INSTALLATION MANUAL 1-866-LIFT NOW
Contents
1. Freedom ut INSTALLATION MANUAL 1 866 LIFT NOW Sizing Measurements External Internal Capacity Transom Installation Alignment Thru Holes Mounting External Internal Fastening Load Distribution dr de Power Unit HPU Location Selection Mounting Hydraulic Lines 12 Volt Power 24V Optional Initial Operation Power Down Power Up Fluid Level Check Final Certification Lift Arms amp Receiver Installation Adjustment Protection Anti Fouling Paint Fluid Level Annual Inspection Hardware Kit Contents Owner Introduction System Overview Operation Questions Comments 1 866 LIFT NOW or 1 616 784 8759 Service FreedomLift com Determining Sizing amp Measurements The FreedomLift can be mounted on virtually all inboard powered boats by determining the following measurements External Measurement Requirements Distance from the bottom of the swim platform to the bottom of the transom generally at or near the prop shafts a minimum vertical distance of 23 inches is required for installation Call us for Models requiring less space Distance from the water line to the bottom of the swim platform Distance from the transom under the swim platform to the end of the swim platform at approximately the prop shafts Anticipated distance between the inside of the back plates these plates measure 10 wide Swim platform thickness from the bottom2. and external clearance Lift will operate unhindered by the swim platform boat hull trim tabs or other transom accessories e Once the mounting location is verified select six holes on each mounting plate 3 on the inside and 3 on the outside to attach the FreedomLitt e Note the top bolts MUST BE in the top holes and the bottom holes should be as low as possible preferring location 5 or location 4 A minimum of 6 bolts must be used for securing each mounting plate 2 on top 2 in the middle and 2 towards the bottom Additional mounting bolts may be used if desired The Fluid Passing Bolts must NEVER be used in the top holes e With the FreedomLift e against the transom drill 6 2 holes per hydraulic side in perpendicular alignment through mounting plates and transom Step 3 Mounting e Remove any anti fouling paint from the transom where the FreedomLift e will mount plus 1 in addition to the FreedomLift e footprint This assures that the FreedomLift is not electrically bonded to the boat through the bottom paint which often contains copper e Mount the FreedomLift to the transom and LOOSELY tighten the mounting bolts Use 3M 5200 to seal the bolts on the inside of the boat and outside at the FreedomLift plate Insert bolts with external washer through the top bolt holes Be sure there is adequate 3M 5200 to assure a watertight seal Fit internal top plates on the inside of transom and add washer lock washer a
3. to Backing Plate with 1 2 x 2 bolt 2 flat washers 1 lock washer and nut Stainless Steel Cable L Plate attached to strong support stringer with 2 lag bolts cable tensioned with 2 FINE THREAD nuts Receiver Spreader Option for longer Receiver lengths 2 6 x 6 Plates 8 2 x 6 Bolts 16 Flat Washers 8 Lock Washers 8 Nuts Receiver Spreader Optional outside view Receiver Spreader Optional inside view Receiver Adjustment 2 5 8 x 7 Bolts 2 5 8 x 3 Bolts 2 5 8 x 2 Bolts 6 Nyloc Nuts Lift Arm Bunks per Arm 2 Bunks 3 3 8 x 1 5 Bolts 6 Flat Washers 3 Brass Nyloc Lift Arm Pins 2 with 2 locking pins 150A HI AMP Circuit Breaker Tender Tie Down Straps
4. to the top of the platform Internal Measurement Requirements Based upon the anticipated external mounting location verify that there is sufficient access for the mounting plates amp bolts inside the boat Be sure that stringers will not hinder thru bolts Allow adequate room for backing plates nuts hydraulic fittings and hoses stringer tie and Hydraulic Power Unit mounting location Review anticipated mounting location for Hydraulic Power Unit verifying distance to transom ability to mount 12 volt 24 volt optional DC access and serviceability 1 e checking fluid level Capacity Note the FreedomLift e is rated to carry a maximum weight of 800 lbs in normal conditions The recommended capacity for your particular boat may be limited to the capacity of the transom For transom capacity information please consult your boat manufacturer Once determined NEVER exceed this capacity Transom Installation Step 1 Connecting Spreader Bar e Unpack FreedomLift e equipment e Fasten the Spreader Bar between the two Lift Assemblies utilizing the Stainless Steel Spreader Bolts 4 4 or 8 per side depending on model with red Loctite Threadlocker Step 2 Drill Mounting Holes e Utilizing boat jack stands or other capable supporting devices align the FreedomLitt e to the selected mounting location Verify the following Mounting plates do not extend below the hull The thru bolts have adequate internal
5. nd nut Snug tighten NOTE THAT EACH SIDE OF THE FREEDOMLIFT MUST BE PARALLEL TO EACH OTHER ONLY SNUG TIGHTEN AT THIS TIME e Fluid Passing Bolts Prior to installing be sure the hole bore through the bolt is covered to prevent ANY internal contamination with the 3M 5200 Use a sufficient grade of tape to assure the bore is sealed e On the exterior add washer and using red Loctite Threadlocker lock the fine threaded nut in place leaving approx 4 of thread for the hydraulic line On interior add square aluminum backing plate washer locking washer and fine threaded nut Proceed by tightening interior nuts until snug Be certain not to run out of thread when tightening the nut e FOR INSTALLATION ON A CURVED TRANSOM Seal the gap between the plate and the transom using aluminum backed tape Be sure to COMPLETELY seal the area so that no TCC product can leak out during filling Cover any holes on the mounting plate that do not have bolts in them e SHAKE EACH TCC PRODUCT AT LEAST 1 MINUTE then mix 2 parts of TCC Part A to 1 part TCC Part B 2 1 only mix enough to fill approximately the bottom 2 of the gap Working time is approx 20 minutes Pour the mixed TCC into the top of the dammed area e Once this initial pour cures approx 15 30 minutes continue additional pours until the gap is completely filled Once the TCC is cured several hours fully tighten mounting bolts and remove the damming tape Once cured the TCC pr
6. oduct will have filled any gaps eliminated the ability for water penetrations and created a perfect mold fit between the mounting plate and the transom Step 4 Tightening Tighten all mounting bolts to a minimum of 80 ft torque Do not let the bolt turn while tightening BE SURE WHEN TIGHTENING BOLTS THAT THE MOUNTING UNIT REMAINS SQUARE TO EACHOTHER USE A STRAIGHT EDGE ACROSS THE END OF THE UNITS TO DETERMINE IF THEY ARE SQUARE Step 5 Load Distribution Cables On interior of transom attach the stainless steel Load Distribution Cable to the top of the plate and secure to L plate on the stringer or other structural area with lag bolts or through bolts preferred Tighten cable to VERY taught position Repeat on the other side DO NOT CONNECT THE FREEDOMLIFT e TO THE BOATS BONDING SYSTEM IN ANY WAY Hydraulic Power Unit HPU Step 1 Determine mounting location of the Hydraulic Power Unit HPU verifying e Distance to the Fluid Passing Bolts e Proximity to 12 volt 24 volt optional power e Access for servicing and checking fluid Once verified mount the HPU The HPU s measurements are Doo 16 L x 10 W x 12 H eT HASE Step 2 Hydraulic Lines Run the hydraulic lines from the HPU to the Fluid Passing Bolts FPB s using the following schematic e Connect the BLUE marked fittings on the inside of the transom to the FPB and connect the BLUE marked fittings on the Hydraulic Cylinder line on the out
7. ompatible voids all warranty and can result in significant damage and or lift failure Maintenance e Maintain the FreedomLift e to be clear of all marine growth e Replace the sacrificial anodes as needed generally replace when the anode is 50 sacrificed e Every 3 months check all fittings connections bolts and 12 24 volt wiring to verify that 1t 1s secure and to torque specifications e Annually assure that hydraulic rams are free from any corrosion marine growth and are clean and smooth e Annually replace the hydraulic fluid ONLY USE FLUID PROVIDED BY FREEDOMLIFT Chevron Clarity Hydraulic Oil AW ISO 32 GALLERY PICTURES 3 NAUTICA MI eS oo eva gt pr Tas 7 Hardware Kit Gc b g nyaan 4 zm Ee F a i Psa ese itet rre f CUNA Ee Spreader Bolts 2 x 1 Bolts 8 with Single Spreader 16 with Double Spreader to attach Spreader Bar to threaded Frame sides Use Red Loc Tite no washers Mounting Bolts 4 x 5 mounting bolts with 2 flat washers 1 3 x 3 inside transom backing plate 1 lock washer and nut 8 sets included Same set shown above assembled Fluid Passing Bolts 4 Fluid Passing Bolts with 2 FINE THREAD nuts each 2 flat washers and 1 lock washer Inside Transom Backing Plate Must be mounted in Top holes Flat washer lock washer and nut Stainless Steel Cable Attached
8. side to the same FPB e Connect the RED marked fittings on the inside of the transom to the FPB and connect the RED marked fittings on the Hydraulic Cylinder line on the outside to the same FPB e i e BLUE to BLUE and RED to RED Tighten all connections do not use any type of thread tape or sealer Step 3 12 Volt Power 24V Optional Connect HPU to 12V or optional 24V DC power source utilizing 120 AMP circuit breaker provided and proper gauge 12V cables depending on length of cable run Refer to marine gauge chart for correct cable size generally 1 or larger Mount the circuit breaker as close to the battery as possible within 15 inches e Connect the POSITIVE Cable to the Solenoid same stud where inline fuse connects e Connect the NEGATIVE cable to the isolated ground stud ON THE MOTOR Verify that all mounting screws hydraulic line fittings and Power connections are securely fastened USE ONLY THE SPECIAL BIODEGRADABLE HYDRAULIC FLUID PROVIDED BY FREEDOMLIFT e THIS FLUID IS INCOMPATIBLE WITH ANY OTHER TYPE OF FLUID Initial Operation After verifying all connections bolts hydraulic lines etc operate the FreedomLift e through complete up and down cycles six 6 times During these runs check for any loose hydraulic fittings no leaks or any hull swim platform or accessory interference This will also bleed out any air trapped in the hydraulic lines during installation With the FreedomLift e in the full
9. unk of each Lift Arm over the top of the tender to the inside bunk arm and tightened One 1 ratchet strap from the bow eye to the Lift Arm plate and one 1 ratchet strap from the stern to the Lift Arm plate It is solely the operator s responsibility to secure the tender AT ALL TIMES FreedomLitt e is not responsible for any damage to the boat Freedom Lift e or tender resulting from inadequate securing of the tender Final Certification Verify all connections fittings bolts and wiring to proper torque specifications Also check to be sure all bolts on the FreedomLift are tight and secure Protection The FreedomLift e is shipped from the factory with Plascoat PPA571 a marine rated thermoplastic powder coating Sacrificial anodes 10 12 are also attached However it is the sole responsibility of the installer and the customer to properly coat and apply anti fouling paint as necessary FreedomLitt e assumes NO liability caused by corrosion Proper coating and maintenance of the aluminum FreedomLift e including the hydraulic cylinders 1s absolutely essential for proper operation and years of trouble free operation ONLY USE ANTI FOULING PAINT SPECIFICALLY DESIGNED FOR USE ON ALUMINUM LIKE TRI LUX 33 Fluid Level Regularly check the HPU Fluid level and maintain at 34 of reservoir capacity lift in up position Use ONLY hydraulic fluid provided by FreedomLift e Chevron Clarity Hydraulic Oil AW ISO 32 ALL other fluid is inc
10. upright position check the HPU Fluid level and verify it is filled to 34 capacity Lift Arm Receivers Attach the Lift Arm Receiver using the 15 16 bolts provided end pivot bolt and 2 securing bolts per Receiver Insert Lift Arms into Receiver Adjust Receiver to allow the center of the bunks to travel approximately 12 14 below waterline since the FreedomLift has 44 of vertical travel this will allow the bottom V of the bunks to be approx 30 above the waterline in the full up position Adjust Lift Arm Bunks to accommodate PWC Tender or Dinghy Be certain to adjust the bunks to position the tender tilted towards the swim platform as shown This will assure the proper running angle at cruising speeds Also be sure that the Bunk touches the hulls evenly Locking System Beginning with late 2014 builds the FreedomLift e now features an automatic locking and un locking system When the FreedomLift e1s lowered the Hydraulics will power the Lock Roller over the Lock Arm and then continue lowering When raising the FreedomLitt e the Hydraulics will power the Lock Roller over the Lock Arm and secure the FreedomLift in the full upright position Note that the unit is only locked in the FULL UP POSITION Tie down straps 4 are included with the FreedomLift e and must always be secured whenever the tender is on the lift FreedomLift e STRONGLY recommends securing the tender utilizing FOUR 4 straps Two 2 from the outside b
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