W A R N I N G ! USER MANUAL FOR EXPLOSION
Contents
1. 100 3 LED BULB lamp 15W max 20 LED LED MODUL special 20W max FLASH XENON MODUL special 5W max 70 HSE HSE I high pressure sodium discharge lamp 70W HSE I high pressure sodium discharge lamp 50W Type of entries 1 indirect entry type with Ex e junction box 2 indirect entry type with Ex d adapter ADP 23 1 3 direct entry type with Ex d cable gland Type of reference sources A 100 W ae 116 W Osram A ECO e 105 W Philips BT A 100 W QT PLFM 100 1 100 W LM E HS S Temp class Tomax holder gas dus OSRAM type PHILIPS type T 40 C T 40 C GE Lighting Hi Rough Service GLS Clear 130 C Halogen Classic EcoClassic A A ECO shape 130 C Halolux Ceram Eco lamps Nominal voltage Another supplier z D z ee 5 fa z 5 N gt 230V 1340 Im z BD E 2135 Im Osram E 1980 Im Philips 1800 Im Osram 230 V 230 V 230 V 50 Hz 230 V 50 Hz 230 V 810 Im Osram 50 Hz 1055 Im Philips 50 Hz 1300 Im 10 100 V D 110 VAC 230 V AC 230 V 50 Hz 230 V 50 Hz E27 1100 Im PLFM 22 W Osram 100 2 23 W Philips TSP 1440 Im E PLFM 12 W Osram LED 100 3 113 W Philips LED E Osram Deluxe 80 C Intelligent Master PL Longlife Electronic Boa aster LED bulb EE Vossloh LED ai LR 42 80 C Miniature Xenon beacons 70W 1 CO ICT 50W I CO 1CT PLFM 20 LED modul PLFM N2. 4J 90Hz E E E E 5900 Im Osram 5600 Im Philips 3600 Im Osram 3500 Im Osram N eS Zi 2 2 27 2 27 27 T4 T4 T4 T3 T6 T6 T6 T6 T4 T4 E 7 MOUNTING AND INSTALLATION Mounting of the lamp With vertical suspension on the bolt with ring bolt Mounting on the tube 2 and blocking it with two M10 head M8 witch is twisted in the housing and further screws blocked from self loosening L T H Before opening the housing unscrewing the assembly of the protective glass mechanical release should be carried out by unscrewing the blocking screws M4x14 ISO 4027 in the framework of the glass Removing the lamps is only allowed in the not energized state Not energized state must be ensured by the exclusion of the voltage at the master switch It is recommended only to install sources listed in the source table Electrical connection is made by connecting the power cable to the terminal connection terminals L phase conductor N neutral PE protective earth For direct entry of cable electrical connection is made by connecting the power cable to the plug Type PLFM 70 HSE is factory wired for High pressure sodium source of 70W and connection diagram is shown in the following figure F S S 70W plava 1 mm plava 1 mm of e Z 1mn e o Z 1mm i Am O Wee Gat 8 smeda 1mm oy Petes 1 mm A FN L an 7 S z FIY W sme a 1
3. 90 marking plate with technical data on housing and inside housing Erm e Medarska 69 EX a C oe 1 Fr g A ro Medar ge SEX C Ea Meoar ra 35 EX C ae lade in Croatia PLFM 100 230V 50 Hz 100W A E27 IP66 amp I12G Ex d e IIC T4 Gb amp II 2D Ex tb IlIC T130 CT Db lade in Croatia PLFM 100 230V 50 Hz 100W QT E27 IP66 Il2G Ex d e IIC T4 Gb amp II 2D Ex tb IIIC T130 C Db Made in Croatia PLFM 100 230V 50 Hz 116W A ECO E27 IP66 amp I12G ExdellC T4 Gb Il 2D Ex tb IIIC T130 C Db EXA 14ATEX P DAT EXA 14ATEX P DAT EXA 14 ATEX P DAT Medarska a Croatia C Sie Ex Medarska 69 A Croatia C Ci Ex Medarska a Croatia C Ce Made in Croatia Made in Croatia Made in Croatia PLFM 100 3 230V 50 Hz PLFM 100 1 230V 50 Hz PLFM 100 2 230V 50 Hz 13W LED E27 IP66 100W LME E27 IP66 23 W TC SB E27 IP66 amp I12G Ex d e IIC T6 Gb amp II 2D Ex tb IIIC T80 C Db amp II 2G Ex d e IIC T3 Gb Il 2D Ex tb IIIC T155 C Db amp I12G Ex d e IIC T6 Gb II 2D Ex tb IIIC T80 C Db EXA 14 ATEX P DAT EXA 14 ATEX P DAT EXA 14 ATEX P DAT Medarska 69 oe Croatia C Cz Medarska 69 Zagreb Croatia C Cis x Medarska 69 Croatia C Se Made in Croatia Made in Croatia Made in Croatia PLFM 20 LED 230V 50 Hz PLFM FLASH 230V AC PLFM 70 HSE 230V 50 Hz 20 W LED IP66 5W XENON 50mA IP66 70 W HSE E27 IP66 amp
4. ADP 23 1 II2G Ex deC Gb II 2D Ex tb IIC Db for cable y 7 15 mm Certificate EXA 14 ATEX U Connection cable for direct entry via Ex d connection on tree pole plug inside housing for connection L N PE cable entries 2 5mm solid stranded Ex d cable gland SIB ADR S A S_II 2G Ex de IIC Gb 2D Ex tb NIC Db Certificate LCIE 05 ATEX 6146 X Tightening torque screws of Ex e terminal 1 2 Nm screws of Ex e cover of junction box 0 8 Nm pressure nut of cable gland 2 5 Nm Ballast 230V 50Hz 70 50W 1 00 0 76A A 0 37 tw 130 C AT 70 50K in accordance EN 61347 1 2008 A2 2013 Vossloh Schwabe GmbH Lamp holder E27 250V 4A according to EN 60238 2004 Vossloh Schwabe GmbH Dimension 339 x 208 x 130 mm PLFM 100 PLFM 100 1 PLFM 100 2 PLEM 100 3 PLFM 20 LED PLFM FLASH 380 x 208 x 130 mm PLFM 70 HSE Weight 3 5 kg PLFM 100 PLFM 100 1 PLFM 100 2 PLFM 100 3 PLFM FLASH 4 5 kg PLFM 20 LED PLFM 70 HSE Mounting allowed only vertical mounting PLFM 100 1 allowed deviation from the vertical max 30 PLFM 100 PLFM 100 2 PLFM 100 3 PLFM 20 LED PLFM FLASH 6 TYPE PLFM_ basic type code maximal wattage and type of sources 100 A incandescent lamp 100W max A ECO halogen lamp 105W max QT halogen lamp 100W max 100 1 LME mixed discharge lamp 100W max 100 2 TC SB compact fluorescent lamp 23W max
5. I12G Ex d e IIC T6 Gb amp II 2D Ex tb IIIC T80 C Db EXA 14 ATEX P DAT amp II 2G Ex d e IIC T6 Gb amp II 2D Ex tb IIIC T80 C Db EXA 14ATEX P DAT amp II 2G Ex d e IIC T4 Gb II 2D Ex tb IIIC T130 C Db EXA 14ATEX P DAT entered type of sources Mecasha ge Xs C Ciz Made in Croatia PLFM 70 HSE 230V 50 Hz 50 W HSE E27 IP66 amp Il2GExde lIC T4 Gb amp II 2D Ex tb IIIC T130 C Db EXA 14 ATEX P DAT 2 entered the number of certificates 3 entered the number of individual tests entered a date
6. PErPEX a USER MANUAL FOR EXPLOSION PROTECTED Medarska 69 Zagreb Croatia PENDANT LIGHTING FITTING TYPE PLFM e mail tepex tepex hr AR aes Doc No TEPEX RS 008 Date 11 2014 SADRZAJ L Manufacturer 1 2 General safety information s 1 3 Purpose 2 4 Product compliance 2 5 Degree of protection and technical data 2 6 Type 3 re Mounting and installation 4 8 Dimension 4 9 Inspection maintenance repair and overhaul 4 10 Spare part and accessories 5 11 Responsibility and authorization 6 12 Storage and transport 6 13 Manufacturer s warranty 6 14 Marking 6 1 MANUFACTURER TEP Ex d o o Prilaz dr Franje Tu mana 6 HR 49210 ZABOK Tel 385 49 222 900 Web www tepex hr 2 GENERAL SAFETY INFORMATIONS ANA ENENG The user manual contains basic information about the product Mounting installation usage and maintenance should be carried out under this user manual to provide and ensure safe operation within the nominal characteristics This user manual complement national Regulation and Standards The responsible person shall ensure their implementation Failure off implement this user manual can reduce explosion protection and endanger people property and the environment Any improper and illegal actions as well as non compliance with the provisions of this user manual excludes all responsibility by manufacturer side Before installation commissioning Carefully read all instru
7. ctions Execute proper training of responsible personnel Check that the contents of these instructions is fully understandable by the responsible personnel Make sure that all the requirements and national Regulations as well as all special security measures are applied In lack of understanding Contact the manufacturer During operation Ensure that this user manual and other work instructions are available to the responsible staff at all times Check the implementation of these instructions and all other safety user s instructions 3 PURPOSE Explosion proof pendant lighting fitting type PLFM is intended for general lighting in industrial with potentially explosive atmosphere in Zones 1 2 and in areas endangered by explosive and flammable mixtures of dust and air in Zones 21 22 accordance with EN 60079 10 1 2 2009 4 PRODUCT COMPLIANCE Design of lighting fitting is accordance with the standard EN 60598 1 2008 and all related standards The product is in compliance with Regulations concerning equipment and protective systems for use in potentially explosive atmosphere The product complies with the ATEX Directive 94 9 EC and standards EN 60079 0 2012 EN 60079 1 2007 EN 60079 7 2007 EN 60079 31 2009 The product has been developed manufactured and tested according to the existing state of technique accordance with the standards EN 9001 2008 and EN ISO IEC 80079 34 2011 The product is in compl
8. d for use in potentially explosive atmospheres EU directive 94 9 EC ATEX 95 b Regulations on minimum requirements for safety and health protection of workers and technical inspection of facilities equipment installations and equipment in hazardous areas EU directive 1999 92 EC ATEX 137 The responsible person shall ensure their implementation at the working facility 12 STORAGE AND TRANSPORT Transportation and warehousing of the lamps is only allowed in the original packaging as outlined in a cardboard box 13 MANUFACTURER S WARRANTY The manufacturer provides a warranty on the product for a period of one year under the provisions of this user manual and the law on obligations This statement has the force of Warranty sheet 14 MARKING Explosion protected pendant lighting fitting type PLFM is labeled with warning plate on housing type PLFM 100 PLFM 100 1 1 PLFM 100 1 2 PLFM 70 HSE WARNING DO NOT OPEN WHEN ENERGIZED AFTER DE ENERGIZED DELEY FIVE MINUTES BEFORE OPENING warning plate on housing type PLFM 100 2 PLFM 100 3 PLFM 20 LED PLFM FLASH WARNING AFTER DE ENERGIZED DELEY FIVE MINUTES BEFORE OPENING DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT warning plate on housing type PLFM 100 1 3 WARNING DO NOT OPEN WHEN ENERGIZED AFTER DE ENERGIZED DELEY FIVE MINUTES BEFORE OPENING USE CABLE SUITABLE FOR A MINUMUM TEMPERATURE
9. iance with the LV Directive 2006 95 EC The product is in compliance with the RoHS Directive 2011 65 EU The product is in compliance with EMC Directive 2004 108 EC 5 DEGREE OF PROTECTION AND DATA Certificate EXA 14 ATEX 0056X Category and II 2G Ex de HC T6 T3 Gb explosion protection If 2D Ex tb IIC T80 C T155 C Db Ambient temperature 20 C lt Ta lt 40 C Mechanical protection IP66 category 1 Resistance to shock IK 08 Class of protection I PE protective earthing Rated voltage 230 V 10 6 50 Hz PLFM FLASH see selection table Rated power see selection table Luminous flux see selection table Wiring Radox 155 ili Betatherm 155 IEC 60228 2005 class 5 1 5mm Connection terminals inside housing tree pole plug and socket terminals for connection L N PE 2 5mm max solid stranded Connection terminals inside Ex e junction terminals of multiwire bushing for connection L N PE 2 5mm solid box stranded itis possible through wiring Ex e cable glands and plugs two Ex e SPU 25 cable glands ISO 25 II 2G Ex e IIC Gb II 2D Ex tb HIC Db for diameter cable 7 15 mm in accordance EN 62444 2013 Certificate EXA 14 ATEX 0009X two Ex e TEPEx plugs II 2G Ex de IIC Gb II 2D Ex tb IIC Db in accordance EN 62444 2013 Certificate EXA 14 ATEX 0009 Connection terminals inside Ex d e adapter terminals for connection L NE PE 2 5 mm ADP 23 1 solid stranded Adapter ADP 23 1 type
10. mm e ae sow gt 5 230V 50Hz ai e ee S Li If the user wants to install High pressure sodium source of 50W it is necessary that the brown phase conductor which is connected to the lampholder E27 is reconnected to the two pole terminal from 70W to 50W After each opening lamp protective fitting must be protected with Baplex protective agents manufacturer s recommendation 8 DIMENSIONS 175 175 i il ii an 4 J 4 Be hn ee ee 9 S M LO a iS CO oO m m we 1 is J On CU EEA 9 INSPECTION MAINTENANCE REPAIR AND OVERHAUL Inspections are carried out in accordance with IEC 60079 17 2014 general and special conditions of manufacturer and users Regulations and includes supervision of parts on which the explosion protection depends especially e thatthe housing all part of housing replacement glass and gaskets without rupture and damage e that the housing completely closed with replacement glass compound and that mechanical blockage against self opening is done e that the cable gland plug adapter pressure nut of cable gland screws cover of junction box and connection terminal are fastened with nominal torque All the repairs are perfo
11. rmed by the manufacturer or the manufacturer s authorized personal and the original parts must be provided according to the product documentation all in accordance with EN 60079 19 2011 If repair or any other procedure are performed on the product by unauthorized person all producer responsibility for the product and the warranty and the manufacturer s declaration of conformity becomes invalid 10 SPARE PART AND ACCESSORIES SKETCH DESCRIPTION CODE SKETCH DESCRIPTION CODE im Replacement PLEM 10 120 plug and socket PLEM 10 180 glass PLFM terminals oe Gasket PLEM PLFM 10 140 oa PLEM 20 110 ADP 23 1 Heat sink SET T Ex e cable gland PLFM PLFM 10 180 pia SPU 25 Lamp holder IA N PLFM PLFM 10 150 O Ex e plug SPC 25 SPC 25 Ballast SET EAN PLFM PLFM 10 170 XS Ex d cable gland E PLFM 100 PLFM 100 1 PLFM 100 2 PLEM 70 HSE PLFM 20 LED PLFM 100 3 PLFM FLASH r ip Ex e prikljucna komora Ex d e adapter ADP 23 1 Ex d uvodnica 11 RESPONSIBILITY AND AUTHORIZATION This instruction is the basic information about the product It is completed by the corresponding national laws and regulations Production use certification and supervision are determined at the national level a Regulations concerning equipment and protective systems intende
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