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MT-32 Shaft User Manual (8/16 channel Version)

1. BL9 5Z 5 Sy 2 o a BL9 5Z 5 HE 5 T 5 Se E x a 3 E x a E o z E E uo z c Oo 6 2 2x100p oo 6 2x100p 1 o 2 o I o BL19 10Z BL10 10Z7 5 10 l 5 10 4 Ee 4 9 3 8 i E 8 T 2 I 2 7 o 1 6 o 1 6 BL10 1 Z BL10 10Z7 x 2 o I o BL19 10Z7 BL19 10Z 5 10 5 10 4 9 4 9 N 3 8 3 8 5 I 2 5 2 1 6 1 6 BL19 10Z BL18 10Z o i I o o BL10 10Z BL10 10Z7 5 10 5 10 4 9 4 9 3 8 3 8 T o I 2 7 a 2 1 6 1 6 BL10 10Z BL10 10Z 5 10 5 10 4 9 4 9 N 3 8 e 3 8 5 2 ZS 2 7 1 6 1 6 BL19 10Z BL10 10Z 223m N d z
2. DIN3 DIN2 white blue white green black yellow black grey black orange white violet white brown white blue white green black yellow block grey block white yellow WwW N Nu PO O Nj 00 Schwarz Transmitter Transmitter Take care with your pin connection if you solder the cable Don t plug any modules if Power is ON First power OFF Side 29 Technical Data are subject to change without notice Version 2010 05 Pin connection e g 1x ENC16 MUX 16x STG VOLT TH K ICP Key Pin solderd
3. 9 Sync bit 1Ch 2Ch 3Ch 4Ch 5Ch 6 Ch 7 Ch 8 Ch 12 bit 12 bit 12 bit 12 bit 12 bit 12 bit 12 bit 12 bit 4 bit bit rate100 bit 32 Ch x 12bit 384 bit 4 bit sync 388 bit 16Ch x 12bit 192 bit 4 bit sync 196 bit 8Ch x 12bit 96 bit 4 bit sync 100 bit 4Ch x 12bit 48 bit 4 bit sync 52 bit 2Ch x 12bit 24bit 4bitsync 28 bit Scanning you can calculate e g 40kbit transfer rate 8 Ch 40000 100bit 400Hz per Ch Side 33 Version 2010 05 Technical Data are subject to change without notice Environmental ies SCH n Mi Operating Temperature 20 80 C Storage Temperature 30 90 C Humidity non condensing Vibration Shock amp static acceleration in any direction Down load formula Excel format to calculate the static acceleration RPM diameter Receiving Part ZIA e KC GO Le JOOOZDO di c6 26 JE M OK b LEI LL 2 90090000 OOGK A Operating Temperature 10 70 C Storage Temperature 20 80 C Humidity non condensing 20 80 Vibration 5g Mil standard 810C curve C Shock in any direction Side 34 Version 2010 05 Technical Data are subject to change without notice Item Qty Type Description Order Samples MT32 STG MT32 ENC8 MT32 40k 10 BATT PACK BATT SET MT32 DEC2 AC DC MT32 STG MT32 ENC8 MT32 IND RX TX BATT PACK BA
4. Hight 33mm Drill d 4 3mm P as p bh L2 INDUCTIVE POWER HEAD Readibeforelusemuseramanudlt Cable length 5m lt Optional 10 25m 43 53 objects clase to his 19 Hight 33mm Side 17 Version 2010 05 Technical Data are subject to change without notice ZH09 0 J9JsueJ 43MOd ANI ejep jey gq Technical Data are subject to change without notice peey Jeamod CELIA YMd CNI c amp LW SIIATELN u09 uquuB UX MAAN woo yquu JUuy mmm 5 LIN piou piou LIN oneuBew oneuBe Z z ew W co T WWOL 0 dn H Wunnt o dn o ie d eouejsiq 4 eouejsiq o Q 9 cQ JOyWSUBIL XL ONI CELIN LIA 8 Jepooua Zt LN 90 9Y Hd ONCE LA E OLSTELN LINA WERT ZA dOFZ lw LIN allan G O 112 9JI GO IND sDutiputAA SZ t SBUIPUIAA L 9 TO2 H3AMOd I1lIOO v1vgd UMd ANI SON Q Q Qo E o e Q o gt P o kel c D c 2 N 2 N c D E j D par D kel o gt kel lt gt gt m Q o Fr N co Fr Version 2010 05 Safety notes for inductive powering The device should only applied by instructed personnel The power head emits strong magnetic radiation at 60 KHz to a distance of 20 cm Therefore persons with cardiac pacemakers should not work with this device Magnetic data storage media should be kept in a distance of at least 3m from the power
5. Cable loom cable set for loom DC power cable terminator mounting tape and test bridge STG are include in delivery Side 3 Version 2010 05 Technical Data are subject to change without notice Installation of the MT32 Modules f Power Strips Attach all the MT32 modules on the final position on the shaft using the tesa Power Strips Mini Fix all MT32 modules with at least 10 layers of the special mounting tape around the shaft According to the shafts RPM and diameter it s particularly paid attention to safe mounting of the components The manufacturer doesn t accept liability for damages which results from not sufficiently attachment of the individual components The provided cable harness and the tape are only for test purposes in order to test the electrical function of the units in the idle state of the shaft During the rotation test appropriate safety tools are to be attached The entire installation may be used only by authorized persons By using tape for the attachment it has to be used in the direction of rotation of the shaft and the end has to be secured against removing Only non elastic tapes with high tensile strength have to be used for pre fixing Add use horse clamps for final fixing The individual components are to be distributed in such a way on the shaft that imbalances will avoid All cable connections soldered The user has to pay attention to connect the wires to the correct pi
6. 6 MT32 VOLT MT32 VOLT MT32 STG MT32 STG MT32 STG MT32 STG MT32 STG Side 31 Version 2010 05 Technical Data are subject to change without notice MT32 STG 52x27 x11 mm Weight 20 grams KMT MT32 STG ax 52x27 x11 mm Weight 20 grams www Kkmi gmibh com K N MT32 ICP ax cs GND LN 52 x 27 x 11 mm Weight 20 grams KMT www kmi gmbh corr DC DC PWR 5V max 500mA 3 y 52x27 x11 mm Weight 20 grams KMT e www Retro com MT32 IndPwr ACIN S IND Pwr AC DC module 52x27x11 mm Weight 20 grams Version 2010 05 7 30V IN Kee E MT32 STG V1 For strain gages Full and half 23509 quarter bridge only with external completions resistor Fixed excitation 4V DC Offset calibration via potentiometer or optional auto zeroing Gain 200 or 1000 Anti aliasing filter Resolution 12bit 72dB dynamic range Accuracy 0 2596 Consumption of current 20mA MT32 STG V2 For strain gages Full and half 2350 2 quarter bridge only with external completions resistor Fixed excitation 4V DC Offset calibration via potentiometer or optional auto zeroing Gain 250 500 1000 2000 or 1000 2000 4000 8000 Specify at order Anti aliasing filter Resolution 12bit 72dB dynamic range Accuracy 0 2596 Consumption of current 28mA MT32 ICP For ICP sensor inputs Current ECX 4mA optional 1mA Signal gain x 2 4 8 16 and 32 optional x1 2 4
7. MT32 VOLT VOLT IN d Resolution 12bit 72dB dynamic range Important MT32 Termination Plug The CLK and CS signal must be terminated to GND with a 100pF 82pF at 16CH capacitor from 8 32 channels necessary see pin connection diagram 2x100p for 8CH 2x82p for 16CH Side 27 Version 2010 05 Technical Data are subject to change without notice MT32 acquisition modules dimensions M2 5mm Allen Screw KMT www kmt gmbh com MT32 ENC8 27 0mm 23 5mm lt gt 3 5mm 3 5m 48 5mm 52 0mm 11 0mm M2 5mm Allen Screw 45V 3 KMT www kmt gmbh com 4V EXC uw MISST IN GND CS 27 0mm 23 5mm lt gt 3 5mm lt gt 3 5mm 48 5mm 52 0mm Side 28 Technical Data are subject to change without notice Version 2010 05 Pin connection e g Pin connection e g 1x ENC8 MUX 2x STG VOLT TH K ICP 1x ENC8 MUX 8x STG VOLT TH K ICP BL9 5Z gr 2x100p z le Terminotion
8. www instrumentation it INSTRUMENTATION DEVICES SRL Via Acquanera 29 22100 COMO Italy tel 39 031 525391 fax 39 031 507984 info instrumentation it KMT Kraus Messtechnik GmbH Gewerbering 9 D 83624 Otterfing Germany 08024 48737 Fax 08024 5532 Home Page http www kmt gmbh com Email info kmt gmbh com MT32 Telemetry User Manual KMT KMT MT32 ENC8 ew MT32 40k TX mau B LEEGTTTTT 65 0 7 LC Wa N D II II amp KMT KMT MT32 STG a s E MT32STG KMT MT32 STG MIS2STG u MT32 VOLT MT32 VOLT HE WEEN 33 J A ABB 3B AL an ho 6 6 en gt o uo KS 3 x x MT32 8 channel set with battery power and 40kbit radio transmitter 433MHz receiving MT32 DEC8 incl receiver antenna OdB N V AC DC adapter DC Power cable 50 amp 25mm Cable set for option MT32 DEC8 mounting tape cable loom MT32 Tx TNC adapter with mini 433MHz antenna gt MT32 ENC8 e Cable loom for testing N u MT32 40k e transmitter e with wire 7 antenna E i AV X ui la y Test bridge STG Terminator 8 x MT32 STG 2x100pF Batt Pack 1 x Batt Set 1 x extra Order example MT32 8CH 40k 8xSTG BATT BW 8x0 95Hz g MT2 STG Signal conditioning module for strain gages with digital data acquisition MT32
9. 0 650mV V Gain 500 2 5mV V Gain 4000 0 3125mV V Gain 1000 1 250mV V Gain 8000 0 15625 mV V Offset compensation By potentiometer or Auto Zero 80 of full scale MT32 STG V2 STG pin assignment 1 4V 1 2 Bridge C3 In i ME 4 In lt IN e iN B A Kai m SF Half bridge completion 4V EXC a Full bridge Half bridge Gain setting eo O e P 6 Gain 250 Gain 1000 vee Gain 1000 I I Gain 4000 I aaa She uiii t Q Gain 500 I Gain 2000 Gain 2000 I Gain 8000 O The jumper determines the enabled gain between 250 500 1000 and 2000 standard or 1000 2000 4000 8000 on request Offset adjustment via Poti gt KMT gt 4V EXC www kmt gmbh com 5V STG Sensor Ne MT32 STG DIG OUT IN 4 GND m 2 Gain 1000 2000 4000 8000 on request gt MT32 ENC8 Auto Zero gt em awe X Switch www kmt gmbh com i ic BFL re Auto Zero display LED Off AZ successful MT32 ENC8 LED On AZ not successful Dr Di Aa dan a de Side 23 Technical Data are subject to change without notice Version 2010 05 MT32 ICP Acquisition module for ICP MT32 ICP For ICP sensor inputs KNIT Current exc 4mA fixed NR T Optional 1mA nu MT32 ICP Signal gain x 2 4 8 16 and 32 Optional x 1 2 4 8 and 16 Signal bandwidth 3 Hz up to 24000Hz deepens of the max cut of frequenc
10. 8 and 16 Signal bandwidth 3 Hz up to 12000Hz deepens of the max cut of frequency Resolution 12bit 72dB dynamic range Accuracy 0 2596 Consumption of current 40mA with 4mA sensor EXC Standard 20mA with 1mA sensor EXC Option DC DC PWR 5V 500 Input 7 30V DC Output 5V DC Max current 500mA or DC DC PWR 5V 1000 Input 7 30V DC Output 5V DC Max current 1000mA 58 x 35 x 21 mm Weight about 60gram MT32 inductive AC DC PWR 5V Input AC 30kHz Output 5V DC Max current 500mA MT32 acquisition modules 52x27 x11 mm Weight 20 grams KMT www krmit qmbh corr MT32 PT100 52x27 x11mm Weight 20 grams 49 wren MITT MT32 VOLT VOLT IN VOLT IN to 52x2 x11 mm Weight 20 grams 52 x27x11mm Weight 20 grams MT32 BATT PACK Input 6V via Lithium battery CR P2 6V 1500mA h Output 5V DC Low BATT LED display Max current 300mA This is only a recommendation MT32 POT For all potentiometer values 3500hm to 10kOhm Excitation 4 VDC fixed Resolution 12bit 72dB dynamic range Anti aliasing filter Accuracy lt 0 25 Consumption of current 20mA MT32 PT100 For thermo resistors Range 100 500 C Resolution 12bit 72dB dynamic range Accuracy lt 0 5 Consumption of current bmA MT32 VOLT For high level inputs 5V or 10V Resolution 12bit 72dB dynamic range Accuracy 0 2595 Consumption of current 10mA MT32 TH K ISO For thermo couples type K
11. CH9 OUT LX xi ANALOG CH28 OUT 0 OX ANALOG CH10 OUT 32 ANALOG CH29 OUT CND 7 ANALOG CH11 OUT LEMO4 FEMALE OS ANALOG CH12 OUT Technical data Roe encour Power supply voltage 10 30V DC ANALOG CHS2 OUT Power consumption 3W HT Output signal voltage 5V abaci che Output connector type BNC 2 4 0r 8 ANALOG cH160UT Channels ANALOG CH17 OUT Weight 1250g AGND Dimensions 205 x 105 x 65 ANALOG CH18 OUT without connectors Operating temperature 10 C 70 C ANALOC CH 50 OUT ANALOG CH31 OUT AGND ANALOG CH 19 OUT Pin 1 to 32 CH 1 32 analog out Pin 36 37 Common analog ground AGND I i Sien C GOL Optional BNC16 Box Connect on 37pol Sub D gt 9 2 e S e CH N j E OOOO Cr Side 21 Version 2010 05 Technical Data are subject to change without notice Acquisition module for strain gages STG MT32 STG V1 Bridge types Full and half KMT quarter bridge only with external completions resistor er ER E Bridge resistance 2 3500 for full and half V MT32 STG CLK Excitation voltage 4V fixed 20mA max ee ey Gain 200 or 1000 factory setting 4 Gain and STG Sensitivity output 5V at
12. head to avoid data loss The same is valid for electromagnetic sensitive parts devices and systems Do not place the power head in the switched on state on metallic objects because this results in eddy currents which could overload the device and strong heat up small objects Also the probe could be destroyed No metallic objects other than the disc type coil should be located in the air gap of the power head The same applies to metallic parts within a radius of up to 15 20 mmi in all directions Do not use damaged or faulty cables Never touch in the area between shaft and inductive head the rotating shaft itself or rotor electronic contacts during operation This is a Class A system suitable for operation in a laboratory or industrial environment The system can cause electromagnetic interferences when used in residential areas or environments In this case the operator is responsible for establishing protective procedures Side 19 Version 2010 05 Technical Data are subject to change without notice MT32 DEC8 Receiver unit for max 8 Channels output via BNC Female BNC connector for analog signal outputs of channels 1 to 8 Female BNC connector for receiver antenna Field strength display 5 m 2 e Power LED On Power Switch 7 pole female TUCHEL connector OC 10 30V for power supply input 10 30V DC gt c re o N D x o Syncloss LED Auto Zero LED indicator Rear side view D
13. 1230kbit 2560kbit Cable Red 5V IN Cable Black GND Ground Cable Brown PCM In Copper wire Coil All cable connections should be soldered Inductive pickup with 5m cable optional 25m Receiver unit rear view with pick up input Distance 100mm uE INDUCTIVE PICK UP e SN 20090202 ets belies a wear pp INDUCTIVE POWER HEAD SN 20090209 _ Seel balara ooa weer oma To avoid transmitting error the mounting distance between Inductive Power Head and Inductive Pickup Head must be at least 100mm Note Less distance between the two lt gt coils you get also less distance for the inductive pick up to the coil Version 2010 05 Side 7 Technical Data are subject to change without notice ZH09 0 J9JsueJ 43MOd ANI ejep jey gq Technical Data are subject to change without notice peau J9MOgd COLIN HMd QNI ZELN 8IJQ sELN woo uquuB UJX MAVM woo yquu JUuy mmm S LINY piau T LIAL M oneubew oneubey Z e ew ead 5 wwg g 0 dn j wwgo e oj dn 5 J eouejsiq i exue amp jsiq 0 as z co JOyWSUBIL XL ONI CELIN LIA 8 Jepooua Zt LN 90 9Y Hd ONCE LA E OLSTELN LINA WERT ZA dOFZ lw LIN allan G O 112 9JI GO IND sBulpulAA SZ r SBUIPUIAA EL 8 TMOO2 HZJAAOd IlIOo2 viva eCJAAd CINI SON Q Q Qo E o e Q o gt P o kel c D c 2 N D N c D E j
14. 1m Power modul for blue modules IN 7 30V OUT 500mA 5VDC Decoder for 16 channels Output via 37pol Sub D Connector Adapter BOX for DEC16 multiple 37pole Sub D to 16 single BNC connectors AC DC power supply Side 36 Order Samples Technical Data are subject to change without notice Item Qty Type 8c C2 zu eS Xs um TU BO m a ett Ze dus ee a dE LL dE ELSE Z5 ox SS no O O O wesch sch ee LM CA N eck ee sch sesch sesch MT32 STG MT32 ENC16 MT32 IND RX TX DC DC PWR 5V 500 MT32 DEC DIG ECIA100 MLab MGraph AC DC MT32 STG MT32 ENC16 MT32 IND RX TX IND PWR XL MT32 DEC16 BNC16 BOX AC DC MT32 STG MT32 ENC16 MT32 40k 10 DC DC PWR 5V 500 MT32 DEC16 BNC16 BOX AC DC MT32 STG MT32 ENC32 MT32 40k 10 DC DC PWR 5V 1000 MT32 DEC32 BNC32 BOX AC DC MT32 STG MT32 ENC32 MT32 IND RX TX IND PWR XXL MT32 DEC32 BNC32 BOX AC DC Version 2010 05 Description Order Samples MT32 16CH IND TX RX 16xSTG BATT BW 16x0 3000Hz only Digital OUT with interface and software Signal conditioning module for strain gages with digital data acquisition Encoder for up to 16 acquisition module Inductive telemetry 2560kbit transmitter and receiver distance 0 1m Power modul for blue modules IN 7 30V OUT 500mA 5VDC Decoder with only digital output for IF16 or ECIA100 Digital interface for notebook IF 16 PCMCIA 32bit data acquisition and on line processing software for WinX
15. D par D kel o gt kel lt gt gt m Q o Fr N co Fr Version 2010 05 C then ei S x O amp m d battery power supply ISSION an MT32 Telemetry with inductive data transm JOJSUBI ejep IeubO 803 dtl Woo UO MAAN pial JL IAM s aubey oouejsiq K 8 1 wwooL g o dn H PIE JI XL ONFZE LIN LIA 8 419po2u3 2 LW VL HS113VS vL HS7 UUM CH d F AS YMd 90 90 a LIA M GO IND JO Z SBulpulAA L 9 XOVd LIVg a s I11O09 v1va Aq Buuewog vue xew LNO AG NI A9 X1 ONI YOVE LIVE uopeumuue yyw008S Age Vun rnc NR AN NM VHS 113VS pes AS NMd 2Q 0Q Se OL1S ZELIN d yvwoogs LNM LAS e Age unu i Side 9 Technical Data are subject to change without notice Version 2010 05 MT32 IND TX RX Installation of coil for inductive data transmission on shaft Attach for electromagnetic insulation Ferrite Tape 1x one layer around the shaft Fixed with 2 layers mounting tape Wind the 0 5 mm enameled copper wire around the shaft 8 13 windings for 1000 20mm diameter Fix all with 2 3 layers around the coil with mounting tape Side 10 Version 2010 05 Technical Data are subject to change without notice MT32 IND TX RX Find the correct amount of windings of inductive data coil The number of windings depends on several factors The most important influential factors are the diameter
16. ENC8 Encoder for up to 8 acquisition module MT32 40k 10 ISM Band telemetry transmitter and receiver distance up to 0 5 to 10m BATT PACK Battery pack BATT SET Battery set MT32 DEC8 Decoder for 8 channels Output 8 x BNC AC DC AC DC power supply for DEC8 Optional 8 MT32 STG Signal conditioning module for strain gages with digital data acquisition Cable loom cable set for loom DC power cable terminator mounting tape and test bridge STG are include in delivery Side 2 Version 2010 05 Technical Data are subject to change without notice MT32 8 channel set with inductive power and 2560kbit inductive transmitter MT32 DEC8 incl receiver 50 amp 25mm mounting 50 amp 25mm mounting MT32 IND IND Power head tape and ferrite tape tape and ferrite tape Power supply and DC cable MT32 Telmetry MT32 IND Power Inductive Pickup with 5m cable and DC power cable Cable loom for testing 8 x MT32 STG Terminator IND Tx IND AC DC Cable set for 2x100pF with test coil with test coil cable loom Order example MT32 8CH IND TX RX 8xSTG IND PWR BW 8x0 6000Hz 8 MT32 STG Signal conditioning module for strain gages with digital data acquisition MT32 ENC8 Encoder for up to 8 acquisition module MT32 IND RX TX Inductive telemetry 2560kbit transmitter and receiver distance 0 1m IND PWR L Inductive power supply MT32 DEC8 Decoder for 8 channels Output 8 x BNC AC DC AC DC power supply 1x for DEC8 1x for IND PWR
17. decoder Gain 200 6 25mV V Gain 1000 1 25mV V Offset compensation By potentiometer or Auto Zero 80 of full range MT32 STG V1 STG pin assignment 1 LAN W s 1 2 es da en 4 In IN GND Half bridge completion 4V EXC Full bridge Half bridge Gain setting Selectable by solder bridge The closed solder bride determines the For changing the gain in this example from enabled gain of 200 or 1000 1000 to 200 open the 1000x and close the 200x solder bridge Offset adjustment via Poti KMT 4V EXC www kmt gmbh com nv STG oe MT32 STG DIG OUT IN GND m lt lt MT32 ENC8 Auto Zero A e Tu m SAEC Menton com Auto Zero display LED Off AZ successful MT32 ENC8 j LED On AZ not successful PE LP Sil a A an y ul Side 22 Technical Data are subject to change without notice Version 2010 05 Acquisition module for strain gages STG MT32 STG V2 Bridge types Full and half e quarter bridge only with external completions resistor 4V EXC pops Rd EUN Bridge resistance 2 350 for full and half N MT32 STG CLK Excitation voltage 4V fixed 20mA max IN ON gt ae Gain factory setting 250 500 1000 2000 or S S 4 specify at order 1000 2000 4000 8000 l Gain and STG Sensitivity output 5V at decoder Gain 250 5mV V Gain 2000
18. the materiel of the shaft and the environment around the shaft The table standing below will help you to find the right number windings for steel shafts The table below is a help to estimate the number of windings fast To optimize your results you can try one winding more or less Coil depends of shaft diameter 8 13 parallel windings of 0 5 CUL wire W JP Jp Optimum windings for steel shafts diameter 6 8 windings Windings Diameter mm ae 8 500 a 250 ttf 80 Side 11 Version 2010 05 Technical Data are subject to change without notice MT32 IND PWR Inductive power supply set Picture shows standard Inductive Power Supply for diameter up to 300mm Power supply for power head 25 and 50mm mounting tape Ferrite tape CU wire 0 5mm to fix coil on shaft 30mmx3m PC 4 CS a Jm E gt IND PWR AC DC module Input AC from coil DC Power cable Output 5VDC 500mA Power Head with cable Mounted on shaft e KMT GND www kmtgmt IND PWR 5V INDUCTIVE POWER HEAD Side 12 Version 2010 05 Technical Data are subject to change without notice MT32 IND PWR Installation of coil for inductive powering on shaft Attach for electromagnetic insulation Ferrite Tape 2 x one layer around the shaft Fixed with 2 layers mounting tape Wind the 0 5 mm enameled copper wire around the shaft 7 25 windings for 1000 20mm diameter Other diameter on request Note The inductive load of the MT32 IND PWR and the ca
19. C POWER CABLE Receiver unit Power supply voltage 10 30V DC BLACK Power consumption 3W ov Output signal voltage 5V T OI Output connector type BNC 2 4 0r 8 channels a Weight 12509 SE T OI Dimensions 205 x 105 x 65 without connectors Operating temperature 20 C 70 C TUCHEL 7 MALE Side 20 Version 2010 05 Technical Data are subject to change without notice MT32 DEC16 Receiver unit for max 16 Channels output via 37 pol Sub D Male 37 pole Sub D connector for analog signal output channel 1 to 16 Female BNC connector e for receiver antenna 28 Antenna a ES D lt o Field strength display Power LED On Power Switch uu DC 10 30V 7 pole female TUCHEL connector for power supply input 10 30V DC gt E CH Syncloss LED RER Interface PC Interface out Rear side view gt c o N 2 o B 90000000 Option Pin connection 37pol Sub D ANALOG CH1 OUT DC POWER CABLE JANALOGC CH20 OUT ANALOG CH2 OUT BLACK ANALOG CH21 OUT Qv Peng ANALOG CH3 OUT T ANALOG CH22 OUT ANALOG CH4 OUT Ben ANALOG CH23 0UT ANALOG CH5 OUT TUCHEL 7 MALE POWER ANALOG CH24 OUT T ol ANALOG CH6 OUT ANALOGC CH25 OUT ANALOG CH7 OUT ANALOG CH26 OUT PC Interface out ANALOG CH8 OUT D9 ANALOG CH27 OUT ANALOG
20. GND you get a stabilized output voltage of 5V DC The control LED will lights up as soon as the power head is switched on and at the right position close enough to the coil on the shaft The max load current on the DC output is 500mA depends of diameter and distance The AC DC converter will use instead battery pack Never use any battery pack together with the MT32 IndPwr Connect the power head on the AC Out socket of the power box and then the DC power cable on the DC In 10 30V socket The two banana plugs have to be connected to a DC power source with red on 10 30V DC and black on OV DC POWER CABLE BLACK ov T RED TUCHEL 7 MALE Jo You should mount the power head at a fixed location that it s as free as possible from vibration influences The center of the coil should be in the same horizontal position as the center of the power head The distance is optimal in the range between 3 and 10mm depends of shaft and current consumption If the red LED of the AC DC converter lights up the position of the power head is OK Side 15 Technical Data are subject to change without notice MT32 IND PWR Following must be considered at the mounting of the inductive power head Example of mounting Wrong Mounting plate cover the active area of inductive head Side 16 Version 2010 05 Technical Data are subject to change without notice Dimensions of pickup and power head a
21. P 2000 32bit data analysis software for WinXP 2000 option AC DC power supply MT32 16CH IND TX RX 16xSTG IND PWR BW 16x0 3000Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 16 acquisition module Inductive telemetry 2560kbit transmitter and receiver distance 0 1m Inductive power supply Decoder for 16 channels Output via 37pol Sub D Connector Adapter BOX for DEC16 multiple 37pole Sub D to 16 single BNC connectors AC DC power supply 1x for DEC16 1x for IND PWR MT32 16CH 40k 16xSTG BATT BW 16x0 47Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 16 acquisition module ISM Band telemetry transmitter and receiver distance up to 0 5 to 10m Power modul for blue modules IN 7 30V OUT 500mA 5VDC Decoder for 16 channels Output via 37pol Sub D Connector Adapter BOX for DEC16 multiple 37pole Sub D to 16 single BNC connectors AC DC power supply for DEC16 Optional MT32 32CH IND TX RX 32xSTG BATT BW 32x0 1500Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 32 acquisition module ISM Band telemetry transmitter and receiver distance up to 0 5 to 10m Power modul for blue modules IN 7 30V OUT 1000mA 5VDC Decoder for 32 channels Output via 37pol Sub D Connector Adapter BOX for DEC32 multiple 37pole SubD to 32 single BNC connectors AC DC power supply for DEC32 Optional MT32 32CH IND TX
22. RX 32xSTG IND PWR BW 32x0 1500Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 32 acquisition module Inductive telemetry 2560kbit transmitter and receiver distance 0 1m Inductive power supply Decoder for 32 channels Output via 37pol Sub D Connector Adapter BOX for DEC32 multiple 37pole SubD to 32 single BNC connectors AC DC power supply for DEC32 Optional Side 37 Technical Data are subject to change without notice KMT Kraus Messtechnik GmbH Gewerbering 9 D 83624 Otterfing Germany 08024 48737 Fax 08024 5532 Home Page http www kmt gmbh com Email info kmt gmbh com Konformitatserklarung Declaration of Conformity Declaration de Conformite Wir KMT Kraus Messtechnik GmbH We Nous Anschrift Gewerbering 9 D 83624 Otterfing Germany Address Adress erkl ren in alleiniger Verantwortung da das Produkt declare under our sole responsibility that the product declarons sous notre seule responsibilit que le produit Bezeichnung Messdaten bertragungssystem Name Nom Typ Modell Artikel Nr Gr e MT32 System Type Model Article No Taille Type Mod le Mo d Article Taille mit den Anforderungen der Normen und Richtlinien fulfills the requirements of the standard and regulations of the Directive satisfait aux exigences des normes et directives 108 2004 EG Elektromagnetische Vertraglichkeit EMV EMC DIN EN 61000 6 3 Ausgabe 2002 8 Elektrom
23. TT SET MT32 DEC2 AC DC MT32 STG MT32 ENC8 MT32 40k 10 BATT PACK BATT SET MT32 DEC4 AC DC MT32 STG MT32 ENC8 MT32 IND RX TX BATT PACK BATT SET MT32 DEC4 AC DC MT32 STG MT32 ENC8 MT32 40k 10 BATT PACK BATT SET MT32 DEC8 AC DC Version 2010 05 MT32 2CH 40k 2xSTG BATT BW 2x0 375Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 8 acquisition module ISM Band telemetry transmitter and receiver distance up to 0 5 to 10m Battery pack Battery set Decoder for 2 channels Output 2 x BNC AC DC power supply for DEC2 Optional MT32 2CH IND TX RX 2xSTG BATT BW 2x0 24000Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 8 acquisition module Inductive telemetry 2560kbit transmitter and receiver distance 0 1m Battery pack Battery set Decoder for 2 channels Output 2 x BNC AC DC power supply for DEC2 Optional MT32 4CH 40k 4xSTG BATT BW 4x0 190Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 8 acquisition module ISM Band telemetry transmitter and receiver distance up to 0 5 to 10m Battery pack Battery set Decoder for 4 channels Output 4 x BNC AC DC power supply for DEC4 Optional MT32 4CH IND TX RX 4xSTG BATT BW 4x0 12000Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 8 acquisition module Inductive telemetry 2560
24. agnetische Vertraglichkeit EMV Teil 6 3 Fachgrundnorm St raussendung DIN EN 61000 6 1 Ausgabe 2002 8 Elektromagnetische Vertraglichkeit EMV Teil 6 1 Fachgrundnorm St rfestigkeit und den angezogenen Prufberichten Ubereinstimmt und damit den Bestimmungen entspricht and the taken test reports und therefore corresponds to the regulations of the Directive et les rapports d essais notifies et ainsi correspond aux r glement de la Directive KMT Kraus Messtechnik GmbH F Gewerbering 9 E re D 83624 Otterfing Germany Tel 08024 48737 Fax 08024 5532 Otterfing 30 05 2006 Martin Kraus www kmt gmbh com Ort und Datum der Ausstellung Name und Unterschrift des Befugten Place and Date of Issua Name and Signature of authorized person Lieu et date d tablissement Nom et signature de la personne autoris e Side 38 Version 2010 05 Technical Data are subject to change without notice www instrumentation Iit INSTRUMENTATION DEVICES SRL Via Acquanera 29 22100 COMO Italy tel 39 031 525391 fax 39 031 507984 info instrumentation it
25. ftware Signal conditioning module for strain gages with digital data acquisition Encoder for up to 8 acquisition module Inductive telemetry 2560kbit transmitter and receiver distance 0 1m Battery pack Battery set Decoder with only digital output for IF16 or ECIA100 Digital interface for notebook IF16 PCMCIA 32bit data acquisition and on line processing software for WinXP 2000 32bit data analysis software for WinXP 2000 option AC DC power supply for DEC DIG Optional MT32 8CH IND TX RX 8xSTG IND PWR BW 8x0 6000Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 8 acquisition module Inductive telemetry 2560kbit transmitter and receiver distance 0 1m Inductive power supply Decoder for 8 channels Output 8 x BNC AC DC power supply 1x for DEC8 1x for IND PWR MT32 8CH IND TX RX 6xSTG 2 x ICP BATT BW 8x0 6000Hz Signal conditioning module for strain gages with digital data acquisition Signal conditioning module for ICP sensors with digital data acquisition Encoder for up to 8 acquisition module Inductive telemetry 2560kbit transmitter and receiver distance 0 1m Battery pack Battery set Decoder for 8 channels Output 8 x BNC AC DC power supply MT32 16CH IND TX RX 16xSTG BATT BW 16x0 3000Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 16 acquisition module Inductive telemetry 2560kbit transmitter and receiver distance 0
26. gmish oom MT32 40k Tx 433MHz CH 0 PCM IN St ANTENNA GND 52x27 x11mm Weight 23 grams MT32 DEC8 Receiver for up to 2 4 or 8 channels 5V output range on female BNC Total system accuracy 0 25 without sensors Powering 10 30V DC or optional 110 230V AC 50Hz 60Hz with AC DC adaptor MT32 DEC16 Receiver for 16 channels 5V output range Output 37pol Sub D Total system accuracy 0 25 without sensors Powering 10 30V DC or optional 110 230V AC with AC DC adaptor Option BNC16 adaptor Box 37 Sub D to 16 x BNC Outputs MT32 40k High power 10mW module transmitter for long distances up to 250m point to point or 10m on rotating applications Total scanning rate 2 5 kS s Transmission rate 40kbit s Transmission power 10mW Consumption of current 40mA Cut off frequency from anit aliasing filter 3dB and scanning rate red Bit rate 2 Channels 4 Channels 8 Channels 16 Channels 32 Channels 2560 kbit s 24000Hz 12000 Hz 6000 Hz 3000 Hz 1500 Hz 91428 Hz 49231 Hz 25600 Hz 13061Hz 6598Hz 45714 Hz 24615 Hz 12800 Hz 6530 Hz 3298 Hz 22857Hz 12308 Hz 6400 Hz 3265 Hz 1649 Hz 11428 Hz 6154 Hz 3200 Hz 1632 Hz 824 Hz 1428 Hz 770 Hz 400 Hz 204 Hz 103 Hz Scanning rate signal bandwidth and frame length depending on bit rate and number of channels Frame example with 8 channels as following 8Ch x12 bit 96 bit 4 bit sync 100 bit 1x data frame
27. kbit transmitter and receiver distance 0 1m Battery pack Battery set Decoder for 4 channels Output 4 x BNC AC DC power supply for DEC4 Optional MT32 8CH 40k 8xSTG BATT BW 8x0 95Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 8 acquisition module ISM Band telemetry transmitter and receiver distance up to 0 5 to 10m Battery pack Battery set Decoder for 8 channels Output 8 x BNC AC DC power supply for DEC8 Optional Side 35 Technical Data are subject to change without notice Item Qty Type MT32 STG MT32 ENC8 MT32 IND RX TX BATT PACK BATT SET MT32 DEC8 AC DC MT32 STG MT32 ENC8 MT32 IND RX TX BATT PACK BATT SET MT32 DEC DIG ECIA100 MLab MGraph AC DC MT32 STG MT32 ENC8 MT32 IND RX TX IND PWR L MT32 DEC8 AC DC MT32 STG MT32 ICP MT32 ENC8 MT32 IND RX TX BATT PACK BATT SET MT32 DEC8 AC DC MT32 STG MT32 ENC16 MT32 IND RX TX DC DC PWR 5V 500 MT32 DEC16 BNC16 BOX AC DC Version 2010 05 Description MT32 8CH IND TX RX 8xSTG BATT BW 8x0 6000Hz Signal conditioning module for strain gages with digital data acquisition Encoder for up to 8 acquisition module Inductive telemetry 2560kbit transmitter and receiver distance 0 1m Battery pack Battery set Decoder for 8 channels Output 8 x BNC AC DC power supply for DEC8 Optional MT32 8CH IND TX RX 8xSTG BATT BW 8x0 6000Hz DIG OUT only Digital OUT with interface and so
28. lights up in case of transmission errors caused by to less field strength or disturbances in the digital transmission path Don t plug any modules if Power is ON First power OFF Side 5 Version 2010 05 Technical Data are subject to change without notice MT32 40k Installation of the radio transmitter on a shaft Cable Red 5V KMT gt Cable Black GND Ground GND viia stent Cable Brown PCM In ecu MT32 40k Tx So Cable White Wire antenna 5V 433MHz CH 0 N All cable connections should be soldered Mount the cable antenna exactly one winding around the shaft and fix all with 3 windings mounting tape finish The cable antenna can extend or shorten depending upon requires MT32 0k Tx ren i 433MHz CHO This coaxial adapter MT32 40k Tx TNC adapter makes it possible to connect a 433 MHz antenna with TNC connector for point to point applications option 433 MHz transmitting antenna OdB with magnetic foot option Side 6 Version 2010 05 Technical Data are subject to change without notice c I PCMIN hz 45V INDUCTIVE PICK UP SN 20090202 iad aura ee Wear arenas d E SCH KMT www Wort grin MT32 IND Tx lt KMT MT32 IndPwr I 5V OUT C PR MT32 IND TX RX KMT o www kmt gmbh com MT32 IND Tx CN gt He PICK UP Sync 9 Sync loss LED LED on z error in the transmission LED off good transmission Inductive data transfer
29. m e OIN O NA s TO CN 3 zizzzzzz2 52 2 o zzzzzzzzuyxo 2 OO OoOoOoOOOOO c e OOj OO OoOoO0OOoOOoOo c c o gt v Q E c Pe z SEEEBEER z9s922929 ANERE 2093525532 o I 5 2 x 1 I BE 7 x 5 Sage vex x 3 E 9 99995 muwu 8 S9zzzz2959797 8 No 920995 o 5 a ots xx E 5 9 9 34 1 26 o gt 270 E 25 11 24 10 23 9 22 8 21 7 20 6 19 5 18 c z 4 17 ss BL9 5Z 3 16 928 5 2 15 lx 5 SS 1 14 4 E j e o Kai Take care with your pin connection if you solder the cable Don t plug any modules if Power is ON First power OFF Side 30 Version 2010 05 Technical Data are subject to change without notice Short description The MT32 Mini Telemetry is a very small and flexible telemetry system for rotating mobile and stationary applications Each sensor module is equipped with signal conditioning anti aliasing filters analog to digital converters and a digital output All these up to 32 modules will controlled by an encoder multiplexer with PCM output module By this concept it s possible to install the acquisition modules close to the sensor to have short connections for the analog sensor lines This avoids an undesired coupling of disturbances resulting in noisy signals The interference insensitive digital outputs then can lead over wider distances of up to 5m to the encoder module The encoder output is a PCM bit stream signal which can be modulated for emission by a transmitter module To support a
30. ns the units have no reverse connect protection Side 4 Version 2010 05 Technical Data are subject to change without notice MT32 to consider at assembling According to the shafts RPM and diameter is particularly paid attention to safe mounting of the components The manufacturer doesn t accept liability for damages which results from not sufficiently attachment of the individual components The provided cable harness and the tape are only for test purposes in order to test the electrical function of the units in the idle state of the shaft During the rotation test appropriate safety tools are to be attached The entire installation may be used only by authorized persons By using tape for the attachment it has to be used in the direction of rotation of the shaft and the end has to be secured against removing Only non elastic tapes with high tensile strength have to be used The individual components are to be distributed in such a way on the shaft that imbalances will avoid All wire connections should be soldered The user has to pay attention to the correct polarity of the cables the units have no reverse connect protection Transmitting antennas and sensors should not be installed next to each other To ensure a reliable function the receiving antenna should be positioned in such a way that all LEDs lights up at the field level display on the receiver The minimum level for transmission are 4 LEDs The Sync LED at the receiver
31. pacitor in the Power Head must be in resonance to get the optimal transmission The inductive load of the shaft depends of diameters material and number of windings To find the optimal transmission try one winding more or less The LED on the Inductive Power module will help to find the best configuration The distance between power head and the coil is 3 10mm Control the output voltage and move the power head in the max distance to the coil The minimum Output voltage must be gt 4 8 V Fix all with 2 3 layers around the coil with mounting tape Side 13 Version 2010 05 Technical Data are subject to change without notice MT32 IND PWR Find the correct amount of windings of inductive power coil Optimum windings for steel shafts 15 Windings Diameter mm Windings We recommend a capacitor decade e g parallel to coil 100pF 11 111 uF KIVIT IND PWR 5V em mmm mn Magnetic field INDUCTIVE POWER HEAD SN 20090209 ui 1 1 4 MM jr Side 14 Version 2010 05 Technical Data are subject to change without notice MT32 IND PWR Control LED KNIT www Kmtambn cor GND IND PWR 5V 2 4 8 5V DC OUT KMT IND PWR sv f KMT INDUCTIVE POWER HEAD SN 20090209 ur 1 1 pano Version 2010 05 Installation of the power head for inductive powering Power supply for power head fe The pins AC IN are the AC power input from the coil On the pins 5 and
32. wide range of applications there are different HF transmitter types available This includes different distances short and long transmission rates 40 320 640 1280 or 2560kbit s Please send us an exactly description of your application with a simple block diagram This ensures to provide you a proposal for an optimal solution The supply voltage for the transmitting part is 5V DC It can be generated by batteries inductive or mains power supplies depends on application Optional it s also possible to combine all signal acquisition modules encoder transmitter and batteries in a small housing as a compact ready to use telemetry system CT8 16 For strain gage applications the offset can compensated by potentiometer on the acquisition module or optional by auto zeroing via a micro switch on the encoder simultaneously for all modules The calibration settings are not affected during power off The receiver station output the signals in a 5V full scale range via BNC connectors It will powered with 10 30V DC or optional by an external mains power supply with 110 230V AC _ radio frequency PCM lt q gt Cable or Fiber optic link possible Option Digital output for PC interface Digital input output Digital input output Powering 5V Powering 5V Analog output Powering 10 30V Up to 32 Channels Sensor Sensor Sensor Sensor Sensor Analog input Analog input KMT ro KMT 6 MT32 ENCB vun MT32 40k TX mn
33. with galvanic isolation Range 50 to 1000 C other range on request Resolution 12bit 72dB dynamic range Bandwidth 0 20Hz Accuracy 196 Consumption of current 12mA Lithium battery from SAFT 2xLHS 14 3 6V each 5800mAh 2x 3 6V 7 2V with 5800mAh Or 2x LHS20 3 6V each 13000mAh 2x 3 6V 7 2V with 13000mAh This is only a recommendation The use of lithium batteries follow at one s own risk The use of lithium batteries follow at one s own risk For inductive IND PWR AC DC module is an additional power supply necessary Side 32 Technical Data are subject to change without notice MT32 ENC8 52 x27 x 11 mm Weight 20 grams 52x27 x 11 mm Weight 20 grams www kmt ambh corr MT32 IND TX 52 x 27 x 11 mm Weight 20 grams MT32 encoder and decoder MT32 ENC8 PCM encoder module for linking the data of up to 8 SC modules to one PCM bit stream for transmission Consumption of current 20mA MT32 ENC16 PCM encoder module for linking the data of up to 16 SC modules to one PCM bit stream for transmission Consumption of current 20mA MT32 DEC16 65 x 105 x 230 mm Weight 1000 grams Option BNC16 MT32 transmitter module MT32 IND Tx 1280k Inductive data transmission E transmitter only for rotating GND applications Total sampling rate 80 kS s Transmission rate 1280kbit s Distance up to 0 1m gt 100mm Optional with 2560kibt s Consumption of current 15mA KMT www krmt
34. y Resolution 12bit 72dB dynamic range eo 2x 4x 8x 16x or 32x Gain Side 24 Version 2010 05 Technical Data are subject to change without notice MT32 PT100 Acquisition module for PT100 MT32 PT100 KN T 7 For thermo resistors www kmt gmbh corn Range 1 00 i 500 S SET THO B Resolution 12bit 72dB dynamic range Accuracy 0 2596 Temperature Side 25 Version 2010 05 Technical Data are subject to change without notice MT32 THK ISO Acquisition module for TH K ISO with galvanic isolation MT32 TH K ISO For thermo couples type K with galvanic isolation Range 50 to 1000 C other range on request Resolution 12bit 72dB dynamic range Accuracy lt 1 O a0 099 so 249 80 405 T MT32 THK Acquisition module for TH K e 4YL N MT32 TH without galvanic isolation Rah ue For thermo couples type K E MT32 THK Ao Range Oto 1000 C other range on request RT s Resolution 12bit 72dB dynamic range Accuracy lt 1 MT32 POT Acquisition module for POT TS EUN n MT POT For all potentiometer values 350Ohm to 10kOhm Excitation 4 VDC fixed Resolution 12bit 72dB dynamic range MT32 POT Side 26 Version 2010 05 Technical Data are subject to change without notice MT32 VOLT Acquisition module for Volt KMT S MT32 VOLT ne d E For high level inputs 5V or 10V

MT-32 Shaft User Manual (8/16 channel Version)

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