EN / RDIO-01 User's Manual
Contents
1. Dimensions 34 mm E ae ND 99 E E LO o ND E wo IN 20 62 mm mm Mounting Into an option slot of the RMIO board of the drive or onto external I O Module Adapter AIMA 01 Degree of protection IP 20 Ambient conditions The applicable ambient conditions specified for the drive in its Hardware Manual are in effect Hardware settings e Rotary switch for node ID selection range 1 15 e One DIP switch for each digital input for disabling enabling hardware filtering Connectors e 38 pin parallel bus connector e Four one 4 pole one 2 pole two 3 pole non detachable screw type terminal blocks for max 2 5 mm wire RDIO 01 User s manual A 1 Appendix A Technical data Digital inputs Input voltages 24 250 V DC 110 230 V AC Logic levels DC O lt 8 V 1 gt 12V Input currents 4 mA min 10 mA typical at 24 V DC 4 mA typical at 230 V AC Filtering time selectable for all channels ON 5 10 ms OFF 2 ms Updating interval in the ACS 800 Standard Application Program 12 ms min Isolated from each other the relay outputs power supply and earth Test voltages 2 5 kV rms 1 minute DI1 and DI2 DI3 1 5 kV rms 1 minute DI2 and DI3 Relay outputs Max contact voltage 120 V DC 250 VAC Max contact current pow2. Delivery check The option package contains e RDIO 01 module e Two screws M3x8 mm e This manual Compatibility The RDIO 01 is compatible with the ACS 800 Standard Application Program version ASXR7000 or later 2 2 RDIO 01 User s manual Chapter 2 Overview Warranty and The warranty for your ABB drive and options covers liability manufacturing defects The manufacturer carries no information responsibility for damage due to transport or unpacking In no event and under no circumstances shall the manufacturer be liable for damages and failures due to misuse abuse improper installation or abnormal conditions of temperature dust or corrosives or failures due to operation above rated capacities Nor shall the manufacturer ever be liable for consequential and incidental damages The period of manufacturer s warranty is 12 months and not more than 18 months from the date of delivery Extended warranty may be available with certified start up Contact your local distributor for details Your local ABB Drives company or distributor may have a different warranty period which is specified in their sales terms conditions and warranty terms If you have any questions concerning your ABB drive contact your local distributor or ABB Drives office The technical data and specifications are valid at the time of printing ABB
3. Diagnose EBDS V2 ves ee ea re Va be 4 1 Option slot installation 4 1 I O Module Adapter installation 4 1 Appendix A Technical data vi RDIO 01 User s manual Intended audience Before you start Chapter 1 Introduction The manual is intended for the people who are responsible for commissioning and using an RDIO 01 Digital I O Extension module with the ACS 800 drive The reader is expected to have a basic knowledge of electrical fundamentals electrical wiring practices and how to operate the drive It is assumed that the drive is installed and ready to operate before starting the installation of the extension module In addition to conventional installation tools have the drive manuals available during the installation as they contain important information not included in this manual The drive manuals are referred to at various points of this document RDIO 01 User s manual 1 1 Chapter 1 Introduction What this manual contains This manual contains information on the wiring configuration and use of the RDIO 01 module Safety instructions are featured in the first few pages of this manual Chapter 2 Overview contains a short description of the RDIO 01 Digital I O Extension module a delivery checklist and warranty information Chapter 3 Installation contains instructions for module hardware settings mounting and ca
4. mm twisted pair unshielded cable with an appropriate voltage rating should be used for digital signals A WARNING According to international standards applying voltages below 50 V DC or AC and above 150 V AC or DC simultaneously to the digital inputs and or outputs of the RDIO 01 is not allowed Additionally only voltages of the same nominal level should be applied simultaneously to digital inputs DI2 and DI3 due to reduced isolation voltage Note Do not route signal cables parallel to power cables Digital input wiring examples RDIO 110 230 V AC 10 A ma DIxB RDIO 24 250V DC DIxA polarity unimportant DIxB RDIO 01 User s manual 3 5 Chapter 3 Installation Node ID selection Programming If the RDIO 01 module is mounted onto external I O Module Adapter AIMA 01 choose the proper node ID for the module using the node ID selector S1 range 1 15 Setting the node ID is not required when the module is mounted into SLOT 1 or SLOT 2 on the drive The default setting of selector S1 is 2 The communication between the module and the drive is activated by a drive parameter The RDIO 01 can replace and or extend certain standard inputs See the drive Firmware Manual Parameter Group 98 Note The new settings take effect only when the module is powered up RDIO 01 User s manual Diagnostic LEDs Option slot installation 1 0 M
5. power is shut off Exercise appropriate care when working on the unit Neglecting these instructions can cause physical injury or death RDIO 01 User s manual lii Safety Instructions iv RDIO 01 User s manual Table of contents Safety Instructions DVEIDIEW ba OCA ES d SS 1 iii General safety instructions 1 iii Table of contents Chapter 1 Introduction Intended audience 1 1 Berore VOUS RTE naa in RARA 1 1 What this manual contains 1 2 Chapter 2 Overview OVERVIEW i stv bd eo eo etd o du A e cot oo d ote poda d diee b 2 1 The BDIO 01 module kaan DR ee a RA Rr ore P Rs a 2 1 Module layout tence meae a NN EAE XE SO OO A Rh 2 2 Delivery check ner rar hri Facere an OR AE 2 3 Compatibility aaa ee ead o bad dd E PE NN ER 2 3 Warranty and liability information 2 3 Chapter 3 Installation OU PII 2 t Ge etse soto A ca sce os nin eut 3 1 Removing and refitting the cover of the enclosure 3 2 E AA 3 2 Digital input hardware filter suppression 3 3 Terminal designations seed AAA AA 3 4 WMA Base mn shee Ni eh ae 3 5 Digital input wiring examples 3 5 Node ID selection cese sete EE 3 6 Programming x s sexies BL e X ich E CRUS QS TREE IUE EE 3 6 RDIO 01 User s manual V Table of contents Chapter 4 Fault tracing
6. reserves the right to subsequent alterations RDIO 01 User s manual 2 3 Chapter 2 Overview RDIO 01 User s manual Chapter 3 Installation WARNING Follow the safety instructions given in this A guide and in the ACS 800 Hardware Manual Mounting The RDIO 01 is to be inserted into the position marked SLOT 1 or SLOT 2 on the drive The module is held in place with plastic retaining clips and two screws The screws also provide the earthing of the I O cable shield connected to the module and interconnect the GND signals of the module and the RMIO board On installation of the module the signal and power connection to the drive is automatically made through a 38 pin connector Mounting procedure 1 Insert the module carefully into SLOT 1 or SLOT 2 on the RMIO board until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs 3 Remove the cover of the module enclosure directions are given below 4 Set the configuration DIP switches of the module to the required position and refit the cover Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module RDIO 01 User s manual 3 1 Chapter 3 Installation Removing and To choose operating mode and input signal type the refitting the cover cover of the module enclosure must be removed This of the enclosure can be do
7. ABB Drives User s Manual Digital l O Extension Module RDIO 01 AA EP ED P IP IP Digital 1 0 Extension Module RDIO 01 User s Manual 3AFE 64485733 REV B EN EFFECTIVE 10 2 2003 O 2003 ABB Oy All Rights Reserved Overview General safety instructions A Safety Instructions This chapter states the general safety instructions that must be followed when installing and operating the RDIO 01 Digital I O Extension module The material in this chapter must be studied before attempting any work on or with the unit In addition to the safety instructions given below read the complete safety instructions of the specific drive you are working on WARNING All electrical installation and maintenance work on the drive should be carried out by qualified electricians only The drive and adjoining equipment must be properly earthed Do not attempt any work on a powered drive After switching off the mains always allow the intermediate circuit capacitors 5 minutes to discharge before working on the frequency converter the motor or the motor cable It is good practice to check with a voltage indicating instrument that the drive is in fact discharged before beginning work The motor cable terminals of the drive are at a dangerously high voltage when mains power is applied regardless of motor operation There can be dangerous voltages inside the drive from external control circuits even when the drive mains
8. bling Chapter 4 Fault tracing explains fault tracing and the LED indications of the RDIO 01 module Appendix A contains technical data RDIO 01 User s manual Overview The RDIO 01 module A Chapter 2 Overview This chapter contains a short description of the Digital I O Extension module a delivery checklist and warranty information The Digital I O Extension module RDIO offers three digital inputs 24 250 V DC or 110 230 V AC and two relay outputs 1250 VA 250 V AC or 5 A 24 V DC The isolation voltage between the digital inputs digital outputs and power supply is 2 5 kV 1 5 kV between DI2 and DI3 WARNING According to international standards applying voltages below 50 V DC or AC and above 150 V AC or DC simultaneously to the digital inputs and or outputs of the RDIO 01 is not allowed Additionally only voltages of the same nominal level should be applied simultaneously to digital inputs DI2 and DIS3 due to reduced isolation voltage RDIO 01 User s manual 2 1 Chapter 2 Overview Module layout Fixing screw GND i Node ID selector _ Configuration switch _ 1 behind cover Module status LEDs Fixing screw CHASSIS Terminal blocks for relay outputs X21 and X22 Terminal blocks for digital inputs X11 and X12
9. er 5 A 24 V DC 0 4 A 120 V DC 1250 VA 250 VAC Max continuous current 2 A rms Minimum current 5 mA 24 VDC Contact material Silver cadmium oxide AgCdO Contact protection Varistor 250 V Isolated from each other the digital inputs power supply and earth Test voltage 2 5 kV rms 1 minute General Max power consumption 150 mA 5 V 30 mA 24 V Both voltages supplied by the RMIO board Estimated min lifetime 100 000 h All materials UL CSA approved Complies with EMC standards EN 50081 2 and EN 50082 2 RDIO 01 User s manual AA ED ED P EP Ip SAFE 64485733 REV B EN EFFECTIVE 10 2 2003 RDIO 01 ABB Oy AC Drives P O Box 184 FIN 00381 Helsinki FINLAND Telephone 358 10 22 11 Fax 358 10 222 2681 Internet www abb com ABB Inc Drives amp Power Products 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 8378 800 243 4384 Fax 262 780 5135
10. iltering Digital input Digital input Digital input DI1 DI2 DI3 0 Enabled Default 0 Disabled Note Always have the hardware filtering enabled with an AC input signal Note Actuator no 4 is unused RDIO 01 User s manual 3 3 Chapter 3 Installation Terminal designations Marking Description X11 DC signal 1 DIA a5 24to250V 4 10 mA o 2 Signal levels 1 gt 12 V 0 lt 8 V 2 DIB A AC signal 110 to 230 V 10 max 4 mA X12 Signal levels 1 gt 40 V 0 lt 20 V DI1 1 DI2A Galvanically isolated from other digital inputs relay 55 Outputs and power supply 2 5 kV AC 1 min 2 DI2B a amp DI2 and DI3 Galvanically isolated as a group from DI1 relay 3 DIBA outputs and power supply 2 5 kV AC 1 min SO Galvanically isolated from each other D3 1 5 kV AC 1 min 4 DIsB Ag Marking Description X21 4 RINC Relay outputs RO1 and RO2 2 ne 2 R1CM 3 3 Max continuous current 2 A rms cs 3 R1NO Switching capability 8 A 24 V DC resistive load x22 0 4 A 120 V DC resistive load 2000 VA 250 V AC 1 R2NC J gt Y Galvanically isolated from each 2 R2CM 2 other digital inputs and power cs a supply 2 5 kV AC 1 min 3 R2NO 3 4 RDIO 01 User s manual Chapter 3 Installation Wiring 0 5 to 1 5
11. ne by carefully bending the two cover retaining clips with a small screwdriver see Figure 3 1 and lifting the cover off Refit the cover by pushing it back into its place until the retaining clips lock it into position Retaining clips ee f E a Cover Base Figure 3 1 Removing and refitting the cover Switches Node ID selector S1 Pos 0 1 2 E F ID 0 1 2 14 15 DI3 HW filtering DI2 HW filtering DI HW filtering Unused Configuration switch S2 0 ES Ses s SSS 123 1123 12 1234 X21 X22 X11 X12 Figure 3 2 Top view of the module cover removed 3 2 RDIO 01 User s manual Chapter 3 Installation Digital input For faster input signal detection with a DC signal the hardware filter hardware filter of the digital input in question can be suppression disabled using the configuration DIP switch S2 on the circuit board of the module Disabling the hardware filtering will however reduce the noise immunity of the input DIP switch settings Hardware F
12. odule Adapter installation Chapter 4 Fault tracing There are four diagnostic LEDs on the RDIO 01 module Three green LEDs show the state of each digital input Each LED is lit when the corresponding digital input is activated logical 1 A yellow LED shows the status of the module The status LED is lit when the drive is configuring the module at power up In case the LED does not go out after one second The configuration has failed Cycle the power supply of the drive e The module has a hardware failure Ensure the 38 pin connector is properly inserted Contact an ABB service representative e There is no communication with the drive Check that the drive is powered Check the module node ID Check that the fibre optic cables are connected correctly transmitters to receivers and the connectors properly inserted Check the fibre optic cables visually for dirt or flaws Ensure the 38 pin connector is properly inserted Try new fibre optic cables Contact an ABB service representative RDIO 01 User s manual Chapter 4 Fault tracing RDIO 01 User s manual Appendix A Technical data
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