Hardware Installation Manual for EM Series Stepper
Contents
1. QP caushine BM Series he ash kio Mad Twelve Month Limited Warranty ein Technology Co Lad warrants its oducts sos defects in materi nd works for a perid af 12 manths ro Wesst dt During the waranty period Laine wil ele ats gi epi cr ela rat wich proved 10 be Exclusions The sone waranty des at exten to any product damaged by reason af improper or indu handlings by customer pope or nacque customer wing E modici ve misuse or operon beyond he elec specications th produet andor pena bende specificati or th pret Obtaining Warranty Service em poet for service Come shall prepay shipping cares for pall etre to Lene for warranty serie an eae al pay for cara pendici iene Warranty Limitations een makes no other warranty cher expressed or implied with respect 10 the pre Leadshine specially dsl the implied waranty Lt xo he above tao or scio may not apply to yo However any ple waranty ol merchant cr Shipping Failed Product M your proc al during the warty period mal customer service tt bii a returned material ain number RMA helare eum product o sevice Pls include a Write description of the problem alng With const marme and aes Sead Had pdc vo distri your ares or Lelie Terholan Ca Lu VF Block 2 Nanou Tianan nil Park Nanshan Dit Shonen China Also enclose information regarding the ciance prior o product failure a Leadshine EM Series Drive Hardware Installation Manual Contact Us China Headquarte2. mme NEMA NEMA St NEMAM ven men wouer NEMAZI NEMA NEMA BEEN QP caushine EM Sie Die Hanae ilo Maa 7 Power Supply Selection ving performances it i important Uo select supply voltage and ot cen ope Generally spin supply voltage determines the high spot performance of the muto while output cet determines he Regulated or Unregulated Power Supply o ela and unregulated power supplies can be ue o supply te dive However unregulated power supplies are peer dae e by wo stand en surge L eal power supplies ch as mos itching spp are ideed us i importa ti hve lago cutest ual rating to avoid problems ike cen cli for example using dA supp for A mote tie operation On e eran ne uat supply sed ome may ue a power supply of lower cumen rag than that of tr pica 0 70 nha mena The ress is tha e dive das current tom he power supply capacitor of e unreg apy only daing he ON duration o he PWM cycle but not during the OFF duration Therefore the average current o perwer sapi is cir less than motor cune For example tn 3A moto can be ll supplied by one power supp cl 4 ang Multiple Drives ra commenda fave mile drives 1 share one power supply 1 reduce cost if the supp has eng capacity To aveid cons terence DO NOT daisy hin the power spp input pin fb ees Ise please nnt hes power supply sears Selecting Supply Voltage The power MOSFETS inside the EM dive can actually operaie Wi wider voltage range than the input specification Higher s
3. Hardware Installation Manual for EM Series Stepper Drives www eadshine com Leadhin reserve the righi 1o make changes without further ice 1 any probes herein neither does it convey any license under it patent righi of ethers 2011 by Leadshine Technology AN Rights Reserved Change Log Safety Items Read tis manual carefully before trying to Install the stepper drive ino your system The person setup the stepper drive should have a better understanding on electronics and mechanics Contact Leadshine technical guys when have questions on this document Make sav ie over ply SA doen EC eves opt avg Da chee A connections and mak sure he powered polarity i correct Do not sc igh current to sinall Nepper motor Lie possible that the motor willbe damaged Disconnect the motar from the load If you are not sure the move direction Adjust the axis in the AN middle before trying to run the motor Table of Contents 1 Family Overview Introduction Product Covered 2phase EM Stepper Drives S phase EM Stepper Drives Mechanical Specifications Elimination of Heat 3 Connectors and Pin Assignment 4 Control Signal Requirement Signal Mode and Sequence Chart 5 Connecting Contro Signal NPN Signal Connections PNP Signal Connections Differential Signal Connections 6 Connecting the Motor 2 phase ead Motors Connections 2 phase lead Motors Connections Half Coil Configura
4. M Stepper Drives a na Na RR DI bebes Dino Ar irta ee RMS 035 6008 amok ien seas phase EM Stepper Drives Pata ag Sa a Oa a ky ir can peasy IBABAD PS a Leadshine EM Series Drive Hardware Installation Manual Mechanical Specifications QP caushine EM Series he ash lai Mand Elimination of Heat Drives selle working temperatures ink shoul be NEIST and mor working temperature urla sould be av CUTE ss recommended to oe the driver vertical to matino best sink aaa Use fre conling method to col the stem if Connectors and Pin Assignment The EM stepper drives have o cect come o cin inay comectime and ceca for owe and qc come Mont EM dive adopt serow terminals for signal and power connections a fellows The following ine is cameos and pn ue The other EM drives have similar interlace esse reler des dataset far the di mario a2 Pot Di Pusa ipate na ay Ponet b STUEM r Ping PUL Pulse input i fes DR Gresten et CHA Fes DR E bag Ei Eran neat Pag a Em pa bat Elf Fave ut Feb FEE Faut oa cia tr eto Vian cong an sares separ tive Wg DI ses Lee SH 2310 se oupa carri ara SASSI lo set aio Incl SV or san Sent Sening e 8 au i Eee Pro Be ase B Pt Bases Ph GND Power ound AC Sten yeaa SW fr cv ee go pie na a Leadshine EM Series Drive Hardware Insta
5. Please eer the EM div sofware operational mal far om o sw sw oun swa o am oe OF om oe 5 QP caushine EM Si Die Hanae italo Maa Microstep Resolution Selection Te stepper motor ones ome step whem e pulse appli ote stepper drive I microti 1 the step angle fl epic in folowing formala cute the micotep esoation or pube count of oe motor shali olio Microstep Resolution 200 x Mirostep Pulse Input Frequency Motor Seng OT Micrastep Resolution 1 Consider the MAX sped made MAX input equa of diver and MAX output frequency of he controller For digital diver Microstep resolation is not important Current Settings Dynamic Current Setting Foe a given motor higher drive care will make the mator 10 EI but at Uh se Lime Causes eve heating i he otra dive Thee output css is gera set ob sch that the oe wil o overheat o ong tie perio Since ral and serial oec fmt eis wil gica change resting inductance a resistance iis therefore important set hive ony cit depending on manne phase cra sco end nd conii netti Phase caret sting spi by cr tance i keng drive care however the aco alio depend on edo and cnn Idle Current Setting n QP caushine o 11 Protection Functions Overscurrent Protection Oven protection wil be ativated when continua cent exceeds the i or in case shat ici een mor ii or Over voltage Protection Sensorless Stall Protection By detecting mote voltage cuenta back EM signal EM series drives can
6. detect os lanciati ot siepper moli tut encoders When the detection is activated ned LED will blink five les within each periodie lie Hate ti shove ptc are active he mutar aa lb foe a the LED will lak Reset he drive by repowering ak i Function properly afer removing above proc For sensore tll E you can aho clear the cre in Pine Se drive s oltre operational mpl or mare latin Sine thane ia tection sian power lenda eet i elt nhs ae ta owe supply lend corel comete ta hve Curie he dive wl be daga nan Protection Indications rity ma a Sq ED LED tion DI a BO rane acon PA a Ea veg ttn sa F Fran h Bat sa Pon a Leadshine EM Series Drive Hardware Installation Manual 12 Frequently Asked Questions indivudual components tha make up your system and very thal hey operate independent Ii pera o document cach step in the Techical Support sial in determining the problem should you ned asics Many ofthe problems at fet motion onl systems can be faced Wo electrical noise controller solare emo or mein Problem Symptoms and Possible Causes DEEN Mote not ti bi e Wiig de Te drive in lt OSSA Mortal during acceleration ceive oni ad ve henting bi Problems MI E Coo signals iene Wrong mtr connection Curent sing i smal i hent sinking ci Can is attoo igh TE QP caushine EM Series he Hae kio Mand Appendix Speed Torque Curves for Pre Matching Leadshine Motors
7. llation Manual 4 Control Signal Requirement Signal Mode and Sequence Chart St Remark a ENA mist he sea of DIR by at least Sus Un ENA and ENA are NC not cones DIR mus be ahead of PLL active ed by Sus ture core direction Model D ms DS mme 25w mme 25w mme 256 MAE pes mmm pen QP caushine EM Sr he Hae tino Mand 5 Connecting Control Signal oly accepi the single em inputs dae e NPN Signal Connections mi YA an PNP Signal Connections Differential Signal Connections mIo ae SE Se RE ss ELA QP caushine EM Sr he ths tino Mand 6 Connecting the Motor The EM dive can drive any 2 pune and 3 phase hybrid stepper motan 2 phase 4 lead Motors Connections ea mors se e last ine but easiest 1 wrine Spee and nge will depen om winding inductance In sening de dee pi Pa D A 2 phase 6 lead Motors Connections Fa co uses be il windings pine The higher our configuration or Half Coil Configurations As pro sali the aco peter SO eco pas adi This gives kae inda en oer orgie put Like Ie pal connection of ed motor the ng pa wil bo more Sable at igher pes This onion in de ered bal hopper sing ie pt templo ape pr pae or unipolar cunteni cg by Lt m D i D D e D Full Coil Configurations The ul coil configurati
8. on am as ed motor shoul o wed in applications where higher one al Lower pcs eet This D n D D QP caushine EM Series he ash li Mand 2 phase 8 lead Motors Connections ead tus ler a bigh degree of sil whe system designer that they may be connected in teries or ll io sine a Series Connections A teries nator conan woul ply be ws an applicstsons where a higher gu a lower speeds i equi Became hi BE ne performance il sai to ged a higher spend sees mod he molars sind ao be D D pa Parallel Connections jhe lu at higher speck Multiply the per phase or unipolar cent aig by 96 orb bigla caval ring Hy 10 determine he peak out caren 3 phase Motors Connections The EM drive can deive any 3 ead r 6 eat Ae phase hybrid stepping motors The camectin between the driver and S phase ee oa includes npo fete Kind feci ay dell concia and stancano Using dll comica the frances fhe is wile high pl ection ae be bust he driver cre higher ow abo 1 73 oe the et cail vent wile using acanto the diver cent emilee coc col cme y y u v vv vv d Delta comection Intra deltarconnection Star connection QP caushine ss Matching Stepper Motors Minimum Motor Size Typical Malor Sie Masimum Mate Leadshine Stepper Motors mum NEMA mun MEMAJ a m en mme ar wun DEM 57506 SOP et 574522 mem NEMAIT wun Den vu at en me wun namasa NEMA M ot tt SSS men mus NEMA Li EAM 2 ott pe men ES an EE aan ven 73815
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10. s See Jess sees L Mator Selecion vum QP caushine EM Series he sh li Mad Configuration Procedure af the Sint tit tali the EM hive wat ge with ching Ladin ape it ic fallow che sep B Sec pane vet tle cent curing othe moor nd the apici M Tist the drive in your system B ec dynamic current and itle cent cing othe moor andthe apici B Apply power uo e EM deive ad activate EM drive s Aston I Tist the drive in your system Selecting Motor oe pr matching Lene stepper ot the EM drive has heen um and the corresponding parameters hate been wered in he em memory The user can select the moto via DI switch EMO or ean switch ather dives according 10 the or The EM drive abus lle As configuri fr pedine stepper mati The user neh elect one ofthe custom positions in te moi selection abl Soe mare dei bla Auto Configurat Auto coniare opined performanse it i time etalon Make sure the mote selection sith i e 1 ame of the ton mute postion During Auto configuration molo prat are identified and the EM dove wat Sop pac are elet somatica The mtr shall will ib ile during e proces of Auo coalguaion which tikes about 1 10 secon ery time mote or supply voltage is changed Auio eonfiguration sould be performed once agin Sometimes theres ol he Ati court is o very gd This happens whe the stepper motor sage inuto ar eines sac situation a further tuning of current loop vi he RS232 communication pt required
11. tions Fall Coil Configurations 2 phase lead Motors Connections Series Connections Parallel Connections 3 phase Motors Connections Matching Stepper Motors 7 Power Supply Selection Regulated or Unregulated Power Supply Multiple Drives Selecting Supply Voltage Recommended Supply Voltage 8 Typical Connections 9 Wiring Notes 10 Configuring the Drive Introduction Configuration Procedure ect motor Auto Configuration Microstep Resolution Selection Current Settings Dynamic current setting tale current sening 11 Protection Functions Overcurrent Protection Over voltage Protection Sensorless Stall Protection Protection Indications 12 Frequently Asked Questions Problem Symptoms and Possible Causes Appendix Speed Toque Curves for Pre Matching Ledshine Motors Twelve Month Limited Warranty Exclusions Obtaining Warranty Service Warranty Limitations Shipping Failed Product Contact Us is is is is is 16 16 n n H D N D D 19 QP caushine EM Series he Hash kio Man 1 Family Overview Introduction 1y implementing the tes moon ori te Lexkbin EM series DSP atol stepper dives deliver exellent performanse alle ere Unique features of senses stai deeco estes che and excellent bh see performance make EM images 1o your machine or the matr Ladin EM ei stepper dies ane blew dive paseo 3 gine steper mits rom Product Covered The DM eis pp ives cn be cataloged as follow meeega 2 phase E
12. upply Voltage cm increase mate gue at higher peo thus ell for avoiding l sing ep However higher voltage may cane bigger ot vibration a dower speed and may also ease over voltage protection or even drive damnage Tee i is suggested chose ly sist high spo voltage forint applications and tis ge to ue power supplies wih ere tet voltage anne MR 1 n sang a rh nea remi srt a Leadshine EM Series Drive Hardware Installation Manual Recommended Supply Voltage The falling ible gives he emir supply volage feet ve See mune O 8 Typical Connections Typical Voltage Dean Dean D pew Dean D i Power Supply Resa sens wa seas sens Seege A mee stepping pico should inca stepping mati stepping dive power supply and contr pulse genera Typical camion fr diferent ocr gna and NPN contol signal ane as follows itera Comet Signat a Sen q H UUUT EM Series Ino melt DE eb Stepper ma DN CG a mm eh Sen mo QP caushine EM Series he ash lai Ma 9 Wiring Notes fa power supply serves several drave separately cocci the drivex is commenda of ny cain back EMP vale sure which my damage he dive T QP caushine EM Si Deive Haare italo Mana 10 Configuring the Drive Introduction EMan2 setings EMS0S and EMOS Setting
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