MOVI-SWITCH Operating Instructions - SEW
Contents
1. Interval Unit unit What to do part depending on the loading Brake Inspect brake working air gap brake disc pressure plate carrier characteristics gearing pressure rings Every 2 to 4 years 7 Extract abraded matter Every 10 000 operating hours Motor Inspect motor replace ball bearing oil seal Clean cooling air passages Varying intervals Motor Touch up or renew the anti corrosion coating depending on external factors 1 Wear times are influenced by many factors that can shorten life span Calculate the required inspection and maintenance intervals separately in accordance with the project planning documents MOVI SWITCH Operating Instructions e E sm d BI 10525912 book Seite 21 Montag 18 Februar 2002 10 43 10 Inspection and Maintenance Work of the Motor 8 2 Inspection and Maintenance Work of the Motor Example motor DFT MSW wm Snap ring 6 Snap ring 11 Ball bearing Oil flinger 7 Ball bearing 12 Equalizing ring Oil seal 8 Snap ring 13 Stator Screw plug 9 Rotor 14 B bearing shield A flange bearing shield 10 Nilos ring 15 Hexagon head screw MOVI SWITCH Operating Instructions 16 V ring 17 Fan 18 Snap ring 19 Fan guard 20 Housing screw 03396 21 als e le 10525912 book Seite 22 Montag 18 Februar 2002 10 43 10 22 Inspecting the Motor Inspection and Maint2. 4 2 01111 Important This floating clearance is necessary so that the pressure plate can move up as the brake lining wears 11 Fix the rubber sealing collar back in place and re install the dismantled parts Note The lockable manual release brake Type HF is released if resistance is encountered when operating the manual release brake screw The self reengaging manual brake release Type HR can be opened with normal hand pressure Caution On brake motors with a self reengaging manual brake release the lever must be removed after startup maintenance A bracket is provided for storing it on the outside of the motor MOVI SWITCH Operating Instructions 25 MZ le 10525912 book Seite 26 Montag 18 Februar 2002 10 43 10 8 Inspection and Maintenance of Brake Changing the Braking torque can be adjusted in increments see page 27 Braking Torque by installing various brake springs by changing the number of the brake springs Switch off MOVI SWITCH and prevent it from unintentional restart Remove NV16 NV26 proximity sensor if present Flange cover or fan guard 21 snap ring 20 and fan 19 Remove rubber sealing collar 5 Remove manual brake release Setting nuts 18 conical coil springs 17 studs 16 releasing lever 15 Loosen hex nuts 10e slide off brake coil body 12 by approximately 50 mm Caution brake c
3. PE Following these instructions is required for fault free operation and fulfillment of any warranty claims Read these instructions carefully before you start working with the drive These operating instructions contain vital servicing information and should be kept in close proximity to the drive System Manual Drive Systems for Decentral Installation Geared Motors catalog This product consists of tron Aluminium Copper e Plastic Electronic components All components should be disposed of in accordance with applicable regulations MOVI SWITCH Operating Instructions B NS olg E 10525912 book Seite 5 Montag 18 Februar 2002 10 43 10 2 5 Safety Instructions Intended Usage Never install or operate damaged products In the event of damage please submit a complaint to the transport company immediately In compliance with existing regulations e g EN 60204 VBG 4 DIN VDE 0100 01 13 0160 only electrical specialists with accident prevention training are permitted to perform installation startup and service work on MOVI SWITCHS Make sure that preventive measures and protection devices are in accordance with applicable regulations e g EN 60204 or EN 50178 Necessary protective measures Grounding of MOVI SWITCH Before removing the terminal box cover disconnect the MOVI SWITCH from the supply syst
4. 10525912 book Seite 1 Montag 18 Februar 2002 10 43 10 T EURODRIVE Edition MOVI SWITCH 10 2001 Operating Instructions 1052 5912 EN Se 10525912 book Seite 2 Montag 18 Februar 2002 10 43 10 E SEW EURODRIVE Gei 1 me BH ra al LA als 10525912 book Seite 3 Montag 18 Februar 2002 10 43 10 Contents 1 Important 4 2 MOVI SWITCH Safety Instructions ee 5 3 MOVI SWITCH Unit DID 6 3 1 Sample Nameplate Type Designation 7 H 4 Mechanical Installation of MOVI SWITCHS6 erre 8 5 Electrical Installation of MOVI SWITCH 9 5 1 Description of Control Signals M12 9 5 2 MOVI SWITCH Connection E 9 5 3 MOVI SWITCH with BGW Brake Contra 10 5 4 Connection with AS i Binary Slave 11 12 5 5 Connection with AS i Binary Slave MLK11 and BOW 13 5 6 Connection Example 2 x MOVI SWITCH with MF Fieldbus Interface 14 6 Startup of MOVILSWITCH EEN 16 ago 6 1 Starnup EE 16 6 2 Starting the Motor 16 O3 16 6 4 Startup with AS i Binary Slave MLK11A 17 v7 7 M
5. motor turns 6 No function 7 No function 8 MOVI SWITCH voltage supply 17 MOVI SWITCH Operating Instructions lt B 41 1 ly 10525912 book Seite 18 Montag 18 Februar 2002 10 43 10 2 4 6 qu Startup with AS i Binary Slave MLK11A Assigning Slave An AS i addressing device can be used to assign the slave address This allows for Address via simple and network independent addressing 6 The AS i addressing devices offer the following functions evice Reading an AS i slave address ncrementally adjusting address to new value New addressing of slaves Functional test with output to LCD display The use of an addressing device requires an adapter that fits onto the M12 plug connector of the MLK module see the following figure AS i N C e3 a 2 AS i lt N C 05135AXX Example Every AS i participant is individually addressed A and then reintegrated in the bus B A 50474AXX 1 AS i addressing device 18 MOVI SWITCH Operating Instructions SZ ls 10525912 book Seite 19 Montag 18 Februar 2002 10 43 10 2 ANS 4 Startup with AS i Binary Slave MLK11A SE 7 6 7 MOVI SWITCH Diagnostics Problem Possible cause Solution Drive has incorrect Incorrect phase sequence Exchange
6. 265 83 10 87 Service Por Ramangamdi Baroda 391 243 sew baroda gecsl com Gujarat Ireland Sales Dublin Alperton Engineering Ltd Tel 01 8 30 62 77 Service 48 Moyle Road Fax 01 8 30 64 58 Dublin Industrial Estate Glasnevin Dublin 11 Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 02 96 98 01 Sales Via Bernini 14 Fax 02 96 79 97 81 Service 1 20020 Solaro Milano sewit sew eurodrive it Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 0 53 83 7 3811 13 Sales 250 1 Shimoman no Fax 0 53 83 7 3814 Service Toyoda cho Iwata gun sewjapan lilac ocn ne jp Shizuoka prefecture 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 031 4 92 80 51 Sales B 601 4 Banweol Industrial Estate Fax 031 4 92 80 56 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Luxembourg Assembly Brissel CARON VECTOR S A Tel 0032 010 23 13 11 Sales Avenue Eiffel 5 Fax 0032 010 2313 36 Service B 1300 Wavre http www caron vector be info caron vector be Macedonia Sales Skopje SGS Skopje Macedonia Tel 0991 38 43 90 Teodosij Sinactaski 66 Fax 0991 38 43 90 91000 Skopje Macedonia sgs mol com mk 02 2002 ST 10525912 book Seite 57 Montag 18 Februar 2002 10 43 10 a Address list 1 Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 07 3 54 57 07 3 54 94 09 Sa
7. air gap is set correctly see page 27 7 Fix the rubber sealing collar back in place and re install the dismantled parts MOVI SWITCH Operating Instructions SU 10525912 book Seite 25 Montag 18 Februar 2002 10 43 10 2 ole Inspection and Maintenance of Brake 8 Replacing Brake When replacing brake disc inspect the other removed parts and replace them if Disc necessary 1 Switch off MOVI SWITCH and prevent it from unintentional restart 2 Remove NV16 NV26 proximity sensor if present Flange cover or fan guard 21 snap ring 20 and fan 19 3 Remove rubber sealing collar 5 Remove manual brake release Setting nuts 18 conical coil springs 17 studs 16 releasing lever 15 4 Loosen hexagon nuts 10e carefully pull off the coil body 12 Caution brake cable and take out the brake springs 11 5 Remove damping plate 9 pressure plate 8 and brake disc 7 7b and clean the brake parts Install the new brake disc Re install brake components except rubber sealing collar fan and fan guard 6 7 8 Set the working air gap see page 24 Points 5 to 7 9 With manual brake release type HF or HR 1 0 Set the floating clearance via the setting nuts between the conical coil springs pressed flat and setting nuts see the following figure Floating clearance mm 05 1 1 5 2
8. factory wired MOVI SWITCH Operating Instructions 13 ST E 10525912 book Seite 14 Montag 18 Februar 2002 10 43 10 5 6 Connection via terminals MF 2 fieldbus interface Connection Example 2 x MOVI SWITCH with MF Fieldbus Interface Connection Example 2 x MOVI SWITCH with MF Fieldbus Interface MOVI SWITCH 1 1 Assignment dependent upon fieldbus being used MOVI SWITCH 0 05017AXX MOVI SWITCH Operating Instructions ST o 10525912 book Seite 15 Montag 18 Februar 2002 10 43 10 Connection Example 2 x MOVI SWITCH with MF Fieldbus Interface 5 Connection via The required outputs must internally be jumpered to the sockets being used according M12 Connector to the following figure MF 22 Fieldbus Interface 2 Be a e 6 6 SS a 65 58 65 8 6 6 20 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 2 1 3 05130AXX 1 DOO is connected to PIN2 of socket DIO 2 DO1 is connected to PIN2 of socket DI2 only required for connection of 2 MOVI SWITCH to an MF 22 bus module 3 only required if fieldbus nodes are installed with two 24 V voltage circuits After the outputs have been jumpered to the input sockets two MOVI SWITCH can be conn
9. sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 02 97 25 99 00 9 Sleigh Place Wetherill Park Fax 02 97 25 99 05 New South Wales 2164 enquires sew eurodirve com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 01 6 17 55 00 0 Sales Richard Strauss Strasse 24 Fax 01 6 17 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at 02 2002 9 e a 10525912 book Seite 55 Montag 18 Februar 2002 10 43 10 Address list 1 Belgium Assembly Br ssel CARON VECTOR S A Tel 0032 010 23 13 11 Sales Avenue Eiffel 5 Fax 0032 010 2313 36 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW DO BRASIL Tel 011 64 60 64 33 Sales Motores Redutores Ltda Fax 011 64 80 33 28 Service Rodovia Presidente Dutra km 208 http www sew com br CEP 07210 000 Guarulhos SP sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GMBH Tel 92 9 53 25 65 Bogdanovetz Str 1 Fax 92 9 54 93 45 BG 1606 Sofia bever mbox infotel bg Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 905 7 91 15 53 Sales 210 Walker Drive Fax 905 7 91 29 99 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca l reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO
10. two phases at the terminal block direction of rotation Motor does not run no No supply voltage Inspect the supply lines and correct them current input Check and replace line protection fuse Nocontrol voltage Check 24 Vpc signal terminal 24 V and correct e No enable signal Check RUN signal terminal RUN correct controller fault e Not ready for operation OK control voltage terminal 24 V correct signal LOW OK output shorted to ground correct Motor too hot let motor cool reduce load not connected check connections and correct Motor hums high current e Mechanical system is Mechanical fault corrected consumption blocked Brake maintenance according to section Inspection and Brake does not release Maintenance of MOVI SWITCH Winding is faulty Exchange drive Note If you require assistance from customer service State the data on the nameplate State type and extent of the fault Indicate when and under which operating conditions the fault occurred State the probable cause MOVI SWITCH Operating Instructions 19 DN STT a 10525912 book Seite 20 Montag 18 Februar 2002 10 43 10 Inspection and Maintenance Intervals 8 Inspection and Maintenance of MOVI SWITCH Use only original parts in accordance with the valid spare parts list Caution Danger of burns Motors can become very hot during operation 8 1 Inspection and Maintenance Intervals
11. 0 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 6 59 32 30 Paldiski mnt 125 Fax 6 59 32 31 EE 0006 Tallin 02 2002 9 e A 5 10525912 book Seite 56 Montag 18 Februar 2002 10 43 10 Address list Finland Assembly Lahti SEW EURODRIVE OY Tel 3 589 300 Sales Vesim entie 4 Fax 3 780 6211 Service FIN 15860 Hollola 2 http Awww sew eurodrive fi sew sew eurodrive fi Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 19 24 89 38 55 Sales Beckbridge Industrial Estate Fax 19 24 89 37 02 Service P O Box No 1 http Awww sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 0030 1 04 22 51 34 Service 12 Mavromichali Street Fax 0030 1 04 22 51 59 P O Box 80136 GR 18545 Piraeus http www boznos gr Boznos g otenet gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 2 7 96 04 77 79 60 46 54 Sales Unit No 801 806 8th Floor Fax 2 7 95 91 29 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 sew eurodrive voros matarnet hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 0 265 83 10 86 Sales Plot 4 Gidc Fax 0
12. 000 the following additions and changes were made New example for assigning the AS i slave address by means of a programming device New connection example MOVI SWITCH with MF fieldbus interfaces connection via M12 connector Corrected wiring diagram for Connection with AS i binary slave MLK11 and BGW The diagram inadvertently shows an incorrect internal cabling 2 lines reversed MOVI SWITCH Operating Instructions 10 a i 10525912 book Seite 54 Montag 18 Februar 2002 10 43 10 Address list Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co Tel 0 72 51 75 0 Production Ernst Blickle Straf e 42 Fax 0 72 51 75 19 70 Sales D 76646 Bruchsal http Awww sew eurodrive de Service P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Production Graben SEW EURODRIVE GmbH amp Co Tel 0 72 51 75 0 Ernst Blickle StraRe 1 Fax 0 72 51 75 29 70 D 76676 Graben Neudorf Telex 7 822 276 P O Box Postfach 1220 D 76671 Graben Neudorf Assembly Garbsen SEW EURODRIVE GmbH amp Co Tel 0 51 37 87 98 30 Service near Hannover Alte Ricklinger Straf e 40 42 Fax 0 51 37 87 98 55 D 30823 Garbsen scm garbsen sew eurodrive de P O Box Postfach 110453 D 30804 Garbsen Kirchheim SEW EURODRIVE GmbH amp Co Tel 0 89 90 95 52 10 near Munchen DomagkstraRe 5 Fax 0 89 90 95 52 50 D 85551 Kirchheim scm k
13. 7 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 9 44 31 84 70 Sales Parque Tecnol gico Edificio 302 Fax 9 44 31 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 0046 036 34 42 00 Sales Gnejsv gen 6 8 Fax 0046 036 34 42 80 Service 5 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 0041 061 4 171717 Sales Jurastrasse 10 Fax 0041 061 4 17 17 00 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 0066 38 21 40 22 Sales Bangpakong Industrial Park 2 Fax 0066 38 21 45 31 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 Turkey Assembly Istanbul SEW EURODRIVE Tel 0216 4 41 9163 4 41 91 64 3 Sales Hareket Sistemleri Sirketi 83 80 14 3 83 80 15 Service Bagdat Cad Koruma Cikmazi No 3 Fax 0216 3 05 58 67 TR 81540 Maltepe ISTANBUL seweurodrive superonline com tr USA Production Greenville SEW EURODRIVE INC Tel 864 4 39 75 37 Assembly 1295 Old Spartanburg Highway Fax Sales 864 439 78 30 Sales P O Box 518 Fax Manuf 864 4 39 99 48 Service Lyman S C 29365 Fax Ass 864 4 39 05 66 Telex 805 550 http Awww seweurodrive com cslyman seweur
14. AXX le e 10525912 book Seite 10 Montag 18 Februar 2002 10 43 10 10 MOVI SWITCH with BGW Brake Control 5 3 MOVI SWITCH with BGW Brake Control Brake Voltage Power Supply Voltage 3 Phase Star Point BN WH 2 RUN 24 V M12 connector AVS1 standard coding M12 socket standard coding Brake coil Clockwise rotation Counter clockwise rotation factory wired PE L1 L2 L3 CW L2 L1 L3 CCW 05006AXX MOVI SWITCH Operating Instructions NS 10525912 book Seite 11 Montag 18 Februar 2002 10 43 10 le MOVI SWITCH with BGW Brake Control Braking Voltage Power Supply Voltage Phase Phase l OK 2 PE L1 L2 L3 L2 L1 L3 RUN24 Vpc 1 M12 connector AVS1 standard coding 2 M12 socket standard coding 3 Brake coil CW Clockwise rotation CCW Counter clockwise rotation factory wired CW CCW 05007 MOVI SWITCH Operating Instructions 11 NS LA 4 59 10525912 book Seite 12 Montag 18 Februar 2002 10 43 10 5 4 1 3 CW CCW Connection with AS i Binary Slave MLK11 Connection with AS i Bina
15. I SWITCH Operating Instructions MIP E ole 10525912 book Seite 7 Montag 18 Februar 2002 10 43 10 Sample Nameplate Type Designation 3 1 Sample Nameplate Type Designation Sample Nameplate SEWABURODRINE Bruchsal Germany Typ R27 DT71D4 BMG TF Z MSW 3 IEC 34 01 3207611303 0014 00 32 47 1 r min 1380 43 83 kW 0 37 51 cos 0 76 V 400 Y A 1 16 Hz 50 B7 kg 15 190 IP 54 IsoKL F Bremse V 230 AC Nm 2 5 Gleichrichter BGW1 5 Schmierstoff MINER OEL CLP220 2 31 Made in Germany 181 868 6 14 03572AXX Sample Type Designation R 27 DT 7104 BMG 2 MSW Loo MOVI SWITCH 1 Motor option Heavy fan Thermistor sensor standard Motor option Brake Motor size and number of poles Motor series Gear unit size Gear unit series MOVI SWITCH Operating Instructions 10525912 book Seite 8 Montag 18 Februar 2002 10 43 10 2 le 4 Sample Nameplate Type Designation 4 Mechanical Installation of MOVI SWITCH Before You Begin MOVI SWITCH may only be installed if the entries on the nameplate of the drive match the supply voltage the drive is not damaged no damage resulting from transport or storage the following requirements have been properly fulfilled temperature range can be limited by the gear unit see the gear unit operating instructions no oils acids gases vapors radiation e
16. MOVI SWITCH drive automatically switches off The monitoring status is signaled by a 24 V output OK signal The OK output must be evaluated by a controlling system e g PLC Since a starting command causes the motor to restart automatically after cooling off an external restarting lockout must be implemented if an automatic restart should represent a danger to person or equipment By connecting the check back output OK signal with ground potential switch on is prevented or the motor is stopped The MOVI SWITCH module is protected against power supply overvoltage MOVI SWITCH Operating Instructions e o 10525912 book Seite 17 Montag 18 Februar 2002 10 43 10 Startup with AS i Binary Slave MLK11A go 6 6 4 Startup with AS i Binary Slave MLK11A Outputs Function and Designation Inputs Function and Designation LED Display Bit Function Display LED color DO Start Stop RUN DO 0 yellow Di DO 1 yellow D2 DO 2 yellow D3 Power supply reset terminal 24 V DO 3 green Bit Function Display LED color DO Message Ready for operation OK DI 0 yellow Di D2 Sensor 1 M12 socket pin 4 DI 2 yellow D3 Sensor 2 M12 socket pin 2 DI 3 yellow 1 MOVI SWITCH ready for operation 2 external input DI2 3 external input 4 Voltage supply via AS i system is ok 5070 5 Start
17. OF CANADA LTD Tel 604 9 46 55 35 7188 Honeyman Street Fax 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 514 3 67 11 24 2555 Rue Leger Street Fax 514 3 67 36 77 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE Tel 02 6 23 82 03 6 23 81 63 Sales Chile Motores Reductores LTDA Fax 02 6 23 81 79 Service Panamericana Norte No 9261 sewsales entelchile net Casilla 23 Correo Quilicura RCH Santiago de Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 022 25 32 26 12 Assembly No 46 7th Avenue TEDA Fax 022 25 32 26 11 Sales Tianjin 300457 http Awww sew com cn Service Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 0571 5 47 50 50 Sales Calle 22 No 132 60 Fax 0571 5 47 50 44 Service Bodega 6 Manzana B sewcol andinet com Santaf de Bogota Croatia Sales Zagreb KOMPEKS d oo Tel 385 14 61 31 58 Service PIT 4 II Fax 385 14 61 31 58 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 02 20 12 12 34 20 12 12 36 Business Centrum Praha Fax 02 20 12 12 37 Luna 591 http Awww sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 0045 043 95 8500 Sales Geminivej 28 30 P O Box 100 Fax 0045 043 95 8509 Service DK 267
18. OVI SWITCH Diagnostics EE 19 ps 8 Inspection and Maintenance of 20 8 1 Inspection and Maintenance Intervals 20 8 2 Inspection and Maintenance Work of the Motor 21 8 3 Inspection and Maintenance of 23 8 4 Approved Ball Bearing Types eem 27 8 5 Working Air Gap Brake Braking 27 9 Technical Data Eh EE ee EH 28 91 MOVI SWITCH Technical Data 12202000 28 9 2 Technical Data AS i Binary Slave MLK1TA 28 10 List Of Changes Dee EEN 29 1 Address 30 MOVI SWITCH Operating Instructions le 10525912 book Seite 4 Montag 18 Februar 2002 10 43 10 1 1 Important Notes Warnings and Safety Instructions Additional Applicable Documentation LU Disposal Always follow the warnings and safety instructions in this publication Electrical hazard Possible effects Serious or fatal injury Immediate danger Possible effects Serious or fatal injury Dangerous situation Possible effects Minor injury Harmful situation Possible effects Damage to equipment or surroundings Application hints and useful information
19. able Change or add brake springs 11 position brake springs symmetrically Re install brake components except for rubber sealing collar fan and fan guard Set working air gap see page 24 Points 5 to 7 For manual brake release Set the floating clearance between the conical coil springs pressed flat and release lever via the setting nuts see the following figure Brake Floating clearance mm BMG 05 1 1 5 BMG 2 BMG4 2 01111AXX Important This floating clearance is necessary so that the pressure plate can move up as the brake lining wears 8 Fix the rubber sealing collar back in place and re install the dismantled parts Note For repeated assembly replace the setting nuts 18 and hexagon nuts 10e due to reduced self locking of nuts 26 MOVI SWITCH Operating Instructions e NS 10525912 book Seite 27 Montag 18 Februar 2002 10 43 10 2 55 Approved Ball Bearing Types 8 84 Approved Ball Bearing Types Motor type A bearing AC motors brake motor B bearing foot flanged or geared motors Flange mounted Geared motor Foot AC motor Brake motor motor mounted motor DT 71 80 6204 Z J 6303 Z J 6204 Z J 6203 J 6203 RS J C3 DT 90 DV100 6306 Z J C3 6205 J 6205 RS J C3 8 5 Working Air Gap Brake Braking Torque Brake Motor Wo
20. ales Bucuresti Sialco Trading SRL Tel 01 2 30 13 28 Service str Madrid nr 4 Fax 01 2 30 71 70 71222 Bucuresti sialco mediasat ro Russia Sales St Petersburg ZAO SEW EURODRIVE Tel 812 5 35 71 42 5 35 04 30 P O Box 193 Fax 812 5 35 22 87 RUS 193015 St Petersburg sew sew eurodrive ru Singapore Assembly SEW EURODRIVE PTE LTD Tel 8 62 17 01 705 Sales No 9 Tuas Drive 2 Fax 8 61 28 27 Service Jurong Industrial Estate Telex 38 659 Singapore 638644 sales sew eurodrive com sg Slovenia Sales Celje Pakman Pogonska Tehnika Tel 00386 3 490 83 20 Service UI XIV divizije 14 Fax 00386 3 490 83 21 SLO 3000 Celje pakman siol net 02 2002 gt a 10525912 book Seite 58 Montag 18 Februar 2002 10 43 10 Address list i South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 70 00 Sales Eurodrive House Fax 27 11 494 23 11 Service Cnr Adcock Ingram and Aerodrome Roads ljansen sew co za Aeroton Ext 2 Johannesburg 2013 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 98 20 Rainbow Park Fax 27 21 552 98 30 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town 36556 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 34 51 2 Monaceo Place Fax 27 31 700 38 4
21. ected to the M12 sockets DIO and DI2 Input socket DI1 and output socket DOO as well as input socket DI3 and output socket DO1 no longer be used MOVI SWITCH 24 V V024 DIO 1 05131AXX 1 Cannot be used any longer if 2 MOVI SWITCH are connected MOVI SWITCHO Operating Instructions 15 NS E le e 10525912 book Seite 16 Montag 18 Februar 2002 10 43 10 go Startup Information 6 16 6 6 1 6 2 6 3 Startup of MOVI SWITCH Startup Information Before startup ensure that The drive is not damaged or blocked All connections have been made correctly The direction of motor geared motor is correct All protective covers are installed correctly During startup ensure that The motor is running perfectly no variations in speed loud noise etc Caution On brake motors with a self reengaging manual brake release the lever must be removed after commissioning A bracket for the lever is attached to the motor Starting the Motor Monitoring Apply supply voltage Caution The supply potential is permanently present in the terminal box even with resting motor If supply voltage is present at all times terminals U1 V1 W1 the drive is switched on off by means of a control signal RUN signal The solid state power component of the motor switch and the motor winding are thermally controlled In case of an overload the
22. em The terminal box cover must remain closed during operation Mechanical blocking or unit internal safety functions can cause a motor standstill Removing the cause of this problem or performing a reset can result in the motor re starting on its own If this is not permissible for safety reasons In case of a malfunction of MOVI SWITCH the unit must be disconnected from the supply system Caution Danger of burns The MOVI SWITCH surface temperature can exceed 60 C during operation These MOVI SWITCH geared motors are intended for industrial equipment They conform to valid standards and regulations and meet the requirements of the Low Voltage Directive 73 23 EEC Technical data and information on approved conditions on site can be found on the nameplate and in these operating instructions These details must be observed MOVI SWITCH Operating Instructions es 10525912 book Seite 6 Montag 18 Februar 2002 10 43 10 MOVI SWITCH Unit Design Cable gland 2 x M25 x 1 5 M12 connector AVS1 standard coding connection for control signals BGW brake control only with brake motors Power supply connection L1 L2 L3 Protective cover for power supply connections MOVI SWITCH module Screw for connecting protective ground Cable gland M16 x 1 5 Cable gland 2 x M25 x 1 5 o 50390AXX MOV
23. enance Work of the Motor Caution Switch off MOVI SWITCH and prevent it from unintentional restart If present remove NV16 NV26 proximity sensor remove flange cover or fan guard 19 Remove hexagon head cap screws 15 from drive end 5 and non drive end bearing shields 14 and detach stator 13 from drive end bearing shield a Motors with brake Open terminal box cover remove brake cable from terminals Push the non drive end bearing shield and brake off the stator and carefully remove them drag brake cable by means of trailing wire if necessary b Pull back stator by approx 3 4 cm Visual inspection Are there traces of condensation or gear oil inside the stator f not continue with 9 f condensation is present continue with 7 If gear oil is present the motor must be repaired by a specialized workshop 8 for geared motors Remove the motor from the gear unit b Motors without gear unit Remove drive end flange c Remove the rotor 9 7 Clean the winding dry and conduct electrical tests 9 Replace the ball bearings 7 11 use only approved ball bearings see page 27 Replace oil seal 3 in drive end bearing shield Reseal the stator seat install motor brake etc 10 Check the gear unit if applicable see Gear Unit Operating Instructions MOVI SWITCH Operating Instructions Ss 10525912 book Seite 23 Montag 18 Febr
24. irchheim sew eurodrive de Langenfeld SEW EURODRIVE GmbH amp Co Tel 0 21 73 85 07 30 near Dusseldorf Siemensstrafe 1 Fax 0 21 73 85 07 55 D 40764 Langenfeld scm langenfeld sew eurodrive de Meerane SEW EURODRIVE GmbH amp Co Tel 0 37 64 76 06 0 near Zwickau Dankritzer Weg 1 Fax 0 37 64 76 06 30 D 08393 Meerane scm meerane sew eurodrive de Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 03 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 03 88 73 66 00 Service B P 185 http Awww usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 05 57 26 39 00 Sales Parc d activit s de Magellan Fax 05 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 04 72 15 37 00 Parc d Affaires Roosevelt Fax 04 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 01 64 42 40 80 Zone industrielle Fax 01 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 3327 45 72 84 Sales Centro Industrial Garin Lote 35 Fax 3327 45 72 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 03 99 33 10 00 Sales 27 Beverage Drive Fax 03 99 33 10 03 Service Tullamarine Victoria 3043 http www
25. lation in Use suitable screwed cable glands for the supply leads use reducing adapters if Damp Areas or in necessary Open Air Coat the threads of screwed cable glands and sealing plugs with sealant and tighten well apply another coating of sealant Clean the sealing faces of connection box covers well before re assembly Apply protective coating agent if necessary Check that the type of enclosure is authorized refer to the nameplate 8 MOVI SWITCH Operating Instructions MZ ole 10525912 book Seite 9 Montag 18 Februar 2002 10 43 10 Description of Control Signals M12 Connection 5 Electrical Installation of MOVI SWITCH 5 1 Description of Control Signals M12 Connection PIN Assignment Function 1 24V Power supply voltage 24 2 RUN Control signal 24 Vpc high Start low Stop 3 1 Reference potential 0 24 4 OK Checkback signal Ready for operation 24 Vpc high ready for operation low overtemperature or no 24 V supply 5 2 MOVI SWITCH Connection 1 CW CCW BN WH 2 RUN 24 Vp M12 connector AVS1 standard coding M12 socket standard coding Clockwise rotation Counter cloc factory wired MOVI SWITCH Operating Instructions kwise rotation PE 11 12 13 L2 11 L3 CW CCW 05005
26. les No 95 Jalan Seroja 39 Taman Johor Jaya Fax 07 3 5414 04 Service 81000 Johor Bahru Johor kchtan g pd jaring my West Malaysia Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 44 63 700 Sales Industrieweg 175 Fax 31 10 41 55 552 Service NL 3044 AS Rotterdam http www vector aandrijftechniek nl Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 0064 9 2 74 56 27 Sales P O Box 58 428 Fax 0064 9 2 74 01 65 Service 82 Greenmount drive sales sew eurodrive co za East Tamaki Auckland Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 0064 3 3 84 62 51 10 Settlers Crescent Ferrymead Fax 0064 3 3 85 64 55 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 0047 69 2410 20 Sales Solgaard skog 71 Fax 0047 69 2410 40 Service N 1599 Moss sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 511 349 52 80 Sales 5 511 349 30 02 Service Los Calderos 120 124 sewperu terra com pe Urbanizacion Industrial Vulcano ATE Lima Poland Sales Lodz SEW EURODRIVE Polska Sp z o o Tel 042 6 77 10 90 ul Techniczna 3 5 Fax 042 6 77 10 99 PL 92 519 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 0231 20 96 70 Sales Apartado 15 Fax 0231 20 36 85 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania S
27. lox 0t00 65A lox 0 7t02 4A Power connection Line current Line voltage range I motor 0 5to7A Vn motor 380 V to 500 V 10 f 48 to 62 Hz Interference meets EN 50081 Part 1 and EN 55011 limit B Interference immunity meets EN 50082 Part 2 9 2 Technical Data AS i Binary Slave MLK11A MLK11A Option external sensors Part number 823 121 4 AS i profile 7 F free profile UO configuration Thex ID code Fhex Address 1 to 31 factory setting address 0 max number of address changes 10 Watchdog gt 40 ms all outputs de energized Ambient temperature 25 C to 60 C Enclosure IP65 Current consumption without lt 320 mA typically 250 mA MLK11A with MOVIMOT typically 150 mA MLK11A with MOVIMOT Total current consumption lt 420 mA including sensor power supply Sensor connection Power supply 18 Vpc to 30 from AS i net short circuit proof Imax lt 100 mA max Binary inputs 012 Signal level Signal delay PNP switching 1 V 2 10 V gt 6 mA max 10 mA 0 lt 5V Ix2mA lt 5 ms MOVI SWITCH Operating Instructions 9 ole 10525912 book Seite 29 Montag 18 Februar 2002 10 43 10 List of Changes 10 List of Changes Compared to the previous edition of the MOVI SWITCH Operating Instructions Documentation number 1050561x Edition 06 2
28. odrive com 02 2002 gt a 10525912 book Seite 59 Montag 18 Februar 2002 10 43 10 Address list 1 USA Assembly San Francisco SEW EURODRIVE INC Tel 510 4 87 35 60 Sales 30599 San Antonio St Fax 510 4 87 63 81 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 856 4 67 22 77 Pureland Ind Complex Fax 856 8 45 31 79 200 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 9 37 3 35 00 36 2001 West Main Street Fax 9 37 4 40 37 99 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 214 3 30 48 24 3950 Platinum Way Fax 214 3 30 47 24 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 8 32 98 04 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 8 38 62 75 Service Zona Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 02 2002 8 e KA 10525912 book Seite 64 Montag 18 Februar 2002 10 43 10 SE a K S t lt LS
29. rking air gap Brake torque settings mm 1 Braking andinumbenot Spring order numbers min max torque springs Nm normal red normal red BMG 05 DT 71 5 0 3 4 0 2 2 2 5 6 1 6 4 1 2 3 135 017 X 135 018 8 BMG 1 DT 80 10 6 7 5 4 2 6 0 3 3 0 25 0 6 BMG 2 DT 90 20 3 16 2 2 10 6 6 6 2 4 5 0 3 135 150 8 135 1516 BMG 4 DV 100 40 6 30 4 2 24 3 3 1 Observe while checking the working air gap After a test run deviations of 0 1 mm may occur due to parallelism tolerances of the brake disc MOVI SWITCH Operating Instructions 27 DN ST olg 10525912 book Seite 28 Montag 18 Februar 2002 10 43 10 MOVI SWITCH Technic al Data 9 Technical Data 9 1 MOVI SWITCH Technical Data MOVI SWITCH Power supply voltage Signal 24 V Vo4y 19 V 30 V lt 50 loy logy lt 2 5 at short circuit output Control input Signal RUN Circuit state RUN 0 5 IRUN lt 2 VRUN OFF 15 30 V Irun lt 15 mA VRUN ON Temperature monitoring Circuit state PTC TF Module protection gt 3 990 Ron lt 1 650 Ohm 89 to 100 C typ 5 Temperature shutdown Temperature hysteresis Output Signal OK Checkback signal Ready for operation high Checkback signal Overtemperature low Current for checkback signal Short circuit current gt 3 V high resistance leak lt 2 mA
30. ry Slave MLK11 AS i MLK11A 2 OV N C c DI2 AS i WH 24V BK BU BK RD BK WH RD BU 11 1213 CW 12 11 13 CCW AS i connection Connection for 2 external sensors Insulated cable ends without function Clockwise rotation Counter clockwise rotation factory wired 05090 MOVI SWITCH Operating Instructions NS 10525912 book Seite 13 Montag 18 Februar 2002 10 43 10 le Connection with AS i Binary Slave MLK11 and BGW 5 5 5 Connection with AS i Binary Slave MLK11 BGW 1 MLK11A 2 AS i DV N C fi 012 De e3 je e A AS i 7 24V WH BK BU BK RD BK WH RD BU PE Li 1213 CW PE L1 L2 L3 CW L2 L1 L3 CCW L2 L1 L3 CCW 5 6 05016AXX 1 AS i connection 2 Connection for 2 external sensors 3 Insulated cable ends without function 4 Brake coil 5 Braking voltage power supply voltage 3 6 Braking voltage power supply voltage CW Clockwise rotation CCW Counter clockwise rotation
31. tc Installation Tolerances Shaft end Flanges Diametric tolerances in accordance with DIN 748 Centering shoulder tolerances in accordance with ISO k6 with lt 50mm DIN 42948 ISO k6 with gt 50mm 180 j6 with lt 230 mm Center hole in accordance with DIN 332 shape ISO 6 with gt 230 mm DR Setting up MOVI SWITCH may only be mounted or installed in the specified position on a MOVI SWITCH level vibration free and torsionally rigid support structure Thoroughly remove any anti corrosion agents from the shaft ends use commercially available solvent Do not allow the solvent to penetrate the bearings and shaft seals this could cause material damage Carefully align MOVI SWITCH and driven machine to avoid placing any unacceptable strain on motor shafts observe permissible overhung load and axial thrust data Do not butt or hammer the shaft end Protect motors in vertical mounting positions from objects or fluids entering with an appropriate cover Ensure an unobstructed cooling air supply and that air heated by other devices cannot be drawn in Balance components for subsequent mounting on the shaft with half the key outgoing shafts are balanced with half the key Any condensation drain holes will be sealed by plastic plugs and should only be opened when necessary Open condensation drain holes are not permissible as this would invalidate higher classes of enclosure Instal
32. uar 2002 10 43 10 SN BI Inspection and Maintenance of Brake 8 3 Inspection and Maintenance of Brake Type BMG 05 BMG4 Motor with brake end shield Driver Snap ring Niro washer Rubber sealing collar Annular spring Brake disc Pressure plate Damping plate only for BMG JO Om ob 10a 10b 10c 10e 11 13 14 15 Stud 3x Counter spring Pressure ring Hex nut Brake spring Brake coil body Sealing ring Dowel pin Releasing lever with hand lever 16 17 19 20 22 Stud 2x Conical coil spring Setting nut Fan Snap ring Fan guard Housing screw MOVI SWITCH Operating Instructions 03397AXX 23 E SN 10525912 book Seite 24 Montag 18 Februar 2002 10 43 10 Inspection and Maintenance of Brake Inspecting Brake 1 Switch off MOVI SWITCH and prevent it from unintentional restart Adjusting Working Air Gap 2 Remove NV16 NV26 proximity sensor if present Flange cover or fan guard 21 3 Move rubber sealing collar 5 loosen clamp if necessary Extract abraded matter 4 Measure the brake disc 7 7b If brake disc lt 9 mm Replace brake disc see page 25 5 Measure the working air gap A see the following figure with feeler gauge in three places approx 120 apart between pressure plate and damping plate 9 03398AXX 6 Tighten the hexagon nut 10 until working
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