tico 735 1 preset counter
Contents
1. Count Direction Function Determines if the count value will increment from zero and change the state of the output at the preset Up or decrement from the preset and change the state of output at zero Down Adjustment Range Up The unit will Down The unit will Up with Auto Reset Down with Auto Reset count up from zero reset to the preset The unit will countup The unit will begin at the and activate the value and The from zero and activate preset The preset output will output when the preset output will the output when the be activated when the count preset is reached be activated when preset is reached then value reaches zero The unit the count value automatically reset the will automatically reset its Default Value UP reaches zero count value to zero and count value to the preset and continue operating continue operating Input Type Function Programs the unit to match the electrical characteristics of the input signal Adjustment Range Default Value orc Source Sinking The unit will Source The unit will accept an NPN or dry accept an PNP input contact input which which sources voltage sinks voltage to common 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter page 8 10 SPEEd t Pao Enables the debounce filter of the counter to properly match the application Adjustment Range n nn e c QUOD peraut vawe 10000 20 The unit will accept 200 The unit will accept 10 000 The2. 90 264 VAC 50 60 Hz electrically separated from all inputs and outputs or 20 to 50 VAC 22 to 55 VDC 4 Watts Operation O C to 55 C 32 F to 131 F Storage 20 C to 80 C 4 F to 176 F 20 to 90 non condensing Frontpanel IP 66 Complies with EN 50082 1 92 95 Complies with EN 50081 1 92 2 94 DIN EN 61010 part 1 according to protection class II Overvoltage category Il Contamination level 2 UL CUL NPN or PNP programmable capable of TTL 30 VDC max High 2 3 0 V Low 2 0 V or open 10 kOhm to OV High 3 0 V or open Low 2 0 V 4 7 kOhm to V 20 Hz 200 Hz or 10 kHz programmable NPN High 3 0 V or open Low 2 0 V 4 7 kOhm to V edge sensitive 25 ms min max 30 VDC NPN High 3 0 V or open Low 2 0 V 4 7 kOhm to V level sensitive 25 ms min max 30 VDC Open Collector 30 VDC max 100 m max response time 75 us at 2 us cyclical accuracy Changeover Form C 240 VAC 3A or 115 VAC 5A pull in time approx 8 ms 12 VDC unregulated 125 mA max ripple 0 5 V RS485 serial asynchronous Open ASCII Master Slave up to 99 zones 9600 1200 Bd 1 start 7 data 1 stop even parity page 11 10 HENGSTLER Ordering Information Relay 2 0 none 1 with Relay 2 only with function 2 4 5 8 9 Communications 0 none 5 with RS 485 Function 1 Totaliser 2 Position Indicator 4 Tacho Rate Meter 5 Rate amp Totaliser 6 Time Counter 8 Preset Counter 9 Bat
3. longer stocking period under unfavourable conditions after heavy strain during transportation e If by a failure or a malfunction of the device endangering of men or animals or damaging of facilities are possible this must be avoided by additional safety measures end switches protection devices and etc e Before opening any cover the device must be switched voltagefree e Hengstler Counters are intended for industrial applications e The mounting environment and nearby cabling have an important influence on the EMC noise radiation and noise immunity of the counter When putting into operation the EMC of the whole installation unit has to be secured In particular the relay outputs are to be protected from high noise radiation by suitable wiring 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter page 2 10 HENGSTLER Installation Panel mounting The instrument can be mounted in a panel with a thickness of up to 12 mm The cutout should be made based on the recommended panel opening illustrated in the drawing below 1 la 96 4 00 A tico 735 HENGSTLER i j EF co e t 7 cS es 9 E F v 3 Ml 7 4 E Panel Cutout 92 0 5 45 amp 0 5 d ve Insert the unit in the panel through th
4. tested according to the valid standards of technics and has left the factory in a perfect safety state To keep this state and secure operation without danger the user has to observe the saftety and warning hints contained in this operation manual e Assembling and mounting of electrical divices are restricted to be done by skilled electricians Skilled electrician is who can judge the tasks deputed to him and foresee possible dangers due to his special education knowledge and experience and consciousness of the pertinent standards e Mount devices are only allowed to be operated when mounted e Finger protection at connection part of mount devices is to be secured when mounting e While mounting the device it must be secured that the requirements which are asked for the device in the pertaining standards for safety are not affected in a negative way so reducing the safety of this mount device e Mounting and assembling of device needs observation of the specifications of the local Energy Suppliers e Before switching on make sure that the power and control voltages are not exceeding the values in accordance with the technical data e If it is to be assumed that operation without danger is not further possible the device must be put out of operation and secured from unintentional operation It must be assumed that an operation without danger is not further possible if the device shows damage if the device stops functioning after a
5. unit will up to 20 pulses per up to 200 pulses per accept up to 10 000 second Generally second Generally used pulses per second used with contact for higher speed contact Generally used with inputs to eliminate inputs or to filter noise high speed electronic em false counts caused by on electronic signals in inputs and encoders contact bounce low speed applications DPt i Output Time 1 Function Sets the amount of time output 1 will be active once Preset 1 is reached Adjustment Range 00 00 Latched to 99 99 em Default Value 1 00 5 E Front Panel Reset Enable f f c Function Determines whether the Front Panel Reset key can be used to reset the count value Adjustment Range Enable The count value Disabled The Front Enable can be reset while being Panel Reset Key is viewed in Operation disabled and the count Mode by pressing the value can only be reset Front Panel Reset Key through the Remote Reset Input Serial Communication enabled Function Activates the RS 485 communication option board b eo Adjustment Range Default Value If ordered from the factory with the RS 485 board the default will be None no communica Fitted A communica Fitted If the board is installed in the field tion board installed tion board is installed in this parameter will need to be changed the unit fromt its default of none d d Communication Address r A Appears only if communication board is installed and activated F
6. CII protocol can be installed as an option Terminals 16 and 17 serve as the B and A connections respectively while terminal 18 is connected as the common Terminals 9 10 11 12 15 22 23 amp 24 are not used and must not be connected page 4 10 HENGSTLER Operation Front Panel HERGSTLER Output Indicators Primary Display ww Secondary j CT e l Display Down Scroll Program Reset Key functions Display functions In Operation Mode Used in Edit Operation Display to decrement the digit highlighted by the Primary In Operation Mode Default display is the Scroll Key count value Can be scrolled using the In Program Mode Used in Edit Operation program key to display the Preset 1 to decrement the digit highlighted by the value If the Help function is enabled Scroll Key if the setting is a numerical this display will first show the parameter value or present the next in the series of description for 3 seconds see example choices for that parameter In Program Mode Displays the value or Scroll InA Modes Moves the unit into Edit selection for the current parameter If the Operation which is indicated by the left Help function is enabled this display will most digit flashing Successive presses of first show the parameter description for 3 the key are used to move to the digit to be seconds see example edited Wrap around will occur from least Secondary In Operation Mode Indicates nu
7. HENGSTLER Operating Instructions tico 735 Single Preset Counter Introduction Your Hengstler tico 735 Single Preset Counter is one model in a family of 1 8 DIN units which offers breakthrough display technology as well as easy to program single line parameters Designed to provide instant visual feedback regarding an application s key input value the tico 735 not only has a 18 mm high LED display but also the ability to change display colour based on process status programmable parameter in Operation Mode Easy programming is made possible via a help function and a secondary legend display This manual will guide you through the installation and wiring of your tico 735 unit with information on proper panel mounting and rear terminal layout and wiring instructions In addition the instrument s operation and programming modes are thoroughly explained The operation mode provides day to day operation and allows editing of preset values The Program Mode enables the configuration of various parameters prior to initial operation These parameters include those for basic configuration as well as other settable features which will enhance the functionality and usability of the device This manual also provides information on the tico 735 Single Preset Counter s transistor and relay outputs product specifications and ordering information Features Awesome 18 mm high digit LED display Programmable colour change display based on an
8. been enabled in Program Mode Preset 1 Function Defines the value at which Output 1 will be activated Adjustment Range 0 to 99999 Default Value 10 page 6 10 Program Mode HENGSTLER Entering Program Mode and basic operation The Program Mode can be accessed from the Operation Mode by holding the Program Key for 3 seconds The name of the first parameter will appear on the primary display Successive presses of the Program Key will scroll the display through the remaining parameters in the Program Mode To exit Program Mode hold the Program Key for 3 seconds Parameter names will not appear on the main display if the Help function has been disabled in Program Mode 2 735 071 Rev 030798 23456 PGM f ee for 3 secs CAL PGM Operating Instructions tico 735 Single Preset Counter The Program Mode can be exited by holding the Program Key for 3 seconds or remove power from the unit and repower it After 90 seconds of key inactivity the unit returns to Operation Mode automatically 3 secs or Edit Operation gt jo000 Pressing the Scroll Key or no key activity for 3 seconds will display the value for that parameter The secondary display will indicate the one digit identifier for that parameter The digit in the secondary display will flash to indicate the unit is in Program Mode If the Scroll Key was pressed instead of waiting 3 seconds the unit is in Edit Ope
9. ch Counter Power Supply 0 90 264V AC 2 20 50V or 22 55V Linear Output 0 none 3 with 4 20 mA 0 10 V 9 1998 HENGSTLER GmbH This documentation may not be changed amended or copied without prior written consent of HENGSTLER GmbH and may not be used in contradiction to this company s rightful interests HENGSTLER Hengstler GmbH Postfach 11 51 D 78550 Aldingen Germany Tel 49 7424 89 539 Fax 49 7424 89 470 Member of the DANAHER CORPORATION U S A 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter page 12 10
10. e cutout Ensure that the panel gasket is not distorted and the instrument is positioned squarely against the panel Slide the mounting clamp into place on the instrument and push it forward until it is firmly in contact with the rear face of the mounting panel and the tabs on the bracket arm are seated in the mounting grooves on the side of the unit The electronic components of the instrument can be removed from the housing after installation without disconnecting the wiring To remove the components grip the side edges of the panel and pull the instrument forward Take note of orientation of the unit for subsequent replacement in the housing 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter page 3 10 HENGSTLER Wiring Power Supply RS 485 e i B A OV Relay OUT1 ear Enn i i NC Connections NC NC NC NC NC at RS eh HS Gt ed NC 8 7 6 5 4 3 2 1 A NC t 1 i t Danger Hazardeous lt m voltage gt 5bZ E E xf gt 5 5 o25 6 2 8 Count Inputs Power Supply Input Terminal 22 is the connection for input A which is programmable to be the primary input or channel A of an encoder input Terminal 1 is the connection for Input B which is programmable to be an incrementing input a decrementing input o
11. eter Help No Only the parameter Help Yes descriptions will appear on the values will appear on the primary primary display The value display The parameter can be associated with that parameter will identified by a single digit in the appear by pressing the scroll key or secondary display waiting for 3 seconds 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter page 10 10 Technical Data Display and Keyboard Physical Environmental Approvals Count Inputs A and B Control Inputs Outputs RS 485 Option 2 735 071 Rev 030798 Primary Display Secondary Display Annunciators Keyboard Dimensions Mounting Panel Cutout Construction Terminals Power Supply Power Consumption Temperature Relative Humidity Ratings EMC Susceptibility EMC Emissions Safety General Active Edge when PNP when NPN Count Frequency CTRL1 Reset CTRL2 Security Lockout OUT1 NPN OUT1 Relay Sensor Power Supply Type Parameters Operating Instructions tico 735 Single Preset Counter HENGSTLER Red Green 7 segment LED 5 digits height 18 5 mm Red Green single digit 7 segment LED height 7 mm 1 red LED for OUT1 4 rubber keys for programming and manual reset DIN 48 mm x 96 mm 110 mm total depth Front panel mounting mounting bracket supplied 45 0 5 mm x 9240 5 mm panel thickness max 12 mm Front carrier with circuit boards can be pulled out Screw Type combination head
12. event Programmable help function and secondary legend display Choice of NPN or PNP primary input Filter speed settable 20 Hz 200 Hz or 10 kHz Standard outputs one NPN transistor amp one relay Front panel reset enable and preset alarm lockout Optional RS 485 plug in card Index cuidate RD E 2 Ii talld Otis M E eed LEM x Edu ds OA a E LM a ed 2 PACU MMO id 101018 EORR SERERE 2 VIO S a mos t aue Le cmd oe tet c MM e MM ue ca beue 3 sul mH E 4 366 41 zc lo oec Mer i Me MRNA 4 Operation MOGB s couette nn n Modo eoa uide abt eo ba bene o el endo ewes 5 Program oU ctos tama dn men meus E tef men 6 Entering Program Mode and basic OperallOrn acie sore terme t e ett pe pn eben 6 Program Parameter SegueriCB 4 eere terr scenes esq Ow pete re pde ende ver pe Nan NAEDM RUE E RdUR 7 Technical Data er Paene rd ee teet pud Feder eed enin Fehler Textmarke nicht definiert Ordering Information te ne ae Fehler Textmarke nicht definiert 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter page 1 10 HENGSTLER Safety Instructions This symbol indicates passages in the text which you have to pay special attention to so as to guarantee proper use and preclude any risk e The range of applications for this product are industrial processes and controls where the overvoltages applied to the product at the connection terminals are limited to values of the overvoltage category Il e This device is made and
13. h back to the count value Continued pressing of the Program Key will scroll to the Preset see parameter sequence below The full parameter description will appear on the main display To change the Preset value press the Scroll Key If there was no key activity for 3 seconds the Preset value will appear one digit description shown on secondary display however press the Scroll Key in order to edit The unit will now be in Edit Operation as signified by the most significant digit flashing Display Parameter Sequence Count Count Function Displays the present count value Adjustment Range 0 to 99999 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter HENGSTLER Use the Scroll Key to move from left to right and highlight the digit that needs to be changed Wrap around will occur from the least significant to the most significant digit Use the Down Key to decrement the digit until the desired value appears The display will wrap around from 0 to 9 After the desired digits have been changed press the Program Key to enter the new value The new value will appear on the main display without any flashing digits Press the Program Key again and the parameter description will appear on the main display Parameter descriptions will not appear on the primary display if the Help function has been disabled Edit Operation cannot be accessed if the Preset Lock has
14. merically significant digit to most significant digit if Preset 1is being viewed on the primary gt L Program InOperation Mode Used to move between display This display is blank when Count the count value display amp the preset and to Value is being shown PGM enter an edited preset value Holding the In Program Mode Provides a 1 digit e key down for 3 seconds will cause the unit alpha or numeric character to indicate to enter Program Mode which parameter value is being shown on In Program Mode Used to move from one the primary display parameter to the next and enter the edited Output parameter values Holding the key down for indicators f 3 seconds will cause the unit to return to Y no function Operation Mode In Operation Mode Resets the count value to zero or to the preset in count down operation This button can be disabled via the Front Panel Reset Enable parameter in Program Mode In Program Mode No function In All Modes Will abort an Edit Operation and return the preset parameter to its previous value 4 illuminates when OUT1 is active 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter page 5 10 Operation Mode Changing a Preset value example 3456 Default display is the present count value Pressing the Program Key will cause the display description to appear on the main display If there is no key activity for 3 seconds the primary display will switc
15. r channel B of an encoder input The common connection for both input A and input B is terminal 3 Control Digital Inputs A contact closure or NPN signal can be used to activate preconfigured functionality Terminal 5 is used for a remote reset function while Terminal 46 is a security function that when active will prohibit entry into Program Mode Terminal 8 serves as the common for both of these inputs Auxiliary Power Output A 12 VDC for powering external sensors and encoders up to 125 mA can be accessed by connecting the positive supply side of the sensor to Terminal 4 and the negative side to Terminal 8 A 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter For an AC powered unit Terminal 13 serves as the line or hot side connection for AC powered units and as the positive side for DC powered units The neutral side for AC powered units and the negative side for DC powered units are connected to terminal 14 Transistor Outputs Your unit comes standard with an NPN output which is activated by the preset Transistor output 1 which is tied to Preset 1 operation is on Terminal 7 Terminal 8 serves as the common connection for the Transistor output Relay Outputs Your unit comes standard with a relay output which is tied to Preset 1 operation Terminal 19 is NC Terminal 20 is common and Terminal 21 is NO Serial Communication An RS 485 communication board utilizing AS
16. ration as indicated by the MSD flashing If there had been no key activity for 3 seconds press the scroll key to enter Edit Operation MSD flashing Use the scroll and edit keys to change the value as in Operation Mode described on page 5 Press the Program Key to enter any changes page 7 10 HENGSTLER Program Parameter Sequence AL c v eo i gdEc Pg PGM count c PGM c l a 3 c InPut u Calibration Factor Function Scales the input into engineering units by multiplying this value by the number of pulses received Adjustment Range 0 0001 to 9 9999 Default Value 1 0000 Decimal Position Function Set the decimal point position for the count and preset displays The setting of the decimal point merely switches the display dot and has no influence on the calibration calculation Adjustment Range 0 no dp to 0 0000 Default Value 0 no dp Count Mode Function Defines how the input pulses will be applied to the count value Note the sum of both input frequencies should not exceed 10 kHz Adjustment Range A B Inputs on both A B Inputs on the A Directional When Quadrature The unit the A amp B channels channel increment the input B is inactive accepts a phased input increment the total total while inputs on the input A increments from an encoder The B channel decrement When input B is total increments when Default Value A B active input A the A channel leads the decrements B channel
17. unction Defines the unique communication address of the counter Adjustment Range 1 to 99 Default Value 1 Oo a o l l 21 2D un n RH d Baud Rate U b Appears only if communication board is installed and activated Function Selects the serial communication speed Adjustment Range 4800 1200 BPS 2400 BPS Default 4800 BPS 9600 BPS 2 735 071 Rev 030798 Operating Instructions tico 735 Single Preset Counter page 9 10 HENGSTLER p f Display Colour Change O Of o Function Defines the colour of the display for prior to and after the preset value is reached Adjustment Range Red The display will Green The display Green to Red The Red to Green The always be red will always be green display will be green display will be red prior prior to the Preset value to the Preset value being Default Value being reached It will reached It will turn Kid Green to red turn red after Preset has green after the Preset been reached has been reached L P Preset Lock oc H Function Determins whether the Preset Value can be changed via the front panel Adjustment Range Default Value Disable Enable Preset value Disabled Preset value can be viewed and is read only changed i ELP Help Prompt h Function Determines whether the multi character parameter name will appear on the main display for 3 seconds prior to the paramter value appearing Adjustment Range HLP z h Default Value Help Yes Multi character param
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