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Water Specialist WS1 and WS1.25 Drawings and Service Manual 1

1. After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or e For valves that use a TC circuit board three buttons press and hold SET and DOWN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET e For all other valves press and hold NEXT and REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be a minimum of Backwash flow rates in excess of 7 gpm 26 5 Ipm or length in excess of 20 6 1m require 34 drain line Solder joints near the drain must be done prior to connecting the drain line flow control fitting Leave at least 6 between the drain line control fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause interior damage to the drain line flow control fitting When assembling the installation fitting package inlet and outlet connect the fitting to the plumbing system first and then attach the nut split ring and o ring Heat from soldering or so
2. A o o a e o Flow Rate lpm N N o o x al 100 200 300 400 500 600 700 800 900 Pressure kPa WS1 8 WS1 25 Drawings and Service Manual YELLOW ORDER NO V3010 1G Metric Units 5 5 5 0 Total 45 _ 4 0 E Q X 3 5 b z 3 0 2 Slow Rinse 25 2 0 1 5 Draw 1 0 100 200 300 400 500 600 700 800 900 Pressure kPa ORANGE ORDER NO V3010 1I Metric Units E iz P Slow Rinse 3 2 100 200 300 400 500 600 700 800 900 Pressure kPa LIGHT GREEN ORDER NO V3010 1K Metric Units Flow Rate lpm Pressure kPa Page 13 GREEN ORDER NO V3010 1H Metric Units Slow Flow Rate lpm 100 200 300 400 500 600 700 800 900 Pressure kPa LIGHT BLUE ORDER NO V3010 1J Metric Units Flow Rate Ipm 100 200 300 400 500 600 700 800 900 Pressure kPa Page 14 WS1 amp WS1 25 Drawings and Service Manual Refill Flow Control Assembly and Refill Port Plug Drawing No Order No Description Quantity 1 V3195 01 WS1 Refill Port Plug Asy This part is GE backwash only sys 2 H4615 Elbow Locking Clip 1 3 JCP P 6
3. Lt mi YA Lie SUPPLY WATER INLET PVY LLL Ee BACKWASH WATER TO DRAIN SUPPLY WATER TO DISTRIBUTOR d CS E KS Go m ug pau 50 o SUPPLY WATER WS1 8 WS1 25 Drawings and Service Manual flow diagram downflow brine Page 22 5 3 3 a Ee Q n o n ow 2 om H oi S 05 Ox gt a z 0 o I E T o O D m gt C zZ to m a m B gt D m z d i U f a 8 FO P ro O O H 1 UI E jt E x D m AR lt O E 1 NS z z a s M RN N 7 c z D O al lt NS IT oF We a pe NEM SS RY nz zo t N oz Ea d e Ci LO Eu p B udo gt 5 NI o NS SA EN s O ASAN pa e N LY 1 HN IN N TIN E o N yg E N i a 2 XQ gt HU N MONA NAIN 22 2 Doe M M KL H GN s m SA pe Sy HR x E OHA EEN f ENE HA 5 ng SY Ag EAN NN iil 5253 EA SE Lez Nomi NGA EOS 20 NAL ISO c STS eX ll B 2t i Ls WEA SCH Si NATA ES CANES NE NN Sh O O x CER al al a i Lu MT a SANAR xt ZS GERE Mee RC ST Es OK LAS SWN ER X 05 GE SN SES SL da B SED NS EL Sa BN st 5 O EH to Sea Cop Stes aes SS Nuss i ERA 20 NEGI Bs pe O NIN nG ES Bi 5 Sg L nng 28 S Zz nag uE mx za 3230 KS 5 HT J40 E zu Det ug zo WOE rs z SLO pu E D SILO Ow O lt sq ae KZ ZO oO ZT c 5 o E O uo t2 ua ae o zr SZ uz c EE a woo Oz EE dc Gt Y bad uU os Page 23 flow diagram WS1 8 WS1 25 Drawings and Se
4. c Re tighten the drive cap assembly a Damaged seal stack assembly d Replace seal stack e Restricted or kinked drain line e Check drain line for restrictions or debris and or un kink drain line f Plugged backwash flow controller f Remove backwash flow controller and clean or replace g Missing refill flow controller g Replace refill flow controller 12 Control valve fails to draw in regenerant a Injector is plugged b Faulty regenerant piston a Remove injector and clean or replace b Replace regenerant piston c Regenerant line connection leak c Inspect regenerant line for air leak d Drain line restriction or debris cause excess back pressure d Inspect drain line and clean to correct restriction e Drain line too long or too high e Shorten length and or height f Low water pressure f Check incoming water pressure water pressure must remain at minimum of 25 psi WS1 8 WS1 25 Drawings and Service Manual Page 43 Problem 13 Water running to drain Possible Cause a Power outage during regeneration b Damaged seal stack assembly Solution a Upon power being restored control will finish the remaining regeneration time Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Replace seal stack
5. Supply Voltage See Drawings and Part Numbers page 1 Supply Frequency Output Voltage Output Current Regenerant Refill Rate 0 5 gpm 1 9 Ipm Drain Line Flow Controls See General Information page 5 Inlet Outlet Fitting Options See Drawings and Part Numbers pages 8a 8b Distributor Tube Opening WS1 Valve 1 05 outside diameter 34 NPS m 1 32 outside diameter 1 NPS Distributor Tube Opening WS1 25 Valve 32 mm outside diameter Tank Thread 2 8 NPSM Control Valve Weight 4 5 lbs 20 kg PC Board Memory Nonvolatile EEPROM electrically erasable programmable read only memory Compatible with regenerants chemicals Sodium chloride potassium chloride potassium permanganate sodium bisulfite chlorine and chloramines Not applicable for control valves which use quick connect take adapters Page 28 WS1 8 WS1 25 Drawings and Service Manual The WS1 amp WS1 25 control valves consist of the following components 1 Drive Assembly 6 Drain Line Flow Control and Fitting Assembly 2 Drive Cap Assembly Main Piston and Regenerant Piston 7 Water Meter or Meter Plug 3 Spacer Stack Assembly 8 Mixing Valve optional 4 Injector Cap Screen Injector Plug and Injector 9 Installation Fitting Assemblies 5 Refill Flow Control Assembly or Refill Port Plug 10 Bypass Valve optional Note The WS1 amp WS1 25 share many of the same components Refer to page 13 for control valve identification Drive Assembly The driv
6. remove the water meter assembly unscrew the meter cap on the left side of the control valve Pliers may be used to unscrew the nut if necessary Page 40 WS1 amp WS1 25 Drawings and Service Manual With the nut removed a slot at the top of the water meter is visible Twist a flat blade screwdriver in the slot between the control valve body and the meter When the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the control valve body gently pull forward on the turbine to remove it from the shaft Do not use a wire brush to clean the turbine Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar The turbine can be immersed in the chemical Do not immerse electronics If the turbine is scored or damaged or the bearings on the turbine are worn replace the turbine Do not lubricate the turbine shaft The turbine shaft bearings are prelubricated Do not use Vaseline oils or other unacceptable lubricants on the o ring A silicone lubricant may be used on the black o ring Snap the turbine on the shaft and reinsert the water meter into the side slot Hand tighten the nut Do not use a pipe wrench to tighten nut Mixing Valve To clean or replace the mixing valve unthread the mixing valve from the valve body Chemically clean the mixing valve with a dilute sodium bisulfite or vinegar solution Do not use Vaseline oils or other unacceptable lubricants on
7. 3 V3105 O Ring 215 2 4 V3594 WSI Fitting 3 4 Plastic Male BSPT 2 Page 20 WS1 8 WS1 25 Drawings and Service Manual Bypass Valve Drawing No Order No Description Quantity 1 V3151 WSI Nut 1 Quick Connect 2 2 V3150 WSI Split Ring 2 3 V3105 O Ring 215 2 4 V3145 WSI Bypass 1 Rotor 2 5 V3146 WSI Bypass Cap 2 6 V3147 WS1 Bypass Handle 2 7 V3148 WSI1 Bypass Rotor Seal Retainer 2 8 V3152 O ring 135 2 9 V3155 O ring 112 2 10 V3156 O ring 214 2 Not Shown Order No V3191 01 Description WS1 Bypass Vertical Adapter Assembly Order No Description Quantity V3151 WSI Nut 1 Quick Connect 2 V3150 WSI Split Ring 2 V3105 O Ring 215 2 V3191 WS1 Bypass Vertical Adapter 2 ANN O SC Page 21 WS1 8 WS1 25 Drawings and Service Manual service flow diagram a u O E E o a a Q O 12 z O E n a OUT IN HOME POSITION A KZ FE PA D YA y P SA LE E Mg 7 lt Z jose 7 Z oo phy LA fn LLL WA 1 ed a SE re Pe EK CG Ul Yi B IER 2777 77ZZZD 2A 777 i yz Ge E 4 m fe a Ka OUTLET PORT FOR SERVICE WATER SUPPLY WATER INLET SUPPLY WATER TO TOP OF TANK CONDITIONED WATER FROM DISTRIBUTOR backwash flow diagram PISTON ROD IS BELOW 2nd STEP DOWN TO DRAIN
8. Pressure psi WS1 8 WS1 25 Drawings and Service Manual BROWN ORDER NO V3010 1B US Units 0 45 T Total 0 40 LA 35 A LA z 0 30 E 71 S 0 25 M e 3 Pa Slow Rinse ZS A i 0 15 P Draw 0 05 0 00 20 40 60 80 100 120 Pressure psi RED ORDER NO V3010 1D US Units 0 7 0 6 0 5 Flow Rate gpm o A o w Pressure psi BLUE ORDER NO V3010 1F US Units Flow Rate gpm Slow Rinse 20 40 60 80 100 12 Pressure psi 0 WS1 8 WS1 25 Drawings and Service Manual YELLOW ORDER NO V3010 1G US Units 1 4 12 Total 10 E a 2 2 08 Slow Rinse 2 u 0 6 04 Draw 0 2 20 40 60 80 100 120 Pressure psi ORANGE ORDER NO V3010 1I US Units 2 5 Total 2 0 amp 15 S g E we E 40 low Rinse LL 0 5 Draw 0 0 20 40 60 80 100 120 Pressure psi LIGHT GREEN ORDER NO V3010 1K US Units 4 0 3 5 3 0 2 5 2 0 How Rate gpm Pressure psi Page 11 GREEN ORDER NO V3010 1H US Units 14 1 2 1 0 0 8 p 0 6 0 4 Draw 0 2 Pressure psi Flow Rate gpm N o AB o o o oo o E
9. 25 with 32mm Distributor Tube Opening Identification Spacer Color Black 1 5 Grey Plug Grey Ring EN Grey e Distributor O ring Retainer Page 6 WS1 8 WS1 25 Drawings and Service Manual WSI Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly V3005 WSI Spacer Stack Assembly V3004 Drive Cap ASY 3 Refer to Programming and E Back Flate Cover Drawing Manual V3011 WS1 Piston Downflow ASY V3011 01 WS1 Piston Upflow ASY Not Shown V3011 is labeled with DN and V3011 01 is labeled with UP Upflow option is not applicable to EE EI or TC control valves Note The regenerant piston is not used in backwash only applications Black Plug WS1 8 WS1 25 Drawings and Service Manual Page 7 WS1 25 Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly 4 ve W515 Piston DownfowaSY 1 s vem wst RegenerantPiston n s ves fom SSCS 7 vm omes SOS V3020 WS1 25 Body ASY Downflow Distributor Tube Opening 1 32 V3020 01 WS1 25 Mixing Valve Body Downflow ASY Distributor Tube Opening 1 32 Not Shown V3020 02 WS1 25 Body ASY Downflow Distributor Tube Opening 32mm V3020 03 WS1 25 Mixing Valve Body Downflow ASY Distributor Tube Opening 32mm Note The regenerant piston is not used in backwash only applications Grey Plug on all WS1 25 bodies Grey Ring Grey D
10. GIVES THIS WARRANTY TO OEM IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND HEREBY EXPRESSLY DISCLAIMS ALL OTHER SUCH WARRANTIES CLACK S LIABILITY HERE UNDER SHALL NOT EXCEED THE COST OF THE PRODUCT UNDER NO CIRCUMSTANCES WILL CLACK BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR ANY OTHER LOSS DAMAGE OR EXPENSE OF ANY KIND INCLUDING LOSS OF PROFITS ARISING IN CONNECTION WITH THE INSTALLATION OR USE OR INABILITY TO USE THE CONTROL VALVES OR ANY WATER TREATMENT SYSTEM THE CONTROL VALVE IS INCORPORATED INTO Form No V3115 99 6 23 2009 U S Patents 6402944 6444127 and 6776901
11. Quick Connect 2 2 V3150 WSI Split Ring 2 3 V3105 O Ring 215 2 4 V3352 WSI Fitting 1 4 8 1 PVC Solvent 2 ORDER No V3007 08 Description WS1 FITTING 1 1 4 PLastic MALE BSPT ASSEMBLY Order No V3007 09 Description WS1 Fitting 1 4 amp 172 Brass Sweat Assembly Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WSI Split Ring 2 3 V3105 O Ring 215 2 4 V3361 WSI Fitting 1 1 4 Plastic Male BSPT 2 Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WSI Split Ring 2 3 V3105 O Ring 215 2 4 V3375 WSI Fitting 114 amp 172 Brass Sweat 2 Order No V3007 12 Description WSI Fitting 3 4 Brass SharkBite Assembly Order No V3007 13 Description WS1 Fitting 1 Brass SharkBite Assembly Drawing No Order No Description Quantity 1 V3151 WS Nut 1 Quick Connect 2 2 V3150 WSI Split Ring 2 3 V3105 O Ring 215 2 4 V3628 WSI Ftg 3 4 Brass SharkBite 2 Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WSI Split Ring 2 3 V3105 O Ring 215 2 4 V3629 WSI Ftg 1 Brass SharkBite 2 Order No V3007 14 Description WS1 Fitting Plastic Male BSPT Assembly Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WSI Split Ring 2
12. a high regenerant draw rate situation G injectors and larger Both elbows use the same refill flow control and retainer If the control valve is to be used as a non regenerant filter control valve the refill elbow is removed and replaced with a refill port plug P N V3195 01 Page 30 WS1 8 WS1 25 Drawings and Service Manual Drain Line Flow Control and Fitting Assembly The drain line flow control assembly includes a drain line flow control and a fitting The drain line flow control allows proper media bed expansion by regulating the flow rate to the drain The drain line flow control is a flexible washer like part with an orifice and a precision molded contour The flow rates are within 10 over the pressure range of 20 psi to 125 psi 1 4 bar to 8 6 bar See table for flow rate information Drain Line Flow Control and Fitting Assembly Information Control Order No Em mos Control C E c ee E m E S sr v l 00 090 90 24341 1 V3190 090 man 3541 The drain line flow control and fitting are located on top of the control valve and replaceable without the use of special tools The drain line flow control can be installed in the standard 34 drain line elbow which accommodates 5 8 polytube or 34 NPT drain line connections The optional nut and polytube insert for the 34 drain line elbow is designed for use with flexible polytube only The 34 drain line elbow can be rotated 180 degrees
13. assembly c Piston assembly failure c Replace piston assembly d Drive cap assembly not tightened in properly d Re tighten the drive cap assembly 14 El Err 1001 Err 101 Control unable to sense motor movement 15 E2 Err 1002 Err 102 Control valve motor ran too short and was unable to find the next cycle position and stalled a Motor not inserted full to engage pinion motor wires broken or disconnected a Disconnect power make sure motor is fully engaged check for broken wires make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled MOTOR Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b PC Board not properly snapped into drive bracket b Properly snap PC Board into drive bracket and then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Missing reduction gears a Foreign material is lodged in control valve c Replace missing gears a Open up control valve and pull out piston assembly and seal stack assembly for inspection Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconne
14. exciting current constant and moving a permanent magnet near the semiconductor produces a voltage output proportional to the movement of the magnet Hall effect devices provide a high speed response excellent temperature stability and no physical contact Page 32 WS1 8 WS1 25 Drawings and Service Manual Bypass Valve The bypass valve is typically used to isolate the control valve from the plumbing system s water pressure in order to perform control valve repairs or maintenance The WS1 bypass valve is particularly unique in the water treatment industry due to its versatility and state of the art design features The 1 full flow bypass valve incorporates four positions including a diagnostic position that allows service personal to work on a pressurized system while still providing untreated bypass water to the facility or residence Its completely non metallic all plastic design allows for easy access and serviceability without the need for tools The bypass body and rotors are glass filled NoryP or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o rings can easily be replaced if service is required The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles The handles identify the flow direction of the water The plug valves enable the bypass valve to operate i
15. o rings A silicone lubricant may be used on the o ring Before replacing the mixing valve in the valve body turn the knob clockwise so that the mixing valve is in the open position Failure to do this may cause damage to the mixing valve when it is screwed in to the valve body To adjust the blended water close the mixing valve Open a water faucet to the desired flow rate Open the mixing valve until the desired hardness is reached Close the faucet Bypass Valve The working parts of the bypass valve are the rotor assemblies that are contained under the bypass valve caps Before working on the rotors make sure the system is depressurized Turn the red arrow shaped handles towards the center of the bypass valve and back several times to ensure rotor is turning freely The nuts and caps are designed to be unscrewed or tightened by hand If necessary a pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place screwdriver in slots on caps and or tap with a hammer To access the rotor unscrew the cap and lift the cap rotor and handle out as one unit Twisting the unit as you pull it out will help to remove it more easily There are three o rings one under the rotor cap one on the rotor stem and the rotor seal Replace worn o rings Clean rotor Reinstall rotor When reinstalling the red arrow handles be sure that 1 The handle pointers are lined up with the control valve body arrows
16. program valve to proper setting b MAV NHBP motor wire not connected to PC Board b Connect MAV NHBP motor to PC Board two pin connection labeled DRIVE Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c MAV NHBP motor not fully engaged with reduction gears d Foreign matter built up on piston and stack assemblies creating friction and drag enough to time out motor c Properly insert motor into casing do not force into casing Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Replace piston and stack assemblies Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect 19 Err 1007 Err 107 Err 117 MAV SEPS NHBP AUX MAV valve motor ran too short stalled while looking for proper park position Motorized Alternating Valve MAV Separate Source SEPS No Hard Water Bypass NHBP Auxiliary MAV AUX MAV a Foreign material is lodged in MAV NHBP valve a Open up MAV NHBP valve and check piston and seal stack assembly for foreign material Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect powe
17. to tank f Control fails to draw in regenerant f Refer to Trouble Shooting Guide number 12 g Insufficient regenerant level in regenerant tank h Damaged seal stack assembly g Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace h Replace seal stack assembly i Control valve body type and piston type mix matched i Verify proper control valve body type and piston type match 9 Control valve uses too much regenerant j Fouled media bed j Replace media bed a Improper refill setting a Check refill setting b Improper program settings b Check program setting to make sure they are specific to the water quality and application needs c Control valve regenerates frequently c Check for leaking fixtures that may be exhausting capacity or system is undersized Di Low water pressure a Check incoming water pressure water pressure must remain at minimum of 25 psi 11 Excessive water in regenerant tank 10 Residual regenerant being delivered to service b Incorrect injector size b Replace injector with correct size for the application c Restricted drain line c Check drain line for restrictions or debris and clean a Improper program settings a Check refill setting b Plugged injector b Remove injector and clean or replace e Drive cap assembly not tightened in properly
18. turn in either direction so the wires are vertical up amp down before gently pulling on the wire connectors to remove the motor Pulling directly on the wires without rotating the motor may break the wires off the motor WS1 8 WS1 25 Drawings and Service Manual Page 37 Replace the motor if necessary Do not lubricate the motor or the gears To reinstall the motor move the spring clip loop to the right and hold Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover Release the spring clip loop and continue to rotate the motor until the wires are horizontal and the motor housing engages the small plastic bulge inside the drive bracket motor retainer Reconnect the motor plug to the two pronged Jack on the lower left side of the PC board If the motor will not easily engage with the drive gears when reinstalling lift and slightly rotate the motor before reinserting Reconnect the power plug Replace the valve cover After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or e For valves that use a TC circuit board three buttons press and hold SET and DOWN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET e For all other valves press and hold NEXT an
19. 25 control valve If the control valve is used as a softener or a regenerating filter a regenerant piston must be attached to the main piston If the control valve is to be used on a system that does not require a regenerant to be added the regenerant piston must be removed WS1 8 WS1 25 Drawings and Service Manual Page 29 Spacer Stack Assembly The spacer stack assembly provides the necessary flow passage for water during the different cycles The all plastic spacer stack assembly U S Patent 6402944 is a one piece design which allows the stack to be removed using your fingers The exterior of the stack is sealed against the body bore with self lubricating EPDM o rings while the interior surface is sealed against the piston using slippery self cleaning directional one way silicone lip seals The lip seals are clear in color and have a special slippery coating so that the piston does not need to be lubricated Injector Cap Screen Injector Plug and Injector The screen injector and or injector plug s are installed under the injector cap in an easy to access location on top of the valve The injector cap contains four slots so no water accumulates in the cap The injector cap is designed to be hand tightened Under the injector cap there is an easy to clean removable screen to prevent fouling of the injector There are two holes under the injector cap labeled DN and UP The holes will be filled with a plug or an injector Th
20. 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when at least four threads are exposed approximately 5 8 Do not force the spacer stack assembly in The control valve body bore interior can be lubricated with silicone to allow for easy insertion of the entire stack Do not use silicone or any other type of lubricant on the clear lip seals or the piston Reattach the drive cap assembly and piston s and the drive assembly After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or e For valves that use a TC circuit board three buttons press and hold SET and DOWN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET e For all other valves press and hold NEXT and REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Injector Cap Screen Injector Plug and Injector Unscrew the injector cap and lift off Loosen cap with special plastic wrench or pliers if necessary Attached to the injector cap is a screen Remove the screen and clean if fouled The plug and or injector
21. Mixing Valve Order No V3151 V3003 V3118 01 V3105 V3003 01 V3013 Description WS1 Nut 1 QC WS1 Meter ASY WS1 Turbine ASY 0 ring 215 WS1 Meter Plug ASY Mixing Valve Quantity Rnizia _ 1 Optional 3Qyder number V3003 includes V3118 01 WS1 Turbine ASY and V3105 O ring Page 17 THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL HEALTH EFFECT APPLICATIONS NOTE A water meter is not applicable for a TC control valve Page 18 WS1 8 WS1 25 Drawings and Service Manual Installation Fitting Assemblies Order No V3007 Order No V3007 01 Description WS1 Fitting 1 PVC Male NPT Elbow Assembly Description WSI Fitting 74 amp 1 PVC Solvent 90 ASY Drawing No Order No Description Quantity Drawing No bod Description Quantity 1 V3151 WSI Nut 1 Quick Connect 2 2 2 V3150 WSI Split Ring 2 1 V3151 WS1 Nut 1 Quick Connect 2 3 V3105 O Ring 215 2 2 V3150 WSI Split Ring 2 A va1a9 WS Fitting 1 PVC Male NPT 3 V3105 O Ring 215 7 Elbow i 4 V3189 WS Fitting 4 amp 1 PVC Solvent 90 2 Order No V3007 02 Order No V3007 03 Description WS1 Fitting 1 Brass Sweat Assembly Description WSI Fitting Y Brass Sweat Assembly Drawing No Order No Description Quantity D
22. Polytube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 0 ring 019 1 7 V3165 01 WSI RFC Retainer Asy 1 8 V3182 WS1 RFC 1 9 V3330 01 WSI Brine Elbow Asy w RFC 3 8 1 Not Shown V3552 WSI Brine Elbow Asy w RFC 1 2 Option Not Shown H4650 Elbow L with nut and insert Option Assembly includes V3182 WS1 RFC E 4 Water Flow Proper RFC orientation directs refill water flow towards the washer face with rounded edge and text WS1 8 WS1 25 Drawings and Service Manual Drain Line 3 4 Drawing No Order No Description Quantity 1 H4615 Elbow Locking Clip 1 2 PKPIOTS8 BULK Polytube insert 5 8 Option 3 V3192 WS1 Nut 24 Drain Elbow Option 4 V3158 01 WS1 Drain Elbow 34 Male 1 3 V3163 O ring 019 1 6 V3159 01 Wal DLFC Retainer AS Y 1 V3162 007 WS1 DLFC 0 7 gpm for 34 V3162 010 WS1 DLFC 1 0 gpm for 34 V3162 013 Wal DLFC 1 3 gpm for 4 V3162 017 Wal DLFC 1 7 gpm for 4 V3162 022 WS1 DLFC 2 2 gpm for 4 One DLFC V3162 027 WS1 DLFC 2 7 gpm for 4 must be 7 V3162 032 WS1 DLFC 3 2 gpm for 4 used if 4 V3162 042 WS1 DLFC 4 2 gpm for 34 fitting is V3162 053 WS1 DLFC 5 3 gpm for 34 used V3162 065 WS1 DLFC 6 5 gpm for 34 V3162 075 WS1 DLFC 7 5 gpm for 34 V3162 090 WS1 DLFC 9 0 gpm for 34 V3162 100 WS1 DLFC 10 0 gpm for 34 4 and 6 can be ordered as a complete assembly V3331 WS1 Drain Elbow a
23. S o o N o LIGHT BLUE ORDER NO V3010 1 US Units Slow Rinse Flow Rate gpm Pressure psi Page 12 BLACK ORDER NO V3010 1A 900 Metric Units 1 00 IG ga 0 90 CA LA L 0 80 0 70 A Slow Rinse S AT 0 60 0 50 5 0 40 0 30 Lt 0 20 4 Draw 0 10 100 200 300 400 500 600 700 800 Pressure kPa VIOLET ORDER NO V3010 1C Metric Units E amp z 5 100 200 300 400 500 600 700 800 Pressure kPa 900 WHITE ORDER NO V3010 1E Metric Units 3 5 3 0 Total N a Flow Rate lpm N e Slow Rin a se 1 0 Draw 0 5 100 200 300 400 500 600 700 800 Pressure kPa 900 WS1 8 WS1 25 Drawings and Service Manual BROWN ORDER NO V3010 1B Metric Units 1 60 LA 1 40 Total AT 1 20 5 too 1 LI LA e Cr Slow Rinse 3 0 80 LI x LA 0 60 LAT 0 40 7 Draw 0 20 100 200 300 400 500 600 700 800 900 Pressure kPa RED ORDER NO V3010 1D Metric Units Flow Rate lpm Pressure kPa BLUE ORDER NO V3010 1F Metric Units A a
24. URES 40 F MINIMUM 110 F MAXIMUM The turbine is accurate to within 5 over a wide operating flow rate range 0 25 gpm 0 95 Ipm up to control valve maximums and has a very low pressure drop Water used for regeneration is not metered If the control valve is set to prefill the regenerant water used between the prefill cycle up to the start of the regeneration cycle is metered If the control valve is in regeneration mode e g a backwash cycle and there is a water demand that water usage is not metered When facing the front of the control valve the water meter is positioned on the left hand side of the control valve Allow sufficient clearance to clean and repair the water meter without disconnecting the plumbing or disassembling any other parts of the control valve Control valves can be ordered with a meter plug i e no electronics or turbine rather than a water meter if desired Control valves without meters should only be set up for time clock operation i e no water meter no demand initiated regeneration Control valves with water meters provide a wider variety of useful information see OEM General Programming Instructions for additional information Mixing Valve The mixing valve is installed on the outlet side of the control valve The mixing valve is used to blend raw water with treated water To adjust the blended water close the mixing valve Open a water faucet to the desired flow rate Open the mixing valve until the de
25. Water Specialist WS1 and WS1 25 Drawings and Service Manual 1 Control Valve Series Model WS1 1 25 Control Valve Series Model WS1 25 Operation and Instruction Manual for OEM Only Please Note This operation and instruction manual is for the training of the OEM and for the OEM to use to train their customers This document is not to be used as the complete system manual Table of Contents Valve Body Compliance Table cia ed 4 WsLand WS 1225 Identification aia KASANAYAN NANANA Naa GA AA 5 WS1 Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly 6 WS1 25 Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly esses 7 Injector Cap Injector Screen Injector Plug and O Rmg eee owwa naa N E S E N E 8 Injector Order Iori ee E 9 Injector Graphs US Units Injector Draw Slow Rinse and Total Flow Rates eee uno ceseeeeceseeeeceeeeeeeeeeseeesaeeeaeeaaeaeenaees 10 Injector Graphs Metric Units Injector Draw Slow Rinse and Total Flow Rates AA 12 Refill Flow Control Assembly and Refill Port PIUS eee ee pesee i E EEES E E E Na 14 Dran Uine 3A EE EE 15 Dran Line EE 16 Water Meter Meter Plug and Mixing Valye vicio tete t e i pter tote Ree te Ea a LE Ee aa 17 Installation Fitting Assemblies 3 5 anan NB na a ak ipods 18 Bypass TEE 20 Flow Diagrams Service and Back Wash ge RE e epu RERO REED ERHIELT Re EAR NAN 21 Flo
26. and the rotor seal o ring and retainer on both rotors face to the right when being viewed from the front of the control valve or 2 Arrows point toward each other in the bypass position Since the handles can be pulled off they could be accidentally reinstalled 180 from their correct orientation To install the red arrow handles correctly keep the handles pointed in the same direction as the arrows engraved on the control valve body while tightening the bypass valve caps After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or e For valves that use a TC circuit board three buttons press and hold SET and DOWN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET For all other valves press and hold NEXT and REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position WS1 8 WS1 25 Drawings and Service Manual Troubleshooting TC control valves do not have meters so shaded ares are not applicable for TC control valves Page 41 Problem 1 No Display on PC Board Possible Cause a No power at electric outlet Solution a Repair outle
27. anufacturer choose a water temperature and look up the desired backwash rate per square foot of bed area Then calculate the backwash rate using the desired tank diameter Using the table General Information page 5 choose the drain line flow control that has the backwash flow rate closest to the calculated backwash rate If a manufacturer chooses to use an external drain line flow control use an elbow fitting that does not contain a hole If the drain line is a 5 8 flexible polytube slide the nut onto the polytube then place the polytube insert into the end of the polytube and tighten the nut on to the 34 drain line fitting The nut is only designed for use with flexible polytube Use other nuts if attaching different materials To access the drain line flow control remove the locking clip by pulling it straight out Pull fitting out and replace the locking clip so that it is not misplaced The drain line fitting is pressed in and has an o ring seal In the 34 elbow the white flow control retainer is pressed in and has an o ring seal The retainer can be removed by rotating and pulling The flow control can be removed by prying upward with a small blade flat screwdriver in one of the slots on the side The drain line flow control and retainer can be chemically cleaned in dilute sodium bisulfite or vinegar or replaced Do not use a wire brush to clean the flow control or the washer The washers are identified with three numbers which corre
28. ble wires are installed securely into three pin connector labeled METER e Defective meter f Defective PC Board o Replace meter Replace PC Board m 4 Control valve regenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Time of day not set correctly b Reset to correct time of day c Time of regeneration set incorrectly c Reset regeneration time d Control valve set at on 0 immediate regeneration d Check programming setting and reset to NORMAL for a delayed regen time e Control valve set at NORMAL on 0 delayed and or immediate e Check programming setting and reset to NORMAL for a delayed regen time 5 Time of day flashes on and off a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions 6 Control valve does not regenerate automatically when the correct button s is depressed and held For TC valves the buttons are A amp W For all other valves the button is REGEN a Broken drive gear or drive cap assembly a Replace drive gear or drive cap assembly b Broken Piston Rod b Replace piston rod c Defective PC Board c Defective PC Board 7 Control valve does not re
29. can be pried out with a small screwdriver The plug can be wiped clean If the plug leaks replace the entire plug The injector consists of a throat and a nozzle Chemically clean the injector with vinegar or sodium bisulfite The holes can be WS1 8 WS1 25 Drawings and Service Manual Page 39 blown out with air Both pieces have small diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Two holes are labeled DN and UP Check for compliance Refer to Valve Body Compliance Table at the begining of this manual Push the plug s and or injectors firmly in place replace the screen and hand tighten the injector cap Refill Flow Control Assembly or Refill Port Plug To clean or replace the refill flow control pull out the elbow locking clip and then pull straight up on the elbow Replace the elbow locking clip in the slot so that it is not misplaced Twist to remove the white flow control retainer The flow control can be removed by prying upward through the side slots of the retainer with a small flat blade screwdriver Chemically clean the flow control or the white flow control retainer using dilute sodium bisulfite or vinegar Do not use a wire brush If necessary replace the flow control o
30. ct b Mechanical binding b Check piston and seal stack assembly check reduction gears check drive bracket and main drive gear interface Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Main drive gear too tight c Loosen main drive gear Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect d Improper voltage being delivered to PC Board d Verify that proper voltage is being supplied Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Page 44 WS1 8 WS1 25 Drawings and Service Manual Problem 16 E3 Err 1003 Err 103 Control valve motor ran too long and was unable to find the next cycle position 17 E4 Err 1004 Err 104 Control valve motor ran too long and timed out trying to reach home position Possible Cause a Motor failure during a regeneration Solution a Check motor connections then Press NEXT and REGEN buttons for 3 s seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect b Foreign matter built up on piston and stack assemblies creat
31. d REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive cap assembly is threaded into the control valve body and seals with an o ring To remove the drive cap assembly use the special plastic wrench or insert a 14 to 4 flat blade screwdriver into one of the slots around the top 2 of the drive cap assembly so it engages the notches molded into the drive back plate around the top 2 of the piston cavity See Figure 5 The notches are visible through the holes Lever the screwdriver so the drive cap assembly turns counter clockwise Once loosened unscrew the drive cap assembly by hand and pull straight out IS ange Pe ia a a a Figure 5 The drive cap assembly contains the drive cap the main drive gear drive cap spline piston rod and various other parts that should not be dissembled in the field The only replaceable part on the drive cap assembly is the o ring Attached to the drive cap assembly is the main piston downflow or upflow and if a regenerant is used a regenerant piston Upflow is not applicable to WS1 25 valves or EE EI or TC WS1 control valves Pa
32. d and is designed for use with the control valve The AC adapter power pack is for dry location use only The control valve remembers all settings until the battery power is depleted if the power goes out After the battery power is depleted the only item that needs to be reset is the time of day other values are permanently stored in the nonvolatile memory The control valve battery is not rechargeable but is replaceable Noryl is a trademark of General Electric WS1 8 WS1 25 Drawings and Service Manual Page 27 Table 1 Specifications which must be included in OEM s Manual Minimum Maximum Operating Pressures 20 psi 138 kPa or 1 4 bar 125 psi 862 kPa or 8 6 bar Minimum Maximum Operating Temperatures 40 F 4 C 110 F 43 C Power Adapter Supply Voltage See Drawings and Part Numbers page for data Supply Frequency Output Voltage Output Current No user serviceable parts are on the PC board the motor or the power adapter The means of disconnection from the main power supply is by unplugging the power adapter from the wall Table 2 contains a summary of specifications for the control valve and bypass valve Table 2 Quick Reference Specifications Service flow rate 1 includes bypass and meter Backwash flow rate 1 includes bypass Service flow rate 1 25 includes meter Service flow rate 1 25 includes bypass and meter Minimum Maximum Operating Temperatures 40 F 4 C 110 F 43 C Power Adapter
33. e assembly consists of the following parts e Drive Bracket e Printed Circuit PC Board e Motor e Drive Gears e Drive Gear Cover The drive bracket holds the PC board the motor the drive gears and the drive gear cover in place The PC board receives and retains information displays the information determines when to regenerate and initiates regeneration The display shows different types of information in the initial system set up for softeners or filters installer display settings diagnostics valve history or user display settings The PC board powers the motor The PC board s two prong jack connects wires to the direct current DC motor The motor is held in place on the drive bracket by a spring loaded clip and a small bulge in the plastic which fits in one of the slots on the motor housing The motor turns drive gears that drive the piston to cycle positions for backwashing regeneration rinsing refill or service The motor is fully reversible turns both ways and changes direction of rotation to change the direction of piston motion The motor is easily replaced if necessary There are three drive gears held in place by the drive gear cover All three drive gears are the same size A reflective coating is applied to the gears As the center drive gear turns a light shines on the coating and a light sensing diode determines if a light pulse was returned The PC board counts the pulses and determines when to stop driving the mot
34. e plug Order V3010 1Z prevents water from traveling a certain pathway The injector lets water pass through the pathway The self priming injector increases the velocity of the water creating a zone of negative pressure that draws in the concentrated liquid regenerant such as sodium chloride brine potassium permanganate etc The regenerant blends with the stream of water which passes through the media to regenerate the bed The injector provides a consistent regenerant water mixture ratio over the entire operating pressure range of the control valve The injector provides good performance in a variety of applications which may involve elevated drain lines and long regenerant draw lengths Injectors are chosen by knowing the type amount and regenerant flow rate for a particular type of media Guidelines can be found in the media manufacturer s literature The color coded injectors give different regenerant draw slow rinse and total flow rates over the pressure range See Drawings and Part Numbers page 6 for color codings and injector graphs pages 7 10 for total slow rinse and draw flow rates The control valve has been manufactured to be one of the following regeneration downflow WS1 amp WS1 25 for softeners or regenerating filters install injector in DN location plug in UP location e regeneration upflow WS1 only upflow option is for softeners only which are not EE EI or TC control valves Install injector in UP location
35. ector Color Up 3 7 ag Ra i z me ene ie ak Light Green aa Actual tank size used may vary depending on the design and application of the system Tank diameter is an approximation for the following 1 downflow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride 2 upflow softener using standard mesh synthetic cation exchange media regenerating with sodium chloride an inlet water pressure of 30 to 50 psi 2 1 to 3 4 bar and water temperature of 60 F 15 6 C water or warmer Higher pressures or lower temperatures would need smaller injectors to avoid lifting the bed Not applicable for WS1 25 control valves or EE El or TC WSI control valves BLACK ORDER NO V3010 1A US Units 0 30 T Total 0 25 dese eee 0 20 E a Slow Rinse D LA E 0 15 4 z o Lk 0 10 0 05 Draw 0 00 20 40 60 80 100 120 Pressure psi VIOLET ORDER NO V3010 1C US Units 0 60 0 55 Total 0 50 0 45 E 0 40 o P L E 0 35 Xx 0 30 Slow Rinse LL 0 25 Fa 0 20 0 15 Draw 0 10 20 40 60 80 100 120 Pressure psi WHITE ORDER NO V3010 1E US Units 0 9 0 8 0 7 Total E 0 6 o 2 3 0 5 3 Slow Rinse uw 04 0 3 0 2 Draw 0 1 20 40 60 80 100 120
36. from the printed circuit board black wire and plug back in or e For valves that use a TC circuit board three buttons press and hold SET and DOWN buttons for 3 seconds The cover button may have other names like SET HOUR CLOCK or SET CLOCK but the circuit board is labeled with SET e For all other valves press and hold NEXT and REGEN buttons for 3 seconds This resets the electronics and establishes the service piston position The display should flash all wording then flash the software version and then reset the valve to the service position Note To identify main piston refer to page 13 not applicable for control valves that use a quick connect tank adapter Spacer Stack Assembly For spacer stack identification refer to page 13 not applicable for control valves that use a quick connect tank adapter To access the spacer stack assembly remove the drive assembly drive cap assembly and piston The spacer stack assembly can be removed easily without tools by using thumb and forefinger Inspect the black o rings and clear lip seals for wear or damage Replace the entire stack if necessary Do not disassemble the WS1 or WS1 25 stack The spacer stack assembly may be chemically cleaned dilute sodium bisulfite or vinegar or wiped with a soft cloth The spacer stack assembly can be pushed in to the control valve body bore by hand Since the spacer stack assembly can be compressed it is easier to use a blunt object 5
37. ge 38 WS1 8 WS1 25 Drawings and Service Manual The regenerant piston the small diameter one behind the main piston is removed from the main piston by pressing sideways and unsnapping it from its latch Chemically clean in dilute sodium bisulfite or vinegar or replace the regenerant piston if needed To remove the main piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number Chemically clean in dilute sodium bisulfite or vinegar or replace the main piston Reattach the main piston to the drive cap assembly Reattach the regenerant piston if needed to the main piston Do not lubricate the piston rod main piston or regenerant piston Lubricant will adversely affect the clear lip seals Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main drive gear turns freely Reattach the drive assembly to the control valve and connect all plugs After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack
38. generate automatically but does when the correct button s is depressed and held For TC valves the buttons are A amp W For all other valves the button is REGEN a Bypass valve in bypass position a Turn bypass handles to place bypass in service position b Meter is not connected to meter connection on PC Board b Connect meter to three pin connection labeled METER on PC Board c Restricted stalled meter turbine Remove meter and check for rotation or foreign material e d Incorrect programming d Check for programming error e Meter wire not installed securely into three pin connector e Verify meter cable wires are installed securely into three pin connector labeled METER f Defective meter f Replace meter g Defective PC Board g Replace PC Board Page 42 WS1 8 WS1 25 Drawings and Service Manual Problem 8 Hard or untreated water is being delivered Possible Cause a Bypass valve is open or faulty Solution Fully close bypass valve or replace b Media is exhausted due to high water usage b Check program settings or diagnostics for abnormal water usage c Meter not registering c Remove meter and check for rotation or foreign material d Water quality fluctuation d Test water and adjust program values accordingly e No regenerant or low level of regenerant in regenerant tank e Add proper regenerant
39. ing friction and drag enough to time out motor c Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface a Drive bracket not snapped in properly and out enough that reduction gears and drive gear do not interface b Replace piston and stack assemblies Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Snap drive bracket in properly then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect a Snap drive bracket in properly then Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect 18 Err 1006 Err 106 Err 116 MAV SEPS NHBP AUX MAV valve motor ran too long and unable to find the proper park position Motorized Alternating Valve MAV Separate Source SEPS No Hard Water Bypass NHBP Auxiliary MAV AUX MAV a Control valve programmed for ALT A or b nHbP SEPS or AUX MAV with out having a MAV or NHBP valve attached to operate that function a Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re
40. istributor O ring retainer Only for valves that have a 32mm Distributor Tube Opening Page 8 WS1 8 WS1 25 Drawings and Service Manual Injector Cap Injector Screen Injector Plug and O Ring Drawing No Order No Description Quantity 1 V3176 INJECTOR CAP 1 2 V3152 O RING 135 1 3 V3177 01 INJECTOR SCREEN CAGE 1 4 V3010 1Z WS1 INJECTOR ASY Z PLUG 1 N V3010 1A WSI INJECTOR ASY A BLACK V3010 1B WS1 INJECTOR ASY B BROWN V3010 IC WSI INJECTOR ASY C VIOLET N N N N V3010 1D WS1 INJECTOR ASY D RED V3010 1E WS1 INJECTOR ASY E WHITE V3010 1F WS1 INJECTOR ASY F BLUE V3010 1G WSI INJECTOR ASY G YELLOW V3010 1H WS1 INJECTOR ASY H GREEN V3010 11 WS1 INJECTOR ASY I ORANGE V3010 1J WS1 INJECTOR ASY J LIGHT BLUE V3010 1K WS1 INJECTOR ASY K LIGHT Not Shown V3170 O RING 011 id Not Shown V3171 O RING 013 id The injector plug and the injector each contain one 011 lower and 013 upper o ring Note For upflow position injector is located in the up hole and injector plug is in the other hole WS1 upflow bodies are identified by having the DN marking removed Upflow option is not applicable to EE EI or TC control valves For a filter that only backwashes injector plugs are located in both holes WS1 8 WS1 25 Drawings and Service Manual Page 9 Injector Order Information Typical Tank Diameter Injector Order Number Inj
41. l WS1 8 WS1 25 Drawings and Service Manual Page 47 Page 48 WS1 8 WS1 25 Drawings and Service Manual CLACK CORPORATION FIVE YEAR SOFTENER AND FILTER CONTROLS LIMITED WARRANTY Clack Corporation Clack warrants to OEM that its Softener and Filter Control Valves will be free from defects in material and workmanship under normal use and service for a period of five years from the date of shipment of such Valves from Clack s plant in Windsor Wisconsin when installed and operated within recommended parameters No watranty is made with respect to defects not reported to Clack within the warranty period and or defects or damages due to neglect misuse alterations accident misapplication physical damage or damage caused by fire acts of God freezing or hot water or similar causes For outdoor installations where the Softener and Filter Control Valves are not under cover the weather cover must be utilized for the warranty to be valid Clack s obligation to OEM under this Limited Warranty shall be limited at its option to replacement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a return goods authorization number from Clack and return the Control Valve freight prepaid If any Control Valve is covered under this Limited Warranty Clack shall return the Control Valve repaired or its replacement prepaid to the original point of shipment CLACK
42. lve requires modification to the valve body These modifications should not be done in the field Page 36 WS1 8 WS1 25 Drawings and Service Manual Service Instructions Drive Assembly Remove the valve cover to access the drive assembly Disconnect the power source plug black wire from the PC board prior to disconnecting the motor or water meter plugs from the PC board The power source plug connects to the four pin jack The motor plug connects to the two pin jack on the left hand side of the PC board The water meter plug gray wire connects to the three pin jack on the far right hand side of the PC board The PC board can be removed separately from the drive bracket but it is not recommended Do not attempt to remove the display panel from the PC board Handle the board by the edges To remove the PC board from the drive bracket unplug the power water meter and motor plugs from the PC board Lift the middle latch along the top of the drive bracket while pulling outward on the top of the PC board The drive bracket has two plastic pins that fit into the holes on the lower edge of the PC board Once the PC board is tilted about 45 from the drive bracket it can be lifted off of these pins To reinstall the PC board position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until it snaps under the middle latch weave the power and water meter wires int
43. lvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any part of the o rings split rings bypass valve or control valve Plug into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted Install grounding strap on metal pipes Page 26 WS1 8 WS1 25 Drawings and Service Manual This glass filled Noryl or equivalent fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a water softener or filter When the WS1 control valve is manufactured as a softener the control valve can be ordered to perform downflow or upflow regeneration The WS1 25 control valve is only available in downflow regeneration When the WS1 or WS1 25 control valve is set up as a filter the control valve can be set to perform downflow regeneration or simply backwash The control valve can be set to regenerate on demand consumption of a predetermined amount of water and or as a time clock passage of a particular number of days The control valve can be set so that a softener can meet the Water Quality Association WQA Standard 100 or NSF ANSI Standard 44 efficiency rating It is not recommended to change control valves from downflow to upflow brining or vice versa in the field The val
44. n four positions 1 Normal Operation Position The inlet and outlet handles point in the direction of flow indicated by the engraved arrows on the control valve Water flows through the control valve during normal operation and this position also allows the control valve to isolate the media bed during the regeneration cycle See Figure 1 2 Bypass Position The inlet and outlet handles point to the center of the bypass the control valve is isolated from the water pressure contained in the plumbing system Untreated water is supplied to the plumbing system See Figure 2 3 Diagnostic Position The inlet handle points in the direction of flow and the outlet handle points to the center of bypass valve system water pressure is allowed to the control valve and the plumbing system while not allowing water to exit from the control valve to the plumbing See Figure 3 4 Shut Off Position The inlet handle points to the center of the bypass valve and the outlet handle points in the direction of flow the water is shut off to the plumbing system If water is available on the outlet side of the softener it is an indication of water bypass around the system i e a plumbing connection somewhere in the building bypasses the system See Figure 4 3 Noryl is a trademark of General Electric WS1 8 WS1 25 Drawings and BYPASS VALVE OPERATION Page 33 Figure 2 Figure 1 NORMAL OPERATION BYPASS OPERATION Page 34 WS1 8 WS1 25 Drawings and Se
45. nd Retainer Asy Valves are shipped without drain line flow control DLFC install DLFC before using Valves are shipped without 34 nut for drain elbow polytube installation only and 5 8 polytube insert polytube installation only Proper DLFC orientation directs water flow towards the washer face with rounded edge Page 15 Page 16 WS1 8 WS1 25 Drawings and Service Manual Drain Line 1 Drawing No Order No Description Quantity 1 H4615 Elbow Locking Clip 1 2 V3008 02 WSI Drain FTG 1 Straight 1 3 V3166 WSI Drain FTG Body 1 1 4 V3167 WSI Drain FTG Adapter 1 1 5 V3163 O ring 019 1 6 V3150 WSI Split Ring 1 1 V3151 WSI Nut 1 QC 1 8 V3105 O ring 215 1 V3190 090 WS1 DLEC 9 0 gpm for 1 V3190 100 WS1 DLFC 10 0 gpm for 1 One V3190 110 WS1 DLFC 11 0 gpm for 1 DLFC 9 V3190 130 WS1 DLFC 13 0 gpm for 1 must be V3190 150 WS1 DLFC 15 0 gpm for 1 used if 1 V3190 170 WS1 DLFC 17 0 gpm for 1 fitting is V3190 200 WS1 DLFC 20 0 gpm for 1 used V3190 250 WS1 DLFC 25 0 gpm for 1 Can be ordered as a set Order number V3008 02 description WS1 Drain FTG 1 Straight Water Flow Proper DLFC orientation directs water flow towards the washer face with rounded edge WS1 8 WS1 25 Drawings and Service Manual 1 Din AJIN Drawing No Water Meter Meter Plug and
46. nt may be used on black o rings Bypass Valve The bypass valve easily connects to the control valve body using nuts that only require hand tightening Hand tighten nut connections between control valve and fittings control valve and bypass valve and bypass valve and installation fittings allow for easy serviceability The split ring retainer design holds the nut on and allows load to be spread over the entire nut surface area reducing the chance for leakage The split ring design incorporated into the bypass allows approximately 2 degrees off axis alignment to the plumbing system The bypass is designed to accommodate minor plumbing misalignments but is not designed to support the weight of a system or the plumbing Avoid getting primer and solvent cements on any part of the o rings or split rings bypass valve or control valve Do not use pipe dope or other sealant on threads Teflon tape is not necessary on the caps because of o ring seals Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on black o rings Mixing Valve The mixing valve is an option on the control valve If the control valve is ordered with a mixing valve it will be installed in the control valve assembly process To adjust the blended water close the mixing valve Open a water faucet to the desired flow rate Open the mixing valve until the desired hardness is reached Close the faucet Note The use of the mixing va
47. o the holders and reconnect the motor water meter and power plugs The drive bracket must be removed to access the drive cap assembly and pistons or the drive gear cover It is not necessary to remove the PC board from the drive bracket to remove the drive bracket To remove the drive bracket start by removing the plugs for the power source and the water meter Unweave the wires from the side holders Two tabs on the top of the drive back plate hold the drive bracket in place Simultaneously lift the two tabs and gently ease the top of the drive bracket forward The lower edge of the drive bracket has two notches that rest on the drive back plate Lift up and outward on the drive bracket to disengage the notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in the drive bracket Maintain a slight engaging force on top of the drive bracket while deflecting the bracket slightly to the left by pressing on the side of the upper right corner This helps the drive gears mesh with the drive cap assembly The drive bracket is properly seated when it snaps under the latches on the drive back plate If resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the d
48. oad to be spread over the entire nut surface area reducing the chance for leakage The split ring design incorporated into the installation fittings allows approximately 2 degrees off axis alignment to the plumbing system The installation fittings are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing When assembling the installation fitting package connect the fitting to the plumbing system first and then attach the nut split ring and o ring Heat from soldering or solvent cements may damage the nut split ring or o ring Solder joints should be cool and solvent cements should be set before installing the nut split ring and o ring Avoid getting primer and solvent cement on any part of the o rings split rings bypass valve or control valve Solvent cements and primers should be used in accordance with the manufacturer s instructions Slip the nut onto the fitting first then the split ring second and the o ring last Hand tighten the nut If the fitting is leaking tightening the nut will not stop the leak Remove the nut remove the fitting and check for damage or misalignment of the o ring Do not use pipe dope or other sealant on threads Use teflon tape on threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubrica
49. or Drive Cap Assembly Main Piston and Regenerant Piston The drive gears turn the main gear of the drive cap assembly which moves the piston The screw driven horizontally moving piston stops at specific positions to direct the flow of water to backwash regenerate rinse or refill The PC board determines the position of the piston by counting pulses produced when the piston is moved An optical sensor looking at one of the reduction drive gears generates these pulses Each cycle position is defined by a number of pulses The counter is zeroed each time the valve goes to the service position The PC board finds the service position by noting the increase in current delivered to the motor when the mechanical stop at the service position is reached This method of controlling piston position allows for greater flexibility and requires no switches or cams U S Patent 6444127 One of three main pistons is always used 1 A 1 25 diameter downflow piston is used when the WS1 control valve is used as a downflow softener regenerating filter or non regenerating filter 2 A 1 25 diameter upflow piston is used when the WS1 control valve is used as an upflow softener Upflow option not applicable for WS1 25 control valves or EE EI or TC WSI control valves 3 A 1 5 diameter downflow piston is used when the WS1 25 control valve is used as a downflow softener regenerating filter or non regenerating filter An upflow piston is not available for the WS1
50. plug in other hole location e noregenerant WS amp WS1 25 both the DN and UP holes have injector plugs installed and plug installed for the refill elbow NOTE It is not recommended to field convert valves from upflow to downflow and vice versa Separate areas in the valve supply water to the injector for upflow and downflow valves Refill Flow Control Assembly or Refill Port Plug The refill flow control assembly consists of a refill flow elbow refill flow control retainer assembly refill flow control polytube insert and nut assembly The refill flow control retainer fits in the refill elbow The refill flow control retainer houses the refill flow control which controls the flow rate when the regenerant tank is being refilled The refill flow control is a flexible washer like part with a small orifice and a precision molded contour that delivers a steady 0 5 gpm regenerant tank refill rate at varying inlet pressures Refill is accomplished with treated water The refill flow control assembly is installed in an easy to access refill elbow located on top of the control valve The refill flow control assembly is attached to the control valve with a locking clip The locking clip allows the elbow to rotate 270 degrees so the outlet can be orientated towards the regenerant tank The control valve has a standard refill elbow to which a 3 8 flexible tube can be connected An optional elbow can be ordered which accommodates a L flexible tube for
51. r supply from PC Board for 5 seconds and then reconnect b Mechanical binding b Check piston and seal stack assembly check reduction gears drive gear interface and check MAV NHBP black drive pinion on motor for being jammed into motor body Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect WS1 8 WS1 25 Drawings and Service Manual Page 45 Revision History 9 08 08 OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM 9 19 08 PAGES 11 13 Added drawings for Drive Cap Assembly and WS1 WS1 25 Identification 2 17 09 PAGES 41 44 Revised Troubleshooting section 6 23 09 PAGE 27 Added m h information to Table 1 Service flow rate 1 includes bypass and meter 27 gpm 102 2 Ipm 6 1 m h 15 psig 103 kPa drop Backwash flow rate 1 includes bypass 27 gpm 102 2 Ipm 6 1 m h 25 psig 172 kPa drop Service flow rate 1 25 includes meter 34 gpm 128 7 lpm 7 7 m h 15 psig 103 kPa drop Service flow rate 1 25 includes bypass and meter 32 gpm 121 1 lpm 7 3 m h 15 psig 103 kPa drop Backwash flow rate 1 25 32 gpm 121 1 lpm 7 3 m h 25 psig 172 kPa drop Backwash flow rate 1 25 includes bypass 30 gpm 113 5 Ipm 6 8 m h 25 psig 172 kPa drop Page 46 WS1 8 WS1 25 Drawings and Service Manua
52. rawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WSI Split Ring 2 2 V3150 WSI Split Ring 2 3 V3105 O Ring 215 2 3 V3105 O Ring 215 2 4 V3188 WSI Fitting 1 Brass Sweat Assembly 2 4 V3188 01 WSI Fitting Brass Sweat 2 Do not install in California Do not install in California Order No V3007 04 Order No V3007 05 Description WSI Fitting 1 Plastic Male NPT Assembly Description WSI Fitting 1 44 Plastic Male NPT Assembly Drawing No Order No Description Quantity Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 1 V3151 WS1 Nut 1 Quick Connect 2 N N V3150 WSI Split Ring V3150 WSI Split Ring V3105 O Ring 215 V3105 O Ring 215 N AJN N AJN V3164 WSI Fitting 1 Plastic Male NPT N V3317 WSI Fitting 1 44 Plastic Male NPT N WS1 8 WS1 25 Drawings and Service Manual Installation Fitting Assemblies Order No V3007 06 Order No V3007 07 Description WS1 Fitting 114 amp 172 PVC Solvent Assembly Description WS1 Fitting 1 Plastic Male BSPT Assembly Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1 Quick Connect 2 2 V3150 WSI Split Ring 2 3 V3105 O Ring 215 2 4 V3316 WSI Fitting 1 Plastic Male BSPT 2 Drawing No Order No Description Quantity 1 V3151 WS1 Nut 1
53. ring on the flow control retainer or the o ring on the elbow Reseat the flow control so the rounded end is visible in the flow control Reseat the white flow control retainer by pushing the retainer into the elbow until the o ring seats Remove locking clip push down on elbow to reseat and insert locking clip Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the o ring on the elbow or the white retainer Water Meter or Meter Plug The water meter assembly is connected to the PC board by a wire If the entire water meter assembly is to be replaced remove the control valve cover and disconnect the power source and water meter plugs from the PC board Unlatch the drive assembly and lean it forward Unthread the water meter wire from the side of the drive assembly and through the drive back plate To reinstall rethread the water meter wire through the drive back plate and the side of the drive assembly Reattach the drive assembly and the water meter and power plugs THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL HEALTH EFFECT APPLICATIONS OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM If no water meter wire is visible then a plug is installed not a water meter The water meter wire does not need to be removed from the PC board if the water meter is only being inspected and cleaned To
54. rive bracket and drive back plate or the gear is not engaging the drive cap assembly To inspect the drive gears the drive gear cover needs to be removed Before trying to remove the gear cover the drive bracket must be removed from the drive back plate Refer to the instructions above regarding removing the drive bracket from the drive back plate The drive gear cover can be removed from the drive bracket without removing the motor or the PC board The drive gear cover is held in place on the drive bracket by three clips The largest of the three clips is always orientated to the bottom of the drive bracket With the PC board facing up push in and down on the large clip on the drive gear cover Handle the cover and the gears carefully so that the gears do not fall off the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting The drive gear cover only fits on one way with the large clip orientated towards the bottom If all three clips are outside of the gear shroud on the drive bracket the drive gear cover slips easily into place The drive bracket does not need to be removed from the drive plate if the motor needs to be removed To remove the motor disconnect the power and motor plugs from the jacks on the PC board Move the spring clip loop to the right and hold Rotate the motor at least a 4
55. rvice Manual BELOW 1st STEP DOWN e z 9 ng E e 38 n E zu d P o be QDs D st TO DRAIN 22747 VA G y BAK A SUPPLY WATER INLET SUPPLY WATER INLET fill P7 Ea CEN p B c Eege l e CSS E d PE NG d S d y SUPPLY WATER TO TOP OF TANK SUPPLY WATER TO TOP OF TANK j O E A a He A a les 113 Y HA ES N x NIY Do gt gt S SC I SSN M SRI E Via N es O SEX SER a GA Ge T DER CEV Neat ES Se Bes NY ALAS ZN SE po EJES NG SS ze N Lax NAT SS 0 52 CENA NES EE DE Ee ar es O S 02 E IN OEI ZO N N ESTAS e SS p KI BE Ge OUTLET PORT FOR SERVICE WATER OUTLET PORT FOR SERVICE WATER x KE HI lt Gr E EZ as Bc Ju Z Oo EO D oa O or SUPPLY WATER SUPPLY WATER Page 24 WS1 8 WS1 25 Drawings and Service Manual WSI1 Service Spanner Wrench Order No V3193 02 Although no tools are necessary to assemble or disassemble the valve the WS1 wrench shown in various positions on the valve may be purchased to aid in assembly or disassembly Loosens Injector And Bypass Caps WS1 8 WS1 25 Drawings and Service Manual Page 25 Introduction This manual is about a control valve to be used on water softeners or water filters The manual is designed to aid water treatment equipment manufacturer
56. rvice Manual Installation Refill Flow Control Assembly or Refill Port Plug Control valves that are setup for backwash only come equipped with a refill port plug The refill port plug has no regenerant line connection Control valves that use a regenerant come equipped with a 3 8 refill flow control assembly To switch to the 12 refill flow control assembly remove the refill flow control and retainer from the 3 8 refill elbow by twisting and pulling out Insert the refill flow control and retainer into the 4 refill elbow To complete the regenerant line connection orientate the outlet in the desired direction and push the plastic insert into the polytube Push the polytube into the nut Do not use pipe dope or other sealants on threads The threads for the compression nut do not need Teflon tape Tighten the nut securely to create a pressure tight connection A pliers or crescent wrench may be used to tighten or unscrew the nut The nut gripper and retainer sleeve is a 3 piece assembly that can come apart if removed from the elbow body Parts must be reassembled exactly as shown in refill flow control assembly drawing to function properly If the nut is completely removed from the body slip the nut plastic gripper and retainer sleeve on to the tube then tighten on to the fitting Drain Line Flow Control and Fitting Assembly To determine which drain line flow control to use obtain media bed expansion tables from the media m
57. s in the selection of the various control valve options Information in this manual is different than what is needed for installation and servicing of a particular water treatment system This manual is not intended to be used as a manual for a complete water softener or filter Certain parts of the manual will serve as aids to manufacturers in the writing and layout of the manuals for installers and service personnel General Warnings Must appear in OEM s manual The following general warnings and the specifications in Table 1 must appear in the OEM s System Manual The control valve fittings and or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing Do not use Vaseline oils other hydrocarbon lubricants or spray silicone anywhere A silicone lubricant may be used on black o rings but is not necessary Avoid any type of lubricants including silicone on the clear lip seals The nuts and caps are designed to be unscrewed or tightened by hand or with the special plastic wrench If necessary a pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in the slots on caps and or tap with a hammer Do not use pipe dope or other sealants on threads Use Teflon tape on the threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals
58. sired hardness is reached Close the faucet Installation Fitting Assemblies The installation fittings are used to connect the optional bypass or the control valve to the plumbing system See pages 18 and 19 for available fitting assemblies The installation fitting assemblies are sold in pairs and consist of two fittings two nuts two split rings and two o rings The installation fitting assemblies and the bypass valve are sold separately from the control valve Both elbow fittings have a unique drill out feature to allow a 4 NPT connection to the inlet and or outlet which can be used for a RO feed test ports pressure tap ports etc The installation fitting assemblies are sold in pairs and consist of two fittings two nuts two split rings and two o rings The installation fitting assemblies and the bypass valve are sold separately from the control valve Both elbow fittings have a unique drill out feature to allow a 14 NPT connection to the inlet and or outlet which can be used for a RO feed test ports pressure tap ports etc Some semiconductor materials exhibit a phenomenon in the presence of a magnetic field that is adaptable to sensing devices When a current is passed through one pair of wires attached to a semiconductor another pair of wires properly attached and oriented with respect to the semiconductor will develop a voltage proportional to the magnetic field present and the current in the other pair of wires Holding the
59. so the outlet can be orientated to the nearest drain The same retainer is used for all drain line flow controls for the 34 fitting Drain line flow controls designed for the 3 4 fitting are available for flow rates ranging from 0 7 to 10 gpm 2 6 to 37 9 Ipm An optional 1 straight drain line fitting is available to accommodate drain line flow rates ranging from 9 to 25 gpm 34 1 to 94 6 Ipm This fitting is straight but still connects to the control valve using the same locking clip The drain line flow control is located between two fitted parts i e the fitting acts as the retainer The nut is unscrewed to access the drain line flow control WS1 8 WS1 25 Drawings and Service Manual Page 31 Water Meter or Meter Plug TC control valves do not use a water meter The water meter is installed on the outlet side of the control valve The water meter uses a turbine to measure gallons of treated water The turbine rotates with the flow of water and reports its rate of rotation through Hall effect circuitry to the printed circuit PC board This rotation permits the PC board to record the total volume of treated water and the flow rate The small centrally located magnet is shielded from water which substantially reduces iron fouling problems with the turbine THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL HEALTH EFFECT APPLICATIONS OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERAT
60. spond to the flow rate When reinstalling make sure the identifying number and the rounded inside diameter on the washer is visible when seated in the retainer The white flow control washer retainer can also be removed and cleaned Push the retainer in firmly when reinstalling In the 1 straight fitting the retainer is the fitting Unscrew the nut to access the flow control The drain line flow control and the fitting can be chemically cleaned or replaced Do not use a wire brush to clean the flow control or the fitting Do not use Vaseline oils or other unacceptable lubricants on o rings A silicone lubricant may be used on the black o ring Use a pliers or crescent wrench to tighten or unscrew the nut Do not use a pipe wrench to tighten or loosen nut Do not use pipe dope or other sealants on threads Use Teflon tape on the threads of the drain line control fitting when installing 3 NPT or 1 straight fitting WS1 8 WS1 25 Drawings and Service Manual Page 35 Installation Fitting Assemblies The installation fittings connect to the control valve or the bypass valve using nuts that only require hand tightening Hand tighten nut connections between control valve and installation fittings control valve and bypass valve and bypass valve and installation fittings allow for easy serviceability Do not use a pipe wrench to tighten nuts on installation fittings Hand tighten only The split ring retainer design holds the nut on and allows l
61. t or use working outlet b Control valve Power Adapter not plugged into outlet or power cord end not connected to PC board connection b Plug Power Adapter into outlet or connect power cord end to PC Board connection c Improper power supply 5 Verify proper voltage is being delivered to PC Board d Defective Power Adapter d Replace Power Adapter e Defective PC Board e Replace PC Board 2 PC Board does not display correct time of day a Power Adapter plugged into electric outlet controlled by light switch a Use uninterrupted outlet b Tripped breaker switch and or tripped GFI b Reset breaker switch and or GFI switch c Power outage c Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions d Defective PC Board d Replace PC Board 3 Display does not indicate that water is flowing Refer to user instructions for how the display indicates water is flowing a Bypass valve in bypass position a Turn bypass handles to place bypass in service position b Meter is not connected to meter connection on PC Board b Connect meter to three pin connection labeled METER on PC Board c Restricted stalled meter turbine Remove meter and check for rotation or foreign material e d Meter wire not installed securely into three pin connector d Verify meter ca
62. ve bodies for downflow and upflow are unique to the regeneration type and should not be interchanged A mismatch of valve body and regeneration piston will result in hard water bypass during service The control valve is compatible with a variety of regenerants and resin cleaners The control valve is capable of routing the flow of water in the necessary paths to regenerate or backwash water treatment systems The injector regulates the flow of brine or other regenerants The control valve regulates the flow rates for backwashing rinsing and the replenishing of treated water into a regenerant tank when applicable The control valve uses no traditional fasteners e g screws instead clips threaded caps and nuts and snap type latches are used Caps and nuts only need to be firmly hand tightened because radial seals are used Tools required to service the valve include one small blade screw driver one large blade screw driver pliers and a pair of hands A plastic wrench is available which eliminates the need for screwdrivers and pliers Disassembly for servicing takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut 4 above to 4 below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributor baskets The AC adapter power pack comes with a 15 foot power cor
63. w Diagrams Downtlow and UpflOW 5 rtt erret aeter reete it 22 Flow Diagrams Rinse and Fill iio anG 23 WSL Service spanner ET EE 24 General Informatio is e oen rau eq pna egit en qe enin ine eii trees 25 General Warnings Must appear 1n OEM S manual 3 irri di 25 Specifications which must be included in OEM s Manual sess essenin inor iiaei sanean 21 Quick Reference te 27 Diye Assembly EE 28 Drive Cap Assembly Main Piston and Regenerant Piston esses enne nennen tenerte enne nen rennen 28 Spacer Stack EE 29 Injector Cap Screen Injector Plug and Injector 14 AA a 29 Refill Flow Control Assembly or Refill Port Plug redet tr ect etr Ee ETERNI ee EE eei den 29 Dram Line Flow Control and Fitting Assembly 5 arie a a e a i e S aeiia 30 Water Meter or Meter PIUS innnan aena e op baaa 31 Ee El ER 31 Installation Fitting Assemblies 5t len ag les aT a tn 31 Bypass Valve innatas 32 Ee p E NUN EE 34 SEVICE IOSHUCUONS eege EE 36 Troubleshoo NP o eot A pois 41 Limited Wattabby cirea ih Ie Eri iia 44 Page 4 WS1 8 WS1 25 Drawings and Service Manual Valve Body Compliance Table er Injector and or Main Regenerant Application Plug s Piston Piston Stack Body Injector in DN de 1 Downflow Softener or e E V3001 V3001 02 Mixing V3001 03 Regenerating Filter GE WC Maan YA QC1 or V3001 04 QC2 Plug in DN and ae 1 Backwash Onl
64. y Filter UP holes Install V3011 None V3005 Te Dee oo Refill Port Plug m Injector in UP V3001UP V3001 02UP Mixing 1 Upflow Softener hole Plug in V3011 01 V3174 V3005 V3001 03UP QC1 or V3001 04UP unlabeled hole QC2 1 25 Downflow Softener Injector in DN or Regenerating Filter hole Plug in UP V3407 V3174 V3430 V3020 or V3020 01 Mixing 1 32 Distributor hole Plug in DN and 1 23 Tark wosk Only UP holes Install V3407 None V3430 V3020 or V3020 01 Mixing Filter 1 32 Distributor Refill Port Plug 1 25 Downflow Softener Plug in DN and or Regenerating Filter UP holes Install V3407 V3174 V3430 V3020 02 or V3020 03 Mixing 32mm Distributor Refill Port Plug gt Plug in DN and 122 Backwash Only UP holes Install V3407 None V3430 V3020 02 or V3020 03 Mixing Filter 32mm Distributor Refill Port Plug OCT and QC2 bodies are only available if referenced in the programming guide for that software WS1 8 WS1 25 Drawings and Service Manual Page 5 WS1 amp WS1 25 Identification Figure WS1 with 1 050 Distributor Tube Opening Identification Spacer Color Grey Black Plug A 1 25 y Note The WS1 downflow piston is a solid amber color The WS1 upflow piston is black and amber WS1 25 with 1 32 Distributor Tube Opening Identification Spacer Color Black Grey Plug 1 5 WS1

Water Specialist WS1 and WS1.25 Drawings and Service Manual 1

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