INSTALLATION MANUAL FOR PV MODULES
Contents
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4. www ldksolar com LIGHT OUR FUTURE INSTALLATION MANUAL FOR PV MODULES ENGLISH VERSION 01 SEPTEMBER 2013 Installation Manual ENGLISH LIGHT OUR FUTURE 1 Introduction This manual contains information regarding the safe installation and handling of photovoltaic PV modules produced by Jiangxi LDK Solar Hi Tech Co Ltd LDK Solar All the instructions given in this manual should be read carefully and understood before attempting to install the modules If there are any questions please contact LDK Solar Customer Engineering Service CES for further explanation The instructions and requirements of this manual refer to the following crystalline modules manufactured by LDK Solar Monocrystalline e LDKxxxMCFW Family from LDK195MCFW to LDK220MCFW LDKxxxMCBW Family from LDK195MCBW to LDK220MCBW e LDKxxxMCBB Family from LDK195MCBB to LDK220MCBB e LDKxxxMAFW Family from LDK245MAFW to LDK270MAFW e LDKxxxMABW Family from LDK245MABW to LDK270MABW LDKxxxMABB Family from LDK245MABB to LDK270MABB Polycrystalline e LDKxxxPCFW Family from LDK190PCFW to LDK215PCFW e LDKxxxPCBW Family from LDK190PCBW to LDK215PCBW LDKxxxPCBB Family from LDK190PCBB to LDK215PCBB e LDKxxxPAFW Family from LDK235PAFW to LDK260PAFW e LDKxxxPABW Family from LDK235PABW to LDK260PABW LDKxxxPABB Family from LDK235PABB to LDK260PABB LDKxxxPBFW Family from LDK285PBFW to LDK310PBFW 1 1 Disclaimer of lia
5. Drainage holes B 0 31x0 12 ji Drainage holes 428 16 85 4 14x9 Frame profile 4 0 55x0 35 Mounting slots 10 0 39 1200 47 24 2 942 2 20 17 Ground holes 1600 62 99 1100 43 31 1956 77 01 40 1 57 35 1 38 428 16 85 Module dimensions are expressed in mm in with tolerance 2 mm 40 079 in Technical drawing valid for LDKxxxPBFW 7 Technical service contact LDK Solar General Customer Service LDK Solar Hi Tech Nanchang Co Ltd No 1699 Tianxiang Road Hi Tech Industrial Development Zone 330096 Nanchang City Jiangxi China General Information technical ldksolar com Technical Service aftersales ldksolar com LDK Solar EMEA Customer Service LDK Solar North America Customer Service General Information Technical Service technical eu ldksolar com aftersales us Idksolar com Technical Service aftersales eu ldksolar com V1 September 2013 www ldksolar com 14 ale A Z LLI O C C 2 ci e en 72 Ed PEOJ Ed PEOJ MOUS opis 11095 UO SjIEH 95 ul ui pesseJdxe ale suoisueuilq ed OOVC PEOJ PUIM Ed OOVG MOUS S9
6. Installation Use always structures and materials specifically developed and certified for PV modules installation The minimum distance between two fixed modules for linear thermal expansion of the module frames should be 5 mm Nevertheless the recommended distance between two modules is 20 mm to allow wind circulation in order to reduce pressure loads and improve module ventilation The PV module should not be mounted in such a way that the drain holes of the module can become blocked LDK Solar PV modules are suitable for mechanical mounting both in portrait and landscape orientation In choosing the orientation please keep in mind the internal PV module by pass diode configuration to ensure the optimum electrical behaviour from any potential shading over the modules Galvanic corrosion can occur between the aluminum frame of the PV module and the mounting hardware if such hardware is composed of dissimilar metals especially in harsh environments such as high humidity In these cases to prevent corrosion neoprene tape PVC washers or stainless steel washers should be placed between the PV module frame and the support structure Additionally all module support structures used to support PV modules at correct tilt angles should be wind and snow load rated by appropriate local and civil Directives prior to installation NOTICE Do not disassemble the PV module and do not remove drill or modify the frame in any way as this will invalidate the
7. by qualified personnel www ldksolar com V1 September 2013 9 Installation Manual ENGLISH LIGHT OUR FUTURE Figure Bypass diodes and cells electrical circuit 3 3 3 PV System Grounding LDK modules are certified for Class A applications Safety Class 1000Vdc Maximum System Voltage Refer to respective National Electrical Code requirements and standards for safety related grounding of racking system and or module frames When executing the grounding of the module frames LDK recommends taking into account the following considerations e The long frame rails are equipped with pre drilled grounding holes in their centre These holes should be used only for grounding purposes and not for mounting purposes e Proper grounding is achieved by connecting the module frame s and structural members contiguously using a suitable grounding conductor The grounding wire should be properly fastened to the module frame to assure good electrical contact Use copper copper alloy or any other conductive material accepted by the applicable National Electrical Regulation e Make electrical contact by penetrating the anodized coating of the aluminium frame To break the anodized layer LDK Solar suggests a stainless steel toothed washer to be inserted between the nut and the frame e When carrying out the grounding of the modules the aluminium frame must not be in permanent direct contact with dis
8. of the module may be used with a limitation on the maximum load resistance of 2400 Pa Insertion systems on the long side of the module are not affected by any limitation and may be used with a maximum of 5400 Pa for snow load See Annexes 1 2 and 3 for more information Figure 5 Insertion system When using insertion systems where the modules are installed sliding through the inner side of the rails LDK Solar recommends the use of PVC frame protectors in order to prevent damage to the annodized surface of the frame Figure 6 Frame protector 3 2 4 Module load resistance Wind Load 2400 Pa Snow Load 5400 Pa According to IEC 61215 Directive 2400 Pa corresponds to a wind pressure of 130 km h approximately 800 Pa with a safety factor of 3 for gusty winds Note the information provided above could vary according to the mounting system and configuration as described in the Annex 1 2 and 3 V1 September 2013 www ldksolar com Installation Manual ENGLISH 8 LIGHT OUR FUTURE 3 3 Electrical Installation Modules electrically connected together in a series parallel configuration generate DC electrical energy which may be converted to AC by means of a solar inverter The resulting PV system may be therefore connected to the local utility grid system As local utilities policies and technical rules on connecting a renewable energy system to their power grids vary from region to region consult a qu
9. warranty Please contact the LDK Technical Service if module mounting procedure is not clear 3 2 1 Installation using the frame mounting holes Modules must be securely fixed to the mounting structure using the four pre drilled mounting holes 14 x 9 mm placed in the long frame rails Use M8 stainless steel hardware spring washers and flat washers with a torque of approximately 10 newton metre Nm for normal installation Galvanized or hot dipped zinc plated hardware is also acceptable Please refer to the drawings in Annexes 1 2 and 3 for more information about the proper use of mounting holes and load resistance of all module types For 60 cell and 72 cell modules LDK Solar recommends the use of all eight mounting holes if excessive wind or snow loads are expected to affect the PV installation Figure 3 Frame holes mounting V1 September 2013 www ldksolar com Installation Manual ENGLISH 6 LIGHT OUR FUTURE 3 2 2 Installation using pressure clamps Installation using pressure clamps may be executed along both sides of the module frame according to instructions in Annex 1 The obligatory position of the clips along the frame depends on which side of the module is used for the installation as follows e Fixing on the long side The clamps must be mounted along the frame at the position of the mounting hole with a tolerance of 10 of the module total length to the edge of the frame e Fixing on the short side The clamps m
10. IMEIP 29 531935 1139 09 4d1 303 AGING AGVOT NOILVTIVISNI JINGOW XANNV www ldksolar com V1 September 2013 16 ale e l Z LLI O C C 2 ci O en v2 LIGHT OUR FUTURE Ed PEOJ PUIM Ed PEOJ MOUS opis WOUS UO SJIEH uonJesu 9PIS 11095 UO SJIEJ 95 Z ed PUIM Ed OOTS Peol MOUS opis SUO uo SJIEH UOI ASU WAJSAS UOIJJOSUJ 22 2222 22222 22222 22222 2 222 2222 12222 21222 LLL JIEH UOIIASU wa epis SUO uo s re1 uouesu T E LUd SAS Suisn UONEJJEJSUJ 531935 1139 cZ MOT 4303 AGING 701 3 NOILVTIVLSNI 310G0lN 226 2vz E dil c4 6 172 Ed p amp o PUIM Ed Peol MOUS y ui epis Yous uo 581 p 9PIS 1105 5815 2 2 ed OOVC PEOJ PUIM Ed 007 Peol MOUS g ui apis suo uo 5819 Ed 007 PeO PUIM Ed 0079 MOUS V ui epis guoj 5815 02 2 961 02 2 961
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12. UL1703 2002 03 15 Ed 3 Rev 08 04 2008 IEC 61701 IEC 62716 Salt Mist Corrosion amp Ammonia Test e Fire Safety Class C e MCS The Microgeneration Certification Scheme UK e JET Japan Electrical Safety amp Environment Technology certification CQC China Quality Photovoltaic Product Certification CGC Golden Sun Certification by China General Certification Center Canadian Standard for safety flat plate Photovoltaic modules and panels CEC Listed Modules are eligible for California rebates LDK Solar production facilities meet all the requirements of the following official Standards in terms of Quality and Safety ISO 9001 Quality Management System for manufacture and sales of Photovoltaic Modules ISO 14001 Environmental Management System standards OHSAS 18001 Occupational Health and Safety standards e PV CYCLE Voluntary module take back and recycling program www ldksolar com V1 September 2013 3 Installation Manual ENGLISH LIGHT OUR FUTURE 1 4 Limited warranty The warranty conditions applied to the module by LDK Solar are described in the document Limited Warranty for PV Modules the current version is available on our website and takes precedence Ignoring the instructions in this manual may give LDK Solar cause to invalidate the warranty where negligence can be proven improper installation or use Please contact the Customer Engineering Service for any question about warran
13. alified system designer or integrator to design such a system to comply with the Directives Permits are normally required for installing a PV system and the utility will formally approve and inspect the system before its connection to the grid can be accepted The PV system electrical installation should be executed in accordance with the respective National Electrical Code or applicable National Regulations Use only insulated tools that are approved for working on electrical installations Abide by the safety regulations for all the components used in the system including wiring and cables connectors charge regulators inverters storage batteries etc 3 3 1 General considerations Modules are fitted with two pre assembled sunlight resistant cable leads which are terminated with PV fast connectors The positive terminal has a female connector while the negative terminal has a male connector These cable leads and connectors must not be removed or cut off Several modules are connected in series and then in parallel to form a PV array especially for applications with high operating voltage When modules are connected in series the total voltage of the resulting string is the sum of the individual voltages of the modules Do not use different types of modules in the same circuit as this will cause mismatch power loss and or damage to the PV system When selecting the size of the cables that connect the module strings to the solar inverte
14. bility The use of this manual and the conditions or methods of installation operation utilization and maintenance of PV product are beyond LDK Solar s control Therefore LDK Solar will not accept any responsibility and expressly denies any liability for loss damage or expense arising out of or in any way connected with such installation operation utilization or maintenance No responsibility will be assumed by LDK Solar for any infringement of patents or other rights of third parties which may result from use of the PV module No license is granted by implication or otherwise under any patent or patent rights The information in this manual is based on LDK Solar s knowledge and experience and it is believed to be reliable Nevertheless such information including product specification without limitations and suggestions do not constitute a warranty expressed or implied LDK Solar reserves the right to change the manual the PV module the specifications or product information sheets without prior notice 1 2 Product identification Each module can be identified by means of the following embedded information Nameplate it is located on the reverse side of the module According to EN 50380 Directives it gives information about the main parameters of the module Product Type Maximum Power Current at Maximum Power Voltage at Maximum power Open Circuit Voltage Short Circuit Current all as measured under Standard Test Conditions weig
15. e abrasive sponges or aggressive tools that could scratch the module surface To avoid a possible thermal shock clean the modules during early morning when the module is still cold This is specially recommended in regions with hotter temperatures In cold environments with snow do not try to remove the frozen snow or ice from the module scratching on the front glass Only soft snow can be removed gently with a soft brush in order to improve the production Do not clean modules having broken glass or exposed wiring This could cause a general electrical failure of the module and or electrical shock hazard 5 Safety LDK Solar is a member of the PV CYCLE Association a European non for profit association managing a fully operational collection and recycling scheme for end of life PV modules throughout Europe LDK Solar membership in the Association guarantees that after the life span of the installation all modules at their end of life when they become waste will be collected and recycled by a specialized authorized PV CYCLE operator This ensures that the whole PV value chain is environmentally friendly PV CYCLE already meets the major requirements of the recast WEEE Directive and is currently working on making its collection and recycling services fully compliant All the collecting and recycling services provided by PVCYCLE are free of charge for final users except the costs for dismounting the modules Please visit PV CYCLE web site for
16. e a loss of power output due to the change in sunlight exposure While designing the final layout of the modules in the PV system on the ground or on the roof we recommend the designer to keep suitable access space to allow easy maintenance and inspection works Ensure that LDK Solar PV modules are installed and stored in the following conditions Operating ambient temperature from 40 C to 85 C Storage temperature from 40 C to 60 C Humidity below 85 RH When installing a module on a roof or building ensure that it is securely fastened and prevented from falling as a consequence of wind snow or other mechanical loads Provide adequate ventilation under a module for cooling LDK Solar recommends 10 cm minimum air Space between module and mounting surface LDK Solar recommends that PV modules are mounted at a minimum tilt angle of 10 with respect to the horizon in order to facilitate the selfcleaning of their front glass from dirt during ordinary raining Figure 2 Provide adequate ventilation under a module www ldksolar com V1 September 2013 5 Installation Manual ENGLISH LIGHT OUR FUTURE LDK Solar modules should not be mounted in mobile applications except solar trackers or in locations where aggressive substances such as salt or salt water beyond the prescriptions at paragraph 3 4 or any other type of corrosive agent could affect the performance and or safety of the PV modules 3 2 Mechanical
17. executed check the operating current through every series of the PV installation It can be measured directly by a DC clamp meter All measurements should be in the same value range but they may vary from the maximum current measured at STC specified in the datasheet The measured values are dependent on the solar inverter but they should be proportional to the solar irradiance present at the moment www ldksolar com V1 September 2013 11 Installation Manual ENGLISH LIGHT OUR FUTURE 4 2 Maintenance LDK Solar recommends the following maintenance in order to ensure optimum performance of the module e Check the electrical and mechanical connections every six months to verify that they are clean secure and undamaged e Check that mounting hardware terminal screws and grounding components are tightly secured with no corrosion e Check that modules are not shaded by vegetation or any unwanted obstacles e Do not touch live parts of cables and connectors e Use appropriate safety equipment insulated tools insulating gloves etc when handling modules e f any problem with the system or individual module arises have them investigated by a competent specialist Replacement modules must be the same type of those to be replaced Modules generate high voltage when exposed to sunlight Please cover the front surface of modules with an opaque non scratch material when repairing Repairing works must be performed by specialized and
18. further information http www pvcycle org V1 September 2013 www ldksolar com Installation Manual ENGLISH 12 LIGHT OUR FUTURE 6 Module specifications 6 1 48 cell modules 986 38 82 35 1 38 948 37 32 4 8x8 4 0 31x0 31 Drainage holes Frame profile 285 11 22 Drainage holes B 0 31x0 12 fii 9 8 0 39 4 14x9 4 0 55x0 35 Mounting slots 900 35 43 2 942 2 20 17 Ground holes 750 29 53 1320 51 97 35 1 38 Module dimensions are expressed in mm in with tolerance 2 mm 40 079 in 285 11 22 Technical drawing valid for LDKxxxMCFW LDKxxxPCFW LDKxxxMCBW LDKxxxPCBW LDKxxxMCBB amp LDKxxxPCBB 6 2 60 cell modules 986 38 82 35 1 38 4 8x8 4 0 31x0 31 Drainage holes f B Drainage holes D Frame profile 4 14x9 4 0 55x0 35 Mounting slots 35 1 38 e o e 2 042 8 d Q 2 20 17 B dI Ground holes 2 Ss co 4 EN ol o SEE Module dimensions are expressed in mm in with tolerance 2 mm 0 079 in 50 1 97 Technical drawing valid for LDKxxxMAFW LDKxxxPAFW LDKxxxMABW LDKxxxPABW LDKxxxMABB amp LDKxxxPABB www ldksolar com V1 September 2013 13 Installation Manual ENGLISH LIGHT OUR FUTURE 6 3 72 cell modules 986 38 82 40 1 57 4 0 31x0 31
19. ht dimensions Maximum System Voltage etc Serial number each individual module is identified by a unique serial number accompanied with a barcode They are permanently inserted inside the laminate under the front glass of the module visible when viewed from the front of the module There is only one unique serial number accompanied with one barcode on the module V1 September 2013 www ldksolar com Installation Manual ENGLISH 2 LIGHT OUR FUTURE LDK Solar Co Ltd Tel 86 790 6668000 LIGHT OUR FUTURE Fax 86 790 6669000 Module Type LDKXXXXXXX Nominal Power Pmax XXX W Minimum Output Power XXX W Voltage at Pmax Vmp XXX V Current at Pmax Imp XXX A Open Circuit Voltage Voc XXX V Short Circuit Current Isc XXX A All technical data at Standard Test Conditions STC 1 5 T 250C 1000 W m Nominal Operating Cell Temp NOCT 452 C Maximum Fuse Rating 20 A Maximum System Voltage 1000 V Weight XX X kg Dimensions XXXX x XXX x XX mm Application Class Class A C Clb US Intertek 4003456 conforms to UL STD No 1703 Certified to ULC ORD Std C1703 01 Figure 1 Example of a module nameplate label 1 3 Quality and Safety Standards LDK Solar photovoltaic modules meet all the requirements of the following official Standards in terms of Quality and Safety IEC EN 61215 Design qualification and type approval IEC EN 61730 1 and 2 Photovoltaic module safety qualification
20. ply paint or adhesive to module top surface Do not use mirrors or other magnifiers to artificially concentrate sunlight on the modules Do not expose back sheet foils directly to sunlight 2 2 Handling Safety Do not exceed the maximum height of pallets stacked on top of each other Maximum height Is 2 pallets Standard packaging for shipment in 40 ft High Cube Containers Do not damage or scratch the PV module surfaces Do not use the junction boxes and the cables as a grip Do not stand or step on module Do not drop module or allow objects to fall on module e To avoid glass breakage do not place any heavy objects on the module Do not set the module down hard on any surface e Inappropriate transport and installation may break modules V1 September 2013 www ldksolar com Installation Manual ENGLISH 4 LIGHT OUR FUTURE 2 3 Installation Safety Installing solar PV systems requires specialized skills and knowledge One individual module may generate DC voltages greater than 30 V when exposed to light of any intensity Contact with a DC voltage of 30 V or more is potentially hazardous To avoid electrical arcing do not disconnect modules under load Keep connectors dry and clean PV modules will generate electricity whilst exposed to light Generation will only stop when the PV module is either removed from light or covered with a dark opaque material When working with modules witho
21. properly trained personnel only NOTICE Follow the maintenance instructions for all components used in the system such as support frames charge regulators inverters batteries etc 4 2 1 Cleaning Dirt and dust can accumulate on the glass surface of the PV module over time particularly in low inclination installations This can cause a general decrease of power output and also sedimentation on the lower edge of the modules due to dirt accumulation LDK Solar recommends periodic cleaning of PV modules to ensure maximum power output especially in regions with high quantity of dust in the air or low precipitations as follows Under most weather conditions normal rainfall is enough to keep the PV module glass surface clean Clean the glass surface of the module as necessary and consider that lower inclination requires more cleaning frequency Always use water and a soft sponge or cloth for cleaning A mild non abrasive cleaning agent can be used to remove stubborn dirt High mineral content water is not recommended as it may leave residual deposits on the module LDK modules may be equipped with anti reflective coated glass This technology provides LDK modules with high transmittance and low reflectivity features which improves the module power output reduces the dust and dirt deposition and produces very low glare To avoid any damage to this layer do not clean the modules with high pressure washers steam or corrosive chemicals Do not us
22. r it is recommended to refer to the nameplate electrical parameters of the related module type The electrical characteristics of Isc and Voc are within 3 percent of the indicated values under standard test conditions For electrical design considerations the values given in the module label or datasheet of the related model type should be multiplied by a factor of 1 25 for Short Circuit Current Isc and 1 10 for Open Circuit Voltage Voc when determining component voltage ratings conductor current ratings fuse sizes and the rest of electrical hardware connected to the module strings Nevertheless consult rated local wiring regulations to determine system wire size type and temperature allowed for your installation 3 3 2 Bypass diodes When a module is connected in series with other modules partial shading can cause a reverse voltage across the shaded area of the module The current generated is therefore forced through the shaded area by the other modules When a bypass diode is wired in parallel with the PV cell strings such a forced current will flow through the diode and bypass the current generated by the non shaded cells thereby minimizing module heating current losses and damage to the module LDK Solar PV modules are fitted with internal bypass diodes wired inside the junction box to reduce the effects of partial shadings Do not open the junction box to change the diodes even if they are defective This should be done only
23. similar metals this could result in a galvanic corrosion Stainless steel flat washers may be inserted between frame and grounding lug e LDK Solar recommends the use of stainless steel grounding bolts or grounding lugs specifically designed for PV applications Figure 8 Grounding steel bolts V1 September 2013 www ldksolar com Installation Manual ENGLISH 10 LIGHT OUR FUTURE 3 4 Saline environments It is known that saline environments can accelerate the processes of electrical insulation losses and galvanic corrosion especially when different metals with high electrochemical potential come into contact with each other LDK Solar modules have passed the IEC 61701 salt mist corrosion test with a severity level 5 according to IEC 60068 2 52 and therefore are suitable to be installed near marine environments under the following conditions Modules must not be installed in direct contact with salt water for example in offshore e g platforms and marine e g piers boats applications Modules installed in locations where the distance from salt water is below 500 m must fulfill the following requirements The modules must be mounted with a minimum tilt angle of 10 with respect to the horizon to facilitate the self cleaning of the salt residue from the module surface through naturally occuring rainfall When the modules are fixed using the 4 mounting slots all the hardware washers screws and nuts must be made of s
24. tainless steel To avoid possible galvanic corrosion between the aluminium frame and the support structure PVC washers or neoprene tape must be inserted between the two metals When executing the grounding of module frames stainless steel hardware must be used 4 Commissioning and maintenace Test all electrical and electronic components of the system before using it Follow the instructions in the manuals supplied with the components and equipment Commission and Maintenance works should only be performed by specialized and properly trained personnel 4 1 Commissioning Check the OpenCircuit Voltage of every string of modules connected in series with a digital multimeter The measured overall values should correspond to the sum of the OpenCircuit Voltage of the individual modules Be aware that the measured overall voltage can be lower than expected due the normal decrease of OpenCircuit Voltage of the individual modules caused by the temperature rising of solar cells or low irradiance The rated voltage at STC will be found in the nameplate or technical datasheet of the module type used in the PV system In any case the measured overall voltage should be never below 20 of the estimated one Excessively low voltage is typically caused by improper connections at the terminals or defective bypass diodes Please contact the LDK Solar Technical Service if the problem cannot be resolved Once the commissioning has been
25. ties Beyond the obligatory requirements imposed by LDK Solar for installation and use of the modules covered by LDK Limited Warranty this manual carries out a series of recommendations in order to facilitate optimize or increase security and effectiveness of the module installation In these cases in which LDK is giving just suggestions and not specific obligations different technical choices by the installer may not cause the withdrawal of the warranty 2 Safety LDK Solar PV modules have passed all the required safety tests according to the IEC EN 61730 Directive with Application Class A and they are certified as Safety Class devices according to the IEC EN 61140 Directives Fire safety has been rated as Class C meeting all the requirements to be mounted on rooftops 2 1 General Safety e All PV modules should be installed according to all local and national applicable standards codes and regulations e Installation should be performed only by qualified persons Installers should assume the risk of all injury that might occur during installation including without limitation the risk of electric shock gt e All safety precautions specified even for the other components of the system should be checked and followed e Rooftop installations should be placed over fire resistant roof coverings only Do not attempt to disassemble the modules and do not remove any attached nameplates or components from the modules Do not ap
26. ust be mounted along the frame at the edges of the module with a tolerance of 25 of the module total width to the middle of the frame Note that on both sides of the module the pressure clamps always should be mounted in a symmetric position with respect to the center line for a proper load distribution Refer to the drawings in Annexes 1 2 and 3 Clamps must be installed according to the manufacturer s specific instructions Do not apply excessive pressure on the frame such that the frame deforms LDK Solar recommends a torque of approximately 10 newton metre Nm but refer to the clamp manufacturer for specific hardware and torque requirements For a safe and effective installation of LDK solar modules the following lengths for the pressure clamps are strongly recommended e Not less than 50 mm for 60 156 x 156 mm cell modules e Not less than 60 mm for 72 156 x 156 mm cell modules The minimum recommended clamp thickness is 2 5 mm The clamps should have contact only with the module frame and to avoid shadowing effects and possible damage should not overlap onto or over the module glass Do not install the modules with pressure clamps mounted out of the specified areas otherwise the module mechanical resistance may be affected Figure 4 Mounting clamps www ldksolar com V1 September 2013 7 Installation Manual ENGLISH LIGHT OUR FUTURE 3 2 3 Insertion systems Insertion systems on the short sides
27. ut any cover regard the safety regulations for live electrical equipment Do not wear metallic rings watchbands ear nose lip rings or other metallic devices while installing or troubleshooting PV systems in order to avoid risk of electric shock Use only insulated tools that are approved for working on electrical installations Abide with the safety regulations for all other components used in the PV system including wiring and cables connectors charging regulators inverters storage batteries and rechargeable batteries etc Use only equipment connectors wiring and support frames suitable for a solar electric system Always use the same type of module within a particular PV system Do not attempt to repair any part of the PV module 3 Installation 3 1 Design considerations To maximise efficiency PV modules should be installed in a location where they will receive the maximum amount of sunlight throughout the year In the Northern Hemisphere modules should face the South while in the Southern Hemisphere modules should face the North Therefore modules facing more than 30 degrees away from true South or North could lose approximately 10 to 30 of their power output depending on the latitude of the installation site the higher the latitude the higher the loss It is recommended that where PV modules are connected in series they should be installed at same orientation and tilt angle Different orientations or angles may caus
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