NED Installation Manual 8.5x11 - New England Door Hungary Kft.
Contents
1. et 0 2 3 z 9 9 E E 4 C c Ga m C NI ses new england doorx USA Garage Door Installation Instructions These instructions are meant to provide a guideline as to how doors should be installed It is important to recognize that each installation will always present unique challenges that we may not address in this manual New England Door recommends that only those qualified individuals with experience in construction should attempt to install a door As always all state and federal rules laws regulations and building codes will be applicable first and foremost Prior to Installation Before beginning you should review the entire manual in order to familiarize yourself with all that is involved You should then layout all of the parts and components in an attempt to gain a level of understanding of each item Parts listed are for specific sizes as listed in the instructions Safety First As with all construction related projects safety must come first Knowledge of the proper use of tools is essential garage door Is typically the single largest moving item on a house and as such a tremendous amount of caution should be involved with the assembling of this product All warnings should be taken very seriously Protective equipment such as eyewear and gloves are recommended Warning A garage door when completely installed is designed as a moving object In order to cr2. assembly or failure to properly install track supports to ceiling can cause the door to fall out of the opening causing serious injury or death Warning Top brace must be securely fastened to a structural member to avoid serious injury Warning Once the supports are permanently in place and attached to the horizontal tracks take measurements to check for squareness he space at the header between the horizontals must be the same as at the back of the opening between the hor Izontals Attaching a Pull Rope Danger if an operator is to be used never have a pull rope installed The use of a rope on an electrically operated door can cause serious injury If a door is manually operated and later has a garage door operator installed remove the rope immediately 1 Only attach a pull rope to a manually operated door To do so attach an eye screw about 50 from the floor to the jamb Next tie one end of the rope to the roller stem on the bottom fixture between the tabs which hold it in place Then tie the other end to the eye screw Warning garage door has many parts Always keep hands and fingers away from the door Never allow children to play with the door Never place fingers in or near section joints while door is moving Complete installation of jamb weather stripping at this point if applicable The weather stripping is sold separately but is recommended to ensure a snug and weather tight fit This was temporarily install
3. 10 above the track See diagrams E and F 5 Thread safety cable through the spring assembly Attach the spring to the eye bolt See diagram G Diagram E SAFETY CABLE EYE BOLT Diagram G Diagram F EYE BOLT 9 16 HEX NUT 0 0 0 0 EYE BOLT ATTACHMENT DETAIL 9 16 HEX NUT 6 Attach spring cable loop in Diagram to bottom fixture stud and thread spring cable over pulley 7 Thread spring cable around spring pulley 8 lie off cable to a cable clip and attach an S hook Diagram H Diagram 9 Stretch the spring 2 or 3 and clip the S hook into the horizontal angle This initial tension may need to be adjusted later See diagrams and J SPRING CABLE LOOP BOTTOM FIXTURE STUD 10 Repeat this on the opposite side be sure to make the cable assemblies the same length PULLEY a Note Upon completion of door installation if the spring requires further adjustment it will be through the initial tension SPRING PULLEY SPRING Diagram SAFETY CABLE Diagram K CABLE CLIP SPRING CABLE CABLE KNOT Connect remaining end of safety cable to the horizontal angle Never attach it to a wall See diagram Balance Check Warning The door now has been sprung and the tension Is active Be certain all adjustments have been finalized Before removing the clamping devices be certain you have adequate help to sup
4. IN HARDWARE CARTON IN HARDWARE CARTON RED 1 4 SELF DRILLING SCREW DRILL POINT BOTTOM FIXTURE SCREWS IN HARDWARE CARTON Warning Fasteners used to attach bottom fixtures should be colored red to signify Danger Never remove these fasteners from a door while the springs and cable are under tension 2 Track Components Parts and sizes listed below apply to following sizes only Size avv pA Tt VERTICAL TRACK PAIR HORIZONTAL CURVE TRACK PAIR 18 7 2611 8 LESS THAN DOOR HEIGHT AT LEAST IL LONGER THAN DOOR THIS IS A VERY LARGE PART HEIGHT THIS iS A VERY LARGE PART TRACK BRACKET MARKED 4 AND 5 Sue 4 ary 85 ary ae a MENNE Pe LE om IN HARDWARE CARTON NENNEN 1 4 x 5 8 TRACK BOLT AND HEX NuT 5 8 x 5 4 CARRIAGE BOLT IN HARDWARE CARTON IN HARDWARE CARTON IN HARDWARE CARTON Requirements Opening Requirements The door size is calculated by measuring the finished opening Measurement is taken width by height Side Room Requirements Diagram A DOOR FRAME OPENING WIDTH WOOD OR VINYL WEATHERSTRIPPING TE _ T DOOR WIDTH 2 DOOR WIDTH 7 Whenever possible allow more side room for ease of installation This measurement is taken to ensure proper space for the mounting of track It must be calculated from both sides with the smallest dimension the
5. TOM SECTION BOTTOM FIXTURE WEATHER RED 1 4 SCREW SEAL ROLLER Place the bottom section into the opening Check for level and 7 Now select left vertical track piece See Diagram A Below center the section in the opening Fach vertical piece will need jamb brackets to be installed Drive a 20d nail into the fame on each side to provide stability while completing installation These nails are temporary and Vertical tracks progressively move further away from the jamb as you move up from floor to header This allows the door to break away from the opening will be removed later Drive nail in part way and bend over the end of section See Diagram B Below 8 Refer to parts page for items to be used Attach jamb Diagram A brackets to track using track bolts and nuts but do not completely tighten Note Bolt heads should be inserted into the inside track to allow rollers to move freely Diagram B ed C NBN CENTER SECTION IN OPENING Eu e 221 48 REFERENCE LINE REFERENCE LINE Reference Line This line 15 used on both sides of the opening to determine the location at which the vertical and horizontal tracks meet To ensure proper working of the door these locations must be level in the opening with each other DOOR HEIGHT 9 Vertical pieces may be used on either the left or right side 13 Space bottom of the track about 1 from the section Always make certain the r
6. ceeding check to make certain all hardware fasteners lags or bolts installed up to this point are securely tightened The vertical tack should now be permanently affixed to the jamb 2 Slowly lift the door not more than halfway up and into the opening to check for a smooth operation through the curved track Then slowly lower to fully closed position DO NOT OPEN DOOR FULLY AT THIS POINT 3 Horizontal tracks must be square with the header To check measure from left flag bracket back in opening along horizontal 80 and mark Next measure across header from Diagram A MEASURE POINT RO 100 MEASURE POINT Diagram B 00000000000 Opie OOR flag bracket 60 and mark Then connect these marks diagonally to reach 100 by moving the horizontal inward or outward Mark the ceiling for hanger location Repeat step for right side hanger See Diagram A Track hangers should be 1142 x 1 7 x 3 32 angle iron using 5 16 x 1 bolts 4 Assemble track hang support as illustrated in Diagram B Always attach each track hang to a structural ceiling member with 3 5 16 x 1 s wood lags Lift the rear of the horizontal to about 1 above level then attach track to permanent support with 5 16 x 1 bolts washers and nuts Install a bolt at the back of the horizontal to prevent the door from exiting the back of the horizontal See diagram B door stop Warning Failure to securely support and brace the upper track
7. eate enough force for the weight of the door to be lifted a particular type of spring system is utilized Once fully assembled and sprung this system is under tremendous tension Spring systems pose a significant amount of danger and risk Improper installation of this system or unfamiliarity with respect to the correct way to install these components could result in serious injury Extension spring doors should never be installed without a spring containment system safety cables Furthermore doors with extension springs in place currently should never be serviced without these same safety systems already in place and a knowledge regarding the safety precautions necessary to remove the tension without risking injury The bottom brackets on garage doors are under significant stress Never attempt to remove these brackets without having released all of the spring and cable tension first Refer to extension spring assembly on page 14 These components are under tremendous stress and could fly away from the door if loosened Failure to follow this precautionary step could result in serious injury or death Always use parts as supplied and never substitute components as this change could result in premature aging or failure of parts or pieces Always use the tracks as they are supplied with the door The rear of the horizontal tracks should be braced in such a way as to provide adequate support and to remove the possibility of sway
8. ed in the first step on page 7 Extension Spring Assembly Note Installing extension springs requires manually lifting the door into the open position This could require additional help as the door is very heavy Before proceeding identify all parts Extension springs mount along the horizontal track expanding as the door closes and contracting as it opens Extension springs are used in pairs one on each side You may begin on either side oafety cable is threaded through the spring as a containment device to prevent the spring from propelling away from the door in the event of failure or breakage Never substitute parts if something is missing Contact your supplier for replacement 1 Attach the pulley using a 3 8 x 1 2 bolt and hex nut onto the horizontal angle as close to the wall as practical Repeat this step for the opposite side See diagram A 2 With at least 2 people lift the door into the open position Clamp the door open using locking pliers as shown in diagrams B and C Locking both sides is recommended 3 Attach the spring pulley as shown in Diagram D Diagram A TRACK PULLEY X Hz 5 8 HEX NUT Diagram B CLAMP LOCKING PLIERS TO BACK LEG OF TRACK Diagram C Reverse Side Diagram D SPRING PULLEY EXTENSION SPRING 5 8 x 1 2 BOLT AND HEX NUT 4 Securely attach safety cable to back hang and then attach the eye bolt below it The eye bolt should be 6
9. erior side lock Color options if available Beginning Installation 3 Attach bottom fixtures using RED fasteners provided As always use caution when working with tools Start with a 4 each section is hardwared place roller into each end hinge clean and unobstructed work area and wear protective eyewear in roller carrier position See Diagram A Also place rollers in and appropriate clothing bottom fixtures See Diagram B Let s Begin Note The bottom section usually has the rubber astragal attached In some instances it may be necessary to attach this 1 Temporarily nail wood or vinyl weather stripping flush with rubber piece in the field wall See Diagram A on page 6 Warning Bottom fixture fasteners must be red in color to 2 Sections are connected together by the use of hinges see indicate danger diagram A Each hinge is numbered specifically for its location on the door Locate 1 hinges and apply to top of bottom section utilizing fasteners provided and depicted in Diagram B All hinges are applied with the number on the bottom leaf and the slots at the top Note he bottom section must be level in the opening 1 Hinge 3 Hinge Diagram f 1 Hinge 2 Hinge ROLLER 1 Hinge CARRIER 1 Hinge Diagram B Bottom Fixture END HINGE END STILE X 5 8 s SHEET METAL SCREW CENTER HINGE CENTER STILE a OUTSIDE OF BOTTOM FIXTURE BOT
10. g To avoid the risk of injury it is recommended that four 4 lift handles two inside two outside be installed in accordance with these instructions Failure to adhere to this orientation guide could result in injury 30 MAX INSTALLED DIRECTLY 20 MIN ABOVE LOWER HANDLE 6 MAX TO BOTTOM EDGE EXTERIOR ELEVATION m LIV uu e 20 MIN 30 MAX BETWEEN HANDLES MUST BE DIRECTLY IN LINE WITH EACH OTHER l 6 TO BOTTOM OF SECTION F INTERIOR ELEVATION Note If a handle is within 4 inches of a section interface it must promote vertical orientation of the hand new england doorxusA New England Door 15 Campanelli Circle Canton MA 02021 2480 Tel 800 969 5151 m 781 821 2737 m Fax 781 821 8050 m E mail us at mail nedoor com www nedoor com Specifications of product are subject to change without notice 7 05
11. ing or spreading These braces act as stabilizers and will hold the track in place as the door is traveling through the opening Proper alignment and reinforcement of the track is needed to prevent the door from falling out of the horizontal position Never allow children to play on under or with your garage door or the electric opener if one is attached These large moving devices are extremely dangerous and are not Intended as toys 2005 New England Door LLC 6 05 Table of Contents 2 Determining Proper Size and Ordering Information for Your New England Door Brand Garage Door 3 8001 00 22222200 702 020122210708 3 section and Hardware 4 Components 2 eee 5 1 1 011 Components 2 5 20222022 7 DASMA 116 Handle Orientation Guide 18 Determining proper size and ordering information for your New England Door Brand Garage Door he pictures illustrated on page 6 present a generic opening Contained in this are a variety of terms of which you may or may not be familiar The following definitions are provided as an aide to better understand the basic information needed in order to properly place an accurate door order Terms and Definitions Opening Dimension The door size is calculated by measuring the finished opening Measurement is taken width by height with out measuring the stops
12. most critical Measure out to each side to the closest obstruction or 5 whichever comes first Whenever possible allow more side room for ease of installation Headroom and Back Depth Requirements m DOOR HEIGHT 22 HEADROOM Minimum values shown Whenever possible allow more headroom for ease JOOR OPENING of installation Add 27 to headroom if HEIGHT you are using a door opener The headroom requirement is to ensure proper track selection This measurement is taken as the vertical clearance measure ment from the bottom of the header up to the ceiling or closest obstruction This measurement is critical to allow the door to travel up out of the opening and back into the garage Minimum values shown Whenever possible allow more headroom for ease of installation Add 2 to headroom if you are using a door opener Headroom required for 12 radius track is 10 Floor should be level Bottom seal will only adapt to minor imperfections Headroom Sideroom Sideroom Floor Floor should be level Bottom seal will adapt to only minor imperfections Example of door size and order 178 Zh 41221 12 i Extension Springs solid solid no lock lock Quantity Width us FE Springs mins EUR Size Choices Quantity Width Height size standard oprings extension Windows solid or with glass with glass insert designs or plain Lock through door lock or int
13. n the end hinge will increase as you progress up the door See diagram on page 7 Insert rollers into the hinges in the roller carrier position Place this section onto the bottom section by twisting it into place in the track and then lowering it onto the section Flip the hinge from the bottom section up and use hinge fasteners provided to attach to the newly placed section Fasten hinge in each location 2 END HINGE SHEET METAL SCREW END STILE 5 Repeat this process for remaining sections except the top section Caution should be used as the door is only secure on one side 6 Repeat steps 8 thru 15 in the previous section on the opposite side to install remaining vertical Once both are firmly in place remove nails in jamb Important The top section of any door electrically operated must include additional support to prevent damaging the door strut must be installed or the warranty will be void CENTER HINGE CENTER STILE ROLLER Strut Installation Any door supplied with only 1 strut should have it installed on the top section 1 Locate the strut at the top of the section and attach with self drilling screws on both top and bottom flanges of the strut at both ends and all intermediate stiles The top fixture will be installed later directly below the strut see Diagram A DIAGRAM A Installing Horizontal Track iF 2 3 4 In order to attach the horizontal to
14. or weather stripping Door Header The top of the opening which consists of a head jamb and casing Opening Width The inside opening dimension from left jamb to right jamb Opening Height The inside opening dimension from floor to header Side room This measurement is taken to ensure proper space for mounting of track It must be calculated for both sides of the jamb with the smallest dimension being the most critical To take this dimension you measure from either jamb out away from the opening to the closest obstruction or 5 which ever comes first Headroom Vertical clearance from the bottom of the header to the ceiling or closest obstruction This dimension is critical to ensure enough clearance for the proper operation of the door as it travels up into the opening Note The door size should equal the finished opening Wood or Vinyl stops and weather stripping are available and sold separately These products must be installed to seal the door in the opening Prior to the actual installation instructions you will see a breakdown of components which will include sections hardware track and springs Within each list you will find pictures pertain ing to each part as well as a quantity listing dependant upon the door and size involved This list pertains specifically to the sizes listed only It is recommended that prior to any installation you read and become familiar with the instructions Next layout your parts to unde
15. ounded edge is inward facing and the 90 degree edge is facing the jamb 14 Attach the flag angle to the jamb again making sure it is plumb 10 Attach flag angle again making certain track bolt heads are on inside of track 15 Next adjust the track brackets to the jamb and secure the track assembly with lags 11 The flag angle is a splice piece allowing the vertical and horizontal portion of track to be connected Note Once all adjustments have been made for a plumb and level installation be sure to tighten all fasteners Failure to tighten all 12 Install vertical track Slide vertical track into place over fasteners could result in product failure or injury rollers Install lags into jamb in a loose fashion to allow for corrections Important verticals will need to be plumb to allow for proper spacing Also the top of each vertical must be level on the left and right side This is a critically important part of maintaining the balance of the door indicated by the reference line REFERENCE LINE Reference Line Location where horizontal track FLAG ANGLE will meet the vertical track This must be level on both sides if Al li Ah le LAG T menus Section Installation Take the next section to be installed and apply hinges at the upper corners This section will have Z2 hinges on the ends As always throughout the door 1 hinges are installed in the center he appropriate number o
16. port full weight of the door 1 Remove clamp and slowly lower the door it should move smoothly through track 2 Keep hands and fingers away from section Joints 3 A properly balanced door will not lift off the floor by itself when in the down position and will not roll back into the opening when raised in the up position Warning Any adjustments to the door now are very dangerous since the springs are active and under tremendous tension Warning Never adjust any part of the spring assembly while the door is in the down position Danger Never place fingers near or in the section joint as serious injury could result Warning Always wear protective eyewear when servicing the door Diagram L SAFETY CABLE gt pe p Spring Balance Adjustment 1 If the door picks up off the floor the initial tension must be reduced by moving the S hook away from the door jamb see step 9 on page 16 2 Ifthe door rolls back into the opening when raised the initial tension must be increased by moving the S hook toward the door jamb See step 9 on page 16 Note Again in both instances the door springs should only be adjusted when the door is in the up position and locked in place to reduce the risk of injury Final Fitting Reposition the weather stripping to ensure a snug fit against the door Note If this weather stripping is too snug it may cause the door to bind DASMA 116 Handle Orientation Guide Warnin
17. rstand the steps involved with each procedure safety should be your primary concern Always wear protective eyewear Required Tool List Vise Grips C Clamps or Locking Pliers Hammer 2 20d Nails Rope screwdriver Tape Measure Level socket Wrench Kit Pliers Drill and Drill Bits step Ladder saw Horses Additional Products Additional product not sold with door e Angle Iron very important as this will act as the support for the bracing of the horizontal track e Vinyl or wood weather stripping will seal the jamb and door e Struts or operator brackets these products provide additional structural support in the event a garage door opener is installed Section and Hardware Components Parts and quantities listed below apply to following sizes only DOOR SECTIONS A 8x7 9 x7 x NE NE 7 5 END HINGE A2 32 ce NN 1 END HINGE SAME LENGTH AS DOOR WIDTH THESE ARE VERY LARGE PARTS 2 END HINGE ES EN QTY C C MM ROLLER IN HARDWARE CARTON SIDE LOCK pA 2 LI C 2 EMEN 1 4 SHEET METAL SCREW IN HARDWARE CARTON IN HARDWARE CARTON IN HARDWARE CARTON 1 4 SELF DRILLING SCREW PULL ROPE Ar IN HARDWARE CARTON J 1 4 LESS THAN SECTION WIDTH THIS IS A VERY LARGE PART N m 4 lt DRILL POINT
18. the vertical track a temporary support should be used as 15 pictured below Once temporary support is in place and track is secure lift track into place Fasten horizontal curve to the vertical using track bolts and nuts supplied Always fasten by inserting head of bolt through track inside to outside See Diagram Attach angle of horizontal track to flag angle using carriage bolts provided Again be sure to insert bolt through track to ensure door does not hit the bolt when operating See diagram FLAG ANGLE 5 8 NUT 5 8 x 5 4 CARRIAGE BOLT ANGLE OF HORIZONTAL TRACK 4 NUT 257 x 5 8 TRACK BOLTS VERTICAL TRACK Warning Rope is a temporary support only Permanent support must handle a 40010 load See installation of track hanging supports on page 13 Failure to install permanent and proper support could result in severe injury These supports are not supplied with the door and must be purchased separately We recommend using an angle iron 1 2 x 1 7 x 3 32 with 5 16 x 1 bolts Top Fixtures 1 Now apply top fixtures and rollers to the top section 2 Adjust fixture to ensure a tight seal of door against door seal HORIZONTAL CURVE TRACK ROPE Temporary Support Permanent support must be installed to structural overhead member prior to the door being raised into the opening Installation of Horizontal Track Hanging Supports 1 Before pro
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