Home

USER MANUAL

1. 2 Batory E 2 NRG VALUENET DPA USER 12 Modifications reserved Section 7 7 1 MAINTENANCE 7 1 1 Introduction WARNING The operations described in this chapter must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer To ensure an optimum operation of the VALUENET DPA and a continuous and efficient protection of the connected load it is recommended to check the batteries every 6 months depending on the ambiance temperature 7 1 2 User Responsibilities There are no user serviceable parts contained within the UPS so the maintenance responsibilities of the user are minimal To maximize the useful working life and reliability of the UPS and its batteries the environment in which the UPS operates should be kept cool dry dust and vibration free The batteries should be hold fully charged 7 1 3 Routine Maintenance The UPS is designed to receive regular preventative maintenance inspections These preventative maintenance inspections are essential to ensure that both the useful working life and the reliability of the UPS are maximized When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS Preventative maintenance inspections
2. 3 1 3 SAFETY INSTRUCTIONS niuis a ua nau oca e 3 1 3 1 GENERALE SAFETY INTRODUGTIODL ieiuna dene 3 1 3 2 DESCRIPITON OF SYMBOLS USED IN THIS MANUAL eene 3 152 92 ovmbols Cohtrols and MACOS oc duit 4 1 3 4 OPERATOR precaulloliS 5 1 3 5 Environmental COonSid rations tex nd 6 1 3 6 Declaration of Safety conformity and CE 6 1 3 7 MOUNES T e 6 L4 a 7 1 4 1 GENERAL SYSTENMDESORIPTION Usi toasted stores 7 1 4 1 1 Feature Unique Hot Swappable Modules 7 1 4 1 2 Feature Advanced Booster i 1 4 1 3 Feature Flexible Battery Management 8 1 4 1 4 Feature DPA Technology Decentralized Parallel Architecture 8 14 2 VALUENET basic system configuration 9 1 4 3 Quality Standards and ups classification 6 02 2 0002000
3. ey Meet ee eer 4 6 1 2 5 ON OFF Walt BUMONS 5 6 1 2 6 e 5 6 1 2 7 Maintenance Bypass IA cssc eden dioe 5 6 1 2 7 1 Redundant Parallel 5 6 1 2 7 2 Capacity Parallel 5 6 1 2 8 ECO MODE BYPASS MODE in Parallel Systems 5 6 1 3 Commissioning of Multi Cabinet Configuration nnn 6 6 1 3 1 Start up of a Multi Cabinet 6 6 1 3 2 Shutdown of Multi Cabinet 6 6 1 3 3 Replacement of a Faulty UPS Module in a Multi Cabinet Configuration 6 VALUENET DPA USER 1 6 Modifications reserved Section 6 61 MULTI CABINET CONFIGURATION 6 1 1 Concept of Multi Cabinet Configuration The VALUENET DPA Cabinets may be paralleled for power capacity or for redundancy indefinitely Every standard VALUENET DPA is provided with the parallel option and therefore no time consuming upgrading is necessary on site Fig 1 1 VALUENET DPA Multi Cabinet Chain The Multi Cabinet Chain is based on a decentralized bypass architecture i e every UPS is provided with its own static bypass In a parallel system there is always o
4. EN kg E RE 44 WxHxD ETT TRIPLE o9 730 1650 800 730 1975 800 730 1975 800 UPGRADE DPA 250 po 9 To eme 730 1975 800 730 1975 800 730 1975 800 VALUENET DPA USER MANUAL Page 9 23 Modifications reserved Section 1 1 3 3 Quality Standards and ups classification code The VALUENET DPA will provide your critical equipment with a steady and reliable power supply for many years The unique and modular UPS VALUENET pelongs to the newest generation of midrange 3phase UPS oystems High reliability low operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution UPS has the Classification Code VFI SS 111 62040 1 1 2003 Safety Standard EN 60950 1 2001 A11 2004 EN 62040 2 2005 EN 61000 3 2 2000 Electromagnetic Compatibility Standard EMC EN 6100 3 3 1995 A1 2001 EN 61000 6 2 2001 EN 61000 6 4 2001 EN 62040 3 2001 VALUENET DPA USER MANUAL Page 10 23 Modifications reserved Section 1 1 3 4 Single Parallel Modules operation VALUENET DPA has unique paralleling features We distinguish Single or Parallel Modules A Single Module If a configuration consists of one single Module it is defined as a Single Module Configuration even being in different cabinets like CLASSIC DPA 25 or 50 TRIPLE DPA 75 or 150 UPGRADE DPA 125 or 250 with a singl
5. 6 13 IT 7 TA L m 0 8 E M 0 0 0 0 0 9 9 10 11 12 9 9 1 X1 X4 Customer interface on Phoenix Terminals X1 Customer Inputs X2 X4 Potential free contacts detail see Section 3 1 2 2 SW1 9 Multi Cabinet Configuration Switch see section 4 3 JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 4 JD11 RS232 Sub D9 female PC interface 4 5 4012 RS232 Sub 09 male for Multidrop ONLY 6 USB PC Interface 7 SNMP Slot for optional SNMP card ONLY 8 Newavewatch Slot for optional Modem Ethernet card ONLY 9 15 Battery terminal for separate bat 16 25 mm2 9 3 Battery terminal for common battery for M12 PE 1x M12 Jle ell 10 Input Bypass terminal for Dual Input feed 3xM12 11 Input Rectifier terminal for Single feed 4xM12 12 Output Load terminal 4XM12 ERITREA LEO RT EE 1 13 IA Maintenance Bypass 14 1 2 1 Parallel Isolator UPS Module 1 15 1 2 2 Parallel Isolator UPS Module 2 16 2 3 Parallel Isolator UPS Module 3 17 2 4 Parallel Isolator UPS Module 4 18 1 2 5 Parallel Isolator UPS Module 5 22 F2 Bypass Line Fuse on each module Module DPA 30 22x58 50A Pronorm Module DPA 40 22x58 63A Pronorm Module DPA 50 22x58 63A Pronorm 23 JD1 Smart Port RS232 Sub D9P see section 3 1 1 2
6. JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector JD11 RS232 Sub D9 female PC interface JD12 RS232 Sub 09 male for Multidrop ONLY USB PC Interface SNMP Slot for optional SNMP card ONLY Newavewatch Slot for optional Modem Ethernet card ONLY Battery terminal for 16 25 mm2 Input Bypass terminal for Dual Input feed 16 25 mm2 Input Rectifier terminal for Single feed 16 25 mm2 Output Load terminal 16 25 mm2 1 Maintenance Bypass 14 18 1 2 1 Parallel Isolator UPS Module 1 19 21 F4 Battery Fuse Holder Module 1 14x51 50A Fast Acting 22 F2 Bypass Line Fuse on each module Module DPA 30 22x58 50A Pronorm Module DPA 40 22x58 63A Pronorm Module DPA 50 22x58 63A Pronorm 23 JD1 Smart Port RS232 Sub D9P see section 3 1 1 24 JD7 Connector for Control Panel USER MANUAL NRG VALUENET DPA Page 8 18 Modifications reserved Section 2 2 2 2 2 Front View TRIPLE DPA 150 and Connection Terminals USER MANUAL NRG VALUENET DPA 23 24 14 15 16 1 JE Um 19 20 215 13 oF Lr 9 10 14 12 elm T Hi DU dj LJ Ld LJ a of oll o gt 7 1 bL 4 X1 X4 Customer interface on Phoenix Terminals X1 Customer Inputs X2 X4 Potential free contacts detail see Se
7. NOTE Two persons are needed to pull out the module from the UPS Frame The weight of a DPA 50 40 kW module is 60kg the weight of DPA 10 8KW module is 24kg Insert new UPS Module or cover the opening UPS Module Compartment with appropriate protection cover immediately and fix with four screws WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS MODE THE LOAD IS NOT PROTECTED AND IN THE EVENT OF A MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED AND THE LOAD WILL CRASH 5 2 1 2 How to Fit Back a UPS Module in SINGLE MODULE Systems If your VALUENET DPA consists of only one single UPS Module then perform following steps to fit back the new module 1 UPS Module compartment protection cover by unscrewing four screws on the front 2 Slide two thirds of UPS Module into dedicated UPS compartment make sure not to plug the UPS Module into the rear connector Connect Control Panel cable to connector JD7 Push UPS module to its final position and push strongly to assure good contact on the rear plugs NOTE Two persons are needed to pull out the module from the UPS Frame The weight of a DPA 50 40 kW module is 60kg the weight of DPA 10 8kW module is 24kg 3 Tighten the four screws on the front of module NRG VALUENET DPA USER MANUAL Page 9 16 Modifications reserved 11 12 13 Section 5 Check if the LED LINE1 and battery is green If yes mains voltage is OK On the LCD LOAD OFF SUPPLY FAILURE w
8. 10 minutes THE VALUENET DPA IS NOW VOLTAGE FREE NRG VALUENET DPA USER MANUAL Page 5 16 Modifications reserved Section 5 5 1 3 Load Transfer from Inverter operation to Maintenance Bypass If itis necessary to perform service or maintenance on the UPS it is possible to transfer the UPS to MAINTENANCE BYPASS WARNING The operations described in this chapter must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer Situation of UPS System before starting the Transfer Procedure to Maintenance Bypass The load is protected by PMC running in normal operation The UPS Module is operating on inverter 1 Using LDC panel select the COMMANDS menu and choose command LOAD TO BYPASS and transfer the load to mains on control panel of any one of the three UPS modules On LCD panel LOAD NOT PROTECTED will appear 2 Close Maintenance Bypass Switch 1 position ON On LCD MANUAL BYP 1 CLOSED will appear and the mimic panel will show 3 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels On the LCD s message LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show 4 Open Parallel Isolators 2 1 2 2 IA2 3 2 4 IA2 5 depending of the UPS frames Open battery fuses breakers on the internal if any and the external battery cabinets or racks the ups system is still powe
9. 29 700 2120 890 700x2120x890 700x2120x890 __ Packed Packed Packed Weight Weight Weight Packed UPS Frame Type Module wi DPA wip DPA with BPA Dimension kg Batt in kg Batt kg Module WxHxD eee 890x1800x920 890 2120 920 TRIPLE DPA 150 890x2120x920 890x2120x920 890x2120x920 890x2120x920 UPGRADE DPA 250 890x2120x920 890x2120x920 890x2120x920 VALUENET DPA USER MANUAL Modifications reserved UPS Unpacked Unpacked Weight with DPA 10 or 15 w o Batt Packed Weight with DPA 30 w o Batt in kg Unpacked Weight with DPA 20 or 25 w o Batt Packed Weight with DPA 40 w o Batt in kg Packed Weight with DPA 50 w o Batt in kg Unpacked Dimension mm WxHxD 550x1650x780 550x1975x780 550x1975x780 550x1975x780 550x1975x780 550x1975x780 550x1975x780 550x1975x780 550x1975x780 Unpacked Dimension mm WxHxD 730x1650x800 730 1975 800 730 1975 800 730 1975 800 730 1975 800 730 1975 800 730 1975 800 730 1975 800 730 1975 800 17 23 Section 1 Positioning UPS A minimum 20 cm rear space from the UPS to an obstruction is recommended for proper cooling as the air enters at bottom front and exits at unit rear see Fig 6 2 1 and 6 2 2 External Battery It s recommended to install external battery cabinet s next to the UPS unit The external battery can be placed on either side of the UP
10. CONTAIN THE FOLLOWING TEXT BEFORE STARTING WITH THE MAINTENANCE WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED VALUENET DPA USER MANUAL Page 5 23 Modifications reserved Section 1 1 2 5 Environmental Considerations The UPS must be installed according to the recommendations in this manual To operate the UPS at peak efficiency your installation site should meet the environmental parameters outlined in this manual Excessive amount of dust in the operating environment of UPS may cause damage or lead to malfunction The UPS should be always protected from the outside weather and sunshine If you intend to operate the system at an altitude higher than 1000 meters contact your local sales or service office for important information about high altitude operation The operating environment must meet the weight airflow size and clearance requirements specified in the technical datasheet Under no circumstances the UPS should be installed in an airtight room in the presence of flammable gases or in an environment exceeding the specification The basic environmental requirements of the UPS system are Ambient Temperature Range to 40 C 32 104 F Recommended Operating Range 20 to 25 68 77 Maximum Relative Humidity 9596 non condensing The UPS cabinet uses forced air cooling to regulate internal component temperature Air inlets are in the bottom sides and front of the cabinet and outlets in t
11. FOR THE INPUT CABLING sese 20 1 7 1 1 Earthing and Connection of Mains 20 1 7 1 2 GO 21 1 7 1 3 Ie 21 1 7 1 4 Preparation for the Output 00 21 1 7 1 5 Connection o ING OAC 2 22 1 7 2 ael E P 23 VALUENET DPA USER MANUAL Modifications reserved Page 1 23 Section 1 11 MECHANICAL CHARACTERISTICS MD FRAMES AND MODULES AavOacp vy obv zor MD DPA MODULES DPA 10 DPA 15 DPA 20 DPA 25 oupa m e c 5 Dimensions WxHxD 483 x 225 x 700 VALUENET DPA USER MANUAL Page 2 23 Modifications reserved Section 1 MECHANICAL CHARACTERISTICS MX FRAMES MODULESZo Aua AavOasp vy 12 SAFETY INSTRUCTIONS 1 2 1 GENERAL SAFETY INTRODUCTION The UPS System operates with mains battery or bypass power It contains components that carry high currents and voltages The properly installed UPS System is grounded to earth and IP 20 rated against electrical shock and foreign objects Installation and service have to be done by the manufacturer s qualified technicians or their authorized service partners WARNING Operations inside the UPS must be performe
12. Interface 7 SNMP Slot for optional SNMP card ONLY 8 Valuenetwatch Slot for optional Modem Ethernet card ONLY E 2 1 9 9 Battery terminal N for separate bat 16 25 mm2 o 9 Battery terminal for common battery for M10 PE 1x 50 mm2 10 Input Bypass terminal for Dual Input feed 70 95 mm2 11 Input Rectifier terminal for Single feed 70 95 mm2 12 Output Load terminal 70 95 mm2 13 1 Maintenance Bypass 14 1 Parallel Isolator UPS Module 1 15 1 2 2 Parallel Isolator UPS Module 2 16 1 2 3 Parallel Isolator UPS Module 3 E 17 1 2 4 Parallel Isolator UPS Module 4 2 18 2 5 Parallel Isolator UPS Module 5 22 F2 Bypass Line Fuse each module FI Module 10 14x41 25A Pronorm Module DPA 15 14 41 32A Pronorm Module DPA 20 14x41 32A Pronorm Module DPA 25 14x41 40A Pronorm 23 401 Smart Port RS232 Sub D9P see section 1 1 24 407 Connector for Control Panel USER MANUAL NRG VALUENET DPA Page 7 18 Modifications reserved Section 2 2 2 2 FRONT VIEW OF MX FRAMES 2 2 2 1 Front View CLASSIC DPA 50 and Connection Terminals 23 24 22 _ 4 J 6 9 110111 12 X1 X4 Customer interface on Phoenix Terminals X1 Customer Inputs X2 X4 Potential free contacts detail see Section 3 1 2 SW1 9 Multi Cabinet Configuration Switch see section 4
13. LOAD TO INVERTER This will transfer the LOAD to Inverter on the complete system all units On LCD panel LOAD PROTECTED will appear THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED NRG VALUENET DPA USER MANUAL Page 7 16 Modifications reserved Section 5 5 2 REPLACEMENT OF UPS MODULE 5 2 1 Replacement of UPS Module in Single Module Systems WARNING e operations described in this chapter must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer 5 2 1 1 How to Extract a UPS Module in SINGLE MODULE Systems 4 WARNING the weight of a UPS module can reach 60kg therefore it can be lifted only by 2 persons potential dangers the ups module due to its heavy weight if removed inappropriately can cause serious injury or damage should the module fall down note it is forbidden that the modules are handled by single persons SUITABLE LIFTING TOOLS RESPECTIVELY SAFEGUARD PLATFORMS AGAINST EVT FALL DOWN ARE TO BE PLANNED The module must never be carried by one person only If your VALUENET DPA consists of only one single UPS Module then perform following steps to extract the module 1 Reset the Alarm on faulty Module The audible noise will stop If the Alarm condition persists the LED Indicator ALARM will remain red it means that there is a fault in the UPS Module If the load is supplied by the mains in Bypass Mode Eco Mode th
14. LOD donde 5 4 1 3 1 5 4 1 3 2 Main MENU SCEE mmm 5 4 1 3 3 EVENTO lt 6 4 1 3 4 Measurerenis SCCO Re ax 6 4 1 3 5 Command 6 4 1 3 6 CEN 7 4 1 3 7 I 7 4 1 3 8 7 404 Operating ModE 8 4 1 4 1 Mode ON LINE INVERTER MODE 8 4 1 4 2 BYPASS 252 8 4 1 4 3 MAINTENANCE BYRAS S 9 4 1 4 4 T roar 9 VALUENET DPA USER 1 9 Modifications reserved Section 4 41 OPERATION 4 1 1 Commissioning The VALUENET DPA high quality electronic machine that must be commissioned by a fully trained and authorized NIGICO field service engineer before being put into use The commissioning of the UPS involves the connection of the UPS and battery the checking of the electrical installation and operating environment of the UPS the control
15. PE between the UPS and external battery cabinet 5 Connect the corresponding terminals between UPS and external battery cabinet according to drawing USERMANUALNRGVALUENETDPA Page 17 48 _ Modifications reserved Section 2 2 3 2 3 Connection of External Separate Battery for VALUENET DPA External Battery Cabinet DPA for Frame UPGRADE DPA separate Batteries per Module Battery Battery Battery Battery Battery Seperate Battery Fuses Fuses Fuses Fuses Fuses 1O for for for for for UPS 1 UPS2 UPS 3 UPS 4 UPS 5 LO Fig 3 2 3 Connection of external separate batteries 2 3 2 4 Connection of External Common Battery for VALUENET External Battery Cabinet DPA for Frame UPGRADE DPA common Batteries Common Battery Battery Battery Battery Battery Battery Fuses Fuses Fuses Fuses Fuses for for for for for UPS 1 UPS2 UPS UPS 4 UPS 5 Fig 3 2 4 Connection of external Common batteries USER MANUAL NRG VALUENET DPA Page 18 18 Modifications reserved Section 3 SECTION 3 INTERFACING 5 2 3 1 1 SMART PORT JD1 on each module Serial RS 232 Sub 09 2 3 1 2 Customer interface and DRY PORTS volt free 3 3 1 2 1 Input Interfaces T
16. Single Feed input Standard Version AavOacp vy obv zor USER MANUAL NRG VALUENET DPA Page 3 18 Modifications reserved Section 2 2 1 3 2 Dual feed input Optional Version LodApa AavOacp vy obv zor USER MANUAL NRG VALUENET DPA Page 4 18 Modifications reserved Section 2 2 2 FRONT VIEW 2 2 1 FRONT VIEW OF MD FRAMES 2 2 1 1 Front View CLASSIC DPA 25 and Connection Terminals 23 24 22 1 ETT 2 2 3 19 14 13 4 5 6 a pn 8 9 11011 12 1 X1 X4 Customer interface on Phoenix Terminals X1 Customer Inputs X2 X4 Potential free contacts detail see Section 3 1 2 2 SW1 9 Multi Cabinet Configuration Switch see section 4 3 JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 4 JD11 RS232 Sub D9 female PC interface 5 JD12 RS232 Sub D9 male for Multidrop ONLY 6 USB PC Interface 7 SNMP Slot for optional SNMP card ONLY 8 Newavewatch Slot for optional Modem Ethernet card ONLY 1nnngnnnnngnonnnnnnnmn 9 Battery terminal N for 16 25 mm2 annnnnmannnanmnnnn 10107 10 Input Bypass terminal for Dual Input feed 10 16 mm2 ee 11 Input Rectifier terminal for Single feed 10 16 mm2 12 Output Load terminal 10 16 mm2 13 Maintenance Bypass 14 18 1 2 1 Parallel Isolator UPS Module 1 19 21 F4 Battery Fuse Holder M
17. data Current status single and parallel operation Measured values for single or three phase Recording function including graphs with zooming capabilities for selected measured values Display of event log file Display of UPS Parameters lt lt lt gt lt gt lt gt lt gt lt gt Web Server functionality for data access any Web Browser UPS systems Management 1 1000 Station 4 E 4 Optional Interface Card Modem ies GSM Situation Problem in i the System Modem Network interface ethernet NRG VALUENET DPA USER MANUAL Page 7 7 Modifications reserved
18. mains voltage and the UPS status continuously In the event of any changes the computer terminal will display a message For details see our Monitoring Package WAVEMON The Fig 1 1 shows how to connect a PC to the UPS with different Sub D connectors a Interface Cable UPS End Interface cable Computer End 9 Pin D Type Male 9 Pin D Type Female Connects to UPS SMART PORT Connects to Computer Figure 1 1 Connector Cable PC Serial Port with 9 Pin Connection NRG VALUENET DPA USER MANUAL Page 2 4 Modifications reserved Section 3 3 1 2 Customer interface and DRY PORTS volt free contacts All the Input and Output interfaces are connected to Phoenix terminals cable 0 5 mm2 3 1 2 1 Input Interfaces Terminal block X1 Connection of Remote Shut down facilities Generator Operation Customers specials see Section 9 chapter 1 2 OPTIONS 3 1 2 2 Output Interfaces Terminal blocks X2 X3 X4 DRY PORTs gt Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA X1 ee 1 3 3 Remote Shut down tS X1 3 3 Generator Operation NC Generator ON X1 3 3 Vdc Customer IN 1 NC GND Function on request to be defined 3 3 Customer IN 2 Function on request to be defined X1 9 IN 3 3 Vdc Temperature Battery X1 10 If connected the battery char
19. numbers of 12V battery blocks NOTE Set up the correct number of battery blocks on Control Panel Menu Service Set Up Frame Upgrade DPA 125 or 250 with Modules DPA 25 or DPA 30 or DPA 50 CBAT DPA 120 CBAT DPA 200 5 C D 8 5x28Ah 9x28Ah 5x28Ah 5x28Ah 5x28Ah 7 5x28Ah 9x28Ah 6 5x28Ah 5x28Ah 5x28Ah 6 5x28Ah 9x28Ah 5 5x28Ah 5x28Ah 5x28Ah 5 5x28Ah 9x28Ah 4 5x28Ah 5x28Ah 5x28Ah 4 5x28Ah 5x28 Ah 3 5x28Ah 5x28Ah 5x28 Ah 3 5 28 5x28Ah 2 5x28Ah 5x28Ah Bxesan 2 5x28Ah 5x28Ah 1 5x28Ah 5x28Ah Bxesan 5x28Ah 1 52 59 52 52195155 F4 Ft F2 E F x28Ah 5x28Ah Battery Cabinet 120 Battery Cabinet 200 3x40 x28Ah 5x40 x28Ah Lodapa AavOacp vy c v zor DPA 120 CBAT DPA 200 For detailed information and layout of the battery cabinets please refer to section 10 Examples On drawing DPA 120 3x40 x28Ah battery blocks are fitted The lower batch of 40x24Ah belong to UPS 1 the middle batch of 40x 24Ah belong to UPS 2 and the top batch of 40x24Ah belong to UPS 3 On drawing CBAT DPA 200 5x40 x28Ah battery blocks are fitted in the battery cabinet and each UPS Module is provided with 40x28Ah Depending on the request the batteries may be connected separately for each Module or it is possible to parallel them together into one common battery for five UPS modules USER MANUAL NRG VALUENET DPA Page 16 18 Modifications reserved Section 2
20. system as a whole and always considering redundancy Following statements apply NRG VALUENET DPA USER MANUAL Page 4 7 Modifications reserved Section 9 Every alarm on any unit is immediately notified but a reaction to a severe fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarming situation The real Battery autonomy time of the whole parallel system is computed continuously Maintenance a redundant unit may be executed without annoyance to the management system supervisor In order to be managed a NIGICO UPS can be integrated into a network in two ways 1 By means of the server which is being powered by the UPS and is integrated in the network In most of the cases the server is used as sub agent and you only need the PMC Software without any SNMP Adapter You need a standard serial connection between the RS232 JD11 port of the UPS and the RS232 port of the computer server 2 some situations it is preferable to interface the network an SNMP adapter By this way up to 50 computers can be shut down in a RCCMD environment RCCMD Remote Console Command is an additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system 9 1 5 SNMP CARD ADAPTER For Network Management Remote Monitoring The Simple Network Management Protocol SNMP is a worldwide stand
21. 010000000000000000000000000014 10 1 4 4 Single Parallel Modules 11 1 4 5 Single Multi Cabinet Configurations 11 1 4 6 prr Ecc 12 1 4 7 Extended a 12 1 5 DEEVERY TRANSPORT STOBAQGBE 13 1 5 1 Pm 13 1 5 2 Receipt of the UPS and visual inspection esses enne 13 1 5 3 UE 14 1 5 4 a a activi 15 1 5 5 And Sl Ol adbuc aestas n t atf ccs 15 1 5 5 1 DASNY a aa ime 15 1 5 5 2 Er 16 1 6 SITE PLANNING AND POSITIONING 16 1 6 1 PLANNING BEFORE THE JINSTALIEATIODLL eo E RES 16 1 6 2 POSITIONING OF UPS AND BATTERY 2000000000000000 nnn 17 1 6 2 1 Final TEAMS T R 17 1 6 2 2 1 eT pr 18 1 7 ELECTRICAL INSTALLATION 2 2 19 1 7 1 PREPARATION
22. 1 10x7Ah 10x7Ah 3x 2x40 x7Ah Other combination possible refer to Section 10 USER MANUAL NRG VALUENET DPA Page 14 18 Modifications reserved Section 2 2 3 2 EXTERNAL BATTERY CABINET AND BATERIY CONNECTION WARNING KEEP OUT OF BATTERY POLES WHICH CONTAIN DANGEROUS DC VOLTAGES CAUSING FATAL ACCIDENTS NOTE MANIPULATION ON THE BATTERY SYSTEM SHOULD ONLY BE DONE BY TRAINED SERVICE AND MAINTENANCE PERSONEL OF THE MANUFACTURER OR HIS AUTHORISED SERVICE PARTNERS INAPPROPRIATE MANIPULATIONS OF THE BATTERIES CAN CAUSE LIGHTNING SPARKS WHILE OPERATING ON BATTERY SYSTEMS IT IS MANDATORY TO WEAR GLASSES 2 3 2 1 External Battery Configuration In the UPS cabinet of the VALUENET DPA UPGRADE DPA 125 or UPGRADE DPA 250 there is no space provided for batteries There are 2 external matching battery cabinets available e DPA 120 for Separate or Common battery configurations of 24Ah or 28Ah blocks max 120 Blocks e DPA 200 for Separate or Common battery configurations for 24Ah or 28Ah blocks max 200 Blocks LodApa AavOacp vy obv zor For detailed information and layout of the battery cabinets please refer to section 10 Options USER MANUAL NRG VALUENET DPA Page 15 18 Modifications reserved Section 2 NOTE For UPS Modules DPA 10kVA 15kVA 20kVA it is allowed to use 30 50 only even numbers of 12V battery blocks For UPS Modules DPA 25kVA 4 and 50kVA use only 40 50 only even
23. 2 3 2 2 Connection of External Battery Cabinet for VALUENET DPA It is normally recommended for redundant Multi Module systems to provide each UPS Module with its own separate battery In this way the redundancy is extended also to the batteries In the Figure 3 2 3 and Fig 3 2 4 the drawing shows how to connect the batteries in the external battery cabinet and the Upgrade DPA frames NOTE ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES If the five battery batches are desired to be used as one common battery for all five UPS Modules then Battery Links may be connected as shown below are performed under the following conditions Nomains voltage is present in the UPS All the loads are disconnected he UPS and the external battery are voltage free To ensure protection of the personnel during the installation of the UPS make sure that the connections To verify the complete shut down of the VALUENET DPA perform following steps 1 Make sure that the fuses feeding the UPS in the input Distribution Board are all open and no power is fed to the UPS 2 Make sure the MAINTENANCE BYPASS IA1 is open position OFF 3 Make sure the battery fuses in the external battery cabinet and on the UPS are open 4 Connect Earth
24. 4 JD7 Connector for Control Panel USER MANUAL NRG VALUENET DPA Page 10 18 Modifications reserved Section 2 2 3 BATTERY CONNECTIONS 2 3 1 INTERNAL BATTERY MODULES 2 3 1 1 Internal Battery Modules CLASSIC DPA 25 In VALUENET DPA CLASSIC DPA 25 FRAME there is space for up to 200 x 9Ah internal batteries In the drawing below different Battery and System configurations are shown NOTE For UPS Systems DPA 10kVA DPA 15kVA and DPA 20kVA it is allowed to use 30 50 only even numbers of 12V battery blocks For UPS System DPA 25kVA use only 40 50 only even numbers of 12V battery blocks NOTE Set up the correct number of battery blocks on Control Panel Menu Service Set Up VALUENET CLASSIC DPA 25 10x7 Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah CLASSIC 25 frame 4 50 7 USER MANUAL VALUENET DPA 10x7Ah 10x7Ah 10x7Ah CLASSIC 25 frame 3 50 7 Other combination possible refer to Section 10 1 Fi CLASSIC 25 frame 3x40 x7Ah Modifications reserved CLASSIC 25 2x30 x7Ah Page 11 18 2 3 1 2 Section 2 Internal Battery Modules TRIPLE DPA 75 In VALUENET DPA TRIPLE DPA 75 FRAME there is space for up to 180 x 9Ah internal batteries In the drawing below different Battery and System configurations are shown The batteries may be used as separate batches for each UPS module or they can b
25. ACKING 1 5 4 5 i 2 xk NOOR WOOD NAMEPLATE 19 BATTERIES AND STORAGE SITE PLANNING AND POSITIONING 1 6 1 PLANNING BEFORE THE INSTALLATION 1 6 2 POSITIONING OF UPS AND BATTERY CABINET ELECTRICAL INSTALLATION 1 7 1 PREPARATION FOR THE INPUT CABLING 1 7 2 INSTALLATION CHECKLIST MD Frames MID Range Frames MX Frames MAX Range Frames NRG VALUENET DPA USER MANUAL Page 2 5 Section 0 2 SECTION 2 2 1 BLOCK DIAGRAM 2 1 1 WIRING AND BLOCK DIAGRAMS ALL FRAMES AND MODULES 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 1 3 BLOCK DIAGRAM VALUENET DPA 2 2 FRONT VIEW 2 2 1 FRONT VIEW OF MD FRAMES 2 2 2 FRONT VIEW OF MX FRAMES 2 3 BATTERY CONNECTIONS 2 3 1 INTERNAL BATTERY MODULES 2 3 2 EXTERNAL BATTERY CABINET AND BATTERY CONNECTION 3 SECTION 3 3 1 INTERFACING SMART PORT SERIAL RS 232 DRY PORT VOLT FREE CONTACTS SEE AS WELL SECTION 9 1 2 AND 1 3 4011 5232 COMPUTER INTERFACE JD12 RS232 INTERFACE FOR MULTIDROP USB 2 COMPUTER INTERFACE 4 SECTION 4 4 1 OPERATION 4 1 1 COMMISSIONING 4 1 2 CONTROL PANEL 4 1 3 DESCRIPTION OF THE LCD 4 1 4 OPERATING MODES 5 SECTION 5 5 1 OPERATION PROCEDURES FOR MULTI CABINET CONFIGURATION SEE SECTION 6 START UP PROCEDURE SHUTDOWN PROCEDURE LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS REPLACEMENT OF UPS MODULE REPLACEMENT OF
26. AVOID INJURIES FROM ELECTRICAL IMPACTS WARNING ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES PHYSICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection See Section 2 chapter 1 2 The UPS unit has the following power connections Rectifier In Three phase 1L1 1L2 1L3 Neutral 1N and protective earth PE connection for the rectifier input Bypass In Three phase 211 212 2L3 Neutral 2 and protective earth PE connection for the bypass if used as Dual Feed input Load Out Three phase 311 3L2 3L3 Neutral 3N and protective earth PE connection for the oad output External Battery Plus 4 Common N Minus and protective earth PE connection for the external batteries INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER VALUENET DPA USER MANUAL Page 19 23 Modifications reserved Section 1 1 6 1 PREPARATION FOR THE INPUT CABLING NOTE Before proceeding read the chapter ELECTRICAL INSTALLATION Section 1 and insure before starting connecting the cable to the UPS t
27. D DISCONNECTED The output switch is open PARALLEL SWITCH OPEN NOTE On the right hand side of the LCD there is a 4 digit indicator defining the Module number of the modules with two digits e g Unit 06 and the Position or Slot within the cabinet e g 04 Unit 06 4 The position 4 is related to the Dry port relays contact on the communication card e g Alarm of Module 4 DESCRIPTION LCD DISPLAY Single Systems Parallel System e g First cabinet Master Modules no 02 in slot 2 Parallel System e g second cabinet Slave Modules no 05 in slot 3 Parallel System e g second cabinet Slave Modules no 06 in slot 4 SYSTEM CONFIGURATION SINGLE SYSTEM CONFIGURATION PARALLEL LOAD OFF SUPPLY FAILURE LOAD DISCONNECTED PARALLEL SWITCH OPEN 0 1 06 4 Unit 01 1 Unit 02 2 Unit 05 3 The max no of module units is 10 The position number can very from 1 to 5 The definition of the Cabinet Position is achieved in the Menu Service Set Up 4 1 3 2 Main Menu Screen DESCRIPTION 1 Logging Control A log of the last 64 events is stored in the Power Management Display 2 Menu Measurements monitor voltages power frequencies currents autonomy etc 3 Command Menu enables to perform the commands Load to inverter Load to bypass battery test 4 UPS Data are the UPS personalized information serial number 5 Various settings can be performed by the user Date Time automatic battery test etc 6
28. DATE TIME SET UP BATT TEST DD MM YY 55 gt SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 REPETITIVE Y N YES NO gt SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK YES NO BYPASS LOCK YES NO LCD DISPLAY gt SET UP SERVICE PASSWORD gt PASSWORD Modifications reserved Section 4 Page 7 9 Section 4 4 1 4 Operating Modes 4 1 4 4 Mode ON LINE INVERTER MODE The ON LINE Mode is the UPS Operating Mode in which the load is supplied through the RECTIFIER and INVERTER LINE 2 Pass LED Indicator LINE 1 Green LOAD LINE 2 Green BYPASS INVERTER Green BATTERY LINE INV Using the control panel see figure 1 1 the UPS can easily be transferred to the ON LINE Mode The ON LINE Mode provides the highest degree of protection especially in the event of a mains disturbance or failure This operating mode is always recommended if the critical loads computer systems will not tolerate any interruption of the supply not even the shortest In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass mains supply transfer time 0 4 1 4 2 Mode OFF LINE ECO or BYPASS MODE In the OFF Line Mode the load is supplied from the mains through the static bypass Using the control panel see figure 1 1 the UPS may be easily transferred to Bypass
29. EVENT REGISTER Monitor the input and output U f P Battery runtime To perform commands like start up and shut down of UPS and Load transfer from INVERTER to BYPASS and vice versa DIAGNOSIS SERVICE MODE Adjustments and testing 4 1 2 2 LED Indicators The mimic diagram serves to indicate the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa The corresponding LED indicators will change colours from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two is supplying power to the critical load When the battery is supplying the load due to mains failure the LED indicator BATTERY is flashing The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time an audible alarm will be activated INDICATOR INDICATOR STATUS MEANING ALARM OFF No alarm condition RED Alarm conditiont GREEN Mains rectifier available RED Mains rectifier not available Mains bypass available Mains bypass not OK or not available UPS is turned off BY PASS GREEN Load on bypass Bypass or Eco Mode OFF Bypass not operating switched off INV Load on inverter Inverter fault or load not transferable to inverter Inverter not operating switched off BATTER
30. FUSE RATINGS 2 2 1 2 1 Terminal connections Overview 2 2 1 9 BEOCK DIAGRAM VALUENE T DPA o dM UE 3 2 1 3 1 Single Feed input Standard 3 2 1 3 2 Dual feed input Optional nennen 4 222 FRONT VB WV Rem 5 2 2 1 FRONT VIEW OF MD FRAME S MARE Hub CR Ho REM Bat UE boda 5 2 2 1 1 Front View CLASSIC DPA 25 and Connection Terminals 5 2 2 1 2 Front View TRIPLE DPA 75 and Connection Terminals 6 2 2 1 3 Front View UPGRADE DPA 125 and Connection Terminals 7 FRONT VIEW OF MX FRAMES o erepti ordi tatg te denos init mte ERR Fer xU ratae 8 2 2 2 1 Front View CLASSIC DPA 50 and Connection Terminals 8 2 2 2 2 Front View TRIPLE DPA 150 and Connection Terminals 9 2 2 2 3 Front View UPGRADE DPA 250 Connection Terminals 10 2 9 2 2 Paket paa EHE cu Aaaa 11 2 3 1 INTERNAL BATTERY MODULES IN ERR anb ape iE uta 11 2 3 1 1 Internal Battery Modules CLASSIC 25 11 2 3 1 2 Internal Battery Module
31. Introduction WARNING The operations described in this chapter must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer NOTE IN ORDER TO ACHIEVE EQUAL LOAD SHARING BETWEEN THE UPS CABINETS THE INPUT CABLE LENGTHS FROM THE INPUT DISTRIBUTION BOARD TO THE UPS AND FROM THE OUTPUT CABLE TO THE OUTPUT DISTRIBUTION BOARD SHOULD BE THE SAME RESPECTIVELY WHEN CABLING THE UPS S BEWARE TO CONNECT INPUT AND OUTPUT WIRES TO THE CORRESPONDING TERMINALS RESPECTING THE SAME PHASE SEQUENCE ON UPS CABINETS EXAMPLE PHASE1 OF UPS1 PHASE1 OF UPS2 PHASE1 OF UPS n 6 1 2 2 Paralleling of UPS Cabinets 6 1 2 2 1 Connection of Parallel Communication Cables BUS lines For the correct performance of different parallel functions and operations the parallel units communicate continuously between each other This is achieved by means of the so called communication BUS Lines After terminating the input and output cabling of each single UPS it is necessary to connect the units together to form the parallel system For this purpose a communication BUS line is connected sequentially between the units Connect communication BUS lines according to Figure 1 2 NOTE Connect the bus cables only with switched off UPS and opened parallel isolators 2 Respect the following connection sequences 1 Fit the Parallel Adapter over the Connector JD8 on all UPS cabinets 2 Set DIP Switch
32. LT breakers etc supplying the UPS OUTPUT SHORT be w circuit at the output of UPS Check all output connections and repair as required Identify which piece of equipment is causing the overload and remove it from the UPS OVERLOAD Load exceeds the UPS rated power n Do not connect laser printers photocopiers electric heaters kettles etc to the UPS Check the ambient temperature of the UPS is less than OVERTEMPERATURE UPS temperature has exceeded the 30 C allowed value If the ambient temperature is normal call the authorised service centre for assistance BATTERY CHARGER The attached battery and the battery charger set up do not correspond or Call the authorised service centre for assistance OFF battery charger fault INVERTER FAULT Inverter is faulty Call the authorised service centre for assistance The frequency of the input voltage to the UPS is outside SYNCHRON FAULT operational limits and the UPS static bypass has been synchronised temporarily disabled BATTERY IN I Shutdown load connected to UPS before the UPS DISCHARGE y y switches itself off to protect its batteries MANUAL BYP IS Maintenance Bypass closed Load This alarm is only displayed if the UPS is on CLOSED supplied by mains Maintenance Bypass NRG VALUENET DPA USER MANUAL Page 2 2 Modifications reserved Section 9 CONTENTS SECTION 9 9 1 cp RS 2 9 1 1 E 2 94 2 R
33. Mode UNE 2 BY Pass LED Indicator LINE 1 Green LINE 2 Green INVERTER LINE 1 INV BATTERY Green When the UPS is operating in Bypass the efficiency the system is higher In the event of a mains failure the load will automatically be transferred from mains to inverter within 5 msec this is valid for single and parallel systems The battery charger remains active in the The is recommended only if the loads can tolerate interruptions of 3 5 ms transfer time from Bypass Mode to ON LINE Mode NOTE to have to most essential security level we recommend to run the ups on normal operation mode means ups mode NRG VALUENET DPA USER MANUAL Page 8 9 Modifications reserved Section 4 4 1 4 3 MAINTENANCE BYPASS Mode The Maintenance Bypass Mode is performed by means of the 1 1 BYPASS SWITCH on the front of the UPS POSITION OF SWITCH EFFECT Bypass Switch Closed Load supplied directly from mains LCD indication MANUAL BYP IS CLOSED LED Indicators will indicate as shown in table below Bypass Switch Open Normal operating condition Load supplied by inverter LCD indication MANUAL BYP IS OPEN LED Indicators will indicate as shown in table below MAINTENANCE LEDIndicator OFF Green Green BATTERY Before transferring the load to Maintenance Bypass IA1 always make sure all the UPS modu
34. N RG NRG VALUE NET DPA USER MANUAL VALUE NET DPA VALUENET DPA highlights at a glance gt DPA with Safe Swap Modules SSM For premium power protection availability gt Low total Cost of Ownership TCO Cost saving during entire life cycle gt Flexibility Scalability Ease of power upgrade pay as you grow gt Enhanced Serviceability Rapid fault recovery Link to Valuenetwatch Instantaneous fault recognition Safe Swap Modular Power Protection Power range 8 200KW per rack Specifications are subject to change without notice NRG VALUENET DPA USER MANUAL Page 1 5 Section 0 GENERAL CONTENTS OF THE USER MANUAL VALUENET 1 SECTION 1 1 1 1 2 1 3 1 4 1 5 1 6 1 7 MECHANICAL CHARACTERISTICS MD FRAMES AND MODULES MECHANICAL CHARACTERISTICS MX FRAMES AND MODULES SAFETY INSTRUCTIONS 131 GENERAL SAFETY INTRODUCTION 1 32 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL 1 3 3 SYMBOLS CONTROLS AND INDICATORS 1 3 4 OPERATOR PRECAUTIONS 1 3 5 ENVIRONMENTAL CONSIDERATIONS 1 3 6 DECLARATION OF SAFETY CONFORMITY AND CE MARKING 1 3 7 INQUERIES SYSTEM DESCRIPTION GENERAL SYSTEM DESCRIPTION VALUENET DPA BASIC SYSTEM CONFIGURATION QUALITY STANDARDS AND UPS CLASSIFICATION CODE SINGLE PARALLEL MODULES OPERATION SINGLE MULTI CABINET CONFIGURATIONS WARRANTY EXTENDED WARRANTY DELVERY TRANSPORT STORAGE 1 5 1 INTRODUCTION 1 5 2 RECEIPT OF THE UPS AND VISUAL INSPECTION 1 5 3 UNP
35. N TABLE VALUENET DPA MODULES INPUT CHARACTERISTICS 10 3 1 GRAPH INPUT PF VERSUS LOAD 10 32 GRAPH INPUT DISTORTION THDI VERSUS LOAD BATTERY CHARACTERISTICS OUTPUT CHARACTERISTICS 10 5 1 GRAPH AC AC EFFICIENCY 10 5 2 GRAPH OUTPUT POWER IN KW VERSUS COSPHI ENVIRONMENTAL CHARACTERISTICS STANDARDS COMMUNICATION 10 8 1 POWER MANAGEMENT DISPLAY PMD 10 8 2 MIMIC DIAGRAM 10 8 3 DISPLAY 10 8 4 CUSTOMER INTERFACES TERMINALS 1 4 10 8 5 CUSTOMER INPUTS DRY PORTS TERMINAL BLOCK X1 10 8 6 CUSTOMER OUTPUTS DRY PORTS TERMINA BLOCKS X2 X4 OPTIONS 10 9 1 MODEM ETHERNET CARD VALUENETWATCH MANAGEMENT SOFTWARE 10 9 2 SNMP CARD WAVEMON MANAGEMENT SOFTWARE 10 9 3 BATTERY CABINETS BATTERY AUTONOMIES 10 10 1 MD MODULES EXAMPLES OF INTERNAL BATTERY AUTONOMY 10 10 2 MD MODULES EXAMPLES OF EXTERNAL BATTERY AUTONOMY 10 10 3 MX MODULES EXAMPLES OF INTERNAL BATTERY AUTONOMY 10 10 4 MX MODULES EXAMPLES OF EXTERNAL BATTERY AUTONOMY INSTALLATION PLANNING 10 11 1 HEAT DISSIPATION PER MODULE WITH NON LINEAR LOAD WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULE 10 12 1 TERMINAL CONNECTIONS OVERVIEW 10 12 2 SINGLE FEED INPUT 10 12 3 DUAL FEED INPUT NRG VALUENET DPA USER MANUAL Page 5 5 Section 1 CONTENTS SECTION 1 1 1 MECHANICAL CHARACTERISTICS MD FRAMES AND MODULES 2 1 2 MECHANICAL CHARACTERISTICS MX FRAMES AND MODULES
36. ORRESPONDING UPS MODULE IS ISOLATED FROM THE OUTPUT THERE IS NO COMMUNICATION BETWEEN THE ISOLATED UNIT AND THE REST OF THE PARALLEL SYSTEM THE ISOLATED UPS MODULE MAY BE REPLACED WITHOUT COMPROMISING THE REST OF THE SYSTEM 2 CLOSED THE CORRESPONDING UPS IS BEING ADDED TO THE REST OF THE PARALLEL SYSTEM IMPORTANT BEFORE CLOSING THE 2 OF A UPS MODULE BE SURE THAT THE STATUS OF THAT UPS MODULE IS THE SAME AS OF THE REST OF THE OPERATING UPS MODULE WITH CLOSED 2 EXAMPLE IF ALL UPS s WITH CLOSED IA2 ARE ON INVERTER MAKE SURE THAT THE UNIT ON WHICH ISOLATOR IA2 IS BEING CLOSED IS ALSO ON INVERTER 6 1 2 7 Maintenance Bypass 1 There are two types of Parallel System Configurations redundant and capacity parallel systems see SECTION 5 6 1 2 7 1 Redundant Parallel Configuration In a redundant parallel system a UPS module may easily be isolated from the parallel system by opening the respective isolator 1 2 It is now possible to operate or shut down this unit without influencing the rest of the parallel system The rest of the parallel system will continue to protect the load The isolated UPS Module may be replaced without the need of transferring the load to bypass by means of the Maintenance Bypass IA1 6 1 2 7 2 Capacity Parallel Configuration In the event of a fault in one of the UPS Modules in a capacity parallel system the load will automatically be transferred to static bypass mains In order to replac
37. PS modules to cover the same load in parallel and redundant configuration No vulnerable master logic is needed in this design It provides automatic load sharing and module level redundancy with nothing other than the power connecting to the VALUENET DPA version of UPS modules VALUENET DPA USER MANUAL Page 8 23 Modifications reserved Section 1 1 3 2 VALUENET basic system configuration The UPS system is housed in single freestanding cabinets The cabinets line up and match in style and colour and have safety shields behind the doors for hazardous voltage protection The following basic UPS systems configuration are available Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 UPS Packed UPS Unpacked Packed Packed Unpacked Weight Weight Unpacked Weight UPS Frame Module with DPA with DPA Weight with with DPA p Type no 10 or 15 20 or 25 mm DPA 10 or 15 20 or 25 im w o Batt in w o Batt in w o Batt in kg w o Batt in kg kg Module 31 WxHxD Fiat 21 60 1650 780 s p presen o m me m seem p Ss Packed Weight Packed Packed UPS Frame Mo dule with DPA 30 Weight Weight Unpacked with with DPA with DPA Dimension w o Batt in kg with DPA with DPA Dimension 30 w o 40 w o 50 w o mm 40 w o 50 w o mm x in
38. Page 5 7 Modifications reserved Section 9 The small 125x70 mm External SNMP adapter comes with following interfaces pow RJ 45 connector for 10 100 Base T autoswitchable Serial Port for configuration COM2 or optional ModBus interface Error Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS COM1 DC Supply 9 VDC or 9 36 VDC supply depending on model D uie Figure 1 5 1 External SNMP Adapter The Internal SNMP Card can be inserted into an appropriate extension slot of the PMC This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software is e 4 4 45 Figure 1 5 2 Internal SNMP Adapter For detailed information please see Software Manual provided with the PMC Software CD ROM RCCMD Remote Console Command module for a multi server shutdown This stand alone software module is designed to receive and execute a command issued by a remote device Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network The new release 2 is an application available for all Operating Systems analogous to PMC Software Our SNMP Interfaces are compatible to RCCMD 9 1 6 MODEM ETHERNET CARD VALUENETwatch MANAGEMENT SOFTWARE Valuenetwatch is a redundant remote monitoring and management service which is a part of the Premium Power Protection Concept p
39. S module to its final position and push strongly to assure good contact on the rear plugs Tighten the four screws on the front of module 4 Check if LED LINE1 and battery is green If yes mains voltage is OK On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below Make sure the bypass fuse F2 is inserted front of Module Close internal and or external battery fuses breaker of the new Module Press both ON OFF Buttons simultaneously to start up UPS Wait 60 seconds LCD panel must display LOAD DISCONNECTED PARALLEL SWITCH OPEN and the LED indicator will appear as shown below 9 Transfer load to Inverter Mode by means of COMMAND LOAD TO INVERTER of the control panel LED indicator will appear as shown below LED Indicator LINE 1 LINE 2 eo og t BYPASS INVERTER BATTERY 10 Stop the module by pressing simultaneously both ON OFF buttons NRG VALUENET DPA USER MANUAL Page 12 16 Modifications reserved Section 5 11 Close the Parallel Isolator Switch 2 corresponding to the module LCD panel must show the message PARALLEL SW CLOSED 12 Press simultaneously both buttons Module will restart automatically connecting load to inverter and run in parallel with other ON LINE modules LCD panel must show LOAD PROTECTED indication THE LOAD IS NOW PROTECTED BY THE VALUENET DPA NRG VALUENET DPA USER MANUAL Page 13 16 Modifica
40. S unit but it is recommended to install on left hand side Check before the installation that the battery voltage values in the type plate of the UPS and external battery cabinets are the same WARNING THE UPS CONTAINS HIGH DC VOLTAGES A QUALIFIED PERSON MUST DO THE CONNECTIONS BETWEEN THE UPS AND THE EXTERNAL BATTERY CABINET S THE BATTERY CABINET IS CONNECTED ELECTRICALLY IN PARALLEL WITH THE INTERNAL BATTERIES OF THE UPS WARNING IF AVAILABLE THE INTERNAL BATTERY HAS TO BE DISCONNECTED FIRST BECAUSE THE EXTERNAL BATTERY TERMINALS ARE HAZARDOUS DUE TO THE PARALLEL BATTERY STRING Battery Racks External battery racks shall be sized to take the voltage drop in the cable into account To obtain support and help contact the local office or agent authorized by the manufacturer AavOacp vy obv zor VALUENET DPA USER MANUAL Page 18 23 Modifications reserved Section 1 16 ELECTRICAL INSTALLATION The customer has to supply the wiring to connect the UPS to the local power source see Section 2 chapter 1 1 The electrical installation procedure is described in the following text The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the manufacturer WARNING THE INSTRUCTION IN THIS USER MANUAL HAVE ALWAYS TO BE FOLLOWED IN ORDER TO
41. SW2 2 on each Parallel Adapter depending on the UPS Cabinet in the parallel cabinet configuration see section 6 chapter 1 2 2 2 3 Connect PORT JD6 on Parallel Adapter of UPS Cabinet 1and PORT JD5 of Parallel Adapter of UPS Cabinet 2 with the corresponding BUS Cable 4 Connect PORT JD6 on Parallel Adapter of UPS Cabinet 2 and PORT JD5 of UPS Cabinet 3 with the corresponding BUS Cable 5 Continue in the same manner for the remaining UPS Cabinets UPS Cabinet 1 UPS Cabinet 2 UPS Cabinet n 1 UPS Cabinet n Parallel Adapter Adapter Master Slave Master Slave aster Slave aster Slave Output Input 5 2 2 utpu npu Master Slave gt Master Slave 5 2 2 406 405 Input T1T JD5 Il Figure 1 2 Connection the Bus Lines when paralleling UPS Cabinets by means of Parallel Adapters NRG VALUENET DPA USER MANUAL Page 3 6 Modifications reserved Section 6 6 1 2 2 2 Parallel Adapter and DIP Switch SW2 2 If the UPS CABINETS are paralleled the Parallel Adapter will be placed on the Connector JD8 on the distribution panel and the communications cables between the cabinets will be connected through the connectors JD5 and JD6 as we are doing now NOTE set the Switch SW2 2 correctly according to the corresponding cabinet configuration Parallel Adapter JD5 6 1 2 3 DIP Switch SW1 9 Settings Before starting up the parallel system it is necessary to set the DIP Switches SW1 1 and SW1 9 to their
42. Steps 2 4 Module 3 Repeat same procedure as for Module 1 Steps 2 4 Module 4 Repeat same procedure as for Module 1 Steps 2 4 Module 5 Repeat same procedure as for Module 1 Steps 2 4 Check battery polarity and voltage zo qoc EE vit es 0 Ifthe battery polarity and voltage is correct insert internal if any and external battery fuses breakers 11 Festing of Parallel Functions The load fuses in output Distribution Board are still open i e the loads are disconnected All UPS Modules are on INVETER MODE 12 Press simultaneously the two ON OFF buttons on the UPS control panel on all control panels to turn the modules OFF On the LCD s message LOAD OFF SUPPLY FAILURE will appear 13 Close Parallel Isolator IA2 1 position ON of Module 1 on LCD PARALLEL SW CLOSED will Close Parallel Isolator 2 2 position ON of Module 2 on LCD PARALLEL SW CLOSED will Close Parallel Isolator IA2 3 position ON of Module On LCD PARALLEL SW CLOSED will Close Parallel Isolator 2 4 position ON of Module 4 On LCD PARALLEL SW CLOSED will Close Parallel Isolator 2 5 position ON of Module 5 On LCD PARALLEL SW CLOSED will appear 14 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels to turn the modules ON On output Terminal Block there is now UPS power and on all LCD s LOAD PROTECTED will appear 15 Load transfer to M
43. UPS MODULE IN SINGLE MODULE SYSTEMS REPLACEMENT OF UPS MODULE IN REDUNDANT MULTI MODULE SYSTEM REPLACEMENT OF A MODULE IN CAPACITY MULTI MODULE SYSTEM o VALUENET DPA USER MANUAL Page 3 5 Section 0 6 SECTION 6 6 1 MULTI CABINET CONFIGURATION 6 1 1 CONCEPT OF MULTI CABINET CONFIGURATION 6 1 2 INSTALLATION INSTRUCTIONS 6 1 3 COMMISSIONING OF MULTI CABINET CONFIGURATION 7 SECTION 7 7 1 MAINTENANCE 7 1 1 INTRODUCTION 72152 USER RESPONSIBILITIES 7 1 3 ROUTINE MAINTENANCE 7 1 4 5 8 SECTION 8 8 1 TROUBLESHOOTING 8 1 1 ALARMS 8 1 2 MENU COMMANDS EVENT LOG MEASUREMENTS 8 1 3 FAULT IDENTIFICATION AND RECTIFICATION 9 SECTION 9 9 1 OPTIONS INTRODUCTION REMOTE SHUTDOWN RSD GENERATOR ON FACILITIES GEN ON WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING MODEM ETHERNET CARD VALUENETWATCH MANAGEMENT SOFTWARE XO LL ol OuR Wh NRG VALUENET DPA USER MANUAL Page 4 5 Section 0 10 SECTION 10 TECHNICAL DATA SHEET 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 11 10 12 VALUENET DPA SYSTEM DESCRIPTION TECHNICAL CHARACTERISTICS 10 2 1 MECHANICAL CHARACTERISTICS MD FRAMES AND MODULES 10 2 2 MECHANICAL CHARACTERISTICS MX FRAMES AND MODULES 10 2 3 POWER SELECTIO
44. Various adjustments can be performed by the service staff NRG VALUENET DPA USER MANUAL Modifications reserved LCD DISPLAY MEASUREMENTS COMMANDS gt COMMANDS UPS DATA gt SET UP DATA SET UP USER gt SET UP USER SET UP SERVICE gt SET UP SERVICE NO MORE MENU Page 5 9 Section 4 4 1 33 Event Log Screen DESCRIPTION LCD DISPLAY 1 Logging Control a log of the last 64 events is 01 05 10 00 14 38 59 stored in the Power Management Display LOAD TO INV 2 Every stored event is identified with a sequential 02 05 10 00 14 38 56 number and time stamp LOAD TO BYP J All events and alarms are indicated with their date 03 05 10 00 14 37 14 and time of appearance LOAD OFF 4 1 3 4 Measurements Screen DESCRIPTION 1 Battery Runtime UPS Output Frequency Bypass Frequency Battery Voltage A O Battery Charger Current Discharge Current Rectifier Voltage of all three phases Bypass Voltage of all three phases N Output Voltage of all three phases 10 Output Current of all three phases 11 Active Output Power of all three phases 12 Reactive Output Power of all three phases 13 Apparent Output Power of all three phases 14 Output Power of all three phases 15 Battery capacity 4 1 3 5 Commands Screen DESCRIPTION 1 Transfer Load to inverter 2 Transfer Load to bypass 3 Battery Test NRG VALUENET DPA USER MANUAL LCD DISPLAY BATT RUN TIME MIN 00h 00m OUTPUT FREQUENC
45. Y HZ 50 00 BYPASS FREQUENCY HZ 50 00 BATTERY VOLTAGE V 0 0 0 0 BATT CHARGE CUR A 0 0 0 0 DISCHARGE CURRENT A 00 00 RECTIFIER VOLTAGE V 230 230 230 BYPASS VOLTAGE V 230 230 230 OUTPUT VOLTAGE V 230 230 230 OUTPUT CURRENT 00 00 00 00 00 00 ACTIVE POWER KW 00 00 00 00 00 00 REACTIVE POWER 00 00 0000 00 00 APPARENT POWER 00 00 00 00 00 00 OUTPUT POWER 00 00 0000 00 00 00 00 LCD DISPLAY gt LOAD TO INVERTER LOAD TO BYPASS gt LOAD TO BYPASS PERFORM BATT TEST gt PERFORM BATT TEST NO MORE COMMANDS Page 6 9 Modifications reserved 4 1 3 6 4 1 3 7 4 1 3 8 UPS Data DESCRIPTION 1 These general UPS Data are installed at the manufacturing plant 2 Manufacturing date 3 EPROM Version 4 Actual Date and Time Set Up User DESCRIPTION 1 Set up Language not active yet 2 Set up Date and Time 3 Set up battery test 4 Set up operation with Gen Set Set Up Service DESCRIPTION 1 This Menu is reserved for authorized service engineers It is not to be used by End Users 2 password Password is necessary to enter Service Manual NRG VALUENET DPA USER MANUAL LCD DISPLAY UPS SERIAL NUMBER NW nnnnn DATE OF MANUFACTURE 15 01 2003 EPROM VERSION V 000 DATE TIME dd mm yyyy hh mm ss LCD DISPLAY gt SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS POLISH gt SET UP
46. Y GREEN Battery OK RED Battery fault or battery is discharged Flashing GREEN Battery in discharge or battery fuse open 4 1 2 3 Keys The keys allow the user to operate the UPS to perform settings and adjustments to start up and shutdown the UPS to monitor on the LCD display the voltages currents frequencies and other values KEYS FUNCTION ON OFF Serve to switch on press both keys simultaneously or shutdown the UPS press both keys ON OFF simultaneously UP 4 Move upwards through the menu DOWN Move downwards through the menu RESET Cancel the audible alarm If the alarm condition was only transient the LED indicator ALARM would also extinguish otherwise it will remain on red ENTER Confirms a chosen menu item NRG VALUENET DPA USER MANUAL Page 3 9 Modifications reserved Section 4 4 1 2 4 ON OFF Start up and Shutdown Buttons in the case that the parallel ups system has to be turned off then both on off buttons on all ups modules have to be pushed in this case the power supply to the load will be interrupted 4 1 2 5 Definition of a Single Parallel Module System DIP Switch SW1 1 By means of the DIP Switch SW1 1 which is located on the front of a Module it is possible to determine whether the Module is a Single UPS Switch Position LOW On the right hand corner of the LCD you can read S for Single e Parallel UPS Switch Position HIGH On the right hand corner of the LCD of the respe
47. aintenance Bypass Go to Menu COMMANDS and choose command LOAD TO BYPASS and transfer the load to mains on control panel of any one of the UPS modules Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY NRG VALUENET DPA USER MANUAL Page 3 16 Modifications reserved 16 17 18 19 20 Section 5 Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is on bypass Open Maintenance Bypass Switch 1 On LCD MANUAL BYP IS OPEN will appear followed by LOAD NOT PROTECTED Check on LCD the Output Powers Voltages Currents and Frequencies Load transfer to Inverter Go to Menu COMMANDS and choose command LOAD TO INVERTER and transfer the load to inverter on control panel of any one of the three UPS modules On all LCD s LOAD PROTECTED will appear followed by Check the output Voltages and Currents once again THE LOAD IS NOW PROTECTED BY THE VALUENET DPA NRG VALUENET DPA USER MANUAL Page 4 16 Modifications reserved Section 5 5 1 2 Shutdown Procedure WARNING The operations described in this chapter must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer The VALUENET DPA may be shutdown completely if the load does not n
48. ardized communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules UPS External SNMP Adapter Figure 1 5 SNMP Adapter internas Paene The adapter may be configured via Telnet HTTP Web Browser or serial connection Terminal For normal operation at least one network connection Ethernet is required The SNMP adapter can be used utilising the RCCMD send function for an automatic network wide shut down or just for informing connected users The shut down procedure can be initiated on a low residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully software controlled NRG VALUENET DPA USER MANUAL
49. ays in upright position and do not drop the equipment Do not either stack the pallets because of high energy batteries involved and the heavy weight 1 4 2 NOTE IF THE UPS IS NOT IMMEDIATELY INSTALLED THE FOLLOWING GUIDELINES MUST BE FOLLOWED TRANSPORT UPS CABINETS AND OR BATTERY CABINET CAN FALL OVER USE THE SHIPPING BRACKETS ON THE REAR AND FRONT TO SECURE THE CABINETS DO NOT TILT THEM MORE THAN 10 FROM VERTICAL OTHERWISE CABINETS MAY TIP OVER POTENTIAL DANGERS TILTING THE CABINET MIGHT DAMAGE THE SYSTEM AND THEREFORE SHOULD NO LONGER BE CONNECTED TO THE MAINS WEIGHT OF THE UPS SYSTEM COULD CAUSE SERIOUS INJURIES TO PERSONS OR ANYTHING IN THE SURROUNDING AREA STORAGE THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND SHIPPING CARTON THE RECOMMENDED STORING TEMPERATURE FOR THE UPS SYSTEM AND BATTERIES IS BETWEEN 5 AND 40 THE UPS SYSTEM AND THE BATTERIE SETS MUST BE PROTECTED FROM HUMIDITY lt 90 RF NON CONDENSING Receipt of the UPS and visual inspection Upon receiving the UPS carefully examine the packing container and the UPS for any sign of physical damage The outside Tip amp Tel FRAGILE and ARROW indicator should be intact if the equipment has been transported in the upright position In case of rupture or suspect inform immediately carrier and NIGICO SA Ensure that the received UPS corresponds to the material indicated in the delivery note The packin
50. been removed from each cabinet Each cabinet in the UPS system is placed in the installed location All conduits and cables are properly routed to the UPS and auxiliary cabinets All power cables are properly sized and terminated A ground conductor is properly installed If the cabinet does not use all module mounting locations the provided protective covers are installed on the front and back of the cabinet Battery cabinet installation instructions have been completed Air conditioning equipment is installed and operating properly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment Any optional accessories are mounted in their installed location and properly wired Summary alarms and or building alarms are wired appropriately OPTIONAL otartup and operational checks performed by authorized service personnel D All network connections are completed VALUENET DPA USER MANUAL Page 23 23 Modifications reserved Section 2 CONTENTS SECTION 2 21 BLOCK DIAGRAM 2 2 1 1 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES 2 2 1 2 RECOMMENDED CABLE SECTIONS amp
51. bin 6 With the module OFF disconnect any connected cable as JD7 7 Pull the module out ATTENTION BEFORE DRAWING THE UPS MODULE COMPLETELY OUT WAIT 2 MINUTES UNTIL THE INTERNAL DC CAPACITORS ARE DISCHARGED NOTE Two persons are needed to pull out the module from the UPS Frame The weight of a DPA 50 40 kW module is 60kg the weight of DPA 10 8kW module is 24kg 8 Screw the protection cover on the empty area left empty by the module with the 4 fixation screws NRG VALUENET DPA USER MANUAL Page 11 16 Modifications reserved Section 5 5 2 2 2 How to insert a module a Redundant Multi Module System WARNING the weight of a ups module can reach 60kg therefore it can be lifted only by 2 persons The module must never be carried by one person only In a Redundant Parallel system one module can be re introduced on its original location without affecting normal system operation Load will be protected by the other modules running ON LINE Module must be previously set according to system personalization Please make sure with your nearest service centre for correct settings 1 the protection cover by unscrewing the 4 fixation screws on the front 2 Lift the module to its destination position See above note concerning weights i Slide two thirds of UPS module into dedicated compartment make sure not to plug the UPS Module into the rear connector Connect Control Panel cable to connector JD7 Push UP
52. correct positions 6 1 2 4 Switch SW1 9 The DIP Switch SW1 9 is located on every Cabinet VALUENET DPA with this switch it is possible to determine the position of an VALUENET DPA Cabinet in a Multi Cabinet Chain Define each VALUENET DPA Cabinet in a Multi Cabinet Chain as 1 The First 2 he Middle there may be more than one and 3 The Last Cabinet in the Multi Cabinet Chain by setting the DIP Switch SW1 9 on each cabinet according to the Table below SW1 9 Single First Middle Last Cabinet Cabinet Cabinet Cabinet E Wow OFF_ ON_ 8 ON_ OFF_ OFF 9 JON After having set the SW1 9 on all the VALUENET DPA Cabinets correctly the UPS s may be commissioned NRG VALUENET DPA USER MANUAL Page 4 6 Modifications reserved Section 6 6 1 2 5 ON OFF Main Buttons The ON OFF Buttons serve to shutdown the UPS system for service or maintenance or for emergency reasons when both on off buttons on all ups modules a parallel system are pushed the power supply to the load will be interrupted 6 1 2 6 Parallel Isolator 2 Every UPS unit Means each Module is provided with a parallel isolator 2 The parallel isolator is an important element of the UPS unit that allows the isolation of a Modul from the parallel system without the need to transfer the load to bypass 2 OPEN THE C
53. ction 1 2 SW1 9 Multi Cabinet Configuration Switch see section 4 JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 4011 RS232 Sub D9 female PC interface JD12 RS232 Sub D9 male for Multidrop ONLY USB PC Interface SNMP Slot for optional SNMP card ONLY Newavewatch Slot for optional Modem Ethernet card ONLY 9 Battery terminal for separate bat 16 25 mm2 3 Battery terminal for common battery for M10 PE 1x M10 Input Bypass terminal for Dual Input feed 3xM10 Input Rectifier terminal for Single feed 4xM10 Output Load terminal 4xM10 Maintenance Bypass 1 2 1 Parallel Isolator UPS Module 1 2 2 Parallel Isolator UPS Module 2 1 2 3 Parallel Isolator UPS Module 3 F4 Battery Fuse Holder Module 1 F5 Battery Fuse Holder Module 2 F5 Battery Fuse Holder Module 3 F2 Bypass Line Fuse on each module Module DPA 30 14x51 50A Fast Acting 14x51 50A Fast Acting 14x51 50A Fast Acting 22x58 50A Pronorm Module DPA 40 22x58 63A Pronorm Module DPA 50 22x58 63A Pronorm JD1 Smart Port 5232 Sub D9P see section 3 1 1 JD7 Connector for Control Panel Page 9 18 Modifications reserved Section 2 2 2 2 3 Front View UPGRADE DPA 250 and Connection Terminals 4 m 6
54. ctive UPS Modules you can read P01 Master P02 slave and Slave 4 1 2 6 Definition of a Single Multi Cabinet Chain DIP Switch SW1 9 By means of the DIP Switch SW1 9 which is located on the front of a Cabinet it is possible to determine the position of the Cabinets in Multi Cabinet Chain e First in the Multi Cabinet Chain e Middle in the Multi Cabinet Chain there may be more than one e Last in the Multi Cabinet Chain NOTE If a Cabinet is a Single Cabinet then it is seen as the First and Last in an imaginary Chain oo the positions of the DIP Switch SW1 9 must be set as shown below Cabinet Cabinet Cabinet Cabinet 1 044 2 044 3 ON 4 5 04 6 04 ON 7 8 04 9 NRG VALUENET DPA USER MANUAL Page 4 9 Modifications reserved 4 1 3 Description of the LCD Section 4 Unit 01 1 Unit 01 1 Unit 01 1 4 1 3 1 Status Screens DESCRIPTION LCD DISPLAY 1 Loadis protected by UPS power load is supplied LOAD Unit 01 1 by inverter Normal Operation PROTECTED 2 Loadis not protected by UPS power it is supplied LOAD by mains power load on bypass NOT PROTECTED 3 Load supply completely interrupted UPS has LOAD OFF been switched off by ON OFF buttons SUPPLY FAILURE 4 The UPS module is not supplying load anymore LOA
55. d by a service engineer from the manufacturer or from an agent authorized by the manufacturer This user manual contains guidelines to check delivery installing and commissioning of the UPS and is intended for people who plan the installation install commission and use or service the UPS The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols CAREFULLY READ THE USER MANUAL BEFORE OPERATING OR WORKING ON THE UPS 1 2 2 DESCRIPITON OF SYMBOLS USED IN THIS MANUAL WARNING There is danger of an electrical impact NOTE Read the information in order to avoid equipment damages gt gt HEAVY The weight of a UPS module can reach 60kg therefore it can be lifted only by 2 person gt VALUENET DPA USER MANUAL Page 3 23 Modifications reserved Section 1 1 2 3 Symbols Controls and Indicators SPO 2 VALUENET DPA USER MANUAL ON OFF PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which a direct current or voltage may be applied or supplied This symbol indicates the word phase The principal power switch is in the ON position The principal power switch is in the OFF position CAUTION REFER TO MANUAL Refer to the Operator s Manual for more information DANGER RISK OF ELECTRIC SHOCK There is a risk of el
56. e Maintenance Bypass IA1 may be closed by turning it to position ON NOTE If the load is on inverter then before closing the Maintenance Bypass transfer load to bypass by means of the command LOAD TO BYPASS in submenu COMMANDS LCD LOAD NOT PROTECTED will appear Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY The load is now directly supplied by mains and 1 not protected NRG VALUENET DPA USER MANUAL Page 8 16 Modifications reserved Section 5 THE LOAD IS NOW DIRECTLY SUPPLIED BY MAINS AND IS NOT PROTECTED O go Open the Parallel Isolator Switch IA2 switch to position OFF of the faulty UPS Module The UPS Module is now disconnected from output Press both ON OFF Buttons on UPS Module simultaneously Open battery fuses breakers on the internal if any and the external battery cabinet or rack Disconnect cables from connectors JD7 Unscrew the four screws on the front side of the module that are fixing it to the UPS frame Pull Module only partly horizontally by means of the 2 black handles until the rear connectors are disconnected WARNING Before drawing the UPS Module completely out wait 2 minutes until the internal DC Capacitors are discharged 10 11 ZN Draw UPS Module by pulling it out horizontally
57. e Module CLASSIC DPA 25 TRIPLE DPA 75 UPGRADE DPA 125 B Parallel Module A Parallel Module is a Module that is operating in parallel with other equivalent Modules but still within the same cabinet e g TRIPLE DPA 75 using the DPA technology TRIPLE DPA 75 1 3 5 Single Multi Cabinet Configurations Single Cabinet Configuration A single cabinet configuration means that there are no cabinets operating in a chain Multi Cabinet Configurations It is possible to parallel VALUENET DPA CLASSIC DPA 25 or 50 TRIPLE DPA 75 or 150 UPGRADE DPA 125 or 250 Cabinets into a Multi Cabinet Configuration including total up to 10 Modules in order to increase the number of paralleled Modules VALUENET DPA USER MANUAL Page 11 23 Modifications reserved Section 1 1 3 6 Warranty The UPS supplied is warranted against defects in design materials for a period of twelve 12 months from its original date of commissioning or fifteen 15 months from the date of original delivery whichever is the sooner Transportation cost of warranted material is not included in the warranty and has to be paid by the end user Any product must be returned with transportation charges prepaid and must be accompanied by a description of the failure Products without description will not be handled The warranty is invalidated if the UPS is put into operation without having been commissioned by a fully trained personal which is author
58. e the faulty module the load must be transferred to mains by means of Maintenance Bypass 1 6 1 2 8 ECO MODE BYPASS MODE in Parallel Systems The Eco Mode function in a Parallel System is the same as in Single Systems If in a VALUENET DPA Parallel System the load is supplied by the mains load on mains and in the event of mains failure all UPS s will automatically transfer the load back to the inverters with 5msec a In order to provide the load with maximum protection NIGICO always recommends that the load be supplied by the inverter ON LINE Mode NRG VALUENET DPA USER MANUAL Page 5 6 Modifications reserved Section 6 6 1 3 Commissioning of Multi Cabinet Configuration WARNING The operations described in this chapter must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer 6 1 3 1 Start up of a Multi Cabinet Configuration Before starting up a Multi Cabinet Configuration verify that 1 All the input and output cabling has been performed correctly according to section 2 of this User Manual 2 The parallel communication cables have been connected correctly according to Paragraph 1 2 2 3 All the DIP Switches for the Modules and VALUENET DPA Cabinets been set correctly according to Paragraph 1 2 3 4 All the internal if any and or external battery cabinets racks have been connected correctly The start up of a Multi Cabinet Configuration may be p
59. e used as common batteries for all three UPS Modules NOTE For UPS Systems DPA 10kVA DPA 15kVA and DPA 2 it is allowed to use 30 50 only even numbers of 12V battery blocks For UPS System DPA 25kVA use only 40 50 only even numbers of 12V battery blocks NOTE Set up the correct number of battery blocks on Control Panel Menu Service Set Up VALUENET TRIPLE DPA 75 10x7Ah 10 7 10x7Ah 2x5x7Ah 2x5x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 2xbx7Ah 2xbx7Ah 2xbx7Ah 10x7Ah 10x7Ah mm F2 F1 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10 7 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah TOx7Ah F2 F3 F1 TRIPLE 75 frame TRIPLE 73 3x 2x30 x7Ah 3x50 x7Ah Other combination possible refer to Section 10 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah F2 F3 F1 TRIPLE 75 frame 3x40 x7Ah USER MANUAL NRG VALUENET DPA Page 12 18 Modifications reserved 2 3 1 3 Internal Battery Modules CLASSIC DPA 50 In VALUENET DPA CLASSIC DPA 50 FRAME there is space for up to 280 x 9Ah internal batteries In the drawing below different Battery and System configurations are shown The batteries may be used as separate batches for each UPS Module or they can be used as common batteries for all tree UPS Modules Section 2 NOTE For UPS Systems DPA 30kVA and DPA 50kVA it is allowed to use 40 50 only even number
60. ectric shock present and you should observe associated warnings The UPS contains high voltages Page 4 23 Modifications reserved Section 1 1 2 4 OPERATOR precautions The only user operations permitted are e Use of the LCD control panel LCD Display and of the Maintenance Bypass e Start up and shut down of the UPS of the user field excluding the commissioning start up e Operation of additional connectivity modules e SNMP adapters and their software e Modem GSM Modem Ethernet adapters and their software e Multidrop Kit for paralleling connectivity information between multi frame configurations The user must follow the precautions and only perform the described operations Also in these measures the operator of the USP System must adhere to the instructions in this manual Any deviations from the instructions could be dangerous to the user or cause accidental load loss NIGICO SA DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH WRONG MANIPULATIONS OF THE UPS SYSTEM WARNING IT IS PROHIBITED TO REMOVE ANY SCREWS FROM THE UPS SYSTEM OR FROM THE BATTERY CABINET THERE IS A DANGER OF ELECTRICAL SHOCK WARNING HIGH FAULT CURRENTS LEAKAGE CURRENTS BEFORE CONNECTING THE MAINS YOU MUST ENSURE THAT THERE IS A PROPER EARTH CONNECTION WARNING THE USER MUST DISPLAY A WARNING SHIELD ON ALL PRIMARY UPS CIRCUIT BREAKERS THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES THE WARNING PANELS MUST
61. eed input power for an extended period of time It may be switched to Maintenance Bypass Mode for service or maintenance purposes or transferred to the OFF LINE Mode ECO Mode if the load does not need the highest degree of protection The load may be disconnected by means of the two ON OFF LOAD OFF buttons for security reasons Complete Shutdown procedure of VALUENET DPA Only in case there is no need to supply the load the UPS System can be completely shutdown The following procedures can only be executed after the load has completely been de energized in the case that the parallel ups system has to be turned off then both on off buttons on all ups modules have to be pushed in this case the power supply to the load will be interrupted 1 Verify that the loads are shutdown and that there is no need for power supply to the load 2 If the loads are all disconnected press simultaneously both ON OFF Buttons on UPS Control Panel on all three Control Panels On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below Open all Parallel Isolator Switches 2 1 IA2 2 IA2 3 IA2 4 IA2 5 depending of the UPS frames 4 Open battery fuses breakers on internal if any and external battery cabinets or racks Open the mains fuses breaker in the building distribution panel NOTE Make sure the internal DC Capacitors ELCO have been discharged waiting at least
62. emote SHUT DOWN sosta oet qune REEERE oed aua 2 9 5 Generator ON Facilities ee ione i 3 9 1 4 Wavemon Shutdown and ManagementSoftware 3 9 1 4 1 Why is UPS Management 3 9 1 4 2 WAVEMON Shutdown and Monitoring Software 3 9 1 5 SNMP CARD ADAPTER For Network Management Remote Monitoring 5 9 1 6 MODEM ETHERNET CARD Valuenetwatch MANAGEMENT SOFTWARE 6 VALUENET DPA USER 1 7 Modifications reserved Section 9 9 1 OPTIONS 9 1 1 Introduction The VALUENET DPA is provided with the following accessories SHUT DOWN FACILITIES GENERATOR FACILITIES 2 CUSTOMER FUNTIONS ON REQUEST TEMPERATURE SENSOR FOR TEMP DEPENDING BATTERY CHARGERING SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING SNMP INTERFACES FOR NETWORK MANAGEMENT AND MONITORING MODEM ETHERNET INTERFACE VALUENETWATCH MANAGEMENT SOFTWARE 9 1 2 Remote SHUT DOWN The REMOTE SHUT DOWN must use a normally closed contact which opens to operate the remode shut down sequence The remote shutdown on terminal port X1 1 X1 2 is located at the bottom of the VALUENET DPA frame on communication card with terminal blocks X1 X4 See section 3 1 2 1 for detai
63. erformed in analogy to the start up procedures for a single VALUENET DPA Cabinet described in Paragraph 1 1 of section 5 6 1 3 2 Shutdown of Multi Cabinet Configuration Before shutting down of a Multi Cabinet Configuration make sure that the loads do need power protection and that they are disconnected 4 The UPS may be shut down completely the loads do not need power supply Therefore the steps in this Paragraph are to be performed only after the load has been disconnected and does not need any power supply To perform a complete shutdown of a Multi Cabinet Configuration proceed in analogy to the shutdown procedures described in Paragraph 1 2 of section 5 6 1 3 3 Replacement of a Faulty UPS Module in a Multi Cabinet Configuration If in a Multi Cabinet Configuration a UPS Module fails proceed in replacing the UPS Module in analogy with the replacement procedures described in section 5 of this User Manual NRG VALUENET DPA USER MANUAL Page 6 6 Modifications reserved Section 7 CONTENTS SECTION 7 7 1 MAINTENANGE zT 2 7 1 1 ICT 55 lt 2 User 272 2 PAGS
64. erminal block 3 3 1 2 2 Output Interfaces Terminal blocks X2 DRY 3 39 aJDITZRS292 GComptler InlerfdC6 s 4 3124 1012 R9232 Interface MUIUGEFOD Een tenses nero ttes 4 9 15 USB2 Computer IMC aCe 4 VALUENET DPA USER 1 4 Modifications reserved Section 3 3 1 INTERFACING Each UPS cabinet is provided with communication port on each single module and a communication card which provides system information On the Module 901 7 RS232 Sub 09 male SMART PORT Interface one per Module Communication card next to the distribution e Input Interfaces X1 Phoenix terminals e Output Interfaces X2 X4 DRY PORTS volt free contacts Phoenix terminals e JD11 RS232 Sub D9 female Interface UPS system to computer JD12 RS232 Sub D9 male Interface for Multidrop connection between several UPS cabinets e USB Interface UPS system to computer 3 1 1 SMART PORT JD1 on each module Serial RS 232 Sub D9 male The SMART PORT JD1 located on the Modules itself is an intelligent RS 232 serial port that allows the UPS Module to be connected to a computer The connector is a standard D Type 9 pin male When installed the optional SMART PORT the software WAVEMON allows the computer to monitor the
65. failure of the life support device or to significantly affect us safety or effectiveness NIGICO does not recommend the use of any of its products in direct patient care NIGICO will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to NIGICO that the risks of injury or damage have been minimized the customer assumes all such risks and the liability of NIGICO is adequately protected under the circumstances The UPS may contain batteries that must be re charged for a minimum of 24 hours every 6 months to prevent deep discharging Batteries that have been for whatever reason deep discharged are not covered by the warranty See Section3 Point 3 4 1 1 3 7 Extended Warranty The local office or distributor may grant a Extended Warranty period different to the above twelve 12 months and refer to local terms of liability as defined in the supply agreement or maintenance contract For more details please contact the nearest local office or agent authorized by the manufacturer VALUENET DPA USER MANUAL Page 12 23 Modifications reserved Section 1 14 DELVERY TRANSPORT STORAGE 1 4 1 Introduction This chapter contains all the necessary information for the correct unpacking positioning cabling and installation of the UPS The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack Keep the UPS alw
66. fe by advanced management of battery charging and preventive failure diagnostics The implemented features result in benefits not only for the end user but also to the environment The battery user will be required to replace his batteries less often This translates into financial and environmental benefits Last but not least a well protected and managed battery is a healthy battery and hence it enhance the overall availability of the UPS system The major benefits are e AC Ripple free battery charging due to DC DC charger separated from the rectifier and inverter e Wide range of number of battery blocks 30 50 blocks of 12V UPS S wide input voltage window tolerance extends the battery life due to less discharge cycles e Battery discharge protection caused by load jumps e Proactive battery protection from false manipulations and inadequate charging voltages e Proactive battery failure detection thanks to Advanced Battery Diagnosis ABD Algorithm e User selectable battery tests e Optional temperature compensated charging to enhance battery life Hence the function of FBM system is to prolong the battery life considerably compared to traditional systems In a traditional online UPS the inverter also causes ripple current to be fed to batteries causing corrosion 1 3 1 4 Feature DPA Technology Decentralized Parallel Architecture The UPS product features DPA paralleling technology that provides N X redundancy without introducing a sing
67. g container of the UPS protects it from mechanical and environmental damage To increase its protection the UPS is wrapped with a plastic sheet NOTE VISIBLE TRANSPORT DAMAGES MUST BE CLAIMED TO THE CARRIER IMMEDIATELY AFTER RECEIPT OTHER CLAIM FOR SHIPPING DAMAGE MUST BE FILED IMMEDIATELY TOO AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE EQUIPMENT THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER INVESTIGATION VALUENET DPA USER MANUAL Page 13 23 Modifications reserved Section 1 1 4 3 Unpacking Unpack the equipment by removing the packing and shipping materials Make a visual inspection and check that Tip amp Tel indicator FRAGILE and ARROW on the packing container is intact Perform the following steps to unpack the UPS equipment from the pallet and make sure that the floor surface is solid and suitable for the wheeling and heavy weight 1 2 3 48 4b Cut wrappers and remove packing container by pulling it upwards Remove the plastic cover from the UPS Remove pallet from the UPS Retain the packaging materials for future shipment of the UPS Examine the UPS for any sign of damage Notify your carrier or supplier immediately if damage is apparent Open the UPS door and make sure that all the UPS Modules are appropriately fitted in their UPS Compartment and if the UPS system is provided Without a UPS module make sure that the empty UPS compartment is correctly covered wi
68. ger current if depending of the battery temp MAINS OK Mains Present ALARM Mains Failure Common LOAD ON Load on Inverter x2 NC Load Mains bypass C Common BATT LOW Battery Low NC ALARM Battery OK Common LOAD ON MAINS Load on bypass Mains Message Load on Inverter Common COMMON ALARM Common Alarm System NC ALARM NO Alarm Condition X3 MODUL ALARM Module 1 Alarm T Module 5 Alarm ALARM NO Alarm Condition X4 10 C Figure 1 2 Phoenix Terminals X1 X4 Connection ALARM NO Alarm Condition Common MODUL ALARM2 Module 2 Alarm ALARM NO Alarm Condition Common MODUL ALARMS Module 3 Alarm ALARM NO Alarm Condition Common MODUL ALARMA4 Module 4 Alarm ALARM NO Alarm Condition VALUENET DPA USER MANUAL Page 3 4 Modifications reserved Section 3 On the Interface board are located two LED s e Green LED showing the status of the Interface Fast Blinking 2 times sec Interface is Master 1 Cabinet of a parallel System Slow Blinking 1 times sec Interface is Slave 274 5 cabinet of a System LED Board Alarm indicates a possible replacement of the board On the Master board the following ports are active The Input ports X1 he Output port X2 X3 X4 On the Salve boards the following parts are active The Output ports X3 6 X3 10 X4 1 X4 10 Mea
69. hat Mains voltage INPUT VOLTS and frequency FREQUENCY correspond to the values indicated on the Nameplate of the UPS Earthing is performed in accordance with the prescribed IEC Standards or with local regulations UPS is connected to the mains through a Low Voltage LV Distribution Board with a separate mains line protected with a circuit breaker or fuse for the UPS Provide input fuses and cables according to Section 2 chapter 1 2 or in accordance with the prescribed IEC Standards or with the local regulations The input of the UPS must be fitted with circuit breakers or other kind of protection The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits 1 6 1 1 Earthing and Connection of Mains Supply To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions No mains voltage is present All Loads are shut down and disconnected UPS is shut down and voltage free UPS Module is fitted in its correct position Maintenance Bypass 1 is open and in position OFF Parallel Isolators A2 1 A2 2 IA2 3 2 4 2 5 depending of the UPS type are in position OFF Remove Terminal cover of the UPS Connect first the Earthing wire coming from the Low Voltage Distribution Board to the terminal PE Connect the input power cable c
70. he UPS Working as a background process the UPSServ collects messages received from the UPS The UPSServ interprets received messages and makes them available to the client module UPSCli and to any SNMP based management station When UPSServ detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send warning to connected users These system event routines which are a part of the UPS Management Software can be adjusted to your demands The UPS management software includes with every serial number the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected WINDOWS workstations When operating with two or more servers a licence for every additional server is required It doesn t matter if the UPS service runs at that location or if the server is halted by a UPS service via remote command The same regulations are applicable to the use of remote send receive modules RCCMD and multiserver shutdown under NT UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys Parallel redundant UPS systems are also manageable by the software The main principle is let introduce a shutdown of a Server only when strictly necessary A correct Parallel Handling has therefore to manage a parallel
71. he rear of the cabinet You must allow clearance in back of the cabinet for proper air circulation Refer to Section 4 4 2 2 POSITIONING for clearance requirements 1 2 6 Declaration of Safety conformity and CE marking The product has the CE marking in compliance with the following European directives Low Voltage Directive 2006 95 EC C lt 2004 108 Declaration of conformity with UPS harmonized standards and directives EN 62040 1 1 Safety and EN 62040 2 are available on the web site on request 62040 1 1 2003 Safety Standard EN 60950 1 2001 A11 2004 EN 62040 2 2005 EN 61000 3 2 2000 Electromagnetic Compatibility Standard EMC EN 6100 3 3 1995 A1 2001 EN 61000 6 2 2001 EN 61000 6 4 2001 Performance Standard EN 62040 3 2001 1 2 7 Inquiries Address inquiries about the UPS and battery cabinet to the local office or agent authorized by the manufacturer Please note the type code and the serial number of the equipment and contact your nearest agent authorized by the manufacturer The Code and the serial no are shown on the nameplate see Section 3 3 1 2 Nameplate VALUENET DPA USER MANUAL Page 6 23 Modifications reserved Section 1 13 SYSTEM DESCRIPTION The product described in this manual is a transformerless Uninterruptible Power System UPS It is a true online continuous duty double conversion solid state three phase system providing conditioned and un
72. he remaining UPS Modules are also on Bypass If all three UPS Modules on Bypass Close Parallel Isolator Switch 2 of New Module position ON on LCD should appear PARALLEL SW IS CLOSED Open Maintenance Bypass 1 by turning it to position OFF The load is now supplied by the static bypass of all three Modules Check LED indicators on control panels Transfer load to Inverter Mode by means of COMMAND LOAD TO INVERTER on any one of three control panels On LCD LOAD PROTECTED will appear and the LED indicator will indicate as shown below LED indicator LINE LINE 2 BYPASS INVERTER BATTERY THE LOAD IS NOW PROTECTED BY THE VALUENET DPA NRG VALUENET DPA USER MANUAL Page 16 16 Modifications reserved Section 6 CONTENTS SECTION 6 61 MULTI CABINET 2 6 1 1 Concept of Multi Cabinet 2 62 3 6 1 2 1 MOGUCOM ER 3 6 1 2 2 Parallelimnaror UP SG eDiets 3 6 1 2 2 1 Connection of Parallel Communication Cables BUS lines 3 6 1 2 2 2 Parallel Adapter and DIP Switch 5 2 2 4 6 1 2 3 DI Switi 1 9 SOI 4 6 1 2 4
73. heck the input phase rotation 3 Verify that all Parallel Isolator Switches IA2 1 IA2 2 2 3 IA2 4 IA2 5 depending of the UPS frames are open Position OFF 4 Verify that the Maintenance Switch 1 1 is open and in Position OFF sure all the internal battery fuses in the UPS if and the external battery cabinets are open 6 Bypass fuses F2 on all UPS modules are inserted 7 Check the Position of the DIP Switches SW1 9 This is a Single Cabinet Configuration and the DIP Switches SW1 9 must be set according to positions shown in section 4 Table of Paragraph 1 2 6 Start up procedure of VALUENET DPA 1 Insert fuses for the supply of UPS System in the Input Distribution The LED indicators LINE 1 and battery on UPS Module is lit green On LCD Display LOAD OFF SUPPLY FAILURE will appear 2 UPS Module 1 Press both ON OFF Main Buttons to switch on UPS LCD panel must display LOAD DISCONNECTED PARALLEL SWITCH OPEN and the LED indicator will appear as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Flashing Green 3 Check Command LOAD TO INVERTER LED indicator will appear as shown below NRG VALUENET DPA USER MANUAL Page 2 16 Modifications reserved Section 5 LED Indicator LINE LINE 2 BYPASS INVERTER BATTERY Flashing Green Scroll through the menu measurement and check their correctness Module 2 Repeat same procedure as for Module 1
74. ill appear and the LED indicator will indicate as shown below LED Indicator LINE 1 Green LINE 2 BYPASS INVERTER BATTERY Flashing Green Make sure the bypass fuses F2 are inserted front of Module Close internal and external battery fuses breaker if available Press simultaneously both ON OFF Buttons to start up UPS LCD panel must display LOAD DISCONNECTED PARALLEL SWITCH OPEN and the LED indicator will appear as shown below INVERTER Green BATTERY Green Transfer load to mains and inverter for testing using submenu COMMANDS Transfer Load to Bypass Mode by means of COMMAND LOAD TO BYPASS Verify the status Load on Bypass Eco Mode by checking the LED indicators as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Close Parallel Isolator 1 2 Open Maintenance Bypass 1 by turning it to position OFF The load is now supplied by the static bypass Transfer load to Inverter Mode by means of COMMAND LOAD TO INVERTER On LCD LOAD PROTECTED will appear THE LOAD IS NOW PROTECTED BY THE PMC NRG VALUENET DPA USER MANUAL Page 10 16 Modifications reserved Section 5 5 2 2 Replacement of UPS Module in Redundant Multi Module System 4 i WARNING the weight of a ups module can reach 60kg therefore it can be lifted only by 2 persons The module must never be carried by one person only WARNING Make sure the internal DC Capacitors ELCO have bee
75. interruptible AC power to protect the customer s load from all nine power failures 1 3 1 GENERAL SYSTEM DESCRIPTION The UPS s are used to protect sensitive equipment and prevent loss of valuable electronic information minimise equipment downtime and minimise the adverse effect on production equipment due to unexpected power problems The UPS system continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS system is housed in single freestanding cabinets The cabinets line up and match in style and colour and have safety shields behind the doors for hazardous voltage protection 1 3 1 1 Feature Unique Hot Swappable Modules The unique Hot Swappable feature of the Modules indicates the ability to insert and extract the electronic power modules from a larger assembly while it is powered hot The hot swappable design allows live powered modules to be attached to and removed from a powered set without causing disturbance to the operation of the load and without need to go to bypass 1 3 1 2 Feature Advanced Booster Technology Traditional input THD filters a
76. involve working inside the UPS which contains hazardous AC and DC voltages Only NIGICO trained or agreed service personnel and authorized field service engineers are fully aware of all of the hazardous areas within the UPS During a preventative maintenance inspection the field service engineer will carry out the following checks Site enivrement conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration otatic switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all installed options 7 1 4 Battery Test The battery test takes approx 3 minutes and should be performed only if there no alarm conditions the battery is fully charged mains is present The battery testing can be carried out independently of the operation mode OFF LINE or ON LINE and whether or not the load is connected The battery test procedure can be performed from the UPS front panel See Operation section 4 1 3 5 NRG VALUENET DPA USER MANUAL Page 2 2 Modifications reserved Section 8 CONTENTS SECTION 8 8 1 TROUBLESHOOTING n ioc adeat ese use 2 8 1 1 2 8 1 2 Menu Commands Event Log And 2 8 1 3 Fault Identification arid auc obe
77. ix OS 2 DEC VMS Novell Apple a standard connection and a user manual The dry port X2 X4 with voltage free contacts may also be used for automatic shutdown in connection with WAVEMON Software is necessary to provide a cable of 0 5 mm2 to connect Terminals X2 X4 of the UPS and the serial port of the server NRG VALUENET DPA USER MANUAL Page 3 7 Modifications reserved Section 9 FC Software Esser Serial communication restored 2228 Serial communication lioet System Concecked bo UPS Sywismc 5 Figure 1 4 2 Monitoring image The main characteristics of WAVEMON Software are Automatic unattended master slave shutdown in heterogeneous networks On screen autonomy time battery time countdown On screen server log off and shutdown procedure Extensive logging of all UPS activity and power quality data with timestamp Scheduled UPS economy mode service mode other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special software modules to close and save open MS Office documents Compatible for all optional modules like UPSDIALER SNMP adapters Temperature sensors etc The UPS Management Software is a client server application for networks and local workstations Basically WAVEMON Software consists of two parts the server module of the UPS Management Software is UPSServ which communicates via RS 232 cable with t
78. ized by NIGICO This warranty does not apply to any damage or losses caused by misuse abuse negligence neglect unauthorized repair or modification incorrect installation inappropriate environment accident act of God or inappropriate application If the UPS fails to conform to the above within the warranty period then NIGICO SA or an authorized service centre will at its sole option repair or replace the UPS or parts of it All repaired or replaced parts will remain the property of NIGICO or of the authorized service centre NIGICO is not liable for any costs resulting from a failure if the installation commissioning repair alternation or ambient conditions of the equipment do not fulfill the requirements specified in the documentation delivered with the unit and other relevant documentation such as loss of profits or revenue loss of equipment loss of data or software cost of substitutes claims by third parties or otherwise Under no circumstances shall NIGICO its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties The technical data information and specifications are valid at the time of printing The UPS manufacturer reserves the right to modifications without prior notice As general policy NIGICO does not recommend the use of any of its products in life support applications where failure or malfunction of the NIGICO product can be reasonably expected to cause
79. le point of failure The products utilizing the DPA technology are completely autonomous be means of individual Power Units Bypasses CPU s Control Panels and separate battery configuration for each single module The DPA technology makes it more reliable than traditional paralleling techniques A parallel UPS system means the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can automatically take up the load Traditionally a parallel redundancy configuration is achieved by having a random or fixed master slave relationship among the UPS units This master logic gives out individual commands to all the slaves units Unfortunately this can lead to a single point of failure for the whole system because if the master logic or communication to slaves fails and causes the whole UPS system to be in trouble The DPA technology was developed as a Multi Master logic concept with separated independent regulation and logic buses to allow parallel capacity system and to maintain the highest system availability An industry leading paralleling technology in its own right the DPA technology enables you to set up a parallel redundant system giving you 10096 conditioned power at all times Its unique decentralized design eliminates the system level single point of failure inherent in traditional parallel UPS and exponentially increases the reliability of the overall system DPA technology allows up to ten U
80. led start up and testing of the UPS and customer training WARNING Operations inside the UPS must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer 4 1 2 Control Panel WARNING Only persons which have been trained by service technicians of the manufacturer or his authorized service partners are allowed to operate on the control panel with closed doors all other interventions on the ups system have to be done only by service technicians of the manufacturer The user friendly control panel is composed of three parts POWER MANAGEMENT LCD DISPLAY PMD ED INDICATORS KEYS VALUE BY PASS gt 3 L oworr B LINE 1 INVERTER T _ BATTERY 7 ue MM JL y ral 4 _ p RESET 57 ON OFF I LN v ET T m a m ALARM Figure 1 1 Control Panel NRG VALUENET DPA USER MANUAL Page 2 9 Modifications reserved Section 4 4 1 2 1 Power Management Display The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS The menu driven LCD enables the access to the
81. les are in the Bypass Mode or ECO Mode NOTE on operation mode manual bypass the load is not protected against any mains failures or mains disturbances 4 1 4 4 Parallel Isolator 2 Every UPS unit module is provided with an output parallel isolator IA2 which when opened isolates the corresponding unit module from the PARALLEL BUS and from the LOAD Once 2 is open there is no power coming from its inverter In redundant parallel configurations it is used to isolate a unit from the parallel system without the need of transferring the load to bypass POSITION EFFECT Normal Operation Load supplied by UPS UPS Module isolated from Parallel Bus for maintenance or module OFF replacement UPS Module not supplying load NRG VALUENET DPA USER MANUAL Page 9 9 Modifications reserved Section 5 CONTENTS SECTION 5 5 1 5 es cease eausa p 2 5 1 1 2 15 21 5 5 1 3 Load Transfer from Inverter operation to Maintenance Bypass 6 5 1 4 Load Transfer from Maintenance Bypass to Inverter 7 5 2 REPLACEMENT OF UPS MODULE co nora CHE ae ee esp a Fat evan Rua aere ves 8 5 2 1 Replacement of UPS Module in Single M
82. ls In order to allow removal maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities be installed between the UPS and the stop button 1 Use a screened cable with 1 pair section of wires 0 5 mm and maximum length of 100 m 2 Connect the cable as shown in Fig 1 2 SHUT DOWN SWITCH N C 2 Normally Closed dis my 1 UPS i shut down m X1 Bell 5 X1 2 E 480 Terminal Block Fig 1 2 Drawing the wiring for the REMOTE SHUT DOWN SWITCH NRG VALUENET DPA USER MANUAL Page 2 7 Modifications reserved Section 9 9 1 3 Generator ON Facilities The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS It is located at the bottom of the VALUENET DPA frame on communication card with terminal blocks X1 X4 See section 3 1 2 1 for details When used this facility disables the UPS static bypass and prevents the UPS from transferring the load onto the generator power supply Generator alarm panel UPS Generator port 5 X1 3 2 1 4 Figure 1 3 Generator ON Connection 9 1 4 Wavemon Shutdown and ManagementSoftware 9 1 4 1 Why is UPS Management important By combining a UPS with network management products such as an SNMP protocol Sys
83. n discharged waiting at least 10 minutes How to Extract a Module in Redundant Multi Module System 5 2 2 1 How to Extract a Module in Redundant Multi Module System If in a redundant parallel system a UPS module is faulty the load will continue to be protected by the operating modules On Line Mode Inverter Mode and the faulty Module may be replaced without having to transfer the load to bypass To extract the faulty module from the UPS Frame in a Redundant Multi Module Configuration proceed as follows 1 Identify the faulty Module with the Alarm condition and RESET the Alarm The audible noise will stop If the Alarm conditions persists the LED Indicator ALARM is red there is a fault in the UPS Module 2 Verify that load is supplied by inverter of the other modules running by checking the LCD indication LOAD PROTECTED Verify load measures on the operating modules 3 Turn the faulty module OFF by pressing simultaneously both ON OFF buttons On the LCD LOAD OFF SUPPLY FAILURE should appear and the LED indicator will indicate as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Flashing Green 4 Open the corresponding Parallel Isolator Switch 2 LCD panel must show PARALLEL SW OPEN Hemove the 4 fixation screws and slide out the UPS Module 10cm paying particular attention to the cable connected to JD7 This operation will disconnect module by the power connection located on the back of the ca
84. ne Master Module and the other Modules are slaves If at any time the master is faulty the next UPS former slave will immediately take over the master function and the former master will switch off Every UPS unit in a parallel configuration is provided with a proper output parallel Isolator 2 which when opened isolates the corresponding unit from the parallel system Once the parallel isolator IA2 of a unit is open that unit module is isolated from the rest of the parallel system and therefore does not provide power to the output For example if you perform the command LOAD TO BYPASS on any unit all the units will transfer the load simultaneously to mains and if you perform the command LOAD TO INVERTER on any unit all the UPS s will simultaneously transfer the load to the inverters The VALUENET DPA is paralleled for redundancy highest availability or for power parallel systems IMPORTANT The BYPASS MODE ECO MODE function of a parallel systems is the same as in single units of VALUENET DPA If in a parallel UPS system the load is transferred to the BYPASS load on mains and if the mains fails the UPS s will all be automatically transferred to inverter within 5msec In order to provide the load with maximum protection RITTAL always recommends that the load be supplied by the inverter ON LINE Mode NRG VALUENET DPA USER MANUAL Page 2 6 Modifications reserved Section 6 6 1 2 Installation Instructions 6 1 2 1
85. ns Alarm Module 1 2 3 4 5 All other input or output ports on the Slave boards are not activated 3 1 3 JD11 RS232 Computer Interface The Computer Interface JD11 4 located on the distribution part is an intelligent RS 232 serial port that allows the UPS system to be connected to a computer The connector JD11 is a standard D Type 9 pin female When installed the Computer Interface the optional WAVEMON software allows the computer to monitor the mains voltage and the UPS system status continuously In the event of any changes the computer terminal will display a message For details see our optional Monitoring Package WAVEMON 3 1 4 JD12 RS232 Interface for Multidrop The Computer Interface JD12 5 located on the distribution part is an intelligent 5232 serial port that allows to get from several UPS cabinets which are connected in parallel the complete system information by using the Multidrop connection kit For details see user manual Multidrop kit The connector JD12 is a standard D Type 9 pin male 3 1 5 USB 2 Computer Interface The Computer Interface USB 6 located on the distribution part and is in parallel with the intelligent HS 232 serial port JD11 When installed the USB Computer Interface trough the optional WAVEMON software allows the computer to monitor the mains voltage and the UPS system status continuously In the event of any changes the computer terminal will display a message For details see o
86. ockets If a common distribution board is used sockets for Mains and UPS voltage ensure that on each socket there is an indication of the applied voltage Mains or UPS Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Standards or with the local regulations Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Ensure that the earthing is performed in accordance with the prescribed IEC Standards or with the local regulations 1 6 1 5 Connection of the Load To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions No mains voltage is present All loads are shut down and disconnected PMC is shut down and voltage free Before connecting the output power cables make sure that UPS Module is fitted in its correct position Maintenance bypass is in position OFF Parallel Isolators 2 is in position OFF Hemove the terminal cover of the UPS Connect the output power cable coming from the LV Distribution Board to the terminals of the UPS as shown in drawing in Section 2 Chapter 2 Front view of the VALUENET DPA TM s VALUENET DPA USER MANUAL Page 22 23 Modifications reserved Section 1 1 6 2 Installation Checklist All packing materials and restraints have
87. odule 1 14x51 50A Fast Acting 22 F2 Bypass Line Fuse on each module Module DPA 10 14 41 25A Pronorm Module DPA 15 14x41 32A Pronorm Module DPA 20 14 41 32A Pronorm Module DPA 25 14 41 40A Pronorm 23 JD1 Smart Port RS232 Sub D9P see section 3 1 1 24 JD7 Connector for Control Panel USER MANUAL NRG VALUENET DPA Page 5 18 Modifications reserved 2 2 1 2 e T T a d 1 3 Fa m uw a E USER MANUAL NRG VALUENET DPA Section 2 Front View TRIPLE DPA 75 and Connection Terminals E dH 4 9 9 10 11 12 1 X1 X4 Customer interface on Phoenix Terminals X1 Customer Inputs X2 X4 Potential free contacts detail see Section 1 2 2 SW1 9 Multi Cabinet Configuration Switch see section 4 3 JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 4 JD11 5232 Sub D9 female PC interface 5 4012 RS232 Sub D9 male for Multidrop ONLY 6 USB PC Interface 7 SNMP Slot for optional SNMP card ONLY 8 Newavewatch Slot for optional Modem Ethernet card ONLY 9 9 Battery terminal N for separate bat 16 25 mm2 9 3 Battery terminal for common battery for M6 PE 1
88. odule Systems 8 5 2 1 1 How to Extract a UPS Module in SINGLE MODULE Systems 8 5 2 1 2 How to Fit Back a UPS Module in SINGLE MODULE Systems 9 5 2 2 Replacement of UPS Module in Redundant Multi Module System 11 5 2 2 1 How to Extract a Module Redundant Multi Module System 11 5 2 2 2 How to insert a module a Redundant Multi Module System 12 5 2 3 Replacement of a Module in Capacity Multi Module System 14 5 2 3 1 How to Extract a Module in a Capacity Multi Module System 14 5 2 3 2 How to Fit Back a Module in a Capacity Multi Module System 15 VALUENET DPA USER 1 6 Modifications reserved Section 5 5 1 OPERATION PROCEDURES 5 1 1 Start Up Procedure WARNING The operations described in this chapter must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer Situation of UPS System before switching it on sure the fuses for the supply of UPS System in the Input Distribution Board on site are open 2 Make sure all the input and output cabling has been performed correctly and c
89. odule compartment protection cover by unscrewing four screws on the front 2 Slide two thirds of UPS Module into dedicated UPS compartment make sure not to plug the UPS Module into the rear connector Connect Control Panel cable to connector JD7 Push UPS module to its final position and push strongly to assure good contact on the rear plugs NOTE Two persons are needed to pull out the module from the UPS Frame The weight of a DPA 40 40 kW module is 60kg the weight of the DPA 10 8kW is 24kg Tighten the four screws on the front of module 4 Check if LED LINE1 and battery are green On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below LED indicator LINE 1 LINE BYPASS INVERTER BATTERY Flashing Green Make sure the bypass fuse F2 is inserted front of Module Close internal and or external battery fuses breaker of the new Module NRG VALUENET DPA USER MANUAL Page 15 16 Modifications reserved 11 12 13 14 Section 5 Press both ON OFF Buttons simultaneously to start up UPS LCD panel must display LOAD DISCONNECTED PARALLEL SWITCH OPEN and the LED indicator will appear as shown below LED Indicator LINE 1 Green LINE BYPASS INVERTER BATTERY Transfer load to mains and inverter for testing using submenu COMMANDS Transfer Load to Bypass Mode by means of COMMAND LOAD TO BYPASS Verify the status LOAD ON BYPASS Verify that t
90. oming from the Low Voltage Distribution Board to the terminals of the UPS showed in Section 2 chapter 1 2 Keep the phase rotation in clock wise sense NOTE INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly NOTE The UPS is provided with facilities for both single feed one common input cable for rectifier and bypass and dual feed separate input cable for rectifier and bypass VALUENET DPA USER MANUAL Page 20 23 Modifications reserved Section 1 1 6 1 2 Single Input Feed To achieve correct Input Cabling see Drawing Section 2 chapter 1 2 For single input feed connect the mains input cable to UPS Terminal Block according to the following table MAINS INPUT CABLE UPS TERMINAL Phase L1 Phase 12 Phase L3 NEUTRAL EARTH For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 1 2 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 1 6 1 3 Dual Input Feed To achieve correct input cabling see Terminal Block in Section 2 chapter 1 2 NOTE The UPS is supplied as standard version with facilities for a single cable feed for rectifier and bypass If dual feed is required unscrew the terminal bridges between UPS TERMINAL UPS TERMINAL Rectifier For dual input feed connect
91. onment in their original packaging If the packing container is removed protect the batteries from dust and humidity WARNING SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE EXTREME TEMPERATURE UNDER AND OVERCHARGE AND OVERDISCHARGE WILL DESTROY BATTERIES VALUENET DPA USER MANUAL Page 15 23 Modifications reserved Section 1 1 4 5 2 Storage of UPS If you plan to store the UPS prior to use keep the UPS unpacked in a dry clean and cool storage room with an ambient temperature between 5 to 40 C and humidity of less than 90 If the packing container is removed protect the UPS from dust NOTE THE UPS SYSTEM THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP DURING TRANSPORTATION CAUSING SERIOUS INJURY IF UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED 15 SITE PLANNING AND POSITIONING 1 5 1 PLANNING BEFORE THE INSTALLATION The equipment must be installed and transported in a upright position The equipment requires space to bottom front and back to enable cooling airflow It is required to arrange ventilation of the UPS room All parts of the UPS for service and user access are accessible from the front and rear making it a service friendly and maintenance friendly UPS Reserve enough space from the front min 600 mm The UPS should be located where Humidity lt 90 95 non condensing and temperature 4 15 and 25 C are within prescribed limit
92. re no longer needed with this UPS product The build in advanced booster technology of UPS modules provides perfect sinusoidal input power quality at 0 99 input power factor with harmonic content less than 3 THD i This leads to more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised Due to the active front booster regulating each individual phase the UPS is comparable to a clean resistor load unity from the mains perspective Thus the high input power factor provides minimised cabling and fusing costs due to no reactive power consumption The low harmonic currents are due to high input power factor and provide the benefits e No additional losses in wires and cables e No extra heating of transformers and generators with shortened service life Noover sizing of generators e false circuit breaker tripping and malfunction e No erratic operation of computers telecommunication monitors electronic test equipment etc e No Resonance with power factor correction capacitors VALUENET DPA USER MANUAL Page 7 23 Modifications reserved Section 1 1 3 1 3 Feature Flexible Battery Management FBM The Flexible Battery Management FBM has been designed with the goal to avoid the deterioration of battery age he FBM Key Features protect the battery from environmental negative impacts high temperature and false manipulations and avoid deterioration of battery li
93. red dangerous voltage NOTE The load is now supplied by mains and is therefore not protected through the UPS NRG VALUENET DPA USER MANUAL Page 6 16 Modifications reserved Section 5 5 1 4 Load Transfer from Maintenance Bypass to Inverter operations This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON LINE mode Load on Inverter WARNING The operations described in this chapter must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer Situation of UPS System before starting the Transfer Procedure to ON LINE mode The load is supplied directly by Input Mains power and the UPS is OFF 1 Close battery fuses breakers in the external battery cabinets or racks 2 On the LCD s LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show 3 Close Parallel Isolators 2 1 2 2 IA2 3 IA2 4 IA2 5 depending of the UPS frames and check message PARALLEL SW CLOSED on LCD of each module 4 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels Unit will start up and after about 60 seconds the mimic panel will show LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY 5 Make sure that the bypass LED is green then open the Maintenance Bypass Switch IA1 position OFF 6 Using LDC panel select the COMMANDS menu and choose command
94. roviding you with peace of mind protection Knowing the mission critical facility is under careful continuous watch 24 7 3865 There are two different solution cards Modem Ethernet or Modem GSM to connect the UPS to the outside world Continuous monitoring is an affordable insurance policy to detect and warn before they become a crisis Acquire key performance parameter and productivity information in real time to empower you with the details needed to better understand machine performance and faster troubleshoot downtime events Early warning system so problems can be addressed before they become a real threat to the load Professional experts your virtual service technician onside Total transparency of information and actions performed like Notification of all critical status changes Coordination of equipment service Reporting of all alarms with priorities What are the features e Redundant and secure communication e Alarm acknowledgment e Priority driven Management with escalation NRG VALUENET DPA USER MANUAL Page 6 7 Modifications reserved Section 9 Comprehensive Management System Reception and management of alarm calls from UPS otorage of UPS Data in a database exportable in a CVS format for easy handling in Excel Unlimited number of UPS that can be managed User administration with passwords and permission level Administration of Log file Data logging with statistical analysis and diagnostics report Visualization of the UPS
95. s e Fire protection standards are respected e Cabling can be performed easily e Available front accessibility for service or periodic maintenance e Requested air cooling flow should be granted heair conditioning system should have sufficient amount of air cooling needed to keep the max room temperature rise at desired level e Dust or corrosive explosive gases must be absent e The place is vibration free e Only front access is necessary for service and maintenance e UPS will be installed in bayed enclosures partition walls have to be installed as well An ambient temperature of 15 to 25 Celsius degrees is recommended to achieve a long life of the UPS and batteries The cooling air entering the UPS must not exceed 40 Avoid high ambient temperature moisture and humidity The floor material should be non flammable and strong enough to support the heavy load VALUENET DPA USER MANUAL Page 16 23 Modifications reserved 1 5 2 POSITIONING UPS AND BATTERY CABINET 1 5 2 1 Final Transport Section 1 Check before transporting the surface loading and use a adequate forklift to move the equipment to the final position HEAVY Fig 3 6 3 Floor surface must support loading Description UPS Packed Packed Packed Weight Weight TON Module with DPA with DPA 2 100r15 200r25 E w o Batt w o Batt in kg in kg LLL 1 1 8 TRIPLE DPA 75 700x2120x890 UPGRADE DPA 125 286
96. s of 12V battery blocks NOTE Set up the correct number of battery blocks on Control Panel Menu Service Set Up VALUENET CLASSIC DPA 50 10x7Ah 10x7 Ah 10x7Ah 10x7 Ah 10 7 10x7Ah 10 7 10x7Ah F1 DPA CLASSIC 50 frame 5 50 7 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 2xbx7Ah 2xbx Ah 2xbx7 Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah F1 DPA CLASSIC 50 frame 4x50 x7Ah Other combination possible refer to Section 10 USER MANUAL NRG VALUENET DPA Modifications reserved N C Dres opo ore os osa porn os F1 DPA CLASSIC 50 frame 3x40 x7Ah Page 13 18 Section 2 2 3 1 4 Internal Battery Modules TRIPLE DPA 150 In VALUENET DPA CLASSIC DPA 50 FRAME there is space for up to 240 x 9Ah internal batteries In the drawing below different Battery and System configurations are shown The batteries may be used as separate batches for each UPS Module or they can be used as common batteries for all tree UPS Modules NOTE For UPS Systems DPA and DPA 50kVA it is allowed to use 40 50 only even numbers of 12V battery blocks NOTE Set up the correct number of battery blocks on Control Panel Menu Service Set Up VALUENET TRIPLE DPA 150 A B C D 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 2 10x7Ah 10x7Ah
97. s TRIPLE 75 12 2 3 1 3 Internal Battery Modules CLASSIC 50 13 2 3 1 4 Internal Battery Modules TRIPLE 150 14 2 3 2 EXTERNAL BATTERY CABINET AND BATERIY CONNECTION 15 2 3 2 1 External Battery beet orae iste 15 2 3 2 2 Connection of External Battery Cabinet for VALUENET 17 2323 Connection of External Separate Battery for VALUENET 18 2324 Connection of External Common Battery for VALUENET 18 USERMANUALNRGVALUENETDPA Page 1 8 Modifications reserved Section 2 21 BLOCK DIAGRAM 2 1 1 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorized by the manufacturer 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 1 2 1 Terminal connections overview AavOacp vy obv zor USER MANUAL NRG VALUENET DPA Page 2 18 Modifications reserved Section 2 2 1 3 BLOCK DIAGRAM VALUENET DPA 2 1 3 1
98. s and is not protected 6 Open the Parallel Isolator Switch 2 switch to position OFF of UPS module to be replaced The UPS module is now disconnected from the output NRG VALUENET DPA USER MANUAL Page 14 16 Modifications reserved Section 5 T Press both ON OFF Buttons on UPS Module simultaneously Open corresponding battery fuses 9 Remove the 4 fixation screws and slide out the UPS Module 10cm paying particular attention to the cable connected to JD7 This operation will disconnect module by the power connection located on the back of the cabin 10 Disconnect cables from connectors JD7 ATTENTION BEFORE DRAWING THE UPS MODULE COMPLETELY OUT WAIT 2 MINUTES UNTIL THE INTERNAL DC CAPACITORS ARE DISCHARGED 11 Draw UPS Module by pulling it out horizontally NOTE Two persons are needed to pull out the module from the UPS Frame The weight of a DPA 40 40 kW module is 60kg the weight of the DPA 10 8kW is 24 kg 12 Insert new UPS Module or cover the opening UPS Module Compartment with appropriate protection cover immediately and fix with four screws WARNING Make sure the internal DC Capacitors ELCO have been discharged waiting at least 10 minutes WARNING The load is now directly supplied by mains and is not protected 5 2 3 2 How to Fit Back a Module in a Capacity Multi Module System To replace a Faulty Module in a Capacity Multi Module System perform following steps 1 UPS M
99. tem administrators are guaranteed their data and their system will constantly be protected from corruption or data loss even in the event of an extended power failure or when batteries reach a critical low state In the event of a power disturbance system administrators can also monitor their network from a central location allowing an early detection of problems In fact utility power is unreliable at times ensuring that all network systems have constant power can be a difficult task The situation becomes even more complex if systems are managed across a Local Area Network LAN or Wide Area Network WAN around the world When a power failure occurs action can be taken to protect the system and its valuable data If no action is initiated by the operator this event can seriously damage the system The UPS software will react automatically in such a case and shutdown the operating system NIGICO has found it important to have a complete solution for its UPS and is able to offer a wide range of monitoring remote controls for assuring the maximum protection degree to the NIGICO customers 9 1 4 2 WAVEMON Shutdown and Monitoring Software WAVEMON Software is an external monitoring and shutdown software which was designed to operate with all NIGICO UPS products both with the DRY PORT Relays on Terminal block X2 X4 and RS232 port JD11 on the communication card The software packet consists of a CD ROM for most diffused operating systems Windows Un
100. terit det t usa TONS 2 NRG VALUENET DPA USER MANUAL Page 1 2 Modifications reserved Section 8 8 1 TROUBLESHOOTING WARNING The operations described in this chapter must be performed by a service engineer from the manufacturer or from a agent authorized by the manufacturer 8 1 1 Alarms In the event of an alarm condition the red LED Indicator Alarm and the audible alarm will turn on In this case proceed as follows 1 Silence the audible alarm by pressing the button Reset 2 Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu 3 In case of doubts please contact the nearest Service centre 4 Fault identification and rectification information is given on the following pages 8 1 2 Menu Commands Event Log And Measurements In section 4 there is a detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD The List of Alarms and Messages are shown in the Annexe 8 1 3 Fault Identification and Rectification The major alarm conditions that will be encountered are Alarm Condition Meaning Suggested Solution There is a fault in the UPS and therefore UPS FAULT Call the authorised service centre for assistance Thei PSi issing MAINS BYP RECT Mains power supply is outside prescribed E P If site power appears to be OK check the input circuit tol FAU
101. th the UPS compartment protection cover HEAVY VALUENET DPA USER MANUAL Page 14 23 Modifications reserved Section 1 1 4 4 Nameplate The technical specifications of the Equipment are provided on the nameplate which is situated at the front of the UPS Check if it corresponds to the purchased material mentioned in the delivery note UPS Module Input voltage VN Output voltage V N T 1 T C put voltag Date Made in Switzerland current A Output Freq Hz 1 4 5 Batteries And Storage The standard batteries of the UPS are sealed maintenance free batteries mounted usually in an external battery cabinet and will typically be connected when the UPS is commissioned The battery life depends very much on the ambient temperature A temperature range between 18 and 23 C will achieve the optimum battery life If the UPS is delivered without batteries NIGICO is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring 1 4 5 1 Storage of battery The battery life depends very much on the ambient temperature It is therefore important not to store the battery longer than 6 months at 20 3 months at 30 and 2 months at 35 storage temperature without a battery recharge For long term storage make sure that the battery is fully recharged every 6 months Before and after storing charge the battery Always store the batteries in a dry clean cool envir
102. the mains input cables to UPS Terminal according to following tables MAINS INPUT CABLE UPS TERMINAL BYPASS INPUT CABLE UPS TERMINAL Rectifier Bypass Phase L1 1L1 Phase 12 1L2 Phase L3 113 For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 1 2 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 1 6 1 4 Preparation for the Output Cabling Before you start connecting the loads ensure that the sum of the indicated UPS module rated powers OUTPUT POWER on the nameplates on the front side of the UPS modules is equal to or larger than the total load requirements The output of the UPS must be fitted with circuit breakers or other kind of protection These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits These circuit breakers will enable the protection of each load separately The size of the circuit breakers depends on the load rating of the load sockets The circuit breakers must comply with the prescribed IEC Standards It is recommended to provide a separate output distribution board for the load VALUENET DPA USER MANUAL Page 21 23 Modifications reserved Section 1 The following values should be indicated on the output distribution board Maximum total load rating Maximum load rating of the load s
103. tions reserved Section 5 5 2 3 Replacement of a Module in Capacity Multi Module System WARNING the weight of a ups module can reach 60kg therefore it can be lifted only by 2 persons The module must never be carried by one person only 5 2 3 1 How to Extract a Module in a Capacity Multi Module System If in capacity parallel system a UPS Module experiences a fault and there is not enough capacity left to protect the load by the remaining operating UPS Modules the load will automatically be transferred to bypass Bypass Mode or Eco Mode and will continue to be supplied by the mains power supply To extract the faulty module from the UPS Frame in a Capacity Multi Module System proceed as follows 1 Identify the faulty Module with the Alarm condition and RESET the Alarm The audible noise will stop If the Alarm conditions persists the LED Indicator ALARM is red there is a fault in the UPS Module 2 Verify that the load is on Bypass and is supplied by the mains power Bypass Mode or Eco Mode on all three UPS Modules in the majority of the events the LED indicators on Control Panel of the Faulty Module will show 3 Whereas the LED indicators on the Control Panels of the other two Operating Modules will show 4 Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator The load is now directly supplied by main
104. ur optional Monitoring Package WAVEMON 1 X1 X4 Customer interface on Phoenix Terminals re X1 Customer Inputs I lh 3 X2 X4 Outputs Potential free contacts p gt 2 SW1 9 Multi Cabinet Configuration Switch o 4 3 08 Parallel BUS connector 386 4 ONLY For paralleling cabinets use optional adapter l E AL 5 JD5 Parallel BUS Input Connector E 6 JD6 Parallel BUS Output Connector E C 4 4011 RS232 Sub D9 female PC interface 5 4012 RS232 Sub 09 male for Multidrop ONLY 7 6 USB PC Interface 8 7 SNMP Slot for optional SNMP card ONLY 8 Valuenetwatch Slot for optional Modem Ethernet card ONLY Example Distribution Interfaces NRG VALUENET DPA USER MANUAL Page 4 4 Modifications reserved Section 4 CONTENTS SECTION 4 hn ot 2 4 1 1 Te 2 2 4 1 2 1 Power Management Display 3 4 1 2 2 BE Ec T OU D ED MEER 3 4 1 2 3 MOUSE MEM MU MEM D Pu MM 3 4 1 2 4 ON OFF Start up and Shutdown 4 4 1 2 5 Definition of a Single Parallel Module System DIP Switch SW1 1 4 4 1 2 6 Definition of a Single Multi Cabinet Chain DIP Switch SWh1 9 4 42129 Description orthe
105. x 16mm2 10 Input Bypass terminal for Dual Input feed 35 50 mm2 11 Input Rectifier terminal for Single feed 35 50 mm2 12 Output Load terminal 35 50 mm2 13 IA1 Maintenance Bypass 14 1 2 1 Parallel Isolator UPS Module 1 15 2 2 Parallel Isolator UPS Module 2 16 2 3 Parallel Isolator UPS Module 3 19 F4 Battery Fuse Holder Module 1 14x51 50A Fast Acting 20 F5 Battery Fuse Holder Module 2 14x51 50A Fast Acting 21 F6 Battery Fuse Holder Module 3 14x51 50A Fast Acting 22 F2 Bypass Line Fuse on each module Module DPA 10 14x41 25A Pronorm Module DPA 15 14x41 32A Pronorm Module DPA 20 14x41 32A Pronorm Module DPA 25 14x41 40A Pronorm 23 JD1 Smart Port 5232 Sub D9P see section 1 1 24 JD7 Connector for Control Panel Page 6 18 Modifications reserved 2 2 1 3 Section 2 Front View UPGRADE DPA 125 and Connection Terminals 23 24 22 9 9 10 11 12 1 1 4 Customer interface on Phoenix Terminals X1 Customer Inputs 2 4 Potential free contacts detail see Section 3 1 2 41 2 5 1 9 Multi Cabinet Configuration Switch see section 4 408 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector 406 Parallel BUS Output Connector 4 4011 RS232 Sub D9 female PC interface 5 012 RS232 Sub 09 male for Multidrop ONLY 6 USB PC

USER MANUAL

Contents

Download Pdf Manuals

Related Search

Related Contents