Service Manual
Contents
1. 1 2 C101 3 4 470PF 100V E101 L101 E106 12 T100 10 R101 CD263470uH 35 YH TA 22uF 25V 12V 5 450mA DI02 D103 R100 C103 M Fi 1N4007 14007 RT100 78K 2W 103 630V CBB 1 Do C105 14K350 CXx100 B57237 8 ER202 23 RUI UH 275v 2 LES ve kk a cs 4 7K 14 1 21 2K 00 9 ATOPE LOOV E102 L102 E103 45106 D R102 100045 iav 20UHIA 10 16 T io sv 19 500MA T D RTISX 47 eee 222 250V pi 1 i x S el AO pe S 2 Rh 2 R104 RS gt 3 yy URT 2_ apm s T HE 4 Dom sensor RT15X 100 Le 1 8 ed RS RB 5 Door switch 2 ENUV S 104 2K AK 12 6 baea C C101 S I5 ast 2I 7 T Dor HT 12 POSITA C8 cup RESAH A 8 bwn R115 po ae as L MI 24 d ai T T D5 Rup R114 us re 12 Pon fan V anus SURE C UL TES Vd OMLSH 1 DIM 12 12 5 i 133 HE R113 er i R29 gt 4 3K 1 4K 7 N4 S T K 2SDI781K 12 e 12 12 p Ma e E TE 5 ji 45 2SA1037AK vel C GSNB AE 45 R 5 Em Mn RLS4148 c 104 P DB 12 12 12 RLS4 148 e R31 N GSNBH AE ICI i 7 12 ULN2003 16 A A 1 R 38 28 ih E F2 7 N 4 Cl RLS4148 15 2 R3 2K 27 2 104 E Sy C PB6 PAQ ANO d DIA D2 K5 14 T 4 3 R4 2K 26 3 iX S ree PESA PBS PAI ANI RLS4148 13 4 4 R5 x 25 pp PAJ AN2 4 Hu z B 12 12 Gi 5 R 2K 24 pp3 PA3 AN3 C Ta gt B2. 2 9 Poor cooling Poor cooling eck the diaplay temperature somber whether it is setted at 1 Whether the rear side and the topi too close to the wall Whether the cellar is under sunlight directly Vhether the cellar is near ther source Whether the room temperature Ts too hoot or not by cloth pieces or paper or dirt or Whether the glass door has beer closed well Whether the glass door door sez bar is too dirty or sealed wel TROUBLE SHOOTING Change to lower Avoid these matters which will affect heat radiation of condenser and reduce refrigeration ability Frequent opening and extended opening of glass door will reduce refrigeration ability move dirt and put on a little talcum power o U Sincere Forever Haier Group Tel 86 532 88938356 Web site http www haler com
3. 11 a 6 R7 px 23 PB2 PA4 ANA TDCKI ie i Rar Gene Jawani 10 HR 5 xL 22 ppi PAS ANSISS E ew 14 p 5 8 R9 2K 21 8 C14 12 CI5 ET TE EDD io 04 03 7 NI VDD osi e 103744 Ims DK b E 10 XTI 52SA1037AK R CONI N VSS 052 713 T 10 7 CN 100uF 16V f 5267 4 PC7 RX DT PCO TICK1 1 2 PC6 TX CK PC1 CCP2 ilafle gt Nas PC5 SDO PC2 CCPI G 5 PC4 SDI SDA PC3 SCK SCL B5B XH 5 A RI C9 R55 R3 DA ES Haier Group Display prel inte 3 Dsign Ye fu CEN Mel il K8 7 C a RLS4148 Aditirg Na Apoal VasiorA Page 2 3 4 Ln TROUBLE SHOOTING Cleaning and Maintenance Warning To avoid electric shock always unplug your wine cellar before cleaning Ignoring this warning may result in death or injury Caution Before using cleaning products always read and follow manufacture s instructions and warnings to avoid personal injury or product damage General e Prepare a cleaning solution of 3 4 tablespoons of baking soda mixed with warm water Use sponge or soft cloth dampened with the cleaning solution to wipe down your wine cellar e Rinse with clean warm water and dry with a soft cloth e Do not use harsh chemicals abrasives ammonia chlorine bleach concentrated detergent solvents or metal scouting pads SOME of these chemical may dissolve damage and or discolor your wine cellar Door Gaskets e Clean door gaskets every three months according to general inst
4. Simply push the Li ght button and the light comes on push again for of f For maximum energy ef ficiency leave li ght off when not vi ewing your collection When door is open the light will go on Upon closing the door the light will go off 5 Interior fans For making the temperatu re more even one fan is o assembled for each compartment When you close the door the two fans start running and when you PARTS IDENTIFICATION open the door the two fans stop running 6 Shelving The shelves are designed for appearance and easy cleaning Larger bottles or magnums can be more easily accommo dated at the cross shelves at the bottom of the cellar PARTS IDENTIFICATION Net Dimension JC 160GDD Unit Dimension W D H 906 595 1280 PARTS IDENTIFICATION INSTALLATION Unpacking Your Wine Cellar 1 Remove all p ackaging material This includes the foam base and al adhesive tape hol ding the wine cell ar accessories inside and outside compressor from shipping damage due to vibration and shock 2 Inspect and rem ove any remains of p acking tape or printed materials before powering on the wine cellar Leveling Your Wine Cellar Your wine cellar has four leveling legs which are located in the front and rear corners of your wi ne cellar Af ter properly pl acing your wine cellar in it s final position you can level your wine cellar Leveling cellar or by turni ng them cl ockwise to lower your wine cellar Th
5. high pressure gas valve or the shaft is embraced to dead 1 The point of sensor was moved 2 The temperature controller is out of order 3 The environment temperature is too high humidity too high airflow is impeded 4 The frost layer at the evaporator is too thick 5 The refrigerant is insufficient or leakage 6 Compressor efficiency is reduced 7 The drying filter is blocked 1 The point of sensor was moved 2 The temperature sensing probe of controller is not placed well and causes maladjustment 3 Compressor efficiency reduced 2 6 1 Check if there is short circuit and solve it if not change capable fuse 2 Check and connect tightly or change 3 Use till voltage rises to rated value or attach a stabilizer 4 Rotate the knob to wanted position for suitable temperature 5 Change the controller 6 Change starting relay or thermal protection unit 7 Measure using RX 1 position of avometer if there is wire broken change compressor 8 Change compressor 9 Change compressor 1 Check the point of sensor and move it to original place 2 Change the temperature controller 3 Put the wine cellar to suitable place and make air circulate well 4Remove frost regularly 5 Check or supplement refrigerant 6 Change compressor 7 Change new drying filter 1 Check the point of sensor and move it to original place 2 Adjust to suitable position normally contact tightly with ev
6. 4 5 6 l 0 3 4 9 10 dA d 7 m 7 m Ela palo AV Re White UL 1 E Red White Set Light XC Re e ow g e EO m 1 Temperature Adjustment up 6 LED Temperature Disply Uppper Compartment 2 Temperature Adjustment down 7 Lower Compartment Indicator 3 Red Wine Indicator 8 LED Temperature Disply Lower Compartment 4 White Wine Indicator 9 Temperature Set Button 5 Upper Compartment Indicator 10 Interion Light Button Once you have pl ugged the uni t into an el ectrical outlet Let the uni t run for at least 30 minutes to acclimate it self before making any adjustment s during thi s time depending on the internal temperature the red or white wine light will stay on for the upper compartment and red or white wine light will stay on for the lower 2 Function Schedule Function Descripti on white Press the white wine button red Press the red wine button light Press the light button The illustration of the function in the subject of Temperature Adjustments of Installation and Accessory Parts 3 Function adjustment and control principles Temperature Adjustments See fig 1 1 6 CONTROL AND DISPLAY SYSTEM e The wine cel lar is preset in the factory to automatical ly accommodate temperature requirements for red or white wines O The wine cellar can be set to any temperature between 6 C and 18 Cin either of the com partments to accommodate your wine storage requirements To set the temperature hol d the set butto
7. buzzing that means the related compartment temperature is higher than 50 C with the main control panel or find the location of the sensor broken circuit and repair it wrong with the sensors usually the sensor circuit is broken Compressor enter into protection mode stop cooling Continuous compressor running time is more than 3 hours and Check if each sensor and it s any sensor felt the temperature connecting status is failure or find change of each chamber is the location of the sensor broken within 1 C Compressor enter circuit and repair it into protection mode stop EE blinks with buzzing it is the abbreviation of ERROR ERROR means something is Check the sensor if connects well EE Buzzing sound you may hear when LL or HH or EE or F1 appears on the display panel to remove the buzzing sound you can press the set button 1 8 1 Refrigeration Flow System Chat REFRIGERATION PRINCIPLE evaporator up mer evaporator down bE Jud electromagnetism valve Explanation The electromagnetism valv e includes two singl e valves W hen the two compartment temperature does not reach the set temperature the two valves are keeping open when one comp artment temperat ure reaches the set temperature the related valvei s closed and the other one k eeping open Both the two com
8. CAUTION mi READ THIS MANUAL CAREFULLY TO a i DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE Wine Cooler Service Manual Model JC 160GDD eFeatures Optimized for Preservation of Wine Flavors Dual compartment flex zone wine cellar 46 bottle capacity with dual storage compartment O Curved glass door with blue gray UV tint amp mental trim Wood storage shelves O Adjustable dual electronic control flex zone Haler Group REN CONTENTS Contents Be lt i AAA O 1 E An m a ttd qur eects 2 9 DEC MC AMON LOT adin lana amaa masada 4 Parts IGGNUNCAUON TTT 6 ir SAL Sa na yil al ld rn a la laa am 7 INCU DIMENSION TTT 8 Iers AVON PTT 9 B DISASSOMDIY ii aida 12 die DOOR a alli de a ll la ll ai 12 Tias aa 12 The Light and Display Panini ia 13 he Mal Control P aNG h csse me ione sq et Ems arranca 22 Control and Display Systelri ioo once ias 16 Controllana Display nL uua is 16 FUNCION Scene all I e eee 16 Function Adjustment and Control Principles 16 Falure Code DIS Pla Vasa aida 18 Eciam eee 19 Refrigeration Flow SystemChat aaa eee 19 Compressor s Starting and Stopping Control xx x c c c e e c c e e c c e e e e e eee 20 The Heaters Working Re eiia io ose tena ici 20 aaco e e ge I 9 g TET R 21 Te EI ED e AM NECS ESSE 21 DJISDI ay Diada EM M 22 z T roubie SMOOUING PT 23 Cleaning and Maintenance nicas ccc tu
9. alue 2 Change starting relay 3 Change compressor 4 The shaft and piston in the compressor is blocked please change 1 Supplement a stabilizer and adjust its value to rated 2 Change over load protection unit 3 Change starting relay 4 Change compressor 5 Change compressor 6 Increase heat radiation space 1 Reinforce the floor 2 Make the wine cellar body stable 3 Move the tube a little away to avoid friction 4 Make the screw tight o Adjust the degree of tight or loose of vibration absorption cushion or change cushion 6 Change compressor 1 Make the ground connection as stipulated 2 Change compressor 3 Check carefully step by step if insulation is seriously damaged please change remove wet parts and put them into drying box to make them dry TROUBLE SHOOTING Electricity TEC 1 Change temperature controller leakage ofi Me Neue em 2 Use brush to remove dust temperature 3 Make the temperature dry and controller control the environment humidity 1 2 he environment is too dirty 3 Humidity is too high 1 There IS leakage of temperature sensing medium 2 Damage of cam of contacting point spring etc Temperature controller out of order Change temperature controller The probe of temperature sensing tube It has not been mounted to doesn t position or changed during Mount it again contact transportation evaporator wel One 1 Check the e
10. aporator cover 3 Change compressor Compressor buzzes and cannot be started thermal protection unit jump repeatedly After short time of operation over load protection unit cuts off Too much noise when compressor runs Electricity leakage of wine cellar body you will feel tingle when touching by hand 1 Voltage is too low 2 Starting relay out of order 3 he starting coil of starting motor is broken 4 Compressor does not run 1 The voltage is too high 2 Over load protection unit is not good it jumps earlier 3 Starter contacting point is adhered 4 There is short circuit in compressor 5 There is mechanical problem in the compressor 6 Temperature around compressor is too high 1 The floor is loose 2 The wine cellar body is not stable and in level 3 When compressor runs friction between tubes and wine cellar body causes resonance 4 Compressor fixing screw is loose 5 The vibration absorption cushion for compressor fixing is too tight or too loose or ageing 6 Compressor inside noise is too big or vibration absorption Suspending spring is broken 1 Wine cellar body has not been connected to the ground 2 The compressor terminal contacts body shell and causes short circuit 3 When the components of electrical system get wet insulation ability is dropped electricity leaks Z d TROUBLE SHOOTING 1 Supplement a stabilizer adjust to rated v
11. ate your wine cellar in the presence of explosive fumes Do not store foods in wine cellar as interior temperature may not be cool enough to prevent spoilage SPECIFICATIONS Specifications JC 160GDD product specification JC 160GDD JC 160GD D Cap acity Bottles T Cap acity cubic feet T emperature Control Type Auto Setting Red amp White Wines Humidit y Control ed Display Temp Level Display Humidity Level Display On Of f Indicator White Wine On Of f Indicator Red Wine On Off Indicator Temp Set Lock On Of f Indicator Interior Light Door Type T inted Glass O Reversi ble Door Automatic Door Stop S torage Racks OTY Bottles per Rack 5 bottles per wood flat e 3bottles per small wood S torage Racks Type Flat wood rack and small wood rack S torage Racks Color wood trim color same as JC110GD Door trim color Cabi net color W orktop Color interior Liner Color installation Type Level ing Legs Castoriroll er S torage Compartments Electrical Requirements v hz Annual Energy Consumption Kwh Yr Temperature Setting Range 6 18 C 4 Min Max Ambient Temperature Noise eve Listing Agencies abinet Insulation oor Insulation Double Pane Tempered Glass ype Of Refrigerant Used R600a lat Back entilation Rear Side Front umber Of Lights ight Bulb Wattage ype Of Light Bulb ompressor Model E ZBC1112CY r U Type OfRefrigerantUsed ROOD FlatBack Na Ventilation Rear Si
12. cold e lf temperature control setting is too cold adjust to a warmer setting Wine cellar runs too frequently e This may be normal to maintain constant temperature during high temperature and humid days e Doors may have been opened frequently or for an extended period of time e Clean condenser coils e Check gasket for proper seal e Check to see if doors are completely closed Moisture build up on interior or exterior of the wine cellar e This is normal during high humidity periods e Prolonged or frequent door openings e Check door gaskets for proper seal Wine Cellar door does not shut properly Level the wine cellar e Check for blockages e g wine bottles shelves Z 0 TROUBLE SHOOTING Normal problems Compressor can not be started Compressor starts too frequent operation time too long but temperature drop in wine cellar is too slow Compressor runs without stop temperature in freezer is too low 1 Fuse is broken 2 The contact of plug socket and cable is not good Cable broken 3 The voltage is too low 10 15 less than rated voltage 4 The knob of temperature controller is at rest position 5 The temperature controller is out of order 6 Starting relay or thermal protection unit is out of order or broken 7 Wire broken of motor starting coil or operation coil 8 The compressor motor is burned or rotator and stator are blocked to dead 9 There is leakage of
13. de Front Rea Number Of Lights Ass Light Bulo Wattage ARA Type Of Light Bulb ED Compressor Model Z ZBOM2CY 50 13 32 19 15 16 22 27 32 22 27 32 127 8 eight idth epth w o Handle epth including Handle nit Weight approx Ibs 50 25 32 22 3 8 arton Height arton Width hipping weight lbs Approx 138 86 Container Quantity PARTS IDENTIFICA TION Red Wine Indicator White Wine Indicator LED Temperature Display Upper Compartment LED Temperature Display Lower Compartiment Temperature Set Button Interior Light Button Temperature Adjustment up down Full Length Recessed Door Handle Auto Light Switch Adjustable Leveling Legs Interior Shelves Tinted Doubla Panel Glass Door PARTS IDENTIFICA TION Features 1 Flex temperature Zone This offers wine lovers a whole new level of storage flexibility Flexi temp allow s the top and bottom compartments to each be set ata temperature between 6 18 C independent of each other Allowing you to store wine according to your way 2 Optimized for Preservation of Wine Flavors The wine cellar can be set to any te mperature you desire to accommodate your wine storage requirements 3 Temperature adjustable The wine cellar can be set to any te mperature you desire to accommodate your wine storage requirements Temperature range 6 18 C 4 Interior lights To complement the look of your wine collection a sof t light has been bui It into the wine cell ar
14. e wine cellar door will close easier when the leveling legs are extended Proper Air Circulation e To assure your wine cellar working at the maximum efficiency it was designed for you shoul di nstall it in a lo cation where there is proper air circulation plumbing and electrical connections e Ihe following are recommended clearances around the wine cellar oides 2 50mm FOD regeres 2 50mm BACK A 2 50mm e Do not over fill your wine cellar for proper internal air circulation 0 PARTS IDENTIFICATION Electrical Requirement Make sure there is a sui table power Outlet 220 240V with proper grounding to power the wine cellar Avoid the use of three plug adapters or cutting off the third grounding in order to accom modate a two pl ug outlet Thi sis a dangerous practice si nce it provides no ef fective grounding for the wine cellar and may result i n shock hazard Install Limitations Do not install your wine cellar in any location not properly insulated or heated e g garage etc Your wine cellar was not designed to operate in temperature settings below 13 Centigrade Select a suit able location for the wi ne cellar on a hard even surface away from direct sunlight or heat source e g radiators baseboard heaters cooking appliances etc Any floor unevenness s hould be corrected with the leveling legs located on the front and rear bottom corners of the wine cellar Your wine cell ar is designed for free s ta
15. lectromagnetism 1 Connect the connection cord compartmen valve connection cord if it is 2 Replace the main control panel t doesnt broken or doesnt connect well 3 Replace the electromagnetism cool 2 Check the main control panel if it valve is out of order 3 the electromagnetism valve has broken down 2 8 TROUBLE SHOOTING Compressor doesn t start Compressor doesn tstart Whether the display temperature is higher then environment ompessor is infinite or Q Whether the starting current 1 about 5A fesistance between running Change a new N control panel and test Lower the setting temperature and test Compressor is open N circuit or short MH Circuit Inner thouble of compressor If it is infinite or jack and starting jack is 16 ether compressor pin 1S tight contact is good hether input and outpe voltage of main control board is normal Whether each contact of mah control board is normal ighten each contact and tes machine again N gt 0 then the starter is out of work Insert again electrify and test Main control board is out of work Compressor doesn t start sometimes because the temperature in case is between starting and stop temperature should pay attention when to test Med Mou t out
16. n for about 3 seconds you will notice the temperature display bl inking for the upper comp artment Press the up or down arrow button to ncrease or decrease the temperature setting Once the desired temperature is attained press the Set button Doing this the electronic control p anel will memorize the setting The temperature display will revert back to display the inside temperature lt may t ake some time to reach the set temperature Light control Normally when you open the door the LED light is on and when you close the door the LED light is of f If you want to keep the LED light on af ter you close the door you can open the door and press the light button and you can notice that the LED light is on af ter you closed the door Open the door and Press the light button again the LED light is on but it is closed after you close the door 4 Failure code display some times the di splay works out of orders reading the following contenti on may give you some help 1 7 Failure code displa display Stop the wine cellar running until the temperature recover Don t use wine cellar in lower temperature environment Check the sensor of related chamber and it s connecting status Don t use the wine cellar in high environment Check the sensor of related chamber and it s connecting status check machine cooling LL blinks with buzzing that means the related compartment temperature is lower than 5 C HH blinks with
17. nding inst allation onl y It is not designed for built in application L 1 DISASSEMBLY 1 Door Remove the top cover remove the two screws behind the top cover 2 Fans There are two fans in the wine cellar each fan is assembled in the same structure D Take out all the shelves from the comp artment and then loosen the screws that fixed the fan block 2 DISASSEMBLY Take out the fan block from the comp O artment and you can see the fan which is assembled in the block 8 Loosen the screws which connect the fan and the block and you can t ake out the single fan from the fan block slowly 3 Light and the display panel D Firstly you should t ake out the fan block from the down compartment according to the method above 2 The middle p artition is fixed on the cabinet by two screws so you should loosen the screws and take off the middle partition from the wine cellar The middle partiton 1 3 DISASSEMBLY 3 Make the up lid foam low lid sep arated from the middle partition gt 4 Disassemble the lamp shade from the low lid and loosen the screws fixed the LED light 1 4 4 Main control panel D Disassemble the enclosure and then disassemble the main control panel box DISASSEMBLY anel box by one screw 1 5 CONTROL AND DISPLAY SYSTEM 1 Control and display panel Fig 1 3
18. p artments temperature reaches each set temperature the valves dont close but the compressor stop working 9 REFRIGERATION PRINCIPLE 2 Compressor s starting and stopping control Form The temperature display amp the compressor s and valves wor king status SR SEERE E selem Temperature display 3 The Heaters working control Heaters are designed in the wine cellar in order to make the compartment temperature reach the temperature you set when the compartmeni temperature is lower than what you set Heaters working temperature Heaters not working 7 17 temperature Temperature 2 U CIRCUIT DIAGRAM Circuit Diagram JC 110 160GDD PON FK E VW ff Y N Y y HA AA M ON x alls 2 E ND ae YL N low lt XP Power Plug CNI Display Panel CNZ2 Main Contro NAZ AS rn 3 f E gt ria tl Temperature Sensor up Rt2 T emperature Heater up P2 Heater down Q S wh Solenoid valve M1 Fan up M2 Fan down H lam p H Motor Protector f gt n PUCK EN M Compressor RT Starting Re ad Display diagram CIRCUIT DIAGRAM
19. ructions Gaskets must be kept clean and pliable to assure a proper seal O Petroleum jelly applied lightly on the hinge side of gaskets will keep the gasket pliable and assure a good seal Power Interruptions e Occasionally there may be power interruptions due to thunderstorms or other 2 5 TROUBLE SHOOTING causes Remove the power cord from AC outlet when a power outage occurs When power has been restored plug power cord to AC outlet again Vacation and Moving Care For ling vacations or absences unplug the wine cellar and clean the wine cellar and door gaskets according to General cleaning section Prop doors open so air can circulate inside When moving always move the wine cellar vertically Do not move with the unit lying down Possible damage to the sealed system could occur Normal Operating Sounds You May Hear Boiling water gurgling sounds or slight vibrations that are the result of the refrigerant circulating through the cooling coils The thermostat control will click when it cycles on and off Wine Cellar Does Not Operate Check if wine cellar is plugged in Check if there is power at the ac outlet by checking the circuit breaker Wine appears too warm Frequent door openings Allow time for recently added wine to reach desired temperature Check gaskets for proper seal Clean condenser coils Adjust temperature control to colder setting 24 TROUBLE SHOOTING Wine temperature is too
20. ve e c c c e e c eos e eee eee 23 Normal aelel 26 Compressor does sta TTT 29 eiel GOON e TT 30 SAFETY PRECAUTIONS Safety Precautions Read all of the instructions before us ing this appl iance When usi ng this appliance alway s exercise basic safety precautions including the following 1 Use this appliance only for its intended purpose as described in this use and care guide 2 This wine cellar must be properly inst alled in accordance with the instructions in inst allation section b efore it is used See grounding instructions in the installation section 3 Never unplug your wine cellar b y puling on the power cord Alwa ys grasp the plug firmly and pull straight out from the outlet 4 Repair or replace immediately all electric service cords that have become fray ed or otherwise dama ged Do not use a cord that sh ows cracks or abrasion damage along i ts length the plug or the connect or end 5 Unplug y our wine cellar before cl eaning or before making any repairs Note If for any reason this product requires service we strongl y recommend that a certified technician performs the service 6 If your old wine cellar is not being used we recommend that you remove the door and leave the shelves in place This will reduce the possibility of danger to children SAFETY PRECAUTIONS This wi ne cellar shoul dnotbe recessed or built in an enclosed cabinet It is designed for freestanding installation only Do not oper
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