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SERVICE MANUAL - DIESSE Diagnostica Senese

1. 36 Exploded drawing isi ec e e eee red 36 Component list one cals er cents 37 List of Accessories amp Optionals 37 6 2 ANALYSIS HANDLING UNIT 30208220 38 Exploded 38 Component list 39 6 3 VES MATIC 10 PRINTER UNIT 30208230 lt lt lt lt lt lt lt lt lt lt 4 lt lt 40 oes Bruee M 40 Component T 41 6 4 INTERCONNECTION DIAGRAM ELECTRICAL CONNECTIONS LAYOUT 42 Component list WIRING uuu 43 41 78 nireer 35 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 6 1 VES MATIC 10 UNIT 30003530 Exploded drawing SEI Rev 1 0 of 25 11 2005 36 42 78 Service Manual Vey matic 10 Component list Ref Code Description Remarks 001 30208610 REAR PANEL 002 30208600 FRONT PANEL 003 10341620 PRINTER REVOLVING BRACKET 004 30208220 ANALYSIS HANDLING UNIT 005 30208230 VES MATIC 10 PRINTER UNIT 006 10602160 UPPER LID 007 10602170 LOWER LID 100 30119870 V
2. MODIFICHE i 1 SMUSSI E O RAGGI NON QUOT 0 5x45 0 2 MATERIALE TOLL GENERALI UNI ISO 2768 mK TRATT SUPERF STATO FORN MAT TRATT TERM DUREZZA SOSTITUISCE DATA FIRMA SOSTITUITO DATA FERMA DA pata 13 01 2000 DISEGN S B APPR NORM DENOMINAZIONE SCHEDA FOTOCELLULA VES 20 CABLATA A termini al legge e vietato CODICE O 1 1 1 O REV 0 0 FOGLIO riprodu a terzi 64 og DISEGNO 1011 2 3 Everex Rev 1 0 of 25 11 2005 56 50 78 Service Manual Vey matic 10 7 5 BOARD PRINTER WT01 SMALL Layout CODE 30111340 N V ere Q ind CM Ra 151 EVEREX CARTOUCHE Pp Cal o ou ane m a n 2 2 7 iL o SERIAL 5 2 Ce mE 32 zg ESE ed 2 1 2 15 nireer 41 78 57 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 Electrical diagram CODE 20102462 conn js t4_m x53528 conn 2 526788 MOTOR conn molext 52045 conn mo lex4_5267NA A termini di Legge vteteto riprodurre o comunicare terzi T 88 R45 conn_molex4_52845
3. 4 CHAPTER 5 X 5 A MEECIA MI P 6 2 2 PRELIMINARY TASKS ASSIGNED TO THE TECHNICAL SERVICE 6 2 3 EQUIPMENT INSTRUMENTATION REQUIRED 7 2 4 DISASSEMBLY AND REASSEMBLY 7 CHAPTER 3 uu 9 3 1 PROCEDURE FOR CALIBRATING THE VES MATIC 10 FOLLOWING DISASSEMBLY OR PERIODIC 5 10 3 1 1 ACCESS TO THE SERVICE MENU 10 3 1 2 TEST STATUS OF SENSORS amp HOME PHOTOCELL 12 cx VOTORIEBST ea 12 3 14 SENSOR TES Lupa earne arrie aer prt ier ier ar t oep aep aaret ierra r i 13 Selo SENSOR CALIBRA HON Lao 13 1 6 BARCODE TESI a 14 3 1 7 READ TEMPERATURE Gaara 15 3 1 8 TEMPERA TURE OFFSET IA 15 3 1 9 ADJUSTING THE CARRIAGE STROKE READING 15 3 1 10 CONFIGURATION OF ID NO 15 SIT PRINT SE WINGS u uuu eta 16 21 125 CONFIGURATION OF TEST MODE ipii nb qaad eadeni cie 16 32 CLEANING THE PRINTER HEAD 17 CHAPTER Rec H 19 41 LEARNING ABOUT THE UNIT II RI RL 20 4 2 CPU BOARD el
4. A 9 2 COPYING THE FILE TO TRANSFER TO THE UNIT A 10 3 PROGRAMMING PROCEDURE UPGRADE A 11 ue mc A 14 nireer 5 78 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 nireer Rev 1 0 of 25 11 2005 vi 6 78 Service Manual Vey matic 10 CHAPTER 1 GENERAL DESCRIPTION OF THE INSTRUMENT 1 1 1 OVERALL VIEW OF THE 2 1 2 TECHNICAL 5 020 00 2 3 1 3 CONTENT AND PACKAGE 5 2 3 1 4 SHUTTING DOWN AND 4 7 78 nireer Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 1 1 OVERALL VIEW OF THE UNIT Legend 1 2 3 4 5 6 7 8 9 Fig 1 1 Cuvette holder with 10 numbered positions Display Keyboard Printout Paper slit EXTERNAL BARCODE connector External Barcode Reader USB connector ON OFF switch DC IN socket for 9Vdc power supply Paper holder compartment DIESE Rev 1 0 of 25 11 2005 2 8 78 Service Manual Vey matic 10 1 2 TECHNICAL SPECIFICATIONS Power supply 9Vdc 2A Dimensions 143 x 218 x146 wxhxd Weigh 1 2
5. 47 7 2 VES MATIC 10 CONNECTION BOARD iii 51 Layout Code MPs 51 Electrical diagram CODE 20103310 eed 52 7 3 VES MATIC 10 FRONT REAR READ SENSOR 53 Layout Code 30119990 piti ac de th caus 53 Layout Code 30120000 54 Electrical diagram Code 20103300 55 74 WIRED PHOTOCELL ille 56 Layout code 30111640 56 nireer Rev 1 0 of 25 11 2005 iv 4 78 Service Manual Vey matic 10 7 5 BOARD PRINTER WT01 5 04 0000 57 Layout CODE 30111340 ied edat aa a Suysa aka eee uad Ina aed 57 Electrical diagram CODE 20102462 58 ATTACHMENT EXTERNAL CONNECTIONS A 1 1 GENERAL SPECIFICATIONS FOR CONNECTING TO A BARCODE READER 2 2 GENERAL SPECIFICATIONS FOR CONNECTION TO A HOST COMPUTER 3 SPECIFICATIONS OF THE ASYNCHRONOUS SERIAL COMMUNICATION Rebecca A 3 4 VES10 SERIAL COMMANDS AND PARAMETER FORMAT A 4 ATTACHMENT B UPGRADE SOFTWARE iii A 8 1 INSTALLING THE PROGRAMMING SOTWARE WinBootPrg
6. 41 78 49 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 FOTOC HOME INPUT SENSORI MODIFICHE ma Everex SOSTIUISCE DATA FIRMA SOSTITUITO DA DATA 20 10 2005 DISEGN B B APPR DENOMNAZIONE Sch El Cpu MiniVesNew Mot InputSen A termini di legge vietato CODICE DISEGNO 20103291 nireer Rev 1 0 of 25 11 2005 50 50 78 Service Manual Vey matic 10 7 2 VES MATIC 10 CONNECTION BOARD Layout Code 30120010 nireer 41 78 51 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 Electrical diagram CODE 20103310 vec LM7805 SDRAIATO DISSIPST TE19 7 DEVAT SLITTA 90 1 3 Z DC PLUG GN000110 9 POWER OUTPUT L e 7 100uF 16V SDRAIATO 10000 16V SDRAIATO SIGNAL INPUT 00 10 t RR D I2 CONN USB TIPO SLAVE PRINTER POWER SUPPLY MOLEX5268 2V DB9 90 Maschio C S MODIFICHE SOSTIUSCE DATA FIRMA m 20 10 2005 DISEGN BB s
7. m 3 75 RS 28 sik SERIAL p 20 RTCH Cel c22 2 Sox 3 e eu FINE_CARTA SU me uP RuP BuP V MO POS ALS y STROBES 90 PCS ALA STROBES 95 stroses OO 5 Rm 3270 s c9 C18 a conn 2 5395 s22pF s22pF I 1 LED XTALI V cia RISONATORE 1996 puto del present 1 0 25 11 2005 58 50 78 Service Manual Vey matic 10 ATTACHMENT A EXTERNAL CONNECTIONS GENERAL SPECIFICATIONS FOR CONNECTING TO A BARCODE READER A 2 2 GENERAL SPECIFICATIONS FOR CONNECTION TO A HOST COMPUTER A 3 3 SPECIFICATIONS OF THE ASYNCHRONOUS SERIAL COMMUNICATION PROTOCOL m A 3 4 VES10 SERIAL COMMANDS AND PARAMETER FORMAT A 4 y The cables used for the external connections must not exceed 3 metres in length NICCCE TotPagAnnex 14 A 1 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 1 GENERAL SPECIFICATIONS FOR CONNECTING TO A BARCODE READER Before connecting the external barcode reader it is recommended checking that a This is fitted with cable with a DB9 female connector in DTE set up with a 5Vdc 9 pin power supply refer to the instruction manual of the barcode reader b The s
8. 39 78 nireer Rev 1 0 of 25 11 2005 33 Service Manual Vey matic 10 Overall effect Type of fault Message on the display This message is printed whenever there are discrepancies in the readings that is Whenever the value of the VES 1h is lt of the value of the reference reading or whenever the value of the VES 2h is lt of the value of the VES th This may also be due to a fault in the optoelectronic elements Modules affected Checks recommended Check the status of the sample inside the test tube e g if coagulates are present Correctly insert the test tube into the sample holder and repeat the analysis taken Corrective Action to be Overall effect Message on the display ANALYSIS ABORTED Type of fault This is printed whenever the work cycle has been interrupted or an analysis cycle is launched without having introduced the samples into the sample holder Modules affected Checks recommended Check the status of the sample inside the test tube e g if coagulates are present Correctly insert the test tube into the sample holder and repeat the analysis Corrective Action to be taken nireer Rev 1 0 of 25 11 2005 34 40 78 Service Manual Vey matic 10 CHAPTER 6 EXPLODED DRAWINGS AND COMPONENT LISTS FOR UNITS 35 6 1 VES MATIC 10 UNIT 30003530
9. Modules affected CPU Board 4 2 nireer Rev 1 0 of 25 11 2005 28 34 78 Service Manual Vey matic 10 Checks recommended Check the power supplies on the CPU board Carry out an analysis cycle with valid test tubes At the end turn the instrument off and on again and use the Print Archive function see Operating Manual to check that the analysis results are correctly save in EErprom Reset the CPU Board Attachment B Updating of Software Corrective Action to be taken Replace the CPU board code 30119870 Overall effect Message on the display SENSOR X KO ALL SENSORS KO SENSOR ERROR in the Printing Report Type of fault This could be an electrical fault due to the sensors or the photocell of the limit switch of the motor Modules affected CPU Board 4 2 V10 FRONT AND REAR READ SENSOR BOARD 4 4 WIRED PHOTOCELL 4 4 Checks recommended Check the power supplies on the CPU board Check the continuity of the connections between the CPU Board and the Read Sensor Board and between the CPU Board and the wired Photocell Carry out a check of the status of the Home photocell and the optoelectronic units Use the READ PHOTOSENSOR function with the carriage raised to a third of its maximum height Corrective Action to be taken Depending on the fault replace V10 Front Read Sensor Board code 30119990 KO pos 1 5 V10 Rear Read Sensor Board code 30120000 KO po
10. Trouble Shooting Chapter 5 Disassembly of the unit Chanter 5n Disassembly procedure Intervention on the assembly Chapter 5 Troubleshooting procedure Reassembly of the relative unit Reassembly procedure Chapter 2 Retesting of relative unit Calibration procedure Chapter 3 Flow Chart n 1 nireer Rev 1 0 of 25 11 2005 20 26 78 Service Manual Vey matic 10 4 2 CPU BOARD 4 2 1 Description of the module The CPU board allows for controlling and managing all the peripheral units connected to the same processing the data supplied regarding the read sensor boards and calculates the Westergren value at the 1 and 27 Hours and the Katz index of every sample examined This is mainly subdivided into the following blocks 1 MPU and ADDRESS DATA BUS CONTROL block U2 ATMEGA 128 This block consists of microcontrollers that carry out the functions dictated by the programme residing in the same It has a 16 Mhz system clock and a bus speed of 16 Mhz speed of carrying out an operation 2 MEMORY block U2 FLASH Eprom Integrated in the microprocessor where the management programme is housed the capacity of which is 128 KByte x 8Bit where the MPU transfers data or variable in a temporary manner with entirely random access 4 2 2 Applicable documentation 20010140 VES MATIC 10 interconnection diagram 6 4 20103291 Electrical diagram of the VES MATIC 10 CPU BOARD 7
11. Electrical diagram Code 20103291 Total pages 4 Service Manual Vey matic 10 OUTPUT SENSORI 20103290_CpuMiniVesNew OUTPUT SENSORI SchDoc CPU USB SERIALI 20103290_CpuMiniVesNew CPU_USB SERIALI SchDoc MOTORE INPUT SENSORI 20103290 CpuMiniVesNew INPUT SENSORI SchDoc DATA Ev erex DENOMNAZIONE E MOD DATA APPR mp ee FIRMA sosmum Dua DA Ss Scheda Cou Mni Ves New A termini di legge vietato CODICE 0 0 3 9 REV FOGLIO riprodurre o comunicare a terzi il contenuto del presente disegno DISEGNO 2 1 2 1 00 1d 4 41 78 47 nirecer Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 R60 31008 DAC10 a JRUML2402 R63 s100R CN CN DAC2 CN DAC3 CN CN 5 CN DAC6 CN CN DACB CN DAC9 DAC10 OUTDACI OUTDAC10 MOT COR MODIFICHE malo Everex SOSTIUISCE DATA FIRM
12. NICCCE Rev 1 0 of 25 11 2005 A 8 TotPagAnnex 14 Service Manual Vey matic 10 T INSTALLING THE PROGRAMMING SOTWARE WinBootPrg The VESMATIC 10 CD Order Code P30650020 supplied with the system contains the programming software WinBootPrg Order Code P22100220 to be used to update the application software Connect the instrument to the PC using the USB 1 1 A B M M connector Order Code P21890360 supplied and install the VCP driver on the PC to configure the USB port see instructions in the CD ROM Accessories required Programming the instrument requires a Personal Computer or a notebook with Windows XP operating system and a USB port Please carefully follow the instructions below Installation of the WinBootPrg software 1 Double click the setup exe file in the 22100220 Install WinBootPrg EVEREX srl folder in the CD Rom to launch the program 2 Press OK to start the installation Programma di installazione di WinBootPrg Programma di installazione di WinBootPrg Impossibile installare i File di sistema o aggiornare i File condivisi se questi sono in uso Prima di continuare consigliabile chiudere le eventuali applicazioni in esecuzione Esci dall installazione 3 By default the program is installed in the c Programmi WinBootPrg folder if you want to change its destination press Change Directory and choose the new path press the Start push button nirec
13. 1 Turn on the instrument 2 When the instrument turns on it carries out an automatic check of its system Check Display Check Clock Check Temperature Sensor Check Data contained in the EEprom Check Motor Movement and Home Sensors Check Read sensors Check Printer During this phase the instrument model and the software version installed in the instrument will be displayed SW VERS 1 00 In the event of any malfunctioning the instrument will emit an acoustic signal and display an error message Please refer to Chapter 5 Intervention Procedure for troubleshooting the fault SENSOR X KO If this message is displayed when the instrument is turned on do not use the position X indicated for the processing of samples as the read sensor associated with this position may be damaged Use the key A to display the list of damaged sensors and pass over to the Main Menu Once the initial self testing is over the following message will be displayed SELECT FUNCTION The instrument is now ready to perform the functions that will be selected Access to the Service Menu 1 order to access the Service functions it is necessary to press in sequence the following keys in the Select Function OK 3 TIMES A 3 TIMES OK TWICE 2 The following message will be displayed SELECT TEST nireer Rev 1 0 of 25 11 2005 10 16 78 Service Manual Vey matic 10 The SERVICE menu supplies a list of useful functions
14. 26 5 2 2 The unit turns on Display KO Keyboard 27 5 2 2 The unit turns on Initial reset 27 5 2 3 The unit turns on Printer 30 5 2 4 The unit turns on External connections 32 5 3 TROUBLESHOOTING DURING THE OPERATING PHASE 33 CHAPTER 35 VES MATIC 10 UNIT 30003530 36 Exploded 36 Component 37 List of Accessories amp 37 6 2 ANALYSIS HANDLING UNIT 30208220 38 Exploded 38 Component list m 39 6 3 VES MATIC 10 PRINTER UNIT 30208230 40 Exploded bed ee h de 40 Component liSt cM 41 6 4 INTERCONNECTION DIAGRAM ELECTRICAL CONNECTIONS LAYOUT 42 Component list ea iaaa 43 CHAPTER Giai 45 71 WES MATIC 10 CPU BOARD uu u Uu uu u u uuu u u deeds 46 Layout Code 30119870 46 Electrical diagram Code 20103291 Total pages 4
15. Bit 7 set means that one or more previous bits are set Note if one or more bits in sub field F1 were set the values shown in fields H1 H2 and KI have no meaning F2 1byte Contains Boolean flags describing test results Bit 0 set means reading at 2 hours greater than reading at 1 hour sub field H1 has no meaning Bit 0 set means reading at 2 hours greater than reference reading sub fields H2 and KI have no meaning Bit O set means reading at 1 hour greater than reference reading sub field H2 and KI have no meaning The other bits are not used H1 1 byte ESR results at 1 hour H2 1 byte ESR results at 2 hours 1 byte Katz Index result R1 1 byte Not used NICCCE Rev 1 0 of 25 11 2005 A 6 TotPagAnnex 14 Service Manual Vey matic 10 R2 1 byte Not used R3 1 byte Not used IMPORTANT NOTE VESMATIC10 responds to commands only when it is not in the engaged status BEFORE SENDING THIS COMMAND SEND COMMAND 0x02 TO MAKE SURE THAT THE VESMATIC10 INSTRUMENT IS IN THE CORRECT CONDITION TO RESPOND nireer A 7 Rev 1 0 of 25 11 2005 TotPagAnnex 14 Service Manual Vey matic 10 ATTACHMENT B UPGRADE SOFTWARE PROGRAMMING MANUAL 1 INSTALLING THE PROGRAMMING SOTWARE A 9 2 COPYING THE FILE TO TRANSFER TO THE A 10 3 PROGRAMMING PROCEDURE UPGRADE SOFTWARE A 10
16. DENOMINAZIONE SCHEDA CONNESSIONE VES MATIC 10 ome 90103310 il contenuto del presente disegno nireer Rev 1 0 of 25 11 2005 52 50 78 Service Manual Vey matic 10 7 3 VES MATIC 10 FRONT REAR READ SENSOR BOARD Layout Code 30119990 TERMINE D nireer 41 78 53 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 Layout Code 30120000 A TERMINE DI nireer Rev 1 0 of 25 11 2005 54 50 78 Service Manual Vey matic 10 Electrical diagram Code 20103300 MOLEX 53407 12V LATO SALD INPUT SENSORI SOLO SCH REAR MOLEX 53047 12V LATO IN1 SOLO SU SCHEDA FRONT OUT1 SOLO SU SCHEDA REAR IN2 SOLO SU SCHEDA FRONT OUT2 SOLO SU SCHEDA REAR MODIFICHE SOSTIUSCE DATA FIRMA DA 20 10 2005 BB Everex DENOMNAZONE SCH EL SCHEDA SENS VES MATIC 1 di leggo vi 3 UH we 20103300 nireer 41 78 55 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 7 4 WIRED PHOTOCELL BOARD Layout code 30111640
17. 2 2 Applicable documentation 21 4 23 Access to Single 65 22 4 5 VES10 CONNECTION BOARD 22 4 3 1 Description of the module 22 4 3 2 Applicable documentatioh eset eret e ERR NT Fee ae bene 22 4 3 3 Access to single 22 4 4 VES10 SENSOR AND HOME PHOTOCELL READING 23 44 1 Description of the module rte lta ine 23 4 4 2 Applicable 23 4 4 3 Access to single module ar tu dp Le edu LI bte ed alien ee nite 23 4 5 PRINTER INTERFACEMODULE ici FU bes 24 4 5 1 Description 24 4 5 2 Applicable documentatloni 24 4 3 3 Access to single Module tret dass 24 25 78 nireer 19 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 4 1 LEARNING ABOUT THE UNIT 1 Follow the instructions in paragraph 2 2 2 Open the safety guard of the unit as indicated in paragraph 2 4 3 Gain access to the assemblies relating to the various procedures enclosed Flow Chart no 1 VES MATIC Type of fault
18. AND PERIODICAL CHECKS 9 3 1 PROCEDURE FOR CALIBRATING THE VES MATIC 10 FOLLOWING DISASSEMBLY OR PERIODIC CHECKS 10 3 1 1 ACCESS TO THE SERVICE 10 3 1 2 TEST STATUS OF SENSORS amp HOME PHOTOCELL 12 3 1 3 MOTOR TEST u 12 SA SENSOR TES aus 13 3 1 5 SENSOR CALIBRATION 13 3 1 6 BARCODE Lul 14 xt READ TEMPERATURE uuu yu uu eques eeu uique cu eer 15 3 1 8 TEMPERATURE OFFSET uuu L ace 15 3 1 9 ADJUSTING THE CARRIAGE STROKE 15 3 1 10 CONFIGURATION OF ID No rac 15 Sl PRINFSEITING S u u m 16 3 1 12 CONFIGURATION OF TEST MODE etti etr 16 32 CLEANING THE PRINTER HEAD eo ide 17 15 78 nireer 9 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 3 1 PROCEDURE FOR CALIBRATING THE VES MATIC 10 FOLLOWING DISASSEMBLY OR PERIODIC CHECKS 3 1 1 ACCESS TO THE SERVICE MENU Starting up the system PROCEDURE
19. Check the power supply cable and the polarity of the power supply which must be c Check the ON OFF switch on the rear of the unit d Check the input and output power supply on the Connections board IN 9Vdc J1 OUT 5Vdc pin 5 and 81 9Vdc CN3 pin 7 and 8 nireer Rev 1 0 of 25 11 2005 26 32 78 Service Manual Vey matic 10 5 2 2 The unit turns on Display KO Keyboard KO Overall effect Message on the display Type of fault DISPLAY ERROR The unit fails to accept the command introduced by the KEYBOARD turning on the display fails to show any messages and or it shows strange characters and the instrument emits a prolonged acoustic signal The display can be viewed by fails to light up The display can be viewed but fails to accept any commands introduced from the keyboard Modules affected CPU BOARD see 4 2 Checks recommended Corrective Action to be taken Check the powers supplies towards the CPU board Make adjustments to the contrast with the R1 trimmer on the Board Reset the CPU Board Attachment B Updating of Software Replace the CPU Board code 30119870 5 2 2 The unit turns on Initial reset KO The unit turns on but the self test is carried out incorrectly and either displays error messages or is not performed at all Overall effect Message on the display Fails to carry out initial Reset Type of
20. of 25 11 2005 Service Manual Vey matic 10 2 1 GRAPHICS Legend of graphic symbols used on the Instrument Standard applied EN980 2003 Instrument satisfying requirements of european directive on in vitro diagnostic medical devices 98 79 EC V In vitro diagnostic medical device Date of manufacturing Serial number EISE Legend of Electrical and Safety symbols used on the instrument Attention read the manual and observe the relative safety symbols WEEE Disposal of Waste Electrical and Electronic Equipment At the end of its life this instrument should be disposed of according to separate waste collection provisions 2002 96 EC 2003 108 EC gt gt Legend of Symbols used the document WARNING potential hazard of personal injury all the conditions indicated in the associated text must be stored and understood before proceeding WARNING potential danger of damaging the instrument all the conditions indicated in the associated text must be known and understood before proceeding ee ATTENTION important information 2 2 PRELIMINARY TASKS ASSIGNED TO THE TECHNICAL SERVICE Before any type of operation on the instrument a TURN OFF THE ON OFF SWITCH ON THE UNIT b DISCONNECT THE INSTRUMENT FROM THE POWER SUPPLY IN ORDER TO PREVENT RISK OF CONTACT WITH ANY ENERGISED ELECTRICAL OR MECHANICAL PARTS lt FAILURE TO OBSERVE THESE INSTRUCTIONS SHALL RELEASE THE MANUFACT
21. test includes the following sub fields E C PR P T H M S G M A BC F1 F2 H1 H2 KI R1 R2 R3 E 1byte Validates the content of the whole field if its value is zero If its value differs from zero the remaining bytes in the field have no meaning C 1byte Test cycle number PR 1 byte Contains Boolean flags describing test execution methods Bit 0 at 0 means normal test 1 random test Bit 1 at O means one hour test 1 two hour test If the test is a 1 h test sub fields H2 and KI have no meaning Bit 2 at 0 means temperature correction function is off 1 temperature correction on nirecer TotPagAnnex 14 A 5 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 P 1 byte T 1 byte H 1 byte M 1 byte S 1 byte G 1 byte ME 1 byte A 1 byte BC 13 byte F1 1 byte Bit 3 at O means barcode off 1 barcode on Bit 4 at 0 means display off 1 display on Bit 5 at 0 means printer off 1 printer on Bit at 0 means normal print 1 reverse print Bit 7 at 0 means quality control off 1 quality control on Position where the tests was performed Test temperature Test time Test minute Test second Test day Test month Test year Bar code characters Contains Boolean flags describing test results Bit O set means error in one sensor Bit 1 set means no cuvette in Bit 2 set means HIGH sample Bit 3 set means LOW sample Bit 4 set means EMPTY cuvette Bit 5 not used Bit 6 not used
22. test menu and then press OK 2 The instrument is set up for carrying out these tests with the carriage of the reading unit in two different positions with the reading unit in the home position on standby with the reading unit in mid stroke by initially moving the motor As soon as this function is selected the software displays the following request MOTOR YES OK Press OK to perform the test of the sensors and Home photocell with the carriage of the reading unit one third along the maximum stroke Press any key to perform the test in the Home position 3 The sensors will be displayed in the following format LLLLL LLLLL L Photograph of the status of the optical and mechanical sensors of the instrument L Light OPEN D Dark CLOSED 4 By performing simple manual operations like inserting and extracting a test tube from one of the 10 positions in the test tube tray or blacking out the Home photocell it is possible to check the functioning Press any key to return to the previous menu 3 1 3 MOTOR TEST This function allows for performing the first test for checking the motor movement more specifically it checks that the complete stroke has been carried out in the scheduled time and preferably without losing the motor pitch as well as checking that the home photocell functions correctly in the case of errors the message ERROR READING will appear on the display or the number of STEPS LOST during the movement wil
23. 0 any other value indicates that the machine is engaged Rev 1 0 of 25 11 2005 A 4 TotPagAnnex 14 Service Manual Vey matic 10 Example of machine status request with address 0x00 without checksum verification Example From Host gt 00000082 CR 00 The machine with ID 00 is requested to execute command 0x82 that is command 0x02 without checksum verification From VES 10 gt 0002000200 CR 33 FREE gt 00020002FF CR 33 ENGAGED 0x13 P Request for sending of analyses As a response to this command the VesMatic10 instrument will send a 160 byte record containing the results of 5 tests If parameter P is 0x00 the last 5 tests performed will be sent If parameter P is 0x01 the 5 previous tests will be sent and so on If P is 0x13 the first 5 tests stored in the memory will be sent If parameter P exceeds the allowed limits 0x00 0x13 a 1 byte syntax error message 0x01 will be sent in response Example of a request for the 5 tests before the last 5 to the machine with address 0x00 without checksum verification and with legal parameter P 0x01 Example From Host gt 0002009301 CR 00 machine with ID 00 is requested to execute command 93 that is command 13 without checksum verification with parameter 01 indicating the tests requested From VES gt 00A00013 see description below 160 bytes CR XX Each 32 byte field containing the results of a
24. 1 30119870 Layout of the VES MATIC 10 CPU BOARD 7 1 nireer 27 78 21 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 4 2 3 Access to single modules a Turn off the instrument and disconnect from the power supply b Access the unit as indicated in paragraph 2 4 c Unscrew the 4 screws M3x12 Pos 202 Tab 30003530 and disassemble the analysis handling unit 30208220 Pos 004 Tab 30003530 and the printer unit 30208230 Pos 005 Tab 30003530 d Unscrew the 6 screws M3x8 Pos 201 Tab 30003530 anchoring the Ves Matic CPU 10 board code 30119870 Pos 100 Tab 30003530 to the front panel Pos 002 Tab 30003530 e Disconnect the wires connected to the board and proceed with the replacement of a new CPU f Repeat the above steps in reverse to reassemble instrument In the event of replacing CPU board it will be necessary to carry out a new CALIBRATION and FINE TUNING of the instrument Chapter 3 4 3 VES10 CONNECTION BOARD 4 3 1 Description of the module The Ves Matic 10 connection module consists principally of the integrated LM7805 that generates 5Vdc on the board necessary for the functioning of the CPU board Moreover there is also a power supply connection for the printer on the board and the connectors for interfacing with external equipment USB EXTERNAL BARCODE 4 3 2 Applicable documentation 20010140 VES MATIC 10 interconnection diagram 6 4 20103310 Electrical diagram of the VES MATIC 10 CONN
25. 11 ALE PG2 TOSC2 XTAL2 TOSCI PG4 Reset ATmegal28 E T D10 PBI 16 2 LOWPROFILE 2 Dom Ferite FBM11 SERIALE TTL PRINTER GND striphagva salpare Ferite FEMH1 Reset 3 m 1 V 2 JP3 C23 4104F 16V SDRAIATO rok 2 MOLEX 53048 AV iv StipbQ2VASALDARE y rite FBM11 Net C10 j STONE Il yor u7 TUN 8 RIOUT gt RIIN T2IN T20UT ROUT ROIN E Ferite RX1 232 non 232 La 2 USM 18 Ferite FBM11 Cie 2 2 Te pan i MOLEX 068 8 Ferite SMD 225 x Impostare come selezione alimentazione JP4 4 Sripb03VASALDARE NU NODIFICHE E MOD N COM SOSTIUSCE DATA FIRMA SOSTITUITO cUm Ba DATA 20 10 2005 pp APPR NORM Everex DENOMNAZONE Sch El Cpu MiniVesNew CPU USB SERIALI A termini di legge vietato 3 20103291 4
26. A SOSTITUITO DA DATA 20 10 2005 B B DISEGN APPR DENOMNAZIONE Sch EI Cpu MiniVesNew Out Sens A termini di legge vietato CODICE DISEGNO 20103291 nireer Rev 1 0 of 25 11 2005 48 50 78 Service Manual Vey matic 10 2 gt MOT HOME SL HOME a PAO SCL INTU PDO cic vec SER 39 ADI SDAANTI PD ei B vi RI 2 8 45 PA2 AD2 BDZ DANU TRIMMER 1G 1K BOURNS ADS IXDUINT3 Aae RIC CS 47 4 ICI PD4 3 T 32768KHz SDRAIATO JP Stript2V ASALDARE mpe 5 PAS ADS PDS T BUZZER PAS ADO TI PD6 AD 12 PD7 09 PBO PBO SS RxDOPDI PEO PBI SCK TxDOPDO PEI PE MOSI XCLO AINO PBB MISO OCSA AINI 00 OC3BINT4 PBS OCIA OC3CINTS PES PB6 T3 INT6 PEG IC3 INT7 P A8 ADCO PFO PCI A9 ADCI PFI PC2 AI0 ADC2 PF2 ADC3 PCHAI2 TCK ADCA PCS A13 TMS ADCS PFS Mo 1 STRIP 16X1 M P254 A14 TDO ADC6 PF6 15 TDI ADC7 RESET PEN AREF XTALI n Sai Ferite FBM
27. ECTIONS 7 2 30120010 Layout of the VES MATIC 10 CONNECTION BOARD 7 2 4 3 3 Access to single modules a Turn off the instrument and disconnect from the power supply b Access the unit as indicated in paragraph 2 4 c Unscrew the 2 screws M3x8 UNI5931 Pos 204 Tab 30003530 to remove the Connection Board Pos 101 Tab 30003530 d Proceed with the replacement of the board e Repeat the above steps in reverse to reassemble the instrument During the reassembly phase pay attention to the anchoring of the dissipater on IC1 47 with M3x8 screws and spacer rings Pos 200 Tab 30003530 for isolating the board from the metal brackets of the rear unit 30208610 Pos 001 Tab 30003530 nireer Rev 1 0 of 25 11 2005 22 28 78 Service Manual Vey matic 10 4 4 VES10 SENSOR AND HOME PHOTOCELL READING BOARDS 4 4 1 Description of the module The 2 read sensors read each of the heights of the blood columns contained in the 5 test tubes from 1 to 5 cod 30119990 and position 6 to 10 code 30120000 and transform the optic signals acquired into electrical signals which they send to the MPU of the CPU board for being processed 4 4 2 Applicable documentation 20010140 VES MATIC 10 interconnection diagram 6 4 20103290 Electrical diagram of the V10 READ SENSOR 7 3 30119990 Layout of FRONT V10 READ SENSOR BOARD 7 3 30120000 Layout of REAR V10 READ SENSOR BOARD 7 3 30111640 Layout of WIRED PHOTOCELL 7 4 4 4 3 Access to single
28. ES MATIC 10 CPU BOARD 101 30120010 5 10 CONNECTION BOARD 102 30120790 VES MATIC 10 CPU SENSOR WIRING Ref 403 6 4 103 30120800 VES MATIC 10 CPU INTERCONN WIRING Ref 405 6 4 104 30120811 VES MATIC 10 PRINTER POWER SUPPLY WIRING Ref 406 6 4 105 30120821 5 10 SERIAL PRINTER WIRING Ref 404 6 4 200 11100092 STEAB 5015 4 1 16 WASHER 201 1110H85Z ECO SYN BN 82428 3x8 xTERMOPL SCREWS 202 1110H90Z TC ECO SYN BN 82428 3x12 xTERMOPL SCREWS 203 1110H95Z 1 5 RICHCO TIGHTENING BUTTON 204 11141184 M3X8 UNI 5931 STAINLESS STEEL SCREWS 205 20920010 PAND ABMM AT RICH FTH 05A RT AUTOAD BASE 206 20920140 2 4x92mm RICH WIT E 18R FASCIA List of Accessories amp Optionals Ref Code Description Remarks Il 12300000 H MM L 57 D 50 ROLL OF THERMAL PAPER 21890360 058 1 1 1 5mt CABLE 1 30300750 5 10 PACKAGING KIT Il 30402840 MATSUYAMA POWER SUPPLY UNIT FOR VES MATIC 10 Il 30600470 5 10 OPERATING MANUAL IN ENGLISH Il 30650020 VES MATIC 10 CD Il 20550510 Z 3080R9 BARCODE READER CABLE CAB 50607 Optional nireer 43 78 37 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 6 2 ANALYSIS HANDLING UNIT 30208220 Exploded drawing 102 005 001 SEI Rev 1 0 of 25 11 2005 38 44 78 Se
29. Kg Ambient temperature Operational from 15 to 35 C Storage from 5 C to 45 C Relative humidity tolerance from 20 to 80 without condensation Central unit AVR ATMEGA128 16AC microprocessor Display LCD with Backlight 16 characters x 1 row Cuvette holder With 10 numbered recesses for the relative cuvettes Optical unit 10 pairs of opto electronic elements in solid state photodiode phototransistor Printer Alphanumeric with thermal paper 58 mm wide 36 characters per line speed 20 mm sec Interfaces USB Device safety EN61010 1 EMC EN61326 1 Installation category 1 3 CONTENT AND PACKAGE DIMENSIONS MATERIAL SUPPLIED WITH THE INSTRUMENT The VESMATIC 10 is supplied with the following material 1 Instruction manual English Order Code P30600471 1 Rapid instructions for Power Supply Order Code P30600490 1 VESMATIC 10 CD Order Code P30650020 1 Power Supply 9Vdc 2A Order Code P30402840 1 USB 1 1 A B M M Cable 1 5mt Order Code P21890360 1 Thermal Roller Paper for Printer Order Code P12300000 a 1 Packing list amp Final Inspection Report Package dimensions WIDTH box cm 32 Gross WEIGHT Ja 290 PACKAGING WEIGHT g 400 Do not throw away the original packaging in case of further transportation of the instrument in the future nireer 9 78 3 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 1 4 SHUTTING DOWN AND SHIPPING Before shutting down and shipping the inst
30. LIB from the Select test menu and press OK At the request ALL OK SINGLE UP press A to start the procedure for calibrating one single The position of the sensor to be calibrated will appear on the display SENSOR 1 Use the A V keys to select the position to be calibrated if different from the one displayed and press OK to start up the calibration procedure The instrument will take the reading carriage to mid stroke and request the inserting of the test tube with the calibration latex LOW INSERT LOW Press OK once the test tube has been inserted on LOW The instrument will carry out a series of reading until on lowering the current to the emitter sensor it manages not to perforate the 3ml latex At this stage the instrument will request the insertion of the test tubes containing the 2ml calibration latex HIGH INSERT HIGH insert the test tube and press OK The instrument will carry out a series of readings until via the adjustment of the emitter sensor current it manages not to perforate the 2ml latex The instrument calculates the mean value between the two readings of the group calibrated and memorises it in the EEPROM as well as printing a report The software is set for calibrating the next sensor after the one calibrated To exit from the Sensor Calibration menu press Line Feed at any point of the programme except for during the calibration 3 1 6 BARCODE TEST This function al
31. SERVICE MANUAL Vey matic 10 Rev 1 0 of 25 11 2005 Automatic instrument for determining the erythrocyte sedimentation rate ESR Patented Diagnostic Device 98 79 USE DIESSE DIAGNOSTICA SENESE SPA Service Manual Vey matic 10 LIST OF REVISIONS MANUAL DESCRIPTION OF MODIFICATION APPR REVISIONS 10 of 10 2005 TECHNICAL ASSISTANCE DIESSE DIAGNOSTICA SENESE SpA CUSTOMER CARE Via del Pozzo 5 53035 Monteriggioni SI Italy Tel 39 0577 319576 Fax 39 0577 318763 e mail customercare diesse it The information contained this manual is subject to modifications without prior notice No part of this manual may be reproduced in any electronic or mechanical form for any purpose whatsoever without the written authorization of DIESSE DIAGNOSTICA SENESE S p A Printed in OCTOBER 2005 Total pages 78 Standards applied in this document UNI EN 591 II Edition November 2001 CEI EN 61010 1 II Edition File 6290 November 2001 nireer Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 CONTENTS CHAPTER 1 uuu 1 1 1 OVERALL VIEW OF THE 2 1 2 THECHNIGAL SPECIFICATIONS u uuu uu 3 1 3 CONTENT AND PACKAGE DIMENSIONS i 3 1 4 SHUTTING DOWN AND
32. STAND 100 21430120 STAMP PANAS EPL 1902S2AE PAN MEC000200 101 30111340 SMALL WTO1 PRINTER BOARD 200 1110F56Z STEAB 5021 3 06 SPACER 201 1110082Z TO220 STEAB 5160 12 118 ELMI EM39 ISOLATOR 202 1110383G PZAB 2 2X6 5 UNI 6954 ZN SCREWS 203 11141172 M3X6 UNI 7687 STAINLESS STEEL SCREWS 204 1114473L UNI 5588 STAINLESS STEEL NUT 205 20410020 ISOLATOR FOR TO220 IN MICA nireer 47 78 41 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 6 4 INTERCONNECTION DIAGRAM ELECTRICAL CONNECTIONS LAYOUT 6 p SS 1 x 4 B nireer Rev 1 0 of 25 11 2005 42 48 78 Service Manual Vey matic 10 Component list WIRING Ref Code Description Remarks 400 30120780 10 SENSOR JUNCTION WIRING 401 30111640 WIRED PHOTOCELL BOARD 402 30120740 WIRED VES MATIC 10 MOTOR 403 30120790 10 CPU SENSOR WIRING 404 30120821 10 SERIAL PRINTER WIRING 405 30120800 VES MATIC 10CPU INTERCONN WIRING 406 30120811 10 PRINTER POWER SUPPLY WIRING nireer 49 78 43 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 nireer Rev 1 0 of 25 11 2005 44 50 78 Service Manual Vey matic 10 CHAP
33. TER 7 ELECTRICAL DIAGRAMS AND BOARD LAYOUTS 45 71 VES MATIC 10 CPU BOARD I 46 Layout Code 301 198 70 siii 46 Electrical diagram Code 20103291 Total pages 4 47 7 2 VES MATIC 10 CONNECTION BOARD 51 Layout Code 30T20010___ eiecit ce die ree nee o ska de sk as ieee e 51 Electrical diagram CODE 20103310 52 7 3 VES MATIC 10 FRONT REAR READ SENSOR 53 Layout Code 30119990 trot Ee ento cede 53 Layout Code 30120000 54 Electrical diagram Code 20103300 55 7 4 WIRED PHOTOCELL BOARD aaa 56 Layout code 301711640 thier dea neri i aiid iaia 56 7 5 BOARD PRINTER W101 RC EE 57 Layout CODE 30111340 57 Electrical diagram CODE 20102462 58 nireer 49 78 45 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 7 1 VES MATIC 10 CPU BOARD Layout Code 30119870 mm 0205 ad He did ES 50 E mnm BM It s kE oo ME oo nireer Rev 1 0 of 25 11 2005 46 50 78
34. This message appears during printing due to the absence of cuvettes o in the presence of samples with haematocrit values lt 15 Modules affected Checks recommended Corrective Action to be taken Overall effect Message on the display EMPTY Sample EMPTY Type of fault This message appears during printing whenever the instrument identified empty cuvettes or cuvettes with samples with haematocrit values lt 15 Modules affected Checks recommended Corrective Action to be taken Overall effect Message on the display LOW Sample LOW Type of fault This message appears during printing whenever the level of the sample is too low or with samples with haematocrit values lt 15 Modules affected Checks recommended Correctly fill the cuvette with the same blood sample following the instructions in the illustrative leaflet enclosed in the cuvette packet Corrective Action to be taken Overall effect Message on the display HIGH Sample HIGH Type of fault Modules affected This message appears during printing whenever the level of the sample is too high This may also be due to a fault in the optoelectronic elements Checks recommended Reduce the contents of the cuvette following the indications in the illustrative leaflet enclosed in the cuvette packet seal well and repeat the analysis Corrective Action to be taken
35. URER OF THE VESMATIC 10 FROM ALL LIABILITY nireer Rev 1 0 of 25 11 2005 6 12 78 Service Manual Vey matic 10 2 3 EQUIPMENT INSTRUMENTATION REQUIRED Multimetre Mod Fluke 8010A or equivalent Digital thermometer 10 Cuvettes containing 2ml Latex Code 19900490 10 Cuvettes containing 3ml Latex Code 19900500 2 4 DISASSEMBLY AND REASSEMBLY PROCEDURES Disassembly procedure a Follow the instructions in paragraph 2 2 points a and b b Remove the lower lid code 10602170 Pos 007 Tab 30003530 lift up the printing head see point 3 2 and remove the paper from the printer Use screwdriver to unscrew the 4 screws M3x12 pos 202 Tab 30003530 anchoring the front panel code 30208600 pos 002 Tab 30003530 to the rear panel code 30208610 pos 001 Tab 30003530 d Ease out the upper lid Pos 006 Tab 30003530 anchored to the side panels by the springs on the moulds d Disconnet the wiring attached to the Ves Matic 10 Connection Board Pos 101 Tab 30003530 in order to access the electrical and mechanical parts of the instrument Reassembly procedure Follow the steps of the disassembly procedure in reverse Make sure to prevent the wires from becoming entangled in the mechanical parts during this phase nireer 13 78 7 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 nireer Rev 1 0 of 25 11 2005 8 14 78 Service Manual Vey matic 10 CHAPTER 3 CALIBRATIONS
36. aper inside the printer head otherwise carry out the cleaning indicated in paragraph 3 2 Check the rotation of the side knob head engaging Corrective Action to be taken Depending on the fault replace the Printer board WTO1 code 30111340 Printing device code 21430120 37 78 nireer Rev 1 0 of 25 11 2005 31 Service Manual Vey matic 10 5 2 4 The unit turns on External connections KO Overall effect Barcode reading error Message on the display Type of fault This message appears when the reading of the sample identification number by an external barcode reader fails to acquire the codes or acquired them incorrectly Modules affected CPU board 4 2 CONNECTIONS board 4 3 Checks recommended Check the status of the label bearing the barcode and if necessary replace it and try again Check the power supplies on the CPU board and the output connectors of the Connections board Check the continuity of the connections between the CPU board and the Connections board Using the TEST function Corrective Action to be Depending on the fault replace CONNECTIONS board code 30120010 CPU board code 30119870 nireer Rev 1 0 of 25 11 2005 32 38 78 Service Manual Vey matic 10 5 3 TROUBLESHOOTING DURING THE OPERATING PHASE Overall effect Message on the display SAMPLE ABSENT Sample ABSENT Type of fault
37. e USB port address indicated in the system properties Control panel System Computer Controller audio video e giochi properties Hardware Peripheral management Controller disco floppy Controller IDE Controller USB Universal serial bus File Modifica Formato Visualizza Mouse e altre periferiche di puntamento 2 Periferiche di sistema ETTINGS Porte COM e LPT PORT 3 _ 7 Porta di comunicazione COM1 QM SPEED 19260 Wn WinBootPrg ini Blocco note fF fF NICCCE Rev 1 0 of 25 11 2005 A 10 TotPagAnnex 14 Service Manual Vey matic 10 3 If the ports do not corresponds set the correct port in the winbootprg ini file and save the new settings 3 PROGRAMMING PROCEDURE UPGRADE SOFTWARE 1 Connect the VesMatic 10 to the PC see Attachment A and turn it on 2 Start the WinBootPrg exe program from the tool bar on the PC 99 Microchip MPLAB IDE 97 Microsoft Office PrintMe Internet Printing 99 Protel 99 SE Realvnc 99 55 Compatible YGA v2 12 I SolidWorks 2005 Viewer b bartoloni 7 Internet Internet Explorer Posta elettronica 2 Microsoft Office Outlook Microsoft Office Access 19 05 e SoundMAX Symantec WinFax PRO EL Ellisse Win WinBootPrg gj winzip Internet Explorer 3 MSN Explorer A Outlook Express Tutti i programmi mj Regi
38. e the roll of paper in the printer see point 5 3 of the Operating Manual Check the continuity of the connections CN3 between the Interface Printer Board and the printer Pos 100 Tab 30208230 Corrective Action to be taken Depending on the fault replace Printer board WTO1 code 30111340 Printing device code 21430120 Overall effect Message on the display HEAD DOWN Printer head down Type of fault This message appears whenever the software detects the printer head raised Modules affected SMALL WT01 PRINTER INTERFACE BOARD 4 5 Checks recommended Correctly position the head lever see point 5 3 of the Operating Manual Check the continuity of the connections CN3 between the Interface Printer Board and the printer Pos 100 Tab 30208230 Corrective Action to be taken Depending on the fault replace Printer board WTO1 code 30111340 Printer device code 21430120 Overall effect Message on the display PRINTER ERROR Serial Printer error or the printer fails to print correct characters Type of fault This message appears whenever the serial communication between the printer and the C P U board is not carried out correctly Modules affected SMALL WT01 PRINTER INTERFACE BOARD 4 5 CPU BOARD 4 2 nireer Rev 1 0 of 25 11 2005 30 36 78 Service Manual Vey matic 10 Checks recommended Check the power suppl
39. ent of the end of paper and head raised sensors and the control of the dots of the thermal head 4 5 2 Applicable documentation 20010140 VES MATIC 10 interconnection diagram 6 4 20102462 Small WT01 Printer Interface diagram 7 5 30111340 Small WT01 Printer Interface board layout 7 5 4 3 3 Access to single module a Turn off the instrument and disconnect from the power supply b Access the unit by opening the lid as indicated in chapter 2 Detach the power supply cable connected to the connector CN11 d Detach the serial connection cable connected to the CN12 e Remove the safety guard pos 004 unscrewing the screws in positions 217 and 219 f Extract the Interface board of the module by removing the screws marked on the layout 30111340 of the board pos 082 g Proceed with the replacement of the components affected by the various faults as indicated in point 5 4 6 nireer Rev 1 0 of 25 11 2005 24 30 78 Service Manual Vey matic 10 CHAPTER 5 TROUBLE SHOOTING FOR SINGLE FAULTS 25 5 1 ANALYSIS OF THE FAULTS 26 5 2 PROBLEMS FAULTS AT START UP 26 5 2 1 The unit fails to turn ON 26 5 2 2 The unit turns on Display KO Keyboard 27 5 2 2 The unit turns on Initial reset KO 27 5 2 3 The u
40. er TotPagAnnex 14 A 9 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 2 e Programma di installazione di WinBootPrg Fare clic sul pulsante qui sotto per iniziare l installazione Fare clic su questo pulsante per installare il software di WinBootPrg nella directory di destinazione specificata Directory CilProgrammilWinBootPrgl Cambia directory Esci dall installazione Confirm the group of Programs highlighted with Continue 47 WinBootPrg Seleziona gruppo di programmi x Verranno inseriti nuovi elementi nel gruppo visualizzato nella casella Gruppo di programmi possibile digitare un nuovo nome per il gruppo selezionarne uno nell elenco Gruppi esistenti Esecuzione automatica iPhoto Plus 4 When installation is completed the following message will be displayed WinBootPrg installation completed press OK to exit Programma di installazione di WinBootPrg Installazione di WinBootPrg completata COPYING THE FILE TO TRANSFER TO THE UNIT Contact the Support Centre for receiving the update file 1 Copy the application software file VesMatic10_SWXXX hex to be transferred to the VesMatic 10 system in the C Programmi WinBootPrg folder Connect the system to the PC and to the power supply Gestione periferiche mains to ensure that the USB port address File Azione Visualizza COM_PORT the winbootprg ini file contained in the WInBootPrg folder corresponds to th
41. fault The instrument is not correctly energised The Software has not been installed correctly Modules affected External power supply CONNECTIONS board see 4 3 CPU board see 4 2 Checks recommended Check the input and output power supplies on the Connections board Connectors CN1 CN3 that is IN 9Vdc J1 OUT 5Vdc pin 5 e 8 9Vdc CN3 pin 7 e 8 Check the powers supplies on the CPU board Reset the CPU board Attachment B Updating the Software Corrective Action to be taken Depending on the fault replace the following Power supply unit code 30402840 Connections board code 30120010 CPU board code 30119870 33 78 nireer Rev 1 0 of 25 11 2005 27 Service Manual Vey matic 10 The initial operations are carried out incorrectly Overall effect Message on the display RTC FAILURE Clock error Type of fault The programme fails to read or update the date and time There is probably a communications breakdown between programme and the component that memorises the date and time the component housing the Overall effect Message on the display LM70 FAILURE Temperature error Type of fault The programme fails to read the temperature or detects incorrect data In this case either the component that detects the temperature is damaged or there are communication problems between the component itself and the component housing t
42. for the various calibration and testing operations described below VES MATIC 10 CHECK STATUS MOVEMENT TEST SELECT TEST MOTOR TEST SENSOR TEST SENSOR TEST READING UNIT BARCODE TEST SERIAL TEST OF BARCODE READERS READ TEMP TEMPERATURE SENSOR READING SOFTWARE ADJUSTMENT TEMPERATURE SENSOR MAX HEIGHT STROKE ADJUSTMENT OF READING UNIT CARRIAGE CHANGE ADDRESS TEMP OFFSET CONFIGURATION OF ID ADDRESS HOST CONNECTION PRINTING OF CALIBRATION VALUES AND VES10 SETTINGS SETTING OF TIMES ANALYSIS FOR DEBUGGING PRINT SETTINGS TIME NORMAL FAST RETURN TO MAIN To exit select RETURN TO MAIN MENU and press OK For testing and calibration it is necessary to use the printer therefore it is recommended to check that the printer is working and that it contains paper nireer 17 78 11 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 3 1 2 TEST STATUS OF SENSORS amp HOME PHOTOCELL READ PHOTOSENSOR This function allows for performing the first check of the status of the optical sensor the software sets the current of the emitters at 20mA by default and home photocell Useful function for the testing of the boards before mounting on the movement analysis unit and for an additional check before closing the instrument with side safety panels Procedure 1 Select the item READ PHOTOSENSOR with the A and keys from Select
43. he programme Modules affected CPU board 4 2 Checks recommended Check the power supplies on the CPU Board Reset the CPU Board Attachment B Updating of Software Corrective Action to be taken Replace the CPU Board code 30119870 Overall effect Message on the display UNCALIBRATED Sensors uncalibrated Type of fault The instrument has lost the adjustment values of the optoelectronic units This is probably due to the fact that the programme fails to detect valid values in the EEPROM BY pressing OK these values will be restored at the default values unless other problems also exist Modules affected CPU board 4 2 Checks recommended Check the power supplies on the CPU board Recalibrate the optoelectronic units and by turning off and turning on the instrument again check that the calibration values are saved correctly use the Print Settings functions Reset the CPU Board Attachment B Updating of Software Corrective Action to be taken Replace the CPU board code 30119870 Overall effect Message on the display EEPROM FAILURE Type of fault The instrument has lost the data relating to the analysis memorised in the archive This is probably because on turning on the instrument the programme fails to detect valid values in the archive save on the EEPROM By pressing OK the archive will be formatted the Procedure last approximately 20 seconds
44. ia 21 4 2 1 Description of the module ii 21 4 2 2 Applicable documentation 21 4 2 3 Access to single 5 Eee E REO ia 22 4 3 VES10 CONNECTION BOATS 2 2 J42422292 2499 222422 424404 22 4 3 1 Description of the module 22 4 3 2 Applicable documentation ict rtm e trate o tee e n Rae e nea RR ER UO ra 22 4 3 3 Access to single modules oe ee 22 3 78 nireer iii Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 4 4 VES10 SENSOR AND HOME PHOTOCELL READING BOARDS 23 4 4 1 Description of the module 23 4 4 2 Applicable 23 4 4 3 Access to single module L eet ee ihe i e ie eh LAE HERE 23 4 5 PRINTER INTERFACE MODUIE 24 4 5 1 Description of the module 24 45 2 Applicable documieritation tre dades reete detur e da ERE QAAE RR ERU AERA 24 4 3 3 Access to single module i 24 25 ANALYSIS OF THE FAULT 26 5 2 PROBLEMS FAULTS AT START LB iiiiiiiieai225230522255302320 210222354502220 2102 552225 26 5 2 1 The unit fails to turn
45. ies on the CPU board and on the Printer Interface Board Check the continuity of the connections between the CPU board CN3 and the Printer Interface Board CN12 Turn on the instrument again and after pressing the relative key in the Select Function menu check that the printer performs a line feed feeding of the paper by one row Check the signals of the serial communication on the CPU side and the Printer Interface side Corrective Action to be taken Depending on the fault replace Printer board WT01 code 30111340 CPU board code 30119870 Overall effect Message on the display PRT DISABLED Printer Disabled Type of fault This message appears when the printer signals an error Modules affected Checks recommended In order to avoid interrupting the analysis cycle in progress the operator may disable the printer following the signalling of an error by confirming with the OK key Once the problem indicated has been solved the results of the analyses can still be printed as they will have been saved in the EEPROM archive Corrective Action to be taken Overall effect Message on the display Printer compressed Type of fault The printer fails to feed the paper correctly into the device Modules affected SMALL WT01 PRINTER INTERFACE BOARD 4 5 Checks recommended Check the power supplies on the Printer Interface board Check that there are no residues of p
46. ignals on the DB9 female connector are compatible with the connector installed on the rear of the instrument to which it is connected DB9 Male EXTERNAL BARCODE on system rear PIN SIGNAL 2 Tx Data transmission towards the reader not used RX Date received from the reader TECHNICAL INFORMATION electrical levels of the signals are of the standard RS232 type The communication is one way from the barcode reader towards the machine The speed of the transmission is 9600 bit s the data format is of the type with 8 data bits 1 stop bit and no parity bit The communication protocol is of the ASCII type the barcode read must be terminated with the Carriage Return 0x0d 1 Connect the instrument to the external barcode Use the Barcode Model Z 3080 Zebex or equivalent with a connection cable type CAB 50607 R9 Zebex or equivalent nireCer Rev 1 0 of 25 11 2005 A 2 TotPagAnnex 14 Service Manual Vey matic 10 2 GENERAL SPECIFICATIONS FOR CONNECTION HOST COMPUTER It is possible to connect the VESMATIC 10 to a Host Computer via the USB interface installed on the rear of the instrument For connection use the standard USB cable USB 1 1 A B M M CABLE type supplied with the system The system is also supplied with a CD ROM that contains USB drivers for Windows XP and the instructions for installation Order Code 22100210 to configu
47. irm gt Everex Boot Programmer for Atmel AtMega8 ND C AtMega8 128 Ox00 VES MATICIO Y Start Bootloader Reset Bootloader Boot Version ERASE DEVICE APPLICATION AREA 7 Erase Device Read From Device Verify Load HEX File Save HEX File 0 Sw1 00 hex 7 When programming is completed turn the instrument off and on again to ensure that the application software version displayed on screen corresponds to the update version 8 To exit the WinBootPrg program click on the X Close in the upper right part of the screen gt Eyerex Boot Programmer for Atmel AtMegaB ND AtMega8 AtMegal28 SEM TotPagAnnex 14 A 13 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 Forms Complaint Form DATA L Product Customer S N Ref SW Release Address D D T Phone Date Fax Warranty E mail LAST TECHNICAL SERVICE on the product Executed by Date DETAILED DESCRIPTION OF THE PROBLEM COMMENTS FROM THE CUSTOMER INSIDE USE ONLY Type of complaint Shipment Product Technical Service Forward to Sales Dept Technical Dept Purchase Dept Quality Management by days URGENT Reply to Fax Reply Time LILILILILILILILILILI E mail Notes To better understand and solve the problem we suggest to 1 Fill this form in alla the parts except the last one 2 Annex to thi
48. isplay NORMAL 3 Use the key A to set FAST mode 4 Press OK to save the value entered and return to the previous menu nireer Rev 1 0 of 25 11 2005 16 22 78 Service Manual Vey matic 10 These ANALYSIS CYCLES ARE NOT VALID for scientific purposes Turn off and turn on the instrument again to restore normal functioning 3 2 CLEANING THE PRINTER HEAD To clean the printer head follow the steps below 1 Disconnect the instrument from the power supply 2 Carefully ease the instrument over onto its back and open the printer compartment 3 Lift up the lever indicated in figure 1 to unhook 2 and tip up 3 the printing device 4 Finally proceed with the removal of the ends of the paper and clean the head N B For removing of the paper and cleaning only ever use products designed specifically for printer heads 23 78 17 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 Follow the above steps in reverse in order to reassemble the printer again In order to replace the paper refer to chapter 5 of the Operating Manual nireer Rev 1 0 of 25 11 2005 18 24 78 Service Manual Vey matic 10 CHAPTER 4 LEARNING ABOUT THE UNIT DESCRIPTION OF THE MAIN MODULES 19 4 1 LEARNING ABOUT THE UNIT 000020220000 0 0000000000000 20 4 2 CPU BOARD u ER 21 4 2 1 Description of the 21 4
49. l calibration latex LOW Code 19900500 and 10 test tubes containing the 2ml calibration latex HIGH Code 19900490 The instrument foresees two calibration modes either for single sensors or simultaneously for all 10 optoelectronic units Procedure for calibrating the10 optoelectronic units Select the item SENSOR CALIB from the Select test menu and press OK At the request ALL OK SINGLE UP press OK to start the simultaneous calibration procedure The instrument will take the reading carriage to mid stroke and request the inserting of the test tubes with the 3ml calibration latex LOW INSERT LOW Press OK once the test tubes have been inserted on LOW The instrument will carry out a series of reading until on lowering the current to the emitter sensor it manages not to perforate the 3ml latex At this stage the instrument will request the insertion of the test tubes containing the 2ml calibration latex HIGH INSERT HIGH insert the test tubes and press OK nireer 19 78 13 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 The instrument will carry out a series of readings until via the adjustment of the emitter sensor current it manages not to perforate the 2ml latex The instrument calculates the mean value between the two readings of each group and memorises it in the EEPROM as well as printing a report Procedure for calibrating one single sensor Select the item SENSOR CA
50. l be printed Procedure 1 Select the item MOTOR TEST from Select test and press OK 2 The number of motor steps to be performed is requested CYCLE NUMBER 1 nireer Rev 1 0 of 25 11 2005 12 18 78 Service Manual Vey matic 10 To set the number of cycles max 20 cycles Use the A keys to change value of the units Use the Line Feed key to increase by 10 the value to be set 3 To confirm the value entered and start the cycle press OK The instrument allows a 30 second pause between each cycle is foreseen that the instrument may lose several steps during the movement without however any affect on the quality of the readings The motor strokes are to be considered as valid as long as the loss of the steps is lt a 20 corresponding to 0 5mm see Printing Report 3 1 4 SENSOR TEST SENSOR TEST This function allows for checking the motor steps by measuring the height of the test tubes Procedure 1 Select the item SENSOR TEST from the Select test menu 2 Introduce 10 cuvettes containing the test strips into the test tube trays and press OK 3 The instrument will perform a full stroke and displays the following message YYYYY Where Y YES position occupied value valid N Non present Press OK to return to the previous menu 3 1 5 SENSOR CALIBRATION To perform the calibration fine tuning of the sensors it is necessary to use 10 test tubes containing 3m
51. lows for testing the communication and speed of the serial port and the external reader It is advised only to connect the barcode reader to the instrument when turned off Procedure 1 Select the item BAR CODE TEST from the Select test menu 2 Press OK the following request will appear on the display INSERT BARCODE 3 Take a barcode and check that the code indicated on the display matches the one on the test tube Press OK to return to the previous menu nireer Rev 1 0 of 25 11 2005 14 20 78 Service Manual Vey matic 10 3 1 7 READ TEMPERATURE This displays a temperature read by the sensor onboard the CPU If the temperature sensor is defective on the display the error message LM70 FAILURE will be displayed Procedure 1 Select the item READ TEMP from the Select test menu 2 Press OK the temperature read by the sensor will appear on the display 3 By using a digital thermometer and inserting a thermocouple in a position of the test tube tray check the validity of the reading Press OK to return to the previous menu 3 1 8 TEMPERATURE OFFSET If a deviation exists between the temperature displayed and the temperature measured by the digital thermometer use this function to align at the software level the temperature read by the sensor on the board with the real temperature Procedure 1 Select the item TEMP OFFSET from the Select test menu 2 Press OK and the correction factor
52. module a Turn off the instrument and disconnect from the power supply b Access the unit as indicated in paragraph 2 4 Replacing the Read sensor Boards c Use a Phillips screwdriver to unscrew the 2 screws M2 5x6 Pos 203 Tab 30208220 and remove the Sensor le Sensor Boards Pos 101 102 Tab 30208220 d Disconnect the wiring connected to the same e Proceed with the replacement and reassembly following the steps above in reverse Replacing the Home photocell c Use a 5 5mm plug socket spanner to remove the nuts M3 Pos 007 Tab 30208220 anchoring the photocell wiring to the analysis stand Pos 001 Tab 30208220 d Disconnect the wiring on the CPU Board side e Reassemble a new photocell using the 3mm spacers Pos 202 Tab 30208220 and reconnect it to the CPU board During the reassembling phase make sure to centre the photocell with respect to the 47 tongue of the limit switch located the bottom of the rear reading stand Pos 005 Tab 30208220 f Clamp the wires together with a strap nireer 29 78 23 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 4 5 PRINTER INTERFACE MODULE 4 5 1 Description of the module The Printer Interface pos 083 consisting principally of an integrated circuit U1 of the ATMEL AT908515 type has the task of managing the printing operation and the serial communications with the CPU board of the instrument The management of the printing device involves the feeding of the paper managem
53. nit turns on Printer 30 5 2 4 The unit turns on External connections 32 5 3 TROUBLESHOOTING DURING THE OPERATING PHASE 33 nireer 31 78 25 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 5 1 ANALYSIS OF THE FAULTS The faults indicated in the following paragraphs refer to the troubleshooting procedures performed for each individual fault in order to highlight the types of action to be taken in the case of faults After any type of signalling of an Error it is recommended to Repeat the entire operation at least once more in order to ascertain that the error is not due to external causal factors like the cutting off or momentary fluctuation in the power supply for example Check the setting parameters wherever possible Check the continuity of the connections before proceeding with any type of replacement Apart from carrying out command and control operations of the peripherals the C P U also constantly monitors the most important parts of the instrument Whenever a fault is detected the process in progress is automatically stopped and an acoustic signal given while a message appears on the screen at the same time signalling the type of fault or shortcoming occurring 5 2 PROBLEMS FAULTS AT START UP 5 2 1 The unit fails to turn on a Check that the power supply source is functioning b
54. o Device Verify is Load HEX File is Save HEX File TotPagAnnex 14 A 11 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 4 Ensure that the instrument is shown in the Select Function menu and launch the program in the instrument CPU to update the application software select the Start BootLoader push button 1 and ensure that the BootLoader program version 2 is shown in the bar 5 Everex Boot Programmer for Atmel AtMega8 ND AtMega8 128 Reset Bootloader Boot Version Erase Device Read From Device Write To Device Verify Load HEX File Save HEX File BOOT ATmega128V1 0 1E9702 5 Select the application file press Load HEX File 1 and recall the 10 5 2 file previously saved in C Programmi WinBootPrg Everex Boot Programmer for Atmel AtMegaB ND C AtMega8 AtMegal28 Ox00 VES MATICIO Y 00 0 01 0 02 0x03 0x04 0x05 0x06 0x07 0x08 0 09 004 O OB 0x0C 0001 0 Start Bootloader Reset Bootloader Boot Version Erase Device Read From Device Write To Device Verify Save HEX File CAProgrammiNWinBoolPrgWesM atic10_SW100 hex nirecer Rev 1 0 of 25 11 2005 A 12 TotPagAnnex 14 Service Manual Vey matic 10 6 Start programming the system select Write To Device 1 and when requested press YES 2 to conf
55. re the PC s serial USB port WARNING In case of any communication problem with the host check that the COM ID is the same that has been assigned upon installation sometimes new addresses are assigned to PC ports during subsequent hardware installations For the configuration of the hardware of the ID address of the instrument refer to paragraph 3 1 10 3 SPECIFICATIONS OF THE ASYNCHRONOUS SERIAL COMMUNICATION PROTOCOL A bi directional serial communication protocol called NewProtocol is installed on the VESMATIC 10 instrument described in the following section Representation of the transit bytes on the serial STX LEN LEN ADD ADD COM COM D1 ETX CHK Each box represents 1 byte that transits on the serial port while the pair of bytes will be packed in the memory meaning that they will return to being 1 byte STX ASCII gt Ox3E character BLK Block number always 00 unless for multi block transferrals see command 03 nirecer TotPagAnnex 14 A 3 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 LEN Number of characters from D1 to Dn inclusive ADD ID device 00 and FF Reserved Range available 01 7F COM ID command If COM COM 0x80 the end of the block is given by ETX and CHK is not controlled D1 Dn Date relating to the command ETX ASCII 0x0D Character CHK CheckSum from STX
56. rom 0 to 4 Use the Line Feed line to increase the value to be set by 10 hexadecimals 5 Press OK to save the value entered and return to the previous menu number of 00 Therefore before beginning to update the instrument it is advisable to carry out a check and if necessary set the ID number to 00 At the end of the programming restore the ID used V The programming software is pre arranged to communicate with the instruments with and ID 3 1 11 PRINT SETTINGS At the end of the calibrating this function allows for obtaining a printout that summarises the settings of the instrument including the calibration values of the sensors More specifically it contains the SW version installed the ID address and speed of the serial ports USB and Barcode date and time set the temperature read by the sensor and the software correction factor the maximum stroke set for the reading carriage settings refer to the Operating Manual parameters of the QC set refer to the Operating Manual the current values of the10 sensors mA memorised 3 1 12 CONFIGURATION OF TEST MODE TIME NORMAL FAST This menu allows for reducing the analysis time to the simple mechanical movements of the instrument and it is therefore possible to rapidly check the settings of the instrument during an analysis cycle Procedure 1 Select the item TIME NORMAL FAST from the Select test menu 2 Press OK the mode set will appear on the d
57. rument it is recommended carrying out the 47 following sanitising procedure A The instrument must be turned off and cleaned internally of all residues or spillage with a liquid detergent and left to dry B Use one of the ready to use spray cans of isopropyl alcohol available on the market C Spray well on the sample holder D Leave turned off for at least one hour before beginning a new work cycle or any other type of operation on the instrument SHIPPING 1 Fit the foam blocks onto the instrument to protect it 1 2 Insert the instrument and power supply unit into the box Instrument maybe damaged if dropped 3 Fit the strip of ethafoam and the accessories into the power supply side of the box and close the lid If the instrument is being shipped to the manufacturer for repairs affix a copy of the Fault Report form contained in this document to the outside of the box Rev 1 0 of 25 11 2005 4 10 78 Service Manual Vey matic 10 CHAPTER 2 DISASSEMBLY PROCEDURE and 5 2 1 GRAPHICS iii 6 2 2 PRELIMINARY TASKS ASSIGNED TO THE TECHNICAL SERVICE 6 2 3 EQUIPMENT INSTRUMENTATION REQUIRED 7 2 4 DISASSEMBLY AND REASSEMBLY 7 MECEL 11 78 5 Rev 1 0
58. rvice Manual Vey matic 10 Component list Ref Code Description Remarks 001 10341610 ANALYSIS STAND 002 10341730 ANALYSIS UNIT SCREWS 003 30208620 ASSEMBLED TEST TUBE STAND 005 10602200 REAR READER STAND 006 10602210 FRONT READER STAND 100 30111640 WIRED PHOTOCELL BOARD Ref 401 6 4 101 30119990 VES MATIC 10 FRONT SENSOR READER BOARD 102 30120000 5 10 REAR SENSOR READER BOARD 103 30120740 WIRED VES MATIC 10 MOTOR Ref 402 6 4 104 30120780 VES MATIC 10 SENSOR WIRING JUNCTION Ref 400 6 4 200 11101057 F F M3x7 E ZUB DD10E305007 HEXAGONAL SPACER 201 1110L02Z E ZUBEHOR 486RUBBER FAIRLEAD 202 1110F56Z STEAB 5021 3 06 SPACER 203 1110H87Z TC ECO SYN 82428 2 5x6 xTERMOPL SCREWS 204 1110H90Z TC ECO SYN BN 82428 3x12 Xtermopl SCREWS 205 11141156 M3X4 UNI 5923 STAINLESS STEEL SCREWS 206 11141194 10 UNI 5931 STAINLESS STEEL SCREWS 207 1114473L M3 UNI 5588 STAINLESS STEEL NUT 208 1110LO3Z PTSO S M3 6 THREADED INSERT 209 11505420 IGLIDUR MCM 05 02 CLIP BUSHING 210 20920140 2 4x92mm RICH WIT E 18R FASCIA 45 78 39 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 6 3 VES MATIC 10 PRINTER UNIT 30208230 Exploded drawing 5 N qui E 7 nia Tee nireer Rev 1 0 of 25 11 2005 40 46 78 Service Manual Vey matic 10 Component list Ref Code Description Remarks 001 10341630 PRINTER
59. s 6 10 Wired Photocell code 30111640 CPU Board code 30119870 Overall effect Message on the display ERROR READING Type of fault This is probably due either to the movement of the reading unit failing to finish within the limits established or the Home sensor of the reading unit being defective Modules affected CPU board 4 2 PHOTOCELL WIRED 4 4 Checks recommended Check the power supplies on the CPU board Check the continuity of the connections between the CPU board and the Wired Photocell and between the CPU board and the Wired Motor code 30120740 Make a check of the status of the Home photocell use the READ PHOTOSENSOR function with the carriage raised to a third of its maximum height Carry out several of the test movements using the Motor Test function and check the correct sliding of the reading unit 35 78 nireer Rev 1 0 of 25 11 2005 29 Service Manual Vey matic 10 Corrective Action to be taken Depending on the fault replace Wired Motor code 30120740 Photocell Wired code 30111640 CPU board code 30119870 5 2 3 The unit turns on Printer KO Overall effect Message on the display INSERT PAPER Insert paper in the Printer Type of fault Modules affected This message appears when the software detects that there is no more paper in the printer SMALL WT01 PRINTER INTERFACE BOARD 4 5 Checks recommended Replac
60. s form if available all the documentation supplied by the customer printed reports pictures etc all the documents supplied by the technical persone es settings printout reports etc Signature Date Pag 1 of Everex srl R amp D Dept Fax 39 55 318035 E mail evxtec tin it LUSSO Rev 1 0 of 25 11 2005 A 14 TotPagAnnex 14
61. strazione I R I S OCR WinBootPrg 3 During startup set the program for the microprocessor assembled on the CPU ATMEGA128 gt Everex Boot Programmer for Atmel AtMega8 ND AtMega8 e Ox00 VES 0x00 0202 003 0x04 0405 0406 0407 0x08 0409 0x04 0x0r o lt op n lt 0E o oF Start Bootloader Ox00000 FF FF FF FF FF FF FF FF FF FF FF FF Ox00010 FF FF FF FF FF FF FF FF FF FF FF FF FF 0 00020 FF FF FF FF FF FF FF FF FF FF FF FF FF FF 0800030 FF FF FF FF FF FF FF FF FF FF FF FF FF Ox00040 FF FF FF FF FF FF FF FF FF FF FF FF FF Ox00050 FF FF FF FF FF FF FF FF FF FF FF FF FF Ox00060 FF FF FF FF FF FF FF FF FF FF FF FF FF Ox00070 FF FF FF FF FF FF FF FF FF FF FF FF FF FF Ox00080 FF FF FF FF FF FF FF FF FF FF FF FF FF Ox00090 FF FF FF FF FF FF FF FF FF FF FF FF FF FF 0 00040 FF FF FF FF FF FF FF FF FF FF FF FF FF FF O 00080 FF FF FF FF FF FF FF FF FF FF FF FF FF O 000CO FF FF FF FF FF FF FF FF FF FF FF FF FF Ox000D0 FF FF FF FF FF FF FF FF FF FF FF FF FF O 000EO FF FF FF FF FF FF FF FF FF FF FF FF FF OxO00FO FF FF FF FF FF FF FF FF FF FF FF FF FF Ox00100 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FEO Reset Bootloader FF FF FF Boot Version Erase Device is Read From Device Write T
62. to Dn inclusive The response to the protocol must come from the receiving device ACK NAK ADD ADD ETX ASCII 0x06 character If the command block has been correctly interpreted according to the protocol specifications ASCII 0x15 character If the command block fails to comply with the protocol specifications ADD ID device In the case of the translation of the data making the use of additional blocks necessary these will be numbered in an increasing order starting from 0 moreover every transmission with additional blocks must finish with the block with a length of nil 4 VES10 SERIAL COMMANDS AND PARAMETER FORMAT Every command interpreted obtains as a response ACK 0x06 ID CR In the case of a syntax error or an incorrect command the response will be NACK 0x15 ID CR 0x00 Request for version VesMatic10 responds with an ASCII character string containing the firmware version Example of version request to the machine with address 0x00 without checksum verification Example From Host gt 00000080 CR 00 The machine with ID 00 is requested to execute command 80 that is command 00 without checksum verification From VES 10 gt 00100000SW VERS 1 00 59 0x02 Command requesting machine status VesMatic10 responds with a 1 byte message containing machine status information If the machine is free status is 0x0
63. to be entered will appear on the display 3 Use the A keys to change the value from 8 C min to 8 C max with respect to the temperature read by the sensor LM70 4 Press OK to save the value entered and return to the previous menu 3 1 9 ADJUSTING THE CARRIAGE STROKE READING MAX HEIGHT Adjustment necessary in the event of the following problem occurring during the movement the read sensor carriage completes the upwards stroke and tries to go further than the maximum height resulting in a loss of steps Error printout or fails to correctly complete the stroke up to the maximum height Procedure 1 Select the item MAX HEIGHT from the Select test menu Press OK the max height set in mm will be displayed Use the keys 4 7 to change the value from 64mm min to 72mm max with 0 1mm steps Use the Line Feed key to increase or decrease by 0 5mm at a time Press OK to save the value entered and return to the previous menu 3 1 10 CONFIGURATION OF ID No CHANGE ADDRESS This menu allows for setting the ID number of the instrument to allow for identifying it during connection to the mains nireer 21 78 15 Rev 1 0 of 25 11 2005 Service Manual Vey matic 10 Procedure 1 Select the item CHANGE ADDRESS from the Select test menu 2 Press OK and the address entered will appear on the display ADDRESS 0X00 3 Use the keys A Y to change the value of the units hexadecimal f

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