Assembly and Operating Instructions for Netter
Contents
1. NetterVibration INV Assembly and Operating Instructions May 2011 for Netter Pneumatic Impactors BA No 1156E Series PKL Page 1 20 These operating instructions apply for PKL 190 PKL 450 PKL 740 PKL 2100 Important Note Before use of the pneumatic impactors series PKL read this operating instruction carefully and store afterwards Netter GmbH does not assume liability for damage or injury resulting from technical modifications to the product or failure to observe the instructions and warnings in this operating manual This documentation is subject to copyright All rights e g for the translation printing or reproduction of this operating manual or parts thereof are strictly reserved Netter GmbH Germany www NetterVibration com Fritz Ullmann StraBe 9 55252 Mainz Kastel Tel 49 6134 2901 0 Fax 49 6134 2901 33 info NetterVibration de Myynti Suomessa TT Tarylaite Oy Switzerland Poland Erlenweg 4 Al W Korfantego 195 17 4310 Rheinfelden 40 153 Katowice Tel 41 61 8316200 Tel 48 32 2050947 Fax 41 61 8311291 Fax 48 32 2051572 Linnanpa ange gtter bration cl 36 8 9 755 DNR igs 4505 00950 Helsinki info tarylaite fi www tarylaite fi Contents 1 GENERAL NOTES 3 2 TECHNICAL DATA 3 3 DESIGN AND FUNCTION 6 4 SAFETY 8 5 TRANSPORT AND STORAGE 10 6 INSTALLATION 10 7 START UP OPERATION 17 8 SERVICE MAINTENANCE 18 9 TROUBLESHOOTING 19 10 SPARE PARTS 19 11 APPENDIX 20 11 1 Accessori2. The impact sequence can be adjusted using a throttle 6 between the 2 2 way or 3 2 way valve 5 and the impactor When controlled by a Netter electronic timer AP 115 4 the PKL will strike several times during the duty period lf the PKL 740 is fitted with an ST kit it can be coupled to another function without having to use a control or pulse generator The adjoining illustration shows the coupling to an Opening cylinder 8 on a weighing container The impactor is not activated Once the flap is opened the impactor will strike at the frequency set by the throttle as long as the flap remains open 14 Myynti Suomessa Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 755 4505 TT Tarylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi Standard installations for PKL 2100 The main air supply is constantly applied to the 3 2 way pneumatic valve 9 The control line from the activation valve existing on customers site 3 and the impactor can be very long e g 50 m In case of long supply and control lines the charge time of the impactor can take several seconds If the compressed air lines are long e g 50 m a pause and duty time of at least 5 seconds should be set on the electronic timer AP 115 4 lf shorter lines are used these times can be reduced accordingly e g to 2 3 seconds If these types are used without the built on pneumatic valve the control valve 3 must not be mounted more than 2 m max away from the PKL
3. in chapter 4 when servicing the device Before starting inspection or service work shut off the compressed air supply and protect it against unintentional activation The drive medium must be clean filter lt 5 um class 3 Unfiltered compressed air leads to high wear blocked silencers or complete break down of the impactor The mainte lt m nance intervals are reduced 9 H Filter recommended The following maintenance work must be regularly performed preferably once per month by an authorized specialist a Inspection of screw connections b Inspection of air supply lines including upstream maintenance unit c Inspection of silencers d With an upstream mist lubricator ensure that the unit is working as required contents decreasing no of drops h Refill oil e Empty filter if necessary clean filter insert wash out replace filter insert f Check the dampening plate of PKL 2100 g Check the total number of impacts The maintenance intervals largely depend on the operating times and the cleanness of the drive medium Especially in units driven by oil free and or dried compressed air increased friction can create deposits which will slow down the function If this is noticed drop in power or even standstill the impactors should be cleaned and the sealing and guide rings replaced if necessary The maintenance intervals are reduced Cleaning the impactor When cleaning the impactor it is neces
4. recommended for all installations The maintenance unit should consist of filter regulator and if possible a mist lubricator Lubrication free operation of interval impactors is possible however it is preferable to use an oil mister The efficiency is increased when using oiled compressed air since friction is reduced The smallest reliably adjustable quantity of oil is sufficient TPKL 190 or 3 PKL450 info tarylaite fi www tarylaite fi P 358 9 755 2730 Fax 358 9 755 4505 Myynti Suomessa TT Tarylaite Oy Installations for PKL 190 and PKL 450 with ST kit With an ST kit the PKL continues to strike as long as pressure Is applied The PKL can then achieve an impact frequency of approx one impact second This maximum impact sequence must be reduced to the max permissible impact sequence e g using a throttle valve 6 installed in the air Supply line A PKL with ST control 7 can be activated using a 2 3 or 4 way valve 3 even if it is mounted at a greater distance possible up to 50m However the ST valve 9 must be mounted directly to or on top of the PKL In this installation the PKL 450 continue striking as long as the duty time set on the AP 115 4 is running When the piston is pressed against the springs a pilot bore is opened whereby the valve 9 is ventilated via a by pass 7 and the impact is triggered Afterwards the valve opens again and charges the PKL In this installation the
5. 55 2730 Fax 358 9 755 4505 TT Tarylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi Standard installation PKL A cock valve 1 to shut off the main line and a service unit 2 are recommended for all installations The service unit should consist of filter regulator and if possible a mist lubricator In order to achieve optimum performance the PKL is generally recommended with an impactor mounted 3 2 way pneumatic valve integrated in the valve head for PKL 740 Impact frequency The permissible impact sequence must not be exceeded Standard installations for PKL 190 and PKL 450 A 3 2 way valve 3 must be used for the control The impact occurs upon ventilation The impact sequence is determined by a Netter electronic timer AP 115 4 Electric or pneumatic controls are available The 3 2 way valve 3 can be installed at greater distances up to 15 m from the impactor Standard Installation for PKL 190 and PKL 450 lt is possible to operate several impactors in parallel with just one control and one valve Individual valves enable separate test operation if they are fitted with manual controls for emergency operation The 3 2 way valve 3 can be installed at greater distances from the impactor gt 15 m if an additional 3 2 way pneumatic valve 9 is used Myynti Suomessa TT Tarylaite Oy 12 Linnanpajantie 7 00950 Helsinki A cock valve 1 to shut off the main line and a maintenance unit 2 are
6. 55 4505 TT Tarylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi screw retention devices and or Loctite or similar are to be used Screwed connections and air connectors should be checked after 1 hour of operation and then at regular intervals generally once per month and tightened if necessary Netter fastening set NBS is recommended for the attachment of impactors PKL 190 PKL 740 and PKL 2100 Interval impactors PKL 450 will be installed with a dampening set PKL 2100 with a damper plate In critical installation situations it is possible to secure the vibrator with a clamp and steel rope In the vicinity of the impactor or structures connected to the impactor the sound level can exceed 85 dB A When working in the noise area ear defenders are required if the sound level exceeds 85 dB A Drive medium Clean filter lt 5 um class 3 compressed air or nitrogen Operating pressure The operating pressures must not be exceeded or fallen short of PKL 190 4 3 bar to 5 2 bar PKL 190 6 5 bar to 6 9 bar PKL 450 4 3 bar to 5 2 bar PKL 450 6 4 5 bar to 6 9 bar PKL 740 83 2 5 bar to 3 9 bar PKL 740 4 3 bar to 5 1 bar PKL 740 5 4 bar to 5 7 bar PKL 740 6 5 bar to 6 9 bar PKL 2100 4 3 bar to 4 5 bar PKL 2100 5 4 bar to 6 bar Lubrication Interval impactors can be operated without oil provided the Netter GmbH application engineers have been consulted and the specified conditions are fulfilled Impac
7. 58 9 755 2730 Fax 358 9 755 4505 TT Tarylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi
8. A spacer plate containing a replaceable elastomer and an o ring is mounted between the base plate and the contact surface See installation instructions for EE kit be ST Kit for PKL 190 and PKL 450 Here a 3 2 way valve with air supply to P is required The ST kit connects the pilot port to the piston chamber The working air supply is connected to P the pilot air supply laterally to Z S is the air exhaust for the ventilation to which a silencer should be attached The impactor will then work as long as compressed air is applied to P See installation instructions for ST kit For circuit diagrams see chapter 6 Installation The PKL 190 with ST kit ts first attached to dampening set NBS 190 and then the lower ST screws are mounted The PKL 450 with ST kit ts first attached to dampening set NBS 450 and then the lower ST screws are mounted 7 Linnanpajantie 7 00950 Helsinki A 3 2 way valve and a quick air exhaust valve are integrated in the valve head of the PKL 740 The control valve existing on site can therefore be mounted at any distance from the PKL 740 The pilot air supply must be connected laterally to Z S is the exhaust outlet for the ventilation to which a silencer is mounted kit ST a Er H i a P fet fp T f Y ASH zx l i g ue PKL740 w P 358 9 755 2730 Fax 358 9 755 4505 info tarylaite fi www tarylaite fi PKL 2100 The PKL2100 must always be The piston s
9. L 450 not included in the supply of the PKL See installation instructions for dampening set NBS 450 Myynti Suomessa TT Tarylaite Oy 6 Linnanpajantie 7 00950 Helsinki fr ap L intel i i siai IE H 4 He SS i WA MRSS SH SANS Sas EAS A A i A A A i A EE Kit The EE kit reduces the sound level and creates a rubber hammer effect EE Kit for PKL 190 and PKL 450 A spacer plate containing a replaceable elastomer and an o ring is mounted between the base plate and the contact surface See installation instructions for info tarylaite fi www tarylaite fi P 358 9 755 2730 Fax 358 9 755 4505 Myynti Suomessa TT Tarylaite Oy PKL 740 Pneumatic interval impactors PKL 740 only work after assembly since the piston chamber is then sealed by an o ring installed in the contact surface The working air supply must connected to P The piston strikes directly against the mounting surface The air channel is integrated in the housing ST Kit for PKL 740 The ST kit connects the pilot port to the piston chamber Y Z The impactor will then work as long as air is applied to S P is then the exhaust In this case compressed air must only be supplied to S See installation instructions for ST kit Attention When using automatic control ST compressed air is connected to S normally open The silencer must be screwed onto port P EE Kit for PKL 740
10. PKL 190 PKL 450 and PKL 740 must be screwed or clamped to a plate before operation The impact plate must be inserted Use ear protections The storage temperature should be between 40 and 60 C This does not apply to the operating temperature compare with chapter 4 SAFETY Permissible Operating Conditions Ensure that the compressed air supply is shut off during installation or when working on the impactor and air supply lines Pneumatic interval impactors PKL 190 PKL 450 and PKL 740 are open on the impact side Ensure that the impact piston remains in the housing during installation Mounting the impactor Series PKL 450 impactors must always be installed with damper kit NBS 450 according to the installation instructions This damper kit is not included in the scope of delivery PKL impactors are screwed to level Myynti Suomessa TT Tarylaite Oy reinforcement sections or weld on consoles flatness Suitable weld on 0 3mm consoles are available from NetterVibration see appendix Please note that series PKL 190 PKL 450 and PKL 740 impactors are open at the bottom and can only work once they have been mounted to a plane surface 10 Linnanpajantie 7 00950 Helsinki P 358 9 755 2730 Fax 358 9 755 4505 info tarylaite fi www tarylaite fi Weld on plates must not be welded directly onto the panels of the construction since they are too stiff Use an intermediate layer of 1 5 times t
11. PKL 190 ST is continuously striking as long as the du ty time set on the AP 115 4 is running The hose length 2L between the throt tle 6 and the 3 2 way valve 3 must at least have twice the length of the hose L between the 3 2 way valve 3 and the PKL 190 2L 2x L For L we recommend a hose length of 1m 13 Linnanpajantie 7 00950 Helsinki lf the valve for the ST control is not mounted directly on the PKL the connecting line from valve PKL may only have a small volume up to 0 5 m NW 4 otherwise the control piston in the unit will move too slowly and not reach the sealing final position Upon request the necessary ST kit for this type of connection can be supplied ready to install The PKL450 with ST kit is first attached to dampening set NBS 450 and then the lower ST screws are mounted 19 i F Lour E PKL450 i AFP 115 H 2 A A 4 g P 358 9 755 2730 Fax 358 9 755 4505 info tarylaite fi www tarylaite fi Impact frequency The permissible impact sequence must not be exceeded Standard installation for PKL 740 The 3 2 way pneumatic valve is already integrated in the PKL 740 The control of several PKL operated in parallel is shown in the illustration Installations for PKL 740 with ST kit The ST kit 7 connects the control port on the valve with a port on the housing The piston reverses automatically as long as compressed air of sufficient pressure is applied
12. and must have a nominal width of at least 6 mm for the exhaust otherwise the efficiency will be reduced The 93 2 way solenoid valve 3 is activated via an AP 115 4 a SPS control or a similar device The duty time charging should be at least 1 2 seconds for a distance of 2 m between the valve and the PKL The impact occurs at the end of the charge time when the activation valve is ventilated Installation for PKL 2100 with ST control In this installation the PKL continues striking as long as the duty time set on the AP 115 4 is running The piston reverses automatically as long as compressed air of sufficient pressure is applied The impact sequence can be adjusted using a throttle 6 15 Myynti Suomessa Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 755 4505 TT Tarylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi Recommended cross sections for valves and hoses PKL 190 Control lines control valves Main air supply PKL 450 Control lines control valves Main air supply PKL 740 Control lines control valves Main air supply PKL 2100 Control lines control valves Main air supply NW 6 x 1 NW 6 x 1 NW 6 x 1 NW 6 x 1 NW 6 x 1 NW 6 x 1 NW 6 x 1 NW 6 x 1 Use NW 6 max 15 m for connection of the control valve to PKL 190 and PKL 450 For the activation of several PKL 190 or PKL 450 the total length must not exceed 50 m see illustrations on page 14 C
13. es 20 11 2 Displosal 20 11 3 Enclosures 20 Scope of delivery Check the packing for possible signs of transport damage In the AS event of damage to the packaging check that the contents are com i E plete and undamaged If there is any damage inform the shipping agent Compare the scope of the delivery with the delivery note The following instruction and warning symbols are used in these operating instructions H Note on important procedures AN Warning of a danger spot aata ne ee to Environmentally friendly disposal 2 Myynti Suomessa Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 755 4505 TT Tarylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi 1 General Notes Netter pneumatic impactors series PKL Also to prevent bridging and rat holing comply with the EC machine directive as long at the material remains capable 2006 42 EG Standards DIN EN ISO of flowing 12100 part 1 and 2 have been particularly observed Applications in food production and wet Interval impactors generate impacts areas are possible provided the against a base Depending on the type corresponding company operating and version this may be alt pee regulations are observed and the plate or the surface upon which the Bid is mounted vibrator mounted is suitable for the application General areas of application are the loosening of adhesive bulk materials The impactors can also be used from container walls e g silos funnels o
14. he sheet thickness example A Particularly in the type of attachment shown in A the screws may break and are then difficult to replace in contrast to example B Fastening kits screws springs and appropriate washers are available from NetterVibration upon request Please observe during installation the permissible temperature range must not be exceeded during operation see chapter 4 Safety Versions for other temperature ranges are available upon request Use lock nuts or locking fluid e g Loctite 270 in order to prevent loosening Also secure the compressed air supply lines with a suitable retention agent The tightening torques are to be taken from the following table Higher tightening torques can lead to the fracturing of screws or tearing of threads Incorrect attachment of screws can lead to detachment of the device This can result in personal injury and damage to material Recommended average tightening torques for screws property class 8 8 on PKL housings screws as delivered with no additional lubrication Thread hole pattern Tightening torque mm M 10 90 with damper kit NBS 450 install acc to installation instructions M 12 50 x 100 8 7 Nm M 12 152 8 7 Nm When using fastening sets NBS series with screw or elastomer springs the tightening torques are lower Please observe the information and instructions supplied with these accessories 11 Myynti Suomessa Linnanpajantie 7 P 358 9 7
15. heck seals on Replace seals on leakage Knocking and control knocking piston and from top pistons PKL 190 and control piston PKL 450 General wear Housing and valve tube Replace affected parts worn and seals No function ST valve too far Function test without Respect max hose with ST kit away control piston ST valve for this length and NW leakage moves too slowly purpose screw a from top and does not close nozzle into the top screw in a blind plug and check the function PKL 450 Weak Air supply Check pressure Adjust the pressure impact Contamination Clean parts Wear leakage Test see above Replace the seals 10 Spare Parts When ordering parts please supply the following details 1 Required quantity 2 Description and position of the spare part 3 Type of unit 19 Myynti Suomessa Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 755 4505 TT T rylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi 11 Appendix 11 1 Accessories The following accessories are available for the interval impactor PKL upon request Description _ _ When using this type of control the pauses between ST kit the individual impactor sequences must be long enough see chapter 6 For compressed air supply working air pilot air in Hose material and fittings Various qualities and dimensions Way valves Electrical pneumatic manual Throttle valves For cycle control on PKL with ST kit Maintenance units Filter regu
16. hecklist for installation 1 Po N Consider expected operational temperature Install PKL 450 with dampening set secure fastening screws Install the service unit filter mist lubricator regulator as required valve and supply line 5 Are fastening screws secured Check Are compressed air supply lines glued in Check 6 Has the information on hose length and nominal width been observed Is the unit secured from falling down Myynti Suomessa TT Tarylaite Oy 16 Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 755 4505 00950 Helsinki info tarylaite fi www tarylaite fi 7 Start Up Operation Lubricated compressed recommended for PKL impactors air Fill mist lubricator with acid and resin free to DIN 51519 VG 5 to VG 15 pneumatic oil ISO viscosity class according Recommendation Kl ber AIRPRESS 15 for temperatures up to 60 C When selecting the lubricator bear in mind that the air consumption of the PKL is very low The selection of the lubricator is dependent on the number of impactors to be operated at the same time ATTENTION Regulation of Impact Strength The impact strength can be reduced by lowering the pressure exception ST kit Throttling the air supply via a throttle cut off valve etc will not reduce the impact strength but will Units with 1 8 and 1 4 connectors are recommended Larger units may not respond Set to the lowest n
17. lator with pressure gauge mist lubricator Nite eleen cime noe also for special voltages or pneumatic con For round and rectangular containers also for use on Weld on consoles g insulated containers funnels etc Vacuum fixing devices For quick relocation on containers etc quick clamping devices Noise reduction Hoods covers EE kit Safety suspension Clamp with steel rope and snap hooks see chapter 4 Flanges with different dimensions available at extra Special versions cost high temperature versions and further information on request 11 2 Disposal The parts are to be correctly disposed of depending on the material Material specifications oo PKL190 PKL 450 PKL 740 PKL 2100 cover disc Stainless steel lock nut and counter nut housing cover flange impact plate valve pipe impact piston springs ring nut piston screws housing housing i a Aluminium potpiston plot piston iot piston seals Spring guide cover dampening PTFE PU VITON UBR ring stop seals rings seals membranes dampening plates piston springs piston springs piston springs Valves Brass nickel plated All units can be disposed of through Netter GmbH The applicable disposal prices are available upon request 11 3 Enclosures Enclosure s Additional information available Declaration of conformity Fy upon request Leaflet No 27 PKL and others 20 Myynti Suomessa Linnanpajantie 7 P 3
18. sa Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 755 4505 TT T rylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi 3 Design and Function The pneumatic interval impactor is a pneumatic hammer Compressed air P flows beneath the piston C and pushes it against one or two springs B Upon exhaust the air chamber below the piston is emptied all at once The piston hammer is shot against the impact plate E by the springs and the plate transfers the blow exception PKL 190 PKL 450 and PKL 740 here the piston strikes directly The air is evacuated via the quick air exhaust valve A The unit is mounted via flange D by four fastening screws ST Kit The ST kit connects chamber to a 3 2 way valve the piston The 3 2 way valve is automatically switched over when the piston uncovers the pilot bore With the ST kit the PKL strikes continuously as long as pressure is applied PKL 190 and PKL 450 Pneumatic interval impactors PKL 190 and PKL 450 only work after assembly since the piston chamber is then sealed by an o ring installed in the contact Surface The working air connected to P The piston strikes directly against the mounting surface The air channel is integrated in the housing An additional 3 2 way pneumatic valve is necessary if the control valve existing on site is more than 15 m away from the PKL Supply must be NBS 450 is The dampening set compulsory for fastening the PK
19. sary to remove and clean the piston In case of wear the guide rings and piston seals must be replaced A special tool is necessary available upon request to insert the piston Alternatively maintenance repair and comprehensive servicing can be carried out by NetterVibration After a maximum of 500 000 impacts a comprehensive service should be carried out during which all seals and guide rings should be 18 Myynti Suomessa Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 755 4505 TT Tarylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi 9 Troubleshooting Fault Possible causes__ Fault finding Silencer soiled Silencer on PKL 740 Clean silencer on and 3 2 way valve valve and unit Impact plate missing Leakage at impact Insert impact plate with Seal missing plate seal PKL 2100 Malfunction of valve Check impactor without Check 3 2 way valve and control valve and control and control replace if For this purpose clamp necessary impactor with dampening plate on to a plate Charge with a delivery hose slid over the fitting Hold the hose securely tight and pull it off The impactor must strike Air supply Assembly with ST kit Adjust operating Sufficient pressure pressure Check impactor function manually see above Unit or valve soiled Check control valve for Clean and oil piston dirt clean control valve and check function No function No function with C
20. sion from Netter GmbH application engineers Type designation The type designation of PKL impactors has the suffix 3 4 5 6 or 8 These numbers are derived from the optimum operating pressure i e the PKL 190 4 works most effectively at a pressure of 4 bar The actual pressure set on the regulator must not exceed the optimum operating pressure by more than 1 bar maximum pressure For ST versions at least the optimum operating pressure is to be set For PKL 740 6 ST this is 5 9 bar Sound level The sound level of a non screened PKL mounted on sheet metal exceeds 85 dB A individual sound event Depending on the impact sequence the permanent sound level will be lower Type Piston weight Impact Optimum Air consumption Total force operating impact at optimum weight pressure pressure The sound emitted by the unit can be dampened by a cover upon request This only makes sense if the impacted sheet metal is also dampened e g by heat insulation material Instead of a steel impact plate an elastomer plate may be inserted upon request This reduces the sound level by approx 10 dB A rubber hammer effect Example PKL 740 At pressures below 3 bar the 4 version is more powerful than the 6 version and is therefore suitable for networks with low air pressure A minimum pressure of 4 bar or 6 bar is strictly necessary for the version with ST kit so that the reversal works correctly Sui
21. t frequency Maximum 10 impacts in succession at an impact frequency of 15 impacts min and 180 impacts h This impact sequence must not be exceeded AN Ambient temperature 20 C to 60 C HT versions 20 C to160 C The permissible ambient temperatures must not be exceeded or fallen short of during operation Higher operating pressures and temperatures are only possible following consultation and written permission from Netter GmbH application engineers Modifications Modifications to the unit can alter the characteristics of the interval impactors or destroy the unit and result in the rejection of all warranty claims A 9 Myynti Suomessa Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 755 4505 TT T rylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi 5 Transport and Storage Check the packaging for possible signs of transport damage BS In the event of damage to the packaging check that the contents are com plete and undamaged If there is any damage inform the shipping agent The units are packed ready to install The type label is attached to the impactor Accessories and add on parts are delivered unmounted unless otherwise agreed Special transport conditions are not stipulated The units should be stored in a clean dry environment PKL pneumatic interval impactors must be oiled before going back into storage pour machine oil into air inlet port and activate briefly 6 Installation
22. table for wall thickness PKL 190 4 043 PKL 190 6 a ee ae PKL 740 3 074 130 29 0o27 26 2 4 PKL740 4 074 180 41 038 26 2 4 PKL740 5 074 210 47 043 26 2 4 PKL740 6 074 270 59 054 26 2 4 Fasta o ee a ee PKL 2100 5 1 93 The impact power conesponds to the effect of the given Selah when dropped from a height of 1m Myynti Suomessa TT Tarylaite Oy 4 Linnanpajantie 7 00950 Helsinki info tarylaite fi www tarylaite fi P 358 9 755 2730 Fax 358 9 755 4505 PKL interval impactors can be used in Interval impactors can be operated dusty environments without oil provided the Netter GmbH application engineers have been con sulted and the specified conditions are fulfilled Please note when planning All PKL types must be operated with a 3 2 way valve For automatic operation an optional control unit is required e g Netter electronic timer AP 115 Exception PKL with ST kit automatic control In this case the control works automatically The impact sequence can be regulated by using an additional throttle Dimensions PKL 190 PKL 450 PKL 740 PKL 2100 gt f F i i j o i ol ij ey frm try my mm mm mm mm mm G 1 8 NW 6 x 1 167 0 C 90 0 G1 8 NW6x1 90 0 204 0 _ 50 G1 8 NW6x1 100 0 240 0 _ 152 Myynti Suomes
23. trikes against an impact plate assembled with impact plate 24 and 24 The air channel is integrated in the damper plate 26 housing The compressed air escapes into the atmosphere via the ventilation bore The housing is shock insulated dampening ring mounted in the replaceable flange plate and sealed by the impact plate 24 steel or elastomer A 3 2 way pneumatic valve is required if the control valve on site is more than 15 m away from the PKL EE Kit for PKL 2100 An elastomer impact plate with an O ring is installed in place of the steel impact plate 24 PKL 2100 ST The ST control connects the pilot port to the piston chamber it is integrated in the PKL 4 Safety PKL impactors operate with compressed air Ensure that the compressed air supply is shut off during installation Disconnect the air supply open quick release coupling before starting work on the vibrators or Supply lines All hose connections must be tightly fastened before starting operation lf a pressurized hose becomes loose it can Cause injury Pneumatic interval impactors PKL 190 PKL 450 and PKL 740 are open on the impact side Ensure that the impact piston remains in the housing during installation Impactors parts of the construction and air connectors may become loose due to vibration Falling parts can cause material damage or injury 8 Myynti Suomessa Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 7
24. umber of drops Adjust the number of drops with the unit running Only after the mist lubricator has been adjusted and is functioning correctly the device is ready for operation Regulation of Impact Frequency The impact frequency must be regulated using an external control with a 3 2 way valve and a Netter electronic timer AP 115 Exceptions PKL with ST kit delay the charge time A Checklist for start up Impact frequency Max 10 impacts in succession at an impact frequency of 15 impacts min and 180 impacts h This impact sequence must not be exceeded 1 Adjust mist lubricator if available 2 Check hose connections before opening the compressed air supply 3 If required set the desired impact strength on the pressure regulator does not apply if ST kit is installed 4 If ST kit is installed the frequency can be regulated using a throttle Do not set faster than necessary service life noise pollution 5 The attachment screws and compressed air lines should be checked after 1 hour of operation and tightened if necessary After this the attachment screws and compressed air lines should be checked at regular intervals generally once per month and tightened if necessary A 17 Linnanpajantie 7 00950 Helsinki P 358 9 755 2730 Fax 358 9 755 4505 info tarylaite fi www tarylaite fi Myynti Suomessa TT T rylaite Oy 8 Service Maintenance Please observe the safety regulations
25. utdoors and in dusty environments filter outlets pipelines and reactors however not in or under water or other and emptying residues from weighing liquids containers The drive medium is clean filtered compressed air or nitrogen 2 Technical Data Drive medium Clean filter lt 5 um class 3 compressed air or nitrogen Operating pressure The operating pressures must not be exceeded or fallen short of PKL 190 4 3 bar to 5 2 bar PKL 190 6 5 bar to 6 9 bar PKL 450 4 3 bar to 5 2 bar PKL 450 6 4 5 bar to 6 9 bar PKL 740 83 2 5 bar to 3 9 bar PKL 740 4 3 bar to 5 1 bar PKL 740 5 4 bar to 5 7 bar PKL 740 6 5 bar to 6 9 bar PKL 2100 4 3 bar to 4 5 bar PKL 2100 5 4 bar to 6 bar Impact frequency Maximum 10 impacts in succession at an impact frequency of 15 impacts min and 180 impacts h This impact sequence must not be exceeded Lubrication Interval impactors can be operated without oil provided the Netter GmbH application engineers have been consulted and the specified conditions are fulfilled 3 Myynti Suomessa Linnanpajantie 7 P 358 9 755 2730 Fax 358 9 755 4505 TT Tarylaite Oy 00950 Helsinki info tarylaite fi www tarylaite fi Ambient temperature 20 C to 60 C HT Version 20 C to 160 C The permissible ambient temperatures must not be exceeded or fallen short of during operation Higher operating pressures and temperatures are only possible following consultation and written permis
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