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pDRIVE< MX basic Operating instructions

1. Enable DI 5 Supply ON OFF Force local ext and int trips 2 Drive C1 02 B6 01 control word Start FWD S gt Start REV apr 0 1 Stop ontro mode 5 Start FWD Imp commands of Y Start REV Remot SOHO jq Imp a emo e S Enable Word Stop Impulse terminals _ isai gt e REV terminals gt E4 04 Ky gt REV Remote REV Bus 8 see D1 Control word B6 00 g E field bus STW Control commands Contr word E of Remote Bus Bus S x4 zorro word u 8 4 04 C1 02 C1 02 E Start Imp loc E4 03 o Control commands of Stop Imp loc Local terminals Stop 2 mode REV Local E o E REV L Local 5 Speed local see D1 gt speed local Speed local see D1 speed remote speed local 1 p see D1 speed remote 1 D6 11 Start nM STW ES Op yo gt speed remote 2 Control commands of Forward see D1 x Local keypad REV Reverse ye gt speed remote Local keypad 01 yp B S Local switch over control signals Local Remote Local terminals Logic Local switch over Frequency reference value 9 gt gt Local ref i A A see D1 g 4 00 4 01 4 02 speed remote speed remote
2. E3 04 Loss of 4 mA Response VCB Trip Trip An input signal 3 mA leads into trip with 4mA fault Last f Alarm 1 The operation continues with the last speed before loss 2 Last f Alarm 2 of the analog signal until the signal is gt 3 mA or a Stop or Pulse lock command is given At restart the drive runs up to minimum frequency C3 00 if the analog signal is lt 3 mA Fixed f Alarm 1 The operation continues with the frequency set with 4 Fixed f Alarm 2 parameter E3 05 until the signal is 2 3 mA or a Stop or Pulse lock command is given GO The alarm command is indicated on the display and can be additionally send as a signal via a relay output D4 00 D4 05 The backspacing is done delayed 3 s E3 05 Loss of 4 mA fixed frequency VCB 300 00 10 00 300 00 Hz Adjustment of the frequency which is used from the inverter as reference if the monitored analog input fails E3 11 External fault Activation VCB not active see Macro not active N O active Ready Run N O Run N C active Ready Run N C Run Co ND C5 Trips registered by the device e g overpressure can be integrated as an external fault using a break N C or make contact N O If Ready is selected monitoring is performed in Ready or Run state if Run is selected it is per
3. Skip frequency E5 00 Skip frequency 1 VCB 5 00 5 00 300 00 Hz E5 01 Hysteresis 1 VCB 0 00 0 00 4 00 Hz E5 02 Skip frequency 2 VCB 5 00 25 00 300 00 Hz E5 03 Hysteresis 2 VCB 0 00 0 00 4 00 Hz The skip frequency defines the frequency at which the drive should not be operated in steady state The set hysteresis value defines the masked frequency range and acts symmetrically to the masking frequency If the frequency skip is activated the limitation message f skip is displayed The hysteresis of the skip frequencies must not overlap fref E5 00 E5 02 Drive ES mu Switching frequency E6 00 Min switching frequency VCB 2 5 kHz 0 2 5 kHz 1 5 0 kHz 2 10 0 kHz this setting is not possible for MX basic 315 400 E6 01 Max switching frequency VCB 2 5 kHz 0 2 5 kHz 1 5 0 kHz 2 10 0 kHz this setting is not possible for MX basic 315 400 The inverter is equipped with a self adjusting automatic pulse frequency Depending on the measured heatsink temperature the switching frequency is set in such a way that the switching frequency is gradually reduced from the maximum value E6 01 to the minimum value E6 00 in the event of high load and simultaneous high cooler temperature As a result the device operates in an entirely fail safe manner The motor noise increases with dec
4. The operating hours meter Motor records the time during which the frequency inverter is in the operating mode Pulse release i e voltage is applied to the motor Display is possible by selecting A6 00 to 021 If the switch over to 2 motors B2 04 2 Parameterset 1 2 2 motors is used the operating time of the selected motor is displayed A5 01 Operating hours inverter h read only The operating hours meter Inverter FI records the time during which the frequency inverter is supplied with voltage including 24V buffer voltage A5 02 kWh meter MWh read only The kWh meter records how much active energy has been consumed by the motor Display tolerance 3 Motor power and generatoric power is recorded therefore also a negative value can be displayed Display is possible by selecting A6 00 to 02 A5 03 Power On hour h read only The Power On hour meter records the time during which the inverter is connected to mains supply and the fan s is are running Operating hours meter the counter of Power ON hours and kWh meter cannot be reset by parametrization A5 04 Maintenance at VB 0 0 0 0 999999 h The drive will create an alarm message indicated on display part of Alarm 1 and part of Alarms when A5 03 Power On hour gets higher than the value set with this parameter This alarm message can be use
5. 0 J p MP 1 RL2 30 NC2 31 NO2 32 RL3 33 E 34 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 33 Setup Parameter settings based on macro 1 Parameter Select bus PROFIBUS DP Select remote Bus Parametrization of Profibus DP and definition of the address Slave address O Address 126 Stop mode Time out Trip Time OUT 0 0 e g 0 0 3200 0 s Behaviour at trip of bus with adjustable delay time Main reference freq ref Auto Frequency ref default in remote mode AIC selection not used DI selection Start impulse local Key command Start make contact DI2 selection Stop impulse local Key command Stop break contact DI3 selection Local Rem Making contact local mode DIA selection Ext Reset Key command trip confirmation DI6_2 selection REV local Making contact reverse DI7_2 selection speed local Key command faster break contact DI8 2 selection speed local Key command slower break contact Relay output 1 Local operation Relay closed in local mode Relay output 2 2 Ready Run Relay closed for Ready Run Relay output 3 2 Trip Relay closed for trip Loc Rem switch Terminals Switch over to local mode via terminal strip Ctrl mode local Terminals Keys on keypad replaced by digital inputs
6. gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 50 Start FWD Steady contacts Start REV Start FWD fe contacts Stop speed remote speed remote Start impulse local Stop impulse local Reverse local speed local speed local Jog Start Stop using steady contacts Making contact activates the Stat command in the desired direction breaking contact means Stop The simultaneous making of Stat FWD and Start REV also stops the motor An active Stat command is not influenced internally restart after reset Start Stop using impulse contacts An impulse signal make contact activates the Start command in the desired direction An impulse signal break contact activates the Stop command When pulse enable is switched off in the event of a trip shutdown and after continued undervoltage time can be set using parameter E3 22 the ON command is deleted automatically A new Start impulse is required Remote motorpotentiometer Reference standardization via the remote motor potentiometer is achieved using the switch signals speed remote and speed remote Thereby the reference value is raised or lowered according to the set acceleration deceleration ramp as long as the command is active The motor potentiometer can be configured in matrix area Start Stop local control The digital signals replace keys O lt and on the keypa
7. gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix A4 Priority Message 54 Ext fault Description possible causes External Trip An external trip is reported by a terminal strip function Proper setting for parameter E3 11 13 55 Mot Trip 56 Insul Trip Motor trip An external motor trip is reported by a terminal strip function Proper setting for parameters E2 13 15 Insulation trip Ground contact in motor or motor cable 57 4 mA Error 4 mA fault A 4 20 mA ref value is lt 3 mA Wire break 2 Proper setting for parameters E3 03 5 58 Motor Temp Motor thermistor has picked up Motor overloaded External ventilator OK 2 59 Thermistor SC Thermistor short circuit Check thermistor wiring 60 Mot Overload 61 Stall protection Motor overload The thermal motor model has performed an overload trip See parameters E2 02 to E2 07 Stall protection The motor does not start is mechanically blocked or very overloaded 62 Overspeed Overspeed The speed is greater than the maximum value set with parameter E2 11 12 65 Charge Protect Charge resistance monitor Mains switched on off too often or charging connection defect the error lasts approx 5 minutes 66 ON Lock ON lock Due to failure of mains fuses contactor cubicle overtemp charging connection defect or ventilator protection switch
8. All modified parameters must be stored failsafe by selecting A1 00 Save Backup or by pressing the button Parameter editor With the displayed matrix all parameters can be requested online and changed if necessary In order to be able not only to display but also to modify parameters parameter access is necessary choose icon Parameter access After performing the routines A1 00 Home field Save Backup B2 01 Macro configuration Store USER M B4 00 Autotuning Start tuning F1 00 Help functions Test power part F2 00 Factory settings Return factory application F2 01 Factory settings Return factory motor the respective line O must always be sent Save all Parameters to FLASH Memory before mains supply is disconnected gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix B3 Matri XXE Docu mode T M Is used for documentation of actual parameter ee Lome Tree DoD Te n M EM E z aA settings In addition stored parameter data can be D lo sm transferred to any number of other inverters TOU A complete list of parameters including actual values if desired can be plotted by pressing the Print icon During stand still of the drive the transmission time can be decreased by DOWN Mode st Corrected Doom Meda Typ S15 Stine OTSA AT TY uc No Pty ATTENTION The program transfers the actual working par
9. 17 69 AUHOHUNIN 20 Autotuning running 8 Backup 5 Basic 16 Braking Braking 35 Bus connection 34 Bus reference values 13 Catch on the 44 Code lock 8 86 78 Contactor control 28 45 59 Contrast regulation 7 Control configuration 73 Controller ss toties 40 Current 65 Deceleration 9 37 Di 13 50 Digital inputs 13 50 Digital 1 58 Direction 39 55 Disabled 8 Display configuration 15 Drive overload 65 Drive 101 11 Electronic potentiometer 62 Emergency operation 9 56 87 Error 77 External fault 53 70 Factory settings 22 76 Fan maintenance 14 SiO us ud 27 Fault configuration 69 Fault memory 77 B4 Fieldbus usse atomes 34 FIASIEODE oS voto inea B7 Forward 55 Function blocks 59 78 Heating current 20 55 59 Heat
10. PID active PID ref value 96 Adjustment of the display for PID controller mode with switch over to frequency control Switch over according to digital input AIV selection freq ref Auto AIV value O 96 300 00 e g 10 00 300 00 Hz Voltage ref value for frequency control with minimum and maximum limit AIV value 100 96 300 00 e g 50 00 1 300 00Hz Al 2 selection PID reference value Controller ref value as 4 20mA signal Al 2 signal type 4 20mA Al 2 value 0 200 00 0 00 200 00 Al 2 value 100 200 00 100 00 200 00 Through permanent feedback from the PID controller output a smoot possible DI2 selection gt pDRIVE lt MX basic PID active Operating instructions Making contact switches over to controller mode h switch back to controller mode is 8 074 157 01 01 Page 31 Setup PID process controller with reference value default on the keypad The inverter works in controller mode without an external calliper and potentiometer by setting the required reference value directly on the inverter keypad Only the actual value signal e g actual pressure value 4 20 mA is connected to terminals 3 and 4 on the terminal strip Due to jumpers between terminals 9 and 10 as well as 11 and 15 controller mode starts as soon as the mains voltage is switched on for parametrization of locked V
11. 300 00 Hz Defines the frequency range for the analog AIV value 100 96 300 00 50 00 300 00 Hz signal 0 10 V Automatic frequency ref value as 4 20 mA signal at analog input AIC AIC value 0 96 300 00 0 00 4 300 00 Hz Defines the frequency range for the analog AIC value 100 300 00 50 00 300 00 Hz signal 4 20 mA DII selection Start FWD Start Stop forward only steady contact AIV selection Frequency ref Manual AIC selection Frequency ref Auto DI2 selection Manual Auto Change to manual f ref value DI3 selection External fault Integration of an external fault DIA selection External reset Integration of an external reset Analog output 1 frequency actual value 4 20 mA 0 fmax Relay output 1 Ready Run Ready message at digital output RL1 AOI selection Output frequency Current max value 125 96 Imax limitation with reference to Inc Thermistor input Act not active Definition of the motor protection 30 100 150 Imax at nom Currents in with ref to lou MOTOR Motor time constant 1 5 3200 min gt 5 min 24 V buffering necessary Ext fault is integrated by means of a make External fault Activat Ready Run contact and monitored in ready run mode All motor data B3 00 to B3 04 are displayed in the short menu For the 2 pDRIVE MX basic the short menu also lists parameter B3 05 Line voltag
12. A C2 00 Acceleration ramp 1 VCB 0 0 0 0 3200 05 see Macro C2 01 Deceleration ramp 1 VCB 0 0 0 0 3200 05 see Macro C2 02 Acceleration ramp 2 VCB 0 0 20 1 3200 0 s C2 03 Deceleration ramp 2 VCB 0 0 20 1 3200 0 s 2 Ramp 1 There are 2 accel decel ramp sets available The Acseleratisnad digital command 2 Ramp see D2 Digital Inputs x switches between these sets This switch over is l Acceleration ramp used primarily with Emergency OFF functions and Acceleration 2 accel decel times that depend on the speed Deceleration 1 nominal motor frequency B3 03 Deceleration ramp I 1 I i The set accel decel time is with reference to the 1 Deceleration 2 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 37 Settings 2 04 no S ramp S ramp step 1 thereby the ramp times are 1096 596 longer S ramp step 2 thereby the ramp times are 2596 1296 longer S ramp step thereby the ramp times are 50 25 longer longer ramp time with C2 05 0 C2 05 1 With this parameter a gentle start and stop and or gentle start up of the reference frequency is possible Typical applications are crane drives conveyors etc C2 05 S ramp mode VCB Begin End Begin End Begin only
13. Alarm 2 a relay output D4 00 D4 05 E3 16 Process fault t1 delay VCB 0 0 0 0 3200 0 s This parameter defines the start delay time after a Start command for the trip Process fault only possible for position 3 or 6 of E3 14 E3 17 Process fault t2 delay VCB 0 0 0 0 160 0 s The message Process fault is only issued if the signal is HIGH for longer than the set time for N C contacts LOW E3 18 Insulation fault Activation VCB not active not active N O active Ready Run N O Run N C active Ready Run N C Run O UNSO The input works the same way as External fault but Insulation fault is displayed on the monitor and in the fault memory It is used specifically for integration of ground contact monitoring in non grounded mains gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 71 Drive 19 Insulation fault Response Trip 0 Trip Trip of the drive with message Insulation fault 1 Alarm 1 Alarm message Insulation fault can be additionally used 2 Alarm 2 for a relay output D4 00 D4 05 E3 20 Insulation fault time delay VCB 0 0 70 0 160 0s The message Insulation fault is only issued if the signal is HIGH for longer than the set time for N C contacts LOW E3 21 Undervoltage Respo
14. D2 00 DII selection VICB not used see Macro 02 01 DI2 selection VICB not used see Macro D2 02 DI3 selection VICB not used see Macro 02 03 014 selection VICB not used see Macro D2 04 DI6 2 selection VICB not used see Macro D2 05 DI7 2 selection VICB not used see Macro 02 06 DI8 2 selection VICB not used see Macro D2 07 DI5 3 selection VICB not used D2 08 DI6 3 selection VICB not used D2 09 DI7 3 selection VICB not used D2 10 DI8 3 selection VICB not used not used Start FWD 2 Start REV Start FWD impulse 4 Start REV impulse 5 Stop impulse 6 speed remote 7 speed remote 8 Start impulse local 9 Stop impulse local REV local make contact REV in local mode 11 speed local 12 speed local 13 Jog 14 Pre set A 15 Pre set B 16 Pre set C 17 Manual Auto make contact f ref Manua 18 Local Remote make contact local control E4 00 to 03 19 2 ramp make contact accel decel ramp 2 selected 20 User Macro 2 make contact user macro 2 21 Enable break contact lock free wheel 22 External fault parametrize additionally E3 11 to E3 13 23 External motor fault parametrize additionally E2 13 to E2 15 24 Insulation fault parametrize additionally E3 18 to E3 20 25 External BS fault not active for MX basic 26 External Reset 27 External T limitation make conta
15. Motor protection E2 00 Thermistor input Activation VCB not active 0 not active No thermistor input used l1 always active Thermistor is connected and errors are reported 2 Ready Run An error is reported only during Ready and Run state Run An error is reported only during Run state For more information about the resistor specifications see Mounting Instructions E2 01 Thermistor input Response VCB Trip 0 Trip Alarm 1 2 Alarm 2 Motor temperature monitoring using thermistors can be evaluated as a trip or as an alarm Unlike the trip message alarm does not lead to shutdown of the inverter The digital output must be parametrized for Alarms and the information must be processed externally gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 65 E2 02 Motor overload Response VCB Current limitation Current limitation An overload of the motor leads into current limitation Trip An overload of the motor leads into trip 2 Alarm 1 An overload of the motor is displayed as alarm message 3 Alarm 2 Overload Motor Additionally this signal can be used for a relay output D4 00 D4 05 This parameter defines the behaviour of the drive at overload of the motor which is calculated via the thermal model of the motor parameters E2 04 E2 07 E2 03 Level motor overload VCB 0 118 2
16. Thermistor input Ground Common programmable digital inputs Interrogation vltg dig output Supply buffering voltage Relay output gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 22 Short menu for macro 1 Macro selection Conveyor or piston pump separator Increase start torque 0 1 30 96 Setting for 150 start torque Acceleration ramp 1 0 0 5 0 3200 0 s Setting in s nom motor frequency Deceleration ramp 1 0 0 5 0 3200 0 s Setting in s nom motor frequency Maximum frequency 25 00 50 00 300 00 Hz Setting of the upper frequency limit Direction enable Enable FWD REV Enables forward and reverse rotation AIC selection f ref Auto Frequency ref value at ref input AIC mA AIC value 0 300 00 0 00 300 00 Hz Defines the frequency range for the analog AIC value 100 300 00 50 00 300 00 Hz signal 4 20 mA DI1 selection Start FWD Start Stop forward steady contact DI2 selection Start REV Start Stop reverse rotation steady contact DI3 selection 2 ramp Changes to 2 accel decel ramp set 014 selection External Reset Integration of an external reset Analog output 1 frequency actual value 4 20 mA 0 fmax Relay output 1 Ready Run Ready message at digital output RLI AO selection Output frequency Thermistor input Act not active Imax at O Hz 0 50 150 Definition of the motor prote
17. 2 x relay output change over 2 x relay output make contact gt pDRIVE lt MX basic Operating instructions Option Card IOT in Slot X2 Option Card IO1 in Slot X3 8 074 157 01 01 Page 58 The following states can be assigned to all digital outputs Ready if there is no trip and the drive is not running if the control voltage is applied with activated mains contactor control C6 00 Run on accepted Start command or guided deceleration Trip on trip until confirmed Ready and Run if a ready or run state exists Alarms during a programmed warning situation see Appendix Bus alarm while bus communication is interrupted Generator operation Line ON Local operation if the motor is in generator state on switch over to Line ON state with activated contactor control C6 00 as long as the drive is in LOCAL mode if the frequency act value corresponds to the reference value D4 08 2fREF if speed control is activated the actual speed is compared if f gt f Level ON 04 06 and drops off again when f lt I Level OFF 04 07 if conditions in comparator block C1 are met F4 00 to F4 07 if conditions in comparator block C2 are met F4 08 to F4 15 if conditions in comparator block C3 are met F4 16 to F4 29 if conditions in comparator block C4 are met F4 30 to F4 43 if conditions
18. 68 T T e M E erect typical load characteristic R f The monitoring of the torque can be parametrized as an alarm message or as a trip E2 19 Underload PID Error VCB 200 50 200 96 Alternatively to the monitoring of the torque also the PID deviation C4 02 can be monitored by using the PID Process controller Therefore this parameter defines the allowed deviation E2 20 Underload Start time VCB 0 0 10 0 3200 0s This parameter defines the start delay time of the underload monitoring after each Start command E2 21 Underload Filter time 0 0 3 0 160 0 s Use this parameter to set the filter time of the underload monitoring to avoid a triggering at short load fluctuations Fault configuration oF E3 00 Autorestart VCB not active not active l active If Autorestart is activated the inverter tries to restart with an automatic reset after a trip This process is repeated 3x within 5 min before final shutdown restart List of trips which cannot be reset immediately and which are not influenced by the auto restart function n If a Start command and Auto Restart are active in the case of a transient error there is an automatic 49 Overtemperature 1 inverter 60 Motor overload 51 Undervoltage 1 61 Stall protection 52 Undervoltage 2 65 Charge protection
19. Al of IOlat the option slot 0 4 mA 20 mA 0 100 A4 07 Al 3scaled Hz read only Scaled reference value of Al 3 A4 08 Pre set reference Hz read only Pre set reference value A4 09 Local reference Hz read only Reference value of local motorpotentiometer keys UP DOWN on keypad or digital commands speed local and speed local on terminal strip A4 10 Hz Remote reference read only Reference value of remote motorpotentiometer digital inputs speed remote speed remote gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 12 A4 11 Frequency before ramp read only Currently used frequency reference value before the acceleration integrator A4 12 Frequency after ramp read only Currently used frequency reference value after the acceleration integrator A4 13 Torque limitation 96 read only Currently used reference value for torque limitation A4 14 Digital input X1 read only 1111 This parameter shows the current state O or 1 in 4 bits of the digital inputs on the basic card X1 terminals 11 to 14 DIT to DIA from the right to the left A4 15 Digital input X2 m readonly 1111 State of the digital inputs at the 1st option card DIS X2 terminals 26 to
20. Display tolerance 5 max heatsink temperature 81 95 depending on size Exceeding the limits leads to 1 reduction of the switching frequency see E6 2 reduction of the motor current 3 overtemperature trip A3 04 Active switching frequency kHz read only A3 05 Drive reference read only A3 06 Nominal current C A read only A3 07 Hardware version read only A3 08 Software type read only A3 09 Software version read only A3 10 Serial number read only A3 11 Drive status read only The drive states are displayed according to the MX status machine 4 Not ready to switch on Je Ready to switch on Charge DC bus ous Ready to run d sc Operation release uu Ramp output release Dis Ramp release Run Motor fluxing Release brake 1 Crane active 11 Jog 1 active 12 Jog 1 break 13 OFF 1 deceleration active 14 15 55 Ld on 18 20 22 us 24 28 a 26 5 Close brake DC brake 1 DC brake 2 Lock switching on Fault Release brake 2 Release brake 3 Motor heating Trip condition 1 Trip condition 2 OFF 3 quickstop active OFF 2 pulse inhibit active Autotuning in progress Power part test in progress Also see documentation Option Profibus PBO1 Option Interbus GW IBO1 Option CANopen GW CBO1 or Option DeviceNet GW DBO 1 identical with parameter
21. Leads to an immediate pulse inhibit and thus to mains disconnection Used for EMERGENCY OFF and mains disconnection signals Break contact immediate pulse inhibit and subsequent mains disconnection display shows Mains disc The digital input is also active in bus control mode ON lock This input is used to integrate monitoring units in the cubicle mains fuses contactor load switching monitor fan monitor etc Make contact or input not used no trip Break contact trip message shutdown and ON lock appears in the display The digital input is also active in bus control mode gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 54 Force local Parameter lock FWD REV Motor heating Pro 1 2 cess fault Force local This function allows cut off for operation of the frequency inverter during remote mode Break contact operation possible only in local mode remote pulse inhibit and message on display Local only Make contact operation possible in both modes local and remote The digital input is also active in bus control mode Parameter lock This function allows additional lock for parametrization via the terminals Thus it is possible e g to lock parametrization via an external key operated switch Break contact parametrization enabled Make contact parametrization locked The digital input is also active in bus control mode Forward reverse
22. This function allows the inverting of the frequency reference signal in case of bus control mode Break contact or command not used no inverting Make contact the transmitted frequency value will be inverted Motor heating The input starts a current flow into the motor to heat the motor and thus to avoid condensation 15 of the nom motor current The motor heating function is only possible during stopped state ATTENTION The motordata B3 must be set correctly Process fault An active command leads to trip shutdown with the error code Process fault or creates an alarm message The reaction time is adjustable Errors in the system can be integrated in the inverter controls using this input The trip message can be realized by means of break or make contacts selected using E3 14 to E3 17 The digital input is also active in bus control mode Each function can only be selected once Double assignments are not possible The outputs of the comparator logic modules parameters F4 xx can also be linked with these functions 3 This functions can be also used for Bit x Control word 4 If a digital input is to perform 2 functions this is possible via the comparator logic modules 5 Inversion of a digital input is also possible via the comparator logic modules gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 55 In Outputs
23. Yes process Activates the PID controller Prop gain kp 0 0 20 0 3200 0 96 Controller setting amplification Integr time Tn 0 00 10 00 320 00 s Controller setting integration time Ref accel ramp 0 0 10 0 3200 0 s Setting in s 10096 Ref decel ramp 0 0 10 0 3200 0 s Setting in s 10096 Output scaling 300 00 10 00 300 00 Hz Minimal limit of controller output Output scaling 300 00 50 00 300 00 Hz Maximum limit of controller output AIV selection PID reference value Reference value as voltage signal 0 10 V AIV value 0 96 200 00 0 00 200 00 96 AIV value 100 96 200 00 100 00 200 00 96 AIC selection PID feedback Actual value gt current signal 4 20 mA AIC value 0 96 200 00 0 00 200 00 96 AIC value 100 96 200 00 100 00 2 200 00 96 DII selection Start FWD Start Stop only forward steady contact Used for reference value adjustment Used for actual value adjustment DI2 selection PID enable PID enable signal DI3 selection External fault Integration of an external fault DIA selection External reset Integration of an external reset Analog output 1 frequency actual value 4 20 mA 0 fmax Relay output 1 Ready Run Ready message at digital output RLI AOI selection Output frequency Current max value 125 Imax limitation with reference to lic Thermistor input Act not active Definition o
24. addressed DI1 addressed DI2 addressed DI3 addressed DI4 addressed DI5 2 addressed DI6 2 addressed DI7 2 addressed DI8 2 addressed DI5 3 addressed DI6 3 addressed DI7 3 addressed DI8 3 always not active for MX basic intermediate circuit loaded current limitation active or heatsink temp voltage limitation active motor protection thermal motor model active sum message for all limitations see Appendix see Appendix not active for MX basic The message for this limitation is currently not in function Debug F4 25 C3 logic a function VCB OR F4 26 logic b function VCB OR F4 39 logic a function VCB OR F4 40 C4 logic b function VCB OR F4 46 L5 logic function VCB OR F4 52 L6 logic function VCB OR 0 AND 1 2 EQUAL 3 UNEQUAL 4 AND negated input D1 D2 negated 5 OR negated input D1 D2 negated 6 EQUAL negated input D1 D2 negated 7 UNEQUAL negated input D1 D2 negated F4 05 Cl time function VCB ON delay F4 13 C2 time function VCB ON delay F4 27 C3 time function VCB ON delay F4 41 C4 time function VCB ON delay F4 47 L5 time function VCB ON delay F4 53 L6 time function VCB ON delay 0 ON delay 1 OFF delay 2 ON OFF delay 3 Impulse F4 06 Cl time set VCB 0 0 0 0 3200 0 s F4 14 C2
25. 5 4 gt 1 OFF delay 2 LA 16 Prset C 6 AC _ 4 03 C1 Comp Funct 2 ON OFF delay 17 Manual Auto 7 A2 E F4 11 C2 Comp Funct 3 Impulse 18 Locol Rem _ 0 1 gt 2 ES 3 0 ue 2 9 DC voltage gt z 7 ser Macro 20 Thermal ees Motor lt E2 F4 06 C1 Me 21 Enable 21 Thermal state BR 2 El 2 F4 14 C2 time set 22 External fault 3 El 1 E2 23 Ex motor fault 24 nsulation fault 25 Ex BS fault Output comparator C1 26 Reset F4 02 C1 Comp Reference 27 Ext T limitation F4 10 C2 Comp Reference J uiput comparator 28 PID active 29 PID enable 30 Speed ctrl active m 81 Brake open 32 Supply ON OFF F 33 ON lock 34 Force local 35 Parameter locked 36 FWD REV 37 Operation with IR 38 Motor heating M 39 Process fault 40 Reset position I 41 DMA enable gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 78 Functional diagram of comparator C3 and C4 with logic block Filter Comparator Logic a Logic b Analog signal sel tion internal destination Interrogation by relay outputs or bus Digital signal selection 0 0 0 Output freq
26. 69 Process fault 70 Underload Motor Process fault An external trip is reported by a terminal strip function Proper setting for parameter E3 14 17 Underload on the motor shaft The load is smaller than the minimum set with parameter E2 16 21 See Service Manual for more detailed information about service problems such as error diagnosis troubleshooting spare parts storage etc gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix A5 Messages Notes gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix MATRIX 2 0 Software REMARKS FOR INSTALLATION AND USE 1 Required devices In addition to your computer you will need the serial cable marked CABLE PC MX This cable connects one of the parallel ports of your computer with the RJ45 port beneath the keypad on the user interface 2 Hardware requirements Minimum system requirements Pentium or higher based PC Windows 95 98 32 MB RAM Windows NT4 2000 ME and XP 64 MB RAM min MB free space on hard disk for programs and produced data Monitor resolution 1024 x 768 or higher MS Internet Explorer 5 x or higher In addition to the mouse port a second free serial port is required 3 Softwareinstallation ETE e Insert the MatriX 2 0 CD in your CD ROM drive M ELT TEM e Setup starts automatically If the Setup does not metal MASK Flles 2 0 I start automatically open the file
27. Bit 10 Control OK of the bus control word must be set in order to be able to switch back to remote bus mode Communication menu All parameters concerning connection of the fieldbus to the frequency inverter can be found in the manuals Option Profibus PBO1 Option Interbus GW IBOT Option CANopen GW CBO1 and Option DeviceNet GW DBO1 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 34 General functions C1 00 Increase start torque VCB 0 1 30 see Macro C1 01 Increase steady torque VCB 5 10 45 Hz For applications requiring a high start torque the start torque 100 or 150 Ty can be increased to 180 Ty For pumps and fans the setting 0 approx 100 Ty is usually sufficient e g C1 00 0 corr to approx 100 Tye C1 00 1 corr to approx 150 00 30 corr to approx 180 Tye The range in which this increase is effective can be Q set using parameter C1 01 The setting of the parameter has no effects on the function and the result of autotuning C1 02 Stop mode VCB deceleration ramp Free wheel OFF 2 A Stop command is followed by immediate pulse inhibit The motor runs out freely With this setting Disabled is displayed instead of Stop 1 Decel ramp OFF 1 stop command is followed by slowing down of the motor if possible according to the set dec
28. FIX av AIC Al 2 Al 3 ve min Wert salue D1 01 D1 06 C3 00 Minimalfrequenz minimum frequency REM MP Settings EHEHE E DT D1 16 D6 01 D6 07 One minimum and one maximum value can be assigned individually to each ref value source In addition a min max limit effective for all ref value sources can be set using parameters C3 00 and C3 01 If both directions of rotation are enabled with parameter C3 02 setting Enable FWD REV the minimum limitation C3 00 is not effective If necessary the respective minimum limitations of the reference value sources can be used C3 02 Direction enable VICB Disable REV see Macro Disable REV Reverse direction blocked in all operating modes Disable FWD Forward direction blocked in all operating modes 2 Enable FWD REV Both directions of rotation are possible After Catch on the fly a free wheeling drive in reverse is slowed down at the current limit with setting The same applies to forward rotation with setting 1 C3 03 Phase rotation VICB U V W A B C O U V W A B C normal forward rotation 1 U W V A C B inverted rotary field This parameter inverts the rotary field thus making reconnection of the motor cable unnecessary Remarks for field weakening operation gt pDRIVE lt MX frequency inverters calculate the sweep torque of the motor using the adjusted m
29. Limit 34 Limit V gt 35 Limit Temperature gt 36 Limitations 37 Alarm 1 38 Alarm 2 39 BU active 40 Motor heating active The message for this limitation is currently not in function not active for MX basic not active for MX basic current limitation active or heatsink temp gt voltage limitation active motor protection thermal motor model active sum message for all limitations see alarm messages Appendix A see alarm messages Appendix A not active for MX basic Multiple assignments are possible l e more than one relay output can indicate the same state gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 60 D4 06 f Level ON VCB 0 00 5 01 300 00 Hz D4 07 f Level OFF VCB 0 00 2 01 300 00 Hz The limits for the digital signal gt fLevel are set using these two parameters f fievelON Es 4 ee _ _ __ _ _ D4 08 Hysteresis f fref VCB 0 1 0 5 10 0 Hz Hysteresis for the digital signal f fREF is set using this parameter At the same time the filter time for the signal is prolonged e g 0 5 Hz means 0 5 Hz hysteresis and 0 5 sec delay time The signal f fREF is available at the relay outputs the bus state word the comparator interrogation and in the status bar of the display Encoder configuration D5 00
30. Simultaneously press keys Simultaneously press keys Simultaneously press keys 9 Simultaneously press keys S In this way you can switch from the matrix level to a parameter group at the same time Local Mode Activate the LOCAL mode to operate the frequency inverter using the integrated keypad To do so go to the basic display and press the key LOCAL REMOTE During LOCAL mode the keys have following function Basic functions Start Menu level Parameter group Stop Reset Stop Reset Stop Reset 2 x Stop Reset 2 x Stop Reset 2 x Stop Reset free wheel Increase ref value Navigating on t he matrix level Scroll parameters or increase parameter values Reduce ref value Novigating on t he matrix level Scroll parameters or decrease parameter values REV run Navigating on t he matrix level Cursor left FWD run start the frequency inverter gt gt gt gt Navigating t he matrix level Local mode can be blocked with parameters E4 00 to E4 03 gt pDRIVE lt MX basic Operating instructions Cursor right The system is automatically restarted after the removal or confirmation of a trip due to a steady Start FWD or Start REV signal on the terminal strip If you use option card IO1 you have to activate the pulse enable using digital input DI5 in order to The functions of the keys can be con
31. The keys I Reset are active 4 03 1 terminals The digital inputs Start I local REV local Stop I local are active REMOTE B6 01 terminals The Start Stop via the terminal strip Start FWD Start REV and Start FWD impulse Start REV impulse Stop impulse are active Il B 01 1 Bus The Start Stop commands of the bus control word bits O to 10 are active The following options can be realized by combining the parameters Loc Rem reference and Loc Rem control Parameter setting E4 00 amp 01 Switch over Operating mode Loc Rem ref Loc Rem control Loc Rem Local and remote mode Loc Rem Loc Rem active f ref value reversible Loc Rem Local only active for f ref f ref value reversible Loc Rem Remote only active for f ref I O commands reversible Local only Loc Rem active for I O I O commands reversible Remote only Loc Rem active for I O Remote mode only Remote only Remote only no effect Local mode only Local only Local only no effect Mixed mode Local only Remote only no effect In these modes the change in direction is assigned to the control source Local only no effect gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 73 4 02 Local Remote switch VICB Keypad 0 Keypad terminals If Loc Rem switch terminals is selected the Loc Rem k
32. gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 77 Function blocks The inverter includes 4 comparators for monitoring various analog signals The produced signal can either be issued via the relay outputs with an adjustable time increment and or used internally as a control signal Two of this blocks are designed as analog comparator levels with subsequent digital linking functions L5 and 16 are freely configurable logic modules Functional diagram of comparator C1 and C2 Filter Comparator Time step Analog signal selection internal destination Interrogation by relay outputs or bus 0 notused 0 0 0 4 1 Start FWD Output frequency 2 Start REV 2 Output frequency 3 Stat FWD Impulse 3 Output current 4 Star REV Impulse 4 Torque 5 Stop Impulse 5 Terquel 6 speed remote 6 Power 7 speed remote 7 Heatsink temperature 8 local 8 Switching frequency Se 9 9 9 E ae 9 Speed 55 10 loca Speed 55 3 3 Hysteresis Band BEES PID error d od ERE CI ETE Cl time m 12 speed local 2 int f reference Ha F4 12 C2 Hyster Band F4 13 C2 time funct eu 13 Jog 3 lint f reference 4 8 S Qe gg 14 Pre setA 4 int T reference Ed 1 Select functions 0 ON delay 38 15 Pre set B
33. 50 31 31 E2 05 max at f nom 100 100 100 E2 06 Therm f limitation 30 Hz 30 Hz 30 Hz E2 07 Motor time constant 5 min 5 min 5 min E2 08 Stalling time 60 s 60 s 60 s E2 09 Stalling frequency 5 Hz 5 Hz 5 Hz E2 10 Stalling current 80 80 80 E2 11 n gt gt protection Trip Trip Trip E2 12 n max motor 3200 rpm 3200 rpm 3200 rpm E2 13 Ext motor fault Activat not active not active not active E2 14 Ext motor fault Response Trip Trip Trip E2 15 Ext motor flt Time del 1 05 1 0s 1 0 E2 16 Underload Response not active not active not active E2 17 Underload f nom 2 15 96 15 96 15 96 E2 18 Underload f nom 55 96 55 96 55 96 E2 19 Underoad PID error 50 96 50 96 50 E2 20 Underload start time 10 0s 10 0s 10 0 s E2 21 Underload filter time 3 0 3 0 3 0 Fault configuration E3 00 Autorestart not active not active not active E3 01 Local reset active active active E3 02 Reaction at trip Free wheel Free wheel Free wheel E3 03 Loss of 4mA Activation not active not active not active E3 04 Loss of 4mA Response Loss of 4mA fixed frequ Trip 10 00 Hz Trip 10 00 Hz Trip 10 00 Hz External fault Activation not active Ready Run Ready Run External fault Response Trip Trip Trip External fault time delay 0 0s 0 0s 0 0s Process fault Activation not active not active not active Process fault Respons
34. A BBH CN B oium AMAN Configurable large format LCD graphic display key for Start command in local mode OFF key for Stop command in local or remote mode selectable reset function C fO Hz E wl NEY Nm 70 F rs i D 1275rpm 1650Nm F Al Remote ref Local Remote key for mode switch over keypad terminal strip or fieldbus Local rs 205k Lett key for moving on the matrix level moving the cursor to the left selection of reverse rotation in local mode 0 Hz Matrix e Paramettr lt Down key for XE 5 BUS a moving on the matrix level scrolling parameters within a matrix field decreasing numerical values decreasing the reference value in local mode LED status indicators for ready operation and trip Up key for moving on the matrix level scrolling parameters within a matrix field increasing numerical values increasing the reference value in local mode Right key for moving on the matrix level moving the cursor to the right selection of forward rotation in local mode Matrix Param key for switching between basic display and matrix level and between matrix level and parameter group store the new parameter values The software type and version are shown using parameters 08 and A3 09
35. B2 04 to O if you want to adjust further parameters in a particular parameter set make the desired adjustments and store them with B2 01 and B2 02 B3 00 Nominal power kW VICB 0 0 Default 2500 0 kW B3 01 Nominal current A VICB 0 0 Default 2500 0 A B3 02 Nominal voltage V VICB 0 Default 1000 V B3 03 Nominal frequency Hz VICB 25 Default 300 Hz B3 04 Nominal speed rpm VICB 0 Default 18000 rpm By default the settings for these parameters correspond to a four pole standard motor for 400 V with the same output as the inverter If you use a motor with different electrical data please adjust the parameters e use of the device as version high overload E g for a motor 230 400 V 22 kW 50 Hz in A with a constant torque of up to 87 Hz the parameters have to be adjusted as follows B3 00 Py moor 22kW V3 38 1kW BS 01 lien 80A B3 02 U 400V B3 03 V3 50Hz J3 87Hz B3 04 n 43 1460 4 3 2530rpm The nominal speed entered must be smaller than or equal to the synchronous speed Otherwise the inverter will calculate the wrong number of pairs of poles and the value displayed as actual speed will be incorrect gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 19 Setup B3 05 Line voltage VICB 400 V 50 60 Hz 0 400 V 50 60 Hz for line voltage 3 AC 400V 380 415V 1
36. E3 01 Local Reset VCB active 0 not active 1 active This parameter defines whether an error can be confirmed with the key O Stop Reset on the keypad By default the local confirmation option is activated gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 69 02 Reaction at trip VCB Free wheel OFF 2 Free wheel OFF 2 Pulse inhibit immediately and free run down of the motor Decel ramp OFF 1 Deceleration according ramp and trip at O Hz 2 Fast stop OFF 3 Fast stop with motor brake if used and trip message at O Hz This parameter defines the behaviour of the inverter in case of a trip If setting 1 Deceleration ramp or 2 is selected the function is executed in case of following trips 50 Bus Comm 2 58 Motor Temperature gt Thermistor 54 Ext fault 59 Thermistor Short circuit 55 Ext Motor fault 60 Motor overload 56 Insulation fault 69 Process fault 57 4 mA fault 7 0 Underload Motor E3 03 Loss of 4 mA Activation VCB not active 0 not active 1 always active Even unused analog inputs are monitored with the 2 Ready Run setting 4 20 mA monitored at Run Analog reference values can be monitored for values below 3mA with the setting 4 20 mA monitored Depending on the setting monitoring is provided either in Ready and Run state or in Run state only
37. Encoder Slip compensation VICB No encoder No encoder standard applications AVC mode works with calculated speed values l1 Slip compensation precise speed automatic slip compensation without encoder 2 Encoder for gt pDRIVE lt MX basic the option SFB is not available 3 Load balance see parameter D5 12 In position 0 the speed display is calculated from the actual frequency and the current slip compensation Sensorless Vector Control In position 1 the calculated slip frequency is added to the frequency reference value and the load dependent revving down of the asynchronous motor is thus compensated This produces a high static speed precision The dynamics of this control circuit can be adjusted in rough increments using parameter D5 01 Dynamic of slip compensation For the function Catch on the fly of the motor the measured speed signal is used D5 01 Dynamic of slip compensation VCB low 0 low medium 2 high This parameter is only active if D5 00 is set to 1 Slip compensation or 3 Load balance gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 61 In Outputs D5 12 Load balance VCB 0 00 0 00 10 00 Hz At applications with two or more drives without encoder feedback parallel for one load the load balance is based on the motor slip With this parameter the slip is additionally increased and different motor data can be
38. MX basic Operating instructions 8 074 157 01 01 Appendix C9 D1 05 AIC level Macro M1 4 20mA monitor Macro M2 4 20mA monitor Macro M3 4 20mA monitor EE D1 06 AIC value 096 0 00 Hz 0 00 Hz 0 00 96 D1 07 AIC value 10096 50 00 Hz 50 00 Hz 100 00 D1 08 AIC filter time 0 05 s 0 05 s 0 05 s D1 09 AI 2 selection not used not used not used D1 10 AI 2 level 0 20 mA 0 20 mA 0 20 mA D1 11 AI 2 value 096 0 01 Hz 0 01 Hz 0 01 Hz D1 12 AI 2 value 100 50 01 Hz 50 01 Hz 50 01 Hz D1 13 Al_2 filter time 0 05 s 0 05 s 0 05 s D1 14 Al_3 selection not used not used not used D1 15 AI level 0 20 mA 0 20 mA 0 20 mA D1 16 AI value 0 0 01 Hz 0 01 Hz 0 01 Hz D1 17 AI value 100 50 01 Hz 50 01 Hz 50 01 Hz D1 18 AI 3 filter time D2 Logicinputs D2 00 DII selection 0 05 s Start FWD 0 05 s Start FWD 0 05 s Start FWD D2 01 DI2 selection Start REV Manual Auto PID enable D2 02 DI3 selection 2 ramp External fault External fault D2 03 DIA selection External Reset External Reset External Reset D2 04 016 2 selection D2 05 DI7 2 selection not used not used not used not used not used not used D2 06 DI8 2 selection not used not used not used D2 07 DI5 3 selection D2 08 DI6 3 selection not used not used not used not used not used not used D2 09 DI7 3 selection not u
39. Ref value Ref value C2 06 Switch 1 2 Acceleration VCB 0 00 0 00 300 00 Hz C2 07 Switch 1 2 Deceleration VCB 0 00 0 00 300 00 Hz f Parallel to the function of digital inputs D2 19 2 ramp this parameters can be used for independent switch over of the acceleration and deceleration ramps If the setting is zero the respective function is not active Hoch lauf2 YY Tieflauf2 Acceleratio n2 Deceleration C2 06 1 C DR 9 Tieflauf Deceleration Hochlaufl Ch Acceleration t C2 08 Decel persistant frequency VCB 0 00 0 00 00 Min freq C2 09 Decel persistant time VCB 0 0 0 0 160 0s f With this parameters a persistant time during Stop deceleration can be set This function is typically used for controlled closing for a damper of a pump C2 08 drive t Stop command This function can only be adjusted below the set minimum frequency and is only active if C3 02 Direction enable is set to 0 Disable REV or 1 Disable FWD gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 38 Speed range C3 00 Minimum frequency VCB 0 00 0 00 300 00 Hz C3 01 Maximum frequency VCB 25 00 50 00 300 00 Hz 01 Maximalfrequenz maximum frequency D1 12 D1 17 D6 02 D6 08 d Wen ae D1 02 D1 07 LOC
40. State ZERO State ZERO State ZERO 4 46 L5 logic function OR OR OR F4 47 L5 time function ON delay ON delay ON delay F4 48 L5 time set gt pDRIVE lt MX basic 0 0s Operating instructions 0 0s 8 074 157 01 01 0 0s Appendix C14 Report Parameter F4 49 F4 50 L5 selection L signal to D1 Macro M1 not used State ZERO Macro M2 not used State ZERO Macro M3 not used State ZERO 4 51 L signal to D2 State ZERO State ZERO State ZERO F4 52 6 logic function OR OR OR F4 53 L6 time function ON delay ON delay ON delay F4 54 L6 time set 0 0s 0 0s 0 0s F4 55 L6 selection Code lock not used not used not used Code Code value Parameter Access gt pDRIVE lt MX basic Pulse inhibit yes no Commissioned by Date Signature Data stored into the USER macro 2 Operating instructions 8 074 157 01 01 Appendix C15 Index of Functions Special functions Description Page 2nd Parameterset Soul Switch over of the whole parameterset e g for 2 ditferent motors AmA Monitoring The behaviour at loss of the 4mA can be defined Acceleration Deceleration Possibility to set the ramp time and to switch over to ramps 2nd ramps S ramp and persistant function Autorestart and Tip behand Adjustments f
41. Stop mode Time out Alarm only Alarm only Alarm only B6 04 Time OUT 0 0s 0 0s 0 0s B6 05 ON after OFF 1 3 possible possible possible B6 06 Main reference 1 not used not used not used B6 07 Aux reference 2 not used not used not used B6 08 Aux reference 3 gt pDRIVE lt MX basic not used not used Operating instructions 8 074 157 01 01 not used Appendix C7 B6 09 Aux reference 4 B6 10 Aux reference 5 Macro M1 not used not used Macro M2 not used not used Macro M3 not used not used B6 11 Actual value 1 Output frequency Output frequency Output frequency B6 12 Actual 1 filter time 0 10s 0 10s 0 10s B6 13 Aux actual value 2 Speed Speed Speed B6 14 Actual 2 filter time 0 105 0 10 0 10 B6 15 Aux actual value 3 Output current Output current Output current B6 16 Actual 3 filter time 0 10s 0 10s 0 10s B6 17 Aux actual value 4 Torque Torque Torque B6 18 Actual 4 filter time 0 10s 0 10s 0 10s B6 19 Aux actual value 5 B6 20 Actual 5 filter time Power 0 10s Power 0 10s Power 0 10s B6 21 Bit 11 Control word not used not used not used B6 22 Bit 12 Control word B6 23 Bit 13 Control word not used not used not used not used not used not used B6 24 Bit 14 Control word no
42. active Alarm 1 during a programmed warning situation see Appendix Alarm 2 2s Motor heat active The message for this limitation is currently not in function during a programmed warning situation see Appendix A if the function Motor heating is active gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 59 In Outputs D4 00 24 Digital Output vC ON 24 V D4 01 Relay output 1 VCB Ready Run see Macro D4 02 Relay output 2 2 VCB not used see Macro D4 03 Relay output 3 2 VCB not used see Macro D4 04 Relay output 2 3 VCB not used D4 05 Relay output 3_3 VCB not used not used Ready RUN Trip Ready and Run Alarms Bus alarm Generator operation Line ON Local operation 10 f n fREF 11 f gt fLevel 12 Lift brake 13 Output Comparator C1 14 Output Comparator C2 15 Output Comparator C3 16 Output Comparator C4 17 Output Logic L5 18 Output Logic 16 19 Thyristor ON 20 BUS Control Word 11 21 BUS Control Word 12 22 BUS Control Word 13 AKRWNH C5 23 BUS Control Word 14 24 BUS Control Word 15 25 ON 24 V 26 Manual operation 27 2 Parameterset active 28 External T limitation active 29 PID active 30 PID enabled 31 Speed control active 32 Trip inverted 33
43. art FWD Impulse art REV Impulse op Impulse speed remote speed remote Start local Stop local REV local speed local speed local Jog Pre set A Pre set B Pre set C Manual Auto Local Rem 2 Ramp 20 User Macro 2 21 Enable 22 External fault 23 motor fault 24 nsulation fault 25 Ext BS fault 26 External Reset 27 Ex T limitation 28 PID active 29 enable 30 Speed ctrl active 31 Brake open 32 Supply ON OFF Co Co Co Co 4 COND OO 33 ON lock 34 Force local 35 Parameter locked 36 FWD REV 37 Operation with IR 38 Motor heating 39 Process fault 40 Reset position 41 DMA enable Page 80 F4 00 C1 signal to E1 VCB 0 0 F4 08 C2 signal to E1 VCB 0 0 96 F4 16 C3 signal to E1 VCB 0 0 96 F4 30 C4 signal to E1 VCB 0 0 0 0 0 Output frequency 100 C3 01 2 Output frequency 100 fMAX C3 01 3 Output current 100 Nom motor current B3 01 4 Torque 100 Nom motor torque B3 00 B3 04 5s Torque 100 Nom motor torque B3 00 B3 04 6 Power 10096 Nom motor power B3 00 7 Heatsink temperature 100 100 8 Switching frequency 10096 10 kHz 9 Speed 10096 fMAX in rpm C3 01 x 60 2p 10 Speed 10096 fMAX in rpm C3 01
44. buffer voltage if used and switch it on Are the three phase voltages given and are they symmetrical 2 See instructions in Working with live lines The mains voltage has to be 400V 1596 50 60Hz x 596 ILLE cr SELECT A SUITABLE APPLICATION MACRO APPLICATION MACRO PUMPS FANS M The inverter has pre settings macros for three typical drive modes Macro 2 is especially designed for pump and fan drives This settings contain Adaptation on square load torque High continuous load at low overload Switching between manual reference value 0 10V and automatic reference value 4 20mA Locking reverse rotation and 5 Hz minimum frequency Digital inputs for Start switch over of reference values external fault and external reset Macro M1 is the default setting for drives which require a constant torque e g conveyors Select the desired macro with parameter B2 03 Macro selection 2 03 Macro Selection 0 Conveyor gt e g 2 Centrif pump sees Possible settings Conveyor Piston pump Centrifugal pump _ Macro 2 Coiler Test bench Pump with PID Exhaust fan Macro 2 2 Separator 6 THE KEY PARAMETERS SHORT MENU PARAMETERS MATRIX FIELD B5 M Chapter B5 Short menu lists the key parameters and the configuration of the control
45. contactor control C6 00 the motor data and autotuning data are not reset This routine has no influence on the motor data stored in the User Macros UM1 and 2 ii Fault memory F3 00 Fault code read only F3 01 Review VB 0 0 15 F3 Fault memory last entry in memory F3 00 Fault code 15 4 R7 E F3 01 Review 2 Event 2 1 Event 1 F3 02 Trip number BOXE ES EAE HERIDA REND 13 5 F3 03 Trip Message 58 Mot Temp F3 04 Operating hours FI A5 01 362 37 h 438 84 h 817 73h F3 05 Output frequency A3 00 F3 06 Speed 2 00 F3 07 Motor current A2 03 F3 08 DC voltage A3 02 F3 09 Heatsink temperature A3 03 F3 10 Frequ after ramp A4 12 F3 11 Operate mode A1 02 F3 12 Device status A3 11 F3 13 Drive control word A4 17 047F hex 047F hex 047F hex F3 14 Drive status A1 03 F3 15 Fault AR 1 With every mains or 24 V voltage shutdown an error message 24V off is entered As long as parameter E3 21 Undervoltage Response is not set to 1 Trip the error message is overwritten every time To do this the current number is set back by 1 2 All diagnostic values correspond to the actual values 10 msec before the trip 3 Drive control word and error message s in hex code see Manual Option Profibus PBO1 Option Interbus GW IBO1 Option CANopen GW CBO1 Option DeviceNet GW DBO1 and Service Manual
46. delivery Our deliveries and services are based on the General Terms of Delivery of the Austrian Electrical Industries in the latest edition Specifications in this instruction We are constantly striving to improve our products and adapt them to the latest technical development Therefore we reserve the right to modify the specifications given in this instruction at any time particular those referring to measures and dimensions All planning recommendations and connection examples are non binding suggestions for which we cannot accept any liability particularly since the regulations to be complied with depend on the type and location of the plant and on the use of the instruments Regulations It is the user s responsibility to ensure that the instrument and its component parts are used in compliance with applicable regulations It is not permitted to use these instruments in residential areas without special measures to suppress radio frequency interference Patents and trademarks Please note that we do not guarantee any connections instruments or processes described herein to be free from patent or trademark rights of third parties cc 1 INSPECT POWER WIRING POWER CABLE FUSES DISTANCES The mains lines must be connected to the terminals L1 L2 L3 usually on the left M Check the capacity of the mains fuses according to the table in the Mounting Instructions A pre mating auxiliary contact should act on the
47. deviation Adjustment of the display for PID control mode C1 reference 200 0 e g 50 0 200 0 With time delay to span from start time until C1 function El gt E2 error is OK C1 Hysteresis Band 0 0 2 0 100 0 C1 Time set 0 0 e g 30 0 3200 0 s C2 Signal to E1 PID error Monitoring of negative PID deviation with C2 reference 200 e g 5 0 20096 delayed feedback if not OK C2 function El lt E2 C2 Hysteresis Band 0 0 2 0 100 0 C2 time set 0 0 9 0 0 3200 0 L5 signal to D1 Output comp Cl Link between the two monitoring modules L5 signal to D2 Output comp C2 for error L5 logic function OR 6 signal to D1 Ready Run Link with Ready and Run feedback L signal to D2 Output logic L5 6 logic function AND neg D2 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 32 Supplements to macros M1 to M3 Switching over to local control with local keys The figures Configuration of Analog Inputs in Chapter D1 and Overview of Control Commands in Chapter D2 show the various possibilities for switching between the operating modes The switch over from remote mode bus control or terminal control to local mode on the keypad or locally via digital inputs is absolutely smooth The switching example describes the switch over between Profibus control and local control of the motor Thereby b
48. gt pDRIVE lt BAE Operating instructions gt pDRIVE lt MX basic pDRIVE MX multi basic with software PBA6 pDRIVE gt y 1 AX basic Safety Instructions The following symbols should assist you in handling the instructions ji IN General information note exactly y e Dangerous voltages Danger of life 0 Advice tip The requirements for successful commissioning are correct selection of the unit proper projection and mounting If you have any further questions please contact the supplier or call the manufacturer of the unit directly Capacitor Discharge Before performing any work on or in the unit disconnect from the mains and wait at least 5 minutes until the D C link capacitors have been fully discharged to make sure that the device is no longer live Automatic Restart With certain parameter settings it may happen that the frequency inverter starts up automatically when the mains supply returns after a power failure Make sure that no persons and no other equipment is in danger Commissioning and Service Work on or in the unit must be done only by duly qualified staff and in full compliance with the appropriate instructions and pertinent regulations Note that a fault may cause potential free contacts and or PCBs to carry mains potential To avoid any risk to humans obey the regulations concerning Work on Live Equipment explicitly Terms of
49. m min read only 19 Possibility to display the process speed in m min The necessary conversion factor be adjusted with parameter A2 10 2 08 A2 00 x A2 10 A2 09 Machine speed rpm read only 1 Possibility to display the machine speed in revolutions per minute The gearing factor can be adjusted with parameter A2 11 2 09 A2 00 x A2 11 A2 10 Process scaling VCB 10 000 1 000 10 000 A2 11 Machine scaling VCB 10 000 7 000 10 000 A2 12 Thermal state Motor 96 read only Displays the calculated thermal state of the motor based on the setting of parameters E2 04 to E2 07 1 If the power part has no voltage supply Mains off or Mains missing is displayed these actual values are set to O A3 00 Output frequency Hz read only Resolution 0 01 Hz A3 01 Inverter load 96 read only 100 correspond to the nominal current of the inverter Version C Display tolerance 1 596 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 10 02 DC bus voltage VDC read only 1 Displays the actual DC voltage Display tolerance 2 with reference to the max DC voltage If the mains voltage is 400 V the DC voltage ranges between 540 and 565 V DC A3 03 Heatsink temperature C read only
50. matched The value sets the frequency decrease at nominal torque With parameter D5 01 the dynamic can be influenced This parameter is only active if D5 00 is set to 1 Slip compensation or 3 Load balance T In case of load gt 100 of the nominal motor torque the compensation keeps constant 06 Electronic Potentiometer Basically there is a distinction between the LOCAL motor potentiometer on the keypad and the REMOTE motor potentiometer at the terminal strip D 00 Local MP selection VICB frequency reference frequency reference Hz torque reference The local motor potentiometer can be used as a source for the frequency ref value or as ref value for torque limitation Depending on the use the scale unit is changed automatically f ref in Hz T ref in 96 1 0 00 0 00 300 00 Hz D6 01 Local MP min value VCB 0 00 0 00 200 00 0 00 50 00 300 00 Hz D6 02 Local MP max value VCB 000 30 52 200 00 D6 03 Local MP acceleration time VCB 0 0 10 0 3200 0s D6 04 Local MP deceleration time VCB 0 0 10 0 3200 0 s The motor potentiometer MP accel and decel time is the time s required by the motor potentiometer to change the frequency ref value from O Hz to B3 03 fuoy motor with setting D6 00 1 0 100 Ty is defined gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 62 Hz 96 f Nom
51. over The LOCAL REM switch defines whether the unit is controlled using the keypad or digital command Local or the terminals or bus By default the switch over is performed using the LOC REM key on the keypad If terminals is selected for parameter E4 02 the switch over is only possible using a digital input e g using a key operated switch Break contact or command not used REM make contact LOC The digital input is also active in bus control mode Ramp switch over 2 sets of acceleration deceleration ramps available The signal 2 Ramp is used to switch between these sets of ramps The values for the acceleration and deceleration times are set in matrix area C2 Make contact Ramp 2 The digital input is also active in bus control mode The digital input is running in parallel to parameters C2 06 and C2 07 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 52 User Macro 2 Pulse enable External fault External motor fault Insulation fault 2 Parameter Set User Macro2 If parameter B2 04 is set to 1 or 2 depending on the DI this input means at LOW V that the parameter values of User Macrol and at HIGH 24 V the parameter values of User Macro2 are loaded The parameters are only accepted with pulse inhibit The digital input is also active in bus control mode Enable Opening the switch Enable via the programmable terminal or vi
52. selectable digital output see D4 is activated with every Start command via keypad terminals or bus which controls the line contactor The Ready message is issued as soon as the control voltage 24 V is applied If the mains voltage intermediate circuit voltage does not reach its nominal value within 3 s a trip follows with the message Undervoltage 2 Possible causes are Digital output is not parametrized correctly Line contactor does not close Mains fuses are defect or Inverter charging circuit is defect Every time the pulse inhibit state occurs OFF command after deceleration or trip the current to the inverter power part is switched off by the line contactor Mains OFF is displayed in the matrix area HOME 1 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 45 C Settings 2 a o 2 o Wad uoneyu enbJo peo uonesueduuoo dis qJe je1 43080 7 L Configuration of Analog Inputs SUHO jeu amp is jeuBis amp ojeue og uoneyu eNbsol y 201 enbJo en EA l l SJOWSY 9SJOA9H l Cid ld ZH ony 19 v lp et zy enuen Jeu enuen SjoueHu A3H ZH pesn jou IM zH uonoeuoo SenjeA Jo
53. setup exe in the root directory of the CD ROM sinn __instanastcory20 e Follow the instructions on the screen Install BIN Files 2 0 e Following on Install MatriX 2 0 please also install the essential MASK Files by Install MASK Files LEM The Power Drives Company ext 2 0 Also install the essential BIN Files after Install FLASHcopy 2 0 Updates available at www pdrive com MASK Files MASK Files are language based text files of the respective inverter software which is responsible for the right language display in MatriX 2 0 If the inverter contains a software version which MatriX 2 0 does not recognise the corresponding MASK Files must be installed The program automatically asks for installation By activating the DOWN Mode the transmission time can be reduced significantly only possible during stand still of the inverter As an alternative to the installation of the MASK Files via the inverter you can also download the Update Package from www pdrive com gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix B1 Matri 4 Program features Function of icons Connection to This icon makes a serial connection to the frequency inverter via the set interface and baudrate adjustable under Server Disconnection of FI Interrupts the serial connection with the frequency inverter Open Depending on the active window this icon opens parameter lists failure memory lists or dat
54. terminals for each application All parameter modifications are automatically included into the list of the Short menu and are deleted again whenever the factory default is reset Thus the short menu provides a clear overview of all parameter settings All parameter modifications are safely stored automatically after 5 minutes or by switching to matrix field Al Home or set parameter A1 00 Save backup to 1 Store and then back to 0 if you use the program Matrix Parameter Pre settings Macro 2 Selected adjustment D1 00 AIV Selection manualu ornp uana D1 01 AIV Value 0 a D1 02 AIV Value 100 50 00H Hz 55 Il ueoisibenesm eedem dy ot D1 04 AIC Selection D1 06 AIC Value 0 D1 07 AIC Value 100 50 00Hz Wik Se DI1 Selection Start FWD DI2 Selection Manual Auto DI3 Selection Ext fault DI4 Selection Ext reset AO Selection Output frequency Relay output 1 Ready Run Reference voltage Analog voltage input Analog current input Ground Analog output Freq act value Ground Thermistor input Ground Common Start FWD C Switch over to MANUAL TS External fault digital inputs External reset E Interrogation vltg dig output Qd ee Supply buffering voltage Ready message Relay output 7
55. x 60 2p 11 PID error 100 100 12 int reference 100 fMAX C3 01 after accel before fs compensation 13 int reference 100 fMAX C3 01 after accel before fs compensation 14 int T ref 10096 Nom motor torque B3 00 B3 04 15 AIV 10096 10 V A4 00 16 AIC 10096 20 mA A4 02 17 12 100 20 mA A4 04 18 Al 3 100 20 mA A4 06 19 DC voltage 10096 813 V for MX basic 20 Thermal state Motor 10096 Nom motor load A2 12 21 Thermal state BR not active for MX basic F4 18 C3 signal to E2 VCB Reference value F4 32 CA signal to E2 VCB Reference value Reference value to be set using F4 02 1 AIV 100 10 V A4 00 VORNE 10096 20 mA A4 02 Sd ncs 2 10096 20 mA A4 04 4 1 100 20 4 06 5 Pre set reference val 10096 10096 or 10096 163 84 Hz A4 08 6 REM MP ref 10096 10096 or 10096 163 84 Hz A4 10 7 Output frequency 10096 fMAX C3 01 8 Output frequency 100 C3 01 F4 01 C1 filter for E1 VCB 0 0 0 1 160 s F4 09 C2 filter for E1 VCB 0 0 0 1 160 5 F4 17 C3 filter for E1 VCB 0 0 0 1 160s F4 31 CA filter for E1 VCB 0 0 0 1 1605s PT1 filter for the analog signal selected using E1 F4 19 filter for E2 VCB 0 0 0 1 160s F4 33 CA filter for E2 VCB 0 0 0 1 160 s PT1 filter for the analog signal selected using E2 gt pDRIVE l
56. 00 96 This parameter defines the trigger level for trip or alarm The value is related to I depending on the adjusted current speed characteristic 3 2 03 e g 118 100 4 t Trip alarm 1 or 2 The trigger level is only active if parameter E2 02 is set to 1 Trip 2 Alarm 1 or 3 Alarm 2 E2 04 1 max at 0 Hz VCB 5 31 150 see Macro E2 05 max at f nom VCB 30 100 150 6 see Macro 10096 correspond to nominal motor current see B3 01 E2 06 Therm f limit VCB 0 30 300 Hz E2 07 Motor time constant VCB 1 5 3200 min The motor time constant t describes the heat accumulation response of the motor The steady state temperature is reached within approx 4 5 time constants at nominal operation ly and fy The default setting for the time constant of 5 min is very low in order to maintain sufficient motor protection even in the case of repeated mains shutdown If required the precise value can be found out from the motor supplier and guideline values are shown in the following table reset to factory default using parameter F2 01 Return fact motor Motor protection thermal motor model with current limitation function Unlike the overload limitation parameter E1 00 which provides an overload protection for the inverter the thermal motor model calculates the temperature r
57. 074 157 01 01 Page 57 In Outputs Typical setting for 2 3 5 7 9 11 Analogue output mA 20 mA g motor current Typical setting for 1 4 6 8 10 12 19 Analogue output mA 20 mA output frequency bipolar 0 4 mA IN C f REV lt zm gt f FWD 0 150 100 100 OT ee 209 5309 100 96 g 50 Hz 100 IN e g 210 A minimum 0 4 mA 2 100 50 Hz minimum 0 4 mA 0 0 x IN maximum 20 mA 100 50 Hz maximum 20 mA 2 150 150 x IN D3 04 AO2_2 selection VCB not used see Macro Possible settings see D3 00 Analog output for option card IOT at slot X2 D3 05 AC2 2 level 4 20 mA Possible settings see D3 01 D3 06 AC2 2 min value VCB 200 0 200 03 07 2 2 max value VCB 200 100 200 Possible settings see D3 02 and D3 03 D3 08 AO2_3 selection VCB not used Possible settings see D3 00 Analog output for option card IOT ot slot X3 D3 09 AC2 3 level VCB 4 20 mA Possible settings see D3 01 D3 10 AC2 3 min value VCB 200 0 200 D3 11 AO2 3 max value VCB 200 100 200 Possible settings see D3 02 and D3 03 Logic outputs Available digital outputs 1 x 24 V voltage output max 150 mA 1 x relay output change over
58. 096 50 60Hz 5 At gt pDRIVE lt MX basic devices position O is always displayed B3 09 Heating current VCB 1 15 50 96 With this parameter a heating current can be set in 96 of the nominal motor current Thereby the motor is heated during standstill and thus e g prevents creation of condensation water B4 00 Start tuning VICB Routine 0 Stat 0 gt 1 Starts tuning by selecting line 1 Autotuning Autotuning starts and is carried out automatically 2 Rotor coefficient The rotor coefficient is calculated 3 Rotor constant The rotor time constant is calculated 4 Stator resistor The resistor of motor and motor cable is measured 5 l flux 1 The necessary fluxing current no load current is 6 l flux 2 calculated in five steps 7 l flux 3 8 l flux 4 0 l flux 5 10 OK Autotuning is finished and the calculated values and measurements have been transferred to parameters B4 01 to B4 04 11 Cancel Press the Stop key if you want to stop autotuning although the process has not finished yet The motor is loaded with different voltages and currents during the autotuning routine but it does not start Thereby specific motor measurements are carried out and the results are stored in parameters B4 01 to B4 04 The complete autotuning process takes 1 to 4 minutes For autotuning the motor has to be cold 1 The tuning req
59. 2 DI Process release via digital input assignment of an input in field D2 necessary yes Speed The PID is used to control the speed 4 DI Speed release via digital input assignment of an input in field D2 necessary gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 41 Settings C4 05 Prop gain VCB 0 0 20 0 3200 0 6 see Macro C4 06 Integration time Tn VCB 0 00 10 00 320 00s see Macro Setting T O deactivates the integration time of the controller C4 07 Derive time VCB 0 00 0 00 320 00 s The effect of the integration time and derive time depends on kp Control system behaviour Limitation of regulating value Input value Error A 50 C4 11 Output scaling ce Clockwise Trigger response 4 PID output C4 10 Output scaling _ kp x 2 444 iu 10 Hz C4 11 Output scaling kp Counter clockwise 50 Hz I _ 4 10 Output scaling m C4 08 Ref acceleration ramp VCB 0 0 70 0 3200 0 5 see Macro C4 09 Ref deceleration ramp VCB 0 0 10 0 3200 0s see Macro C4 10 Output scaling VCB 300 00 10 00 300 00 Hz s M 4 11 Output scaling VCB ___ 300 00 50 00 300 00Hz s M gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 42 PID Speed controller Instead of using th
60. 29 DI5 2 to DI8 2 from the right to the left s DI NOTE 015 2 will always be set to 1 if there is no option card Display 1 i A4 16 Digital input X3 read only 1111 State of the digital inputs at the 2nd option card X3 terminals 26 to 29 DI5 3 to DI8 3 from the right to the left A4 17 Drive control word read only This parameter displays the internal control word of the drive With the control word the MX Status machine is controlled Hexadecimal presentation is used for the display Further instructions are included in the manuals Option Profibus PBO1 Option Interbus GW IBO1 Option CANopen GW CBOT and Option DeviceNet GW DBO1 parameter B6 47 A4 18 Bus reference 1 scale read only A4 19 Bus reference 2 scale read only A4 20 Bus reference 3 scale read only A4 21 Bus reference 4 scale read only A4 22 Bus reference 5 scale read only Parameters A4 18 to A4 22 display the BUS reference values PZD2 to PZD6 as standardized values that are created by reference value destinations Further instructions are given in the manuals Option Profibus PBO1 Option Interbus GW IBO1 Option CANopen GW CBO1 and Option DeviceNet GW DBO 1 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 13 Display Time kWh A5 00 Operating hours motor h read only
61. 50 Hz o D1 03 AIV filter time VCB 0 00 0 05 10 0s In order to suppress undesired interference or radio frequency interference the digital ref value filter can be programmed D1 04 AIC selection VICB f ref Auto see Macro qs If individual settings cannot be selected DNE NY Hz they have already been assigned by one E tenors Hz of the other reference value sources or by PE a bus reference value 5 PID reference 6 PID feedback 7 DMA f balance not active for MX basic 8 DMA T Master not active for MX basic The function of the analog ref value AIC corresponds with the ref value AIV except that it is a current signal 0 4 20 mA gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 47 In Outputs D1 05 AIC level 4 20 mA monitored 0 0 20 mA 4 20 mA monitored monitoring of the analog signal to lt 3 mA 2 4 20 mA ignored no monitoring o To monitor the 4 20 mA LiveZero signal for wire breakage parameters E3 03 to E3 05 must be set accordingly 300 00 0 01 300 00Hz VCB 200 00 0 01 200 00 Macro 300 00 50 07 300 00 Hz see VCB 500 00 30 52 200 00 Macro D1 08 AIC filter time VCB 0 00 0 05 10 00 s The function of the parameters D1 04 D1 08 is identical with the function of param
62. 6 FLASH error replace flash Ul Fault 7 Error in shift register replace UI Error on print Drive control 35 AR Fault 1 0 Replace component 48 AR Fault 2 0 10 AR Fault 3 0 The inverter distinguishes three types 11 AR Fault 3 1 AR Fault 1 ref voltage error ext 24 V buffer volt too low 23 AR Fault 32 AR Fault 2 ASIC error AR Fault 3 x error in EEPROM replace Error in internal communication Reset 15 18 Int Comm 1 0 1 Replace electronics 20 Int Comm 1 4 The inverter distinguishes three types 19 Int Comm 2 0 Int Comm 37 Int Comm 3 0 1 0 to 1 4 Control Link error no communication Int Comm 2 AR program wrong or incorrectly transferred Int Comm 3 Enable error screen input 015 1 cannot be initialized properly PBO1 defect or installed incorrectly 21 Com card fault gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix Messages Priority Help Watch Dog Error during serial data transfer between DP master and PBO1 22 BUS Com 1 F1 23 The inverter did not receive data from the PLC DP master for longer than the set Watch Dog time bus wire interrupted or PLC error 31 Emergency operation no trip Emergency operation has been started Invalid entry in error memory 2 PATa iioi Error memory has no entries yet or is defect replace flash Overcurrent at inverter output Activat
63. 8 01 14 Al 3 selection VICB not used i If individual settings cannot be selected 2 i Hz they have already been assigned by one 3 id ue Hz of the other reference value sources or by 4 1 a bus reference value 5 PID reference 6 PID feedback 7 DMA f balance not active for MX basic 8 DMAT Master not active for MX basic The analog ref value Al 3 corresponds with the 0 4 20 mA ref value on the differential amplifier input of the option card IO T in slot It has the same function as the ref value AIC D1 15 AI 3 level VCB 0 20 mA 0 0 20 mA 1 4 20 mA monitored monitoring of the analog signal to lt 3 mA 2 4 20 mA ignored no monitoring GO To monitor the 4 20 mA LiveZero signal for wire breakage parameters E3 03 to E3 05 must be set accordingly 300 00 0 01 300 00Hz see VCB 20000 0 07 20000 Macro 300 00 50 01 300 00 Hz VCB 20000 30 52 200 00 Macro D1 18 Al 3 filter time VCB 0 00 0 05 10 00 s The function of the parameters D1 14 D1 18 is identical to that of parameters D1 00 D1 03 and is described there gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 49 In Outputs Logic inputs Overview Control commands
64. B6 48 A3 12 Thermal state BR 96 read only At MX basic devices this parameter has no function gt pDRIVE lt MX basic values are set to O Operating instructions 8 074 157 01 01 1 If the power part has no voltage supply Mains off or Mains missing is displayed these actual Page 11 Display Reference value after A D conversion and tuning 0 100 Alx scaled Reference value in Hz or depending on reference value selection evaluted using min and max setting A4 00 AIVO 1OV 96 read only Reference value at the analog input terminal AIV V 10 V corresp to 0 100 96 A4 01 AIV scaled Hz 96 read only Scaled reference value of AIV A4 02 AIC 0 4 20 mA read only Reference value at the analog input terminal AIC 0 4 mA 20 mA 0 100 A4 03 AIC scaled Hz read only Scaled reference value of AIC A4 04 AL 2 0 4 20 mA 96 read only Reference value at the analog input terminals Al Al of IO1 at the option slot X2 0 4 mA 20 mA 0 100 96 A4 05 Al 2 scaled Hz read only Scaled reference value of Al 2 A4 06 Al 30 4 20 mA 96 read only Reference value at the analog input terminals Al
65. C for confirmation from the external safety chain Emergency OFF A renewed start pulse is necessary for restart The inverter cannot be started while the safety chain is open K13 Time relay time delay 0 5s 230V AC for confirmation from the safety chain mains fuse blown cubicle temperature gt contactor defect The lock is cancelled by using K11 the error message is stored by the inverter and a sum error message is displayed K1 1 Contactor for connection to mains supply It opens after each deceleration in the case of pulse inhibit trip and Supply OFF K1 2 Both contactors have to work in parallel mode if MX size 5 or 12 pulse supply are used Contactor control active DII selection Start FWD impulse parametrized for calliper control DI2 selection Stop Impulse DI3 selection Manual Auto DI4 selection External Reset DI6_2 selection ON lock confirmation from the fuse monitor etc DI7_2 selection Supply ON OFF confirmation from the external safety chain 24 digital output Line ON output to contactor control gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 28 Macro MG drives with n load moment and process control Pressure level and volume control etc You can change to the higher rated motor power P by adjusting the respective motor data in parameters B3 00 to B3 01 The energy saving function Economy mode is activated at step 1 The proc
66. Conveyor Centrifug pump Pump PID B2 01 Store Usermacro UMI Routine Routine Routine B2 02 Store Usermacro UM2 Routine Routine Routine B2 03 Macro selection Conveyor Centrifug pump Pump PID B2 04 Multi configuration B3 Motor data not active not active not active B3 00 Nominal power depends on drive depends on drive depends on drive B3 01 Nominal current depends on drive depends on drive depends on drive B3 02 Nominal voltage B3 03 Nominal frequency depends on drive depends on drive depends on drive depends on drive depends on drive depends on drive B3 04 Nominal speed depends on drive depends on drive depends on drive B3 05 Line voltage B3 09 Heating current B4 Auto tune depends on drive depends on drive depends on drive B4 00 Start tuning Routine Routine Routine B4 01 Rotor coefficient Rotor time constant depends on drive depends on drive depends on drive depends on drive depends on drive depends on drive Stator resistor depends on drive depends on drive depends on drive Fluxing current B6 Communication menu depends on drive depends on drive depends on drive B6 00 Select bus No bus No bus No bus B6 01 Select remote Terminals Terminals Terminals B6 02 Slave address 0 0 0 B6 03
67. ENTER MOTOR DATA NOMINAL POWER NOMINAL SPEED NOMINAL CURRENT Enter the values for nominal power nominal current nominal voltage nominal frequency and nominal speed from the motor output plate in matrix field B3 3 Nom power kW B3 01 Nom current l B3 02 Nom vollage V B3 03 Nom frequency ccs Hz B304 ui rpm All parameter modifications are safely stored automatically after 5 minutes or by switching to matrix field Al Home or set parameter A1 00 Save backup to 1 Store and then back to 0 if you use the program MatriX 8 START AUTOTUNING SELF ADAPTATION MOTOR VALUES CABLE RESISTANCE AUTOTUNING Use parameter B4 00 to start automatic tuning of the motor the motor does not start turning Motor s must be connected Pulse enable signal must exist The motor must not rotate The individual measuring cycles can be observed on the display period of 1 to 4 minutes depending on motor size B4 00 Start tuning Start the routine with 1 Autotuning finished Oyes Ono 9 START THE DRIVE IN LOCAL MODE LOCAL MODE START STOP DISPLAY Press the Local Remote key in order to activate the display Local bottom left Press the Start key and slowly increase the frequency setting by pressing the Arrow up key Check the direction of motor rotation If
68. I 3 and bus can be used as actual value inputs The two values PID ref and actual are standardized in 96 and must be scaled at the respective reference value source Displays controller specific values such as reference value actual value error and PID controller output are also available as actual value displays in the basic display Error The error corresponds to the difference between the PID ref value after the accel decel ramp and the actual value The difference is created independent of the controller destination C4 04 and the operating state Therefore it can also be processed by the logic blocks F4 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 40 Controller The PID controller is designed as a process controller with the controller output Frequency Hz Prop gain kp Integration time Tn and Derive time Tv can be adjusted individually In addition an external controller enable can be configured via the terminal strip see D2 Output scaling The controller output is limited by C4 10 and C4 11 The PID output is always standardized in Hz and is applied as internal ref frequency after the effective limitation PID controller active The PID controller is activated using parameter C4 04 position 1 or 2 and 24 V at the assigned digital input The switch over from operating mode to control mode is smooth since the controller output is adjusted to the current reference value
69. ICB parameters switch to local mode and press the Stop key or open strapping Button 0 2 Remote Motorpot gt P PID ref value 96 6 0 i X1 Pressure AIC 3 DM value 4 20 mA 1 OV 4 PID feedback r OV 9 DIS 10 Start Stop G DI1 11 StartFwD PID enable DI2 12 gt PID enable EN L5 1 2 Vi 24 15 t limit La L6 gt 1 deviation PID mode OK RL 187 al HHL limit uN on FNC1 49 Ege Run error NO 20 no trip Parameter settings based on macro M3 Select zone 1 PID error W X Select zone 2 PID ref value W Select zone 3 PID feedback X AIV selection not used After resetting to factory default the AIV value 0 300 00 0 01 300 00 Hz parameters do not longer appear in the AIV value 10096 300 00 50 01 300 00 Hz short menu Relay output 1 Output logic L Message PID mode OK Rem MP selection PID reference value Remote motorpot for PID ref value default Rem MP min value 200 00 0 00 200 00 96 Lower limit for PID ref value Rem MP max value 200 00 100 00 200 00 Upper limit for PID ref value Rem MP control Keypad Keys on keypad for PID ref value Rem ref storage at Mains off Last ref value is reactivated after Supply ON C1 Signal to E1 PID error Monitoring of positive PID
70. IS 2r Enable L O digital input DI 5 2 digital signal at D1 E Di 1 27 pte 2 02 04 ee 23 L O digital input DI 6 2 ct d digital signal at D2 D2 Sd 28 DI7_2 D2 05 24 L O digital input DI 7 2 analog signal at E1 filter Comparator c4 F4 30 29 Di8 2 D2 06 j F4 31 E1 digital input DI 8 2 analog signal at E2 filter X3 Option 25 DIS 26 015 3 02 07 j reference L O digital input DI 5 3 digital signal at D1 F4 39 D1 1 27 06 3 02 08 C P L O digital input DI 6 3 a digital signal at D2 Lo F4 40 ET 28 17_3 02 09 4 38 225 L O digital input DI 7 3 Logic module L5 D1 29 pie 3 02 10 ye es e Vd entem L O digital input DI 8 3 F4 45 BUS STW Option Logic module L6 F4 50 F4 52 bs utu FA 51 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix C3 DIGITAL OUTPUTS time function comparator C1 F4 05 T e El O output C1 F4 06 I Selection 4 comparator C1 F4 07 D time function comparator C2 F4 13 TE O output C2 F4 14 1 selection y comparator C2 X1 gt D4 01 i NC1 I5 1 20 X2 Option RL2 2 time function comparator C3 D4 02 A NC2 2 p NO2 2132 q
71. M1 Conveyor piston pump separator Macro M2 Centrifugal pump exhaust fan fan Macro M3 Special settings stored by the user Pump with PID controller A2 10 Process scaling A2 11 Process scaling A3 Inverter values A3 05 Drive reference depends on drive depends on drive depends on drive A3 06 Nominal current depends on drive depends on drive depends on drive A3 07 Hardware version depends on drive depends on drive depends on drive A3 08 Software type depends on drive depends on drive depends on drive A3 09 Software version depends on drive depends on drive depends on drive A3 10 Serial number A5 Time kWh depends on drive depends on drive depends on drive A5 04 Maintenance at gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix C6 Report Parameter A6 A6 00 Selection of zone 1 Display configuration Macro M1 Output frequency Macro M2 Output frequency Macro M3 Output frequency A6 01 Selection of zone 2 Speed reference Speed reference Speed reference A6 02 Selection of zone 3 Motor current Motor current Motor current A6 03 View limitations B1 Language selection not visible not visible not visible B1 00 Select language B2 Macro configuration German German German B2 00 Macro selected
72. Motor B3 03 min value Hz 96 1 1 1 t Acceleration Deceleration The resolution step by pressing the key depends on the adjusted acceleration and deceleration time e g 10s step of 0 5 Hz 20 s gt step of 0 25 Hz D6 05 Local ref storage not active not active 1 at Mains off and Stop 2 at Stop If reference storage is set to 2 at Stop the set reference value is stored after a Stop command but reseted after mains disconnection If 1 at Mains off is selected the drive goes to the stored ref value again when a new Start command is issued and also after a mains disconnection D6 06 Remote MP selection VICB not used kd ie If individual settings cannot be selected 2 ce A a Hz they have already been assigned by one 3 Hz of the other reference value sources or by m do ORI E 9 a bus reference value 5 PID reference 96 The remote motor potentiometer is used as the source for various ref value defaults A function is assigned to the motor potentiometer using parameter 06 06 For control 2 digital inputs must be set to the functions speed remote and speed remote 02 00 D2 10 The remote motor potentiometer can be used as a source for the frequency ref value the correction ref value the torque limitation ref value or the PID ref value The scale unit is ch
73. NALOG INPUTS analog input AIV analog input AIC offset analog input AIC X2 Option analog input Al 2 offset 21 AI 2 22 2 analog input Al 2 X3 Option analog input Al_3 offset 22 Al_3 1 AI 2 AI QO analog input Al 3 Pre setA C1 06 gt Pre set B FIX Pre set C Pre set reference value speed gt MP D6 06 speed QO Remote Motorpotentiometer FIELDBUS Option Mains ref value SW 1 lt BSW 1 gt B6 06 Aux ref value SW 2 BSW 2 B6 07 Dane Aux ref value SW 3 lt BSW 3 gt B6 08 Aux ref value SW 4 lt BSW 4 gt B6 09 Joe Aux ref value SW 5 lt 5 gt B6 10 Ds CONTROL PROCEDURE Switching to MANUAL ref value MANUAL f ref value MANUAL f ref value f ref value AUTO n ref val PID controller PID active Scaling C4 11 PID ref value PID PID feedback controller Scaling C4 10 Torque limitation ext Torque limitation ee een Ee eee ee Ee eee ee Torque limitation internal E1 01 T max Torque limitation external gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix C1 ANALOG OUTPUTS analog output AO1 of
74. This parameter displays which macro was selected last In the case of user macros the display also indicates from which factory macro they were derived B2 01 Store User Macro 1 VCB Routine B2 02 Store User Macro 2 VCB Routine 0 Stat I The storage routine is activated by changing to line 1 1 Store 2 Stored All parameter adjustments can be transferred to the customer specific USER macro by using this storage process user programmable default values Often it can be useful to store parameter adjustments in several steps and thus to make the process of starting up the drive or the whole system easier The motor data Areas B3 and B4 are also stored SAFETY NOTE After successful start up of the drive all parameters should be stored in user macro 1 or 2 This allows you to restore all parameters with B2 03 including the motor data and autotuning values in the event of a replacement of the power part gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 17 2 03 Macro selection VICB Conveyor Conveyor Macro 1 page 22 Piston pump Macro 1 page 22 Centrifugal pump Macro M2 page 25 Coiler The existing parameter settings Test bench M but not the motor data are Pump PID Macro M3 page 29 overwritten with the respective Exhaust fan Macro M2 page 25 pre settings Fan Macro M2 page 25 Separator Macro 1
75. When the front cover is removed the membrane keyboard can easily be removed rotated by 90 and fixed again Pay attention to the flat strip cable gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 2 The Matrix Philosophy The arrangement of parameters in a matrix system provides the possibility to summarize parameters clearly by using a three dimensional approach Group of parameters B3 03 Nominal frequency Hz VICB 25 50 300 Hz Marking of parameter Name of parameter Adjustment Matrix element Number of parameter e Press the key Matrix Parameter to switch from the matrix level to a parameter group and vice versa e The matrix field Al Home has a special function It contains the basic display for the device and parameters which are only accessible with the user software MATRIX All modifications are automatically saved when you switch back to the basic display On the matrix level you can select any matrix field by pressing the up down left or right arrow keys All changes are stored in the FLASH ROM when you leave the matrix level and switch back to the basic N display A1 HOME or 5 minutes after modifying a parameter gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Operating Parametrization Changes from the matrix level to A1 HOME All changed parameters are stored into the Flash EPROM Matrix Parameter 4 oy Matr
76. X basic Operating instructions 8 074 157 01 01 Page 36 Dlx Dlx Dlx parametrized parametrized parametrized Selected value at Pre set A at Pre set B at Pre set C Pre set reference 1 A digital input does not need to 0 0 Pre set reference 2 be programmed for this 0 1 0 Pre set reference 3 reference value 1 1 0 Pre set 4 0 0 1 Pre set reference 5 1 0 1 Pre set reference 6 The pre set ref values are pure 0 1 1 Pre set reference 7 reference values and do not 1 1 include any Start commands C1 15 Jog frequency VCB 10 00 0 00 10 00 Hz The jog function is used for inspection setting or adjustment purposes For this purpose the digital command Jog see D2 Digital Inputs is available If this function is activated the output frequency will accelerate to the jog frequency without acceleration deceleration times An additional ON OFF command is not required Jog mode is only possible when the unit is stopped 1 16 Economy mode VCB not active see Macro 0 not active Step 1 slight reduction 2 Step 2 medium reduction 3 Step 3 strong reduction 4 Step 4 very strong reduction In applications with a square load torque curve e g centrifugal pumps or fans the magnetization current in the motor can be reduced with decreasing speed This leads to a lower power uptake thus saving energy
77. a of the actual value plotter Store Depending on the active window this icon stores parameter lists failure memory lists or data of the actual value plotter Print Prints the actual document Export Provides an export of parameter lists and failure memory lists as text file Local control For monitoring and online control of a frequency inverter Parameter editor With the help of the displayed Matrix all parameters can be online requested changed and failsafe stored online in the inverter Docu mode Documents the actual parameter settings and actual values of the inverter Failure memory Support for documentation and analysis of the last 15 trips in the failure memory of the frequency inverter Actual value plotter To record analog and digital states during operation Activating parameter access If parameter access is activated the adjustment of inverter parameters is possible Activating DOWN Mode only possible during stand still of the inverter Activating the DOWN Mode enables an increase of the transmission rate between frequency inverter and PC but the actual application at the inverter is stopped gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix B2 The program MATRIX includes the following functions sero Swe APE A hm ere t s 7 pr E We an ON gt
78. a the hardware input DI5 2 leads to an immediate pulse inhibit in the power part of the motor Any ON command stored via impulse contacts is deleted The display shows Disabled Function not parametrized or make contact Enable The digital input is also active in bus control mode External fault An active command leads to trip shutdown with the error code External fault or creates an alarm message The reaction time is adjustable Errors in the system can be integrated in the inverter controls using this input The trip message can be realized by means of break or make contacts selected using E3 11 to E3 13 The digital input is also active in bus control mode External motor fault The mode of action is the same as for an external trip but the trip code indicates a motor trip This command is used for bearing temperature monitoring vibration monitoring devices or motor temperature monitoring with Click Therm The reaction time of the trip message is adjustable and can be realized by break or make contacts selected using E2 13 to E2 15 The digital input is also active in bus control mode Insulation fault An active command leads to immediate shutdown with the trip code Insulation fault or creates an alarm message The reaction time is adjustable up to 160 s Using this input an external trip voltage monitor for ungrounded mains or the comparator output using the option Earth protection 1 and 2 can be integrated s
79. al 7 DI 2 m 9 6 EQUAL neg 1 2 speed local 8 017 2 MMC 7 UNEQUAL neg 1 3 Jog 9 DI8 2 M 14 Pre set A 20 015 3 E Selection 15 Pre set B 21 016 3 time function M 16 Pre set 22 DI7_3 p F4 26 logic b function 17 Manual Auto 23 083 zu F4 40 C4 logic b function 5 m 18 Rem 24 State 1 i 9 5 9 2 Ramp 25 Lift brake 0 AND lie 20 rer Macro 2 26 Thyristor ON aa 1 ORe gt 0 ON delay RL 21 Enable 27 Limit I gt zm 2 EQUAL OFF delay OO 22 External fault 28 Limit V gt ogo p UNEQUAL 2 ON OFF delay 3 23 Ext motor fault 29 Limit temp gt op e 4 AND neg 2 3 Impulse 24 nsulation fault 30 Limitations OO 5 OR neg 2 25 BS fault 31 Alarm 1 amp 6 EQUAL neg 2 F4 28 C3 time set 26 External Reset 32 Alarm 2 7 UNEQUAL neg 2 F4 42 time set 27 Ex T limitation 33 Outp comp Cl 28 PID active 29 PID enable 34 Outp comp C2 35 comp 7 1 Input 01 negated 30 du ctrl active 36 Outp C4 2 Input D2 negated Output comparator C3 L 3 RS ONIOFF 37 Outp logic L5 Output comparator C4 33 ON lock 38 logic 34 Force local do ME act 35 Parameter locked i E Cont E E Cues with IR aye By i 38 Motor heating ont 39 Process fault 44 BUS Cont W 14 S 40 Reset position 45 BUS Cont W 15 41 DMA enable gt pDRIVE lt MX basic Operating i
80. al state BR 96 not active for MX basic 22 Autotuning current not for A6 01 corr to B4 05 A6 03 View limitation VCB not visible If this parameter is set to 1 limitation interventions like Motor temperature etc see Appendix A are displayed in the status field The display lasts as long as the intervention is ongoing but at least 1 5 seconds not visible 1 visible This parameter is especially useful when starting up the inverter and during maintenance gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 15 Display Basic display This matrix area shows the basic display of the frequency inverter Three actual values the operating mode device status and the active matrix field are displayed f 32 50 Hz gt Actual values Device status Active matrix area Operating mode All analog values displayed can be configured freely in matrix field A Display configuration Any parameter changes are transferred to the memory as soon as the function HOME is activated again Trip messages In the event of a trip the inverter switches off by means of pulse inhibit A stored Start command local control or start impulse contact is deleted The error message is issued as an entry in the status field Ref 35 5Hz Trip condition Local Trip message All trip messages are listed in Appendix A More information about the cause o
81. alue 96 l w H AIC C ud TN x Hz i Slip compensation Load balance 6 PID feedback D6 00 0 speed loc speed 0 MP 1 __ 7 E ct RE Decel time 1 BUS ref1 3 f correction Hz FWD d REV Remote LOC to int Torque limitation PID BUS ref5 4 Torque limitation EXT INT PID active Torque limit analog signal digital signal gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 43 Settings Catch on the fly Due to the innovative control concept AVC Auto Vector Control in conjunction with the modulation process FMC Flux Mode Control the frequency inverter is able to pick up to a phase and speed synchronous free wheeling motor in less than 0 1 s However this is only possible if a connection between the inverter and the motor exists Regardless of the duration of the power failure e g some 100 ms to several seconds this intercept function guarantees a safe and immediate start even during free wheeling motor operation starting from the current motor speed n n long power interruption n short power interruption few ms several seconds motor free running t t For motors which are not switched onto the inverter output yet the Start command intercept function must be activated approx 3 5 seconds later If the Start command is issued earlier the inverter wil
82. ameters but not the contents of the User Macros the set language parameter B1 00 the slave address parameter B6 02 De Sem Rahs eB tu m Failure memory stent an at Support for documentation and analysis of the last 15 3 trips in the failure memory of the frequency inverter By pressing the Print icon a complete list of parameters is plotted including actual values if desired During stand still of the drive the transmission time can A be decreased by DOWN Mode MF Events Lead tram VSO ben Made Typ 515 Sane AT DAD Saio RU 5 Remarks for operation The MATRIX 2 0 software package works with all gt pDRIVE lt devices At ELVOvert MX devices some functions have only limited functionality To ensure proper operation we recommend that you disable any screen savers If you keep your mouse pointer over an icon or display a short help text will appear 6 Uninstalling Press the Start Button and select Settings System requirements Double click on the symbol for software and follow the instructions to remove MatriX 2 0 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix B4 The following parameters can only be read out or modified on the PC using the MATRIX software All these parameters are assigned to MATRIX area Al which is reserved for the local keypad of the basic disp
83. amp 2 C2 03 Deceleration ramp 2 20 1 s 20 1 s 2 04 S ramp no S ramp no S ramp S ramp C2 05 S ramp mode Begin End Begin End Begin End C2 06 Switch 1 2 Accelerat 0 00 Hz 0 00 Hz 0 00 Hz C2 07 Switch 1 2 Decelerat 0 00 Hz 0 00 Hz 0 00 Hz C2 08 Deceleration persistant f 0 00 Hz 0 00 Hz 0 00 Hz C2 09 Deceleration persistant t 0 0 s 0 0 0 0 C3 Speed range C3 00 Minimum frequency 0 00 Hz 5 00 Hz C3 01 Maximum frequency 50 00 Hz 50 00 Hz 50 00 Hz C3 02 Direction enable Enable FW RV Disable REV Disable REV C3 03 Phase rotation U V W A B C U V W A B C U V W A B C C4 PID configuration C4 04 PID active yes process C4 05 Proportional gain kp 20 0 C4 06 Integration time Tn 10 00 s C4 07 Derive time Tv 0 00 s C4 08 Ref acceleration ramp 10 0 s C4 09 Ref deceleration ramp 10 0 s C4 10 Output scaling 10 00 Hz C4 11 Output scaling 0 00 Hz 0 00 Hz 50 00 Hz C5 Catch on the fly C5 00 Detection level 0 6 96 0 6 96 0 6 96 C6 Special functions C6 00 Contactor control not active not active not active D1 Analog inputs D1 00 AIV selection not used Freq ref manual PID reference D1 01 AIV value 096 0 01 Hz 0 00 Hz 0 00 Hz D1 02 AIV value 10096 50 01 Hz 50 00 Hz 100 00 Hz D1 03 AIV filter time 0 05 s 0 05 s 0 05 s D1 04 AIC selection Frequ ref auto Frequ ref auto PID feedback gt pDRIVE lt
84. and analysis of an underload Monitoring of over speed creating an alarm signal or Overspeed protection Adjustable open loop speed controller without PID n controller encoder Adjustable controller for keeping constant pressure PID Process controller d quantity a s o BOGE Skip frequencies Setting for the skip frequencies and their hysteresis Pd Keeps constant speed independent from the load sil Bento sspe without encoder E Possibility to switch over between different control sources F8 Switch over Local Remote Test routines Test of the control part und the power part Limitation of the torque via parameters or analog input Torque limitation Undervoltage recognition Adjustment of the behaviour at mains undervoltages Storage of all parameter adjustments carried out Usermacros They can be called up again if necessary gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Index 12 Index Acceleration 9 37 Actual values Actual value plotter B3 AVE ret 10 MOTOT s ca ee 12 Palace sbi Cet das ner eens 47 47 9 59 Alarm message 16 B6 A2 Analog inputs 12 46 Analog outputs 57 onam quiate 57 Apparent power 10 Application macros
85. anged automatically depending on the use f ref f correction in Hz T ref PID ref value in 96 With pulse inhibit only the function speed remote is enabled 300 00 0 01 300 00 Hz D6 07 Remote MP min value VCB 200 00 0 017 200 00 300 00 50 01 300 00 Hz D6 08 Remote MP max value VCB 200 00 30 52 200 00 D6 09 Remote MP acceleration time VCB 0 0 10 0 3200 0 s D6 10 Remote MP deceleration time VCB 0 0 10 0 3200 0s Same function as D6 03 06 04 See figure Configuration of Analog Inputs D1 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 63 In Outputs D6 11 Remote MP control VCB terminals keypad 1 terminals By switching over to keypad the required motorpot value is defined using the up down keys on the keypad If PID controller function is used an external ref value setting is not necessary Required ref value adjustments can be made directly on the device at any time D6 12 Remote ref storage not active 0 not active l at Mains off and Stop 2 at Stop Same function as D6 05 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 64 Drive overload E1 00 Current max value VCB 10 150 150 see Macro This parameter defines the maximum current overload capacity in percent of the inverter current ve
86. ation 61 Crane drive ss et 22 Slip 10 Exhaust TON 25 m NNNM 11 Ft e 25 rolete e en 43 Piton DUMI 22 Pressure 29 Speed profection 68 Separalor isis men 22 5 24 38 Volume control 29 Start Orgue 35 Process 55 71 Start Stop 5 50 Profibus arar eds 34 SHAM UP seseina 6 Pulse frequency 75 Start up CI Pulse inhibit 86 Stop E E EA 8 Pulse release 8 53 Stop Mode 35 74 Store reference value 63 Switching frequency 75 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Index 14 gt pDRIVE lt Schneider Electric Power Drives N Schneider Electric Power Drives GmbH Schneider of Ruthnergasse 1 1210 43 0 1 291910 Fax 43 0 1 29191 15 www pdrive com pp rar Joo gt pues c L ip eO Language Macro Motor Auto Selection Configurat S on 8 074 157 01 01a HFSS The right to make technical changes is reserved
87. ation can only be cancelled by setting all parameters back to factory default via parameter F2 00 The enable of this function is like an internal parameter which is stored in the user macro and is copied during transmittion of all parameters from and to the PC Control Emergency operation DI3 terminal 13 Make contact the function is started parts of the protection functions are not active Break contact or input not used normal operation The digital input has a ls filter disturbances Actual trips are automatically reset by the command Emergency operation For feedback Alarm 1 is set Display indication The display Emergency operation is indicated in the status field right bottom A 1 03 shows Emergency operation Switched off protection functions 60 Motor Overload 49 Overtemp 1 55 Motor Trip 54 Ext Fault 56 Insulation Trip 58 Motor Temp 59 Thermistor SC 64 Ext BS fault 65 65 Charge protection gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 protection model of the motor is automatically set to Alarm monitoring of the inverter temperature not active Alarm External motor trip via terminals not active Alarm External fault via terminals not active Alarm Insulation fault not active Alarm Motor Thermistor not active Alarm Motor Thermistor not active Alarm External braking unit fa
88. ct external torque limitation active 28 PID active make contact PID controller active 29 PID enable make contact PID controller output enabled 30 Speed control active not active for MX basic 31 Brake open not active for MX basic 32 Supply ON OFF 33 ON lock break contact switch off with ON lock 34 Force local 35 Parameter locked in addition to F6 00 36 FWD REV for BUS active only 37 Operation with IR not active for MX basic 38 Motor heating ATTENTION The motor data B3 must be set correctly 39 Process fault parametrize additionally E3 14 to E3 17 40 Reset Position not active for MX basic 41 DMA enable not active for MX basic 49 reserved for D2 02 only 50 Emergency operation see function Emergency operation in chapter F for D2 02 only 51 reserved for D2 02 only gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 56 Analog outputs D3 00 AO selection VCB not used see Macro CONA QAR UNSO 10 11 125 I3 14 15 1 17 18 19 ZU 21 V AE 2978 not used Output frequency Output frequency Output current Torque Torque Power Motor voltage Speed Speed int reference int T reference PID reference value PID feedback PID error Bus refl Bus ref2 Bus ref3 Bus ref4 Bus ref5 Thermal state Motor Thermal
89. ction Imax at from 30 100 150 Currents in with ref to luo MOTOR Motor time constant 1 5 3200 min 75 min 24V buffering necessary CO All motor data B3 00 to B3 04 are displayed in the short menu For the gt pDRIVE lt MX basic the short menu also lists parameter B3 05 Line voltage gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 23 Setup Supplement to macro 1 gt Ref value S ramp for acceleration and deceleration You can activate an s ramp in order to ensure a smooth transition from the standstill of the drive to the acceleration or deceleration phase and from the acceleration deceleration phase to a steady state speed In addition to macro M1 you have to make the following parameter adjustments C2 04 S ramp S ramp step 1 2 or 3 Make adjustments as required C2 05 S ramp mode Begin End You can also select Begin only Switching to parameter set 2 A special feature of the gt pDRIVE lt MX inverter is that you can have two different settings for every parameter The set motor values the measured autotuning values and the optimized parameter values are stored at the locations User Macro 1 and User Macro 2 Depending on the digital input the inverter will operate with parameter set or 2 Applications The inverter is alternately used for two motors Parametrization for two different working processes with one mo
90. d for example as an information when the fans should be replaced This function is not active if the value is set to zero gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 14 minimized You can assign an analog reference or actual value to each zone 1 2 and 3 by using the following selection table Zone 2 is not displayed during parametrization and zone 1 is A6 00 Selection of zone 1 VCB Output frequency A6 01 Selection of zone 2 VCB Speed reference A6 02 Selection of zone 3 VCB Motor current Output frequency Hz corr to A3 00 1 Inverter load 96 of nominal inverter current C corr to A3 01 2 Motor load 96 of nominal motor current corr to A2 02 3 Torque Nm corr to A2 01 4 Motor voltage V corr to A2 06 5 Motor current Ae corr to A2 03 6 Shaft power kW corr to A2 04 Apparent power kVA corr to A2 05 8 Motor speed rpm corr to A2 00 9 Process speed m min corr to A2 08 10 Machine speed rom corr to A2 09 11 Speed reference Hz corr to A4 11 12 Torque reference corr to A4 13 13 PID reference value corr to C4 00 14 PID feedback corr to C4 01 15 PID error 96 corr to C4 02 16 DC voltage V corr to A3 02 17 Operating hours motor h corr to A5 00 18 kWh meter MWh corr to A5 02 19 Power On time h corr to A5 03 20 Thermal state Motor 96 corr to A2 12 21 Therm
91. d local operation via the terminal strip In addition to parametrization of the digital inputs 2 or 3 please note the settings for parameters E4 00 to E4 03 Local motor potentiometer The digital signals replace the function of the NN keys on the keypad Configuration of the local motorpot see 06 00 to D6 04 and E4 00 01 and 03 Jog mode If the jog command is active the inverter accelerates the motor with the fastest possible acceleration time to the set jog frequency C1 15 The jog function is only possible during stopped state gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 51 In Outputs Pre set E Pre set B EB Pre set C 5 ES How many digital inputs have to be programmed depends on the required number of pre set ref values They are programmed in matrix area C1 The pre set ref values are pure ref values and do not contain any Start Stop commands MANUAL AUTO LOCAL REM pee am E Pre set values The max 8 pre set ref values are selected with the signals Pre set A C as shown in the following table 0 1 0 1 0 1 0 1 The digital inputs are also active in bus control mode MANUAL AUTO switch over The command MANUAL AUTO switches between the two ref value sources f ref Manual and f ref Auto Break contact or command not used AUTO make contact MANUAL The digital input is also active in bus control mode LOCAL REM switch
92. digital input pulse enable if the motor line terminals U V W has a control element contactor or service switch M Check if the length of the motor cable complies with the permissible limits and if the AMF Output Motor Filter is integrated if necessary 2 INSPECT EMC MEASURES RFI FILTER GROUNDING SCREENING Does the mains supply contain a filter that is suitable for this application The motor cable screen must be connected with the filter filter casing or PE terminal extensively The screen must be connected with the motor casing on the motor side All low level control lines including digital inputs require screening and must not be laid together with the motor lines The frequency inverter cubicle requires extensive grounding in order not to exceed trip limits 11 INSPECT MECHANICS ENGINE MOTOR INVERTER Check all components for damage during transport All transport safety devices e g at the motor must be removed Transport components must be mounted tidy M Check if there is enough cooling for the motor as well as for the inverter Check the mechanic connection between motor and machine Is the whole drive ready to switch on 2 Release a2 cos E xac iE E scu capu dea oL PIC E Lo d 4 SWITCH ON MAINS VOLTAGE AND CARRY OUT TESTS MAINS VOLTAGE TESTS AUXILIARY VOLTAGE M Check the 24 V DC
93. e gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 26 Supplement to macro 2 Fast Stop with motor brake Fans often require a fast stop mechanism for special operating situations The new motor brake function of the gt pDRIVE lt MX is able to reduce the deceleration time to 10 20 Three digital inputs regulate the behaviour if the OFF command is activated DII Start FWD at acceleration ramp 2 OFF 1 Deceleration at deceleration ramp 2 DI5 2 Start FWD at acceleration ramp 2 OFF 2 Pulse inhibit free wheel 016 2 Stat FWD at acceleration ramp 2 OFF Fast stop at deceleration ramp 1 X1 ov 9 Start Stop amp Start FWD Pulse inhibit release Enable Fast stop 2 Acceleration Decele ration ramp 1 Jumper if no pulse inhibit release signal is required Braking mode Motor brake A Depending on the motor use A B or C Acceleration ramp 1 0 0 10 0 3200 0 s Without function Deceleration is adjusted according to the existing mass and the braking effect Deceleration ramp 1 0 0 0 1 3200 0 s Acceleration takes place at the current Acceleration ramp 2 0 0 10 0 3200 0 s werking Avoid motor overload by selecting a value Deceleration ramp 2 0 0 10 0 3200 0 s that guarantees that the motor brake does not work during normal operation DI1 selection not used Is only required by the l
94. e Trip Trip Trip Process fault t1 delay 0 0s 0 0s 0 0s Process fault t2 delay 0 0s 0 0s 0 0s Insulation fault Activat not active not active not active Insulation fault Response Trip 10 0 s Trip 10 0 s Trip 10 0 s E3 20 Insulation flt time delay E3 21 Undervoltage Response gt pDRIVE lt MX basic not active Operating instructions not active 8 074 157 01 01 Appendix C12 not active Report Parameter Macro M1 limit to 50 96 Macro M2 limit to 50 96 Macro M3 limit to 50 96 E3 22 Undervoltage time delay 2 0 s 2 0s 2 0 E3 23 Inverter Temp Response E4 Control configuration E4 00 Local Remote reference Local Remote Local Remote Local Remote E4 01 Local Remote control Local Remote Local Remote Local Remote E4 02 Local Remote switch Keypad Keypad Keypad E4 03 Control mode local Keypad Keypad Keypad E4 04 Local STOP key Local active only E5 Skip frequency Local active only Local active only E5 00 Skip frequency 1 5 00 Hz 5 00 Hz E5 01 Hysteresis 1 0 00 Hz 0 00 Hz E5 02 Skip frequency 2 E5 03 Hysteresis 2 0 00 Hz E6 Switching frequency 25 00 Hz 25 00 Hz E6 00 Min switching frequency 2 5 kHz E6 01 Max switching frequency 2 5 kHz F1 Test Help F1 00 Test power part Routine Routine Rout
95. e PID controller for control of an external process it can be also used as an speed controller a slow speed controller Therefore parameter C4 04 must be set to position 3 or 4 Typical applications are slow turning unbalance drives like oil pumps saws and presses By using this function an even current consumption is achieved and therewith a low mains load Therefore the internal connections of reference values for frequency and torque are changed Wiring and adjusting example e Set one analog output to Output frequency or Speed and connect it with an analog input PID feedback Now the filter time for the input can be set e g to 0 2 s e Set the parameters of the PID controller Ty to appr 4x filter time and also adjust kp e Adjust the positive and negative limitation of the PID controller output e g C4 11 213 Hz 130 C4 10 e The reference value is given by pre set reference 1 for example For the PID reference value the Remote motorpotentiometer or another analog input can be used The parameters C4 03 C4 10 and C4 11 must be set in Hz and have to be calculated in accordance g with 163 84 Hz 100 Use of the ref values O not used Hz Pre set Manual REV Remote 1 fref Manual Hz set value n FWD REV lock 1 forf max 2 f int f ref Auto Hz REM raf value AIV PID enable Hz Tx PID 77777 1 5 PID ref v
96. e power part test 33 Overcurrent 1 Short or earth fault 40 Overcurrent 2 The inverter distinguishes two types Overcurrent 1 1 gt gt Overcurrent 2 Difference gt gt size 5 only Overvoltage in DC bus Decel time too short or mains voltage too high Failure of mains phase during operation Earth fault in IT mains in the motor or the motor cable 34 Overvoltage Defect in power circuit 36 PoCi Fault Replace respective components Overtemperature in central component 41 ZB Temp Temperature in control part too high Fan OK Check cabinet ventilation Temperature at heatsink Check device fan cubicle ventilation and possible air filter Ambient temperature too high 49 Overtemp 1 The inverter distinguishes two types 47 Overtemp 2 Overtemp 1 cooler temperature too high Overtemp 2 A3 03 gt 100 C overtemp or Temperature sensor KS A3 03 25 C temperature sensor wire break Profibus DP master does not send Guide OK in control word 50 BUS Com 2 Bit 10 is set to during bus control error in PLC or in bus module Undervoltage in DC link Mains voltage available All phases available Mains f OK 2 51 Undervoltage 1 ins fuses 52 Undervoltage 2 The inverter distinguishes two types Underv 1 U lt lt in operation longer than permissible with parameter E3 21 22 Underv 2 no mains voltage despite ON command from contactor control after 3 seconds
97. e use the parameter description and adjust the parameters via the matrix area The modified parameter settings can be stored in the user macro All parameter modifications are automatically transferred to the short menu and are clearly summarized there Wiring diagram Reference voltage MANUAL freq ref value 0 10 V 9 Analog voltage input Analog current input AUTO freq ref value 4 20 m i E Ground Analog output Freq act value Ground Thermistor input Ground Common Stat FWD Switch over to MAN UAL programmable External fault digital inputs External reset Interrogation vltg dig output Supply buffering voltage Ready message Relay output X2 Option IO Option lO gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 25 Setup Short menu for macro 2 Macro selection Centrifugal pump or exhaust fan fan Economy mode Step 1 Energy saving mode step 1 Acceleration ramp 1 0 0 10 0 3200 0 s Setting in s nom motor frequency Deceleration ramp 1 0 00 10 0 3200 0 s Setting in s nom motor frequency Minimum frequency 0 00 5 00 300 00 Hz Setting of the lower frequency limit Maximum frequency 25 00 50 00 300 00 Hz Setting of the upper frequency limit Manual frequency reference value as 0 10 V signal at analog input AIV AIV value 0 300 00 0 00
98. ee parameters E3 18 to E3 20 The digital input is also active in bus control mode gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 53 In Outputs External reset External T limit PID active PID enable Supply ON OFF ON lock External reset Allows confirmation of a trip via the terminals Reset for ON flank no effect on an inverter that is running The digital input is also active in bus control mode When this function is activated the maximum torque is limited to an externally defined value The value is defined by a separate ref value source see D1 If the torque exceeds the set limit the drive will react with a speed deviation Break contact or command not used T max value E1 01 active Make contact ext T limit activated The digital input is also active in bus control mode PID active This input allows a controlled switch over between frequency control and PID control Break contact switch over from PID control to frequency control Make contact or input not used PID controller active the switch over is vibrationless The digital input is also active in bus control mode PID controller enable This function allows the internal process controller to be enabled via the terminals Break contact PID controller output is frozen at the last value Make contact or not used PID enabled The digital input is also active in bus control mode Supply ON OFF
99. el ramp 1 C1 02 Stop mode Decel ramp C1 16 Economy mode C2 01 Decel ramp 1 0 free wheel C2 00 Accel ramp 1 C3 00 Min frequency 1 deceleration ramp C2 01 Decel ramp 1 2 fast stop C3 00 Min frequency C1 16 Economy mode leads to the following changes compared with the default gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 21 Macro 1 Drives with high overload factory setting Conveyors piston pumps crane drives separators etc The start torque can be increased to a maximum of 180 for heavy starts parameter C1 00 Increase start torque The reference value of 4 20 mA is remote controlled local mode is operated using the keypad Two switches Start FWD and Start REV are used for device control in addition the terminal strip functions 2 ramp and External reset are programmed If you want to make further device specific adjustments use the parameter description and make adjustments in the matrix area The modified parameter settings can be stored in the user macro All parameter modifications are automatically transferred to the short menu and are clearly summarized there Wiring diagram Freq ref value 4 20 mA Freq act value Start FWD Start REV 2nd ramp External reset Ready message X2 Option IO Option Reference voltage Analog voltage input Analog current input Ground Analog output Ground
100. eleration ramp On reaching O Hz a pulse inhibit is issued 2 Fast stop OFF 3 A Stop command is followed by braking of the motor within the shortest possible time On reaching Hz a pulse inhibit is issued useful in combination with activated motor brake Stop command means command from remote or local mode C1 03 Braking mode VICB no braking function No braking function no brake DC voltage limitation extends the deceleration ramp as required Ext Braking unit for gt pDRIVE lt MX basic the option DC connection is not available 2 Motor brake A motor brake active the braking energy is transformed into 3 Motor brake B heat in the motor motor cable and inverter Depending on 4 Motor brake C the unit size and motor type the best braking effect is obtained with setting A B or C Setting 2 4 Motor brake The motor brake is an extremely economic alternative to the external braking unit with resistor The fast stop of a 250 kW drive with 2 3 fold motor mass for example is possible within less than 4 seconds The motor noise is louder while the motor brake is working Most of the braking energy is transformed into heat in the motor gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 35 Settings Torque Speed of rotation n Speed of rotation with fast stop without P motor brake With mo
101. ened if the code value corresponds with the set number of the code With every Mains on F6 00 Code automatically resets to O F6 02 Parameter Access V Keypad 0 Keypad Fieldbus 2 RS232 Gateway F6 03 Pulse inhibit MICB No No Inhibit not active the inverter is enabled les The inverter is disabled and can be only enabled by resetting the parameter This parameter is able to lock the software of the inverter Disabled is displayed The PC tool MATRIX sets the parameter to 1 yes during transmission of parameters So a start up of the drive is prevented gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 86 Emergency operation Special code necessary This function allows an Emergency operation at which all functions are oriented on human protection and only secondary oriented on the protection of the drive e g ventilation system in a tunnel This function can be activated by digital inout DI3 and is reported by a entry in the fault memory F3 snapshot Parametrization Input of the code value in parameter F6 00 independent from the adjustment of parameter F6 01 to enable the function ask the manufacturer for the code F6 00 is automatically reset to O Parameter D2 02 for selection of the function of digital input DI3 terminal 13 can be only set to position 50 Emergency operation The enable of the function Emergency oper
102. ess reference value is defined via a voltage signal 0 10 V on AIV the actual value is reported as a 4 20 mA signal on AIC The devices are controlled with Start FWD reverse rotation is blocked In addition the terminal strip functions external fault and external reset are programmed If further device specific adjustments are necessary please use the parameter description and adjust the parameters via the matrix area The modified parameter settings can be stored in the user macro All parameter modifications are automatically transferred to the short menu and are clearly summarized there Wiring diagram Reference voltage PID ref value 0 10 V Analog voltage input PID feedback 4 20 mA Ground Analog output Frequency act value Ground Thermistor input Ground Common Start FWD PID enable programmable External fault digital inputs External reset Interrogation vitg dig output Supply buffering voltage Ready message Relay output gt X2 Option lO Option gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 29 Setup Short menu for macro M3 Macro selection Pump PID Economy mode Step 1 Energy saving mode step 1 Minimum frequency 0 00 5 00 300 00 Hz Setting of the lower frequency limit Maximum frequency 25 00 50 00 300 00 Hz Setting of the upper frequency limit PID controller enable
103. eters D1 00 D1 03 and is described there D1 09 Al_2 selection VICB not used see Macro nof used Hiz If individual settings cannot be selected 1 ref Manual Hz they have already been assigned by one 2 ref Auto Hz of the other reference value sources or by Fcorrection no a bus reference value 4 T limitation 96 i 5 PID reference 6 PID feedback 7 DMA f balance not active for MX basic 8 DMA T Master not active for MX basic The analog ref value Al 2 corresponds with the 0 4 20 mA ref value on the differential amplifier input of the option card IO T in slot X2 It has the same function as the ref value AIC D1 10 AI 2 level VCB 0 20 mA 0 0 20 mA 4 20 mA monitored monitoring of the analog signal to lt 3 mA 2 4 20 mA ignored no monitoring 22 To monitor the 4 20 mA LiveZero signal for wire breakage parameters E3 03 to E3 05 must be set SES accordingly 300 00 0 01 300 00 Hz see 01 11 AL2 value 0 VCB 200 00 0 01 200 00 Macro 300 00 50 01 300 00 Hz see 01 12 Al 2 value 100 VCB 200 00 30 52 200 00 S D D1 13 AI 2 filter time VCB 0 00 0 05 10 00 s The function of the parameters D1 09 D1 13 is identical with the function of parameters D1 00 D1 03 and is described there gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 4
104. ey on the keypad is blocked A terminal strip command is used to switch over see D2 E4 03 Control mode local VICB Keypad 0 Keypad terminals This parameter defines where the Start Stop commands and the control commands for the local motor potentiometer are derived from in local mode from the keys on the keypad or from the digital inputs Start impulse local Stop impulse local REV local speed local speed local E4 04 Local STOP key VCB Local active only Local active only 1 always active at local mode and control via terminals If Stop key always active is selected the STOP command can be issued using the STOP key on the keypad or the relevant digital input Stop impulse local in any mode Depending on the setting for parameter 1 02 Stop mode the drive is stopped With impulse contacts and BUS control a renewed On command is required for acceleration If the steady commands Start FWD or Start REV are applied to the terminal strip the drive accelerates again immediately See setting example Switching over to local control with local keys in Chapter B5 Short menu Supplements to macros M1 to M3 Pressing the Stop key twice in case of local mode and pulse control via terminals causes pulse inhibit N which leads to free wheel of the motor gt 4 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 74
105. f parameter A1 03 are listed in the table Limitation and Alarm messages in the BUS manuals See Appendix A for the Limitation and Alarm messages A1 04 Trip message read only This parameter displays the current device state Display trip All items of parameter A1 04 are listed in the table Trip messages in the BUS manuals See Appendix A for the Trip messages A1 05 LED state read only Not READY READY 2 RUN 3 TRIP The LED state corresponds to the device state which is displayed of the 3 colored LEDs the keypad If no LED is lit up this corresponds to the state Not READY gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix B6 FLASHcopy 1 Installation The system requirements are the same as for MatriX 2 0 For installation use the MATRIX setup Uninstall FLASHcopy like the MATRIX 2 0 software 2 Program features 2 FLASHcopy Jal xj Info EHE Name of file PBA5 A1 BIN 5 C Read Flash m Le COM 1 C2 C3 C4 Write Flash T Write Flash Terminate The program FLASHcopy is used to read and write to the FLASH memory on the USER INTERFACE which contains the inverter program The main application of FLASHcopy is the updating of your inverter software version However all the parameters set in the inverter are deleted thereby and the Autotuning function must be repeated Moreover
106. f the motor protection Currents 30 100 150 ee In 96 with ref to INOM MOTOR Motor time constant 1 5 3200 min gt 5 min 24 V buffer necessary Ext fault is integrated by means of a make External fault Activat Ready Run contact and monitored in ready run mode All motor data B3 00 to B3 04 are displayed in the short menu QD CO For the gt pDRIVE lt MX basic the short menu also lists parameter B3 05 Line voltage gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 30 Supplement to Macro M3 Switch over PID control mode frequency default The digital input PID enable explained in macro M3 merely freezes the controller output at the last value or releases it The digital input function PID active however allows you to switch from controller mode to direct frequency speed control and vice versa In the following example the direct frequency control is provided by a local potentiometer and the controller reference default with a 4 20mA signal this requires the option card IOT Controller actual value Start Stop PID active Controller ref value Frequency ref value 0 10 V TUA Parameter settings based on macro M3 Parameter Selection of zone 1 PID error Selection of zone 2 PID reference value Selection of zone 3 PID enable Motor speed DI process int f ref value
107. f the trip and possible troubleshooting measurements for each trip message can be found in matrix area F1 Help Alarm messages For an alarm message the big display zone 1 is cyclical switched over Thereby a flashing alarm message results Flashing alarm message Ref 50 0Hz 300A 2s cyclical Underload Alarm message An alarm message needs not to be reseted All alarm messages are listed in Appendix A Limitation messages If A6 03 View limitation is set to 1 visible limitation interventions like Current limitation etc are displayed in the status field The display lasts as long as the intervention is ongoing but at least 1 5 seconds f 32 50 Hz Ref 50 0Hz 300A Limitation message All limitation messages are listed in Appendix A gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 16 Language selection B1 00 Select language VCB German Software PBA6 Al PBA6 A2 PBA6 A3 PBA A4 0 German yes yes yes yes 1 English yes yes yes 2 French yes yes yes Netherlands 4 Polish 5 Czech yes 6 Italian 7 Spanish yes 8 Russian 9 Bulgarian This parameter is not adjusted in the case factory default Macro configuration Setup B2 00 Macro selected read only
108. for E2 0 1 O I s O I s F4 20 C3 reference 0 0 0 0 0 0 F4 21 C3 function El gt E2 El gt E2 El gt E2 F4 22 C3 Hysteresis Band C3 Input D1 5 0 State ZERO 5 0 State ZERO 5 0 State ZERO C3 Input D2 State ZERO State ZERO State ZERO C3 logic a function C3 logic b function OR OR OR OR OR OR C3 time function ON delay ON delay ON delay C3 time set F4 29 C3 selection 0 0s not used 0 0s not used 0 0s not used 4 30 CA signal to E1 0 0 96 0 0 96 0 0 96 F4 31 CA filter for E1 0 1 0 1 s O I s F4 32 C4 signal to E2 Reference value Reference value Reference value F4 33 C4 filter for E2 0 1 0 1 s O I s F4 34 C4 reference 0 0 0 0 0 0 F4 35 C4 function El gt E2 E gt E2 El gt E2 F4 36 C4 Hysteresis Band 5 0 5 0 5 0 F4 37 C4 Input D1 State ZERO State ZERO State ZERO F4 38 C4 Input D2 State ZERO State ZERO State ZERO F4 39 C4 logic a function OR OR OR F4 40 C4 logic b function OR OR OR F4 41 C4 time function ON delay ON delay ON delay F4 42 CA time set 0 0s 0 0s 0 0s F4 43 selection not used not used not used 4 44 L5 signal to D1 State ZERO State ZERO State ZERO F4 45 L5 signal to D2
109. formed only in Run mode A digital input D2 00 D2 10 must be set 22 Ext fault for this function gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 70 E3 12 External fault Response VCB Trip 0 Trip Trip of the drive with message Ext fault 1 Alarm 1 Alarm message Ext fault can be additionally used for 2 Alarm 2 a relay output D4 00 D4 05 E3 13 External fault time delay VCB 0 0 0 0 160 0 s The message Ext fault is only issued if the signal is HIGH for longer than the set time for N C contacts LOW E3 14 Process fault Activation VCB not active not active active Ready Run 4 Run additional delay time E3 16 possible N C active N C Ready Run N C Run additional delay time E3 16 possible DR AR COND C5 Trips registered by the device e g overpressure can be integrated as an process fault using a break N C or make contact N O If Ready is selected monitoring is performed in Ready or Run state if Run is selected it is performed only in Run mode A digital input D2 00 D2 10 must be set to 39 Process fault for this function E3 15 Process fault Response VCB Trip 0 Trip Trip of the drive with message Process fault 1 Alarm 1 Alarm message Process fault can be additionally used for 2
110. fset PID active gt C4 04 2 1 1 f ref value i int f ref val Option X3 1 8 Option FIELDBUS Mains act value IW 1 filter B6 11 B6 12 lt BIW 15 Aux act value IW 2 filter B6 13 Aux act value IW 3 filter B6 15 B6 16 BIW 3 Aux act value IW 4 filter B6 17 B6 18 lt BIW 4 gt Aux act value IW 5 filter B6 19 6620 BW digital signal analog signal gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix C2 Report Schematic diagram 2 DIGITAL INPUTS analog signal at E1 filter Comparator c1 9 DIS F4 00 10 OV F4 01 1 11 11 02 00 j reference O digital input DI 1 4 02 EZ 121012 0201 z Dae analog signal at E1 filter QO digital input DI 2 F4 08 4 1 4 09 131513 1 D2 02 M RESF ede i aC J reference digital input DI 3 E2 4 10 14 014 02 03 j GU analog signal at E1 filter L digital input DI 4 CE 16 P24 F4 17 17 POV L analog signal at E2 filter X2 Option 25 DIS 26 D
111. g out freely Negative values indicate reverse rotation A2 01 Torque Nm read only The display is quadrantal Display tolerance 5 with reference to the nominal torque friction iron losses and ventilation losses are not included In drives without encoder the tolerance is higher in frequency ranges up to 2 Hz A2 02 Motor load 96 read only 100 correspond to the nominal current of the motor Display tolerance 1 5 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page9 Display 2 03 Motor current A read only Apparent current of the motor in Ampere Display tolerance 41 596 with reference to Inc effective value of the fundamental oscillation A2 04 Shaft power kW read only Display tolerance 5 with reference to nominal power calculated from T and n A2 05 Apparent power kVA read only Display tolerance 3 with reference to nominal power calculated from U and A2 06 Motor voltage V read only Display tolerance 2 with reference to nominal voltage effective value of fundamental oscillation A2 07 Slip frequency Hz read only Displays the slip frequency calculated from the nominal data of the motor and the actual load calculated from the torque and the flow A2 08 Process speed
112. if PID controller not active For W X 0 however the kp share is effective immediately after switch over Enable disable If one of the digital inputs field D2 is parametrized for the function PID enable the controller is only enabled in run state If the controller is locked the output will remain at the last value Change of motor direction during controller mode With parameter C3 03 the rotary field can be inverted parametrization does not need to be modified or by changing parameters negative settings for limitations negative settings for ref and actual value standardization Start REV set when switching over to operating mode Switch over to LOCAL When switching from remote controller mode to local keypad or terminals the controller output frequency Hz is defaulted directly by the local motor potentiometer on the keypad The switch over to the downstream motor potentiometer value or controller output and back is smooth see Supplements to macro M3 C4 00 Reference monitoring 96 read only Reference value before acceleration integrator C4 01 Feedback monitoring 96 read only C4 02 Error read only C4 03 PID output Hz read only 10096 output corresponds to 163 84 Hz 4 04 PID active VICB no see Macro 0 yes Process The PID is used to control an external process
113. in logic module L5 are met F4 44 to F4 49 if conditions in logic module L are met F4 50 to F4 55 if charging of the DC link is completed f gt fLEVEL Output Cl Output C2 Output C3 Output C4 Output L5 Output 16 Thyristor ON BUS Control w 11 if the free bit 11 in the bus control word is 1 BUS Control w 12 if the free bit 12 in the bus control word is 1 BUS Control w 13 if the free bit 13 in the bus control word is 1 if the free bit 14 in the bus control word is 1 BUS Control w 15 if the free bit 15 in the bus control word is 1 as soon as control voltage is available 24V interrogation voltage for digital inputs Manual operation if the drive is in manual mode D1 D2 2 Param set active on switch over to parameter set 2 using a digital input B2 04 Ext T limit active if an external torque limitation is activated E1 01 PID active if the PID controller is active C4 04 PID enabled if the output of the PID controller is active Trip inverted if there is no trip drive is ready for operation Limit gt if the current limitation is active or the heatsink temperature is too high Limit V gt if the voltage limitation is active Limit Temp gt if the motor protection thermal motor state is active Limitations if one of the limitations above is
114. inal 12 111 Activate Test min value or Test max value for the analogue outputs in order to check the actual value feedback sent to the control unit The relay outputs can also be set to ON for testing purposes D3 00 AO selection act value 20 Test min val gt 21 Test max val act value D4 01 Relay output 1 act value gt O not used gt 25 ON 24V gt act value Switch back to remote control mode check the power parameters and the reactions to the control commands again 11 DATA STORAGE AND PROTOCOLS CODE LOCK PARAMETER LIST DATA STORAGE Adjust parameters which block unauthorized operating modes E4 00 and E4 01 lock in position 2 Remote only the switch over to local mode E4 00 Loc Rem ref 0 Local Remote hee bee dinate bos E4 01 Loc Rem control 0 Local Remote ode ode raran cae osos The code lock has to be lifted before parameters can be adjusted if a value between 1 and 9999 is selected for F6 01 F6 01 Code value Use B2 01 Store User M1 in order to save all parameter values including motor data User Macro 1 B2 01 Store User M1 Storage of UM1 with 1 User Macro stored Oyes Manual transter of all settings from the Short Menu B5 autotuning data B4 01 to B4 04 to the start up log appendix C of this man
115. ine F1 01 Test control part Routine F2 Factory settings Routine Routine F2 00 Return factory applicat Routine Routine Routine F2 01 Return factory motor Routine F3 Fault memory Routine Routine F3 01 Review F4 Function blocks F4 00 Newest event C1 signal to E1 0 0 96 Newest event 0 0 Newest event 0 0 F4 01 CI filter for ET O ls O I s O I s F4 02 C1 reference 0 0 0 0 0 0 F4 03 function El gt E2 El gt E2 El gt E2 F4 04 CI Hysteresis Band 5 0 5 0 5 0 F4 05 Cl time function ON delay ON delay ON delay F4 06 Cl time set 0 0s 0 0s 0 0s F4 07 C1 selection not used not used not used F4 08 C2 signal to E1 0 0 96 0 0 96 0 0 96 F4 09 C2 filter for E1 0 1 0 1 s 0 1 s F4 10 C2 reference 0 0 96 F4 11 C2 function El gt E2 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix C13 F4 12 C2 Hysteresis Band F4 13 C2 time function Macro M1 5 0 ON delay Macro M2 5 0 ON delay Macro M3 5 0 ON delay F4 14 C2 time set 0 0s 0 0s 0 0s F4 15 C2 selection not used not used not used F4 16 C3 signal to E1 0 0 96 0 0 96 0 0 F4 17 filter for E1 0 1 0 1 s O I s F4 18 C3 signal to E2 Reference value Reference value Reference value F4 19 C3 filter
116. ing Motor esce 8 76 Insulation fault 53 71 10 Language selection 17 LED status display 2 LED status B 9 15 59 Limitation message 16 Al Line voltage 20 Load balance 61 62 MR 8 62 73 Local control 33 73 B3 Local 5 Local 22 8 Local Remote switch 52 74 Logic inputs ci ood ae 50 Logic modules 78 Logic actes 58 Loss of 4 70 17 Macro 1 22 Macro M2 25 Macro 29 User 22 Macro configuration 17 Mains Mains disconnected 8 Mains missing 8 Mams Offi eo 8 Maintenance fan 14 MatriX Software Matrix system 3 Maximum current 65 Maximum frequency 39 Minimum frequency 39 Motor brake 35 Motor 1 10 Motor data 19 20 Motor heating 20 55 59 Motor
117. ise in the motor based on the maximum steady currents at the nominal operating point and at the speed zero taking into account the thermal time response and the respective speed cooling conditions gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 66 Parameter E2 02 is set to O current limitation In case of overload the motor current is reduced to the set DC curve E2 04 E2 06 This leads to a speed reduction leading to a stable operating point in case of loads with a square load torque e g pumps and fans If this does not succeed e g in constant moment drives the output frequency is reduced to O Hz If this state persists for longer than the stalling time set with parameter E2 08 with a frequency lower than the set stalling frequency E2 09 the result is a trip with the message Motor overload Current speed characteristics Reduced cooling in self ventilated N motors N Metor typical adjustment for self ventilated force ventilated Motor capacity Thermal characteristics of the motor 160 200 225 280 315 400 Temp 45 min 50 min 60 min 60 80min 100min a e The actual thermal state of the motor can be displayed with parameters A2 12 A6 00 A6 02 an analog output or B6 11 B6 13 B6 15 B6 17 and B6 19 The thermal state can be also used for the function blocks F4 EI The electronic motor protection is reset to a cold motor by switchi
118. ix fa Parameter Movement in the matrix level Changes from parameter group to the matrix level Scrolling through the parameter group og Cursor moves to the parameter number q Matrix The adjustment of parameters also ends by pressing the Matrix Param key Parameter Cursor moves to the tens digit 4 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 I e S0 200 B Ref 50 0Hz I 300 A Al Local f fref Matrix t ya Parameter f 450 00 Hz I 300 A Al Home A i e f 450 00 Hz I 300 A k C2 Ramps Matrix t v Parameter D 33000 Hz I 300 A C2 Ramps Accel ramp 1 C200 10 08 5 f 50 00 Hz I 300 A C2 Ramps Decel ramp 2 C203 20 0s 505 00 HZ I 300 A C2 Ramps Decel ramp 2 C203 20 0s 5 f 50 00 Hz I 300 A C2 Ramps Decel ramp 2 C203 25 05 Changes from basic display to the matrix level Movement in the matrix level Changes from matrix level to the parameter group Scrolling through the parameter group Cursor moves to the parameter value Change of value Analogue values are changed immediately Page 4 Shortcuts You can move quickly on the matrix level by using the following shortcuts To move to the top left Al HOME To move to the top right A6 DISPLAY CONFIGURATION To move to the bottom left F1 TEST HELP To move to the bottom right F6 CODE LOCK
119. ized for warning with 21 and E322 59 Motor temp gt This motor thermistor evaluation is parametrized 60 Thermistor SC for warning with E2 01 Motor speed monitoring is parametrized for warning with E2 11 57 Bus Comm2 58 Undervoltage 1 61 Overspeed The actual motor load is higher than the limit set with E2 02 to E2 07 One of the monitored analog inputs has an 65 Loss of 4 mA actual signal less than 3 mA and the fault is parametrized for alarm with E3 03 to E3 05 64 Motor overload External fault is parametrized for alarm with 06 Exteimal fault parameters E3 11 to E3 13 External motor fault is parametrized for alarm with E2 13 to E2 15 The Insulation fault is parametrized for alarm with E3 18 to E3 20 he External Process fault is parametrized for larm with E3 14 to E3 17 he actual motor load is lower than the limit set with E2 16 to E2 21 The actual value of the Power On hour counter is higher than the value set by A5 04 71 Maintenance Maintenance at It could be an information for cleaning the drive or to replace the fan s 67 Ext Motor fault 68 Insulation fault 69 Process fault 70 Underload Motor Meaning Y The message is always part of Alarms 1 or 2 Some messages can be parametrized to Alarm 1 or Alarm 2 P If Alarm 1 or Alarm 2 is set the message is automatically part of Alarms If Bu
120. l JO esr Sgje sng WA sng Huexsng WA sna AA cs Iv vuoz v o Aeron Iv vuoz v 0 o Ln o EPA NY AA jes ald 9 1es eJd V 1 5 1 Jes eJd Page 46 01 01 8 074 157 ing instructions gt pDRIVE lt MX basic Operat D1 00 AIV selection VICB not used see Macro m b pim If individual settings cannot be selected 2 i Hz they have already been assigned by one 3 id ue Hz of the other reference value sources or by 4 x a bus reference value 5 PID reference 6 PID feedback 7 DMA f balance not active for MX basic 8 DMAT Master not active for MX basic As shown in the figure overleaf the analog ref value AIV 0 10 V serves as a source for various reference values The relevant function is assigned to the analog input using parameter D1 00 300 00 0 01 300 00Hz see VCB 200 00 0 01 200 0096 Macro 300 00 50 07 300 00 Hz ea VCB 200 00 30 52 200 00 9 Macro With the AIV level a frequency range is assigned to the analog input signal 0 10V Negative frequencies correspond with reverse on the frequency inverter output s gt 5 a 0 10096 corresponds with O to 50 Hz AIV b 0 10096 corresponds with 30 to 50 Hz 0 100 corresponds with 50 to O Hz 0 100 corresponds with O to
121. l brake a running motor down to approx Hz and then accelerate it to the set reference value C5 00 Detection level VCB 0 4 0 6 15 0 This parameter represents the sensitivity of the speed detection If parameter D5 00 Encoder Slip compensation is set to 2 Encoder the detection level is automatically set to 12 reduced sensitivity gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 44 Special functions C6 00 Contactor control VICB not active Pres not active active Mains voltage Control supply Emergency d STOP K1 NS K10 Buffer voltage 24V L 4 L1 12 L3 K1 K11 Control board UI 1 Power part X1 11 DI1 o 12 DI2 o NS Emergency OFF Line contactor relay a control voltage is created when the power voltage is detected 13 DI3 o 10 DIS o 15 424 16 P24 o 17 POV 9 Control voltage 1 The contact at K11 acts via any digital input parametrized for the function Supply ON OFF In the case of EMERGENCYOFF this leads to an immediate inverter block and the Start command is deleted CAUTION If this contact is not integrated the inverter will start up again after a short EMERGENCY OFF as with a steady on command If the inverter electronics are supplied by an external 24 V buffer voltage it is possible to activate the special function Contactor control Thereby a
122. lay Home A1 00 Save backup VB Routine 0 Stat 0 1 l1 Store backup 2 Stored Unlike local mode on the keypad the Save command is not issued automatically when you switch to the basic display Home area When parametrizing with the software program MATRIX the parameter A1 00 is used for saving Procedure 1 Send line 1 Store backup 2 Wait for feedback 2 Stored 3 Send line O Start gt 1 A1 01 Device Mode read only Ue Mains disconnected 2 Local only 3 Mains off 4 Disabled 5 Stop 6 Loading 7 not enabled 8 Mains missing 9 Trip 10 Autotuning running 11 Test power part 12 Heating Motor 13 Alarm The device mode corresponds to the display in field 1 of the basic display Home A1 02 Operate Mode read only Remote Rem Loc Loc Rem Local Line Line Loc Loc Bus Local UNSO The operate mode corresponds to the display in the field Operate Mode of the basic display gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix B5 MatriX 1 03 Status Alarms ea read only This parameter displays the current device state with the priorities Display operating situation lowest priority Display selected parameter set Display limitation action Display warning highest priority All items o
123. lt 50000 00 mOhm B4 04 Fluxing current VICB 0 0 Default 2500 0 A After delivery or after using F2 01 for resetting the factory defaults the parameters display typical values for a motor according to the P power of the inverter These values are replaced by the new data as soon as the autotuning process has finished You can also correct the values see Service Manual Setup B4 05 Autotuning current A read only You can display the current supply during autotuning for inspection purposes See also parameters A6 00 and A6 02 A selection of parameters which are important for the chosen application is displayed in this matrix area depending on the macro you have selected For many applications parametrization of the drive will be finished as soon as the parameters displayed in the short menu have been set or adjusted You can make further optimizations e g use option cards or different additional inverter functions by selecting and adjusting the necessary parameters on the matrix level These modified parameters will also be transferred into the short menu The automatic enlargement of the short menu gives you a clear and precise summary of all parameter settings All parameters that are not listed in the short menu are stored as factory defaults B5 Short menu B5 Short menu C1 00 Incr start torque e g changing parameter C1 02 C1 00 Incr start torque C1 02 Stop mode C2 00 Acc
124. motor protection model set with parameters E2 02 to E2 07 limits the maximum current 1 38 Drive temperature gt Meaning This limitation is currently not in function Too high temperature at the heatsink or too high continuous current at less than 1 5 Hz leads to a reduction of maximum current 1 Y The limitation is part of the Limitation sum message and of Limitation V gt Limitation gt or Limitation Temp gt 1 Limitation active means that the maximum current is reduced to less than 150 96 Inc independent of the actual output current The Limitation messages are displayed only if parameter A6 03 will be set to 1 visible The actual limitations or alarm messages are displayed in parameter A1 03 and can be requested via the PZD channel of bus communication B 11 a s o gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix Al Messages Alarm messages Alarms Bus 269 Description possible causes sum alarm 15 Emergency operation The emergency operation is active The error memory has only one valid block left 41 Memory fail 15 records already marked invalid replace flash 42 DSP program 43 46 Language 1 to4 Program error in the respective segment 49 Language 5 replace flash 47 48 Font Bitmap Communication error at bus Profibus or RS232 bit 10 control OK 0 Undervoltage parametr
125. nected to the terminal strip with parameter E4 03 As a result the keys of the keypad have no functions for local mode Exception Stop key if parameter E4 04 was set to 1 always active and if impulse contacts are used for the digital input signal 8 074 157 01 01 Page 5 Operating Start up Follow the steps listed below in order to start up the inverter Select the operating language The selection of an application macro configures the terminal strip and creates a suitable short menu Dual rating is adjusted with the Qc Motor data motor data Version C high overload Version P high continuous load A routine is started in order to tune the motor exactly with the inverter Adjustment of the parameters in the short menu menu are required to optimize the system go to the matrix fields and set the necessary parameters accordingly They are automatically transferred into the short menu After starting up the inverter you Macro configuration can transfer the set parameters to the User Macro by using parameters B2 01 and B2 02 If additional parameters that are not included in the short During the start up phase it might be helpful to supply the frequency inverter with an external 24 V buffer voltage This allows you to make adjustments without power supply from the mains exception autotuning and default motor data The user interface is fully functional when an auxiliary voltage is applied Plea
126. ng off the mains supply If the setting for parameter E2 07 is increased it is imperative that the inverter is supplied using a fail sate 24V buffer voltage via the terminals P24 and POV gt gt E2 08 Stalling time VCB 0 60 160 s E2 09 Stalling frequency VCB 0 5 20 Hz E2 10 Stalling current VCB 0 80 150 100 corresponds to nominal motor current see B3 01 A blocked or highly overloaded motor during start up is identified if it is operated at an output frequency lower than the stalling frequency with a current greater than the stalling current and for a time longer than the stalling time The inverter is switched off with the trip message Stall protection gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 67 E2 11 gt gt protection VCB Trip 0 not active 1 Trip Trip of the drive with message Overspeed 2 Alarm 1 Alarm message Overspeed can be additionally used for Alarm 2 a relay output D4 00 D4 05 The overspeed protection can be evaluated both as a trip and as a warning The motor speed is also monitored in pulse inhibit state message in case of actively driving load states The warning has a release hysteresis of 100 rpm E2 12 n max motor VCB 200 3200 18000 rpm Maximum speed in rotations per minute The default setting of 3200 rpm allows the operation of a 2 pole motor up to 50 Hz For o
127. nput D2 VCB State ZERO F4 37 C4 Input D1 VCB State ZERO F4 38 C4 Input D2 VCB State ZERO F4 44 L5 signal to D1 VCB State ZERO F4 45 L5 signal to D2 VCB State ZERO F4 50 L signal to D1 VCB State ZERO F4 51 L6 signal to D1 VCB State ZERO State 1 for s State ZERO never its Ready Ready state m Run Run state ness Fault Fault Ready Run Ready or Run state bon Alarms Alarm sum warning Bus alarm bus communication is interrupted gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 83 44 Bus contro Bus control word 15 Generator operation Ehe Local operation T f fref 10 f gt flevel 11 Start impulse 12 DII 13 DI2 14 DI3 15 DI4 16 DI5 2 17 DI6_ 2 18 017 2 19 DI8 2 20 DI5 3 21 DI6 3 22 DIZ 3 23 DI8 3 24 State 25 Lift brake 26 Thyristor ON 27 Limit 28 Limit V gt 29 Limit Temp 30 Limitations 3l Alarm 1 32 Alarm 2 Output of comp Cl Output of comp C2 Output of comp C3 Output of comp C4 Output logic module L5 Output logic module L 39 BU active Motor heating active Bus control word 11 Bus control word 12 43 Bus control word 13 word 14 generator operation of motor selected local operation reference frequency is reached see D4 06 D4 07 4 second impulse following Start command
128. nse VCB not active 0 not active Trip at Run 2 Alarm 1 Alarm 2 By default an undervoltage is not stored as a fault i e on return and with an active Start command the drive continues to run automatically If the parameter is set to 1 Trip at Run any undervoltage that persists for longer than the set time E3 22 and occurs during operation of the device is treated as a fault Undervoltage 1 and must be confirmed as soon as the voltage returns to normal Used for drives that must not restart automatically personal safety In case of parameter setting 2 Alarm 1 or 3 Alarm 2 the alarm message Undervoltage 1 is displayed and a General Alarm will be generated E3 22 Undervoltage time delay VCB 0 0 2 0 20 0s Setting of the permissible undervoltage time for automatic restart or for the trip message Undervoltage 1 if E3 21 is set to 1 Trip at Run 2 Alarm 1 or 3 Alarm 2 A setting gt 2 s is only useful if the control electronics are permanently supplied with 24 V buffer voltage E3 23 Inverter Temp Response VCB l limitation to 50 O limitation to 50 1 imitation to 110 To reach high availability the inverter reduces the max output current in case of too high heatsink temperature Depending on the parameter setting a trip of the drive occurs with the message Overtemperature 1 at reduction to 50 96 or 110 96 An ac
129. nstructions 8 074 157 01 01 79 Debug Functional diagram of logic module L5 and 16 OMANAAKRWNH DWOONANOAKRWNH O Logic internal Digital signal ig 9 destination selection Interrogation by relay outputs or bus State ZERO Ready Run 7 Fault Zi Ready Run Nn Alarms Bus alarm Generat operat Local operation fref gt flevel EY START Impuls izi DI m D J EE Dis ss SS DI5 2 I ao DI6 2 J DI7 2 J IE DI8 2 DI5 3 q ume i Dies _ 1 F4 46 L5 logic function F4 47 L5 time funct mE Dire _ F4 52 L logic function F4 time funct 29 y o e mi 0 AND 0 ON delay ee E OR OFF delay dx Lift brake 2 EQUAL 2 ON OFF delay ae hyristor ON Ni S 3 UNEQUAL 3 Impulse EO Limit gt 4 AND neg 2 XX Limit V gt i ss 5 OR neg 2 F4 48 15 time set Limit temp gt _ 5 5 6 EQUAL neg 2 F4 54 16 time set Teens 1 7 UNEQUAL neg 2 arm sen Alarm 2 C m Outp comp C1 F X 2 Input D2 negated LL LL Outp comp C2 Oui ip C3 7 Output L5 comp C4 7 Output 16 Outp logicl5 7 Outp logic L BU active Motor heat act BUS Cont W 11 77 BUS Cont W 12 BUS Con W 13 771 BUS Cont W 14 7 BUS Cont W 15 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 not used art FWD art REV
130. ogic module Is additionally required by the logic 016 2 selection 2 ramp module L5 signal to D1 Required from digital input DIT L5 signal to D2 DI6 2 Required from digital input 016 2 The drive only starts if the contacts for Start FWD and Fast stop are closed L5 logic function AND L5 selection Start FWD Internal wiring gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 27 Setup Contactor control with integration of monitoring units in the cubicle ON lock If you use contactor control the mains voltage will only be switched on as long as a Start command is active Thus the standby losses of the inverter are minimized and the lifetime of the fans is increased see also parameter C6 00 The control electronics are supplied permanently with a 24 V buffer voltage Stad Impuls Stop Impuls External safety chain EMERGENCY STOP Start FWD Fuse monitoring Cubicle temperature ee eee ah 4080 Pulse inhibit DIS 126 Pulse inhibit release D6 27 Trip message ON lock D7 28 Block with display D8 29 Mains disconnected 24V DC Auxiliary voltage for supplying the control electronics during Mains OFF K11 Auxiliary relay max 100mA 24V that is activated via the digital output 24 parametrization Supply ON for activation of the contactor s K12 Auxiliary relay 230V A
131. or the behaviour at trip Adjustment of the LCD display to the desired displays Display configuration and language Function to switch off certain protection functions Emergencyioperalion e g for tunnel ventilation systems External fault Display and analysis of an external fault process Process fault fault and insulation fault Factory default Reset of all parameters to factory default Record of max 16 trips including their diagnostic Fault memory selos Comparator and logic modules to combine signals Function blocks for internal or external use Line contactor control Control of the line contactor by the inverter Load balance of several inverters to a common load Load balance without encoder Parameter default setting of the inverter Macros a CIN corresponding to the existing application Maintenance at Alarm signal to remind of maintenance Display of alarm and limitation messages which are jesse ee also provided as an digital output signal Inverting of the rotary field by a parameter without Motor direction 2 changing the wiring Motor heatin Function to prevent the motor against condensation g p g gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 11 Special functions Description Page Adjustment of the behaviour and display at overload Motor overload of the motor Motor underload Recognition
132. ossible Heating Motor The function Motor heating has been activated AT running The function Auto tune has been activated Displays during parametrization You are trying to modify a parameter that is subject to Codelock amp ode lpck Remedy disable Codelock F 1 You are trying to modify a parameter that is subject to parameter lock Remedy Digital input Paramet lock break contact Para locked 2 You are trying to modify a parameter while the switch over between 2 parameter sets using B2 04 Multi configuration is active Remedy Change B2 04 to O not active You are trying to change a parameter that can only be changed if pulse inhibit is Pulse rel activated Remedy Stop command You are trying to modity a parameter via an unauthorized user terminal No access i f Remedy Activate Paramet access for the respective user terminal F6 02 Read only You are trying to change an actual value display parameter gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 8 Displays during operation also displayed A1 03 Acceleration 2 e The drive accelerates according to the settings for the acceleration ramp The reference frequency has not been reached yet fer gt fact An active limitation thermal motor model overload of the frequency inverter etc during motor operation decreases the frequency frer gt fact During motor opera
133. ot emit voltage because e there is no enable signal at the terminal strip digital input DI5 2 or a programmed input or Disabled e because the device states 19 Lock switching on or 0 Not ready to switch on are activated for bus control or e parameter C1 02 is set to Free wheel and a Stop command is given or e parameter F6 03 Pulse inhibit is set to 1 Yes Stop The inverter is enabled but there has not been a START command Not enabled The internal command Operation release is missing only for BUS control The inverter has been switched off due to a trip and the reason is displayed in the Tri device status field Loadin If the function Contactor CTRL is activated this command shows that the line contactor 9 has been activated but the necessary DC voltage has not been reached yet The inverter input terminals L1 L2 L3 have been enabled by a line contactor using the Mains off function Contactor CTRL C6 00 Mains missing is displayed if the mains supply fails during operation If the mains is Mains missing missing longer than the time set with parameter E3 22 Undervoltage time delay the display changes to Undervoltage Mains disconnected The digital command Supply ON OFF triggers a safety trip Inverter electronics have been blocked for remote operation with the command Force Pecalenly local Local mode using the keypad or terminal strip Local is still p
134. oth the reference value default and the digital control commands are switched over In local mode the keys of the keypad are replaced by local keys that are integrated via the terminal strip Start I loc Stop l loc Ext Reset be oes Message Local operation l enable _ REV local 4 speed ____ speed loc L7 Message o Ready i Run Trip message f ref Manual Mama REV Reti ae active x l FWD 0 AL REV f ref Auto int f 1 REM ref value PID LOC Ue Cont waua 29 00 E 3 ontr ue sli Commands from Word 8 5 z X4 Contr W RS232 Remote Bus us 52 OV 9 Enable Cen DIS 10 a j ToS DI 11 1 i Lp DI2 12 4 Stop Contr W Local mode 2 135 Ma m 014 14 terminal a S 24 15 Local Remote 8 P24 116 oc keypad jLocal Logic A39 17 4 00 4 01 4 02 RL1 18 2 NC1 19 1 20 X2 Option IO 1 205 229 Pulse release 1 5 Mains ON locked ext and int trips DI5 26 ON locked ext and int trips DI6 27 z _REVLocal DI7 28 speed local DIB 29 EA
135. otor 0 data nom speed B3 04 nom power B3 00 and the measured motor data autotuning data A too high load torque in relation to the frequency leads to current limitation and therefore to reduction of the output frequency gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 39 PID configuration PID Process controller fref value PID acne C4 08 Accelerat C4 09 Decelerat C4 11 Outp Scal C4 05 Prop gain PID aci 04 PID active foe VA P C4 06 Integ time 7 Eat eS oe zs int f ref val C4 07 Derive time analog signal PID enable digital signal f correction PID reference value The following values can be used as a reference value source External motor potentiometer Parameter D6 06 Pre set reference values Parameter C1 06 Analog input AIV 0 10 V Parameter D1 00 Analog input AIC 0 4 20 mA Parameter D1 04 Analog input Al 2 0 4 20 mA Parameter D1 09 Analog input Al 3 0 4 20 mA Parameter D1 14 Bus reference value Parameter B6 06 to B6 10 In order to optimize the behaviour of the controller it is recommended that the acceleration and deceleration ramps parameter group C2 have short settings A separate ramp time can be set for the reference value PID ref using parameter C4 08 C4 09 Actual value Any analog inputs AIV AIC AI 2 A
136. page 22 User Macro 1 0 User Macro 2 UM1 and UM2 11 no change The existing parameter settings incl motor data B3 and B4 are overwritten with the values from storage location NA UNSO Exits the parameter without modifications To make adaptation of the frequency inverter to the respective application as simple as possible the library contains a number of application macros Selecting a macro automatically activates the suitable functions optimizes parameters and configures the terminal strip At the same time a Short menu is created it contains only those parameters that are important for the selected application For comprehensive descriptions of the macros see B5 Short menu CAUTION The factory defaults of User Macros land 2 state of delivery do not contain any motor data Use F2 01 to load the factory motor data make adjustments and start autotuning not active B2 04 Multi configuration VCB 0 not active 1 Parameter set 1 2 1 motor 2 Parameter set 1 2 2 motors Application with one motor thermal motor protection A separate motor protection model is provided for each motor thermal motor protection Depending on the position of the digital input parametrization 20 User Macro 2 the parameters are loaded from User Macros 1 or 2 Macro M1 o Macro M2 SEE 5 digital input S Macro M3 Depa
137. protection 65 Motor voltage 10 rn eR 9 No 8 86 Not enobled 8 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Index 1 LLL Ltd Operating hours 14 DN 37 52 1 76 Operating modes 8 8 Thermistor input 65 Output frequency 10 Reference values 12 ose dives 9 Relay 1 1 58 Torque 65 sa ciam 62 73 8 53 59 54 Trip message 16 77 B6 A3 locked csse Deren 8 Reverse direction 55 Tunnel ventilation 87 Paramet access 8 86 Parameter description 7 5 Parametrization 4 8 21 Phase 39 Second parameter set18 24 53 Underload 68 PID Process controller3 1 32 40 59 Undervoltage aa Dah wrasse tum den 72 PID Speed controller 43 Seting WE 35 17 Pre set values 36 50 52 Shaft 10 17 21 Short mMenu 21 Centrifugal 25 Skip frequency 75 Conveyor 22 Slip compens
138. r no encoder no encoder D5 01 Dynamic of slipcomp low low low D5 12 Load balance 0 00 Hz 0 00 Hz 0 00 Hz D6 Electronic potentiometer D6 00 Local MP selection Frequ reference Frequ reference Frequ reference D6 01 Local MP min value 0 00 Hz 0 00 Hz 0 00 Hz D6 02 Local MP max value 50 00 Hz 50 00 Hz 50 00 Hz D6 03 Local MP accel time 10 0s 10 0s 10 0s D6 04 Local MP decel time 10 0s 10 0s 10 0s D6 05 Local ref storage not active not active not active D6 06 Remote MP selection D6 07 Remote MP min value not used not used not used D6 08 Remote MP max value D6 09 Remote MP accel time D6 10 Remote MP decel time 10 0s 10 0s 10 0s D6 11 Remote MP control Terminals Terminals Terminals D6 12 Remote ref storage E1 Drive overload not active not active not active E1 00 Current max value E1 01 Torque max value E2 Motor protection E2 00 Thermistor input Activat not active Trip not active Trip not active Trip E2 01 Thermistor input Resp E2 02 Motoroverload Response gt pDRIVE lt MX basic Current limitation Operating instructions Current limitation 8 074 157 01 01 Current limitation Appendix C11 1 2 UserMacro E2 04 max at O Hz
139. reasing switching frequency however The available switching frequency range can be limited or the automatic system can be switched off by using parameters E6 00 and E6 01 In order to keep the interference at the motor cable and the thermal load of the optional CE filters and AMFs as low as possible the device is always operated with the minimum switching frequency at the factory default setting gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 75 i F1 00 Test power part VICB Routine Start Start routine by changing to line 1 with the Increase key Test Lower Test Upper No earth fault Earth fault Test not possible no pulse enable Co N02 CD The function Test power part is used to register ground contacts on the motor side of the frequency inverter When the routine is activated all 3 IGBTs of a half bridge on the motor side are activated for a short time If an overload occurs during this phase the message Earth fault is displayed If the contactor control is activated the contactor is addressed for the test time F1 01 Test control part VICB Routine 0 Start Start routine by changing to line 1 with the Increase key testing The control electronics carry out a software hardware test and 2 fault then return to the initial screen no fault The routine Test control par triggers a self test of the in
140. rize additionally E3 18 20 25 External BS fault not active for MX basic 26 External Reset 27 External T limitation 28 PID active 29 PID enable 30 Speed control active not active for MX basic 3l Brake open not active for MX basic 32 Supply ON OFF only with activated contactor control 33 ON lock 34 Force local 35 Parameter locked 36 FWD REV 37 Operation with IR not active for MX basic 38 Motor heating ATTENTION The motor data B3 must be set correctly 39 Process fault parametrize additionally E3 14 17 40 Reset Position not active for MX basic 41 DMA enable not active for MX basic Using the parameters selection the respective comparator logic module output can be assigned directly and internally without detour via a relay output and digital input Each function can only be selected 1x Double assignments are not possible Settings that have already been selected using one of the digital inputs D2 the B6 Bit x Control word or another comparator logic module cannot be set again gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 85 Debug 4 56 1 16 status 3 read only This parameter shows the output state of the comparator logic modules C1 to 16 from left to right Leading zeros are suppressed 111111 F6 00 Code VB 0 0 9999 F6 01 Code value VB 0 0 9999 The code lock is op
141. rsion C high overload At maximum heatsink temperature 150 of the nominal unit current is available for 1 min in 10 min in the frequency range gt 10 Hz As soon as the time is elapsed the current is reduced to 120 96 at 2 5 kHz without shutdown in order to protect the inverter If the maximum value E1 00 is set to less than 120 96 liic there is no further time limitation for the load current Power reduction depending on switching frequency see Mounting Instructions E1 01 Torque max value VCB 10 200 200 6 This parameter limits the motor torque The setting 10096 corresponds to the nominal motor torque If exceeded the frequency is reduced If an analog input terminal strip or bus is set to 4 torque limitation this function takes over the torque limitation In addition it is possible to switch over between the two limitation standards using a digital input If the digital input or comparator output is parametrized for the function 26 Ext T limitation and High contact made the unit switches over to external T limitation Analog input Digital input not selected selected not selected TLIM parameter E1 01 TUM analog signal selected and 0 TLIM parameter E1 01 TLIM parameter E1 01 selected and 1 TLIM parameter E1 01 TLIM analog signal At low speed lt 2 Hz accurate torque adjustment is not possible when working without an encoder
142. s UM2 N E t Macro M4 User Macro UM1 incl motor data User Macro UM2 incl motor data working parameters Se gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 18 1 Load the desired macro for the first motor adjust the motor data start autotuning and make all desired parameter adjustments 2 Parametrize a digital input parameter D2 00 to 10 for the position 20 User Macro 2 3 Use B2 01 to store the new settings in User macro 1 4 Connect the second motor adjust the motor data start autotuning and make all desired parameter adjustments 5 The same input must be parametrized for the function 20 User Macro 2 6 Use B2 02 to store the new settings in User macro 2 7 Set parameter B2 04 to 1 Parameter set 1 2 1 motor or 2 Parameter set 1 2 2 motors and change to the basic display Al Home 8 Depending on the signal at the digital input the respective parameter set is copied into the block working parameter in the case of pulse inhibit Stop Mains off or Disabled The current parameter set is displayed Digital input Low User Macro 1 Digital input High User Macro 2 Then parametrize B2 04 again as 1 or 2 As soon as B2 04 has the setting 1 or 2 the function Para locked will be active i e parameters can no longer be changed os Motor data Display Macro 1 UM1 Display Macro 2 UM2 9 Set parameter
143. s Comm2 is parametrized for Alarm it is automatically part of Alarms gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix A2 Trip messages The actual trip messages are displayed in parameter A1 04 und can be requested via the PZD channel of bus communication B6 11 a s o Confirmation of errors An error can be confirmed in one of the following 5 ways e By pressing the O Reset key on the keypad By switching off the mains supply and 24 V buffer voltage if provided By using a digital input to reset see D2 00 to D2 10 With the activated Autorestart function see E3 00 m With a reset signal on the bus e g Profibus In the case of active steady signals Start FWD or Start REV the remedy and resetting of a trip is followed by an automatic restart Priority Help no trip 24V control voltage was switched off mains voltage and 24 buffer voltage Defect on control print user interface UI Perform control circuit test 1 UI Fault 1 0 Replace component 2 Ul Fault 2 0 The inverter distinguishes eight types 3 Ul Fault 2 1 Ul Fault 1 Processor error replace Ul 4 6 Ul Fault 3 0 to 3 2 Ul Fault 2 0 Code error replace flash 7 9 Ul Fault 4 0 to 4 2 Ul Fault 2 1 Code error replace flash 12 Ul Fault 5 0 Ul Fault 3 Task overflow replace UI flash 13 Ul Fault 6 0 Ul Fault 4 Backup error replace flash 14 UI Fault 7 0 Ul Fault 5 LCD error replace UI Ul Fault
144. se use the start up report in the appendix to record the inverter settings You should only transfer those parameters to the list that are shown in the short menu All parameters that are not displayed are still set to the factory defaults gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 6 Description of parameters B3 03 Nominal frequency Hz VICB 25 50 300 Hz Parameter Parameter min value default max value number name Matrix element 1 See parameter F6 02 2 See parameters F6 00 and F6 01 Parameter marking adjustable if Paramet Access is active 1 L adjustable if Codelock is disabled 2 L adjustable in pulse inhibit state adjustable parameter 3 No ON commands are accepted while these parameters are being set Key commands are suppressed and steady commands ignored as long as the cursor is positioned right of the sign LCD display contrast regulation There is a potentiometer for regulating the contrast of the LCD display in the top left corner of the PCB user interface Ul gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 7 Operating Any modifications are stored in the FLASH ROM 1 when leaving the matrix level and switching back to the basic display Al HOME or 2 five minutes after modifying a parameter Operating modes also displayed in A1 01 The inverter is blocked does n
145. sed not used not used D2 10 DI8 3 selection D3 Analog outputs D3 00 AO selection not used Outp frequ not used Outp frequ not used Outp frequ D3 01 AO level 4 20 mA 4 20 mA 4 20 mA 03 02 AO min value 0 0 0 D3 03 AO1 max value 100 100 100 D3 04 AO2 2 selection not used not used not used D3 05 AO2 2 level D3 06 AC2 2 min value 4 20 mA 4 20 mA 4 20 mA D3 07 AC2 2 mox value D3 08 AO2 3 selection 03 09 2 3 level gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix C10 Report Parameter D3 10 AC2 3 min value Macro M1 0 Macro M2 0 Macro M3 0 D3 11 AO2_3 max value D4 Logic outputs 100 100 100 D4 00 24 digital output ON 24V ON 24V ON 24V D4 01 Relay output 1 Ready Run Ready Run Ready Run D4 02 Relay output 2 2 not used not used not used D4 03 Relay output 3 2 not used not used not used D4 04 Relay output 2 3 not used not used not used D4 05 Relay output 3 3 not used not used not used D4 06 f Level ON 5 01 Hz 5 01 Hz 5 01 Hz D4 07 f Level OFF 2 01 Hz 2 01 Hz 2 01 Hz D4 08 Hysteresis f f ref D5 Encoder configuration 0 5 Hz 0 5 Hz 0 5 Hz D5 00 Encoder Slipcompens no encode
146. state BR Test min value Test max value 100 96 C3 01 100 96 C3 01 100 Nom motor current B3 01 100 96 Nom motor torque B3 00 B3 04 100 96 Nom motor torque B3 00 B3 04 100 96 Nom motor power B3 00 100 96 nominal motor voltage B3 02 100 96 fMAX in rpm C3 01 x 60 2p 100 96 fMAX in rpm C3 01 x 60 2 100 96 C3 01 after accel before fs compensation 100 96 Nom motor torque B3 00 B3 04 100 96 100 C4 00 100 96 100 C4 01 100 96 100 C4 02 100 96 4000 hex 100 96 4000 hex 100 96 4000 hex 100 96 4000 hex 100 96 4000 hex 100 96 allowed therm motor loading E2 04 E2 07 not active for MX basic corresponds to AO min value or 4 mA corresponds to 20 mA ll Il Multiple assignments are possible This means that an analog value can be assigned to more than one output The analog output is configured using these parameters The value selected for D3 00 please note the relevant standardization is available as 0 4 20 mA signal for external display The analog output is tuned using the D3 01 AO1 level VCB 4 20 mA 0 20 mA 4 20mA 03 02 min value VCB 200 0 200 03 03 max value VCB 200 100 200 parameters D3 02 O 4 mA and D3 03 20 mA gt pDRIVE lt MX basic Operating instructions 8
147. t MX basic Operating instructions 8 074 157 01 01 Page 81 Debug F4 02 Cl reference VCB 200 0 0 0 200 0 F4 10 C2 reference VCB 200 0 0 0 200 0 F4 20 C3 reference VCB 200 0 0 0 200 0 F4 34 C4 reference VCB 200 0 0 0 200 0 96 Provides a programmable reference value for comparator E2 F4 03 C1 Comparator function VCB El gt E2 F4 11 C2 Comparator function VCB El gt E2 F4 21 C3 Comparator function VCB El gt E2 F4 35 C4 Comparator function VCB El gt E2 0 El gt E2 1 El lt E2 2 El E2 3 4s El AE F4 04 C1 Comp Hysteresis Band VCB 0 0 5 0 100 0 F4 12 C2 Comp Hysteresis Band VCB 0 0 5 0 100 0 F4 22 C3 Comp Hysteresis Band VCB 0 0 5 0 100 0 F4 36 C4 Comp Hysteresis Band VCB 0 0 5 0 100 0 The comparator function defines the comparison criterion for the two analog input values E1 E2 Using the symmetrically functioning hysteresis bandwidth the following output states are obtained Reaction with function Reaction with function El gt E2 and E1 lt E2 El E2 and El E2 Si a tae Hysteresis E j 1 gt 2 1 2 1 lt 2 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 82 F4 23 C3 Input D1 VCB State ZERO F4 24 C3 I
148. t used not used not used B6 25 Bit 15 Control word B6 26 Bit 11 Status word not used not used not used B6 27 Bit 12 Status word B6 28 Bit 13 Status word B6 29 Bit 14 Status word B6 30 Bit 15 Status word B6 34 Communicat PPO Type C1 General functions Type 2 C1 00 Increase start torque C1 01 Increase steady torque 10 Hz 10 Hz 10 Hz C1 02 Stop mode Decelerat ramp Decelerat ramp Decelerat ramp C1 03 Braking mode no brak function no brak function no brak function C1 06 Preset reference select not used not used not used C1 07 Pre set reference 1 0 00 Hz 0 00 Hz 0 00 Hz C1 08 Pre set reference 2 0 00 Hz 0 00 Hz 0 00 Hz C1 09 Pre set reference 3 0 00 Hz 0 00 Hz 0 00 Hz C1 10 Pre set reference 4 0 00 Hz 0 00 Hz 0 00 Hz C1 11 Pre set reference 5 0 00 Hz 0 00 Hz 0 00 Hz C1 12 Pre set reference 6 0 00 Hz 0 00 Hz 0 00 Hz C1 13 Pre set reference 7 0 00 Hz 0 00 Hz 0 00 Hz C1 14 Pre set reference 8 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 0 00 Hz 0 00 Hz 0 00 Hz Appendix C8 Report Parameter Macro M1 Macro M2 Macro M3 C1 15 Jog frequency 0 00 Hz 0 00 Hz 0 00 Hz C1 16 Economy mode not active Step 1 C2 Ramps C2 00 Acceleration ramp 1 C2 01 Deceleration ramp 1 C2 02 Acceleration r
149. the motor rotates in the wrong direction it is not necessary to reconnect the motor cables With parameter C3 03 the rotary field can be inverted C3 03 Phase rotation U V W A B C Rotary field inverted Ono M Try different speeds during checking the charge of the drive in matrix field A2 A2 02 Motor load 96 Shows the load of the motor in percent of the motor nom current A2 03 Motor current A Shows the actual motor current in ampere ILLE The three analogue monitors of the display can be adjusted with parameters A6 00 to A 02 A6 00 Select zone 1 0 Output frequency G alana alae acu etd le dud dotes A6 00 Select zone 2 a n etos audae A6 00 Select zone 10 REMOTE MODE REMOTE MODE CONTROL COMMANDS ACTUAL VALUES Check the active reference values and control commands using parameters A4 00 to A4 22 before switching back to remote control mode A4 01 AIV scaled Hz Shows the scaled reference value of AIV 0 10V A4 03 AIC scaled Hz Shows the scaled reference value of AIC 4 20mA A4 14 Digital input Shows the state of the digital inputs at terminal X1 in 4 bits Display A4 14 1 terminal closed 1 DIA terminal 14 EM DI3 terminal 13 DII terminal 11 DI2 term
150. ther pole numbers of a higher output frequency the value must be changed accordingly E2 13 Ext Motor fault Activation VCB not active not active N O active Ready Run N O Run N C active Ready Run N C Run RA 5 UNSO The parameter defines the inverter s reaction when Braking resistor overload is triggered A digital input D2 00 D2 10 must be set to 23 Ext motor fault for this function E2 14 Ext Motor fault Response VCB Trip 0 Trip Trip of the drive with message Motor trip 1 Alarm 1 Alarm message Ext Motor fault can be additionally used for 2 Alarm 2 a relay output D4 00 D4 05 E2 15 Ext Motor fault time delay VCB 0 0 7 0 160 0s The safety shutdown Motor trip is only triggered if the signal Ext motor fault is HIGH for longer than the set time E2 16 Underload Response VCB not active not active we T lt Trip T lt Alarm 2 PID gt Trip PID gt Alarm 2 2 17 Underload f nom 2 VCB 0 15 200 96 E2 18 Underload f nom VCB 0 55 200 96 This function allows a monitoring of the drive with respect to Underload Thus the belt of a fan or the capacity of a pump can be controlled for example gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01
151. time set VCB 0 0 0 0 3200 0 s F4 28 C3 time set VCB 0 0 0 0 3200 0 s F4 42 CA time set VCB 0 0 0 0 3200 0 s F4 48 L5 time set VCB 0 0 0 0 3200 0 s F4 54 L6 time set VCB 0 0 0 0 3200 0 s gt pDRIVE lt MX basic Eingang zum Zeitglied time stage input J AR Operating instructions Impuls pulse 8074157 01 01 EIN verz gert ON delayed AUS verz gert OFF delayed EIN AUS verz gert ON OFF delayed Page 84 F4 07 Cl selection VICB not used F4 15 C2 selection VICB not used F4 29 C3 selection VICB not used F4 43 C4 selection VICB not used F4 49 L5 selection VICB not used F4 55 L6 selection VICB not used not used 1 Start FWD 2 Start REV Start FWD impulse 4 Start REV impulse 5 Stop impulse 6 speed remote 7 speed remote 8 Start impulse local 9 Stop impulse local 10 REV local 11 speed local 12 speed local 13 Jog 14 Pre set A 15 Pre set B 16 Pre set C 17 Manual Auto make contact f ref Manual 18 Local Remote make contact local control E4 00 to 03 19 2 ramp 20 User Macro 2 make contact user macro 2 21 Enable break contact lock free wheel 22 External fault parametrize additionally E3 11 13 23 External motor fault parametrize additionally E2 13 15 24 Insulation fault paramet
152. tion with torque limitation gt facr Deceleration 3 The drive decelerates according to the setting for the deceleration ramp The ret frequency is not reached yet free lt facr An active limitation thermal motor model overload of the frequency inverter etc during generator operation increases the frequency free lt fAc1 e During generator operation with torque limitation lt fact n ngr 1 The actual frequency speed corresponds with the reference frequency speed Hysteresis and delay time can be adjusted using parameter D4 08 Macro 1 6 Parameter set User Macro As soon as the setting Parameter set2 has been activated with parameter B2 04 parameter set 1 or 2 is loaded depending on the digital input Macro 2 UM2 7 Parameter set2 User Macro2 If there is a 1 signal at the respective digital input the 2nd parameter set User Macro 2 is loaded and Parameter set 2 UM2 is displayed Emergency operation 15 The drive is running in emergency mode Alarms A monitoring system which is parametrized to Alarm has exceeded the set limit see Appendix A Limitations See Appendix A are only displayed if A6 03 1 Motor values A2 00 Speed rpm m read only 1 Shows the actual motor speed in revolutions per minute This is also displayed with pulse inhibit i e when the motor is runnin
153. tive current limitation is displayed as Drive temp gt at the display on all relay outputs D4 on bus status word B and can be used for the function blocks F4 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 72 Control configuration E4 00 Local Remote reference VICB Local Remote Local Remote Ref value from keypad or terminals or bus Local only Ref value from keypad or terminal strip Local functions only 2 Remote only Ref value from terminal strip or bus only This parameter enables the possible sources for the frequency reference value LOCAL E4 03 keypad The keys Increase Decrease Reverse Forward are active 4 03 1 terminals digital inputs speed local speed local and the function REV local are active REMOTE Frequency default via f ref MAN f ref Auto or from PID controller Possible ref value sources analog inputs AIV AIC AI 2 AI 3 pre set ref values remote motorpot or one of the 5 bus ref values 4 01 Local Remote control VICB Local Remote Local Remote Control commands from keypad or terminals or bus 1 Local only Control commands from keypad or terminal strip Local functions only 2 Remote only Control commands from terminal strip or bus only This parameter enables the possible sources for the control commands LOCAL E4 03 keypad
154. tor Alternate operation with and without encoder feedback DI S Terminal10 241 X2 Option IO 1 Terminal15 Break contact parameter set 1 pl Pulse release programmable Make contact digital inputs parameter set 2 T Assignment of the function to DI7 2 Store User M1 Start routine with 1 Store User M2 Start routine with 1 Select line 1 to initiate the storage process Multi configuration Para Set 1 2 1 motor or Para Set 1 2 2 motors Parameter adjustments are blocked as soon as the parameter is in position 1 or 2 For instructions on the correct setting process see parameter B2 04 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 24 Macro M2 Drives with high steady load load moment Centrifugal pumps exhaust fans fans etc You can change to the higher rated motor power by adjusting the respective motor data in parameters B3 00 to B3 01 The energy saving function Economy mode is activated at step 1 The frequency reference value is set using 2 analog inputs The 0 10 V input is active if the switch Manual Auto is closed Otherwise the default values are transmitted via the current reference value input AIC The devices are controlled with Start FWD reverse rotation is blocked In addition the terminal strip functions External fault and External reset are programmed If further device specific adjustments are necessary pleas
155. tor brake permanent torque of motor 1 s 100 brake torque with motor brake 50 a Without motor brake fy f n appr 15 of trast stop 1 Available brake torque with motor brake Time to stop of a drive with motor brake C1 06 Pre set reference selection VICB not used ids ioi s Individual settings that cannot be selected 2 p E ds 93 have already been assigned by one of the 3 RU other reference value sources 01 00 dupl anh e 01 04 01 09 01 14 06 06 or by a bus 4 T limitation 5 PID reference i The pre set reference values can be used as a source for various ref value defaults See figure Configuration of Analog Inputs in section D1 Analog Inputs C1 07 Pre set reference 1 VCB 2s C1 08 Pre set reference 2 VCB p Eris on 5 1 09 Pre set reference 3 VCB p A A C1 10 Pre set reference 4 VCB poules uice js C1 11 Pre set reference 5 VCB prp ee 1 12 Pre set reference 6 VCB RAN TIE Be C1 13 Pre set reference 7 VCB prope A 1 14 Pre set reference 8 VCB The pre set ref values are selected using the digital commands Pre set and which must be programmed for 0 3 digital inputs depending on the required number of pre set ref values See D2 Digital Inputs gt pDRIVE lt M
156. ual With the PC program MatriX all parameters can be read out in doc mode Also the whole list can be printed see instructions in appendix A Operating the Frequency inverter gt pDRIVE lt MX basic EI gt pDRIVE lt MX basic These Operating Instructions describe the functions of the following software PBA version 8 783 025 00 and higher Topic Page Operating The Keypad 2 The Matrix Philosophy 3 Parametrization 4 Shortcuts 5 Start up 6 A Display Parameters 8 B Setup Parameters 17 C Settings Parameters 35 D Input Output Parameters 46 E Drive Parameters 65 F Debug Parameters 76 Messages Appendix A MATRIX Software Appendix B Start up Report Appendix C Operating instructions This manual covers the topics operation amp parametrization Detailed information about the topics planning assembly and connection can be found in the Mounting Instructions information about the bus connection is provided in the Manuals Profibus PBO1 Interbus GW IBO1 CANopen GW CBOI or DeviceNet GW DBOI Please inform your supplier or insurance company in the case of damage or incomplete delivery The manufacturer shall not accept responsibility for damage caused during shipment or unpacking 8 074 157 01 01 Page 1 B A Messages Debug Drive In Outputs Settings Setup Display Report The Keypad Overview of all matrix fields listed according NEM to their functions
157. uee F4 28 VINOS output C3 RL3 2 04 03 Ios 234 selection _y comparator F4 29 X3 Option RL2_3 D4 04 NC2_3 2_3 32 RL3 3 4 D4 05 HI NO3_3 34 time function comparator C4 F4 41 BUS ZSW Option F4 42 selection comparator C4 F4 43 time function logic module L5 F4 47 a m O output L5 F4 48 Q output C4 selection y logic module L5 F4 49 time function logic module L6 E E 4 output L6 digital signal F4 54 analog signal 1 selection logic module L6 F4 55 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix C4 Report Notes gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix C5 gt pDRIVE lt MX basic General Data of the Frequency Inverter Voltage 400 V Start up Report Inverter series MX basic Inverter type Serial number 115 18 0 45 55 0 132 160 0 315 400 0 18 22 55 75 160 200 0 400 500 0 22 30 75 90 0 200 250 0 500 630 30 37 0 90 110 0 250 315 0 37 45 0 110 132 0 315 380 Code Customer Company Supplier Company Delivery date Parameter Parameter number parameter name A2 Motor values Start up date Parameter settings Macro
158. uency 2 Output frequency 3 Output current 4 Torque 5 Torque 6 Power 7 Heatsink temperature Hysteresis Band 8 Switching frequency OEO 9 Speed F4 22 C3 H 7 yster Band O Speed an den F4 17 C3 filter for E1 F4 36 Hyster Band PID error ex F4 31 C4 filter for E1 2 int 1 Select functions 3 lint f reference o L 4 int pm F4 21 C3 Comp funct 5 7 E2 iF4 35 C4 Comp funct 6 AIC F4 20 C3 Comp Reference O Refeience s 7 2 4 34 C4 Comp Reference 1 nas ease mil DA NS 0 El gt E2e SALS A 2 AIC 2 55 1 El lt 2 9 DC voltage 3 A42 55 S 2 Fl 2 20 Thermal state Motor 4 A3 _ 55 22 3 Ell E2 21 Thermol state BR 5 Pre set ref value 4 03 6 REM MP ref value on x2 0 State ZERO 7 Output frequency ze 1 Ready 8 Output frequency at 2 Run 3 Fault DH 4 Ready Run _ 5 Alarms 0 notused 6 Bus alarm 1 Start FWD 7 Generat operat 2 Start REV 8 Local operation c F4 25 C3 logic a function 3 Start FWD Impulse 9 fref F4 39 C4 logic a function 4 Star REV Impulse 0 f gt flevel 5 Stop Impulse 1 START Impuls S 5 remote 2 DIT i D FO speed remote Dm m 55 2 EQUAL F 8 local 4 DI3 m ee 3 UNEQUAL 9 Stop local 5 D4 JH a 4 AND neg 1 10 REVlocal 6 015 2 IY 5 ORneg 1 1 speed loc
159. uires pulse enable for the inverter i e Stop or Mains off must be displayed 2 The motor must not rotate during the autotuning process The most accurate measurement results are achieved if the electronic system has operating temperature i e mains voltage should be applied to the inverter for at least 2 minutes prior to autotuning There are several reasons for error messages that are issued after the autotuning process Message Possible cause no enable signal at the terminal strip e g digital input DI5 or via the bus 12 Error rotor coeff no motor connected 13 Error rotor time const motor is too big 14 Error stator no motor connected motor parameters B3 00 to 04 have not been entered correctly motor rotates 15 Error I flux gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 20 If you cannot operate the motor satisfactorily g very small motors or special machines you can reset the factory defaults for the autotuning data Use F2 01 Return factory motor in order to reset the factory defaults in areas B3 and B4 All the other parameter adjustments and the user macros remain unchanged The autotuning values must be stored in the user macro again B4 01 Rotor coefficient VICB O Default 999999 B4 02 Rotor time constant VICB 0 000 Default 4 000 s B4 03 Stator resistor VICB 0 00 Defau
160. ult via terminals not active Monitoring of the charging resistors not active to eliminate Page 87 Debug Further settings of functions Autoreset exceeded to max 20 per 5 minutes Switching frequency is limited to 2 5kHz Remarks for the user E2 11 gt protection do not set to Trip E2 16 Underload Response do not set to Trip E3 03 04 Loss of 4mA do not set to Trip f a quick change of direction is necessary the function Motor brake can be activated by C1 03 In operating mode Emergency operation the frequency inverter is not protected against overload Therefore we cannot guarantee normal operation after emergency operation gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 88 Limitation messages 28 delta Ud gt Description possible causes Pulse inhibit charging connection open due to dynamic undervoltage 30 U Motor gt Pulse inhibit because motor current greater than thyristor current 33 U DC limitation 34 I limitation motor Generator load rapid deceleration leads to increase in output frequency to prolong deceleration time Motor current limitation is active and reduces the output frequency 35 I limitat generator Generator current limitation is active and increases the output 36 f skip The set frequency range masking is active 37 Motor temperature gt The
161. verter electronics with a subsequent boot function During this time data are transferred from the drive control to the user interface in devices with a loaded intermediate circuit Data are also transferred from the user interface to the option card profibus connection F1 02 to F1 29 Parameters F1 02 to F1 29 contain descriptions and troubleshooting measures for the individual error messages list of the error messages can be found in the table in Appendix A Factory setting F2 00 Return factory application VICB Routine soon Start routine by changing to line 1 with the Increase key Return factory 2 O K This routine resets the parameter settings but not the motor data to the factory default Macro 1 Conveyor of the device whereby all customer specific entries are deleted The USER macros UM1 and UM2 the fault memory the operating hours the power on hours the kWh meter and the language setting are excepted from the reset with F2 00 and F2 01 gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Page 76 2 01 Return factory motor VICB Routine 0 Start Start routine by changing to line 1 with the Increase key Return factory 2 This routine replaces all motor data with the factory default data The customer specific settings are deleted B3 00 to 04 and B4 01 to 04 are reset If there is no mains voltage e g active
162. you can read out all the current software stored on this chip and save it to a file This makes the duplication of user specific settings for the operation of several inverters with the same configuration much easier First select the correct COM port If you have selected the wrong COM port a timeout will be reported later when you read or write to the chip Select whether you want to read or write to the FLASH chip The last step is naming the file If you are writing to the chip you can select a bin file from the subdirectory PUBLIC If you are reading you can enter any filename you like Make sure that you do not overwrite one of your bin files by mistake Files containing FLASH programs must have the file extension bin All bin files are stored in the subdirectory PUBLIC Other bin files can also be copied into this directory manually if required In the event of an interruption during the data transfer to the inverter switch off the inverter press and hold the key Matrix Para when you switch it on again The yellow Ready LED flashes Now the gt pDRIVE lt MX is ready for a renewed data transfer If you transmit data with FLASHcopy all motor data and autotuning values are transmitted too Therefore only use this function observing the additional remarks in the gt pDRIVE lt MX service instruction gt pDRIVE lt MX basic Operating instructions 8 074 157 01 01 Appendix B7 Matri Schematic diagram 1 A
163. zm e 7 E 102 T E ai n Loes Comments Contrai mate START nev Control access stoe mem d n dh Henar rire type StS Stem STLA A3 Local control For monitoring and online control of frequency inverter With the Local button you switch between monitoring and control mode The contents of the analog display instruments and some digital status fields can be changed using the parameter editor matrix area Communication Menu parameter group B6 11 B6 13 B6 15 B6 17 B6 19 and B6 26 to B6 30 R 2019 om a Tand eve na 79 Bale Dale gt S114 A3 QUAD Actual value plotter Enables a recording of 5 analog and 8 digital states during operation The analog and some digital actual values which should be recorded can be changed using the parameter editor matrix area B6 Communication Menu parameter group B 11 B6 13 B6 15 B6 17 B6 19 and B6 26 to B6 30 Recording is started and stopped by pressing the icon Record maximum record time 200 s at a runtime of 4000 s in Scroll mode The size of the plot depends on the actual zoom ADE TEEN iem fmm wie O0 im hm AM 208 elect ah wc Ag 28 N Save ali Paamaters to FLASH Memory rire Sonn STE AS QUAD

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pDRIVE< MX basic Operating instructions