Installation and Operating Instructions Scale 408050 (en)
Contents
1. SCALE 5 5075 SCALES SENSORS MODEL YZ266A Antti Teollisuus Oy 9 05 2013 Scale CONNECTING THE SCALE 4 SENSORS LALE di SPLAY SCALES DISPLAY MODEL PAXS SIG COMM n8 50H JUNCTION BOX JYDZ TGQ BERLE SENSUrS SCALES SENSORS MODEL YZ266A Antti Teollisuus Oy 10 05 2013 lt Scale STAGE 5 TURNING ON THE POWER WARNING RISK OF FATAL ELETRIC SHOCK BEFORE TURNING ON THE POWER MAKE SURE THAT THE METER BODY IS INSTALLED INA CORRECT POSITION IN THE BOX Only switch on the incoming messages once at stage 7 Turn on the power to the meter Disregard any characters shown on the meter display at this stage If no readout is shown on the display check the supply voltage and the connec tions STAGE 6 PROGRAMMING PROGRAMMING BASICS Use the keys on the front panel for programming the meter In order to initiate the correct operation exactly it is vital to program the meter in accordance with the specified applica tion The programming procedure is divided into 9 programming menus 1 9 One set of operations is defined under each of the programming menus The programming menus include a number of different parameters The meter may be provided with desired param eters by changing the settings see next page Using the optional RS232 card reguires setting of parameters 7 srl Using the optional2. To change the parameter depress the F1 and F2 keys repeatedly until the desired value is displayed After defining the parameter save it and move to the next parameter to be edited by pressing the PAR key Continue programming in this way until all the values that you wish to change have been processed Finally depress the DSP key to resume the display mode If you get lost or confused during the procedure press the DSP key to restart The next step is basic calibration of the scale under programming menu 1 Antti Teollisuus Oy 14 05 2013 Scale lt PROGRAMMING MENU 1 SETTING FIR THE INPUT DATA AND BASIC CALIBRATIONOF THE METER Depress once the PAR key on the scale While PRO is shown on the display press the F1 button repeatedly until 1 INP is shown on the display Move forward in the menu by depressing the PAR key and depress the F1 key to change the settings Press Param Value Description eter or sta tus Moving to programming mode 8 or returning to start mode 74 A Pro l i nP Select the initial settings menu i HIP by depressing once the function key PAR 084 Selecting the voltage for the input signal the factory setting 0 2V 0 02V should not be changed PAR JELPE 0 00 Defining the delimiter position Change I the value using the keys and 0 0 0 0 00 0 000 0 0000 2 2 dEEPE oa the decimals by setting the value O
3. Installation and Operating Instructions Scale 408050 en DSP PAR F1A F2Y RST ANTTI TEOLLISUUS OY Koskentie 89 25340 KANUNKI Puhelin 02 774 4700 Telefax 02 774 4777 E mail antti teollisuus fi www antti teollisuus fi 05 2013 yp Scale INSTALLING THE SCALE SENSORS The sensors delivered by Antti Teollisuus incorporate complete kit for installation in the dryer base leg At least 2 sensors are required in order to achieve a measuring accuracy of 100 kg If scale sensors are installed under each leg 4 pcs in all in theory a meas uring accuracy of 1 kg can be achieved This requires that pipes to and from the dryer be equipped with flexible parts The dryer in which the sensors are installed must be located indoors and must not come in contact with any other structures of the dryer Note If 2 sensors are installed they must be located under legs on the same side of the dryer see Illustration Base Base Base viewed from above HH Scale sensor Antti Teollisuus delivers scale sensors with capacity of 20 000 kg Thus total weight of dryer may be 80 000 kg Slight exceeding may only cause minor inaccuracy in measuring results To install the scale sensors the dryer legs must be shortened by 121 5 mm see illustra tion on the next page Antti Teollisuus Oy 3 05 2013 Scale 96G60 V LLL 7704 20 xe3 OOL iLL 20 und HUNLEY 07652 AO 5005111031 11 Gr LAN
4. eS AADA NISALNY 0121 LAN TIDVLLIW LY IV 000 lt 2 CATIGLAWN NMALYF LIIS VC 131510 LOOHOCTAMINV 955 15 NIIN NWWW3N3 191 VIaNINV SUP VISVAILSIOHA 8 008 ONVANDDXDX ANT 13LSNNNISV eT CATIGLAWN NILSOTAL VKO 41860 N3 S3S SNOSIIH 99 2 OSI Ppwowny of snnlid 9OW S HUIN EHO SN 0 3g 55 8091 DIMINSISIAXOSE 22875625 VA M v ll I SMIKINSI314X0 02 2986625 90 1ANINV VAVVAI wssubaojojsieu KATTA JON TAINV VAWVA PSS0LV T NAY Ny LILA N33S33LLIVIBLLANN ILLADA 2620 54 9 008 NAALLASNIOT DLJILVAVYA NYYLATVH SOP YSSISANAS3N90D NIISJILLIVIALLASN ILLAONVIDDIYNY 66 008 SXYd NOI1034 3LIVIBLLASN Z9v008 6 I 97000006 NOZINADA VILCZA INV VAVVA 120 91 VEGNIT OEH LNA WW 0002X0EW NZ D3NV132333D 9 081 1 OTOTET DXINVINIVPHD v090 V eet 6 ENESE COMTI 66506 Z NDDDPILLVVTTAHVd NYWLYWd 1950 SMLSNAII YAMI NYV NN V 05 2013 Antti Teollisuus Oy lt Scale The upper plate top plate of the scale is attached to the leg by welding or to a concrete slab by bolts using wedge anchors Note The essential sensor part must not be in place between the top and bottom plates while the plates are being attache
5. PAR round Defining the rounding Use the keys for changing the value and XJ 01 02 05 10 20 50 100 EU round Set the value for rounding to 10 This means the weight will be rounded to nearest ten kilos PAR Fi Ler 1 0 Digital filtration of the displayed value As reguired use the keys for changing the value and 0 25 PAR bA d Defining the filtration range As reguired use the keys for changing the value 0 250 PAR PES e Number of scaling points do not change the factory settings 2 16 SEYLE Choosing the scaling method Manual in N put or defined by the current signal FEY tai APLY SESLE APLY Defining the setting based on current signal a i Present signal value of the first calibra 1 tion point 1 Write down the value in the adjacent table Fu gt Antti Teollisuus Oy 15 05 2013 Scale Defining the displayed O value for the first calibration point do not change the factory setting 19990 99999 a na Moving to programming mode Fr 0 or returning to start mode 70 Defining the value for the second calibra tion point The value is defined by sum ming up the value 1 that you wrote down to 20000 Defining the displayed value for the second calibration point Set the value to 80000 using the keys and 2 KKK Moving to programming mode 0 or relum
6. analogue card reguires setting of parameters 8 out Programming menu 1 Defining the settings for the input data and setting the meter scale Programming menu 2 Providing the RST key with reset operation i e taring Programming menu 3 These settings are performed if the meter is provided with an analogue card for connection with the logic centre Programming menu 4 These settings are performed if the meter is provided with a se rial communication card for connecting the printer Programming menu 5 Resuming the factory settings and adjustment of brightness Option In addition to the operations described here the meter comes with numerous other func tions Please refer to the manual delivered with the meter for more information Antti Teollisuus Oy 11 05 2013 Wy Scale PROGRAMMING DIAGRAM SEArE di SPL AY PERUSASETUKSET I IS ASFTIIKSET FI MIILITOKSIA N IHIN ASFTIIKSIINY OPTIOASETUKSET Antti Teollisuus Oy 12 05 2013 TOT MAX mira ri Display mode x MI N B a H H H V SP2 SP3 SP4 Scale Displayed unit se lected by client Alarm display SP1 Keys APPEARANCE OF DISPLAY AND FRONT PANEL KEYS KEY DSP PAR F1 F2 RST DESCRIPTION Selecting display mode Switching over to programming mode Function key 1 keep depressed for 3 seconds to display secondary function Function key 2 keep depressed for 3 seconds to display secondary function Function key 3 usually one of the re
7. for control centre of the dryer Setting the parameters is instructed later in this manual If you want to print out the weighing results displayed on the panel meter you need a RS232 serial communication card Setting the parameters is instructed later in this manual First read carefully through the following commissioning instructions and then carry out the commissioning and programming procedure stage by stage STAGE1 UNPACKING Contents PAXS meter Installation kit attached to the meter Edge sealing for panel separate black rubber strip User manual in English Antti Teollisuus Oy 5 05 2013 yp Scale STAGE 2 OPENING THE BOX AND INSTALLING THE CARDS JUMPERS AND QUALITY ASSURANCE UNIT WARNING RISK OF FATAL ELETRIC SHOCK BEFORE TURNING ON THE POWER MAKE SURE THAT THE METER BODY IS INSTALLED INA CORRECT POSITION IN THE BOX If the meter is used for basic measuring operations there is no need open the meter But if you wish to insert any of the available optional cards install the quality assurance unit for showing the readouts on the display or change position of the jumpers the meter must be opened The meter s main circuit board showing the position of each card and jumper connection are shown in the illustration on the next page The meter body is removed from the box by depressing firmly the finger grooves at the rear of the box and at the same time pulling out Once the finger grooves are depr
8. low Measure the level of input shown on the signal display Message ULUL Level of input signal too high Measure the level of input shown on display signal Display readout Display becomes too sensitive or poor input data connec drifts aimlessly tions or the data transmitter has failed Check the filtration parameters rounding of readout scaling of input data in the Programming menu 1 and re check the input data connections as well as the condition of the transmitter You cannot ac Optional card reguired by the programming menu has not cess desired pro been installed or the card not inserted properly Install the gramming menu required card and check its position or parameters Err 1 5 appears Contact the supplier on display Upon starting the meter performs a self test If the operation is not correct an error code Err 1 Err 2 Err 3 Er 4 ja Err 5 is shown on the display If an error code is shown on the display contact the supplier of the device Antti Teollisuus Oy 21 05 2013 lt Scale GUARANTEE TERMS Antti Teollisuus Oy grants a guarantee on the products the company has manufactured subject to the following terms 1 2 The guarantee lasts for one year starting on the date of delivery from the factory however it must include at least one harvesting season The guarantee covers defects in material and workmanship that are observed during the guarantee period The guarante
9. 1st user input no changes PAR Function of 2nd user input no changes PAR Function of 3rd user input no changes i Fi na Function on 1st function key no changes P 2nd function key chang 17Xlar Fe Print T Pr int function is selected for the TAL key 2 Operation of the Reset key Go to point r5E in the menu no rel d rel bat r tot r hi r lo r hl d lev Select the operation rEL for the Reset E for taring the scale with button na m operation for 1st function key no changes Sc Fe ng Additional operation for 2nd function key no changes 70 Moving to programming Dr returning to start mode Exiting the programmin KN ifa SET is connected to the serial communication port on the scale terminal Antti Teollisuus Oy 17 05 2013 lt Scale PROGRAMMING MENU 7 PROGRAMMING OF SERIAL COMMUNICATION This menu is for programming the serial communication port that is available as an option for the PAXD meter The serial communication port makes it possible to use a printer Suc cessful data transfer requires that the RS232 set parameters of the meter match the set tings of the connected printer Depress the PAR key on the scale once While PRO is shown on the display press the F1 button repeatedly until 7 SRL shows on the display Move forward in the menu by de pressing the PAR key and depress the F1 key to change the settings Setting the seria
10. d by welding to the leg or bond plate We recommend placing the cable coming from the scale in a protective pipe Connect the free end of the cable to the connection strip behind the PAXS panel meter Please refer to point meter s basic connections for instructions We recommend installing the scale terminal i e panel meter in the cover of the centre Please refer to point installation of the meter in the panel for instructions As reguired shorten or extend the sensor cables to suitable length The extension ca ble must absolutely be of anti interference type such as e g well regarded JAMAK C 2x 2 1 x0 5 Connect the sensors parallel to each other The cables of the two sensors go in under the connection strip on the panel meter When 4 sensors are being installed we recommend using a connection box Join the cables coming from the sensors inside the connection box Then the connection box and the panel meter will be connected by only one cable Solder all connections to avoid wrong reading due to poor contact General information of scale terminal i e PAXS panel meter The paxs panel meter is intended for use with strain gauge transducers specifically de signed for weighing purposes The meter has free card slots for following optional output cards If you want to have additional functions Analog output card 4 20 mA for displaying the readouts also on the logic display reguires that Antti Logicontrol is used
11. e period for the heat exchanger of the dryer heater is five years from the date of delivery from the factory The instructions given by the manufacturer and the valid regulations have been followed during assembly operation and servicing The electrical installation may only be carried out by a duly authorised service company The manufacturer is not responsible for any possible guarantee or commitment that the distributor may have granted Compensations under the guarantee The guarantee covers the repair or replacement of the faulty parts as deemed appropriate by the manufacturer The guarantee covers neither the conseguential losses caused by the breakdown of the appliance nor the labour travel or daily allowances which are incurred as a result of the replacement of the part The guarantee does not cover the assembly and adjustment of the machinery Restrictions Compensation under the guarantee will not be remitted in the following cases 1 95 If the cause of the fault is normal wear abnormal operating conditions incorrect installation inadeguate servicing carelessness or unintended use The defect has resulted from incorrect voltage or any other disturbance in the electric supply network The defect has resulted from thunderstorm fire flooding or any other external factor The defect has resulted from water or any other contamination in the fuel or from use of fuel not suitable for the burner If the user has m
12. essed the catch screws are released from their slots in the box At first release one catch and after that the other catch on the opposite side Once both of the catches are released the body can be pulled out of the box After that it is possible to dismantle the installation kit holder Once the meter is open the free card slots max 3 kpl are visible in the main circuit board Before inserting the card check out the correct slot in the picture on the next page After installation put the meter back in the box and ensure that the box is properly closed Installation kit DISPLAY Protective carton VIEWED FROM SIDE Antti Teollisuus Oy 6 05 2013 lt Scale ANALOGUE OUTPUT SERIAL COMMUNICA A da TION CARD SLOT SLOT l E E E E E FINGER E GROOVE n E 7 GROOVE SENSI V0LERSE nESSRSE USEr i APU 5V t24mV SINK NPN 10V 240mV SOURCE PNP Usually there is no need to change the jumper settings We recommend however that you check the jumper settings before resuming the operation After installation of any optional cards put the meter back in the box and ensure that the box is properly closed Antti Teollisuus Oy 7 05 2013 yp Scale STAGE 3 INSTALLING THE METER IN THE PANEL Make an opening 92 mm x 45mm in the panel in accordance with the illustration below Leave an area of 54mm x140 mm next to the rim of the opening f
13. ing to start mode Eu jus Voltage data from the sensors while the dryer is empty 0 kg mE le Calculated voltage data from the sensors at max load 80 000kg INP 2 INP 1 20 000 Level of digital filtration is defined by means of time constant between 0 25 s The filtration rate increases as the value increases Increasing the filtra tion rate improves the legibility of the display if the displayed value varies a lot This parameter is used for setting the variation range for active digital filtration If the limits of the set range are exceeded the filtration is switched off and the readout is DIIS Sy shown on the display While depressing lli the key in combination with the Or Few keys the value will puis by 1 000 every time the key is mm Value that depends on the instance Antti Teollisuus Oy 16 05 2013 yp Scale PROGRAMMING MENU 2 SETTING THE RESET FUNCTION Under next programming menu 2 FNC we programme the reset function for the RST key to facilitate taring of the load at any given time Depress once the PAR key on the scale While PRO is shown on the display press the F1 button repeatedly until 2 FBC is shown on the display Move forward in the menu by depressing the PAR key and depress the F1 key to change the settings Description Moving to programming mode Fr 0 or returning to start mode 74 na je un v menu for assisting functions Frit r of
14. l communication card Param Description eter Moving to programming mode Pr 0 or returning to start mode 75 m Selecting settings for serial communica tion card 1 5rL 2400 Set the data TAISI rate to 2400 Baud PAR using the buttons N and Few 300 600 1200 2400 4800 9600 19200 7 Set the data bit rate to 7 7 8 PAR Select no parity using the buttons and KAJ no odd even Rbru Accept transfer of abbreviation by select PAR OPt 70 Select for parameters to be printed a i 70 Moving to programming D Pr B or returning to start mode Exiting the programmin mode Antti Teollisuus Oy 18 05 2013 lt Scale NOTE SUCCESSFUL DATA TRANSFER FROM THE METER DOES NOT REQUIRE TYPING OF THE ENTIRE COMMAND STRING IT MAY ALSO BE ACCOMPLISHED BY USING THE PRINT OUT REQUEST COMMAND UNDER THE PROGRAMMING MENU 2 PROGRAMMING MENU 8 FORMATTING THE ANALOGUE OUTPUT This menu is for converting the analogue signal from the meter suitable for the Logicontrol Using the analogue card enables transfer of weight data to the display of logicontrol Depress the PAR key on the scale once While PRO is shown on the display press the F1 button repeatedly until 8 Out is shown on the display Move forward the menu by depressing the PAR key and depress the F1 key to change the settings Description Moving to programming mode 8 or returning to start mode 70 B Zut Selecti
15. ng settings for output card B But 4 20 Determine the output signal type from the analogue card 4 20 0 10 Determine the output signal value se lect instantaneous value on display inp hi lo tot Scaling the lower limit for output signal Scaling the upper limit for output signal Change the value to 80000 using the buttons CI co co co Moving to programming mode Fr B or returning to start mode 70 Exiting the programming mode EB Antti Teollisuus Oy 19 05 2013 W Scale PROGRAMMING MENU 9 RESUMING THE FACTORY SETTINGS AND ADJUSTMENT OF BRIGHTNESS Under this menu you can reset the factory settings and adjust the brightness of the display Adjust PAIDE of the display ing buttons and 0 15 Use code 66 for resetting the factory settings select using buttons ary and Moving to programming D Pr B or returning to start mode 74 mus Exiting the programming mode Antti Teollisuus Oy 20 05 2013 lt Scale FAULT FINDING Ifthe meter does not operate in the due manner carry out the following control measures and re check the operation Possible cause and suggested remedy Display is black No supply voltage Verify the supply voltage level and re check the connections You cannot ac Programming is impeded either externally or by program cess programm ming Locking code by passes the locking ming mode Message OLOL Level of input signal too
16. odified the appliance or attached additional eguipment to it without the consent of the manufacturer or if the pre set fixed values of the limiting devices have been changed Claiming for compensation The manufacturer and distributor must be notified ofthe defect in writing without delay The make type and serial number as well as the date of delivery putting into operation of the machine must be advised Upon reguest the faulty part or appliance must be delivered to the guarantor without delay If the part is not returned the guarantor is entitled to invoice for the replacement part Antti Teollisuus Oy 22 05 2013 v EU Declaration of Conformity ANTTI TEOLLISUUS OY Koskentie 89 25340 KANUNKI Tel 358 2 7744700 Fax 358 2 7744777 declares that SCALE conform with the provisions of the following directives Machine Directive 2006 42 EU Low Voltage Directive 2006 95 EU Electro Magnetic Compatibility Directive 2004 108 EU Kuusjoki 07 04 2006 AIN Kam Kalle Isotalo Managing Director Antti Teollisuus Oy 23 Scale 05 2013
17. ree from any installa tions as shown in the illustration Insert the meter in the opening with its rear part first and fix it using the installation kit Attach the sealing around the rim of the opening between the meter and the panel After installation the panel s protection class on the frontside is IP 65 The inside of the panel must be free of any moisture or dust DIMENSIONS mm nnn s w ad 6 OPENING PANEL t4 o Ra EV CLEAR AREAREQUIRED BY METER STAGE 4 BASIC CONNECTIONS OF THE METER 230 V power supply for the panel meter be taken from behind the control centre of the dryer from the pilot fuse For basic use only connect the terminals 1 6 at the rear of the scale display Terminals 7 10 are client inputs that need not be connected Terminals 12 15 are put to use if an op tional serial communication card RS 232 for the printer is installed Terminals 16 19 are put to use if an analogue card is installed inside the display The analogue card makes it possible to transmit the scale readout to the panel display on the logic centre or to the PC control The terminals 20 25 are not in use Antti Teollisuus Oy 8 05 2013 Wy Scale Connecting the panel meter with two or four sensors Note If you are using four sensors you need a connecting box CONNECTING THE SCALE 2 SENSORS SCALE di SPLAY 7 SCALES DISPLAY pem PAXS lt AC SIG
18. set functions is programmed in this key FUNCTIONS OF THE KEYS WHILE THE METER IS IN THE PROGRAMMING MODE KEY DSP PAR F1 a F2 v RST DESCRIPTION Finishes programming and returns the display to normal operation mode Saves the set value of parameter and moves to following parameter Increases the set value of edited parameter by one unit Increases the present value of the parameter by one unit While kept depressed increases the value of parameter by 1000 provided that one of the keys F1aor F2 wis also depressed INDICATORS SHOWN ON THE DISPLAY INDICATOR MAX MIN TOT SP1 SP2 SP3 SP4 Antti Teollisuus Oy DESCRIPTION Displays the max readout that the meter has saved Displays the min readout that the meter has saved Displays the readout of the summarizing counter Indicates the status of the preset value 1 ON OFF Indicates the status of the preset value 2 ON OFF Indicates the status of the preset value 3 ON OFF Indicates the status of the preset value 4 ON OFF 13 05 2013 yp Scale SHORT INTRODUCTION TO THE PROGRAMMING Press the PAR key to start programming The meter then goes to the selection mode of the programming menu Press the F1 key down several times to select the programming menu that you wish to edit As the PAR key is depressed a second time the first parameter that may be edited is displayed The display toggles between Display 1 parameter and Display 2 set value for the parameter
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