Operators Manual GD30I
Contents
1. ae E ee a E Un eee ee UA ia 12 Td DISPOSAL cerren E EE A EEE AE EA EEE 12 8 INTERFACE AND CHANGE POWER csssccssssssssscssssssssscesessssssscesessnssssesesesnesesesssesesesessesees 13 Menace OOo EA m 13 8 2 Change of 14 9 ANNEX A erc resies nE ROR E E EE 15 GD30I OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 2 of 15 DENMARK OPERATORS MANUAL Machine Type 1 DECLARATION OF CONFORMITY We Flexicon A S Frejasvej 2 6 DK 4100 Ringsted declare on our sole responsibility that the product 5030 A Flexicon a s Model 90301 Serial No YYMM XXXX Supply 230V 50Hz 350W Year 2006 to which this declaration relates is in conformity with the following standard s DS EN ISO 12100 Safety of machinery Basic concepts general principles of design DS EN 60204 Safety of machinery Electrical equipment of machines according to the provisions in the Directives 98 37 EC On the approximation of the laws of the Member States relating to machinery 73 23 On the harmonization of the laws of Member States relating to electrical equipment designed for use within certain volta2. 24 08 2006 Page 14 of 15 DENMARK OPERATORS MANUAL Machine Type 9 ANNEXA Sound pressure level LAeq lt 70 dB a COPYRIGHT kkkkkkkkk Copyright c 2006 Flexicon A S All rights to this manual belong to Flexicon A S Neither the complete manual nor parts of it may be translated copied printed or published in any form or by any means without permission in writing from Flexicon A S Flexicon A S is convinced that the information of this manual is correct but Flexicon A S cannot be held responsible for it Flexicon A S reserves the right to update and amend this manual without previous notice Flexicon A S is under no obligation to update manuals already published GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 15 of 15
3. as Personal Computers GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 12 of 15 DENMARK OPERATORS MANUAL Machine Type 8 INTERFACE AND CHANGE OF POWER 8 1 Interface e 9 Fig 8 1 1 external 1 pin 1 Input for start signal 5 50 VDC min 100 msec positive edge trigged pin 2 Output 24 VDC max 500 mA pin 3 Ground pin 4 Status output max 24 VDC 100 mA Pin 4 is earthed via an open collector during filling Pin 5 Status output max 24VDC 100 mA Pin 5 is complementary to pin 4 2 external 2 pin 1 Input for disabling 5 to 50 VDC If this pin is activated the drive will be disabled no dispensing pin 2 Output 24 VDC max 500 mA pin 3 Ground pin 4 Status output max 24 VDC 100 mA Pin 4 is grounded via an open collector during filling pin 5 Status output max 24 VDC 100 mA Pin 5 is complementary to pin 4 GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 13 of 15 DENMARK OPERATORS MANUAL Machine Type 3 net 1 This socket is reserved for RS 485 network communication 4 net 2 This socket is reserved for RS 485 network communication 8 2 Change of voltage The GD30I can be converted to accept another supply voltage The conversion can be made inside the machine by moving the cables of the transformer clamps GD30l OM 1 01 EN Ver 1 01 Date
4. 3 Acceleration deceleration Value An integral number Range 1 100 The acceleration and the deceleration will always be the same The lowest value 1 will give the slowest acceleration and the highest value 100 will give the fastest acceleration If the acceleration is changed a recalibration should be made 4 Reversing back suction Value An integral number Range 0 10 If the pump is moved a little backwards reversing after the completion of fillings a minor back suction will be created This can prevent dripping from the filling needle The value 0 will give no reversing but the value 10 will give maximum reversing ALWAYS make a recalibration if the reversing value is altered For other programming possibilities reference is made to the MC12 manual GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 11 of 15 DENMARK OPERATORS MANUAL Machine Type 7 CLEANING AND MAINTENANCE 7 1 Daily cleaning Daily cleaning will not be necessary except for the normal routine cleaning of production equipment Liquids must NOT be splashed onto GD30I It may only be cleaned with a damp piece of paper or cloth 7 2 Maintenance As all movable parts GD30l are maintenance free no maintenance is required apart from normal cleaning of the equipment If service should be needed please contact your supplier or Flexicon A S 7 3 Disposal The machines can be disposed in the same way
5. OPERATORS MANUAL Machine Type 5030 Operators Manual 030 DENMARK OPERATORS MANUAL Machine Type 1 DECLARATION OF CONFORMITY 3 2 MARTI IOI P 4 3 GENERAL INFORMATION 6incecsicscssssstesnsssssooasssssssensssonssosseosescssensesessonsosesstesrsesssooaesecdsoaressosesesssvosesssessse 5 3 1 Unpacking and inspection ett M 5 cpoMmitelo MEN E o mST 5 LEM iri T M 6 3 4 Addressing of filling station sect a cota datae iub rex odas 7 CONTROL P 8 du umm 8 5 ATS YS Lr M 9 SONS D exei a EL oem 9 6 PROGRAMMIN e M 10 6 1 Programming PONG ISS sias cometa ptis ne UM SUL eM NUI MUN 10 6 2 AGI parameters scs dile ani perdida mS Mq RIS MI GRE 10 7 CLEANING AND MAINTENANCE 12 74 Daily cleaner E 12
6. d at the inlet and discharge side should minimum be 7 8 and 1 2 respectively Fig 5 2 If the product is of high viscosity it is necessary to mount a hopper for good product support of the pump see Fig 5 2 The dispenser head is now ready for operation GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 9 of 15 DENMARK OPERATORS MANUAL Machine Type 6 PROGRAMMING 6 1 Programming principle In the following a parameter will be the value of a single function e g volume or acceleration A program will be a complete set of parameters which together will constitute the 0301 work instructions The actual programming will be made on the MC12 and reference is made to the MC12 manual 6 2 GD30l parameters 1 Volume Value ml Range 10 9999 ml 9030 can dispense from 10 to 9999 ml but for volumes exceeding approx 1000 ml the capacity will drop significantly If the volume is changed a recalibration should be made 2 Velocity Range 30 750 rpm The velocity must be adjusted to the viscosity of the product and Fig 6 1 gives a guideline for this Speed RPM Viscosity ria ee to Bde 5000 10000 15000 Fig 6 1 In case of large velocity changes or big changes in the dispense volume a recalibration should be carried out GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 10 of 15 DENMARK OPERATORS MANUAL Machine Type
7. er in the Flexicon Multi Filling System FMFS The 0301 cannot do fillings by itself but must be connected to Flexicon s control unit MC12 or to a PC with RS485 multidrop communication Please check that all ordered items have been received and that no items were damaged during transport In case of any defects or omissions please contact Flexicon A S or your supplier immediately When ordering spare parts or accessories for the GD30I please state the serial number stamped The serial number is stamped on the label the bottom of the GD30I Please check that the connected mains plug is of the correct type with the correct earthed switch If this is not the case the correct type of plug must be mounted with the following connections Yellow green earth Blue neutral Brown phase ALWAYS REMEMBER that this machine must be earthed 3 2 The Dispensing Principle 90301 operates with a pump of positive displacement rotary type The volume at the inlet increases when the gears rotate and the product ids drawn into the pump It is then transported in the space between the gears and the periphery of the body to the discharge side The volume between the gears is reduced here and the product is forced out through the outlet The gears operate without metallic contact with casing The pumps have gears in AISI 316 acid resistant steel PTFE impregnated This gives an efficient performance and gentle handling of liquids products The gas
8. ge limits 2004 108 EC On the approximation of the laws of the Member States relating to electromagnetic compatibility Ringsted August 2006 Mads Ulric Jensen Signature GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 3 of 15 O Machine Type 2 CAUTION This manual should be read before using the GD30l1 Explanations to the pictograms Warning against touching Warning against opening Warning against high voltage b Ww N When operating the GD30I make sure that the dispenser head is closed The mains switch is used for emergency stopping The GD30I should only be used for dosing and filling of liquid fluids The GD30l must be placed on a stable bed plate and in such way that it is not exposed to great humidity high temperatures or other abnormal operating environments It is not to be used in explosion hazardous environments It is prohibited to maintain or clean the GD30I when it is connected to the power supply It is prohibited for unauthorised personnel to open the cover of the GD30I s electrical parts Always remember that the GD30l must be earthed by way of the switch Handle the filling needles with caution The pump must not run dry The pump needs a filling nozzle with cut off valve GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 4 of 15 DENMARK OPERATORS MANUAL Machine Type 3 GENERAL INFORMATION 3 1 Unpacking and inspection GD30I is a dispens
9. kets are made of EPDM THE PUMP MUST NOT RUN DRY The best performance is reached with a positive product support The pump needs a filling nozzle with cut off valve GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 5 of 15 DENMARK OPERATORS MANUAL Machine Type 3 3 Installation 90301 must be placed on a stable bedplate and all electrical connections are on its rear 0 OoOO 2 me a O o Fig 3 1 The cable with plug 1 is connected to an earthed switch The communication cable from MC12 type 3 comes fitted with two 4 pin DIN plugs One is connected to the net 1 socket 2 on the GD301 and the other plug is connected to the net socket on 12 The terminator supplied with MC12 4 pin blind DIN plug is connected to the net 2 3 socket on GD30I Should the system be operating with more than one GD30OI the net 2 socket 3 is to be connected to the net 1 socket 2 on the next GD30l by a communication cable type 3 The terminator is connected to the last GD30I on the line Address 1 is the factory setting of GD30l In case you want to change this setting please consult section 1 4 in this manual GD30I is now ready to be switched on and to be programmed from the MC12 GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 6 of 15 DENMARK OPERATORS MANUAL Machine Type 3 4 Addressing of filling stati
10. on Address 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 SW1 1 0 1 0 1 0 1 0 1 0 1 Oo 1 0 1 0 5 2 1 1 0 0 1 1 0 1 1 0 Oo 1 1 0 SWS 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 544 1 1 1 1 1 1 1 1 0 o 0 Oo 0 o 0 0 Fig 3 2 Address 1 is the factory setting of GD30I If the GD30I is of several filling stations in a system none of the stations may have the same address and it must therefore be changed Change of address is performed a dip switch placed at the bottom of the GD30I This change may only be carried out when the machine is turned off at the main switch Addresses between 1 and 16 may be chosen and Fig 3 2 shows the various combinations GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 7 of 15 DENMARK OPERATORS MANUAL Machine Type 4 CONTROL 4 1 Control panel RUN fa 1 Z p A oe e d OAN y fo a xe 1 Ps E 4 AY rower 27 Online po AN m Fig 4 1 1 Dispenser head 2 Power lights up when the filler is on 3 On line lights up when communicating with MC12 4 Overload lights up when 2030 is overloaded GD30l OM 1 01 EN Ver 1 01 Date 24 08 2006 Page 8 of 15 DENMARK OPERATORS MANUAL Machine Type 5 DAILY USE 5 1 Pump Connections Fig 5 1 The dimension of tubes mounte
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