Hardware Installation Manual
Contents
1. ooooooococonocioconioconoconnoncncononononnonno ronca noncnnnnonnonon co roncnnncnnnnos 4 Connecting the Home Limit SWitCh a ccc ccccseseseesesseeeseeesesesesseesesecsesenseseeeseeeseseeseseeseseeeeseeeseneees 4 Connecting the Inverter gt lt c cu e Aad en a en Haan eo ied 5 Using External Step amp Direction Signal ccccssssesseseseseseseeseseseeseseeseseeeeseseeseseeeeseeeeseseeseseeeeseeeeseeeeaes 6 Typical COMMCCHONS iii sin nai ata aa ae Aare te PR eG AAA EREE E eE 7 Configuration acc e ed e ae endo del Co o do o ae tks atte als N 7 Power Supply Selection 2 0000 o o a i een eee 8 Regulated or Unregulated Power Supply cccccccscscsesssessesesesesesesesecseseseseseseseeseseseseseceeseseseseseeseseseseeeseees 8 Selecting Supply Volta g 2 5 c 2 scacect dessccaestet vesbos ess 05 feacvea A A ri 9 Recommended Supply VOTE caia Rates 9 Control Signal Setup Timing 24 2 o e e lero dd e e El 10 Protection Functions ad A n isk hea 10 Over current Protection 2 022 iodo lidad tada tales 10 Over Voltage Protection icon os eset ete o e a e ee ai 11 Frequently Asked Questions innsinn e a a ai 12 Problem Symptoms and Possible Causes 00 0 eceeessscseeeeseseseseseeeeeseseacseseseeseseaceeseeesseacaeeeeeeeseseaeeeeeeeeseaes 12 Warranty iennet RO E EN EEN E EEE EAEE E T EE E 13 EXCIUSIONS 2000 ates dat e ade Oe a Bat E al Gia Bain bt Saleh 13 Obtaining Warranty Sevic ies 13 Warranty Imita2. 0 Leadshine Hardware Installation M anual Of the Multi axis Stepper Drive MX3660 pr A e dy E a 0 um See ons Be ou Se mE oc ass Version 0 0 0 http www Leadshine com Safety Items Read this manual carefully before trying to install the stepper drive into your system Uses who setup the stepper drive should have a better understanding on electronics and mechanics Contact Leadshine technical guys when you have questions on this document gt Make sure the power supply voltage dose not exceed the drive s input range Double check the connections and make sure the power lead polarity is correct gt Do not set high current for small stepper motor It is possible that the motor will be damaged gt Disconnect the motor from the load if you are not sure the move direction Adjust the axis in the center before trying to run the motor Oo Caution Never disconnect the motor lead when the power source is energized gt Table of Contents Introduction to the M X3660 o oo cc ccccesesessesesesseseeeseseeseseseeseseeseseeseseeecseseesesessesseesesecseneeseseeseseeeeseeesseseeseseeeeaees 1 Getting Starts eres sc iek fateh chek cdecied ts did tlf ads lid tee 2 Connection Diagrams aris iian uin hee Ne NA OR AN es EL GEL ee Os IA EE atre i 2 Connecting Power SUPPLY ro ds do od 3 Connecting Motor cl e ea os ea de Ah ao ease o 3 Connecting the Emergency Stop SWitch
3. External step amp direction signal connection of the M X3660 e Leadshine Hardware installation manual of the multi axis drive M X3660 Typical Connections 20 60Vdc 24 48Vdc Recommended Power GND Emergency Stop ESTOP e ESTOP Input1 GND Input2 GND L c Input3 NC GND Home 1 Cc Home 2 L NC Output 1 ll Nof O Home 3 L C Motor Y Motor Z Spindle Inverter Typical Connections of the M X3660 with CNC machine Configuration For the motor drive module you only need to configure the peak current and micro step resolution for the stepper motor A 6 bit DIP switch is used for this purpose Usually the RMS current of the drive should be equal to the motor s phase current or rated current In practice the setting current RMS value can be less than the motor s phase current if the actual torque is capable of moving the load at required motion velocity and acceleration The micro step resolution setting is depending on the application Higher resolution that is greater than 1600 PPR only introduces more smooth motion Hardware installation manual of the multi axis drive M X3660 Micro Step Resolution Setting SW 4 SW6 a Steps Rev sw4 SW5 SW6 fp sore B 200 On On On d 400 Off On On Curent Table pause z 800 On off On 1600 Off Off On 2000 On On Off 3200 Off On Off 6400 On Off Off 12800 Off Off Off A halla 5 Motor 2 gt 982288 l a o o gt 282280 Curren
4. Power Supply Output Voltage Continuous Current Matching Motor RPS2410 DC 24V 10A 42HS Series 57HS Series RPS369 DC 36V 9A 57HS Series 86HSeries RPS488 DC 48V 8A 86HSeries e Leadshine Hardware installation manual of the multi axis drive M X3660 Control Signal Setup Timing To make a reliable operation the MX3660 requires the control signals to meet the setup time requirements as follows Otherwise losing of steps may happen tons itos HR top itos _ Description eat a Direction Setup Time gt Pulse High Level Setup Time Direction top tris Pulse Low Level Setup Time eag too Direction DelayTime tes Enable Setup Time me 2 Be teo Enable Delay Time Enable tes f teo Control Signal Setup Time Drive Frequency Tos TrHs tis Too Tes Teo M X3660 200K gt 5uS gt 2 5us gt 5uS gt 5ms gt 5ms Protection Functions To improve reliability the drive module incorporates some built in protection functions It uses one red LED to indicate the protection type The periodic time of red is 4 s seconds and the blinking times of red LED indicates what protection has been activated Because only one protection can be displayed by red LED so the drive will decide what error to display according to their priorities See the following protection Indications table for displaying priorities Priority es o
5. installation manual of the multi axis drive M X3660 Connecting the Inverter Most of the Inverter in the market can be controlled by several digital inputs and one analog input The MX3660 has four general purpose digital outputs of OC open collector type The actual connection between the M X3660 and the inverter depends on the control mode of the inverter The following connection diagram use one output to start the spindle one output to stop the spindle and the 0 10V output to control the spindle speed Notel These outputs and the 0 10V output are only active when a PC with Mach3 EMC is adopted as the control system Note2 It is possible to change the active level of these outputs in MACH3 or EM C2 Outputl Start Outptul GND Output2 Stop Outptu2 GND M X3660 Inverter 10Vdc 10V 0 10V VFD EGND GND Connect the M X3660 to the inverter e Leadshine Hardware installation manual of the multi axis drive M X3660 Using External Step amp Direction Signal Though the M X3660 has been special designed for those software that use the PC and parallel port as the motion controller you can also use external step and direction signal to control it Notel The pulse switch should be on when using external step amp direction as command source Note2 OC open collector output is recommended Controller MX3660 Pulse Switch ON 130 0706050103020 18 19 20 21 22 23 24 1000000000000 DB25 female Ground
6. e products which proved to be defective Exclusions The above warranty does not extend to any product damaged by reasons of improper or inadequate handlings by customer improper or inadequate customer wirings unauthorized modification or misuse or operation beyond the electrical specifications of the product and or operation beyond environmental specifications for the product Obtaining Warranty Service To obtain warranty service a returned material authorization number RMA must be obtained from customer service at e mail before returning product for service Customer shall prepay shipping charges for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and implied warranty lasts so the above limitation or exclusion may not apply to you However any implied warranty of merchantability or fitness is limited to the 12 month duration of this written warranty Shipping Failed Product If your product fail during the warranty period e mail customer service at to obtain a returned material authorization number RMA before returning product for service Please include a written description of the prob
7. f Sequence wave of red LED Description lst 1 Over current protection activated 2nd 2 Over voltage protection activated 3rd 3 Emergency stop activated Over current Protection Over current protection will be activated when continuous current exceeds the limit or in case of short circuit between motor coils or between motor coil and ground and RED LED will blink once 10 e Leadshine Hardware installation manual of the multi axis drive M X3660 within each periodic time Over voltage Protection When power supply voltage exceeds the limits protection will be activated and red LED will blink twice within each periodic time When above protections are active the motor shaft will be free or the LED will blink Reset the drive by repowering it to make it function properly after removing above problems Since there is no protection against power leads reversal Canton it is critical to make sure that power supply leads correctly connected to drive Otherwise the drive will be damaged instantly 11 e Leadshine Hardware installation manual of the multi axis drive M X3660 Frequently Asked Questions In the event that your drive doesn t operate properly the first step is to identify whether the problem is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem As part of this process you may have to disconnect the individual comp
8. f the multi axis drive M X3660 current rating than that of motor typically 50 70 of motor current The reason is that the drive draws current from the power supply capacitor of the unregulated supply only during the ON duration of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating Selecting Supply Voltage Higher supply voltage can increase motor torque at higher speeds thus helpful for avoiding losing steps However higher voltage may cause bigger motor vibration at lower speed and it may also cause over voltage protection or even drive damage Therefore it is suggested to choose only sufficiently high supply voltage for intended applications and it is suggested to use power supplies with theoretical output voltage of drive s minimum 10 to drive s maximum 10 leaving room for power fluctuation and back EM F Select Power Supply Voltage Driver Upper Input limit Driver Upper Input limit 10 Maximum Safe Rating Torque Heating Safe Region Speed Vibration Driver Lower Input limit 10 Minimum Safe Rating Driver Lower Input limit Driver Input Voltage Power Supply Voltage Recommended Supply Voltage Both Leadshine s regulated and unregulated power supply has been designed specially for motion control
9. lem along with contact name and address Send failed product to distributor in your area or ULeadshine Technology Co Ltd yF Block 2 Nanyou Tianan Industrial Park Nanshan Dist Shenzhen China U Also enclose information regarding the circumstances prior to product failure 13 e Leadshine Hardware installation manual of the multi axis drive M X3660 Contact Us China Headquarters Address 3 F Block 2 Nanyou Tianan Industrial Park Nanshan District Shenzhen China Web http www leadshine com Sales Hot Line Tel 86 755 2641 7674 for Asia Australia Africa areas 86 755 2640 9254 for Europe areas 86 755 2641 7617 for America areas Fax 86 755 2640 2718 Email sales leadshine com Technical Support Tel 86 755 2641 8447 86 755 2641 8774 86 755 2641 0546 Fax 86 755 2640 2718 Email tech leadshine com for All Leadshine U S A Address 25 M auchly Suite 318 Irvine California 92618 Tel 1 949 608 7270 Fax 1 949 608 7298 Web http www leadshineUSA com Email sales leadshineUSA com and support leadshineUSA com 14
10. llel port DB25 three stepper motors one is also ok and a DC power supply for the first time evaluation The M X3660 is designed for those applications using Mach3 as the motion controller However it is also possible to control it a traditional motion controller which generates the Steps amp Direction command Connection Diagrams E ma 4 wwe f Stepper M otor 1 DC POWER Emergency Stop Input Home limit switch Inputs Stepper M otor 2 Digital Outputs Stepper M otor 3 0 10V Output i DB25 Cable gt Parallel Port Connection diagram of the M X3660 with parallel port e Leadshine Hardware installation manual of the multi axis drive M X3660 ei MX3660 Qa i Stepper M otor 1 DC POWER Emergency Stop Input Stepper M otor 2 Stepper M otor 3 M otion Controller Step Direction Connection diagram of the M X3660 with External Step Direction Inputs Connecting Power Supply The power of the M X3660 can be connected as follows 20 60VDC DC Power MX3660 20 48VDC Power GND Power Connections of the M X3660 Connecting Motor The drive module of the M X3660 is designed for 2 phase stepper motor It can work with Leadshine 42HS series NEMA 17 57HS series NEM A 23 86HS series NEMA 34 stepper motor which has the A A B and B lead Just connect these leads to the corresponding terminals of the M X3660 as follows Please refer to the motor s datasheet for the
11. onents that make up your system and verify that they operate independently It is important to document each step in the troubleshooting process You may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes Symptoms Possible Problems No power Fault condition exists Control signal is too weak The motor output setting of M ach3 is not correct M otor rotates in the wrong direction The Direction signal level is reverse Power supply voltage beyond drive s input range Something wrong with motor coil Wrong connection Control signal is interfered Something wrong with motor coil M otor is undersized for the application Acceleration is set too high Power supply voltage too low Inadequate heat sinking cooling Load is too high Motor is not rotating The Drive In Fault Excessive motor and drive heating 12 e Leadshine Hardware installation manual of the multi axis drive M X3660 Warranty Leadshine Technology Co Ltd warrants its products against defects in materials and workmanship for a period of 12 months from shipment out of factory During the warranty period Leadshine will either at its option repair or replac
12. t Setting SW 1 SW 3 Peak RMS SW1 SW2 SW3 1 45A 1 04A on on on 2 08A 1 48A off on on 2 72A 1 94A on off on 3 37A 2 41A off off on 4 05A 2 89A on on off 4 72A 3 374 off on off 5 354 3 82A on off off 6 00A 4 294 off off off bd n as p a A A a hasa on e s s lals jals En a a al al a u aasaa errr MS m aa Current and micros step resolution setting of the M X3660 Power Supply Selection To achieve good driving performances it is important to choose a suitable supply voltage and use a matching current value Generally speaking supply voltage determines the high speed performance of the motor while output current determines the output torque of the driven motor particularly at lower speed Higher supply voltage will allow higher motor speed to be achieved at the price of more noise and heating If the motion speed requirement is low it s better to use lower supply voltage to decrease noise heating and improve reliability Regulated or Unregulated Power Supply Both regulated and unregulated power supplies can be used to supply the drive If regulated power supplies such as most switching supplies are indeed used it is important to have large current output rating to avoid problems like current clamp for example using 4A supply for 3A motor drive operation On the other hand if unregulated supply is used one may use a power supply of lower 8 e Leadshine Hardware installation manual o
13. tions a Asi 13 Shipping Failed Productnr eee iii ted iria iaa dira 13 Ero iir Le A US ct o e mae lol lt e Nito 14 e Leadshine Hardware installation manual of the multi axis drive M X3660 Introduction to the M X3660 Based on the latest DSP technology and adopting Leadshines advanced control algorithms Leadshine MX series was specially designed to allow easy and rapid implementation of multiple axis stepper solutions With up to 60VDC working voltage and output current to 6 0A Leadshine multi axis stepper drives are capable of driving multiple 2 phase stepper motors in frame size 17 23 24 and 34 Leadshine multiple axis stepper strives can drive stepper systems at excellent low to high speed performance with high precision extra low motor heating smooth movement and low motor noise They are featured with anti resonance multi stepping digital smoothing options of different configuration for each axis automatic idle current reduction and easy configurations of micro stepping and output currents via DIP switches Their integrated breakout board and built in 10 s offer easy implementation for many applications at very effect costs Multi Axis Drive 6 bit DIP Breakout Board Parallel 4 pin Screw Terminal Digital Smoother Switch Charge Pump Terminal Spindle e Leadshine Hardware installation manual of the multi axis drive M X3660 Getting Start To get start you need one PC with para
14. wire color definition Hardware installation manual of the multi axis drive M X3660 2 Phase Stepper Motor M X3660 A A 4 Leads B B Connect 2 phase stepper motor to the M X3660 Connecting the Emergency Stop Switch The emergency stop input of the M X3660 is used to disable the power stage of the motor output By default this input is active high meaning that you need connect a normal close switch between the Estop and Estop terminal If it is not required for your system just connect a wire between them Notel The E Stop is only active when a PC with M ach3 EMC is adopted as the control system Note2 It is possible to change the active level of the E stop input in MACH3 or EM C2 E Stop Switch Estop MX3660 op Normal close E stop switch connection of the M X3660 Connecting the Home Limit Switch The home limit input of the M X3660 can be connected as follows By default these digital inputs are active at low level meaning that you need to connect them to the normal open switches If these inputs are not required for your application just leave them unconnected Notel These inputs are only active when a PC with M ach3 EMC is adopted as the control system Note2 It is possible to change the active level of these inputs in MACH3 or EM C2 Home Limit Switch Input Input1 Input2 Input3 MX3660 cnp Normal open Home limit switch connection of the M X3660 4 e Leadshine Hardware
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