Service Manual Level 1&2
Contents
1. L ENGINE MODULE 1207 1 LAE fi i nj cl m X2002 524225 N 9242 t TR L G3 Level2only Level 2 only pessoa ri ee r N T E 214 ES I MICROPHONE 1216 1221 MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF SWITCH 1212 t S2423 8 SPEAKER Y 1104 IHF LID ASSY GE 1219 HEADSET i SS RERUM SE SSS SES wg MICROPHONE E a un zd mo rmn ANTENNA KEYMAT 1207 0 DOMESHEET 9 PETT YEU 1000 A TIAM A ti tu SEE DOMESHEET EXCHANGE INSTRUCTIONS TURN 180 Service Manual 6101 6102 6103 6102i Level 1 amp 2 POWER ON 8 Component changeable e x2000 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 24 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 18 CAMERA GONOGO TEST Before starting the GoNoGo test check that camera window is clean If not clean the window with cloth e From Home Menu press the Menu Key upper key e Press Capture to take a photc middle key This Image will be saved to Gallery into the Photos folder automatically Test was successful if the Image appears on your Display The camera is OK e Select Options e Select Delete e Select Yes e Press the red r2. UM 479 o 9 uM a K vo f 74 1 il n SS al ui Y id n F LE IPASE LITRI z PF M j i d n ie ip 25 1 Use SRT 6 to open the display connector 7 A ah UR us Jet tA SON ih 3 Remove the remaining LCD Display Adhesive by using the SRT 6 gt we 5 Note the guide pins and the corresponding openings before placing the UI Module on the SS 55 Domesheet assembly Jig d i S M T Remove the uud film from the LCD Display Adhesive Service Manual 6101 6102 6103 6102i Level 1 amp 2 2 The LCD Tm is glued to the UI Module with a the LCD Display Adhesive Use SRT 6 to separate these parts from each other 4 Use tweezers for support when removing the carrier film ay 4 04 LO fe A fay Wigs We ROPA f FARIA YAY e i SETA d 170 TUM SUE CITA fi Oe z ai du WIE 4 gt 4 n A 6 First press on the UI Module carefully Then lift the UI Module from the Jig and check if the LCD Display Adhesive sticks correctly 8 Be sure that the surface of the LCD Display is protected with a film Note the guide pins and the corresponding openings before placing the LCD Display on the UI Module Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 20 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 200
3. 01 2006 3 PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual there are several instructions and information which have to be followed Main documentation database is Nokia Online with the purpose of serving different multimedia contents like video clips or interactive tutorials It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required see Latest files in Support Library Every new information has to be processed and implemented as soon as possible When logged into NOL you can also find needed information in different folder like Support Library i Phones E j Service Manuals Service Bulletins Software Repair Information Level 1 amp 2 e learning former Nokia CarePoint on Nokia Online can be found on Nokia Online Former Nokia CarePoint e Online Troubleshooting e Product information e Videos Disassembly Assembly Nokia 1100 Technical Training Microsoft Internet Explorer provided by NOKIA NOKIA Nokia 1100 Technical Training CONNECTING PEOPLE content such as Nokia Online Care Services Training Overview amp Guides Disassembly amp Assembly Troubleshooting Nokia 1100 Technical Training This training offers a quick overview ofthe Nokia 1100 phone and support for hove t renalr and use the phone Overview amp Guides Disassembly amp Traubleshanting Assembly Ph
4. capacity of Nokia batteries Please refer to the actual information on Nokia Online http www cadex com http www astratec co uk Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 27 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 22 FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB 004 WM RJ l Br Add repair documentation e g filled in service note into Fold the swap carton as shown in Spare Parts SB 004 the swap carton There are two different sizes of swap cartons for common mobile phones Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany 11 01 2006 23 ESD PROTECTION REQUIREMENTS Please refer to the Nokia Online document Service Supplier Requirements in folder General instructions ESD caution MBAR Conductive boxes for circuit f Conductive table mat hoards and components Vrist strap tester Footwear tester Conductive flooring P P Floor marking tapes D EFA ground c
5. i DENTAL TOOL 1 Needed tools for disassembly and assembly NN iu mm y Mi ai sl 3 Press the Release Button and remove the E Cover 4 Place the SRT 6 between the Keymat and the edge of the C Cover and lever out the Keymat as shown in the picture A M A v Wt vy 6 Use the SRT 6 to open the clip of the antenna Cover T if Va Wt Ur 7 The same procedure on the other side of the 8 Press the Antenna Cover a bit Tome and mS Antenna Cover the SRT 6 between the Antenna Cover and the D Cover Now pull up the Antenna Cover by releasing the clips Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 13 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 10 Unscrew the four Torx Plus size 6 screws in the shown order 7s a 11 Place the SRT 6 between D Cover and the C Cove 2 Do the same procedure on the other side and shift it carefully along the edge ces E 14 Open the clip of the IHF Lid Assembly fo ts m LA ray PM 29 Pla si r yv gt id ae 4 FANFANI l I HP SA vM Sy SIAT VM E A KS MS md E IRA a i T ip if jj ERA SI n f i LEA ee cp VEMM dI 15 Now remove the IHF Lid Assembly 16 First turn the Volume Key and then remove it as shown
6. in POS Point of Sales environment for software updating It provides controlled supply voltage and necessary connections between the phone and the Flash Device It substitutes for the phone s standard battery during the software update Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 10 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 Test Pins For Flash Adapter SF 58 RJ 67 Soldering Jig 55 34 Flex Opening Tool 95 55 Domesheet Assembly Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit Nokia opening tool SRT 6 Nokia No 0770431 Tonichi torque driver Nokia No 6901525 Hoya micro fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera 867 4 6IP 50mm Torx 6 PLUS Wera bit T6 867 4TX 6x50 Wera 867 1 5IP 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX GIP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec tweezers PSF SA ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 Wetec dental tool DEM83266 0 RS Components Scissors
7. in the picture Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 14 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 CER M Ul 7114 N fidi 4 ae a Wis 7 s iege bes 18 semo the DC Jack by using the DC bom 19 Remove the Microphone with the dental tool 20 Open the Board to Board connector with the Flex Opening Tool SS 34 carefully 21 P Place the Board to Board connector into its compartment Note the guide pin For assembly only d Wi Meki A NIU he 23 Press on the Engine M Module and on the C Cover 24 Remove T Flap Stop with tweezers if necessary carefully to close the Board to Board connector Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 15 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 21 Push out t the C cover Rubber pacer ait tweezers 10 DISASSEMBLY INSTRUCTIONS UPPER BLOCK is 27 de wi T v Lot As PAD __yg Ve MU 7 i Te Ne LV ihe MLA Vd d ENS NW um i in 1 Protect the window with a film 2 y Press the Release Button and remove the E Cover Note Always remove the battery before continuin
8. 02 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 7 28 CMO Operations amp Logistics Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 5 SPARE PARTS OVERVIEW L L i Antenna Cover Assy Variant RM 76 77 Antenna Cover Assy Variant RM 76 6102 Antenna Cover Assy Variant RM 77 162 Antenna Cover Assy Variant RM 161 162 6101 1105 6102 6102i 6103 1105 1105 1105 A1 B C COVER ASSY Flap Stop A1 1203 Connector A Cover Assy A Cover Assy A Cover Assy Variant RM 76 77 Variant Sepp 6101 RM 76 77 162 1016 6102 6102i 6103 1018 1018 Module A1 i nee Foie C Cover Rubber CM ones Spacer A1 X 1202 Approved 3 0 MGR 11 01 2006 Antenna Variant RM 77 162 6102 61021 1104 Antenna A2 UI SHIELD ASSY Earpiece A2 Variant Antenna RM 161 A3 UI MODULE ASSY a RM 77 162 US 1104 nna s Variant RM 76 EU 1104 UI Module A3 1009 WATER INGRESS LABEL RM 77 162 ONLY 1226 A4 D COVER ASSY aant ET MR Manz cODipay d A5 IHF LID ASSY A5 2 IHFLID ASSY 401 6103 a 1008 E Cover RM 76 77 ONLY RM 161 162 ONLY 1001 PA Lid ee Volume Key A4 1214 1 Window A4 1213 Release Button 1221 Spring A4 I2 DC Jack 2mm A4 1215 A A1 B C Cover Assy Release Button A4 Microphone A4 A2 UI Shield Assy 12
9. 17 1216 A3 UI Module Assy A4 D Cover Assy incl AS ITTTTI AS IHF LID ASSY 6xScrew M1 6x4 5 OE RM 76 77 ONLY PADEN OU 1222 A5 IHF LID ASSY INCL 1002 C BT ANTENNA Em DI Keymat Keymat Keymat ea a VGA Camera VGA Camera VGA Camera Type Label Variant RM 76 77 Variant RM 76 Variant RM 161 Module Con Shield Con Shield Bottom Level 3 4 only 9101 77 162 6102 6102i 162 6103 only available 1014 1015 1016 1223 1204 1204 1204 as Assembly Service Manual 6101 6102 6103 6102i Level 1 amp 2 RM 161 162 Engine Module RM 161 162 not supplied ALLIT 07 1209 WICIE PMA orm mos mom LCD Display B 67x98 ss mod um FM Radio Lid 1206 Engine Module LCD Display RM 76 77 Adhesive not supplied 1013 1207 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 8 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 6 SPARE PARTS LIST Please exchange this page placeholder with latest corresponding Service Bulletins spare parts SWAP units and service tools from NOL This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis Hotr Iser Sitemap L it Poem rai Nokia Online Search TB Care Services Support Library Warranty Info Service Points Training Support Library
10. 323 5732 Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 11 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 8 SW UPDATE Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on Nokia Online It is very important to follow this insertion and removal procedure otherwise the contact pins of Flash Adapter will be damaged M ali 7 i EA a GZ ie SN Aig e T y SS A AN an 3 E mut im Lock the Flash Adapter to the Unit by pressing it down Connector side carefully ib Saat INA ARS ye t lt TS UN SS LARE After the flashing first unlock the Flash Adapter and then remove it from the unit Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 12 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 9 DISASSEMBLY INSTRUCTIONS LOWER BLOCK aril SS 30 CAMERA REMOVAL TOOL TORQUE DRIVER TWEEZERS DC PLUG 97 SS 34 FLEX OPENING TOOL SCREWDRIVER e SLOTTED by na SCREWDRIVER
11. 6 9 First press on the LCD Display carefully and than connect it to the UI Module 14 IMD WINDOW EXCHANGE INSTRUCTIONS 1 The IMD Window is glued to the C Cover Use SRT 2 Remove the IMD Window carefully d do not 6 to separate these parts from each other damage the C Cover 4 JB Bes sure mE the n of the C Coveri is Meam Note the guide pins and the corresponding openings before placing the IMD Window on the C Cover 3 Remove poten film from thel IMD Window 3 Press on the IMD Window carefully Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 21 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 15 LEGEND FOR QUICK TROUBLE SHOOTER This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved If this doesn t help you are not authorized to go forward Only marked components e g 1002 H can be changed Fault symptom f The start point of repair activities regarding the appeared fault symptoms Follow the arrows step by step Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean if necessary Measure component for electrical functionality and change if needed Level 2 only Pads or contacts Check optical and mechanical c
12. Browse files Lahat flas Select category Phones Browse files Select subcategory KXXX XXXX XXXX Select subcategory Service Bulletins Date range from Month j IDay Year until Month j Day i Year Search E ARCH J Files for Service level 2 Date 03 02 2005 W XXAAXAMAMAXARARAARAA Files for Service level 1 Date 16 02 2005 w 30000000000000000000 XX000000000000000000 m o XX000000000000000000X 1 Nokia 2005 legal notice and site usage terms privacy policy Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 9 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 1T SERVICE TOOLS FLS 4S incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifically for POS use ACF 8 Universal Power Supply is used to power FLS 4S Internal Battery BL 4C Inserted under the back cover this Li Ion 760 mAh battery provides power in a lightweight package Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Headset HS 5 Small and lightweight headset for handsfree functionality SS 30 Camera removal tool CA 28 DS Service Cable is used to connect FLS 4S to SF 58 XCS 1 service cable can also be used if available SF 58 POS Flash Adapter is used
13. NOKIA Connecting People CMO Operations amp Logistics Multimedia Creation amp Support Bochum Germany PAGE 1 28 CONFIDENTIAL SERVICE MANUAL Level 1 amp 2 NOKIA NOKIA NOKIA 6101 6102 6103 RM 76 RM 77 RM 76 RM 77 G NOKIA Transceiver characteristics Tri band GSM coverage on up to five continents 6101 RM 76 GSM 900 1800 1900 RM 77 GSM 850 1800 1900 6102 RM 76 GSM 900 1800 1900 RM 77 GSM 850 1800 1900 6103 RM 161 GSM 900 1800 1900 6102i RM 162 GSM 850 1800 1900 Digital VGA camera Two color displays 128 x 160 pixel internal display with up to 65 536 colors and external mini display Video recording and playback FM stereo radio and headset XHTML browser Five way navigation key including select key Email supports SMTP POP3 and IMAP4 protocols 3 5 MB internal shared memory Infrared Bluetooth 6103 RM 161 162 61021 RM 162 only USB with Pop Port Connector Integrated XHTML browser connects over TCP IP EDGE class 6 download speed up to 177 6 kbps uplink speed up to 118 4 kbps GPRS class 10 download speed up to 85 6 kbps uplink speed up to 42 8 kbps HSCSD class 6 downlink speed up to 43 2 kbps uplink speed up to 28 8 kbps TCP IP Service Manual 6101 6102 6103 6102i Level 1 amp 2 RM 161 RM 162 Approved 3 0 MGR 11 01 2006 NOKIA NOKIA 6102i Transceiver with BL 4C 760mAh Li Ion battery pack Talk time Standby 2h 4h 150xh 350h Depends on network
14. STING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier has to take care of all precautions which are mentioned in the service level related Service Partner Requirements available on Nokia Online Also see ESD Protection Requirements in this Service Manual Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 4 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 2 GENERAL REPAIR INFORMATION In this section the technician will get some general hints h
15. e sense essa esae een eene eene ene eee eese 18 13 DISPLAY EXCHANGE INSTRUCTIONG scccccsscssssssssssssscsssssscsssssssssscsssscssssssssssassssssassssssasssssssssassenssassessess 19 14 IMD WINDOW EXCHANGE INSTRUCTIONS eere ee eere eee eee eoe ene eene tne e ene en esee ense ee en eene eene ense eee ene eee etae 20 15 LEGEND FOR QUICK TROUBLE SHOOTER ecce ee eee eee eee eoe eoe eoe en stet eost eene ense essa eene eene en eese eene eee etae 21 lo QUICK TROUBLE SHOOTER PART Lncacenicnconaunanninnannnsima eH S auae die 22 17 QUICICTROUBEESHOOTERPAREZ narrare 23 18 AMERA GONOGO TESTI 24 19 BLUETOOTH amp INFRARED TEST ocina 25 20 GONOGOTES liano 26 PL BATERY TES EE E Lm 26 22 On Piuuniuddiilc 21 23 ESDPROTECHON REOUIREMEN IS eerta abris ento SE ea bv ales ETa catanesi NEN SH e Qv kN e Ea ena eH ku PPP parco 28 CHANGE HISTORY Status Version No Date Comments 01 03 2005 Initial draft Approved 23 05 2005 Approval Approved 12 10 2005 Front page information updated Approved 11 01 2006 6102i added Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 3 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 1 INTRODUCTION The purpose of
16. eceiver button to reach the Home Menu If the test is failed see Quick Trouble Shooter Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 25 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 19 BLUETOOTH amp INFRARED TEST Bluetooth test You need another Bluetooth device e g 6230 to do a GoNoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other Infrared test You need another infrared device e g 6230 to do a GoNoGo test The infrared windows of the devices must be directed to each other and should have a distance of approximate 15 cm Make sure that infrared is activated in receiver device Warning Do not point the IR infrared beam at anyone s eye or allow it to interfere with other IR devices This device is a Class 1 Laser product K infrared connection KE Bluetooth connection Na F Ee gt Ies is ie rs fano iw eje Test unit Reference unit infrared activated Settings on the test unit e Press the red End key to reach the Home Menu e Select Names and select Details for an entry If phone and SIM memory is empty create one new entry e Select Options e Select Send bus card e Select Via infrared A for infrared te
17. g the disassembly 3 T The B Cover Bezel i is glued to the B Cover Use the 4 NOW remove the B Cover Bezel Use always a SRT 6 as a lever to lift it a bit new one when re assembling the unit 5 me the two Torx Plus size 6 screws in the 6 Close the unit shown order For assembly use the same order and a Torx Plus size 6 driver with a torque setting of 1 Ncm Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 16 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 a n j NN H ul 2 i m a L Vir Te MT Cri j 4 WA i S Bay gS y A M LINEA 2 t NR 4 4 DA E Tus A di AI ire para Ta Ww Nh NIME 5 E Gf 7 bis I EZE i 1 j La A CA ded 1 44 Dr 22 eA f W a ay ied T P SIAT 1 LR d Se a N A Sa y v d il WHEE 7 EGS FA N FE NM UW iy 4 Ly He EN N CIT ii EA LINE i IN li RAY A P i Y GE iui A i sd o Ai 1 ge 7 DI First place the SRT 6 ssi ine Ravel an 8 Do the s same ed on the other side B Cover and shift it carefully along the edge then open the clip by pushing the E of SRT 6 a AK RIS UA tit MACRO HEARS A M Um i AM SENI RAT fe re ALA V udi 76 9 Remove the A Cover 10 The UI Module i is attached to the B Cover with two snaps Use SRT 6 to open the sna
18. ield Bottom ap cm I016 VGA Camera Module I014 VGA Camera Con Shield 1015 FM Radio Lid A 1206 Engine Module not supplied 1207 Domesheet n fa 1205 BB Lid S m S PIO grid oime Key PA Lid RM 161 ONLY 1208 all SIM Lid A4 1226 js IHF Speaker A5 DC Jack 2mm T se 1211 1215 Microphone 1216 IRDA Window A4 i e 1213 r WATER INGRESS LABEL _ 6xScrew Tr RM 77 162 ONLY M1 6x4 5 se 1226 Release Button Spring M Type Label 301218 Level 3 4 only Release Button A4 223 1217 J A RM 161 162 ONLY 1224 IHF Lid INCL BT ANTENNA A5 RM 161 RM 162 ONLY 219 3e ELECTRO SILICONE METAL PLASTIC vis cover 1002 uo Cable Grommet A1 1103 Antenna Cover Assy 1105 Antenna IMD Window 1001 6xScrew M1 6x4 5 1017 B Cover A1 1003 Connector Cushin A1 1005 Magnet A1 1004 UI Shield A2 1006 Earpiece A2 1007 LCD Display 128x160 1008 LCD Connector A3 1011 UI Module A3 1009 Board to Board Connector A3 1010 LCD Display Adhesive 1013 LCD Display 67x98 1012 A Cover Assy 1018 IHF Lid A5 1104 POC Key 212 Logo Badge 222 Al B C Cover Assy A2 UI Shield Assy A3 UI Module Assy A4 D Cover Assy incl AS A5 IHF LID ASSY RM 76 77 ONLY A5 IHF LID ASSY INCL BT ANTENNA RM 161 162 ONLY only available as Assembly Service Manual 6101 61
19. ondition particularly regarding to corrosion Clean with ESD brush only if necessary No more actions possible send product to the appropriate service supplier with higher service level Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 22 28 CMO Operations amp Logistics Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 16 QUICK TROUBLE SHOOTER PART 1 FUSE F2000 O 00 bai ENGINE MODULE not supplied 215 Approved 3 0 MGR 11 01 2006 DC JACK 2MM O CHARGING Connect full battery for at least 10 min Change G2400 if the f Cock test is faled REAL TIMECLOCK CLOCK Ty Level 2 only DISPLAY 67x98 DISPLAY 127x160 not supplied PeU LCD DISPLAY 128X160 1008 X2400 1 0 132402 2406 a 2O COAX CABLE 1101 VGA mind 1012 X1470 X1101 LCD DISPLAY 67X98 1010 gt f L EARPIECE ENGINE MODULE aa 6 2 D LEDS A2 UI SHIELD ASSY EARPIECE 1007 Component changeable FOLD DETECTION Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 23 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 17 QUICK TROUBLE SHOOTER PART 2
20. one Models Geta quick overview of Fixes for most common the phone and how to problems with the Nokia use it mechanical parts ofthe phone phone Level 1 amp 2 e learning courses offer a quick overview of the Nokia phone and support for how to repair and use the phone Overview amp Guides Disassembly amp Assembly Troubleshooting Basic information about the Instructions how to disassemble Step by step instructions on how to phone features and technologies and assemble the phone locate and repair the most common problems with the phone To reduce the server traffic it is recommended to download newest version of huge files like videos Phoenix packages or Service Manuals only once and distribute it internally for further use Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved Connecting People PAGE 6 28 CMO Operations amp Logistics Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 4 EXPLODED VIEW AND COMPONENT DISPOSAL Approved 3 0 MGR 11 01 2006 Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL B Cover Bezel Cover Rubber Spacer A1 1202 C Cover A1 201 Keymat 1204 Coax Cable A1 se 1101 Hinge Module A1 st 1102 VGA Camera Con Sh
21. ord sd Conductive chair ESD shoes or br heel grounder bonding point ERA ground Wrist cord Footwear tester and band foot plate USE Conductive bags and boxes NO Smoking USE ESD compatible service tools NO Drinking USE Conductive wastebaskets NO Eating USE ESD gloves when handling PWBs PCBs NO Dust USE Cleaning material without changing el Characteristics NO Useless Items USE Grounded service equipment 1 e soldering station NO Normal pressured air for USE ESD clothes such as coat or frock cleaning modules displays The Invisible Ligtning Bolt e er The video covers general issues concerning Electro Static Discharge ESD A LO Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved
22. ow to carry out repairs O O O O O To familiarize oneself with Nokia product read the tutorials or user guide on www Nokia com gt Support gt Phones by selecting the Phone Model Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and connecting your wristband Use gloves to avoid corrosion and fingerprints Protect windows and displays with a film to avoid dust and scratches When cleaning the LCD Module any lint free cloth can be used e g Micro Fibre cloth When cleaning the pads you have to use a soft cloth ESD brush and Isopropanol It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion Mechanical parts except shielding lids and bent parts which didn t repair the failure can be reused if they are not soldered When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can have an influence on the device Always use original Nokia spare parts Check the soldering joints of the parts which are concerned regarding the indicated error e g soldered connectors or switches and resolder them if necessary Level 2 only Remove redundant soldering flux after repair Meet the torque requirements when assembling the unit see also the document torques for transceiver assembly on Nokia Online Always use your own equipment for testing where you are sure
23. parameters Environmental characteristics e Lead free soldered Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 2 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 TABLE OF CONTENT Page IEEE IU HON arr 3 2 GENERAL REPAIR INFORMATION ciccisescssssscscccssiescestecessxssssecesesnscasaeisoosestecessasastonsaetecssautscesonasieseatustesesesbisdesswesseoasestese 4 3 PATHFINDER FOR WORKSHOP STAFF ssscsscaccisecsc sesssevsscccessusscecsnussecdsatsecdesasscsuassesedessoastasdesescacasesseauasssiectesoestansossasaiess 5 4 EXPLODED VIEW AND COMPONENT DISPOSAL csccsscssssssssssssscscsssscsssscssscsecsosssasssssssssssssnssacsesssassesssasensseass 6 5 SPAREPARIS OVERVIEW ranieri 1 bi SPAREPARDSISI _ X 8 I SERVICE UG T 9 B SW UPDAIE snc 11 9 DISASSEMBLY INSTRUCTIONS LOWER BLOCK rsrrsscrsrrsscssrresenecensenscseseecenesesesesensesesenseseesesesesesennese 12 10 DISASSEMBLY INSTRUCTIONS UPPER BLOCK sscssccssssssssssssssssssssssssscsssssssssssesssesssssssssssssssossesssassossess 15 11 CAMERA EXCHANGE INSTRUCTIONS scritti 17 12 DOMESHEET EXCHANGE INSTRUCTIONS e eene eene eee eee eene eoe ense ee en etae tenes ee
24. ps p 4 v y fer yg stAaa 9 7 5 ia Aelia e Ht 4 7 VAR m o lis Denm D mn Ni Ni is T NM bas wh jid ity 4 11 First lift the UI Module carefully to disconnect it from the Coax Cable and then remove it from the B Cover 12 Press c on the UI Module SENA 0 close e Board to Board connector MN PUSS A di Jm MA A Sth idi m ie ii Bi S HK il i di Fr Ws i SURI AUN UA Li 4 gt 4 v7 2 PP e _ n il 0 LUV OD LD Py 13 Protect the inner side of the window with a film 14 Also protect the LCD Display Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 17 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany ONERI 11 01 2006 NINA ML d PP Misti t 15 The UI I Shield i is attached to the UL Module with 16 Open the LCD connector with SRT 6 mnm four snaps Release the snaps by using the SRT 6 MT T lt NS E n 1M i q WP US NR w tea P 17 Use the SRT 6 as a lever to remove the LCD 18 Protect the LCD Display with the film Display 11 CAMERA EXCHANGE INSTRUCTIONS 1 Use SRT 6 to lift a bit the Camera Con Shield 2 Camera Module is attached with four snaps into its guidance Place SS 30 as shown in the picture and unlock the snaps on both
25. sides Note releasing order 3 e carefully when open the snaps 4 The same procedure on the other side Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 18 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 5 Remove the Camera Module with tweezers Note the guiding when re assembling 12 DOMESHEET EXCHANGE INSTRUCTIONS Bu LER di P 3 ul he 9 TES ET to lift a abit the Domesheet from Engine 10 Remove the Domesheet carefully Do not Te Module the LEDs Check the surface of the Engine Module for remaining adhesive and clean it if necessary 11 Place the T onto the SS 55 mr SE 12 Note the guide pins and the corresponding for support when removing the carrier foil Openings before placing the Engine Module on the Domesheet Assembly Jig SS 55 PANETE 3 Je 13 EET First press on the Engine Module carefully Then lift the Engine Module from the Jig and check if the Domesheet is correctly stuck Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 19 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 13 DISPLAY EXCHANGE INSTRUCTIONS ua
26. st Select Via infrared If sending of business card fails make sure again those infrared windows are directed to each other and infrared is activated in reference unit Then try again sending Test was successful if you get the message Business card received on the Reference unit You will not get a confirmation on sender device B for Bluetooth test Select Via Bluetooth Search window appears and shows all Bluetooth units in range Choose one unit and press Select Press Accept on the Reference unit Test was successful if you get the message Business card received on the Reference unit e Press red End key to reach the Home Menu Note If the Bluetooth is activated switch it off Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 26 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11 01 2006 20 GONOGO TEST After the optical check a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone Please refer to the actual information on Nokia Online When using delivered tester support files take care of the right setup according to the tester type and product type Please refer to Recommended Service Equipment on Nokia Online Mobile Phone Tester 21 BATTERY TEST A battery tester lets you test the
27. that it works E g if the customer complains about charger function please test the phone with your own charger to be sure if phone or charger causes the malfunction A SIM card is needed for all GoNoGo tests When doing the fault log entries always note the Item code which caused the malfunction Also fill in the appropriate part code from the assembly if needed Please be aware that some malfunctions could be software related and solved by an update There are several documents available on NOL which have to be followed First take care for the latest content pages of Service Bulletins which are always available for each folder on Nokia Online This is also important to recognize if existing documents have become invalid The service level indicator at the bottom of each document tells the appropriate destination Downloads gt Support Library gt Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Tools Service Bulletins Common Software Service Bulletins etc e WI Iw Use General SB 217 as a reference or overview Please also check Nokia Online NOL for latest news and files on a regular basis Service Manual 6101 6102 6103 6102i Level 1 amp 2 Copyright 2005 2006 Nokia Corporation All rights reserved NOKIA Connecting People PAGE 5 28 Approved 3 0 CMO Operations amp Logistics MGR Multimedia Creation amp Support Bochum Germany CONFIDENTIAL 11
28. this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia products This Service Manual is to be used only by authorized Nokia service suppliers and the content of it is confidential Please note that Nokia provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify Nokia using the address below mailto cc ts rc documentation Nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLA
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