Operating instructions S4D450AP0105
Contents
1. AN ALLL TE BC U V F _ fi AA Us R N IN 5 i 35 8 7933 121 5 All measures have the unit mm 4 Direction of air flow V 2 Tightening torque 0 5 Nm Illustration without terminal box cover 4 _ Cable diameter max 7 5 mm tightening torque 2 Nm Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 4 of 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com 4D450 AP01 05 Operating instructions 3 2 Nominal data 3 5 Transport and storage conditions Motor M4DO074 GA Use the device in accordance with its protection type Phase e D Max permissible ambient motor temp transp storage m onnection requency in Hz 400 D 60 60 standard 1380 Min permissible ambient motor temp transp storage2. 4D450 AP01 05 ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 1 1 Levels of hazard warnings 1 2 Staff qualification 1 3 Basic safety rules 1 4 Electrical voltage 1 5 Safety and protective functions 1 6 Electromagnetic radiation 1 7 Mechanical movement 1 8 Emission 1 9 Hot surface 1 10 Transport 1 11 Storage 1 12 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Graphic rendition of products 3 2 Nominal data 3 3 Technical description 3 4 Mounting data 3 5 Transport and storage conditions 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection in terminal box 4 4 Connection diagram 4 5 Opening of second screwed cable gland 4 6 Checking the connections 4 7 Switch on device 4 8 Switching off the device 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES 5 1 Cleaning 5 2 Safety test Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 1 of 10 Operating instructions oO O lt oO OO 0o O O EE EE ee OO OO bE OO a a a a ma 10 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Observe the following warnings to pr
3. example by reaching into the running device with your hands Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade detaching at maximum speed The device is a built in component You the owner operator are responsible for providing adequate protection for the device Instantly stop the device once you detect a missing or ineffective protective feature 1 6 Electromagnetic radiation Interference from electromagnetic radiation is possible e g in conjunction with open and closed loop control devices If unacceptable emission intensities occur when the fan is installed appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts coming into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair
4. 540 85 92 Max back pressure in Pa f Max ambient 50 5 temperature in C ml max load me max efficiency gt rfa running at free air cs customer specs cu customer unit 040 85 39 50 Subject to alterations 3 3 Technical description lt 3 5 mA Size 450mm St Counter clockwise seen on rotor Mounting position Shaft horizontal or rotor on bottom rotor on top on request irection of air flow Condensate discharge Rotor side holes Mass 72kgQ o terial of guard grille plastic to standard factory installed overheating protection Type of protection IP 44 Depending on installation and position as per EN 60034 5 rotection class Po 3 4 Mounting data gt Secure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for 8 8 mounting screws You can obtain additional mounting data from the product drawing if necessary Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 5 of 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com 4D450 AP01 05 4 CONNECTION AND START UP 4 1 Connecting the mechanical system Carefully remove the device from its packaging only CAUTION Cutting and crushing hazard when removing the fan from the packaging A
5. age supply 4 8 Switching off the device gt Disconnect the device from the supply voltage Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 9 of 10 Operating instructions 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES The motor is sealed by ebm papst Changes or repairs may be carried out by ebm papst only The terminal box does not have to be opened for maintenance Do not perform any repairs on your device Return the device to ebm papst for repair or replacement WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION The motor restarts automatically when operating voltage is applied e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops If the device remains out of use for some time e g when in storage we recommend switching the device on for at least 2 hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Check mains supply voltage r
6. by wearing a cap Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 2 of 10 Operating instructions 1 8 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 1 9 Hot surface CAUTION High temperature at the motor housing Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 10 Transport NOTE Transport of device Transport the device in its original packaging only Secure the device so that it does not slip e g by using a clamping strap 1 11 Storage gt Store the device partially or fully assembled in a dry and weatherproof manner in the original packing in a clean environment gt Protect the device from environmental impacts and dirt until the final installation We recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life gt Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned gt Maintain the storage temperature see chapter 3 5 Transport and storage condi
7. e connection Strip the cable just enough so that the screwed cable gland is tight and the terminals are relieved of strain Tightening torque see chapter 3 1 Graphic rendition of products L1 L2 L3 orL N Fi Fa a Protectrye Earth lll 1 Recommended stripping lengths in mm inside the terminal box 4 3 2 Connecting cables with terminals gt Remove the cap from the screwed cable gland Remove the cap only in those places where cables are inserted gt Insert the line s not included in the standard scope of delivery into the terminal box gt Connect the PE protective earth connection gt Connect the lines to the corresponding terminals Use a screwdriver to do so During the connection work ensure that no cables splice off The terminal strip is equipped with a penetration prevention device gt Insert the strands until they meet resistance gt Seal the terminal box ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com 4D450 AP01 05 Operating instructions 4 3 3 Cable routing No water may penetrate along the cable in the direction of the cable gland Fans installed lying flat Make sure that the cable is routed in the form of a loop water trap lll 2 Fan installed lying flat cable routed as a water trap Fans installed in upright position When rou
8. estore power supply Faulty connection Correct connection see connection diagram Impeller running Imbalance in rotating Clean the device if roughly parts imbalance is still evident after cleaning replace device If you have attached any weight clips during cleaning make sure to remove them afterwards motor too high temperature if possible a OO operating point L Insufficient cooling Improve cooling Mains supply voltage faulty ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 4D450 AP01 05 Operating instructions i If you have any other problems contact ebm papst 5 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer Do not use any cleaners containing acids bases or solvents Do not use any pointed or sharp edged objects to clean 5 2 Safety test What has to be How to test Frequency tested Protective casing Visual inspection at least every 6 against accidental months contact months months connecting cables months Mounting of Visual inspection at least every 6 protective earth months connection months screwed cable gland months Condensate Visual inspection at least every 6 discharge holes for months clogging as necessary crack formation m
9. event malfunctions or physical damage to both property and people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations JA DANGER A Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification Only specialised electrical personnel may install the device perform the test run and work on the electrical system Only trained and authorised specialist personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules Any safety hazards stemming from the device mu
10. in CAUTION Electric shock Electric voltage on the metal part Use the device only with the cable guard and terminal box provided for this purpose NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 6 of 10 Operating instructions Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites gt Check whether the data on the type plate agree with the connection data gt Before connecting the device ensure that the supply voltage matches the operating voltage of the device gt Only use cables designed for current according to the type plate 4 2 2 Voltage control With open loop speed control using transformers or electronic voltage regulators e g phase angle control excessive current may occur In addition noises can occur with phase angle control depending on the mounting situation 4 2 3 Frequency inverter Fit sinusoidal filters that work on all poles live live and live earth between the frequency inverter and the motor for operation with frequency inverters Depending on how the device is installed noises may occur 4 3 Connection in terminal box 4 3 1 Preparing connection lines for th
11. onths Check the ball Manual check by At least every 6 bearings to ensure turning the rotor in months they are quiet can shut off state move easily and are free of play Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 10 of 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com
12. pening of second screwed cable gland It is possible to make a second screw hole in the terminal box WARNING In event of a fault the screwed cable gland is under electrical voltage Electric shock Do not use metal cable glands for plastic terminal boxes gt Screw the cable gland into the pre cut thread using a screwdriver When doing so note the tightening torques see chapter 3 1 Graphic rendition of products gt Remove the plastic tab that falls off when the wire is pressed through into the terminal box Gi lll 4 Screwed cable gland opening 4 6 Checking the connections gt Make sure that the power is off all phases gt Secure it from being switched on again gt Check the correct fit of the connection lines gt Screw the terminal box cover closed again Terminal box tightening torque see chapter 3 1 Graphic rendition of products gt Make sure that the terminal box is correctly closed and sealed and that all screws and screwed cable glands are properly tightened 4 7 Switch on device WARNING Hot motor housing Fire hazard Ensure that no combustible or flammable materials are located close to the fan gt Inspect the device for visible external damage and the proper function of the protective features before switching it on gt Check the air flow paths of the fan for foreign objects and remove any that are found gt Apply the nominal voltage to the volt
13. rotected accordingly e Moving air that contains dust pollution e g suctioning off saw dust e Operating the device close to flammable materials or components e Operating the device in an explosive atmosphere Using the device as a safety component or for taking on safety related functions e Operation with completely or partially disassembled or modified protective features e n addition all application options that are not listed under proper use Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 3 of 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com 4D450 AP01 05 3 TECHNICAL DATA 3 1 Graphic rendition of products 446 477 2 Operating instructions
14. st be re evaluated once it is installed in the end device Observe the following when working on the unit gt Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage gt Check the electrical equipment of the device at regular intervals refer to chapter 5 2 Safety test gt Remove loose connections and defective cables immediately DANGER AN Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 4D450 AP01 05 CAUTION The motor restarts automatically when operating voltage is applied e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops 1 5 Safety and protective functions DANGER A Missing safety device and non functioning safety device If there is no safety device you could be seriously injured for
15. ting the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards lll 3 Cable routing for fans installed upright 4 3 4 Motor protection WARNING Device without overheating protection The device is delivered without any automatically functioning overheating protection The device can become hot and burn For the version without TOP install an additional suitable motor protection switch Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 7 of 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com 4D450 AP01 05 Operating instructions 4 4 Connection diagram la X PE L1 L2 L3 PE Wt L2 L3 U1 vi wi Ul vi wi iE AN U2 v2 W2 U2 V2 w2 Note Direction of rotation changes when two phases are reversed A Delta connection o Y Star connection t2 ble o L3 brown u1 black o wio foom u2 f ren o w2 yellow o PE green yellow Item no 11389 5 9970 Revision status KM73098 Print out on 29 03 2011 Y Uhlmann VM TDO Page 8 of 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com 4D450 AP01 05 4 5 O
16. tions gt Please make sure that all screwed cable glands are fitted with dummy plugs 1 12 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmuhle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 infol de ebmpapst com www ebmpapst com 4D450 AP01 05 Operating instructions 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes e Use the device in power systems with earthed neutral TN power systems only e Moving air with a density of 1 2 kg m e Using the device in accordance with the permitted ambient temperature see chapter 3 5 Transport and storage conditions and chapter 3 2 Nominal data e Operating the device with all protective features in place e Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards e Moving air that contains abrasive particles e Moving highly corrosive air e g salt spray mist Exceptions are devices that are intended for salt spray mist and p
17. touching the guard grille Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves gt Check the device for transport damage Damaged devices must no longer be installed gt Install the undamaged device according to your application 4 2 Connecting the electrical system i DANGER AN Electric voltage on the device Electric shock Always install a protective earth Check the protective earth A DANGER AN Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts DANGER AN Electrical load gt 50 uC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parallel Electric shock risk of injury Make sure that sufficient protection against accidental contact is provided Before working on the electrical connection the connections to the mains supply and PE must be shorted CAUTION Electrical voltage The fan is a built in component and features no electrically isolating switch Only connect the fan to circuits that can be switched off with an all pole separating switch When working on the fan you must switch off the installation machine in which the fan is installed and secure it from being switched on aga
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