Manual FB 465 ENG
Contents
1. Machines must never be operated if a leak is suspected Rubber Dampers Check the condition of the rubber dampers regularly Re place damaged dampers 8 SWEPRODC INTERNATIONAL AB Dok 101490 GB 0810 Dok 101490 GB 0810 FB 465 Fuel cock 2 Main power switch Decompression handle STOP START Dr IC Oe SAD Bv Y Instrument panel with Engine power switch Control lamps for charging and oil pressure Throttle lever ON BEFORE STARTING See Daily Checks on page 8 STARTING Open the hood Open the fuel cock Switch the main power switch located on the instrument panel inside the protective cover to the position T Close the hood Note The vibration power switch on the handle must be in the position vibration off red green marking Otherwise the machine cannot be started Switch the throttle lever 3 to the full RPM position green marking Start the engine with the power switch 1 Place the knob in the central position and check that the charging and oil pressure lamps 2 light up Then press the power switch Vibration power switch and handle heating In very cold weather or if the battery capacity is low for a different reason starting can be facilitated using the decompression handle in connection with the valve housing Press the lever dow2. ear protectors must be used when working with the machine to prevent hearing damage SWERODC INTERNATIONAL AB FB 465 TECHNICAL DATA FB 465 Net Weight vie 465 kg Base plate W x 1 700 x 1080 mm Sucodu s approximately 25 m min Permitted inclination 20 Centrifugal force 60 000 N Vibration frequency 70 Hz Yanmar L 100AE Engine povver 7 35 kW Engine RPM 3600 RPM Fuel tank volume 5 5 liter ita Diesel Hydraulic oil volume 38 liter Battery capacity 40Ah Generator povver 180 W 15 A Oil quantity crankcase 1 65 liter FUEL and OIL RECOMMENDATIONS A Bus Diesel Enga oil SAE10W 30 oil u Viscosity Grade ISO VG 32 METHOD OF OPERATION The machine consists of a base plate with a vibration element and an upper part cushioned from the base plate The cushioning between the base plate and the upper part consists of four rubber dampers The upper part on which the drive engine is mounted is also designed as a hydraulic oil tank The control handle is placed on the upper part and cushioned with rubber dampers The vibration element is driven and the direction of travel is changed by means o
3. the handle must be folded Ballast must be wetted or naturally damp All other use is forwards and locked with the transport locking device The discouraged machine must then be secured with for example approved straps Note Secure it by the base plate and not the rubber Note When moving up a slope the machine should be cushioned upper part reversed The machine may not incline more than 20 when in use or parked Handle Heating For increased comfort the machine has an electrically hea ted handle The handle heating is activated with the power switch on the handle and can only be used when the vibrator is connected which prevents the heating coil from dischar ging the battery when the machine is not being used 10 SWEPRODC INTERNATIONAL AB Dok 101490 GB 0810 Dok 101490 GB 0810 FB 465 SWERODC INTERNATIONAL AB 11
4. Gs The air filter must be checked at least once every working week 1 Filter housing 2 Safety cartridge 3 Filter element 4 Cap Cleaning 1 Remove the cap and empty out the dust which has collected Wipe the cap with a damp cloth 2 Carefully remove the filter element and wipe the inside of the filter housing clean 3 Blow the filter clean with dry compressed air max 5 bar from the inside until no more dust comes out Throw the filter element away if it has been cleaned five times if it is damaged after 1000 operating hours or maximum 12 months Safety Cartridge This is normally replaced after around 3000 operating hours or ifthe main filter is damaged To replace it remove the filter set as described above and fit a new safety cartridge Oil Fuel Leakage Check every day that the engine is not leaking oil or fuel If a leak is discovered the machine may not be operated until the fault has been remedied Hydraulic Oil Level Check Check every day that the hydraulic connections do not leak or wear during operation Check the oil level with the dipstick on the top of the tank The level must be between MIN and MAX Vibration Element Check regularly that there is no oil leak If you suspect a leak check the level at the level screw on the vibration ele ment If necessary add oil up to the lower edge of the level hole when the vibrator is horizontal Seal any leaks Note
5. exceeds 85 dB A ear protectors must be used during operation Hand arm vibrations The vibration acceleration was measured in accordance with the ISO 5349 standard during operation on a surface of macadam The measurement values were translated into the maximum daily exposure time for regular usage For additional information about vibrations please confer the regulation AFS 2005 15 from the Swedish Work Environment Authority effective July 1st 2005 Hand arm vibrations m s The maximum daily exposure time Exhaust Emissions The FB 465 meets the requirements for exhaust emissions in accordance with US EPA stage 2 SWEPRODC Dok 101490 GB 0810 Dok 101490 GB 0810 FB 465 SIGNS Warning Signs Machine Signs SUE ICIC iuncsy sweoen 8 INTERNATIONAL AB MODEL SERIAL NO MANUFACTURED Before use carefully read the manual and its safety instruc eh 2 tions so that you can handle the machine safely Ensure that the manual is alvvays accessible 7 6 1 Manufacturer 2 Place country of manufacture AA WARNING 3 CEmark 4 Model name 5 Year of manufacture 6 Max engine power 7 Max weight 8 Serial number Engine silencer to avoid burns or discomfort do not touch hot engine parts when the engine is on or when the machine has recently been used As the sound pressure level at the operator s ears exceeds 85 dB A
6. SWENDOC FB 465 INTERNATIONAL AB USER MANUAL Dok 101490 GB 0810 FB 465 SWERODC INTERNATIONAL AB Dok 101490 GB 0810 Dok 101490 GB 0810 FB 465 USE SWEPAC FB 465 is used to pack ballast under foundations in connection with road building in trenches etc On account of the forward reverse func tion the machine is very suitable for packing in tight spaces and as a complement to larger packing equipment The infinitely variable speed control makes it possible to move with great precision and to pack without moving CONTENTS abba rana ladies 2 SAFETY INSTRUCTIONS 4 STAHDARDS aad hakiml 4 SIGNS lama 5 TECNICAL DATA osuna til 6 METHOD OF OPERATION 6 TECHNICAL DESCRIPTION T DAILY CHECKS ee 8 9 SL DER La da ana 9 STOPPING nassen 9 OPERATING INSTRUCTIONS 10 TRANSPORTATION 10 SWEPRODC INTERNATIONAL AB FB 465 SAFETY INSTRUCTIONS e Before using the machine the operator must be informed of the manufacturer s safety instructions and instructions for use e The machine may only be used outdoors e The machine may not be used if protection and safety devices are not present or not working e The operator may not leave the machine unattended when the engine is on When the vibrator is connected the operator must be able
7. f hy draulics The hydraulic pump mounted on the diesel engine supplies a hydraulic motor on the vibration element with an oil flow The vibration element consist of two shafts on roller bearings with bias weights that are connected to gear wheels that rotate in opposite directions One gear wheel can rotate on its shaft by means of a hydraulic cylinder This changes the mutual phase positions of the eccentric weights and the direction of travel of the machine and the speed is changed infinitely variably All parts are well protected against da mage in connection with use and transportation by a sturdy protective frame with a hood of impact resistant polythene 6 SWEPRODC INTERNATIONAL AB Dok 101490 GB 0810 Dok 101490 GB 0810 FB 465 TECHNICAL DESCRIPTION FB 465 Left side view Right side view 1 Protective hood 9 Base plate 2 Lifting eye 10 Rubber damper 3 Diesel engine 11 Vibration element 4 Control panel 12 Air filter 5 Hydraulic tank 13 Hydraulic pump 6 Control handle 14 Gas shock absorber 7 Forward reverse control 15 Hydraulic oil filter 8 Vibrator and handle heating switch 16 Transport locking device SUWEepoc 7 INTERNATIONAL AB FB 465 DAILY CHECKS Fuel Check Check that there is fuel in the tank Top up if necessary Engine Oil Level Check Check the oil level in the crankcase every day The oil must reach the edge of the filling hole when the machine is on a
8. n and hold it down until the flywheel has reached its maximum RPM Run the engine warm for around 5 minutes STOPPING Switch the throttle lever 3 to idle and let the engine run for a few minutes Press the engine power switch 1 upwards red marking Stop the engine by moving the throttle lever to the stop posi tion red marking At the End of the Day Open the hood Switch off the main power switch O position Close the fuel cock down green marking Close the hood Note Never run the starter motor for longer than 10 seconds at a time If the engine does not start wait 15 seconds before trying to start it again Lir INTERNAT ONAL AB FB 465 OPERATING INSTRUCTIONS TRANSPORTATION The vibrator is started and stopped with the power switch on The machine is fitted with a lifting hawser that can be folded the handle in under the hood when it is not in use When the control hoop on the handle is moved backwards the machine reverses and when the hoop is moved forwards the machine moves forwards The speed is controlled by how long the control hoop is activated Check before lifting that the lifting eye and its mounting on the machine are undamaged Check also that the base The machine is only designed to be used outdoors Work plate s rubber dampers are undamaged and firmly attached with the machine in daylight or other adequate lighting For transportation by vehicle
9. to control the movement of the machine using the control handle and the start stop controls The machine may be operated only by a trained operator e During maintenance work or other interventions in the machine the engine must always be off e Switch the engine off before adding fuel Avoid fuel spillage and immediately wipe off any spilled fuel Add fuel only in well ventilated areas Avoid touching hot engine parts for example the silencer e Before lifting the machine check that the lifting device and its mounting are not damaged and that the rubber dampers on the base plate are undamaged and tightened e During transportation and storage the fuel tank should be empty and the fuel cock switched off e When the machine is parked ensure that it cannot tip over The machine may not incline more than 20 e The operator must use ear protectors when working with the machine e The operator must ensure that no unauthorised persons are in the immediate vicinity of the machine INTERNATIONAL AB STANDARDS Noise Measurement in accordance with the standard EN 500 4 Rev 1 1998 Annex C In accordance with the conditions in Directive 2000 14 EC Annex VI the following values are reported Sound pressure level at the oper ator s ears LpA 93 dB A Permitted sound power level L A 108 dB A Guaranteed sound power level L y 108 dB A As the sound pressure level at the operator s ears
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