TB6560HQV3-T3 3 AXIS DRIVER USER MANUAL
Contents
1. Macrome CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN I Wacht CWC Control Application Eile Config View Wizards Operater Help Program Run ART MDI All Tootath Ant Offsets AMS Settings ANG Diagnostics AMT File fNo File Loaded Load Wizerds Cover sations Edit G Code _ Rewind Cul W Recent File Single a Close G Code __ Reverse Run Load G Code j Block Delete Set Next Line M1 Optional Stop il Line 0 ood Culfa Auto Tool Zero Run From Here Remember Retum Eiss 00 00 00 i y more Jog OWOFT CoLAnS G Codes M Codes er Fig 14 Open the G code you can see the red RESET flashing you can use mouse click the RESET to stop the flashing then you can press circle 2 position CYCLESTART run Also if you need to manual then you can press TAB key to open the manual control panel Program Run Ans MDI AlZ Toowenams Offsets ARG Settings ans Diagnosticn arz File fNo File Loaded Edit GCode Rewind Carla Rec mFile Single BLK ame Rovere Rum W Block Delete IW Load G Code Set Next Line Line o Auto Tool Zero Run From Here Remember Return Sao 4 00 00 00 WF Tenor 23 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN Fig 15 242. 16 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN FA Mach3 CNC Controller Eile Config Function Cfg s View Wizards Operator PlugIn Control Help S ative le Alt2 ToolPath Alt4 Offsets ANS Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 697 Motor Tuning General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe_Z Setup Save Settings Edit G Code Recent File Close G Code Load G Code Set Next Line Line 0 Run From Here ess Reset Rewind Ctrl W Single BLK AIt N JE Reverse Run J Block Delete i M1 Optional Stop J Flood Ctrl F 1 ev Mode Auto Tool Zero Remember Return a On Off Emerg Z inhibit G Codes M Codes 0 000 Histo Clear Fig7 Elapsed 00 00 00 Jog ON OFF Ctrl Alt J mach3 setting menu SRO 100 un RPM 0 S ov 04 Spindle Speed FRO 6 00 a Units Min 0 00 Units Rev roe Mach3Mill Shown in Fig7 open the CONFIG menu under the PORT amp PIN menu 17 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN Program Run Alt 1 MDI Anz ToolPath At4 Offsets At5 Settings Alt6 Diagnostics Alt 7 Engine Configuration Ports amp Pins Encoder MPG s Fort Setup and Axis Selection Spindle Setup ar Mil gt G15 G80 G17 G40 G20 G90 G34 G54 G49 G99
3. M3 560 000000 G43H5 GO X0 000000 Y0 000000 20 200000 GO X1 179950 Y4 004260 Z0 200000 244 41700460 YA NNMAN 7 n annaan File D Mach3 GCodelroadrunner tap Beat Wizards Edit G Code Rewind Cti Recent File Single BLK Alt N m Close G Code Reverse Run m Load G Code OverRidden FRO Tool 0 m Change a yt Dia 0 00001 Block Delete W 11 49 9900 spinae cwrs an spinae cwrs I 100 Jte Set Next Line M1 Optional Stop 6 00 Line 0 Flood Ctrl E E Auto Tool Zero a RPM 0 Run From Here Remember Return ni S ov 0 T Erse 00 00 01 On Off zit ee ee G Codosil M Codes 0 000 Units Rev Pr History Clear Mach3Mill Fig 12 Qpen G file When all setting is ok then open the G code as Fig 12 21 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN SHIGA O code A ball tap 9 Fbaid tap EAN A Cross tap r E NestCircle tap L roadrunner tap 0 Shapes tap KAS ya AB amp PENE roadrunner MHS w IHREM tap M AREDRHF Remember Return 6 00 Elapsed 00 00 00 Jog ON OFF Ctri Alt J On Off s Reset Emergen Z inhibit G Codes M Codes 0 000 152 ReConfiguration Estop Mach3Mill Clear St Fig 13 Open the MACH3 with G code self test 22 Units Rev _ 0 00 er gt RPM 204 S ov AOT Spindle Speed pe
4. In general the more high of the supply voltage the more torque in high speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings For the same motor the greater the current set value the greater the motor output torque but the high heat for motor and driver Therefore the general situation is that the current is set to supply long term work machine when warm but not too hot when the values 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated current value CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 2 when 6 lead wires stepper motor in high torque mode the output current is set to 70 of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor in parallel good performance in high speed 8 wire motor in series high torque in low speed 6 wire motor in high torque mode 6 wire motor in high speed mode Note The current setting 15 30 minutes after you run motors such as the motor temperature is too high it should reduce the current settings if after reducing the current value the mo
5. mixing ratio of decay time is also a result of chip and power are not the same as 8 2 microstepping setting Boardwmarked M1M2 match with DIP swtich 3 and 4 to set the value of switching microstepping resolution MI M2 Working mode OFF ON 1 16 ON ON 1 8 ON OFF 1 2 OFF OFF 1 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN Remark For motor run smoothly please try to select high segments such as 1 16 microstepping 8 3 current setting io et he value of switching Current ON 25 2 5A OFF 50 2 5A 75 2 5A 100 2 5A 9 The connection of kinds of stepper motors 4 lead wires stepper motor 11 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN Aa __ 6 lead wires stepper motor NO CONNECT NO CONNECT 8 lead wires stepper motor 12 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN A B B Stepper motor A A B B connection AP AM BP BM f board port 10 Drive board and motor match The driver can drive two or four phase stepper motors motor drive in order to obtain the most satisfactory results need to select a reasonable set of supply voltage and current The supply voltage level of the decision of the high speed electrical performance while the current settings determine the motor output torque DA supply voltage selected
6. Encoder MPG s Spindle Setup Port Setup and Axcis Selection Motor Outputs r Tins 2 9 L 14 16 and IT are output pins Bo other pin in Flood CirlF m Auto Tool Zero on _Run From Here Dwell Remember Return zei Elapsed 00 00 00 et MultiPass A nnn Fig 10 19 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN Pis amend the software setting according to this board definition then select the Output Signas as Fig10 1 is Enable and 14 is relay 11 3 Limit switch mach3 setting Click input signal setting as Fig11 Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup 1 Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Pin Number Active Low t i 9 x o a m FOE X OE OE OE OE OE OE OE OE 4 x x 4 x x 4 x x 1 Oo 0 0 0 0 0 inputs Only these 5 pin Block Delete m Set Next Line M1 Optional Stop im Line 0 Flood Ctri F p Run From Here 20 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 11 4 G Code run FA Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help LR DI Alt2 ToolPath Atta Offsets ats Settings At6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 697 Close File s Exit F60 000000 GO x0 000000 YO 000000 Z0 200000
7. CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN TB6560HQV3 T3 3 AXIS DRIVER USER MANUAL CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN CATALOGUE Vs ELVIS W ss es ios Sadi a a seus th dhseps catnda E oes stuadens Guts TEN HOHER 2 2 TB6560AHQ advantag cccccccccssssscessessssscssesecssesecesessessecsessecssesecsaeseesaeesesaecsessecaseeesseesesaeesesaeeneeeee 3 2 1 At low speed operation System Advantages cccccccessssssecssesscsseeeceseeseeseesesecseeseeeseeseeaees 3 2 2 In high speed operation System Advantages ccccccscscssessseseessssscsseescsseeeseseesessecseseeeeeaes 4 3 TB6560T3V1 Driver Board Introduction esesssesensesnsensesensnsenensennenensennnnensennnsensennnnenonn 4 4 TB6560T3V connection drawing uenesesessesnensessensensnneenenenennensnnnnnennnennnennnsensnse ns nennen 5 5 The definition of parallel port pins usueeessenseeseeseenenensennensennennennnennensenensnnnensensnnseensennensnnn 5 6 The connection of 4 axis 2 aa SRH RR BEER IR 7 7 The connection of limit Swie iaaa A a A e A A 8 8 The setting of current microstepping decay mode ueesensessesseeseeseensenensenensndneneeneen ehe ensennennennnn 9 8 1 2 c rrent SELIM Gs 6S ss sisssseshnissseifine debate gen Mage cee ets 9 8 2 microstepping setting e seseseseeressrseseseesrsesssseseseesreesssseseneesesodipseseee ee a cs Ba lc 10 8 3 decay mode settin
8. G64 697 Mill Options Input Signals Port 1 IV Port Enable 0x378 Port Entry in Hex 0 9 Port 2 Port Enable 0x278 Port Entry in Hex 0 9 7 Pins 2 9 as inp MaxHC Mode T Max CL Mode enabled Max NC 10 Wave Drive Program restart CASO000Hz C 60000hz File No File Load 65000hz Note Software must be restarted and motors kernel speed is Restart if changed I Sherline 1 2 Pulse mo ModBus InputQutput Suppo ModBus PlugIn Supported TCP Modbus support Event Driven Serial Cor Servo Serial Link Feedb Output Signals On Off rgency Mode Active Z inhibit G Codes M Codes 0 000 Histo Clear Fig 8 frequency setting 6 00 Units Min 0 00 Units Rev _ 0 00 Mach3Mill S ov 0 Spindle Speed Circle 1 is for setting the fundamental frequency this parameter affect the motor rotation speed Set up and select Circle 2 configuration pin definitions 18 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN i FA Escoder IPG Spindle Setup Mill Options Port Setup and Acis Selection Motor Outputs Input Signals Output Signals Dr LowActlve Sep Low AC Step Port Dir Port x x i x Ine Flood Cult IE Auto Tool Zero Run From Here eer er nel 0 Miniter Fig 9 The pin setting of Dir Step MDI Akt ToolPeth Ata Offsets Arts Settings AktG Diagnostics Ak 7 Mil gt G15 G80 G17 G40 G20G
9. crocomputer control according to user requirements to functional design to the driver board the composition of the minimum control system he control panel is suitable for any small and medium driven two phase or four phase hybrid stepper motor And have current 0 6A 1 2A 1 8A 2 5A 4 stalls adjustable CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN function support MACH2 MACHS3 Series software support KCAM4 Series software extensive application and mold machining engraving and other graphic applications As a result of new bipolar constant current chopping technique high precision the motor is running little vibration low noise smooth operation safe and convenient the vast number of DIY enthusiasts and engraving machine manufacturers product of choice 2 TB6560AHQ advantage 2 1 At low speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications suchas the use of traditional driving scheme or a result of integrated chips segmentation is too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibration low noise Because the chip comes with an optional sub 2 4 16 enough to meet nearly every minu
10. drive Main features except the 6560 itself the other features are as follows 1 it can drive three axis The 4 axis expansion to facilitate your needs 4 axis machining when working 2 Spindle relay output easy to use software such as mach3 to control spindle start and stop 3 Semi flow control functions and effective to stop the motor when the current is reduced to a minimum 4 Interface with a fan you can add fan under your choice 5 With 3 wire 0 8 3 5A peak rated output of two phase adjustable current bipolar stepper motor drive 6 Standard parallel port interface support for MACH2 KCAMA4 series software 7 With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 8 with limit switch can connection 4 aixs limit switch 9 Support four microstepping 1 1 2 1 8 1 16 10 12 36V single switching power supply microchips to use as a 5V power supply stable and heat small 11 Using RC 7414 automatic semi flow the current automatic reduce when stepper motor stop to down the heat 4 TB6560T3V1 Appearance Limit port can connection 4 axis The microstepping and an port Three axis current decay mode setting of choose ay two setting of DIP switch DIP switch pins for fan 12 36V DC input voltage Fig 1 5 Interface and its defi
11. g seessseseseeseeesssseseseesenosseseseeeeneson en Mn Aare W o Wo 11 9 The connection of kinds of stepper MOtOTS ccccccsseeccsseesesfieredbecssesecseesssalaessesecsesecntheesseareesees 11 10 The choice of stepper motor and power SUPPLY ccccccseessstecseeseedbacesseescesessellnasssssesagersseeeeeeees 13 11 MACH software user manual eesecssescescssescesesepeccceceeetlbascesceceseeseDbeeeeeseeseceeseeseeeeseeeeeeeneees 15 11 1 Mach3 open unenneenuneend en Bee Ben Arsen 15 11 2 Mach3 sofware setting ee Wa We Reese 16 11 3 Limit switch s mach3 setting ii NW U Denen 20 11 4 Run Of the Gi 6888 UN AU nenne 21 1 Overview The PC Engraving is a Multifunction Engraving Machine collects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies tothe advertising industry like Division licenses signs architectural models badges badges nameplates panels logo numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production Our shop products 3 axis engraving machine drive using high performance dedicated micro step away from the computer control chip TB6560 Open mi
12. ing D1 D2 8 1 Current decay mode setting Pls use 12 24 V gt 4A switching power supply Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay D1 D2 ON ON 100 ON OF 25 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN OF ON 50 OF OF 0 D1 D2 Working mode ON ON Fast decay OF ON 50 fast decay ON OF 25 fast decay OFF OFF Slow decay Q The stepper motor driver board the specific role of current decay What is this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown of perspective The motor at different speeds in different choices of decay mode Fast decay at high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay is the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay is a first a rapid decay and then a slow decay
13. nition CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN HRG oa o 1 L En aH N Parallel port Fig 2 25 pin parallel port control is defined as follows DB25 control pin PIN The pin of the drive board Comment 1 EN All axes enable 2 STEPX X First axis pulse signal 3 DIRX X First axis direction of the signal 4 STEPY Y Second axis pulse signal 5 DIRY Y Second axis direction of the signal 6 STEPZ Z Third axis pulse signal 7 DIRZ Z The third axis direction of the signal 10 LIMIT 1 Limit input interface 1 11 LIMIT 2 Limit input interface 2 12 LIMIT 3 Limit input interface 3 13 LIMIT 4 Limit input interface 4 14 Relay 15 Blank 16 STEPB B 4th axis pulse signal 17 DIRB B 4th axis direction of the signal 18 25 GND CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 6 The 4 aixs expansion port connection GND EN Enable CWC Dir PU CK Step BY Output Fig 3 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 7 The limit switch port connection CC The 4th axis limit switch Z axis limit switch Y axis limit switch X axis limit switch Fig 4 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 8 The setting of current microstepping and current decay mode adjustable Microstepping setting M1 M2 Decay mode sett
14. rent and other high integrated chip compared to the same high speed torque is not only not fall under the contrary increase TB6560AHQ chip can withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support 2 supports a variety of stepper motor selection customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at maximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to drive small size cooling large current drive the chip surface to facilitate cooling radiator outside the company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some NEMA34 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp D costs and production costs both declined 3 TB6560T3V1 Driver Board Introduction The company introduced TB6560T3V1 is the company s accumulated years of design experience drives that the design made of 3 axis engraving machine
15. te to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor the motor work in the allowed _ maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode supporting the same power index a variety of different parameters under the stepper motor 2 2 Inhigh speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of close to 1000 per minute to switch under the conditions of such application driven programs such as the use of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560AHQ driver chip s advantages 1 motor vibration low noise As the chip comes with 16 sub TB6560AHQ chip 3 CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN functionality to meet nearly every minute to switch from a few to the application requirements and automatically generates a pure sine wave control cur
16. tor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 11 MACH3 software introduction 11 1 Mach3 activate Session Profile Current Profiles Create Profile Delete Profile Cancel Fig 5 open MACH3 Shown in Fig5 open the MACH3 software and then select mach3MILL then OK CHANGZHOU RATTM MOTOR CO LTD CONTACT PERSON TONYS EMAIL SWJ_119 YAHOO CN 11 2 Mach3 software setting FA Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets At5 Settings Alte Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 564 697 File No Fie Loads oo et STEIFGSEER Load Wizards Last Wizard Conversational Edit G Code Rewind Ctrl W Recent File Single BLK At N 7 SRO o Close G Code Reverse Run vv Secateurs 100 Load G Code i 3 f Re Re Block Delete _ Set Next Line M1 Optional Stop J Line 0 Flood Cul F Auto Tool Zero PES RPM Run From Here Remember Return ee S ov 0 Elapsed 00 00 00 On Off Emergency Mode Z inhibit Jog ON OFF Ctrl Alt J Units Min 0 00 Shindie Speed G Codes M Codes _ 0 000 Units Rev aa Histo Clear Mach3Mill Figs6 mach3 main interface Open the MACH3 as Fig6 there are some common buttons then let us set up it
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