INSTALLATION and OPERATING INSTRUCTIONS
Contents
1. tightly to the boiler Install the burner rails and quick release handle Fix the burner to the boiler Install the overheat protection in the boiler and connect the burner s power supply via the protection Install the boiler sensor and the smoke gas sensor in their respective places Install the fall pipe between the burner and the storage auger E Details that should be checked before commissioning that the heating system and boiler are filled with water with a pressure of at least 0 5 bar that any smoke gas damper is open that the butterfly valve in the boiler s convection section is in place that the circulation pump is on that the heating system s taps are open that the opening for combustion air is open that the safety valve is connected to the boiler without problem and that the safety valve is in working order ll Checking burner function after installation installer 1 2 3 4 out electrical connections to the burner Check the burner sensor value on the burner display Check the smoke gas sensor value on the burner display Start the external auger from the main menu and wait until pellets begin to come through to the burner Stop the external auger Set the burner to On mode The burner begins a cold start start 1K The cold start continues for about 30 minutes When the burner has switched to high output check the external auger s operating time The pellet surface should be lev2. Auger external e Manual Warmstart amount Coldstart amount 40 v110311 Coldstart settings LIN CINE Deer mE ce ts ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje e Installation och driftanvisning Installation and operating instruction 22 11 2011 11 24 lil MENU STRUCTURE The following tables give an overview of the messages that may appear on the display of the control unit They also indicate which parameters the user is allowed to change freely and which parameters he she is allowed to change only if instructed to do so by an authorised in staller NOTE Part of the menu options are displayed only when they are active E Main menu Menu Temperature Boiler xx 80 Fluegas xx 250 C Residual oxygen Burner Off On mode Auger external manual Off On Fuel Outdoor xx C Heat xx xx Room xx xx Adjust Menues Setting 995C 120 280 On Off On Off Pellets Pellets electricity Electricity Room 0 30 C 0 20 C Description Boiler temperature set temperature in brackets Flue gas temperature alarm limit in brackets Displays the amount of residual oxygen while the burner is in Maintain mode Accessory Burner start up and stop Burner operating mode below Example Output MAX External auger start up visible if the burner is in Off mode The remaining operating time
3. Electrical installation Supplied together with the burner are the connection cable for the burner s power supply 2 m the connection cable for the temperature sensors 2 m the smoke gas sensor and extension cable 2 m the boiler sensor Only authorised electrical installers may carry out the electrical installation The burner s power supply should be carried out according to the wiring diagram Overheat protection HVAC code 5154361 should be installed in the burner s power supply in such a way that it cuts off the power to the burner if the boiler water temperature becomes too high In addition the use of a safety switch burner switch in the power supply is recommended The boiler sensor should be installed in the same sensor well as the overheat protection sensor if this is possible The smoke gas sensor is installed in the flue connection NOTE A company with professional knowledge should perform the installation of the burner The installation should be carried out so that it fulfils at a minimum the requirements in standard SFS 3332 E INSTALLING THE BURNER An adapter plate is delivered with the burner and should be fixed to the boiler with a tight joint Ihe seal that accompanies the burner should be positioned between the burner flange and the burner Figures showing the installation can be found on the next page B Installation instructions 1 2 3 4 2 6 Fix the burner flange firmly
4. WOOD PELLETS AS FUEL Wood pellets are renewable bioenergy and provide fuel in a compact and uniform form which is easy to handle The moisture content is less than 10 which means that the pellets do not freeze or become mouldy No chemical substances are used in the manufacturing process Instead the binding agent is the trees own lignin The pellet diameter is 6 to 12 mm and the length is 10 to 30 mm Due to their small size the pellets move freely in the feeding augers NOTE The burner has been adjusted for 8 mm pellets at the factory If pellets of other sizes are used the burner must be readjusted Most of the disturbances that occur as a result of bad fuel quality are caused by incorrect handling and intermediate storage before the product is delivered to the customer Large contents of fine materials may be due to insufficient sifting Ash sintering is often caused by silicate impurities sand These materials cannot be detected before burning NOTE If the ash is sintered all sintered material must be continuously removed from the burner head Fuel recommendation Raw material Chemically untreated barkless wood Diameter 8 mm Length 15 32 mm Volume weight over 600 kg m Moisture content less than 10 Ash content less than 0 7 weight Fine material content max 4 weight Ash melting temperature 271100 C Energy content 24 75 kWh kg DECLARATION OF CONFORMITY ez ARITERM VAATIMUSTENMUKAI
5. Flashing light Warning burner does not stop 9 Arrow buttons moving within menus alteration of setting values button exit from menus confirmation of warning confirmation of setting value Enter button choice of setting moving to sub menu ll BURNER OPERATION ll Default settings The factory settings are suitable in most cases Only setting the desired boiler temperature is necessary if this is too low or too high In addition the fan s output is affected by the mains voltage If the mains voltage is low the percentage output of the fan may need to be increased See Adjustment of Combustion The main menu contains the most important settings for the burner function start of burner display of boiler and smoke gas temperatures and burner operating status Ihe sub menus contain settings for regulating the burner and monitoring its operating status A detailed description can be found in the MENUS section If no button is pressed during a certain period a graphic image is shown where one can easily follow the burner s function The factory settings can be reset from the Dafault settings ARITERM SWEDEN ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 8 24 E BURNER START BURNER FUNCTION Start and stop of the burner Start the burner and the inner circulation pump with the operating switches I
6. a hot start the flame detection sensor has not detected any flames for 10 minutes The embers have all burnt and the burner does not use any ignition resistance when performing a hot start After cleaning the burner head the boiler water temperature may be within 8 C of the set temperature In this case the burner will try to perform a hot start Since there are no embers the alarm will be activated Alarm residual oxygen Residual oxygen has been under 4 5 for 2 min which has caused poor combustion The automatic power increase of the blower has not been enough Check 1 Operation and cleanliness of the flame detection sensor 2 Blower operation 1 Operation and cleanliness of the flame detection sensor 2 Ember maintenance time Power menu 1 Are the air vents of the burner head open 2 Is the blower functioning well Has the blower been correctly adjusted Procedure 1 See Alarm cold start paragraph 2 2 Go to the Testing menu and turn the blower on Make sure that the blower works If the flame detection sensor becomes often sooty or overheated this may be due to faulty adjustments or insufficient vacuum in the furnace In these cases contact the installer The vacuum in the firebox can be increased by raising the exhaust extractor output in the menu Accessory See page 14 1 Check the flame detection system as specified above 2 Check the embers while being in Maintain mod
7. before servicing the boiler 2 Disconnect the boiler s power supply and pull the burner out of the boiler Where necessary remove hardened ash from the burner head Use a tool such as a screwdriver Check that the primary air rings air holes are open and that hardened ash has not collected beneath the auger burner In connection with a new fuel delivery the burner head should be checked so that sinter ash that has collected in the burner head and fused together and stony gravel like particles is detected in time Such particles must be removed from the burner head regularly and at short intervals so that the primary air ring does not become overheated and thereby damaged m Check that there is no ash in the flame sensor pipe 4 Fitthe burner back into place Check that the seal between the burner and the flange is not damaged Service actions that should be carried out less frequently every 1 2 years 1 Unfasten the burner bowls inner part and clean it internally of ash and other solid substances At the same time clean the primary air ring The burner bowl s inner part is fixed to the outer part with four screws screwdriver By loosening these you can remove the inner part and at the same time clean the primary air ring When the primary air ring is replaced ensure that the firing tubes mouthpiece is visible in the burner bowl s hole 2 Check wear on the chain wheel and the wheel s fixing Allen key 3 Check the wear on the
8. is shown in brackets Can be stopped manually Heating method selection visible if the electrical resistances are being used and the burner is in On mode see Burner Settings Only Biomatic Temperature display of heat regulation circuits visible if activated from the Accessories menu Only Biomatic Fine adjustment of heating circuit 1 visible if activated from the Accessories menu and if the internal sensor is not connected Only Biomatic Accessing submenus Burner Adjustments Operating Time Pellet Store Power Heat Regulation Service E Menu Adjustment Menu El step Start backup El Level monitor 99 50 Optical monitor 99 50 Test outputs English Factory settings v110311 Diff temperature No Accessories E Operating Time menu Text on the display Total xx h High xx h Low xx h Min xx h El 1 El 2 Setting 0 3 10 40 10 90 1 98 Suomi Svenska English Ger man Italiano French Spanish Russian Yes No No 5 60 C Setting Description Activation of electrical resistances Only Biomatic 0 not in use 1 3 kW 2 6 kW 3 9 kW Activation temperature of electrical resistances Displays the pellet level between the level switches of the burner The auger starts when the value falls below 50 Displays the flame strength Limit value in brackets The burner functions e g auger burner blower etc can be tested in the menu Men
9. s Manual 15 min Warmstarts Coldstarts Coldstart settings EB Maintenance menu Menu Alarm Ash removal x 100 h Cleaning x 100 h 0 250 h 0 250 h Setting 12 15 20 25 40 kW 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 Wiley WA h No 0 120 min 0 250 s 0 60 min Setting Description Burner type selection Select your own burner type Note Restore the factory values also for the settings related to heat regulation Auger burner operating cycle at High power Fan power at High power Auger burner operating cycle at Low power Fan power at Low power Auger burner operating cycle at Min power Fan power at Min power Fan2 power at High power Fan2 power at Low power Fan2 power at Min power In Power mode the blower goes to 100 power and keeps the air vents clean Time between ember maintenance cycles The auger burner carries out a 1 minute feeding cycle while the burner is in Maintain mode No The burner does not maintain the embers In this case the burner always performs a cold start when starting up To be used for example with an accumulator Operating time of the external auger when the level switches ask for pellets see Adjustment Example Operating time of the external auger during manual operation the burner must be in Off mode start up from the main menu Number of hot starts Number of cold starts Description Gives an a
10. the 3 Glass tube fuses of the burner checked burner e connection of the display The inspection may be carried out by an electrician Take out the display panel and check the glass tube fuses of the controller card Check the display panel connection 1 If the burner head does not contain pellets but the upper connection of the burner does try to reignite Make sure that the burner head receives pellets 2 The operation of the flame detection sensor can be checked by pellets in the burner reflecting light on it How the sensor reacts to it can be followed from the Burner Adjustments menu The flame detection sensor may have become dirty due to weak draught This prevents the sensor from recognising flames See Inspection and Maintenance 3 Go to the Testing menu and turn the blower and the ignition resistance on Make sure that the resistance heats up and ignites the pellets Alarm cold start The flame detection sensor has not detected any flames in connection with a cold start The alarm is given 10 min after the end of the cold start 2 Operation and cleanliness of the flame detection sensor 3 Ignition resistance Alarm message Cause Alarm optical monitor The flame detection sensor has not detected any flames for 10 minutes with the burner in Power mode The level switches have requested more pellets which means that pellets have arrived at the burner head Alarm warmstart After
11. the feeding auger or blocking feeder Alarm message Cause Alarm boilersensor The boiler water temperature sensor is detached Alarm max flue gas The flue gas temperature has exceeded the alarm limit Alarm max thermostat The boiler water temperature sensor shows more than 99 C Alarm Fan tacho The fan is not rotating Alarm cleaning Alarm ash removal Check that the boiler sensor is in place and the Wires are intact 1 the bypass damper of the boiler is in place 2 the flue gas sensor is in the flue gas channel 1 the circulation pump is on 2 the set boiler water temperature 1 The fan is rotating Procedure If the boiler sensor wire is not connected or is broken the sensor shows the reading 0 and the alarm is activated 1 Put the bypass damper in place 2 Place the flue gas sensor in the flue gas channel 1 Switch the circulation pump on 2 The maximum set temperature for boiler water is 95 C However the temperature may rise above this limit due to residual heat In this case decrease the setting The cause of overheating must be found out before restarting The tachometer monitors the operation of the blower If it detects that the blower is not rotating an alarm is given and the burner stops However if the blower is functioning the fault may be in the tachometer The tachometer can be switched off from the Accessories menu The burner gives a wa
12. the risk of accidents Operational disruptions or damage caused by incorrect use are restricted to the burner The fuel store should be divided off as a separate fire rated space On each refilling a small amount of pellets 150 g is supplied from the fuel store via the external feeding device to the burner s upper connection So that a pellet quantity of exactly the same size is dispensed to the burner head dosing is done with the help of the external feeder auger via the rotary lock feeder and the auger burner to the burner head The auger burner feeds pellets three times faster than they come to the auger This creates a protection zone with only a few pellets between the burner head and the upper connection Even if the equipment should be affected by a power cut neglected service or if a part fails chis protection zone remains intact The auger burner has overpressure during operation This function should minimise the risk that the burner is damaged for example due to poor draught The burner s automatic function stops the burner in the event of a fault and a red signal lamp is lit Ihe display also shows an alarm text giving the cause of the fault A description of the alarm can be found under the heading Fault finding The burner s combustion air fan is equipped with a rotation sensor tachometer that monitors burner function Air is fed into the flame sensor pipe which increases the lifetime of the sensor and keeps it clea
13. 7 INSTALLATION and OPERATING ARITERM Ariterm BeQuem 40 li TABLE OF CONTENTS tttttttttttttttttttttttttttttttttttttttttt General information and contents of delivery Transport storage and MAT CIN Technical data ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt Common Spare parts ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt tt Function description and safety ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt Burner compatibility with boiler Installing adapter flange and slide mount ttttttttttttttttttttttttttttttttttttttttttttttt tt Wi di ring lagram 9966666666669 Control Pr P 9999666666666 66666699 Burner operation 2 2 3 3 4 5 Installing the Dirne sem ird ete 6 7 8 8 9 Burner start burner function 9666666666699 FEF ESE HHH 10 Adjustment of combustion Menu structure 4 ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt tt 1 1 1 ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt 1 5 16 Alarms and troubleshooting Service and MAINTENANCE cccccccsseseeeevcsccessseuseeessesceccessscesseeseessesssses 17 18 Wood pell
14. M SWEDEN AB ARITERM OY Asennus ja k ytt ohje e Installation och driftanvisning Installation and operating instruction 22 11 2011 14 24 ll ALARMS AND TROUBLESHOOTING In case an alarm becomes active this is indicated by the burner on the display of the control panel with a red light and a text message Ihis facilitates troubleshooting because the user can see the cause of the problem The burner stops in connection with an alarm The cause of the fault must be determined before switching the device on again If an alarm is given often this may be due to incorrect adjustments settings When the red light blinks the burner display shows a warning message for example about the fact that it is time to empty the ash box However the burner functions normally Acknowledge by pressing the C button In order to check and service the burner it is first necessary to cut the voltage supply and detach the burner connection wires before removing the burner from the boiler After this the burner cover can be detached and the inspection of the flame detection sensor or other component can be carried out Alarm message Cause Check Procedure 1 Find out the cause of overheating and confirm receipt of the overheat protection 1 Burner overheat protection 2 Change the fuse If the fuse The burner has stopped and the display EUER Ae un is dark 2 Voltage supply fuse electrician The connections must be Voltage is no longer supplied to
15. N DESCRIPTION AND SAFETY The BeQuem 40 pellet burner is an easy to use burner The power is connected to the burner and the burner is set up for operation from a menu The burner checks its status automatically and when necessary carries out a cold start with the help of the firing element When necessary the burner can also be lit manually light the pellets and choose On mode for the burner from the menu The burner warms up the boiler water to the required temperature with the help of the boiler temperature sensor and then goes into maintenance mode When the boiler water temperature has fallen as much as the hysteresis the temperature difference the burner ignites with the help of the embers in the burner head to save energy Alternatively the burner can be set up so the ignition is always carried out using the firing element which means that the burner does not hold any embers in the burner bowl for example when operating with accumulator tank The burner controls the store auger automatically When the pellet surface in the upper connection falls below the level sensors that measure the pellet surface the store auger starts and feeds pellets to the burner The burner head is supplied with an exact mixture of pellets and air that achieves complete combustion which is cost effective and environmentally friendly ll Safety For safety reasons the pellet heating unit and the fuel store are separate from each other eliminates
16. SUUSVAKUUTUS Valmistaja ARITERM OY Osoite PL 59 43101 SAARIJ RVI Laite Ariterm BeQuem 40 pellettipoltin Valmistaja vakuuttaa atta valmistuksessa on noudatettu oheisten direktiivien vaatimuksia EMC direktiivi 2004 1 OB EY pienjannitedirektiivi 2006 95 ja konedirektiivi 2006 42 EY seuraavia standardeja on sovellettu LYD IEC 60335 2 102 2004 1 Edition 60335 1 2001 4 Edition incl Corrigendum 1 2002 A1 2004 A2 2006 incl Corrigendum 1 2006 EN 60335 2 102 2006 EN60335 1 2002 A41 2004 A1 1 20044412 2006 A2 2006 EN 50366 2003 1 2006 Konedirektiivi EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN ISO 14121 1 EMC 55014 1 EN 55022 EN 61000 6 1 61000 4 2 4 3 4 4 4 5 4 6 4 11 EN 61000 6 3 EN 55022 EN 61000 3 2 3 3 Pellettipoltin standardi 15270 DECLARATION OF CONFORMITY MANUFACTURERS DECLARATION Manufacturer ARITERM OY Address 59 FIN 43101 SAARIJARVI Equipment Ariterm BeQuem 40 pellet burner Manufacturer assures that in the production of the burner following directives have been applied EMC directive 2004 10B EY low voltage directive 2006 95 EY and the machine directive 2006 42 EY following standards have been applied LVD IEC 60335 2 102 2004 1 Edition IEC 60335 1 2001 4 Edition incl Corrigendum 1 2002 4 1 2004 A2 2006 incl Corrigendum 1 2006 EN 60335 2 102 2006 EN60335 1 2002 A1 2004 A11 2004 A12 2006 A2 2006 EN 50365 2003 1 2006 Machine directiv
17. act is FAN2 potentially free _ 53 W aso ce 25 3 oe Di LMG oc 9 FLAME x T 85 55 SENSOR gnition elemen Vog B M2 450 ses poses urner auger 72 6 T1 9 T5 i CE EM UM n V A V 1 I I w pes EXTERNAL CABLING m Poe CE 4 5 OVERHEATING THERMOSTAT Display FRA SER H ue i 5 3 po pu cup i B4 2 2 BOILER F a2 SENSOR p 1 1 ae NOTICE Fluegas sensormust be installed B3 EXTERN AUGER to accumulator tank if load pump is in use 230 VAC 50 Hz 1 MAX 1A 230W 230Ve0 Burner will run according to tank i FLUE GAS i FROM SAFETY motor must be equipped temperature L SENSOR SWITCH with thermal protector ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 7 24 CONTROL PANEL Temperature Boiler Bu 1 Display 2 The display marker shows the selected setting 3 Indication of operation and alarm with signal lamp Burner power switch External feeder auger Burner power supply Temperature sensor line FON U O Green Burner in operation Red Alarm burner not in operation
18. as analyser Dealer Installer Installer Date X ARITERM ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 20 24 NOTES ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje e Installation och driftanvisning Installation and operating instruction 22 11 2011 21 24 NOTES NOTES ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje e Installation och driftanvisning Installation and operating instruction 22 11 2011 23 24 00 1 OSI 0 8 1 40 5s wo111e A 66 1006 OSI GT uesealinory qv NAGAMS We LIV e1 adsul Ad NOI LVSINVOHO Wasllav 7 7
19. chain and its tension The chain can be tensioned by moving the burner motor but do not tension too much Grease the chain with thin oil lll CLEANING THE BURNER Clean the burner bowl of ash and any Clean the flame sensor s metal pipe so the ash sintering The primary air ring s air holes and that has collected in the pipe does not prevent the firing element s holes should be open the flame sensor from working Hold the flame sensor s rubber cap and pull the flame sensor carefully from its pipe Note If the flame sensor s protective glass breaks or becomes loose the flame sensor will no longer work and it must be replaced with a new one Clean the flame sensor of contaminants ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 17 24 SERVICE AND MAINTENANCE SPARE PARTS AND ACCESSORIES E Spare parts Ariterm BeQuem Sintering is often due to contaminants in the fuel and a complaint should immediately be made Burner parts are on page 3 to the fuel supplier 13245 Boiler sensor 13249 Flue gas sensor Boiler Carry out the following actions 1 Empty the ash box 2 Sweep out the boiler s convection parts when the smoke gas temperature has climbed 30 C above the value at the previous boiler cleaning Ash that has collected in the convection part impairs boiler efficiency Procedure in an em
20. e EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN ISO 14121 1 EN 55014 1 EN 55022 EN 61000 6 1 EN 61000 4 2 4 3 4 4 4 5 4 6 4 11 EN 61000 6 3 EN 55022 EN 61000 3 2 3 3 Pellet burner standard EN 15270 FORSAKRAN OM VERENSST MMELSE TILLVERKAREDEKLARATION Tillverkare ARITERM OY _ Adress P O BOX 59 FIN 43101 SAARIJ RVI Apparat Ariterm BeQuem 40 pelletsbr nnare Tillverkare f rs krar att vid tillverkningen av br nnaren har man iakttagit f ljande direktiven direktivet 2004 108 EY l gsp nningsdirektivet 2006 95 EY samt maskindirektivet 2006 42 EY f ljande harmoniserade standarder har till mpas LVD IEC 60335 2 102 2004 1 Edition IEC 60335 1 2001 4 Edition incl Corr gendum 1 2002 A41 2004 A2 2006 incl Corrigendum 1 2006 EN 60335 2 102 2006 EN60335 1 2002 1 2004 1 1 20044A12 2006 A2 2006 EN 50366 2003 A1 2006 Maskindirektivet EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN ISO 14121 1 EN 55014 1 EN 55022 EN 61000 6 1 EN 61000 4 2 4 3 4 4 4 5 4 6 4 11 EN 61000 6 3 EN 55022 EN 61000 3 2 3 3 Pellet br nnare standard EN 15270 22 11 2011 Ariterm Oy p Petteri Korpioja Toimitusjohtaja Managing director Verkst llande direkt r ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 19 24 INSTALLATION REPORT After installation the burner must be adjusted using a flue g
21. e Excessive draught may burn the embers completely In this case reduce the draught and the time of the Ember Maintenance setting If the alarm has been given after cleaning the burner head increase the set temperature of boiler water temporarily in order for the burner to be able to perform a cold start 1 Clean the burner head and open the air vents 2 Check the operation and power of the blower Adjust fan output as necessary NOTE If residual oxygen is set to Off mode no alarm is given even if the residual oxygen value is displayed on the screen Only Biomatic ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 15 24 ll ALARMS AND TROUBLESHOOTING Alarm message Cause Alarm control level monitor The level switches have not detected pellets in the burner upper connection even if the external auger has run for four times its operating time Alarm blocked pellets The flame detection system has not detected any flames for 10 minutes and the level switch has not asked for more pellets In other words the burner head has run out of pellets and the flame has gone out Check that 1 there are pellets in the store 2 pellets have not accumulated in the drop pipe 3 the level switches function well 4 the inclination of the drop pipe is not too steep over 45 or too gentle 5 the motor shaft r
22. e burner stops for 10 minutes for the combustion process in the burner head to stabilise If a flame does not light after start phase 7K the burner gives a cold start alarm See the fault finding instructions Do not alter any settings while a cold start is in progress After cleaning the burner head make sure the burner does a cold start since there are no embers in the burner head The cold start can be ensured by raising the boiler water setting temperature sufficiently and then reducing it to the desired value when ignition has taken place E Warm start The burner carries out a warm start when the boiler water temperature is less than 8 C below the setting value for example after a short power cut On warm start the burner uses the embers in the burner head saving energy On normal use when the burner goes from maintenance operation to normal operation the burner carries out a warm start After a power cut the burner starts automatically and carries out a warm start or a cold start depending on the boiler water temperature ARITERM SWEDEN AB ARITERM OY Asennus k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 9 24 Normal operation After warm cold start the burner goes over to normal operation at high output When the boiler water temperature has increased to 4 C below the set value the burner changes to low output The factory settings give high and
23. el with the burner s upper connection Operating times can be altered from the Power Settings menu Set up the burner with the help of a smoke gas analyser ARITERM SWEDEN AB ARITERM OY Asennus k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 5 24 ll INSTALLING THE ADAPTER FLANGE AND SLIDE MOUNT 1 Adapter plate 2 Quick release handles 3 Seal 4 Slide mount 5 Secondary air pipe Mount the quick release handles slide mount and secondary air pipe as shown in the photograph The burner cables should be attached to the boiler so that the plugs must be removed from the burner before it is pulled out of the boiler Slide mount fastening pin Install the slide mount according to the figure The final attachment of the slide mount is done when the burner is attached to the adapter plate The slide mount is lifted up against the slide mount fastening pin and the screws are tightened Installed slide mount and quick release Mark out the points for the boiler s mounting pins and drill holes at the marked points The seal between the adapter plate and the boiler should be made with sealing tape or equivalent NOTE Check that the burner is centered in relation to the dowel bolts when the burner is pulled out of or pushed into the boiler The rails should also be greased so that the burner slides more easily Finally when the burner has been p
24. ergency If the heating equipment begins to burn stop the equipments operation with the separate safety switch burner switch Close the combustion air to the boiler room Extinguish the fire by smothering it or with a fire extinguisher Alert the fire brigade if necessary ll Accessories Ariterm BeQuem lll Warranty Running information connection Ariterm Oy provides a two year warranty on the burner starting from the installation date 13245 Accumulator tank sensor cable for flue gas fan control The warranty covers any defects in work and or materials on the burner The manufacturer is not liable under the warranty if the defect is caused by an installation fault faulty use freezing overheating or overpressure If repair has been started without authorisation from the manufacturer the warranty ceases to apply Ihe manufacturer is not responsible for indirect damage or costs that are caused by the burner Ariterm Oy retains the right to decide in which manner the warranty repair should be carried out Ariterm Oy is not responsible for damage outside the warranty period but separate agreements can be made in relation to such damage Decommissioning scrapped burner is suitable for recycling while the plastic casing is waste that can be disposed of at a waste station ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 18 24
25. ets aS ESE 19 9669666966669 1 2 Declaration of conformity Installation report tttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt tt 20 Notes ttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttttt tt 21 23 Contents of delivery Ariterm Bequem 40 pellet burner incl sensors and power supply cable burner flange packing quick release handles sliding guide fall pipe 1m installation and maintenance ll GENERAL INFORMATION General The new BeQuem 40 pellet burner is an easy to use reliable and fireproof burner advanced automatic function is clear and easy to use Ihe automatic function detects different fault modes and gives the reason for the alarm on the display After a power cut the burner automatically resumes operation The required boiler water temperature is set via the user interface and the burner s operation is automatically controlled Ihe burner s operating status can be followed via the user interface Important information Keep the manual and read it carefully before use It pays off to carry out the services according to the recommendations so that the combustion process is as efficient as possible company with professional knowledge should perform the installation of the burner Overheat protection should be installed in the burner s power supply to cut the power to the b
26. f the flow monitor is connected for control of the inner circulation pump set the switch to the Off position The main menu is shown on the display and it displays the boiler water and smoke gas temperatures The main menu also shows the burner s start stop setting and status information If no button is pressed during a 10 second period the display shows a graphic image with information on the temperature and burner The first use is different from a normal start in that the burner is completely empty of pellets The external feeder system is also empty of pellets On first use or if the store has become completely empty of pellets do as follows 1 Start the external auger from the main menu and wait until pellets come through to the burner s upper connection The external auger will stop automatically after 15 minutes setting can be modified 2 Select Burner Cold start The burner carries out a cold start with the help of the firing element when the boiler water temperature is more than 8 C below the set value In the menu s burner setting position the text Start phase 1K is shown The auger burner starts and the red signal lamp is illuminated After a little while the fan starts and the firing element is activated The cold start consists of seven start phases 1K 7K When the flame sensor detects a flame in the burner head the burner goes directly to start phase 5K and the green signal lamp is lit In start phase 7K th
27. f the load pump for which a start up hysteresis can be set with the setting Load Pump Diff For example the set temperature of the boiler water is 80 C and Load Pump Diff 10 C The load pump starts when the temperature of the boiler water is over 70 C and stops when the temperature is below 70 C ADJUSTMENT OF COMBUSTION Settings that control the burner s combustion and functions can be found in the Power Settings menu Adjustment of combustion In most cases the factory settings give good and efficient combustion The factory settings are suitable where the vacuum measured in the boiler s combustion chamber is around 8 15 Pa and 8 mm pellets are used There is a bolt in the burner flange through which the underpressure can easily be measured For the operation the burner cover must be detached In connection with commissioning a professional installer should adjust the setting values with the help of a smoke gas analyser Ihe carbon monoxide CO value should be less than 200 ppm and the residual oxygen O 6 5 8 96 If combustion is poor smoke gas from the flue is black or the ash is grainy the relationship between fuel and air can be adjusted in the Power Settings menu feed of pellets to the burner head can be adjusted with the settings High auger and Low auger The necessary air amount for combustion can be adjusted with the settings High fan and Low fan The minimum settings are not used E Flue gas fan If the d
28. larm indicating that the ash box must be emptied calculated from the operating time of the external auger To be determined on the basis of experience Gives an alarm indicating that the boiler and burner head must be cleaned To be determined on the basis of experience ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 13 24 MENU STRUCTURE E Accessories Menu Menu Setting Description Fan power adjustment according to residual oxygen The oxygen Residual oxygen On Off value can be seen in the main menu and in the graphic Only Biomatic Heat regulation of two heating circuits possible Menu Shunt control Heating circuit On Off 2 is visible when the sensor is connected Only Biomatic Tachometer On Off Not in use Load pump On Off Load pump function tank sensor Start 0 95 C Tank temperature when burner start ignition e Stop 0 95 C Tank temperature when burner stops e Load pump diff 0 50 C Load pump goes on when boiler temp gt set temp Load pump diff Conv cleaning On Off Commissioning of the automatic convection cleaning system and Time On 3 min 0 10 min n Time Off 4 h 0 250 h determination of operating times See page 20 Only Smokegasfan Max 30 0 100 Flue gas fan power in Power mode Only Biomatic Smokegasfan Min 0 0 30 90 Flue gas fan power in Maintai
29. low output the same value A green signal lamp shows that the burner is in operating mode A flashing red signal lamp shows that the burner is running normally but that there is a warning for example ash removal time for cleaning or that the pellet store is empty red signal lamp shining continuously indicates that the burner has stopped because of an alarm reason for the alarm flashes on the display Burner stop The burner can be switched off at any time regardless of the combustion phase Choose the operating mode Burner Off in the main menu and the burner will stop Let the embers burn out before you clean the burner head Turn off the power with the switch and release the power cable from the burner Using a burner with an accumulator The burner comes with an optional accumulator sensor This allows for controlling the burner according to the temperature of the accumulator processor version v100615 or newer is required Turn the Tank mode setting on from the Accessories menu replace the flue gas sensor with the accumulator sensor and install it on the accumulator After this the burner is controlled through the accumulator sensor in the accumulator The starting and stopping temperatures of the accumulator can be set in the Accessories menu Ihe Ember Maintenance setting will automatically switch to the mode thus the burner always performs a cold start In addition the burner card enables the controlling o
30. n E Burner function Upper connection Dosing auger Rotary lock feeder Primary air pipe Ignition pipe Ignition element Protection zone that prevents backfire bottom feed principle ARITERM SWEDEN ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 4 24 BURNER COMPATIBILITY WITH BOILER The pellet burner is suitable for installation in boilers that fulfil certain requirements in terms of hearth size and have sufficient vacuum and space for ash In addition the boiler room must have a sufficiently large opening for replacement air see technical data E Requirement for hearth size Hearth depth at least 350 mm measured from the installation hatch Free height above the burner head at least 250 mm which ensures sufficient combustion space for the flame Space for ash The boiler should have large enough space for ash beneath the burner head so that the interval for ash removal is sufficiently long and the functioning of the burner remains reliable Ash removal should take place through a separate service hatch so that the burner does not need to be removed when the process takes place lil Hearth vacuum The hearth should have sufficient vacuum natural draught which makes possible efficient combustion of the pellets As a guideline ca 10 Pascal in the combustion chamber
31. n ij Optical monitor Auger burner Fuel Test outputs Ignition Auger external e Manual El step Pellets store Default settings Outdoor Heat Room Load pump Estimated time left Diff temperature Menues Conv cleaning Pellets store n ill Accessories Alarm Menues Adjustment Feeding factor Operating time C Heating circuit Smokegasfan onsumtion average Heating Curve Circulation pump Pellets store Comsumtion total Flow water min Shuntvalve Power settings Auger external total Accessories Shuntvalve 2 227 m2 Diff temperature Cireutation pump Shuntvatve2 Flow water max Heating circuit Alarm pellets min Residual oxygen Heating circuit 2 Curve comp 5 Maintenance Power settings Curve comp 0 Tachometer Burnertype Curve comp 5 Load pump Maintenance Power Circ pump stop e Start e Stop Ash removal High auger Room factor e load pump diff Heating Curve cuve compo cuvecomp s Cleaning Conv cleaning High fan Low auger Smokegasfan max Heating circuit 2 Low fan Smokegasfan min Adjust Temperature li Heating Curve Min fan Flow water max Max fan 2 Flow water min Low fan 2 Min fan 2 Cleaning fan Time Holding time
32. n mode Only Biomatic E Load pump If the boiler is connected to the accumulator the load pump can be controlled with the burner control card according to the temperature of the boiler water while the burner can be controlled according to the temperature of the accumulator Connect the load pump to the control card of the burner according to the connection diagram Install the flue gas sensor of the burner on the accumulator middle or top Set Load pump to On mode from the Accessories menu Ihe Ember Maintenance setting will automatically switch to the No mode so that the burner always performs a cold start by means of ignition resistance The burner starts by performing a cold start when the temperature of the accumulator is below the Start setting After ignition the temperature of the boiler water begins to rise When the temperature of the boiler water is over the Boiler set temperature Load Pump Diff the load pump starts For example boiler setting 80 and Load Pump Diff 10 C so that the load pump starts when the boiler water reaches 71 After this the temperature of the accumulator begins to rise and when it reaches the Stop temperature the burner stops The load pump continues to run until the temperature of the boiler water drops below the limit in the example the load pump stops when the boiler water drops to 69 C If the temperature of the boiler water rises to 95 C the burner stops instantly ARITER
33. otates the auger and the external auger motor functions well 1 the level switch eyes are clean dust 2 the level switch functions correctly 3 the burner wheel is fastened and the chain is in good state 4 pellets arrive at the combustion vessel 5 the flame detection sensor functions well 6 the feeding auger blocking feeder and auger burner rotate and are not blocked due for example to a foreign object Procedure 1 Add pellets and drive the external auger until the pellets arrive at the upper connection of the burner Perform start up 2 Adjust the operating time of the external auger according to the adjustment example 3 Check the operation of the level switches from the Burner Adjustments menu The value should decrease below the one in brackets After this the external auger should turn on When the auger stops the value should be 99 If there is no fuel in the upper connection of the burner check the cable connections of the level switches If this does not help wipe the level switches clean If the external feed of the burner does not start in spite of this or the level switches must be cleaned all the time they may be defective and the installer should have a look at them A possible foreign object in the pellet fuel must be removed if it gets stuck in the blocking feeder or in one of the feeding augers Remove the upper connection and take out the possible foreign object from
34. r requirement Se Firing element output External length External width Internal length Measurement details Weight Minimum width for installation opening Combustion space above burner head Electrical supply Supply cable Fuse size Electrical data Noise level Other Emission class Fuel TECHNICAL DATA Connection output Standby mode Maximum motor size for external auger 12 40 kW 40 kW 95 9 450 W 60 W 530 W 370 mm 350 mm 420 mm 40 kg 230 mm 225 mm 350 mm 230 V 50 Hz 1 3x1 5 1x10 A 730W 3 W 230 W 1A 58 dB 4 Pellets 8 mm recommendation COMMON SPARE PARTS Nr O A N N e mm mm NEN O A Product nr 5076 5993 5346 5875 5831 5081 5840 5425 5486 5360 5361 5935 5328 5963 5415 5308 5939 5416 5307 5886 5359 Product name Burner cover BQ50 202 Control panel BQ40 Chain wheel Z 12 Chain wheel Z 17 Chain wheel Z 24 Chain wheel Z 18 Oil bronze bearing 12 18x12 24x3 Oil bronze bearing 12 18x8 24x3 Rotary block feeder Lever sensor Feeding auger Burner cup Primary air ring Ignition element Primary fan DSA326 128 Secondary fan DSA326 115 Ball bearing 6023 2RSR Burner motor 40 W Chain 77 loops Flame sensor ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 3 24 E FUNCTIO
35. raught is not sufficient a flue gas fan can be installed in the flue pipe if possible If Ariterms fan controller is used for controlling the flue gas fan the operating data is received from terminal blocks 13 and 14 of the burner This is connected to input T6 of the fan controller and When the burner runs in power mode the fan runs according to the maximum setting When the burner is in maintain mode the fan runs according to the minimum setting cable and connectors are available as optional accessories for installing between the fan controller and the pellet burner E Draught regulator If the draught is too strong a draught regulator can be installed in the flue Time for the external auger When the pellet level falls below the level sensors in the burner s upper connection the external auger starts Ihe external auger s operating time can be so long that the pellet level rises to a height level with the burner s upper connection Pellets that rise up in the fall pipe can lead to blockages with associated alarm for lack of pellets ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 10 24 lil MENU STRUCTURE Operating time Main menu Adjustment Test outputs Temperature Auger external e Boiler e Flue gas Start backup El Residual oxygen Level monitor Fan 2 Burner off o
36. rning when it is time to clean the burner head The time is calculated from the augur s operating time The interval can be set in the Service menu The setting 0 means that the function is off The burner gives a warning when it is time to empty the ash box The time is calculated from the augur s operating time The interval can be set in the Service menu The setting 0 means that the function is off ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 16 24 ll SERVICE AND MAINTENANCE Regardless of the type of solid fuel used more care is required compared to burning oil The service requirements can be considerable We recommend that the burner boiler and its convection parts are checked and cleaned after a week s operation In this way the service requirement can be determined These service actions should be repeated regularly In the burners Maintenance menu you can set the interval for Ash Removal and Cleaning as a number of hours When the set time has expired a message is shown on the display and a red signal lamp flashes The burner does not stop Ihe burner calculates the time based on the auger burner s operation which means that the service requirement is determined from the output requirement Check the pellet quality on new deliveries and change of supplier Burner How to carry out boiler cleaning 1 Stop the burner an hour
37. u language selection Restores the original factory settings Burner operating lag time The burner moves to Maintain mode at the target temperature and restarts when the temperature has decreased by the amount equal to the lag time No hysteresis 5 5 60 the burner runs only on Max output The menu can be used to take accessories into use Description Burner total operating time in Power mode Burner operating time at Max power Burner operating time at Mean power Burner operating time at Min power Operating time of the 6 kW electrical resistance Operating time of the 3 kW electrical resistance ARITERM SWEDEN AB ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 12 24 MENU STRUCTURE Pellet store menu pellet store and consumption monitoring Text on the display Estimated time left xx days Pellet store x x t Feeding factor xx kg h Consumption average kg day Consumption total x x t Auger external total Alarm pellets min x x t Setting Displays the amount of pellet fuel remaining in the store A new value can be set in connection with a change in the pellet store 0 0 25 0t 0 76 0 kg h 020552000 Description Displays how many days the pellets in the store will last at the average consumption level in question Displays the amount of pellet fuel remaining in the store A ne
38. urner if the boiler water temperature exceeds the maximum permitted The installer should be authorised for electrical work NOTE The overheat protection is not delivered with the burner The burner s output is calculated from the supplied output Ihe average properties of the wood pellets must agree with the fuel specification and the conditions such as the draught should be according to the recommendations NOTE The burner s protective cover may only be removed if the burner s main power is disconnected Follow the advice in the manual and carry out service on the burner according to the recommendations Transport storage and unpacking The factory has transport insurance that covers transport damage that may occur during transport from the factory to the first intermediate storage site It is important for the recipient of the burner to check the burner s condition before receipt is confirmed In the case of damage the vendor must immediately be contacted Storage The burner may be stored outdoors for a short period protected from the rain It is however best to store the burner indoors Disposal of packaging The cardboard box can be recycled ARITERM SWEDEN ARITERM OY Asennus k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 2 24 TECHNICAL DATA Output with pellets Specific output Combustion efficiency Basic power requirement Maximum powe
39. ushed into the boiler set the burner s quick release ARITERM SWEDEN ARITERM OY Asennus ja k ytt ohje Installation och driftanvisning Installation and operating instruction 22 11 2011 6 24 ll WIRING DIAGRAM S1 ON OFF SWITCH BURNER X21 SUPPLY VOLTAGE ADAPTER CONTROL CARD X22 EXTERNAL AUGER ADAPTER X23 SENSOR ADAPTER T1 OVERHEATING THERMOSTAT INSTALLATION Overheating thermostat must be installed that it cuts the voltage from burner when boiler water termperature rises over limit EXTERN AUGER BURNER AUGER PRIMARY FAN SECONDARY FAN IGNITION ELEMENT ALARM RELAY C ALARM RELAY NO Level sensor transmitter Level sensor receiver Tachometer BOILER SENSOR FLUE GAS SENSOR L PHASE IN Flame sensor n 8 E gt _ I 00 O N INIM lt lt lt TMIMIMh lt I DGND L N N PHASE IN PE 3 7 10 1 Alarm 37 Install the sensor of overheating thermostat in same pocket as boiler sensor if it is possible It is recommended to use blue blue grey grey balck balck safety switch burner switch power supply 1 T 51 ALARM RELAY 2 When alarm is activeted the burner will stop For example you can connect pilot lamp GSM alarm system to alarm relay and you get information that burner is stopped Cont
40. w value can be set when reloading the pellet store Feeding capacity of the storage auger Displays the average consumption during the last 8 days Displays the overall consumption of pellets Displays the operating time of the external auger A warning appears on the display when the calculated amount of pellet fuel left in the store is equal to the set minimum level The feeding rate of the storage auger can be determined for example by driving the storage auger for 10 minutes and by measuring the weight of the pellets which arrived at the vessel Multiplying this by six gives how many kilograms the storage auger brings in an hour kg h The feeding rate may vary according to pellet quality The Pellet Store setting is used to determine the amount of pellet fuel in the store The automatic equipment calculates the consumption of pellets on the basis of the feeding rate and operating time of the external auger In addition it estimates whether the amount of pellet fuel will suffice for one day on the basis of average consumption The Alarm Pellets Min setting is used to determine the limit at which a message warning about the termination of pellets appears on the burner screen E Power settings menu Menu Burner type 40 kW Power High auger 50 High fan 35 Low auger 0 96 Low fan 35 Min auger 0 96 Min fan 0 96 High fan2 65 96 Low fan2 65 96 Min fan2 0 Cleaning fan 2 h Holding time 60 min Auger external 30
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