Baby Folder Service Manual
Contents
1. Purpose Purpose Adjust the Mobile Roller distance in the right side and change print stair effect Adjust the Mobile Roller distance in the left roller side and change print stair effect or different media thickness defect as wrinkles Adjustment Adjustment UL Qu A Do not operate on the Mobile Do not operate on the Mobile O Roller Spring load adjustment performed by Roller Spring load adjustment performed by P CHE factory setup factory setup 4 fo E d Adjust distance between folding rollers 1 4 turns Adjust the distance between the folding rollers 1 4 turns Screw clockwise increase the distance Screw clockwise increase the distance Unscrew anticlockwise decrease the distance Unscrew anticlockwise decrease the distance Figure 4 5 Mobile roller left side Figure 4 6 Mobile roller right side Baby Folder Mar 2015 Service Manual 4 4 REPAIR AND ADJUSTMENTS ADJ 1 3 Adjustment 3 Purpose Harden the clutch if the 210 mm folded copy is within the tolerance Adjustment Perform REP 1 2 Folder Cover Removal Using a spanner wrench type DIN 1810 A size 30 32 mm turn clockwise the ring to harden the clutch Keep the shaft with a 17 mm open wrench Do not turn more than a quarter turn Baby Folder Mar 2015 Service Manual 4 5 REPAIR AND ADJUSTMENTS 3 PROGRAM ADJ2. STEP DRIVE STEP MOTOR G850400X CSD 04 C850401R up LEGEND F pt gt 6V 1N 4004 K001708X lt 6V 48 K001783X C3 SENSOR UPPER POCKET DATALOGIC 020 ANG 24 GND AWG 24 DIR IN WHITE AWG24 STEP IN GREEN AWG24 GND YELLOW GREEN AWG 16 01 POWER SUPPLY PS1 CB850402R RD 125B MEAM WELL INPUT 100 120 3 0 200 240 Vac 2 0 A OUPUT V1 5 2 24 4 64 BLACK RED NE HH 4 6A 9 9 9 2 SENSOR LOWER lt NENENG 24V 21 2 2 mlalalalalalalala 50 SENSOR START 24 AREF x EEA e u K001406X ir H 5 8 pnt mo H 34 1 SENSOR NEM x L3 82 CROSS SENSOR 2 x wall 9 zx x 7 Bl 3 tu 5 BLACK AWG 24 wig WHITE AWG 24 LABEL ias Jys vac GREEN AWG 24 Baby Folder Mar 2015 BSD 1 1 Service Manual 7 1 WIRING DATA
3. 290 step no more e Margin 3 is adjusting copy length 700mm with panels 2 compensation fold Margin 4 is adjusting copy length 420mm with 1 panel and compensation fold Margins values defaults Margin 1 default value is 1950 for 20mm margin and 2325 for 25mm 1 inch margin Margin 2 700mm default range290 50 steps Margin 3 610 C arch default range 52100 100 steps Margin 4 A3 B size default range 38200 100 steps Baby Folder Mar 2015 Service Manual ADJ 1 4 PROGRAM STEADY LED Tri fold This program does not use the sensors to measure the copy length and provide panel compensation and require a precise length according to the setup Feed an A4 210x297mm and the folder will do fold panel as NVM Measure each panel and adjust in the box P4 option or P8 if the orange led is flashing Operate the windows First fold to adj to get it 99mm for 4 or 93 2 for letter A Then adjust the second and third panels to get precisely the program dimension by operating in the window Odds and even Panels for 2a and 3a P4 Option First fold 102 Folds Number 3 Oddfolds 99 Even folds 99 ISO 4 210mm x 297mm Ansi A 8 5 x 11 ADJ 1 5 PROGRAM P4 FLASHING LED MAP fold The Babyfolder Program P 4 flashing led is for map design with Al size 594x841 fan folded 8 times in 105mm and than introduced with flashing program to be cross folded 3 times in 210mm In this fold program the cycle Limit is P8
4. 3 to 8 times and the dimension of each panel is changed from 99mm to 105mm Panel Al 841 8 mm D 864 8 mm 105 105 105 105 105 108 5 108 5 o o s 1085 ADJ 1 3 PROGRAM LED STEADY Tri fold REPAIR AND ADJUSTMENTS 5 Spare Parts List pean a Nn eat mtn 5 2 PLUS a TA ANG Kajang aaa accu d DE NEMO MN UM ND DNE M 5 3 PLES oueestivensidt vebebm tob MERI SEI AGA MI MUERE isn MI PE EXAM MEET DNE Ka 5 4 PLUS VIEW reeset 5 5 EB O 5 6 eee sdetails 5 6 Baby Folder feb 2015 SPARE PARTS LIST Service Manual 0 1 BELTS DESCRIPTION 3 PRICTIONASSEMBLY Baby Folder feb 2015 PL 0 1 Service Manual 5 2 SPARE PARTS LIST 0 2 SENSORS ITEM CODE DESCRIPTION C695412X FRONTAL SENSOR C695415X LATERAL SENSOR S0 S1 S2 C850405X SENSOR DL C2 Baby Folder mar 2015 PL 0 2 Service Manual 5 3 SPARE PARTS LIST 0 3 ELECTRONIC PARTS POWER SWITCH CP POWER SUPPLY 230 24 5 Vdc FUSE 5 X 20 500mA EU VERSION FUSE AT 5 X 20 1A US VERSION BABYFOLDER KEYBOARD LABEL BABYFOLDER MAIN CONTROLLER 6 C850401R STEPPER MOTOR CONTROLLER CSD 04 C850400X STEPPING MOTOR Baby Folder Service Manual feb 2015 5 4 PL 0 3
5. Option changed from 3 to 8 times and the First fold 108 Copy Limit g dimension of each panel is changed from 99mm to 105mm folds 105 Even folds 105 Al 841 8 mm 105 108 5 D 864 8 mm 108 5 108 5 108 5 REPAIR AND ADJUSTMENTS ADJ 1 3 PROGRAM LED STEADY Tri fold This program does not use the sensors to measure the copy length and provide panel compensation and require a precise length according to the setup Feed and A4 297mm or letter A size 280mm the folder will do first panel as NVM Measure each panel and adjust in the box option or if the orange led is flashing P4 Option P8 Option First fold 102 Folds Number 3 First fold 108 Copy Limit 8 Oddfolds 99 Even folds 99 falds 105 Even folds 105 Operate in the windows First fold to adj la to get it 99mm for A4 93 2 short of the nominal dimension Then adjust the second panel and third panels to get precisely the nominal program dimension by operating in the window Odds and even Panels for 2a and Panel 3a TA 2 Ansi A 8 5 x 11 4 297 3mm 279 6 3 mm 9 o 9 3A 99 92 3 Mondial Folder Mar 2015 Service Manual 4 9 ADJ 1 4 PROGRAM P4 LED FLASH fold The Program 4 with led flashing the folder default setup 15 for map with dimension of 1 841mm wide 594mm folded 8 times 105mm in the fan folder and 4 times 210mm in the cross In this fold program the cycle Limit is changed from
6. Relative Humidity 35 to 85 Temperature 60 to 90 Fahrenheit 15 to 32 Celsius Paper Bond ordinary 60 120 g m2 Minimum Size Document Width minimal 279 mm Document Length minimal 410 mm Maximum Size Document Width maximal 4000 mm Document Length maximal 920 mm Weight 65 Kg 140 Ib 04 Mar 2015 6 2 SPECIFICATIONS GENERAL PROCEDURE CONTROL PANEL Folding Programs Europe Version The GERA Baby Folder Control Panel contains two keys and five indicator lights The four lower ones show the current folding program The folding program indicated are different according to the market the folder is intended for Selection Key Baby Folder Service Manual PRESS SELECT THE FOLD OUTPUT PACKAGE FOR PRINT INTRODUCED MANUALLY A Press to perform Manual Eject and clear the folder jams Reset Key Performs RESET a 210 mm 297 mm Folding Programs US Version 7 b 11 04 Mar 2015 6 3 190 mm b 297 mm Fold A4 size for Envelope a 80 b 11 rie CONTROL PANEL GENERAL PROCEDURE ELECTRONIC PWB GENERIC FEATURE Main Controller PWB The Main Controller is located inside the top panel of the folder Vdc nom V 22 50 Inf min A Chart Terminology Used Vdc nom DC nominal value POWER ANALOG I Vac nom AC RMS voltage value Iinf Phase nominal voltage peak value The voltage can be set by the technician in four different
7. values through DIP SWITCHES Inf min and max Minimum and maximum voltage values are set through DIP SWITCHES Step Inf Sets voltage spacer value Figure 6 2 Main Controller PWB Board Power Supply PWB PS1 ITEM DESCRIPTION Power Supply mounted GERA Baby Folder PS1 distributes the power DC 4 6 5 VDC 4 6 A 10 POWER AMP 6x1 W stand By Mode 35 W Medium 50 W max DIGITAL AMP 6x1 DIGITAL AMP 8x1 J5 ALOGIN AMP 6x1 MEE Way NNNM C DER Stepper Motor Drive The Folder is provided with a Stepper Motor Drive Baby Folder 04 Mar 2015 ELECTRONIC PWB Service Manual 6 4 GENERAL PROCEDURE DIAGNOSTIC Diagnostic funcion allows to check the working of each sigle folder component both in input test sensors and output test motor sound signal The Diagnostic test is done through the software Baby Folder Utility refer also to the Operative Instruction 15 850 003 Baby Folder utility Installation Input Output Test Connect the folder that in the rear part is provided with a connector to a Pc through a USB cable If the Babyfolder utility is not installed in the Pc refer to the instruction 15 850 003 otherwise run the Babyfolder utility by choosing from Menu gt start gt Programs gt Baby Fold setup C t Chose the right COM Port Number then press sisih and finally open Diagnostic section aT babyf
8. ABLE ASSEMBLY 4 3 ELDER or 4 4 ADJ 1 1 Adjustment 1 nennen 4 4 ADJ Ma nici TEE 4 4 ADI NOE licis WTCC 4 5 3 PROGRAM ADJUSTMENT PROCEDURE eere nennen 4 6 ADJ 1 1 pan panel OD usse osos aan aa akena ai anana 4 6 Example of fan 4 7 ADJ 1 2 Fan panel dimension 210 4 7 ADJ 1 3 Fan panel dimension with binding margin 0 5 1 4 8 ADJ 1 4 PROGRAM STEADY LED aaeeneeeeneseeeenesreeressse 4 9 ADJ 1 5 PROGRAM P4 FLASHING LED 012 7 4 9 PICTURE INDEX Figure 4 L Upper Cover nana aaa M 4 2 Figure 4 2 Left Right Cover R amoyal 4 2 Figure 4 3 Power Supply Cover Removal o0000000000000000000000000000000 0000000000000000 000000000000 4 3 Figure 4 4 Table Assembly Removal 00000000000000000000000000000000000 0000000000000000 4 3 Figure 4 5 Mobile roller left ide o00000000000000000000000000000000000 0000000000000000 0000000000000000 4 4 Figure 4 6 Mobile roller right side 000000000000000000000000000000000 0000000000000000 0000000000000000 4 4 Baby
9. BER e The serial number of the folders that mount the REFERENCE modification MFG SERIAL TAG e The TAG name CLASS NAME SERIAL N e The TAG Purpose NAME PURPOSE PURPOSE e The KIT number if the TAG parts are grouped KIT KIT NUMBER KIT NUMBER REFERENCE e The part list with the parts that compose the TAG REFERENCE Baby Folder 04 Mar 2015 Service Manual 01 850010123 Power Supply Resistor Avoid that the power supply transformer hum by adding 5W resistor load G001411X TBD 02 850010170 SO Sensor Position Forward ensure correct fan fold process vs cross fold process The sensor SO 15 moved forward 2mm and not aligned to sensor 51 G003565X TBD 03 O 850010244 C3 sensor detection ensure correct fan fold sensor 53 operation due to position may be affect by direct sun light beam G850067X TBD 04 O 850010372 50 52 Support Sensors brackets revised for optimise the sensor reading C850068X TBD 05 102 Infeed Guide Entry guide plates with new design to improve the paper path and avoid big jam NA TBD FOLDER PARTS ASSEMBLY GENERAL PROCEDURE 7 Wiring Data LEDULDER VIKING DA T on dn eei e SAE KA GA Rican KA MM I A AGA RA NGA KA AA AA EI EE 7 1 BSD 1 1 ELECTRICAL DIAGRAM 7 1 Baby Folder Mar 2015 Wiring Data Service Manual 1 FOLDER WIRING DATA BSD 1 1 ELECTRICAL MAIN DIAGRAM
10. Baby Folder Service Manual 0850101 March 2015 3 Folding Quality INITALCILA TION PRULEDURE 555 3 2 FOLO HIBERBCLN 3 2 POLDOUALITY DEFINITION a an ka Bah ASA AGA BANA aa KB Ba a KAN Aa Bah KANAN BA aana a 3 2 PULDUUALI HE MEE 3 3 Cua Nard RAGAN AA ARAK AR RAN ARGA 3 3 IN PAKE eee A 3 3 POSPOLO UMEN LINS 3 3 1 qu MAENG NE a RR 3 3 Baby Folder 04 03 2015 Service Manual 3 1 INITIALIZATION PROCEDURE FOLDING QUALITY Fold quality definition Initialization Procedure The following terms are some of the most commonly used terms that describe fold quality problems Prior to troubleshooting fold quality defects insure that the following parameters are correct e Check that the print exits correctly from the printer without dog ears wrinkles or curl e The media rolls must be positioned correctly e The lead edge on the paper rolls must be straight e Do not open door or change folding style during folding process DAMAGE Fold defects FOLD DIMENSIONS Fold quality applies to entire print Defects can occur anywhere on the print These defects could be print damage or incorrect folded package dimensions Always eliminate problems that cause media damage before a
11. E The purpose of this section is to provide a listing of the significant changes made to the Folder that changed the form fit function and or serviceability of the Folder A TAG number identifies all significant changes or modifications A TAG number may be required to identify differences in diagnostic repair installation or adjustment procedures A TAG number may TAG also be required to identify the presence of optional hardware Firmware or if mandatory modifications 2 AL been installed NAME Throughout this manual changes are identified as W Tag With TAG W O TAG without PURP 0 SE For example Step 4 W TAG 07 Remove the baffle When servicing a Folder with TAG 07 you must remove the baffle Step 4 W O 10 Install the support arm When servicing a Folder without TAG 10 you must install the support arm REFERENCE e Every TAG number is listed with its number TAG TAG e The CLASS specification ae cael AL N N A Not applicable Retrofit If a particular modification cannot be installed on some previous folders KIT NUMBER MA Mandatory REFERENCE If the modification is necessary for many folders R Repair If with the modification the folder must be adjusted differently CLASS S Safety MFG SERIAL N If the change made increase the folder safety NAME O Optional PURPOSE If the modification is not necessary and can be installed by CSE choice KIT NUM
12. F SO WBD Fascias an 6 4 PICTURE INDEX NEN 6 2 ny dide m 6 4 Figure 0 3 Folder 6 5 Baby Folder Service Manual 04 Mar 2015 6 General Procedure O T A A 6 5 THN E E E 6 5 KS FILE yh Piu dr err AAA 6 6 Folder Adjustment Address ES Fea een bua puse Va Ka veu aga 6 7 WES a eaaa NA a cites eo DRM DNE ER TEL HAM S OR FIDA NM ER UN IPAE PUR PAPA 6 9 AJ oder Transpor OL OT ia 6 9 M 6 9 Unloading the Folder from the Pallet 0 9 gak Bs e RAN A EN ay Wer MPEP ar Teter ert ANA NU NU NU d NI RN RN 6 9 VIENI _ _ aan aba 6 11 General Procedure SPECIFICATIONS Floor space Requirements A 30 mm 12 1 2 inches B 30 mm 12 12 inches C 30 mm 12 inches D 1000 mm 39 1 2 inches 1135 mm 44 12 inches N D c Figure 6 1 Folder Dimensions Baby Folder Service Manual Technical specifications e Voltage Requirements 115V 1 6A 60Hz 230V 0 8A 50Hz Audible Noise 65 dBA max 62 dBA max run NEGLIGIBLE NEGLIGIBLE Stand by Environmental
13. Folder Mar 2015 REPAIR AND ADJUSTMENTS Service Manual 1 FOLDER REPS REP 1 2 LEFT RIGHT COVER REMOVAL 1 Switch off the folder and unplug the main power REP 1 1 UPPER COVER REMOVAL 2 Remove the four screws shoved below and disassemble the Cover 1 Switch off the folder 2 Remove the two front screws under the Cover edge 3 Remove the Upper Cover by lift the front and slide backward NOTE the procedure showed above is the same for both the lateral covers since the fixing screws are symmetrical Figure 4 1 Upper Cover Removal Figure 4 2 Left Right Cover Reamoval Baby Folder Mar 2015 Service Manual 4 2 REPAIR AND ADJUSTMENTS 1 3 POWER SUPPLY COVER REMOVAL REP 1 4 TABLE ASSEMBLY REMOVAL 1 Switch off the folder and unplug main power cable 1 Switch off the folder and disconnect the Plug 2 Lift up the Support by loosing the two screws in the below slots 2 Remove the Plate showed below by unscrewing the fixing screw 3 Disconnect the sensor connector 3 Remove the two Upper Cover Screws 4 Loose the two Lower Cover Screws 5 Lift up and pull the Cover By installing the Table ensure to localize the Center Pin for correct table alignment Figure 4 3 Power Supply Cover Removal SSEHIO yah Baby Folder Mar 2015 Service Manual 4 3 REPAIR AND ADJUSTMENTS 2 FOLDER ADJUSTMENTS ADJ 1 2 Adjustment 2 ADJ 1 1 Adjustment 1
14. SPARE PARTS LIST 0 4 GENERAL VIEW ITEM CODE DESCRIPTION 1 2 UPPER COVER 3 06850320 RIGHT FRONT COLLECTOR 5 BABYFOLDERSUPPORT 8 850505 FOOT 000 CP 9 10850335 LEFTFRONTCOLLECTOR _____ 7 E _ 20 __4 s _6 Baby Folder ago 2015 0 4 Service Manual 5 5 SPARE PARTS LIST 1 5 1 1 Stand Kit CODE DESCRIPTION G850325X UPGRADE FOR SW LOAD FOR POWER SUPPLY NOISE UPGRADE KIT FOR SENSOR SUNLIGHT HIDE JUPGRADE KIT FOR SENSOR SO MOVE FORWARD 2mm MAINTENANCE CARE PACK BABYFOLD G850XCPX SEE CP ON PART LIST TO RECOGNIZE ITEMS PRESENT Baby Folder feb 2015 PL 1 1 Service Manual 5 6 SPARE PARTS LIST D GOENEBALIFRULEDHLRB MEM UU 6 1 wla E A AINA EIN VON EN N ANEN NIN E AN 6 2 Floor space Reguirements aaa akan aaa gka a __ _ ____ 6 2 Technical SPECT ICOMONS 6 2 LUNTEUL PANDBL anasak naban ak apa aaa na pada gka 6 3 Folding Programs Europe 22222 20000000000000000000000000000000001 5 enne nana nennen 6 3 Folding US ers 6 3 28 eye iro d ng ban kakak nanak DT 6 4 Mo er T aa ank Dre 6 4 TERN 6 4 POW E
15. USTMENT PROCEDURE ADJ 1 1 Fan panel dimension adjust the fold program as 190mm 210mm 8 5 9 is required to adjust first panel according to paper thickness and curl second panel should just 0 2mm longer of the first panel and third panel same of nominal dimension when first 3 panels are setup it s possible to have all the even panels equal to value of the 4 and all the odds panels with value equal to the 5 To modify the values refer to section 6 download from GERA website the application install and use the Babyfolder Utility to read the factory setup When the Babyfolder Utility shows in the bottom bar the connected status enter the Fan Folder tab the first columns display the fold program as 1 Cla THY M Connect Base setup Fan folder Cross folder Diagnostic Program Firmware ro Read values Mf write values Save file valu The windows displays 6 columns P1 P2 P3 steady light and P1 P2 P3 flashing light for the Fan fold process while the Cross folder tabs shows the relative setup and 6 programs for the cross fold process Most values are equal to 0000 and equal to the firmware NVM default other may have a positive or negative increment from the default performed during the factory test Margin Margin Use Cross Use Cross P1 210x29 mm 2 1909297 Panel la 0 000 0 000 Panel 2 0 000 0 000 JELLE The value
16. aved 0 SOP 0 S3P 0 0 51 0 53 2 0 Margin adj 1 0 52 0 Margin adj 3 0 Magnaj2 0 Margin 44000000 SAN 28250 Counter 26005 Giants Babyfolder 2 1 2012 10 12 P4 Option P8 Option First fold 96 Folds Number 3 First fold 105 Folds Number 2 Oddfolds 96 Even falds 96 Oddfolds 105 Even folds 105 Baby Folder Service Manual 04 Mar 2015 Go to Fan Panel 7 Margin 7 Use Cross Margin 7 Use Cross P1 210x29 mm 2 190 lt 29 mm Panel la Panel 2 n nmwi n mw To change Program 1 label open the default ini n Discolocale C amp Programmi Gera BabyFolder V Jana Nome file Default Salva come INI files modify label Program Fan 1 P1lFanName 210x29 mm 185x29 7mm Program Fan 1 PlFanName Save close and open again utility to see label modified P1 1829 k Panel la Panel 2a P1 29 7 k Panel b Panel 2b GENERAL PROCEDURE NVM save in the FAN folder panel will be combined to of the CROSS panels each NVM is equal 93 steps to Imm and NVM of all odds and even panel to adjust for example program P3 with margin we need to activate the flag margin Margin E Use Cross 7 5 117 Margin 0 52 0 Margin3 0 Margin 0 Margin4 0 The Base window show NVM for program with flag Margin flag on Margin for co
17. cies bypassed The folder counter is erased each time when the folder is turned off in order to estimate the number of copies folded read the linear meters printer counter The folder after 15000 meter of paper folded needs operations designed for to remove paper dust that can damage or reduce the folder functionality PART TASK Clean all the sensors from paper dust The pressure of the J Rollers All Sensors Check the cams and lubricate them with grease use the type of grease Cams bearing you would use for bearings bushing lubrication Check the bushing and clean or lubricate them with light oil MAINTENANCE GENERAL PROCEDURE Folder Adjustment The GERA Babyolder adjustment is performed through the Utility Connect the folder that in the rear part is provided with a connector to a through a USB cable If the Babyfolder utility is not installed in the Pc refer to the instruction IS 850 003 otherwise run the Babyfolder utility by choosing from Menu gt start gt Programs gt Baby Fold setup 46 Connect Chose the right COM Port Number then press d and finally open Diagnostic section ie ini m F e aa 1 it z E cc 4 4 21 re in 2 e rel a Run the application Babyfold for the start menu press connect to connect your pc to the Babyfolder then press Read Values to retrieve from the folder the nvm s
18. documents The panel 19 should measure 2 times the nominal dimension 40mm example 210x2 420mm 40mm 380mm The panel 20 should measure 40mm and the panel 21 should measure again the nominal dimension as the example 210mm REPAIR AND ADJUSTMENTS ADJ 1 2 Fan panel dimension 210 Example of fan panels setup 2 4A ISO AO 841 1189 RN 189 6 P2 Tan folder panel la 190 P2 fan folder panel 2a 280 P2 cross folder panel 16 280 P2 cross folder panel 2b Baby Folder Mar 2015 Service Manual 4 7 REPAIR AND ADJUSTMENTS ADJ 1 3 Fan panel dimension with binding margin 0 50mm To adjust fold programs with binding margin is required to activate the functionally by flag the box Margin The folder is usually tested with fold program 3 P3 enabling for metric setup the fold panel dimension 190mm plus the binding margin of 20mm in order to get 210mm fold package instead the imperial folder setup is with fold panel 7 5 and binding margin 1 A Margin Margin Use Cross Use Cross 7 A ah P3 180mm 20 B gsm The procedure 15 similar to previous procedure in order to get all fold packet 190mm but the final pre fold compensation panels with 2 or 4 small panels can not be modified by the relative panels a D Arch 36 x24 P3 fan folder panel la P3 fan folder panel 2a P3 fan folder panel 3a normal procedure do no
19. gnment refer to REP 1 4 section 4 contact GST before Flatten carefully the copy on the 2 Copy flatted table in order to avoid bubbles enough and wrinkles on the folded copy Wrinkles on Fan Babyfolder Quick Guide folded panels Fan Skewing FQ 3 FOLD DIMENSIONS Wrong Mobile Roller Perform Mobile Roller Pressure Pressure Alignment Stair and or Torsion effect A Incorrect fold setup A Enter Folder Adjustment Addresses B Folder clutch loosen Section 6 l f l j Unequal fan panels B Perforn clutch adjustment Adj 1 3 210 mm folded not between 1 mm tolerance FQ 4 FOLD OUTPUT Defect Probable Cause Corrective actions A Incorrect feeding direction or wrong title block position A Refer to Folding Using in the Babyfolder Quick Guide Title block folded inside Baby Folder 04 03 2015 FOLD QUALITY RAPS Service Manual 3 3 FOLDING QUALITY 4 Repair and Adjustments 4 1 a EN aa eens an 4 2 REP 1 1 UPPER COVER 4 2 1 2 LEFT RIGHT COVER 4 2 REP 1 3 POWER SUPPLY COVER 4 3 REP 1 4 T
20. older Utility Rev 1 1 3 27 09 2012 XS m Connect Program Firmware Save values Exit Base setup Fan folder Cross folder Diagnostic Continuous Read Motor M1 GA Status connected Port Number COM1 When sensor is covered the corresponding green disk the video will change color The Stepper Motor be actuated both clockwise anticlockwise or stopped by click in one of the three Motor M1 sections To verify if the Buzzer works correctly press the corresponding button Baby Folder 04 Mar 2015 Service Manual 6 5 Folder configuration SO 52 Figure 6 3 Folder Components Layout DIAGNOSTIC GENERAL PROCEDURE MAINTENANCE The folder demands activity of cure and maintenance apt to maintain good functionality and performance In order to estimate which type of action is necessary to realize it s necessary to know the linear meters proceeded by the folder and the jam s frequency these elements will be able to give you a panorama of the activities for clean up calibration and substitution Since the paper passage worn out folder parts or path is necessary to verify the expected life for r
21. ollers antistatic brushes or paper guides Before the limit is reached and folder functionality may be reduced it s important to perform the maintenance activities and replace these parts near or over the estimated life When the limit is reached the CSE needs to identify part or components worn out and perform the maintenance activities Here below parts are listed with description of reason and or explanation of relative folder failure PART REASON Poor shafts rotation noise Bearing Poor shafts rotation noise High paper static load paper stick on folder guides Poor folding quality Static Brushes Driving Roller Poor print transportation lack of pressure Rubber rollers Poor print transportation Poor print sensing resulting in lower fold quality Baby Folder Service Manual 04 Mar 2015 Every 15000 meters folded Maintenance activities Check amp Clean Every 60000 meters folded Maintenance activities Life Part Replacement The CSE has to perform other activities every multiple of 15000 and 60000 meters folded The folder does not provide a folder life counter for the operator the folder visualize the number of copies folded since the folder is switched on this is only and informative counter it does not generate any message or recall maintenance activity The identify the number of copies handled by the folder considers all the copies folded as well all the prints manually fed and the copies or transparen
22. py length with 2 or more panels and compensation fold as 840mm e Margin 2 is adjusting copy length 1000mm with 2 or more panels and 2 compensation fold Margin 3 is adjusting copy length 700mm with 1 panels 2 compensation fold Margin 4 is adjusting copy length 420mm with 1 panel and compensation fold Margins values defaults Margin 1 default value is 1950 for 20mm margin and 2325 for 25mm 1 inch margin Margin 2 700mm default range290 50 steps Margin 3 610 C arch default range 52100 100 steps Margin 4 A3 B size default range 38200 100 steps Baby Folder 04 Mar 2015 Service Manual 6 8 MAINTENANCE GENERAL PROCEDURE Assemble the Support as showed in the drawing below INSTALLATION A Folder Transportation To move the Folder with a fork lift truck insert the forks the pallet on the open side During the movement of folder with the forklift truck please to enter the open side of the platform n The folder must be delivered to its final destination located on the platform The package should be inspected for damage and if there obvious anomalies the machine should not be installed This problem must be notified to those who have surrendered the person to provide for the replacement of the product Before installing the folder check if the floor is levelled if the floor is covered with carpet or other B Unpacking the Folder Remove over pack moisture barrier wooden ramp and all the pa
23. rts located around the Folder C Unloading the Folder from the Pallet If the Folder is supplied as table version put it on the table otherwise if the Folder 15 supplied as stand version assemble the support before put the Folder on it FOR MOVING THE FOLDER BODY ARE NECESSARY AT LEAST TWO PERSONS DO NOT MOVE ALONE THE FOLDER FOLDER PARTS ASSEMBLY Table Version These spaces are necessary to access the folder from the i back without having to move and lose the important Lay the Introduction Table taking care that alignment EC Max height 80 31 s ee table is conveyed as Min height 68cm 27 ik ge Stand Version Baby Folder 04 Mar 2015 INSTALLATION FOLDER PARTS ASSEMBLY Service Manual 6 9 GENERAL PROCEDURE Place the two tray in front of the Folder Only in the stand version place the other rear tray on Latch the connector under the Folder DA Ehe Folder Table and fix the two screws both sides Once the installation is complete register the folder in order to order spare activate warranty contact tech support if needed http www gera it en supporto tecnico registrazione Place the cover under the Folder Table one screw Fix the Folder Support Leg one screw Only for the table version Baby Folder 04 Mar 2015 FOLDER PARTS ASSEMBLY Service Manual 6 10 GENERAL PROCEDURE TAG CLASS Change Tag Index MPG DERN Introduction NOME PURPOS
24. s units is mm it s possible add or remove from the default 0 001mm but to see difference it s better to increment 0 2mm each time When is required to have the same increment to all panels it s possible to enter the value in the bottom window To make a fold panel shorter is required to enter value with example 0 5mm Baby Folder Service Manual es Exit Mar 2015 4 6 Print a long copy length 10 times the nominal dimension 210mm by 10 times 2100mm or 8 5 by 10 times 85 etc and fold it Measure in the center the first panel and operate in the windows Panel la until it s possible to get it 0 2mm 0 5mm short of the nominal dimension example if we fold 210x297mm work to get first panel average 209 mm Then adjust the second panel and third panels to get precisely the nominal program dimension by operating in the window Panel 2a and Panel 3a 19A 21A 18A Then adjust the fourth panel and fifth panels to get precisely the nominal program dimension by operating in the window Panel 4a and Panel 5a Then adjust the all even panels copy the value of the fourth one and make the same on the 6th Sth 10th 12th 14th 16th 18th The adjust all the odds panel by copy the value of the fifth one and paste on the 7th 9th 1 1th 13th 15th 17th To adjust panels 19 20 and 21 it s a bit different since the folder have to purge the previous 18 fold panels and start fold again this enable the folder to fold long
25. t modify if margin dimension is not correct P3 cross folder panel Ib Baby Folder Mar 2015 Service Manual 4 8 2A 4A C Arch 24 x18 ED EL Program Program3 fan folder panel la Tan folder Program3 fan folder panel la la 06 Program 3 cross folder panel Ib Base setup Margine2 1H TA B Arch 18 x11 e aa Program 3 fan folder panel la Base setup 5153 REPAIR AND ADJUSTMENTS The fold program with binding Margin is adjustable by using 4 different NVM relative to the copy length and fold style Select the Base setup window Babyfolder Utility Rev LLG 12 Oct 2012 Connect Program Firmware Read values et write values Save file values Exit Base setup Fan folder Cross folder Diagnostic this window folder show factory default used all Program with Margin active Margin 0 52 0 Margin3 0 Margin2 0 Margin4 0 e Margin 1 is the general address to tune the margin dimension of standard copy length Al 841mm or D Ansi 864mm or 22 and all copy length with 2 or more panels and compensation folds Margin 2 is base on value of Margin 1 and enable to adjust copy length as 1000mm with 2 or more panels and 2 compensation folds this value is by default 0 if the Default INI 1s 290 this means it s possible to decrease this value of
26. ttempting to fix fold quality problems Some media damage problems can cause fold quality problems To fix folding quality problems 1 Compare the fold defect to the Fold Quality Definition Goto the specific folding quality RAP Damage Skew etc 3 Identify the defect by comparing the print appearance with the drawing shown in the Defect column Refer to the Probable Cause column and inspect each parameter to determine which has caused the specific defect 4 When the Probable Cause is identified refer to the corresponding Corrective Action and perform the indicated adjustment s or repair procedure s 5 Perform the Corrective Action Baby Folder 04 03 2015 INITIALIZATION PROCEDURE Service Manual 3 2 FOLDING QUALITY Fold guality RAPS 2 FOLD DAMAGE 1 FOLD SKEW CON A Flatten the copy lead edge and Probable Cause Corrective actions A Printed copy defect check the print does not have dog Copy dog ears wane edge damaged aD A Copy with title block Check the print orthogonality the Incorrect copy feed and folded inside incorrect copy lead edge should detected provide copy fold stair ANG fold process start under first by sensor 51 and then SO Copy Edge not squared 90 s Tn Copy edze upgrade Mo sensor instead B Install TAG 2 Edges not parallel this also provide cross TA 2 under sensor C2 Adjust the Folder Table fold process vs fan fold nm ali
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