Ambient pressure Possible extensions Power input Dimensions Lx W x H Weight Drive Equipment Nominal width of pipe Ambient pressure Possible extensions Power input Dimensions Lx W x H Weight Drive Equipment Nominal width of pipe Ambient pressure Possib
38. 0 SU RM 162 Cable 163 Vertical operation VA500 only seen 164 AE a AE Ea T RR 165 Xenon 166 Adapter for oval profile 167 Adapter for oval profile verView tentent tenntnntenntnnnenne 168 Attachment of oval profile adapter sse tentent 169 Possible CHP DIGCTIONS 170 Combination of crawler and wheels seen 17 Rubber wheels 171 173 Accessories wheel extender set sse 175 175 SUPERVIS eN Cleaning maintenance service and repair 1 7 177 Clean the dirt trap VA350 with large cable pulley and VA500 only 178 179 Greasing of the cable reel 5VA350 and VA500 only 179 er MERETUR 180 j 181 182 Change front glass of 182 Send in system 5 2 40404122 2 2 202 0 2502 0 0001010820 010101820000 183 LESTIE V 183 Device take back at the end of service life sn 185 Guarantee declaration sse tentent ntentenntnnnne 187 Scope of oce trorum rrr rime et rone Ung ebur 18 ERSTES NT ETUR REPRE 187 Troubl
39. 11 8 23 6 350 525 mm 13 8 20 7 400 600 mm 15 7 23 6 500 750 mm 19 7 29 5 600 900 mm 23 6 35 4 700 1050 mm 27 6 41 3 Wheel combinations with adapter for oval profile Name Wheel D64x10 46 item number 080 0505 00 Wheel D64x10 46 item number 080 0505 00 Wheel D86x20 46 item number 080 05 15 00 Wheel ELKA D64x25 d item number 080 0600 00 Wheel D86x20 412 item number 080 0520 00 Wheel D86x20 412 item number 080 0520 00 Wheel DI 10x34 412 item number 080 0535 00 Wheel D110 415 item number 080 0540 00 Wheel D135x46 d15 item number 080 0550 00 Wheel D135x46 d15 item number 080 0550 00 Used symbols G rubber corundum SUPERVIS eN Material 6 Xenon auxiliary light Xenon auxiliary light System components alternatives and auxiliary equipment Attachment of oval profile adapter Attach the arms of the oval profile at the center of the crawler 1 Attach the connector plate from the bottom 2 e Fix the arms with screws 3 ES NOTE Please regard the information to the wheel configuration for the oval profile adapter SUPERVISI 169 System components alternatives and auxiliary equipment Xenon auxiliary light Possible applications If you use normal adapter the crawler might get stuck at transitions or branches of the oval profile pipe We provide an extension with 2 additional wheels to avoid this problem
40. 300 mm 4 to 12 6 wheels steerable 2 ECengines via the CCU no no no no compatible yes displayed via CCU yes displayed via CCU optional displayed via CCU optional displayed via CCU yes displayed via the CCU SUPERVISI 139 System components alternatives and auxiliary equipment SUPERVISION 5 8140 SUPERVISION SVR140 The crawler is provided with an easily manageable and powerful six wheel drive inclination sensor for longitudinal and lateral axis and a pressure sensor There are custom wheel versions for pipe diameters from 150 to 500 m and various pipe conditions The stainless steel construction ensures pressure tightness of the crawler of up to 1 bar 10 m With the electronically adjustable lifting device it is possible to adapt the camera position to the height of the pipe center and to perform other height corrections The integrated BackEye camera ensures a safe backward motion and an increased efficiency 140 SUPERVIS e SUPERVISION SVR140 SUPERVISION SVR140 Dimensions L x W x H Weight Material Pressure tightness Pipe diameter Wheels Drive Power input e Electric clutch lt lifting device Lighting ss Backtye camera WA PipeBus Internal pressure sensor Internal temperature sensor External temperature sensor Gas sensor Inclination sensor for longitudinal and lateral axis System components alternatives and auxiliary equipment
41. 6 8 x 20 5 x 21 8 approx 85 kg 187 Ib SUPERVISIeN 193 Specifications Desktop controller Handheld pendant 194 Equipment Interfaces Power input Power consumption Dimensions Lx W x H Weight Equipment Power input Dimensions L x W x H Weight Equipment Power input Power consumption Dimensions Lx W x H Weight CCU desktop control handheld pendant mobile stationary versions integrated screen text generator elapsed time counter x PC or laptop 85232 1 x gateway 9237 2 x video out x s video out x video in x keyboard x cable reel 1 x desktop controller 115 230 VAC 50 60 Hz max 1000 W 500 x 610 x 153 mm 19 7 x 24 x 6 20 kg 44 b connection to CCU or cable reel two LC displays for system settings two joysticks for control of crawler and of all camera functions incl zooming function 10 colour screen for video signal on off switch for complete system proportional control elements function keys for operational processes via CCU 2 4 x 433 x 13 mm 10 8 x 17 x 5 2 5 kg 11 Ib connection to cable reel LC display for system information 4 Joysticks for control of crawler camera head cable reel and optional crane via CCU max 5 W 187 x 105 x 9 mm 7 4 x 4 1 x 3 6 0 5 kg 1 1 Ib SUPERVIS eN Keyboard reference Basic keys Cursor nmmmmmmomm CTRL 4 1 00 7 An ren Space T
42. E If you wish to change the display format e g HH MM SS HH MM you will find further information in the Basic Setting menu on page 113 e Show hide the date with the fF9 function key N Press the key combination SHIFTL F9 to change the date NOTE When making an entry the format must always be considered Always enter the new value induding special characters e Confirm the value entered with ENTER or cancel with Esc Press the key combination EE to use the cursor keys to position the meter counter on the screen Press the key combination cursor keys to change the text or background color Text color Background color gt NOTE For further information about the color settings see page 125 Contirm the position and choice of color with or cancel with 55 1 B Managing the date and time Data entry and text displays Displaying and changing the time NOTE If you wish to change the display format e g HH MM SS HH MM you will find further information in the Basic Setting menu on page 113 Show hide the time display with the function key N Press the key combination SHIFTQ F8 to change the time setting NOTE When making an entry the format must always be considered Always enter the new value induding special characters Confirm the value entered with ENTER or canc
43. GeHa Tech S Helmken Pierbusch 4 D 44536 LUNEN BRAMBAUER GERMANY Phone 49 0 231 399 939 9 Fax 49 0 231 890 954 E mail info zrkt de Gullyver GmbH Ges f r mobile Inspektionssysteme Richard Dunkel StraBe 116 D 28199 BREMEN GERMANY Phone 49 0 42 15 367 350 Fax 49 0 42 15 367 354 E mail buckmannQgullyver de Germany Fink Leitungsmesstechnik Forach D 84405 DORFEN GERMANY Telefon 49 0 8085 189 1144 Fax 49 0 80 85 189 1145 E mail info leitungsmesstechnik de Great Britain MINI CAM Ltd Unit 4 Yew Tree Way Stonecross Park GB WA3 3JD GOLBORNE WARRINGTON UNITED KINGDOM Phone 44 19 42 270 524 Fax 44 19 42 273 735 E mail sales minicam2000 co uk Greece YDROFILI s a Technical Company Mantinias Str 56 GR 54248 THESSALONIKI GREECE Phone 30 23 10 859 790 Fax 43023 10 888 877 E mail ydrofili otenet gr Hungary Robotechnik Kft Csokonai M Str 63 1 5 HU 3300 EGER HUNGARY Phone 436 36 42 48 25 Fax 23636 42 48 25 E mail info robotechnik hu 203 Customer service addresses 204 India NDT Technologies Plot No 11 Sector 23 Turbhe IND 400 705 NEW BOMBAY INDIA Phone 491 22 278 396 65 Fax 91 22 278 300 30 E mail mohanlal hitesh ndttechnologies com Italy VIVAX s r l Via Scaldasole 43 27024 CILAVEGNA ITALY Phone 39 03 81 668 301 Fax 390381 965 52 E mail guallaCvivax it Japan OYO CORPORATION 43 Miyukig
44. ISION that are not covered in this manual please contact your service partner On page 201 you find information to the individual service partners Intended use The pipeline inspection system SUPERVISION intended exclusively for inspections of pipelines of every description A divergent or exceeding use is not regarded as normal operation Do not use the pipeline inspection system SUPERVISION or other purposes The system must not be used in pipelines that contain an explosive medium Only specially manufactured systems that are marked with the addition are approved for this purpose Type plates The individual system components have type plates with the appropriate serial number You need these specifications when you contact the IPEK customer service e g 10 order accessories or spare parts The diagram on the inside of the first cover page system configuration contains the according serial number SN that you should note so that you can provide it if required SUPERVIS eN 15 Introduction Used symbols Used symbols The following symbols are used in this manual A A ES gt lt WARNING This security advice warns against risks that could cause fatal injuries or severe damage to persons CAUTION This security advice warns against risks that could cause material damage to the inspection system or other items NOTE This symbol marks information that are important for the economic application of the s
45. ROR SPEED amp 5 SENSITIVITY CONTROLLER Key switch for vertical operation horizontal operation Connector for attachment of desktop controller or handheld pendant Rotary control for sensitivity of sensor for the coiling of the cable brake Key DOWN for manual uncoiling of camera cable emergency operation Key UP for manual coiling of camera cable emergency operation Signal lamp only lit in case of disturbance emergency operation Rotary control for coil speed of cable emergency operation SUPERVISIeN 39 Product description Operating elements and connections Connector panel VA500 Connector for attachment of CCU Fuse 5 inert 126 009 1 00 Power plug for power supply of the cable reel Earth connection of the cable reel Service connector Connector for attachment of optional devices e g crane control Connector for attachment of meter counter 2 cc PO 40 SUPERVISI N Operating elements and connections Product description V 300 8 Ong SUS mila 2 5 Handle 2 Unlocking button for the indination of the cable pulley 0 to 45 3 Handle knob for cable run 4 Camera cable max 300m 5 Tubular for cable plug 6 Securing device for cable reel Fuse 400 inert 126 0009 00 8 line connector for cable retraction SUPERVISIeN 4 Product description Operating elements and connecti
46. a system and thus achieves a pressure tightness of 50 bar 500 m 156 SUPERVIS e N SUPERVISION SVC110 SUPERVISION 5 Dimensions L x H x W Weight Material Pressure tightness Standard Image sensor Resolution Resolution horizontal e Focal length lt control a Photosensifivity C3 Diagonal angle A Focus Optical zoom 5 Digital zoom Tilt Rotation Lighting Power input Laser pointer PipeBus Internal pressure sensor Tilt angle sensor Rotation angle sensor System components alternatives and auxiliary equipment 128 x 98 x 74 mm 5 x 3 6 x 3 6 2 6 kg 5 7 Ib stainless steel 50 bar 725 psi NTSC amp PAL CCD Chip 440 000 pixels 460 lines 242 42 mm 1 4 14 automatic and manual Lux approx 95 automatic and manual 10 x 4 x endless LED light ring via CCU yes compatible yes displayed via CCU yes displayed via CCU yes displayed via CCU SUPERVISI 157 System components alternatives and auxiliary equipment Down well camera and rotation unit Down well camera and rotation unit With the use of the down well camera system it is possible to inspect well system with a depth of up to 500 m without difficulty 158 SUPERVISION Down well camera and rotation unit System components alternatives and auxiliary equipment Connector panel BKZ 100 2 NS gui sar f
47. ad and rotation unit SVR 140 SVR250 only The pressure status is shown behind the measured value L Pressure is too low Pressure is OK 500 mBar 1000 mBar Pressure is too high Inclination The current values of the inclination of the crawler are shown in degree and percent Roll The value of the current roll of the crawler is shown in degree and percent limit value lt 20 WARNING AN Risk of damage to the crawler If you exceed roll of 20 during the drive the CCU generates an intermittent audio warning Beside the display of degree and percent the screen also shows directional arrows They always show you the direction you have to drive to avoid the rolling over of the crawler NOTE For certain pipe profiles e g oval profile it might be helpful to deactivate the audio warning for the roll Press the blue key and at the same time press the green key To re activate the audio warning you switch the complete system off and on again The adapter of the oval protile is described on page 167 Meter Cnt 1 Meter Cnt 2 The current values of both meter counters are shown Meter counter 1 is in the reel meter counter 2 is attached to the cable pulley SUPERVIS eN 87 Operation of the SUPERVISION system Read system parameters System screen 2 International a GrminbH vu vuv 1 Powersupply Crowle Camera Controle I
48. adjustable brake that avoids the automatic unrolling of the cable The VA350 can optionally be equipped with the large cable pulley SUPERVIS eN 2 Product description System overview The cable reel VA500 contains a camera cable with a length of up to 500 m that makes very long inspection distances possible It is equipped with a horizontal and vertical operational mode and is thus suitable for well inspections Like the VA350 the VA500 comes with a powerful engine for the cable coiling and an adjustable brake that avoids the automatic unrolling of the cable 28 SUPERVISI System overview Product description The large cable pulley that is attached to the motor driven cable reels VA500 amp 50 can be extracted with the jib to a maximum of 104 cm Thanks to the simple technology it is ready for use with just a few turns The meter counter is directly attached to the cable pulley and allows the exact length determination of the driven distance multiple unit cable pulley that is positioned on the 90 angle of the shaft base together with a retractable cable pulley on
49. after every inspection Stick to this point with increased accuracy Thoroughly clean the parts of your system that were exposed to humidity and dirt during the inspection do not use a pressure washer and wipe them off with a clean and dry cloth Never leave the system out in the rain and keep components dry and clean that are not explicitly suitable for the use in humid environments Always keep the plug connections and contacts clean and dry Never buckle the cable of the system and avoid the creation of cable tangles or knots Clean the cable with a cloth when retrieving the crawler Lubricate the open O rings of the system regularly Use only special display detergents for the cleaning of the displays Use only absolutely clean and dustfree tissues for the cleaning of the displays Check the bearing of the cable reel regularly SUPERVISIeN 181 leaning maintenance service and repair Repair 182 Repair A CAUTION Risk of fatal injuries caused by electric current Make sure that the electric connection cables are intact and cannot be buckled or squeezed If you notice a damage disconnect the power supply immediately protect the connection socket from re connection and contact adequately skilled staff or the customer service Working on the electrical system that exceed the work describe in this chapter is only to be conducted by skilled and specialized personnel Advanced maintenance and repair works are
50. ain press the key combination SHIFT left right left p S T settings selected press the key combination SHIFT T4 left CTRL left a NOTE It is only necessary to translate characters when using WinCan 7 WinCan version 8 also uses the ISO character set so that translation is unnecessary Information for the usage with the DigiSewer System Information for the usage with the DigiSewer System Data entry and text displays If you work in NTSC mode you have to change the system into PAl mode for the usage with the DigiSewer System It does not work with NTSC mode Activating PAL mode nip the PAL press the key combination T4 left right left P ail py 7 S restart the systems works in PAL mode Reactivating the NTSC mode the NTSC press the key combination SHIFT loft right left N py N 7 restart the systems works in NTSC mode NOTE Ensure that you switch the system back to NTSC Mode after the inspection with the DigiSewer System 135 Data entry and text displays Information for WinCan 7 users System components alternatives and auxiliary equipment System components alternatives and auxiliary equipment The SUPERVISION system of is the solution for pipe inspections o
51. al Pressure tightness Pipe diameter BackEye camera Wheels gt Drive gt Power input gt p e Electric clutch lt lifting device 2 p PM Lighting w PipeBus Internal pressure sensor Internal temperature sensor External temperature sensor Gas sensor Inclination sensor for longitudinal and lateral axis System components alternatives and auxiliary equipment 488 x 181 x 167 mm 10 8 x 3 3 x 2 8 25 kg 55 Ib stainless steel 1 bar 14 5 psi 250 1000 mm 9 to 60 6 wheels steerable 2 ECengines via the CCU yes yes slip clutch 4 x LED light in front red LED light integrated compatible yes displayed via CCU yes displayed via CCU optional displayed via CCU optional displayed via CCU yes displayed via CCU SUPERVISI 143 System components alternatives and auxiliary equipment SUPERVISION SVS300 SUPERVISION SVS300 The 55300 15 a robust splash proof cable reel It has a maximum cable length of 300 m A motor driven cable retraction is attached to the cable reel that ensures the pulling in of the cable without cable tangles 7 ij u lp 144 SUPERVIS e SUPERVISION 515300 SUPERVISION SVS300 SUPERVISION SVS300 Dimensions L x W x H Weight incl cable 200 m 656 ft Drive Cable length Power input Powe
52. aoka Tsukuba 305 0841 IBARAKI JAPAN Phone 81 298 516 621 Fax 81 298 515 410 E mail tago koichi oyonet oyo co jp Ireland Fernie Technical Service Tawin Maree IR ORANMORE GALWAY IRELAND Phone 353 87 25 64 570 Fax 353 91 79 06 94 E mail emat iol ie Luxembourg SewerVision BV Spoorstraat 17 NL 6241 CL BUNDE THE NETHERLANDS Phone 31 43 364 0130 Fax 31 43 364 0200 Email into sewervision com Web www sewervision com Israel BIDUD PLUS LTD 24 Shnitzler St 1 681165 TEL AVIV ISRAEL Phone 4972 36 81 10 90 Fax 972 36 81 00 68 E mail tnta zahav net il Malaysia RDG Supply Sdn Bhd No 13 2 Jalan Kuchai Maju 2 Kuchai Entrepreneur s Park MY 58200 Kuala Lumpur MALAYSIA Telefon 603 79 80 77 88 Fa 603 79 81 77 98 E mail info rdg com my Web www rdg com my Netherlands SewerVision BV Spoorstraat 17 NL 6241 CL BUNDE THE NETHERLANDS Phone 31 43 364 0130 Fax 31 43 364 0200 Email into sewervision com Web www sewervision com Poland Retel Pomorska 30 PL 75393 KOSZALIN POLAND Phone 48 943 414 852 Fax 448943 466 074 E mail officeretel tv pl Mexico Suministros Profesionales Val S A de C V Cerro de Juvencia 71 Campestre Churubusco MX 4200 MEXICO D F DELEG COYOACAN Phone 52 55 55 44 47 17 Fax 452 55 55 44 60 43 E mail evotec prodigy net mx Norway VULKAN SMITH AS Industriveien 18 N 1337 SANDVIKA NORWAY P
53. ation com hk Austria r tec GmbH Bruckbachweg 23 A 4203 ALTENBERG AUSTRIA Phone 43 7230 72 13 752 Fax 4347230 80 93 731 E mail ottice rtec at Czech Republic Proxis spol s r o Optical Systems Sporicka 296 46 7 184 00 PRAHA 8 CZECH REPUBLIC Phone 420 284 686 309 Fax 420 284 693 474 E mail info proxis eu Customer service addresses Belgium SewerVision BV Spoorstraat 17 NL 6241 CL BUNDE THE NETHERLANDS Phone Fax E mail Web 31 43 364 0130 31 43 364 0200 info sewervision com WWw sewervision com 201 Customer service addresses Denmark JKL Teknik A S Industrimarken 2 DK 9530 STOVRING DENMARK Phone 45 98 37 36 55 Fox 445 98 37 46 77 E mail jl jklteknik dk Finnland KAM TEK OY Matkuntie F 05200 RAJAM KI FINNLAND Phone 358 929 067 253 4350 229 067 252 E mail ilpo hietanenCkamtek fi France Agrippa SA 290 Rue Ferdinand Perrier 169 FR 69800 SAINT PRIEST FRANCE Teleton 33 472 795 610 Fox 433472 795 619 E mail sales agrippa sa com 202 Estonia Nongroto LLC Jarve 3a EE 11314 TALLINN ESTONIA Phone 372 65 13 646 Fax 4372 65 57 503 E mail info nongroto ee Customer service addresses Germany Ehle HD Entwicklungs und Vertriebsges m b H GewerbestraBe 2 D 04827 GERICHSHAIN GERMANY Phone 49 0 34 29 265 420 Fax 49 0 34 29 265 421 E mail service2ehle hd com
54. ch off the system 5 SUPERVIS eN Setup of large cable pulley SVA350 SVA500 Setup of large cable pulley VA350 500 Extending jib With the help of the large cable pulley the cable can be positioned straight above the inspection manhole Q pen locking device 1 upwards and pull out the jib to the desired length 2 e Secure ib with locking device 25 NN TM TIU 7 y H D Installation and initial start up g lt NOTE The bolt of the locking device must snap in one of the boreholes SUPERVIS eN 53 Installation and initial start up Setup of large cable pulley SVA350 SVA500 Adjusting jib Open the rotary knob 3 litt the jib 4 and bring it in the desired position 5 Fix the jib with the rotary knob CAUTION Risk of damage to the gearing of the jib Always open the rotary knob to such an extend that the gears do not interlock when lifting the jib The turning must be possible without exertion 54 SUPERVISIeN Setup of large cable pulley SVA350 SVA500 Installation and initial start up Setup of cable pulley Push locking device forward 6 Bring cable pulley in position 7 Qu NOTE The cable pulley can only be fixed in 3 points The locking d
55. ction caps Keep all plug and screw connections clean Check the O rings for damage and change them if required lubricate regularly Let the camera cable run through a wet cloth during the coiling lean the cable reel and desktop controller with a wet cloth only lean the lenses of the camera with a cleaning cloth for glasses Do not use a paper towel as they might scratch the front glass SUPERVISIeN 177 leaning maintenance service and repair leaning Clean the dirt trap for 9 350 with large cable pulley and VA500 only the use of the cable reel over a longer period of time there will be an accumulation of water and dirt particles on the bottom of the case The large cable pulley has an integrated dirt trap that can be pulled out like a drawer for cleaning purposes e Pull out the trap above the cable pulley 1 e Remove dirt and water e lose the trap again 178 SUPERVIS e Maintenance leaning maintenance service and repair Maintenance Greasing of the cable reel VA350 and VA500 only A worm drive makes sure that the camera cable is coiled evenly on the cable reel The worm drive leads the cable according to the selected speed Depending on the operation period you have to grease the worm on occasion mur L AT c y T wd
56. d into any form of electronic medium or into machine readable form either in whole or in parts without prior written approval by iPEK International GmbH See Gewerbepark 22 8 477 Sulzberg GERMANY Phone 49 8376 921 800 Fax 449 8376 921 80 21 E Mail 50 info2idexcorp com Web www ipek at Version 1 70 EN replaces all previous versions October 2011 Water amp Wastewater Group SUPERVISI 209 Imprint 210 SUPERVISION
57. e SUPERVISION system 06 Read system parameters The display of the system parameters shows the operating status of the system and in the case of a failure helps to quickly determine the cause of malfunction In this case always contact your service partner who can provide important information concerning the correct fault analysis The system parameters are displayed on 3 different screens System screen 1 is always displayed at the start of the system When you press the green keys beside the display you can call the 2 other system screens The integrated display on the CCU provides the following information System screen 1 International Temperature Pressure Za Crawler 120 rmboar Camera i ici Rot Umit Ormbar Weter onit e Soatwe Cent 1 Pressure pot active Roll not acre accumulator active system screen 1 you find an overview of all parameters that are important for normal operation NOTE The bracketed terms in the following list contain the tolerable limit values Temperature The current values of the internal temperature in the crawler camera head and rotation unit SVR 140 SVR250 only are shown in C limit value lt 70 SUPERVISI N Read system parameters Read system parameters Operation of the SUPERVISION system Pressure The current internal pressure in the crawler camera he
58. e first measurement value e Use the cursor keys to place the marked measurement value in the required position e Press key combination AU cursor keys to change the text or background color Text color Background color gt note For further information on color settings see page 125 Contirm the position and choice of color with or cancel with The remaining measurement values can also be changed in the same way AD converter 2 AD converter 3 AD converter 4 Rotation position Pan head position Temperature value of the camera head Tilt value Pressure not yet active If you want to change the display format e g 9999 999 9 you will find further information in the Basic Settings menu on page 113 NOTE In the case of the ROVVER system the tilt values are displayed with the key combination pup AD converter 1 In the case of the SUPERVISION system you should use AT 8 0 7 Managing counters Data entry and text displays Managing counters Four counters are available to you Video counter Meter counter Manual counter 1 Manual counter 2 Using the video counter Press function key F6 to show hide the video counter N Press the key combination fSHIFTQ F6 to set the video counter to a particular setting When making an entry the format must always be considered Always enter the new
59. e identification of the crack width 154 SUPERVIS e N SUPERVISION SVC100 SUPERVISION SVCT00 Dimensions L x H x W Weight Material Pressure tightness Standard Image sensor Resolution Resolution horizontal Focal length gt S Aperture control S paises otosensitivity Diagonal angle gt A Focus l C Optical zoom e C Digital zoom Tilt Rotation Lighting Power input Laser pointer PipeBus Internal pressure sensor Tilt angle sensor Rotation angle sensor System components alternatives and auxiliary equipment 125 x 92 x 68 mm 5 x 3 6 x 3 6 2 4 kg 5 3 Ib stainless steel 1 bar 14 5 psi NTSC amp PAL CCD Chip 440 000 pixels 460 lines 242 42 mm 1 4 14 automatic and manual Lux approx 95 automatic and manual 10 x 4 x endless LED light ring via CCU yes compatible yes displayed via CCU yes displayed via CCU yes displayed via CCU SUPERVISI 155 System components alternatives and auxiliary equipment SUPERVISION SVC110 SUPERVISION 5 The VC110 is a high resolution CCD colour camera with panorama head that can rotate 135 in both directions and due to a friction ring has an endless axial rotation This allows g the uninterrupted testing of the bushings The pan tilt camera is additionally equipped with an 10 x optical zoom 4 x digital zoom The camera head was specially developed for the down well camer
60. e values to the CCU as the larger diameter of the cable pulley allows a better fine adjustment of the measured values 84 SUPERVISL oN Text generator menu documentation of damaged spot Operation of the SUPERVISION system Text generator menu documentation of damaged spot You can record a damaged spot that is displayed on the screen with the help of a connected video recorder or print it via a video printer For detailed comments to the damaged spot enter the corresponding texts and comments and display them with the help of you PC keyboard directly on the video screen The displayed texts are inserted in the current video picture and recorded in this view on the connected video recorder or you can transfer them to connected PC e urn the rotary control of the left display to change to the Textgenerator Menu and select this menu e Display texts with the key shortcut STR JESC in the video picture Textgenerator Menu B W Next e Key B W black letters on transparent background e Key W B white letters on transparent background Key Next progrommed text masks background and text with different black and white values NOTE If you use the text generator menu you can only modify text which you just entered You find a detailed description of the video display in chapter Data collection and text display from page 111 SUPERVIS eN 85 Operation of th
61. ed height is reached e Move joystick backwards or forwards Use control of individual components e g lifting crane SUPERVIS eN 95 Operation of the SUPERVISION system Operation of the manual cable reel SVS300 Operation of the manual cable reel V 300 Locking screw You can fix the reel with the help of a locking screw This prevents the accidental unwinding of the cable and ensures the sate transport Always loosen the locking screw before you use the cable reel i ire A Loosen locking screw 1 until the reel is freely movable WARNING Risk of damaging the cable reel Always make sure that the locking screw is appropriately loosened Even a slight sliding could cause damage to the cable reel after a short period of time T SUPERVISI N Operation of the manual cable reel SVS300 Operation of the SUPERVISION system Adjusting the inclination of the cable pulley For the V 300 it is possible to adjust the angle of the cable pulley that is assembled on the handle SUP Sea Push the unlocking button upwards 2 Bring the cable pulley with the help of the handle into the desired inclination 3 Let the unlocking button snap in SUPERVIS eN 9 Operation of the SUPERVISION system Operation of the manual cable reel SVS300 Crank handle It is possible to coil the cable with the help of a crank handle e
62. el with JESC 077 Press the key combination to use the cursor keys position the time on the screen Press the key combination cursor keys to change the text or background color Text color Background color gt NOTE For further information about the color settings see page 125 Confirm the position and choice of color with or cancel with Esc IPEK Data entry and text displays Creating and displaying short texts Creating and displaying short texts You can enter up to 250 oneine short texts of up to 42 characters and display these on the screen using assigned short names You can call up a list of existing short texts with the function key ETR t Number of short texts Short texts ST Start of Survey inish of Survey onnection JH B Junction Short text beginns in 7th column Short name begins in 1st column which always consists of five characters including blanks The first line shows the number of the currently marked line A short text line begins with a short name which always consists of five characters including blanks This is followed by the actual short text Creating a new short text To add a new short text proceed as follows Place the cursor at the required line position Enter the short name for the line 5 characters using mnemonic abbreviations Hide the list of short texts by pressing JESC
63. er control Cable reel control Control for lifting device and optional crane Camera head control Switch control to handheld pendant device o c PO 3 SUPERVIS eN Operating elements and connections Operating elements and connections Product description Control panel VA350 lt 1 2 EMERGENCY STOP CONTROLLER N 3 ERROR 4 SENSITIVITY Emergency stop Signal lamp only lit in case of disturbance emergency operation Connector for attachment of desktop controller or handheld pendant Key UP for manual coiling of camera cable emergency operation Key DOWN for manual uncoiling of camera cable emergency operation Rotary control for coil speed of cable emergency operation Rotary control for sensitivity of sensor for the coiling of the cable brake SUPERVIS eN 37 Product description Connector panel VA350 Connector for attachment of CCU Power plug for power supply of the cable reel Fuse 3 15 A inert 126 0012 00 Connector for attachment of meter counter 1 and 2 Connector for attachment of optional devices crane control Output to the friction ring Output to the engine Or Aa PO 38 SUPERVISL oN Operating elements and connections Operating elements and connections Control panel VA500 Emergency stop N Product description 8 7 1 5 ER
64. erating mode of the cable reel You always have to switch off the system before you activate the vertical or horizontal operation 164 SUPERVISI Auxiliary light 3 x LED Auxiliary light 3 x LED SUPERVISION Pan Lx W x H Weight Performance Colour temperature Illumination level 78 x 96 x 45 mm 7 8 x 3 8 x 1 0 0 4 kg 0 9 Ib 5500 2 258 Lux SUPERVIS eN System components alternatives and auxiliary equipment 165 System components alternatives and auxiliary equipment Xenon auxiliary light Xenon auxiliary light LxWxH 80 x 184 x 50 mm 3 15 x 7 2 x 2 Weight kg 2 2 Ib 4 gt Performance 2x10W Colour temperature 6000 K A Illumination level ca 50 000 Lux 166 SUPERVIS e Adapter for oval profile System components alternatives and auxiliary equipment Adapter for oval profile If you inspect pipeline with an oval profile you can attach the adapter for the oval profile to the crawler In this way you can ensure that the crawler stays in a horizontal position during the inspection and does not turn over 21 SUPERVISI 167 System components alternatives and auxiliary equipment 168 Adapter for oval profile Overview SVR95 SVR140 SVR250 Internal dimensions of oval profile adapter 200 300 mm 7 9 11 8 250 375 mm 9 8 14 8 300 450 mm 11 8 17 7 300 450 mm 11 8 17 7 300 600 mm
65. ernatives and auxiliary equipment For the ideal illumination of the inspection area it is possible to adjust the 4 lights manually Loosen screw 3 e Bring the light to the left or to the right into the desired position 4 e Tighten again with screw SUPERVISI 161 System components alternatives and auxiliary equipment Down well camera and rotation unit Spacer You can attach spacers so the down well camera can be center positioned for the work in the pipe The spacers ensure the position of the camera head in the center of the pipe and at the same time protect the down well camera from damage caused by contact to the walls The spacer is available in different sizes that are attached to the down well camera according to the shaft size e Tighten the spacer on the threaded holes NOTE If the auxiliary light is not required it is also possible to attach the spacers to the threaded holes in the front This enables the use of 8 instead of 4 spacers which makes an even better and safer centering possible g lt NOTE The spacers are available in different sizes and can be attached according to the size of the well 162 SUPERVIS e Down well camera and rotation unit System components alternatives and auxiliary equipment Cable strain release The cable strain release protects the connection between cable and rotation unit against mechanical stress The cable is fixed with the help of a clamp
66. eshooting csset ttt tentent nnnc 18 Specificofions na tette tete toten tt tto nts 19 Keyboard 195 Customer service n reSses trennen 20 207 nung rT 209 SUPERVIS eN Contents Contents SUPERVIS eN About this manual Introduction Introduction This chapter contains preliminary notes to the operation of the pipeline inspection system SUPERVISION as well as explanations to the structure of this manual and the used symbols and markups About this manual On the following pages you find information for the appropriate start up operation and maintenance of the pipeline inspection system SUPERVISION according to your working environment During the development of we set a high value on the safe appropriate and economic operation of the system Therefore it is necessary that you read this manual thoroughly before applying the inspection system It contains important information and support to avoid risks and to increase the reliability and service life of the system and the associated components Read capital Safety measures from page 19 for intormation to your security Follow all instructions thoroughly to avoid risks for yourself and your colleagues and to avoid damage to the system If you have questions concerning the operation of the pipeline inspection system SUPERV
67. evice snaps in the center and in an angle of 90 on both sides Between the snap ins the coil adapts to the direction of the cable reel The cable pulley can always engage when it gets close to the snap ins SUPERVISIeN 55 Installation and initial start up Setup of large cable pulley SVA350 SVA500 Cable run of pulley pen the fixing screw 8 of the cable run at the coil RJ A amp J 222 Q me j Uncoil some of the camera cable and according the figure lead it over the cable pulley e Screw the fixing screw fo the cable run of the coil 56 SUPERVISI Setup of cable pulley for the manhole Installation and initial start up Setup of cable pulley for the manhole The lower cable pulley for the manhole has multiple elements and makes sure that the camera cable is not damaged mechanically at the 90 angle of the manhole floor Unroll the camera cable a couple of meters from the cable reel e Lead the cable end through the cable pulley according to the figure SUPERVISIeN 57 Installation and initial start up Connection of crawler Connection of crawler CAUTION Risk of damage to the system Always switch off the system when connecting the camera cable Otherwise the electronics might be damaged Switch off the SUPERVISION system Screw off the plug of the camera cable on the back of the crawler until the sp
68. ew Set D86x34 D110x40 Included in delivery suitable for from 1x 080 0230 00 ELKA Wheel D110x34 d12 Pipe diameter mm 200 1x 080033500 Screw Set D95 110 135 173 Combination of crawler and wheels Corundum wheels Included in delivery suitable for from 1x 080 0235 00 ELKA Wheel D135x46 d12 Pipe diameter mm 250 1x 080 0335 00 Screw Set D95 110 135 Included in delivery suitable for from 1x 080 0240 00 ELKA Wheel D135x46 d15 Pipe diameter mm 300 1x 080 0335 00 Screw Set D95 110 135 IPEK Accessories wheel extender set wheel extender set Spare parts Included in delivery Combination of crawler and wheels 4x 02602300 Wheel Extender d12 1x 080 0350 00 Screw Set Wheel Extender Included in delivery 4x 040 0851 01 Wheel Extender d15 1x 080 0350 00 Screw Set Wheel Extender 503 0061 00 Wheel Mould 064 026 0829 00 ELKA Wheel Mould 086 Circlip 026 0819 00 ELKA Wheel Mould 095 Circlip 026 0828 00 Wheel Mould D110 Circlip 026 0827 00 ELKA Wheel Mould D135 Circlip 080 0300 00 Screw Set 058 064 10 080 0310 00 Screw Set D64x25 D86x20 080 0320 00 Screw Set D86x20 d12 080 0325 00 Screw Set D86x34 D110x40 080 0330 00 Screw Set Wheel 086 d12 080 0335 00 Screw Set D95 110 135 080 0340 00 Screw Set D220 080 0350 00
69. ext In the Help text you can use the cursor keys and f to scroll up and down the text line by line You can also use the and keys to browse the Help on a page by page basis The key returns you to work mode Making basic settings Making basic settings Data entry and text displays Depending on your local language you can change the format for the date and time and the different counters as well as your language and keyboard layout To do this proceed as follows Press function key 01 e he Setup menu will appear Setup Meterformat Meterformat Date format Time format Videocounter Counter 1 Counter 2 A D converter 1 A D converter 2 A D converter 3 A D converter 4 Pan Pos Tilt Pos Temperature Inclination Pressure Humidity Country Keyboard ISO Font all Gs e Use the cursor keys to change the relevant line Use the gt cursor key to show the overview of display formats 999 98i 999 99m DD Y Y Y Y English English iS08859 15 99999m 999 99i 99999i 999 999m 999999mm 999 9 Use the cursor keys to select the relevant display format e Confirm the change with To hide the menu again press ES N 113 Data entry and text displays Help menu Meter format 999 999m 299940 99999 999999m 99999 99991 ISO font 50885945 0859416 Language Ger
70. f auxiliary light Installation and initial start up Mounting of auxiliary light For the SVR95 and SVR140 a 3 x auxiliary light is provided which is endowed with high performance LEDs The VR250 be supplied with a auxiliary XENON light which makes an even better lighting possible Screwing off the cover plate CAUTION Risk of damage For the assembly of the auxiliary light always use the provided special wrench same wrench as for camera head Remove both head cap screws from the cover plate e Turn cover plate with special wrench by 90 to take it off the body SUPERVISI 47 Installation and initial start up Mounting of auxiliary light Attachment of auxiliary light CAUTION Risk of leakage in the crawler Set the light up straight and do not jam it Otherwise the O ring on the fork foot of the light might be damaged and the crawler is no longer pressure tight Check the O ring before you attach the auxiliary light Make sure that it is not be damaged and lubricate it If necessary use new O rings and lubricate them Set up the desired auxiliary light straight in direction of motion push it down manually and tix it with both screws alternately Use thrust washers 48 SUPERVIS eN Mounting of auxiliary light Installation and initial start up Setting of reflected beam angle for lighting SVR250 only For the SVR250 you can set the reflected beam angle for the LED lights and the auxilia
71. f every description and what s more provides functions beyond competition Format speed and steerability allow you more meters in less time and an easy and sate way to overcome obstacles All components especially the crawlers can be equipped with miscellaneous auxiliary devices and the complete SUPERVISION system excels in its modular assembly On page 3 you find an overview of the system SUPERVISIeN 137 System components alternatives and auxiliary equipment SUPERVISION SVR95 SUPERVISION SVR95 The crawler is provided with an easily manageable and powerful six wheel drive inclination sensor for longitudinal and lateral axis and a pressure sensor There are custom wheel versions for pipe diameters from 100 to 300 m and various pipe conditions The stainless steel construction ensures a pressure tightness of the crawler of up to Thar 10 m 138 SUPERVIS e SUPERVISION SVR95 SUPERVISION SVR95 Dimensions L x W x H Weight Material Pressure tightness Pipe diameter Wheels Drive SE Power input t Electric dutch amp ec Lifting device E Lighting w WA BackEye camera PipeBus Internal pressure sensor Internal temperature sensor External temperature sensor Gas sensor Inclination sensor for longitudinal and lateral axis System components alternatives and auxiliary equipment 274 x 84 x 72 mm 10 8 x 3 3 x 2 0 8 kg 18 10 stainless steel 1 bar 14 5 psi 100
72. ft joystick Check rotation and turning of camera head and if necessary the zooming function of the camera lens check additionally the zero point position of the camera head by pressing the button on the joystick head rotation and turning position are set to 0 Illumination control Check the illumination control of the camera illumination and if necessary of the auxiliary light with the rotary control LIGHT SUPERVIS eN 59 Installation and initial start up Checking internal pressure of system components Checking internal pressure of system components Prior to inspection you have to check the internal pressure of the crawler and camera to ensure that both components are pressure tight Therefore attach the camera on the crawler and connect the camera cable to the crawler On the display of the CCU check the values in the column Pressure for the Crawler Camera and rotation unit Rot Unit NOTE If you cannot see the screen shown below press the green key besides the display until the required data is shown MWMeter Crt Pressure Rill Accumulator International GmbH emperoature Pressure AL 35 120 mbar WSsermnbar Ormbar ICH DIC mot aceti NOTE For the SVR 140 and SVR250 only the temperature and pressure are shown under Rot Unit NOTE The internal pressure should range between 500 und 1000 mBar If the internal
73. g the crawler into the manhole Installation and initial start up Lowering the crawler into the manhole e ift the crawler with the lowering device under the lifting gear and use rope to lower it into the manhole gt gt There are 3 different lowering device systems see page 104 for instructions WARNING Risk of severe injuries due to falling crawler Make sure that the lowering device is correctly hooked in The coloured reference points refer to the correct orientation If the crawler is incorrectly hooked in there is a risk of severe injuries to person who might be in the manhole Balance out the crawler with the help of the camera cable so that it does not touch the sides of the manhole CAUTION Risk of destruction of the front glass of the camera and the light ring Lower the crawler slowly into the manhole and let the camera head preferably face upwards Avoid touching the sides of the manhole or hitting the ground too hard SUPERVIS eN 63 Installation and initial start up Lowering the crawler into the manhole At the same time a second person lowers the cable pulley with a in such a way that at least the first link protrudes into the pipeline see figure e Drive the crawler a short distance forwards Jie the rope of the cable pulley outside of the manhole in such a way that the cable pulley stays in its position NOTE For all production steps that
74. ge cable pulley System components alternatives and auxiliary equipment 680 x 520 x 554 mm 26 8 x 20 5 x 21 8 approx 85 kg 187 Ib motor driven semi automatic max 500 m 1640 ft 115 230 VCA 50 60 Hz max 1000 W 2 yes yes yes yes yes yes SUPERVISI 149 System components alternatives and auxiliary equipment SUPERVISION Large cable pulley for SVA350 SUPERVISION Large cable pulley tor SVA350 Pan Lx W xH 586 x 410 x 120 mm 23 1 x 16 1 x 4 7 Weight 15 kg 33 Ib S Jib 580 mm 22 8 Jib 2 335 mm 13 2 460 mm 18 1 with cable pulley gt Width of workspace x 920 mm 36 2 Length of workspace y 1040 mm 41 150 SUPERVIS eN SUPERVISION Large cable pulley for SVA500 System components alternatives and auxiliary equipment SUPERVISION Large cable pulley for SVA500 Pan L x W x H 586 x 520 x 120 mm 23 1 x 20 5 x 4 7 Weight 15 kg 33 10 gt Jib 1 580 mm 22 8 z Jib 2 335 mm 13 2 460 mm 18 1 with cable pulley Width of workspace x 920 mm 36 2 Length of workspace 1040 mm 41 SUPERVISI 15 System components alternatives and auxiliary equipment SUPERVISION SVC75 SUPERVISION SVC75 The VC75 is a high resolution CCD colour camera with panorama head that can rotate 135 in both directions and due to a friction ring has an endless axial rotation This allows 6 the uninterruptible testing of the bus
75. he B key takes you back to the background fields Changes to background colors 4 and 5 and foreground color 1 will also affect the menu and Help window display IPEK B Data entry and text displays Screen masks 126 Editing color The mixer allows you to mix your own colors together The foreground or background color marked XX is changed each time e Press to reach the color mixer e Use the cursor keys to select the specific channels red color channel green color channel blue color channel alpha color channel gt NOTE The selected channel is marked X Ciolor E H You can use the cursor keys to change the channel values incrementally from 0 to 255 NOTE The and keys are used to change the value in steps of 10 The key sets the value to 255 and the key sets the value to 0 The alpha channel is transparent way to reduce the set RGB value The value for the alpha channel cannot be lower than the highest color channel Selecting colors directly Data entry and text displays Selecting colors directly As well as using the key combination pat cursor keys it is also possible to change the text or background color using a color chart display Press the key combination to reach the direct selection window for the text color neu ee TY GmbH Duerenbode rasse 7 87568 Hrschegg R Tel 3125 A Fax 43 0 55 7 6 select col
76. he meter counter zero with the key combination ALT M Depending on the system configuration you may have two meter counters Press the key combination 4M to switch to meter counter 1 small metering wheel integrated in the cable drum Press the key combination M to switch to meter counter 2 metering wheel on large extending diverter roller B Displaying measurement values Using counters Press the fF function key to show hide counter 1 e Press the key combination to set the counter to a particular value SW NOTE When making an entry the format must always be considered Always enter the new value including special characters Data entry and text displays Confirm the value entered with ENTER cancel with 077 Press the key combination to use the cursor keys position counter 1 on the screen Press the key combination AU cursor keys to change the text or background color Text color Background color NOTE For further information about the color settings see page 125 Contirm the position and choice of color with or cancel with 55 1 You can also edit counter 2 in the same way r2 Counter 2 119 Data entry and text displays Managing the date and time Managing the date and time Displaying and changing the date NOT
77. heck the cleanliness of all connection assemblies Plug contacts have to be handled carefully to avoid damage Especially the fine pins at the connection assembly of a computer e g RS232 might be slightly deformed which could lead to faults SUPERVISI 33 Product description 34 CCU N OC A N i i i i i i N OoN BRO ro Operating elements and connections Display of the current system parameters Rotary control Function key Menu key Key for the selection of the external video signal upload to the display of the desktop controller or to the connected screen External video signal Video signal display Connector to the gateway for remote diagnosis remote maintenance and upload of software updates Operation hours counter Power switch Connector for attachment of keyboard Connector for attachment of a computer RS232 Intertace Two video outputs e for external video screen or recorder Output of S VHS video signal External video signal 2 Connector for attachment of cable reel Connector for attachment of desktop controller Fan casing Power plug SUPERVIS eN Operating elements and connections Product description Desktop controller N A FD i si i i i i TM 2 3
78. hings The pan tilt camera is equipped with 2 laser diodes for the identitication of the crack width 152 SUPERVIS e N SUPERVISION SVC 5 SUPERVISION SVC75 Dimensions L x H x W Weight Material Pressure tightness Standard Image sensor Resolution Resolution horizontal Focal length Aperture control QA Photosensitivity Diagonal angle 5 0 g V Focus gt 85 Optical zoom 5 Digital zoom Tilt Rotation Lighting Power input Laser pointer PipeBus Internal pressure sensor Tilt angle sensor Rotation angle sensor System components alternatives and auxiliary equipment 106 x 75 x 60 mm 4 2 x 3 x 3 1 5 kg 3 3 Ib stainless steel 1 bar 14 5 psi NTSC amp PAL CCD Chip 440 000 pixels 460 lines f 4 2 42 mm 1 4 14 automatic and manual Lux approx 95 manual endless LED light ring via CCU yes compatible yes displayed via CCU yes displayed via CCU yes displayed via CCU SUPERVISI 153 System components alternatives and auxiliary equipment SUPERVISION SVC100 SUPERVISION SVCT00 The VC100 is a high resolution CCD colour camera with panorama head that can rotate 135 in both directions and due to a friction ring has an endless axial rotation This allows e the uninterrupted testing of the bushings The pan tilt camera is additionally equipped with an 10 x optical zoom 4 x digital zoom and 2 laser diodes for th
79. hone 47 67 806 200 Fax 47 67 806 201 E mail office2vulkansmith no Romania CABLE TESTING SYSTEMS S R L Str Lt Av lon Garofeanu 22 Sector 5 RO Bucharest ROMANIA Phone 40 21 41 12 628 Fax 4021 41 16 844 E mail catser digicom ro Customer service addresses Russia Baltproject Ltd Sverdlovskaya EMB 14 2 RUS 195009 SAINT PETERSBURG RUSSIA Phone 47 812 327 11 55 Fax 7812 542 85 55 E mail gumenGbaltproject spb ru 205 Customer service addresses 206 Slovenia PAL Inzeniring d o o Mlekarska ulica 13 514000 KRANJ SLOVENIA Phone 4386 51 64 16 70 E mail info patinzeniring si Spain Panatec S L C Alejandro Rodriguez 22 E 28039 MADRID SPAIN Phone 34 914 594 111 Fax 434914594 614 E mail cesargomez2panatec net Ukraine Vertex Ukraine LLC P Grigorenka 39 01 6 UKR 02140 KIEV UKRAINE Phone 438 04 45 85 87 90 38404 45 85 87 9 50 E mail info vertex ukraine com Singapour SewerVision BV Spoorstraat 17 NL 6241 CL BUNDE THE NEDERLANDS Phone 31 43 364 0130 Fax 3143 364 0200 Email into sewervision com Web www sewervision com Sweden VRETMASKIN Inspektionstechnik AB Ursviksv gen 127 5 17407 SUNDBYBERG SWEDEN Phone 46 86 28 07 60 Fax 46 86 28 91 25 E mail info vretmaskin se USA Envirosight LLC 111 Canfield Avenue UNIT B3 USA RANDOLPH NJ 07869 UNITED STATES OF AMERICA Phone 41 973
80. ht CABLE REEL cable reel control MODE CABLE REEL With this control you can coil or uncoil the camera cable and by pressing on top of the joystick the cable reel can be controlled manually Manual or reset to automatic control Automatic Display Mode Manual or Automatic Press on the joystick to switch to the manual or automatic mode KG NOTE Only in the mode Manual the cable reel can be controlled with the help of the handheld pendant Move the joystick forwards cable reel uncoils Move joystick backwards cable reel coils up The more you tilt the joystick the faster the reel is coiled uncoiled When you let the joystick snap back in its home position the cable reel stops NOTE The cable is only unrolled from the reel if a tensile force impacts the cable This eliminates the risk of an uncontrolled uncoiling of the cable With the handheld pendant you can only control the speed of the cable reel RS but not the force that is exerted 94 SUPERVISI N Light Operation of the SUPERVISION system LIFTING lift control LIFTING You can operate the lift control of the rotation unit of SVR 140 and SVR250 as well as an optionally existing crane e Push the joystick to the left until the desired height is reached When you release the joystick the lifting process stops automatically correct the camera position move the joystick to the left up or to the right down until the desir
81. ipment Resolution horizontal Ambient pressure Power input Dimensions Lx H x W Weight Equipment Resolution horizontal Ambient pressure Power input Dimensions Lx H x W Weight Equipment Resolution horizontal Ambient pressure Power input Dimensions L x H x W Weight Cameras CCD colour camera with 440 000 pixels manual focus focal length 2 9 mm aperture F 2 0 photosensitivity 0 1 Lux integrated LED light ring diagonal perspec tive approx 90 tilt 2 x 135 rotation endless two laser pointers for identification of crack width pressure sensor inspection depth up to a 100 m water column 10 bar 460 lines max 10 bar 145 psi via CCU 106 x 75 x 60 mm 4 2 x 3x 3 1 5 kg 3 3 Ib CCD colour camera with 440000 pixels 10 x optical and 4 x digital zoom focal length 4 2 4 mm automatic and manual aperture control photosensitivity Lux integ rated LED light ring diagonal perspective approx 95 tilt 2 x 135 rotation endless two laser pointers for identification of crack width pressure sensor inspection depth up to 100 m water column 10 bar 460 lines max 10 bar 145 psi via CCU 125 x 92 x 68 mm 5 x 3 6 x 3 6 2 4 kg 5 3 Ib CCD colour camera with 440000 pixels 10 x optical and 4 x digital zoom focal length 4 2 42 mm automatic and manual aperture control photosensitivity Lux integ rated LED light ring diagonal perspective approx 95 tilt 2 x 135 r
82. is lit In this mode the cable reel can be controlled independently from the system so you can continue to retract the cable automatically DOWN UP e Select the key UP to coil the cable e Select the key DOWN to uncoil the cable The rotary control SPEED determines the speed with which the cable is coiled and uncoiled e urn the rotary control clockwise to increase the speed e urn the rotary control counterclockwise to reduce the speed NOTE When the red LED is lit and both keys flash at the same time then the rotary control SPEED is not in neutral position Turn the control counterclockwise until the keys stop flashing Then you can operate the cable reel as described above 102 SUPERVISION Operation of the automatic cable reels SVA350 and 544500 Operation of the SUPERVISION system Horizontal vertical operation VA500 only Only with the cable reel VA500 you have the option to switch between vertical and horizontal operation The horizontal operation is provided for use with crawlers SVR95 SVR140 and SVR250 In this operating mode the cable reel works as described The vertical operation is only intended for use with the down well camera In this case the operation mode of the VA500 is changed funda mentally The cable reel only works with full power when the cable is coiled or uncoiled The coiling speed is controlled via the joystick for the crawler control o Switch off the system e Selec
83. ition measurement value 2 Position measurement value 3 Position measurement value 4 Position pan value Position rotation value Position temperature value Position tilt value Position pressure value Position humidity value reserved Color settings Logo CTRL 077 077 077 Ta Is CTRL 0077 CTRL 077 077 pri fF 077 ALT 0077 ca can 077 2 2 Keyboard reference Color setting logo Switch text color color to 15 Switch text color color 15 to 0 Switch background color color to 15 Switch background color color 15 to 0 Color settings Foreground color Background color Camera picture Show hide logo Position logo 199 Keyboard reference Customer service addresses International GmbH See Gewerbepark 22 D 87477 SULZBERG GERMANY Phone 49 8376 921 800 Fax 449 8376 921 80 21 Email 50 info2idexcorp com Web www ipek at Australia Sewer Equipment Company Australia SECA 7 9 Carrington Road AUS 2204 MARRICKVILLE NSW AUSTRALIA Phone 461 29 559 56 22 261 29 559 50 76 E mail seca seca com au Ching Radiolocation Limited Room 805 Tins Enterpr Centre T 777 Lai Chi Kok Road Kowloon Cheung Sha Wan HONG KONG Phone 852 28 03 588 1 Fox 4852 28 03 588 1 E mail brandy tung radioloc
84. le 108 SUPERVIS e N Operations following the inspection leaning of the crawler WARNING Do not use a pressure washer for the cleaning This might easily damage crawler camera head and other components Do not use detergents or solvents as these could corrode the sealing or the housing It is recommended to wash the system with pure water Following inspection thoroughly clean the crawler and all parts that were used in contaminated inspection units to prevent failures of the system and risks due to infections Clean the crawler thoroughly with clear water and make sure that there are no remains of dirt Do not use a pressure washer Dry the crawler after the cleaning Following the inspection make sure that the crawler was not damaged manually Perform a detailed visual check Cleaning of the camera cable Make sure that the camera cable is as clean as possible when it is passed to the large cable pulley Let the camera cable run through a wet cloth before the cable reaches the large cable pulley WARNING Risk of crushing injuries During the coiling process keep both hands in a safe distance of approx 20 cm to the cable rolls when letting the camera cable run through a cloth In case of need press the emergency stop on the control panel of the cable reel Packing of the components Following the inspection make sure that all modules of your SUPERVISION system are appropriately stored in the vehicle
85. le The crawler can fall into the open manhole during the test of the driving functions person that is standing in the manhole might be severely injured camera gt BackEye camera is integrated in the crawler to achieve the save moving backwards and an increased efficiency crawler SVR 140 and SVR250 e Switch the BackEye camera on off by pressing the key e The display switches correspondingly between camera head and BackEye camera NOTE The BackEye camera sends a B W picture The SVR 140 can only send pictures from a certain height of the camera lift onwards when the lens coverage is not affected SUPERVIS eN 69 Operation of the SUPERVISION system 70 Control of the cable reel from the desktop controller a AUTOMATIC MANUAL POWER SPEED L i J sl After you switch on the system the key AUTOMATIC on the desktop controller is lit In this mode the motions of the crawler are synchronized with the uncoiling of the camera cable If you drive forwards the engine is uncoiling the cable if you drive backwards the cable is coiled up If you change the speed of the crawler the coiling speed of the cable reel is adjusted automatically When pushing the key MANUAL you can control the cable reel without moving the crawler The rotary control SPEED all
86. le connection between desktop controller and CCU controller PENDANT CONTROLLER e During the attachment make sure that the red markings 1 on plug and connector face each other Push firmly forward until the plug snaps in ES NOTE Push the plug sleeve backwards before you pull out the plug SUPERVISI 5 Installation and initial start up Preparation of cable reel Preparation of cable reel V 300 and VA350 For the V 300 and the automatic cable reel VA350 the cable can be pulled out manually Uncoil 2 m of cable VA500 ES NOTE The following steps are only required for the initial start up of the automatic cable ree VA500 The cable of the automatic cable reel VA350 can be pulled out manually e Switch on the system Activate the handheld pendant by pushing the CONTROL button on the side of the device e On the handheld pendant press the joystick CABLE REEL to change to the cable reel mode Manual NOTE Please note that you have to press the button CONTROL on the side of the device to activate the handheld pendant The mode Control Extern is displayed See page 91 for further information to the handheld pendant Uncoil 2 m of cable with the help of the handheld pendant NOTE The cable is not unrolled from the reel until a tensile force impacts the cable See page 70 desktop panel and page 91 handheld pendant for further information concerning the cable reel control e Swit
87. le extensions Power input Dimensions Lx W x H Weight Specifications Crawler two ECengines on six wheels stainless steel construction steerable inclination sensors for longitudinal and lateral axis pressure sensor inspection depth up to 100 m water column 10 bar 100 300 mm 4 to 17 max 10 bar 145 psi auxiliary light sensors for temperature and pressure as well as gas concentration via CCU 274 x 84 x 72 mm 10 8 x 3 3 x 2 8 8 kg 18 10 two ECengines on six wheels stainless steel construction steerable BackEye camera motor driven camera lift incli nation sensors for longitudinal and lateral axis pressure sensor inspection depth up to 100 m water column 10 bar 150 500 mm 6 to 20 max 10 bar 145 psi auxiliary light sensors for temperature and pressure as well as gas concentration via CCU 367 x 120 x 100 mm 14 5 x 4 7 x 3 9 14 kg 31 Ib two ECengines on six wheels aluminium and stainless steel construction steerable BackEye camera motor driven camera lift inclination sensors for longitudinal and lateral axis pressure sensor inspec tion depth up to 10 m water column 1 bar 250 1000 mm 9 to 60 max 1 bar 14 5 psi auxiliary light sensors for temperature and pressure as well as gas concentration via CCU 488 x 181 x 167 mm 19 2 x 7 2 x 6 6 25 kg 55 10 SUPERVISI 19 Specifications SVC75 VCI00 SVCIIO 197 Equ
88. man English Keyboard deutsch english svensk norsk swiss francais italiano dansk polski lietuviskas P Managing headers and footers Data entry and text displays Managing headers and footers You can incorporate three headers and a footer in the video image in order to identity a video sequence or individual frames The lines can be up to 45 characters in length and can be freely assigned Depending on your requirements you can show and hide the various lines independently Press function key F2 to show hide the first header line Spezial TV GmbH hama eader A Tel EEOSE Ses Header 3 e mail info ipek at Internet www ipek at Footer Press the key combination 2 to change the text of the first header Press the key combination ALT cursor keys to change the color of the text or background Text color Background color NOTE For further information on color settings see page 125 e Confirm your change with or cancel with Ese The remaining lines are 0150 changed in the same way 8 Header 2 1 Header 3 Footer i Data entry and text displays Displaying measurement values 116 Displaying measurement values You can show and hide measurement values on the screen e Press function key to show or hide AD converter 1 0 77 Press key combination 67847 to position th
89. mt Cobleree t Ext Textgeneroator Micleocoampliftire ire i not active Satr eel mot actie FTF YO not actie ra mama nam maro na Press the green key beside the display to activate system screen 2 On system screen 2 you find additional system information that display the connection status of all existing system components The member of the customer service will ask you for this information in the case of a failure NID Emergency ID For service personnel only The version number of the software is made up from MI MA and BNR MW MA BNK Version Nr 2 4 5 The notification not active refers to a not existent or defective connection NOTE System screen 2 helps you in most cases to quickly find installation failures cable damage or a defective CAN bus in the system You find explanations to the failure diagnosis in chapter Troubleshooting on page 189 88 SUPERVISI Read system parameters System screen Operation of the SUPERVISION system International GmbH vu vu yy Motor left Motor right Tit pos Lift Height Extroalight Ex troligqnte Power Crawler Crawler te Crawler EI REot lnit L lir Rot Unit Aiden Burst Widen Syno Current Power Cries 44 BS rr e Press the green key beside the display to activate
90. n only be controlled manually see last display menu urn the rotary control on the left display to change to the Shutter Menu and select that mode Press the button On to activate this function Slow Shutter Menu x Off Press the key OFF to disable the automatic shutter speed SUPERVIS eN 79 Operation of the SUPERVISION system Iris menu SVC100 SVC110 only Iris menu VC100 SVC110 only For poor lighting conditions in the inspection area you can modify the brightness of the pictures via the aperture settings on the cameras e urn the rotary control on the left display to change to the Iris Menu and select the menu The default setting recommended is the mode Auto that controls the aperture setting automatically Iris Menu Open Close Manual 0 Press key Manual for the manual control of the aperture dose the aperture gradually press the key Close To open the aperture gradually press the key Open 80 SUPERVISL oN Digital zoom menu Operation of the SUPERVISION system Digital zoom menu For every zoom camera head VC 100 VC110 you can activate or inactivate the digital 4x zoom urn the rotary control on the left LC display to change to the Digital zoom Menu and select this menu Digitalzoom Menu OOOO o e o activate the digital zoom pre
91. n position the tilt up to 240 short text lines which you can pre assign frequently used fault reports up to five complete screen masks which therefore only need to be put together once For optimum legibility you can display the background color and text in a mix of colors or in transparent form NOTE You can incorporate text and system information on the screen using function keys and key combinations Examples Press F1 Hold down the Shift key and press F1 at the same time erugenrro Hold down the Control and Shift keys and press F12 at the same time y Wu Data entry and text displays Help menu Help menu The fF key calls up a short overview of the functions and keyboard assignments Help Date Time Heter YVideocounter Counter Heasureyvxalues Screencontrol Pagememory Statusliines Shorttext Logo Misc The cursor keys are used to select the Help item which displays the operation help texts The help tests are displayed after you confirm your choice with the Enter key The key returns you to work mode Help Date Time Date on off Time on off Date set Time set Note Format do not overwrite separator confirm new entry with Enter shift Date shift Time Shift value with Arrow keys confirm new position with Enter you can change colour in the shift mode menu Ait Arrow keys with arrow keys ESC back Rrrow Key move T
92. nclination along the longitudinal and transversal axes as well as the internal pressure and the inside temperature of crawler and camera With the SUPERVISION system you have purchased a high quality pipeline inspection system with excellent functions and a top quality technology In addition the system supports the performance of easy and safe maintenance works SUPERVIS eN 23 Product description System overview System overview The inspection system SUPERVISION consists of the following main components desktop controller with CCU 1 cable reel 2 cable pulley 3 crawler 4 camera 5 In the following figure you find a typical application 24 SUPERVIS eN System overview Product description Crawler SVR95 5 8140 SVR250 Each crawler is provided with an easily manageable and powerful six wheel drive inclination sensor for longitudinal and transversal axes and a pressure sensor There are custom wheel versions for pipe diameters up to DN1000 and various pipe conditions In addition the crawlers SVR 140 and SVR250 feature an electronically adjustable lifting device lift which allows the adjustment of the camera position on the level of the pipe s center or the performance other level adjustment
93. ne of sight Move joystick forwards or backwards camera tilts upwards or downwards Move joystick to the left or right camera rotates to the left or right along the longitudinal axis of the crawler NOTE The greater the tilt of the joystick the faster the camera head moves into the corresponding direction When the joystick springs back into its initial position the camera head stays in its current position SUPERVISIeN 7 Operation of the SUPERVISION system Function keys of the camera head control Function keys of the camera head control Function key 1 Bushing tilts by 360 Function key 2 Rotation to the right side Function key 3 Rotation to the lett side Function key 4 Rotation upwards Function When you press this key the camera head navigates to starting position focus upwards and rotates 360 When the camera head reaches the starting position again the head navigates to the HOME position driving direction Function 2 When you press this key the camera head tilts to the right in a right angle to the wall of the pipeline and to the driving direction As long as no other function key or the left joystick is moved the camera head stays in this position Press the key on the left joystick to return to the position HOME driving direction Function 3 When you press this key the camera head tilts to the left in a right angle to the wall of the pipeline and to the driving direction
94. ns in the inspection area you can improve the brightness of the pictures through a lengthened shutter speed of the camera e urn the rotary control on the left display to change to the Shutter Menu and select that mode The default setting recommended is the mode Auto that controls the shutter automatically Shutter Menu Up Down Manual IN 0 Change to the mode Manual to modify the shutter speed Jo lengthen the shutter speed press key Down fewer samplings To shorten the shutter speed press key Up more samplings NOTE For a very dark environment you can increase the shutter speed from 50 frames s up to 3 frames s or decrease it in a very bright environment down to 1000 trames s NOTE A lengthened shutter speed disturbs the normal human perception of motion pictures frames per second lt 16 frames and the observer receives a jerky picture of movements SUPERVISI N Slow Shutter menu Operation of the SUPERVISION system Slow Shutter menu Another option of sensitive adjustment in different lighting conditions is the function Slow Shutter If the function Slow Shutter is set to On the shutter speed controls the ideal value independently and improves in this way the brightness of the picture The maximum is again 3 frames s In the basic setting the function Slow Shutter is set to Off In this default version the shutter speed ca
95. of contamination sufficiently Use separate inspection systems for the inspection of sewage and fresh water Pathogens can cause an infection All employed persons have to be instructed and informed about the risks and the required safety measures WARNING Explosion hazard Do not use the inspection system in pipelines that contain or contained an explosive medium gas or solvent In this case contact to receive information to system components that are constructed for this purpose SUPERVIS eN L Safety measures 20 Organizational measures Organizational measures The inspection system SUPERVISION is built according to the state of the art and the approved safety related regulations Nevertheless its use might cause severe or fatal injuries to the operator or third persons as well as damage to the inspection system and other material assets The personnel that is working with the inspection system must read this manual prior to the start of work and understand its contents This applies especially to personnel who only work occasionally with the inspection system e g for maintenance repair or refitting work CAUTION The operator of the inspection system is responsible for a sate and riskless service This can be achieved with the following measures Provide the manual permanently at the location of the inspection system Perform regular instructions Keep check lists fo
96. of 135 in both directions A friction ring allows the endless axial rotation of the cameras This allows e the uninterruptible testing of the bushings The pan tilt camera 5 additionally has an 10 x optical zoom and a 4 x digital zoom Below you find information to the correct and safe mounting of the camera heads on the crawler CAUTION Risk of damage to the rotation axis and leakage in the crawler Always use the supplied special wrench for the camera head Other wise the rotation axis might be damaged due to a strong force effect Set the camera head up straight and do not jam the camera head Otherwise the O rings of the rotation unit might be damaged and the crawler is no longer pressure tight Turn the adjustment screw of the mounted camera from Lock position counterclockwise Jake the camera off to the fore Turn the adjustment screw of the camera that you want to exchange from Lock position counterclockwise heck the O rings at the rotation axis of the crawler before you attach the camera heads They must not be damaged and have to be lubricated If necessary use new O rings and lubricate them KG NOTE Make sure that the electronic contacts are always free of grease Attach the camera to the adaptor with the screw facing upwards push it down against the resistance of the two O tings and hold it tight e Turn the adjustment screw in Lock position 46 SUPERVISIeN Mounting o
97. on To adjust these to the meas urement parameter be recorded the measurement values must be multiplied by a correction factor e g ADO Const 0 043543 or an offset must be subtracted e g ADO Offset 0 These parameters can be overwritten and then confirmed with the key combination 1851 Const indicates the factor and Offset the value to be subtracted in order to correct the measured value init all function If you enter init all and then press the key combination the parameter in type set Const and Offset are reset to the defaults and all short texts are deleted IPEK Data entry and text displays 134 Information tor WinCan 7 users Information for WinCan 7 users The WinCan 7 software still uses codepages to code characters However the data display works with the current ISO character set If you now send data trom WinCan to the data display the RS232 interface it can happen that these characters will not be displayed correctly To display the characters correctly it is possible to have the transferred characters translated during data display ensuring they appear as intended To the character set correctly press the key combination SHIFT eft right left fU p 7 S 10 all other sets correctly press the key combination SHIFT left right left W S ag
98. oning the display The key combination can be used to position the text display on the relevant screen e Use the following keys to align the screen and 4 5 pixels and pixels Press U to save your screen alignment NOTE Press 1 to save your screen alignment N e Press or to return to the input field Adjusting the camera image Press the key combination At 1 42 to adjust the color of the camera image independently of the text display S Brightness le 7 Saturation l2 7 ontrast le IPEK E Data entry and text displays Use the cursor keys ft or ft to select the required menu item Change the numeric value from 0 to 255 using the cursor keys 1 NOTE The and keys can be used to adjust the numeric value by 8 units Company logo Brightness Press to increase the brightness Press to reduce the brightness Contrast e Press fo increase the contrast Press to reduce the contrast Saturation Press to increase the saturation Press to reduce the saturation Chroma Press to increase the chromatic value Press to reduce the chromatic value Other functions Data entry and text displays Other functions Displaying the firmware version The key combination SHIFTs f displays the firmware version program
99. ons 9 SUPERVISI N Identification of pipe wall materials and pipe diameter Installation and initial start up Installation and initial start up The initial start up of the inspection system is performed within the scope of a thorough briefing of the operating personnel by specialists NOTE Depending on whether the system is permanently installed in the crawler or you purchased a mobile system you have to make different cable connections for the installation and initial start up All productions steps that are marked with the symbol 6 only have to be carried out if the system was delivered as a mobile unit NOTE For all production steps that require the removal of the crawler from the manhole please read chapter Operations fol lowing the inspection from page 107 In this chapter you find important information to the correct disassembly of your SUPERVISION system Identification of pipe wall materials and pipe diameter We provide the ideal set up for your system that you can deploy in the inspection of every possible environment Each crawler can be equipped with the suitable wheels for plastic or concrete pipes as well as with several wheel diameters for the perfect positioning in the pipe diameter Please note that not all wheel types are supplied in the basic version Besides different wheel sets the crawler can be equipped with a variety of camera heads and auxiliary lights for the inspection Below you find an over
100. or 1 4 5 e mail info ipek at Internet wusw ipek at The cursor keys can be used to select the various color fields The currently selected color field is marked XX Confirm the color selection with ENTER or JESE 32S You can edit the remaining screen masks in the same way Background color IPEK 4 Data entry and text displays Company logo Company logo You have the option of displaying your company logo when displaying data The logo can be placed at any position you want on the screen 00000 TY GmbH Duerenbodenstrasse 7 87568 Hir schegg A Tel 443 0 55T7 3125 A Fax 43 0 55 7 6 e mail inf o 3ipel at Internet e Press the key combination ALT 46 to show or hide the logo e When you press GLIE you can use the cursor keys to position the logo on the screen NOTE The and keys can be used to move the logo 5 pixels in the relevant direction To position The logo more precisely use the cursor control keys which enable the logo to be moved by a single pixel Confirm the position of the logo by pressing gt note You need additional software to transfer your logo to the data display This can be downloaded from the website under the Service amp Support heading IPEK Adjusting the screen Data entry and text displays Adjusting the screen Positi
101. otation endless two laser pointers for identification of crack width pressure sensor inspection depth up to 500 m water column 50 bar 725 psi 460 lines max 50 bar 725 psi via CCU 128 x 98 x 74 mm 5 x 3 6 x 3 6 2 6 kg 5 7 Ib SUPERVIS eN 5 5300 VA350 VA500 Drive Equipment Cable length Power input Power consumption Fuse Dimensions Lx W x H Weight cable 200 m 656 ff Drive Equipmeni Cable length Power input Power consumption Fuse Dimensions L x W x H Weight incl cable 350 m 1148 ft Drive Equipment Cable length Power input Power consumption Fuse Dimensions L x W x H Weight incl cable 500 m 1640 ft Specifications Cable reels motor driven cable retraction meter counter adjustable cable pulley splash proof max 300 m 115 230 VAC 50 60 Hz max 30 W 400 inert 126 0009 00 610 x 289 x 520 mm 24 x 11 4 x 20 5 approx 30 kg 66 Ib motor driven semi automatic meter counter continuous brake emergency mode splash proof max 350 m 115 230 VAC 50 60 Hz max 200 W 3 15 A inert 126 0012 00 573 x 406 x 506 mm 22 6 x 16 x 19 9 approx 50 kg 110 Ib motor driven semi automatic meter counter integrated adjustable cable pulley continuous brake vertical horizontal operation emergency mode splash proof max 500 m 115 230 VCA 50 60 Hz max 1000 W 5 A inert 126 009 1 00 680 x 520 x 554 mm 2
102. ows you to determine the coiling and uncoiling speed yourself e urn the rotary control forwards to uncoil the cable e Turn the rotary control backwards to coil up the cable NOTE The cable can only be unrolled from the reel if a tensile force impacts the cable This eliminates the risk of an uncontrolled uncoiling of the cable When you release the rotary control it remains in this position and the cable reel is coiling uncoiling with the corresponding speed The LED bars show the changes in speed as well as the coiling uncoiling speed If you want to stop the reel just press the key MANUAL The rotary control POWER is active in the AUTOMATIC as well as in the MANUAL mode Only the tensile force of the cable reel is change during the coiling process Turn the rotary control forwards to increase the tensile force Turn the rotary control backwards to decrease the tensile force SUPERVIS eN Control of the cable reel from the desktop controller Control of the camera head Operation of the SUPERVISION system Control of the camera head Before you move the crawler using the right joystick you should get a general survey of the exact crawler position with the help of the left joystick and one of the provided screens First of all set the camera to HOME position i e 0 tilt and 0 rotation e achieve home position press the key on top of the joystick e Move the left joystick in line with the desired li
103. r consumption Meter counter Continuous brake Emergency mode Splash proof Vertical horizontal operation Cable retraction sensor Integrated cable pulley Large cable pulley System components alternatives and auxiliary equipment 610 x 289 x 520 mm 24 x 11 4 x 20 5 approx 30 kg 66 Ib motor driven cable retraction max 300 m 984 ft 115 230 VCA 50 60 Hz max 50 W SUPERVISI 145 System components alternatives and auxiliary equipment SUPERVISION SVA350 SUPERVISION SVA350 The VA350 has a long very light camera cable with a maximum length of 350 m It is equipped with a powerful engine for the cable coiling and an adjustable brake that avoids the automatic unrolling of the cable A multiple unit cable pulley that is positioned on the 90 angle of the shaft base together with a retractable cable pulley on the cable reel itself allow the motor driven retraction of the crawler with the lowest possible load for the camera cable 146 SUPERVIS e N SUPERVISION 54350 SUPERVISION SVA350 SUPERVISION SVA350 Dimensions L x W x H Weight cable 200 m 1148 ft Drive Cable length Power input Power consumption Meter counter Continuous brake Emergency mode Splash proof Vertical horizontal operation Cable retraction sensor Integrated cable pulley Large cable pulley System components alternatives and auxiliary equipment 573 x 406 x 506 mm 22 6 x 16 x 19 9 approx 50 kg 110 Ib
104. r maintenance and support heck safety and risk conscious work of personnel regularly CAUTION Safety of persons Operation maintenance and refit work must be performed by skilled personnel or personnel that was instructed by skilled persons Due to their professional training and experience skilled persons have sufficient knowledge of inspection systems They are familiar with the relevant health and safety regulations and accident prevention regulations to a degree that they can assess the save condition of the inspection system Regard the instruction manual for your working environment Stick to the relevant accident prevention regulations Get instructions for dealing with hazardous materials Stick fo the satety measures that are listed in this manual CAUTION Avoid damage to property As operator of the inspection system SUPERVISION you are responsible for the following points Use the inspection system only for operations that are described as conventional Regard the operating conditions for this inspection system that are described in this manual Keep the system clean Regard the cleaning information on page 177 SUPERVIS eN Service and maintenance Safety measures amp Service and maintenance Maintenance of material For long life cycle of your SUPERVISION system we recommend a constant service cleaning and maintenance of the equipment and the individual components of the system Especiall
105. rcial use in the EC countries such as Germany however it is used by PEK uniformly throughout Europe The symbol means that it is not possible to dispose of the device at municipal collection points IPEK B Device take back at the end of service life Guarantee declaration Guarantee declaration Congratulations on the purchase of your new inspection system Our devices are the result of years of experience and ongoing development Conscientious workmanship and control are important goals in our company Nonetheless if defects should occur the possibility of which can never be excluded you have high level of security through our generous guarantee Please note however that even the best product can properly and continuously fulfill its function only if it is properly maintained and operated Scope of the guarantee For the product from iPEK International GmbH that you have purchased that has been manufactured and tested in accordance with our production and quality guidelines we grant you a guarantee of twelve months We will correct defects that occur verifiably due to material and or manufacturing faults at no charge In this regard we reserve the right at our sole discretion to repair the device or to replace it completely replace its defective parts or refund the remaining value to the customer if repair or replacement is not possible Guarantee conditions Any opening of the inspection system or
106. ring bolt snaps in the notch of the screw sleeve 58 SUPERVISI N Testing the system Installation and initial start up Testing the system To switch on the system push the rocker switch of the CCU and then press the green key on the desktop controller If you want to test the system prior to operation you can connect the desktop controller with the cable reel or use the handheld pendant In this way you can test the driving characteristics and the camera functions outdoors and with sufficient space NOTE Prior to switching on the system make sure that the emergency stop of the cable reel is not activated When switching on the system speed and illumination performance are set back to null WARNING Risk of severe injuries due to a falling crawler At the initial start up of the system you must make sure that the crawler is positioned in a safe distance from the open manhole The crawler can fall into the open manhole during the test of the driving functions A person that is standing in the manhole might be severely injured NOTE The handheld pendant has not all functions of the desktop controller See page 91 for further information to the handheld pendant Check the following system tunctions Control functions of the crawler Right joystick Check forward backward and turn movements and the stop function by pressing the button on the joystick head crawler stops at once Control functions of the camera head Le
107. riptions of special working stages NOTE The operator of the system is responsible for the correct disposal See notes on page 185 for taking back of equipment at the end of ma life cycle SUPERVIS eN Safety measures Organizational measures 22 SUPERVISIeN Application Product description Product description Application With the inspection system SUPERVISION you can check pipelines and pipes with the help of a colour camera system that is mounted on a crawler which we developed especially for this purpose Thanks to comprehensive accessories and diverse supplementary equipment you can use the inspection system in pipelines and pipes with a nominal diameter of DN 100 up to approx DN 1000 According to the intended use there are various special sets of wheels available for different nominal diameters and surfaces as well as auxiliary LED and Xenon lights which provide an ideal lighting even of large pipe diameters For the documentation of recorded damage spots you can display the current video frame with the appropriate performance data and enter additional information via the keyboard Crawler and camera are mainly manufactured from high quality stainless steel they are pressure tight up to 1 bar and thus suitable for inspections to a water depth of up to 10 m The six wheels are driven by two engines to ensure the locomotion of the crawler on the most difficult terrains and under inconvenient conditions Sensors check the i
108. ry XENON light manually Thus you get an ideal illumi nation of the pipeline e urn the individual LED beamer 1 to your desired position Move each XENON light up and down 2 until you reach the desired position NOTE If the illumination is not set correctly it could lead to poor lighting conditions Always check the lighting direction before you start the actual inspection SUPERVIS eN 49 Installation and initial start up Wiring of CCU and cable reel Wiring of CCU and cable reel g lt NOTE If you purchased a mobile unit you have to make the required cable connections prior to operation 6 Cable connection between cable reel and CCU connector CABLE REEL Attach the cable on the with a push pull plug to the connector CABLE REEL e Push safety sleeve 1 of the plug backwards During the attachment make sure that the markings 2 on plug and connector face each other e Attach firmly e Push the safety sleeve forward The connection cable on the cable reel is screwed to the connection CONTROLLER During the attachment make sure that the markings 2 on plug and connector face each other e Screw plug and connector together 1 50 SUPERVIS eN Wiring of and cable reel Installation and initial start up Wiring of desktop controller and CCU g lt NOTE If you purchased a mobile unit you have to make the required cable connections prior to operation Cab
109. s An integrated BackEye camera SVR 140 and SVR250 and dutch SVR250 provide the secure backward crawling and an increased effectiveness Kes gt Len a SUPERVIS eN 25 Product description System overview Cameras VC75 SVCT00 You can select between two high resolution CCD colour cameras with panorama head that can rotate 135 in both directions Due to a friction ring the head allows an endless axial rotation that allows e g an uninterrupted testing of the bushing Both camera heads are equipped with 2 laser diodes for the identification of the crack width The pan tilt camera VC100 is additionally equipped with an optical 10 x zoom and a digital 4 x zoom Auxiliary light 3 x LED and Xenon For the SVR95 and the SVR 140 there is 3 x auxiliary light available which is equipped with high performance LEDs The VR250 can be used with an auxiliary XENON light that allows an even better lighting 26 SUPERVIS eN System overview Product description Cable reels V 300 SVA350 SVA500 The V 300 is a robust splash proof cable reel It has a maximum cable length of 300 m A motor driven cable retraction is attached to the cable reel to ensure the pulling in of the cable without cable tangles e On 5 200 TERMS The VA350 has a maximum cable length of 350 m It is equipped with a powerful engine for the coiling of the cable and an
110. s especially suited for short distances and an exact positioning of the crawler turns can only be made via the joystick OO Move the joystick in the desired driving direction The more you tilt the joystick the faster the crawler drives into the corresponding direction e Let the joystick spring back into the initial position to stop the crawler 66 SUPERVISIeN SPEED control Operation of the SUPERVISION system SPEED control For longer distances it is more convenient to drive the crawler forwards and backwards via the rotary control SPEED which is situated below the joystick otherwise you have to hold the joystick the whole distance CN amp 5 urn the rotary control forwards to drive the crawler forwards e urn the rotary control backwards to drive the crawler backwards For the steering of the crawler in this situation you have to tilt the joystick to the right or left side When you release the rotary control it remains in this position and the crawler drives on with the corresponding speed The LED bar shows the speed changes and the forward or backward driving You have two possibilities to stop the crawler Press the key on the top of the joystick e Turn the rotary control forwards or backwards until the LED bars cease NOTE The rotary control can change the speed in intervals of 5 On the desktop control the speed is optically shown with the LED bars in intervals of 10
111. safe distance from the open manhole The crawler can fall into the open manhole during the test of the driving functions and the clutch A person that is standing in the manhole might be severely injured Move the joystick in line with the desired direction of motion The more you tilt the joystick the faster the crawler drives in the corresponding direction e Let the joystick snap back in neutral position to stop the crawler Clutch Use the same joystick to activate or deactivate the clutch A feedback is shown on the display Clutch On or Off Press the joystick to activate or deactivate the clutch Move the joystick slightly forwards and backwards gt gt The dutch can only be activated and deactivated when the joystick is in neutral position 92 SUPERVISI Light Operation of the SUPERVISION system CAMERA camera control HOME CAMERA Press on top of the joystick to achieve the HOME position e Move the joystick in line with the desired direction of sight Move joystick forwards or backwards Camera tilts up down Move joystick to the left or right Camera rotates to the lett or right along the longitudinal axis of the crawler The more you tilt the joystick the faster the camera head moves in the corresponding direction When the joystick snaps back into the home position the camera head stops in its current position SUPERVIS eN 93 Operation of the SUPERVISION system Lig
112. screen mask E Measurement values show hide Set measurement values T8 EJ RS RS RS SS N SS N he 077 077 B 2m p 1 077 pr k k u he L2 Are ps i HET prp Are po TH E Keyboard reference Measurement values Show hide video counter Show hide meter counter Show hide time Show hide date Show hide SAT meter counter Show hide counter Show hide measurement value Show hide measurement value 2 Show hide measurement value 3 Show hide measurement value 4 Show hide panning head position Show hide rotation position Show hide temperature value Show hide tilt value Show hide pressure value Show hide humidity value reserved Set video counter Set meter counter Set time Set date Set counter Set meter counter to zero Keyboard reference 198 Positioning measurement values 077 te 00 7 777 AE 0 7 777 Mr 0 7 CTRL Mr 0 7 CTRL 777 v2 CTRL 777 k n t 0 7 k 077 k 077 T 077 CTRL 777 k CTRL T 077 CTRL 777 k 077 CTRL fo 077 Measurement values Position video counter Position meter counter Position time Position date Position counter photo counter Position measurement value 1 Pos
113. ss the key On E NOTE The digital zoom only increases the display window That leads to a loss in quality for the camera frame Yor Or OO joystick button to left Increases the display window that is shown on the screen urn joystick button to right Reduces the display window that is shown on the screen e Select the key to deactivate the digital zoom SUPERVIS eN j Operation of the SUPERVISION system Autofocus menu SVC100 only Autofocus menu 0 only Due to impurities on the camera front glass water drops aerosols etc the integrated autofocus might not be able to focus the picture for the desired distance In this case deactivate the autofocus and focus manually urn the rotary control on the left LCD display to change to the Autofocus Menu and select this menu Autofocus Menu On Off o deactivate the autofocus press the key Off FOCUS urn the rotary control FOCUS forwards or backwards until the picture is in focus NOTE The camera head VC75 has no autofocus The LED bars have no function when you zoom in 82 SUPERVISL oN Documentation menu Operation of the SUPERVISION system Documentation menu Use the documentation menu on the upper right side of the desktop controller for the complete operation of the documentation function Navigate with the rotary controls
114. sssescsssessessessucssessessessssecsucssessessucsussessassssssecsusssesanssussecsessassatssussussuesatsseseesassseeasen 15 PS CGS N e UU UL 16 General conventions oo eeseeseessessessessccssessessessssucssessesstssussscsscsscsssssussusssessesassucsscsussassstssessucseessesaseseessessesaseaee 17 5 17 AT DIESEN TRIN ERROR 17 17 Safety Ieq0Ssures 19 Prior TOTO TI ES EP 19 Organizational 20 Service and m infen0ne TRETEN 2 Maintenance of 2 SUPERVIS eN Contents Contents Product 29 DNI 23 24 Crawler SVR95 140 SVR250 sss 25 Cameras VC75 ssec 26 TET gu 3X LED anid 26 Cable reels 51 5300 504350 VA500 2 E 30 Desktop controller tnnt ntn ntenttntcs 3l Hananeld pedal dz Operating elements and conneclions nn tentent ttn 33 ji 34 Desktop controller
115. system screen 3 system screen 3 you find system information that display the connection status of all existing system components The member of the customer service will ask you for this information in the case of a failure NOTE The percental display value always refers to the control command of desktop controller or handheld pendant Motor left and right Current The current power input of the left and right crawler motor Power The current percental performance of the left and right motor 100 100 The sign shows the direction of motion Revol The revolution speed of the left and right motor Camera head Pan The rotation position of the camera head Tilt The tilt position of the camera head SUPERVIS eN 09 Operation of the SUPERVISION system Light Light Current The current power input of the camera lighting and if applicable of the auxiliary light Power The percental performance of the camera lighting and if applicable of the auxiliary light NOTE Auxiliary light 2 is only used for the SVR 250 This is a constantly assembled 4 x LED light of the rotation unit which is connected to the camera head light System current flow and voltage Power Supply Output current flow and output voltage of the CCU Crawler Uin Input voltage on the crawler Crawler 12V Current flow on the 12V current supply in the crawler Crawler 5V Current flow on the 5V current supply in the crawler Rot Uni
116. t Uin Input voltage on the crawler SVR250 only Rot Unit 12V Current flow on the 12V current supply of the rotation unit Rot Unit 5V Current flow on the 5V current supply of the rotation unit Burst and sync signal Burstsignal Colour signal 270 300 mV Syncsignal Image quality 90 SUPERVISI Use the handheld pendant Operation of the SUPERVISION system Use the handheld pendant You have the option to use a handheld pendant to perform preparing processes on the manhole outside the camera crawler e Press the button CONTROL on the side of the handheld pendant to activate the device On the screen the mode Control Extern is displayed NOTE To return the control back to the desktop controller you push the green button on the desktop controller This function cannot be performed via the handheld pendant The mode Control Intern is displayed on the screen The following information is shown on the display Counter reading of meter counter M2 Counter reading of meter counter 2 RS Cable reel speed in RP Cable reel power in Mode Manual or automatic mode is activated Clutch Clutch on off Control Internal or external control is activated SUPERVIS eN Operation of the SUPERVISION system Light CRAWLER crawler control CRAWLER WARNING Risk of severe injuries due to a falling crawler At the initial start up of the system you must make sure that the crawler is positioned in a
117. t horizontal or vertical operation with the key switch Horizontal operation Vertical operation Switch on the system NOTE When the system is switched on it is not possible to switch the operating mode of the cable reel You always have to switch off the system before you activate the vertical or horizontal operation SUPERVISIeN 103 Operation of the SUPERVISION system Lowering device Lowering device With the help of the lowering device you can lower the crawler safely into the manhole Lowering device SVR95 SSE Introduce the lowering device between the first and second axle top down Pull the lowering device upwards 3 as soon as both legs have snapped in 2 directly below the hold points 1 on the crawler Balance the crawler during the lowering with the help of the camera cable WARNING Risk of damage for the camera front glass and the light ring Lower the crawler slowly into the manhole and let the camera head preferably face upwards Avoid touching the sides of the manhole or hitting the ground too hard Use rope and camera cable in front of the manhole to bring the crawler in a horizontal position and put it down Loosen the lowering device with slightly swinging movements of the rope from the crawler and pull it upwards A WARNING Risk of severe injuries due to a falling crawler Make sure that the lowering device is correctly hooked in A person that
118. that you find on the upper left side of the desktop control You can rotate through the different operational levels via the rotary control When you press the 4 orange keys below the display you receive a range of the currently shown submenus Here is an overview of the submenu levels B Autofocus Menu On Off LJ t Digitalzoom Menu On TE U O lt Iris Menu SUPERVIS eN Laser Pointer Menu 100 75 50 Shutter Menu Up Down Manual Auto o Slow Shutter Menu 4 EN C O SUPERVIS eN 75 Operation of the SUPERVISION system Laser pointer menu determination of crack width Laser pointer menu determination of crack width With the two laser pointers of the pan tilt camera you can determine the dimensions of cracks or other surface defects in the wall of sewers or pipelines e Use the rotary control in the left display to change to the Laser Pointer Menu and select it Laser Pointer Menu 75 50 Two fine signals are shown on the video screen You can adjust the intensity of the laser pointers according to the lighting conditions on the Inspection site
119. the cable reel itself allow the motor driven retraction of the crawler with the lowest possible load for the camera cable SUPERVISIeN 29 30 Product description System overview CCU According to the intended use the CCU designed as portable unit or as 19 inch slide in module The interface socket is accordingly attached to the front plate or to the rear panel of the device The integrated display informs you constantly about the current system parameters e power input internal pressure and inside temperature of crawler and camera head position lighting performance speed and performance of the engine as well as burst and sync signals SUPERVIS eN System overview Product description Desktop controller You can control the function of camera crawler and cable reel via the desktop controller Depending on the position of the operator it is possible to connect the desktop controller to the and the cable reel The LCD screen is integrated in the desktop controller and allows a rough overview of the inspection area for the detailed control and assessment of the video recordings it is possible to connect the to a high resolution colour screen PC video recorder or video printer On the left side of the desktop controller you find the control elements for the camera on the right side are the control elements for the crawler and an optionally attached auxiliary light In the center of the
120. the control electronics without the agreement of the manufacturer is prohibited Failure to comply with this instruction will invalidate any guarantee claim The guarantee period starts with the day of delivery Excepted from the guarantee are damages that occur due to improper use of the system inadequate maintenance normal wear and force majeure lightning fire freezing Moreover the guarantee does not cover parts that are subject to wear such as front glass shaft end seals lights cables etc as well as damage that does not impair the serviceability of the system If you have a guarantee claim please contact your dealer or the service organization closest to you and submit the original invoice 187 Guarantee declaration Troubleshooting Problems No current Control has no function Laser pointer has no function No zoom Image is out of focus Reel has no function Crawler does not drive Possible cause The power cable is not connected or the plug is not completely inserted The emergency stop on the cable reel VA350 and VA500 was pressed The main switch of the system is not activated yet The main current supply is interrupted Safety relay did not release the current flow The control is deactivated at the handheld pendant wrong camera head laser pointer is defect wrong camera head zoom is defect water drops on the lens aerosols in the
121. through the different operation menus When you press the 4 orange keys below the display you receive a range of the currently shown submenus Here is an overview of the submenus Metercounter 1 Menu Up Down Set Textgenerator Menu Metercounter 2 Menu B W W B Nex E Up Down Set SUPERVISI 83 Operation of the SUPERVISION system Meter counter menu Meter counter menu The lower cable pulley and the crawler must be positioned for the inspection e urn the rotary control on the right display to change to the Metercounter 1 Menu or Metercounter 2 Menu and select the menu NOTE The Metercounter 2 Menu relates to the meter counter of the large cable pulley Metercounter 1 Menu rela tes to the meter counter that is integrated in the cable reel you do not use the large cable pulley set the initial value in Metercounter Menu Press the key Reset to set the meter counter zero or use the keys Up or Down to determine an initial value Metercounter 1 Menu Metercounter 2 Menu Down Reset Down Reset Press the key Set to use a programmed constant value where applicable NOTE The meter counter of the large cable pulley sends more precis
122. used by electric current Make sure that no fluids can penetrate the CCU desktop controller or the body of the cable reel Otherwise dis connect the power supply protect the connection socket from re connection and contact adequately skilled staff or the customer service Make sure that the electric connection cables are intact and cannot be buckled or squeezed If you notice damage disconnect the power supply immediately protect the connection socket from re connection and contact adequately skilled staff or the customer service Working on the electrical system that exceeds the work described in the chapter to cleaning maintenance and repair are only to be conducted by skilled and specialized personnel Advanced maintenance and repair works are only to be conducted by the customer service or by persons that are authorized by WARNING Risk of severe injuries due to a falling crawler At the initial start up of the system you must make sure that the crawler is positioned in a safe distance from the open manhole The crawler can fall into the open manhole during the testing of the driving functions A person that is standing in the manhole might be severely injured WARNING Danger of infection and fresh water contamination Never insert the inspection system alternately for inspections in sewage and fresh water Even a thorough cleaning of the system cannot assure the prevention
123. value including special characters Confirm the value entered with ENTER or cancel with Ese Press the key combination CTRL F6 to position the video counter on the screen using the cursor keys Press the key combination AU cursor keys to change the text or background color Text color Background color NOTE For further information about the color settings see page 125 Contirm the position and choice of color with or cancel with Esc Start stop the video counter with the key combination TRU fv 1 MON Data entry and text displays Displaying measurement values Using the meter counter Press the fF function key to show hide the meter counter Press the key combination fSHIFTQ F7 to set the meter counter to a particular value NOTE When making an entry the format must always be considered Always enter the new value including special characters Confirm the value entered with ENTER or cancel with 0 7 Press the key combination creo GA to use the cursor keys to position the meter counter on the screen Press the key combination AU cursor keys to change the text or background color Text color Background color NOTE For further information about the color settings see page 125 Contirm the position and choice of color with or cancel with 5c 1 Reset t
124. view of the different exchange options for the ideal use of crawler wheels cameras and auxiliary lights SUPERVISI 43 Installation and initial start up Identification of pipe wall materials and pipe diameter Combination of crawler and wheels You will find a detailed list of all wheels and their use on page 171 NOTE With mounted wheels Wheel D86x20 d Wheel ELKA D86x20 d on crawler SVR95 the usage of the camera VC100 0 well as the function of the lowering device is limited 44 SUPERVISI Changing the crawler wheels Installation and initial start up Changing the crawler wheels The change of the crawler wheels can easily be carried out with the help of screw in technology Please make sure that the screw fitting is always clean and free of dirt and that all screws are smooth running Remove the central head cap screw with thrust washer for each wheel and take the wheels off g lt NOTE Always use the thrust washers SA lt lt 7 Attach the new wheels and fix them with head cap screw and thrust washer gt gt Always use the appropriate screw lengths for the wheels heck the firm seating of each wheel SUPERVIS eN 45 Installation and initial start up Changing the camera head Changing the camera head For your SUPERVISION system you can select between two high resolution CCD colour cameras with rotation head They have a rotation range
125. w Set D95 110 135 080 0560 00 Wheel D135x78 d15 4 4 Included in delivery suitable for from 1x 080 0160 00 Wheel D135x78 d15 Pipe diameter mm 300 1x 080 0335 00 Screw Set D95 110 135 080 0565 00 Wheel D220 Ballon 4 4 Included in delivery suitable for from 1x 080 0165 00 Wheel D220 Ballon Pipe diameter mm 400 1x 080 0340 00 Screw Set D220 Rubber wheels Accessories Wheel Extension d12 080 0400 00 Wheel Extension d15 080 0410 00 with elevator Corundum wheels Combination of crawler and wheels wheels Included in delivery suitable for from 1x 0804020000 ELKA Wheel D64x25 n6 Pipe diameter mm 125 1x 080 0310 00 Screw Set 064 25 086 20 M 44 Included in delivery suitable for from 1x 080 0205 00 ELKA Wheel D86x20 n6 Pipe diameter mm 150 1x 080 0310 00 Screw Set D64x25 D86x20 Included in delivery suitable for from 1x 080 0210 00 ELKA Wheel D86x20 d12 Pipe diameter mm 150 1x 080 0330 00 Screw Set ELKA Wheel 086 912 Included in delivery suitable for from 1x 080021590 ELKAWheel 086 34 16 Pipe diameter mm 175 1x 080 0325 00 Screw Set D86x34 D110x40 Included in delivery suitable for from 1x 080 0220 00 ELKA Wheel D95x36 d12 Pipe diameter mm 175 1x 080 0335 00 Screw Set D95 110 135 Included in delivery suitable for from 1x 080 0225 00 ELKA Wheel 0110 40 16 Pipe diameter mm 200 1x 080 0325 00 Scr
126. y stop NOTE When you push the emergency stop all elements with exception of the CCU are disconnected from the electric circuit The red and green keys on the desktop controller are no longer lit The system cannot be re activated via the desktop controller until the emergency stop is unlocked SUPERVISI N Operation of the automatic cable reels SVA350 and 544500 Operation of the SUPERVISION system Sensitivity rotary control The VA350 and VA500 are equipped with a sensor which only allows the uncoiling of the cables if a determined tensile force is reached The sensitivity can be increased or reduced via the rotary control This is helpful e g when the inspection has to be performed over a very deep manhole In this case just the weight of the cable could increase the tensile force to such an extend that the cable would start to unwind SENSITIVITY Turn the rotary control clockwise to increase the minimum tensile force e Turn the rotary control counterclockwise to reduce the minimum tensile force NOTE you lowered the crawler into a deep manhole the sensitivity should be reset to a value which prevents the unwinding of the cable due to its dead load SUPERVISI 101 Operation of the SUPERVISION system Operation of the automatic cable reels SVA350 and 544500 Error Mode When the CAN bus fails for more than 30 sec due to damage the cable reel activates the Error Mode red Error LED
127. y the life cycle of the moving parts and all wearing parts of the system is prolonged considerably through a constant and professional cleaning after every inspection In addition the risk of infection on side of the operator is considerably reduced when you use a cleaned system We listed some remarks concerning the service and maintenance of the system Please regard that the appropriate service serves for the reliability and pleasure of your work with the system and at the same time reduces the maintenance works of the service dealer Keep the complete system clean and clean it directly after an inspection Thoroughly clean all parts of the system that were exposed to humidity and wipe them off with a clean and dry cloth Keep components always dry and clean that are not explicitly suitable for the use in humid environments Keep connection assemblies and contacts always dry and clean Never buckle the cable of the system and prevent cable tangles or knots Clean the cable with a cloth when retrieving the crawler Lubricate all open O rings of the system regularly Use only special display detergents for the cleaning of the displays Use only absolutely clean and dustHree cleaning tissues for the cleaning of the displays Use only water without additional detergents or solvents for the cleaning of the system Detailed information and descriptions of the service and maintenance of individual parts are on page 177 Here you can also find desc
128. ystem and help you with the operation NOTE This symbol refers to the appropriate and mandatory disposal of the system and its components The operator of the system is responsible for the correct disposal See notes on page 185 for taking back of equipment at the end of the life cycle MAINTENANCE This symbol refers to the correct cleaning and maintenance of the system to prevent defects and demanding repair The appropriate maintenance of the system can prolong the life cycle considerably SUPERVIS eN Used symbols General conventions Keys Keys are marked F1 Operational steps Operational steps are characterized as follows Description of production step Bullet point inside a production step Bullet point inside a production step Description of production step Description of production step Listings Listings are characterized as follows Alternative A Alternative A A Alternative Alternative B Alternative C SUPERVIS eN Introduction Introduction Used symbols 18 SUPERVIS eN Prior to initial start up Safety measures Satety measures Read the safety measures thoroughly and stick to them They are for your own safety and the safety of your colleagues and they help to prevent damage to the inspection system SUPERVISION and its system components Prior to initial start up Note the following possible causes for severe or fatal injuries WARNING Risk of fatal injuries ca
129. zs Len TY GmbH Du trasse 7 87568 Hir schegg A Tel 3125 A Fax 43 0 55 7 6 Operator Flow Profile Width Section name Start manhole End manhole Date e mail info ipek at Internet wuwuwipek at Press the key combination TRU A to work in screen mask A f you press screen mask A will disappear and screen mask will be displayed in its place 0 77 0 77 When you switch on your system you will always find yourself the last screen mask entered You can edit the remaining screen masks in the same way B screen mask Zes f screen mask E screen mask D N E D screen mask E Color settings Color settings Data entry and text displays The color settings allow you to create for yourself the color schemes you need for your inspection You can use the RGB values and an alpha channel to mix 14 background and foreground colors Selecting color ET TV GmbH Du trasse 7 87568 Hrschegg A Tel 3125 R Fax 4 0557 6 Color athe eae 789012 Foreground 3456786901 e mail info ipek at Internet uuwnuw ipel at Press the key combination ALT E to reach the color settings You can use the cursor keys to select the individual colors 77 WE N The selected color field is marked e F key returns you to the foreground fields and t

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