USER MANUAL FOR EXPLOSION PROTECTED
Contents
1. TEREX asic Medarska 69 Zagreb Croatia tel 049 222 900 fax 049 426 450 USER MANUAL FOR EXPLOSION PROTECTED PENDANT LIGHT FITTING TYPE PLEL e mail tepex tepex hr www tepex hr Doc No TEPEx RS 023 Ver 1 Date 11 2014 SADRZAJ 1 Manufacturer 1 2 General safety information s 1 3 Purpose 2 4 Product compliance 2 5 Degree of protection and technical data 2 6 Type 3 T Mounting and installation 4 8 Inspection maintenance repair and overhaul 4 9 Spare part and accessories 4 10 Responsibility and authorization 5 11 Storage and transport 5 12 Manufacturer s warranty 5 13 Marking 5 1 MANUFACTURER TEP Ex d o o Prilaz dr Franje Tudmana 6 HR 49210 ZABOK Tel 385 49 222 900 Web www tepex hr 2 GENERAL SAFETY INFORMATIONS ARRAN The user manual contains basic information about the product Mounting installation usage and maintenance should be carried out under this user manual to provide and ensure safe operation within the nominal characteristics This user manual complement national Regulation and Standards The responsible person shall ensure their implementation Failure off implement this user manual can reduce explosion protection and endanger people property and the environment Any improper and illegal actions as well as non compliance with the provisions of this user manual excludes all responsibility by2. accessories M8 at a distance of 160 mm M10 at distance of 165 x 165 mm Weight ca 18 kg PLFL 500 A IQ and PLFL 250 LME ca 23 kg PLFL 250 HIE HSE HME 6 TYPE PLFL basic type code type of entries entries via Ex d e adapter 2 entries via Ex d e cable gland type of source A incandescent lamp HIE halogen high pressure metal HSE high pressure sodium discharge lamp HME high pressure mercury discharge vapor lamp LME mixed light lamp IQ halogen lamps TYPE EXPLOSION PROTECTED FOR lt T S 2G ExdellCGb T4 20 CST lt 40 C E PLFL 250 HIE HSE I1 2G _Ex d IIC Gb T3 20 C lt T lt 50 amp Il2D Ex tb IIIC Db T140 C 20 C lt Tas 50 C io I2G ExdellCGb T4 20 C lt Ta lt 40C HE PLFL 250 HME 2G Ex d IIC Gb T3 20 CsT lt 50 C 532 IL 2D Ex tb IIIC Db T140 C 20 CsT lt 50 C BE amp Il2G ExdellCGb 14 20 CST S 40 C a PLFL 250 LME II 2G_Ex d IIC Gb T3 20 C lt T lt 50 C E II 2D Ex tb IIIC Db T140 C __ 20 C lt Tas 50 C 8 gt I 2G Ex d e IIC Gb o o PLFL 500 A IQ L2G ExdllC Gb T3 20 CST S 50 C 2 12D Ex tb IIIC Db T150 C 20 C lt Ta lt 50 C 7 MOUNTING AND INSTALLATION Mounting and installation is done according to technical and certification data on warning labels of the lamp this user manual by manufacturer national regulation
3. C Il 2G Exd IIC T Gb Il 2D Ex tb IIIC T 1 Db IP66 EXA 13 ATEX P 2 KK 9 warning plate on housing WARNING DO NOT OPEN WHEN ENERGIZED warning plate on housing WARNING WARNING AFTER DE ENERGIZING DELAY TWENTY MINUTES BEFORE OPENING ONLY FOR PENDANT MOUNTING ANGLED UP TO 45 FROM VERTICAL warning plate on housing for T gt 40 C WARNING USE CABLE AND CABLE GLANDS SUITABLE FOR A TEMPERATURE OF AT LEAST 90 C marking plate on internal reflector E9 TEr Ex c Cx Medarska 69 Zagreb Croatia Made in Croatia PLFL 2 1 230V 50Hz lt p W D E40 _9 CeTac C IP66 Il 2G Exd I ICT Gb II 2D Ex tb IIIC T Db EXA 14 ATEX 0001 P 2 KK 5 3 WARNING DO NOT OPEN WHEN ENERGIZED D entered type of sources and technical data 2d entered the number of individual tests
4. TURER S WARRANTY The manufacturer provides a warranty on the product for a period of one year under the provisions of this user manual and the law on obligations This statement has the force of Warranty sheet 13 MARKING Explosion protected pendant lighting fitting type PLFL 1 is labeled with marking plate on housing Ex TEP Ex Mocamka 69 zaoreR Croatia C pore PLFL 1 1 230V 50Hz W D E40 1 C lt Ta lt C ll 2G ExdelIlCT Gb Il2D Ex tb IIIC T 1 Db IP66 EXA 14 ATEX 0001 P 2 KK 9 warning plate on cover WARNING DO NOT OPEN WHEN ENERGIZED warning plate on housing WARNING WARNING AFTER DE ENERGIZING DELAY ONLY FOR PENDANT MOUNTING TWENTY MINUTES BEFORE OPENING ANGLED UP TO 45 FROM VERTICAL marking plate on internal reflector amp TET Ex ce Medarska 69 Zagreb Croatia 0722 Made in Croatia PLFL 1 2 230V 50Hz lt b W D E40_0 CeTac C IP66 lt b II 2G Ex d e IIC T 1 Gb II 2D Ex tb IIIC T Db EXA 14ATEX 0001 P 2 KK 3 WARNING DO NOT OPEN WHEN ENERGIZED Explosion protected pendant lighting fitting type PLFL 2 marking plate on housing is labeled with amp TEP Ex Medarska 69 Zagreb Croatia C es PLFL 2 1 230V 50Hz W D E40 1 C lt Ta lt
5. duct and the warranty and the manufacturer s declaration of conformity becomes invalid 9 SPARE PART AND ACCESSORIES Accessories 1 Mounting bracket the possibility of rotate 45 2 Protective grid set 3 External reflector wide beam set 4 Light source according to table 8 Ex d plug M20 type D8920110 SIB ADR Ex d cable gland ATEX certificate II 2G H 2D Spare parts 5 Protective glass with glass holder 6 Internal reflector with lamp holder set 7 Set bed plate 8 Ex d plug M20 type D8920110 SIB ADR 9 Adapter Ex d e ADP 23 1 set 10 Cover gasket 10 RESPONSIBILITY AND AUTHORIZATION This instruction is the basic information about the product It is completed by the corresponding national laws and regulations Production use certification and supervision are determined at the national level a Regulations concerning equipment and protective systems intended for use in potentially explosive atmospheres EU directive 94 9 EC ATEX 95 b Regulations on minimum requirements for safety and health protection of workers and technical inspection of facilities equipment installations and equipment in hazardous areas EU directive 1999 92 EC ATEX 137 The responsible person shall ensure their implementation at the working facility 11 STORAGE AND TRANSPORT Transportation and warehousing of the lamps is only allowed in the original packaging as outlined in a cardboard box 12 MANUFAC
6. e accordance with the standards EN 9001 2008 and EN ISO IEC 80079 34 2011 The product is in compliance with the LV Directive 2006 95 EC The product is in compliance with the RoHS Directive 2011 65 EU The product is in compliance with EMC Directive 2004 108 EC 5 DEGREE OF PROTECTION AND DATA Certificate EXA 14 ATEX 0001 Category and explosion protection II 2G Ex d e IIC T4 T3 Gb or II 2G Ex d IIC T4 T3 Gb II 2D Ex tb INC T140 C T150 C Db Ambient temperature 20 C lt T lt 40 C or 50 C Lhermal stability of cable at T gt gt 90 C 40 C and direct entry Service temperature of cable gland gt 90 C at T gt 40 C Mechanical protection IP66 category 1 Resistance to shock IK 08 Class of protection I PE protective earthing Rated voltage 230 V 10 6 Frequency 50 Hz Rated power see selection table A SOOW 230A IQ 500W 2 10A Rated current LME 290W 130 HIE 250W 1 80A HSE 250W 1 80A HME 250W 1 80 A Dewey Reise cos gt 0 9 discharge lamps cosg 1 lamps Entries two entries Ex d M20x1 5 6H in accordance EN 60079 1 2007 ISO 965 1 ISO 965 3 Ex d adapter type ADP 23 1 IL2GExdelIICGb II 2D Ex tb IIIC Db cable gland ISO 25 for cable 7 15 mm Connection terminals inside adapter type PLFL 1 terminals for connection L NE PE 2 5 mm solid stranded Connecti
7. l earthing should be connected to an external grounding Closing the casing is performed as described above in reverse order of actions Standard mounting Fixtures are suspension via two screws with ring heads M8 DIN 580 for ceiling construction joists over the suspension bracket with screwed accessories M8 at a distance of 160 mm o on the wall using a joints for wall mounting with screw suspension to the tube 2 and blocking with the two M10 at a distance of 165 x 165 m screws M10 It is allowed to turn the lamp from the vertical by 45 8 INSPECTION MAINTENANCE REPAIR AND OVERHAUL Inspections are carried out in accordance with IEC 60079 17 2014 general and special conditions of manufacturer and users Regulations and includes supervision of parts on which the explosion protection depends especially that the Ex d cable glands and Ex d e adapter are installed by the instructions of the manufacturer and that are fastened with nominal torque that the housing completely closed with protective glass compound and that mechanical blockage against self opening is done All the repairs are performed by the manufacturer or the manufacturer s authorized personal and the original parts must be provided according to the product documentation all in accordance with EN 60079 19 2011 If repair or any other procedure are performed on the product by unauthorized person all producer responsibility for the pro
8. manufacturer side Before installation commissioning Carefully read all instructions Execute proper training of responsible personnel Check that the contents of these instructions is fully understandable by the responsible personnel Make sure that all the requirements and national Regulations as well as all special security measures are applied In lack of understanding Contact the manufacturer During operation Ensure that this user manual and other work instructions are available to the responsible staff at all times Check the implementation of these instructions and all other safety user s instructions 3 PURPOSE Explosion proof pendant lighting fitting type PLFL is intended for general lighting in industrial with potentially explosive atmosphere in Zones 1 2 and in areas endangered by explosive and flammable mixtures of dust and air in Zones 21 22 accordance with EN 60079 10 1 2 2009 4 PRODUCT COMPLIANCE Design of lighting fitting is accordance with the standard EN 60598 1 2008 and all related standards The product is in compliance with Regulations concerning equipment and protective systems for use in potentially explosive atmosphere The product complies with the ATEX Directive 94 9 EC and standards EN 60079 0 2012 EN 60079 1 2007 EN 60079 7 2007 EN 60079 31 2009 The product has been developed manufactured and tested according to the existing state of techniqu
9. on terminals inside light fitting terminals for connection L NE PE 2 5 mm solid stranded itis possible through wiring Lmax 16 A External PA PE terminal max 2 x 6 mm flexible 3 pcs Tightening torque housing of Ex d e adapter and Ex d plug 3 5 Nm pressure nut of cable gland 2 5 Nm screws of Ex e terminal 1 2 Nm Wiring Radox 155 1 5 mm 1 kV AC 55 C do 155 C in accordance EN 60228 2005 class 5 mark of quality VDE Lamp holder E 40 750 V 4A 5 kV in accordance EN 60238 2004 mark of quality ENEC Locking switch two pole 250 V 16 4 A 40 C do 150 C in accordance EN 60947 1 2007 EN 61058 2002 mark of quality VDE Turns of the supply voltage when opening the housing of the protective glass framework PLFL 250 HIE HSE HME Ballast 230V 50Hz ty 130 C AT 50 K reversible temperature fuse t 140 C in accordance EN 60923 2005 EN 61347 2 9 2013 mark of quality ENEC PLFL 250 HIE HSE 32 uF 5 Capacitor PLFL 250 HME 18 uF 5 280 V 50 60 Hz 40 C to 100 C in accordance EN 60252 1 2011 EN 61048 2006 mark of quality VDE PLFL 250 HIE HSE Tenien 220 240 V 50 60 Hz t 105 C in accordance EN 60927 2007 EN 61347 2 1 2008 mark of quality VDE suspension via two screws with ring heads M8 DIN 580 for ceiling construction joists over the suspension bracket with screwed Mounting
10. s and laws Only with that explosion proof protection of pendant light fitting is ensured with EC type certificate The quality of used materials guarantees functionality congruent norms in the normal industrial atmosphere For special requirements please contact the manufacturer Opening Ex d chamber is done by unscrewing the blocking screws M5x25 on the glass framework and unscrewing the left frame assembly and a protective glass Blockade switch is ensuring non voltage state on E40 lampholder when the Ex d casing is opened In that way is possible to replace the light source without switching off the electrical current The lamp is standard delivered without source of light The connection cable is installed into the adapter Ex de ADP 23 1 It is necessary to check that the cables are clean and undamaged Particular attention should be paid to the selection of the inner sealing ring of the adapter to the outer diameter of the cable Pressure nut of the adapter and the adapter body should be torqued with nominal torque Unused introduction should 3 be close with plug Ex d ATEX certified for II 2G II 2D that is protected from loosening by the manufacturer The electrical connection is made in Ex de adapter by connecting the cable guides on the circuit terminals Ex e L N PE and tightening the clamps with nominal torque Through wiring is possible by connecting the plug in terminals inside the case Cable for potential equalization externa
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