Beril” ion electronic boiler's control block installation manual
Contents
1. 75 C and 5 C lt T2 lt 55 C step 1 C e Hysteresis temperatures range 1 C lt AT1 lt 10 C mn 1 C lt AT2 lt 10 C step 1 C e Always do program T2 lt T1 e Installations by default T1 60 C and T2 40 C AT1 03 C and AT2 02 C e Installations by default T1 1 05 C and T2 1 05 C AT1 1 02 C and AT2 1 02 C Mode 2 This mode uses temperatures from sensors tl t2 u t3 priority on t3 1 Working in this mode ion boiler s heating switches off if it exceeds T1 AT1 or T2 AT2 or T3 AT3 values 2 To estimate a moment of boiler s switch on a control is accomplished with temperature parameter T3 AT3 or with sensor through which was made a switch off 3 Switch on starts when temperature decreased under programmed values T1 ATl or T2 AT2 or T3 AT3 e Programming temperatures range 3 0 C lt T3 lt 30 0 C step 0 1 C e Hysteresis temperatures range 1 C lt AT3 lt 5 C e Installations by default T3 20 0 C and AT3 1 0 C Mode 3 This mode uses temperatures from sensors tl and t2 and t4 1 Working in this mode ion boiler s heating switches off if it exceeds T1 ATI or T2 AT2 values 2 Next sensor through which was made switch off is controlled to estimate a moment of boiler s switch on 3 Switch on starts when temperature decreases under programmed values T1 AT1 orT2 AT2 befil 4 If change t4 10 C then programmed value T2 keeps constant 5 Every time decreasing t4 by AT4 valu2. phase L1 Fault A2 Val current value on phase L2 Fault A3 Val current value on phase L3 Failure incident list in total incident log part displayed on indicator 10 Fault T1 Val temperature value if 2T1 AT1 3 C Fault T2 Val temperature value if 2T2 AT2 3 C Sensor lost Sensor lost Sensor lost Sensor lost Sensor rest Sensor rest Sensor rest Sensor rest 1 2 3 4 1 2 3 4 lost connection with temperature sensor t1 lost connection with temperature sensor t2 lost connection with temperature sensor t3 lost connection with temperature sensor t4 resumed lost connection with temperature sensor t1 resumed lost connection with temperature sensor t2 resumed lost connection with temperature sensor t3 resumed lost connection with temperature sensor t4 Pump fault A pump failure s current value Technical system parameters Control block connects to one phase or three phase electrical grid with capacity 25 Ampere on a phase at least One phase or three phase electric boiler Beril connects to control block with current limit under 25 Ampere SOAmpere on a phase Water pump connects to control block with capacity from 10 to 100 W Two heat carrier s temperature sensors on boiler s output tl and on input t2 connect to control block Possible control block connection to room t3 and outdoors t4 temperatu
3. 3 Control block assembly and external device and sensors connection 3 1 Control panel is installed on a wall in a following way e Take off front case of control panel Top and bottom screws are positioned as follows Top screws Bottom screws befil Install control panel foundation with electric PCB on fireproof wall with 4 screws as follows Top A screws A Sealine ctit N Bottom g screws 3 2 One phase or three phase electric boiler Beril connections to control panel Liin L1Out L2in L2 Out L3 Out Ini GND I lonic Boiler Scheme of three phase ion boiler connection to control block L1 Out L2ln L2 Out L3 Out L3 In Int GND h lonic Boiler Scheme of one phase ion boiler connection to control block 3 3 Water pumps M connection to control panel befil 3 5 Wireless room thermostat connections to control panel t3 Radio receiver Sender L1In L1Out L2In L2 Out L3In L3 Out Electric panel Lilin L1Out L2In L2Out L3In L3 Out befil 4 Indication control system and controlled parameters Indication consists of in accordance with control panel image two row symbol indicator on which parameters to select press appropriate key selected by user and indicators next to keys display C t temperature modes phase current on electrodes date and time consumed capacity w
4. ater pump control empty row output Example screen view If press C key Symbols tl currently measuring temperature on sensor t1 30 C T1 set temperature T1 35 C A settemperature offsets AT1 10 C Indication next to keys signifies as follows t1 t4 turned off no sensor in system green sensors are connected N O if radio sensor is connected instead of t3 red T AT lt t lt T AT N O if radio sensor is connected instead of t3 blinking red sensor loss blinking orange T and AT programming L1 L3 turned off no voltage on a phase green no voltage supply on electrode red voltage is supplied on electrode blinking red electrode operation s failure mode blinking orange failure current programming M turned off no voltage supply on a pump green extended operation mode Pump mode ext red normal operation mode Pump mode norm blinking red dead short pump and heating L1 L3 switch off Failure mode drops after supply is switched off blinking orange operation mode change Control system consists of in accordance with control panel image e Supply switch on key e 4keys to program operation modes CD increase ED decrease o parameter input wD cancel 4 keys to output program temperatures C C e Water pump operation mode selection key K e Electrodes current indication switch on and failure current pro
5. befil Beril ion electronic boiler s control block installation manual 1 Operation principles Control panel is a functionally complete electronic device due to control electronic boiler Beril in accordance with received entered information from sensors and beforehand entered working conditions Control panel is a monoblock connected with temperature sensors and it controls three phase one phase electric boiler Beril Control panel image 2 Basic technical parameters and structural scheme In accordance with structural scheme below a control panel can be connected to one phase or three phase electric current with capacity 25 Ampere at least on a phase and control panel is compatible with the following devices e one phase three phase electric boiler Beril with limited current less than 25 Ampere 50 Ampere on a phase e water pump M with power 10 to 100 W e two heat carrier temperature sensors boiler output tl and boiler input t2 e room t3 and outdoor t4 temperature sensors are optional e wireless thermostat is optional to connect instead of wire temperature thermostat t3 e optional connection to one phase or three phase boiler in one phase operating mode lonic boiler Pressure sensors Current sensors Relay 30A L1 in L2 in L3 in ZX RS Water pump Transformator Relay 10A K t3 Temperature sensors Control panel structural scheme
6. e do charge up Q value to T2 6 Every time increasing t4 value by AT4 do subtract Q value from T2 e Hysteresis temperatures range 1 C lt AT4 lt 20 C step 1 C e Qrange 1 C lt 0 lt 5 C step 1 C e Installations by default AT4 10 C or Q 03 C Mode 4 This mode uses temperatures from sensors tl and t2 and t3 and t4 e This mode merges all 3 previous modes 7 Control block failure working conditions Press button O and control panel screen shows following text In this case water pump indicator lamp light 1s red what means pump working mode is normal Pump mode norm T pump 0 C programmed temperature to turn off water pump this parameter follows tl measurement in extended working mode at switched off heating compatible only with Mode 2 and Mode 4 Press CO for at least 5 seconds until orange indication lamp lights up to program working modes Press 6 to turn on extended working mode Pump mode ext Press O button to switch back to normal working mode Pump mode norm Press v button to save selected mode and to program water pump turning off temperature Programmed temperature range 0 C lt T pump lt T2 C step 1 C befil 8 Control block failure working conditions e Current exceeds more than A on any phase if exceed is on one phase then one phase switches off Mode Single or all phases turn off Mode All and an appropriate blinking red indicator on cont
7. gramming key C9 e Consumed electricity output key kWh e Output time programming key amp To entry programming mode time and date input tl t4 A1 A3 M press and hold appropriate key for gt 5 seconds until blinking orange indicator lights up Use CD and O keys to change current parameter Press GS key to confirm changed parameter and move to another one se JB key to exit without saving Note If user didn t leave programming mode blinking orange then after 60 seconds it automatically exits without saving parameters befil 5 Device switching on and operation algorithm selection Once you switch on control block loading screen and current firmware version display on indicator screen Next after loading control block sets on working mode by screening date and time For the first time switching on control block starts in first mode Mode 1 For next switch on control block starts in a mode it was switched off Working mode sets with switching on supply To change working modes and reset manufacturer setups enter installator menu 1 Switch off supply 2 Press and hold CD O keys 3 Switch on supply 4 When on screen appears Press O key to enter working mode menu Mode 1 4 to change mode use C OT keys and GG key to accept 4 2 Press C key one time to enter voltage calibration point describtion in installatio instruction 4 3 Press CD key 2 times to en
8. re sensors befil 11 Nomenclature t currently measuring temperature on sensor C A1 A2 A3 phase currents on electrodes A T programmed temperature C Al AT programmed temperature offsets C O programmed temperature correction accordingly to another temperature sensor measurements C T1 1 T2 1 alternative programmed temperature C AT1 1 AT2 1 alternative programmed temperature offsets C A failure phase current on electrode A T failure incident programmed temperature C T pumps programmed temperature to turn off water pump C befil SIA BERIL Latvija Ieri u iela 48 R ga LV 1084 tel 37167501262 mob tel 37126605309 Ltd BERIL Ieriku street 48 Riga LV 1084 Latvia ph 37167501262 Mob ph 37126605309
9. rol panel and indication L1 or and L2 or and L3 turns on e Temperature is controlled from sensor t2 e If t2 decreases under T then failure indication works and working mode heating turn on e Programming temperature range 3 C lt T lt 20 C step 1 C e Installations by default T 05 C e Programming current range 1 OA lt A lt 60AC step 1A e Installations by default A 18A e After entering failure mode the system is waiting until temperature drops under T2 AT2 so then a standard mode turns on 9 Incident log e Memory of failures is divided into 2 parts current incident log and total incident log e Capacity of every part is max 64 incidents e Cyclic memory fill since memory s buffer is completed old values get erased by new ones Press together C9 dB keys to enter current incident log Press together M amp keys to enter total incident log Use CD OT O keys to move in incident log Press together a gt wi or O wi keys to move together 10 incidents Press together wad C9 BB cy to delete current incident log Press together wD 09 ver keys to delete current incident log Phrase No more records will display if you have came to the end of incident log list Exit from viewing mode by pressing Note There is no automatic exit by timer from incident log mode befil Failure incident list in current incident log part displayed on indicator Fault A1 Val current value on
10. ter phase turn off mode setup menu if maximal current increases befil Press CY key to enter working mode menu Mode All all phases turn off at once or Mode Single only failure phase turns off to choose use CD and keys and to accept s0 key 4 4 Press GB key 3 times to enter manufacturer setups reset menu If press C key on screen shows up title Reset all To accept this action press GS key or cancel it using key 4 5 Press wad key to enter previous menu point without saving settings or exit installator menu Note Discarding control block setups to manufacturer s doesn t erase memory of failures 5 In case of three phase boiler connection to one phase before turning on jumper J5 3 J5 4 1s necessary to install as shown on picture Processor plate part Proc mega2560 view from upside Note From installator menu is automatic exit by timer one minute without pressing keys befil 6 Control block working algorithms Control block works in one of 4 selected conditions Mode 1 This mode uses temperatures from sensors tl and t2 1 Working in this mode ion boiler s heating switches off if it exceeds T1 AT1 or T2 AT2 values 2 Next sensor through which was made a switch off is controlled to estimate a moment of boiler s switch on 3 Switch on starts when temperature decreases under T1 AT1 or T2 AT2 e lon boiler s programming temperatures range 5 C lt T1 lt
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