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MOVI-SWITCH® / Operating Instructions / 2003-08 - SEW

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1. 9 999 eo 2 9 9 51549AXX Design A B Type designation MSW AVS1 MSW AVS1 ASA3 Supply system connec Terminals ASA3 plug connector tion Additional information starting on page 18 starting on page 23 ASA3 Netz Netz 51550AXX Operating Instructions MOVI SWITCH 17 5 Electrical Installation MOVI SWITCH 1E Description of the control signals M12 connection Connection MOVI SWITCH 1E without brake control 18 PIN Assign Function ment 1 24V Power supply voltage 24 Voc 2 RUN Control signal 24 Vpc high Start low Stop 3 Mu Reference potential 0V24 4 OK Checkback signal Ready for operation 24 Vic high ready for operation low overtemperature or no 24 V supply WH ok 2 PE L1 L2 L3 CW L2 L1 L3 CCW RUN 24 Vic 06141AXX M12 connector AVS1 standard coding M12 socket standard coding Clockwise Counterclockwise factory wired Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 1E MOVI SWITCH 1E with brake control BGW Brake voltage supply voltage 3 phase star point PE L1 L2 L3 2 L2 L1 L3 RUN 24 Mes 1 M12 connector
2. 52156AXX Cable assignment Motor terminal Core color designation U1 Black U1 V1 Black V1 WI Black W1 13 Red 13 14 White 14 15 Blue 15 TH Black 1 TH Black 2 PE terminal Green yellow shield end inside shield B2version Part number 0817 888 7 motor lead cross section 2 5 mm M 52157AXX Operating Instructions MOVI SWITCH 47 Startup instructions all MOVI SWITCH variants 6 go Startup D 6 Startup 6 1 Startup instructions all MO VI SWITCH variants Startup instruc Before startup ensure that tions the drive is undamaged and not blocked all connections have been made properly the direction of rotation of the motor gearmotor is correct and all protective covers have been installed correctly During startup make sure that the motor is running correctly no speed fluctuations no loud noises etc Important On brake motors with self reengaging manual brake releases the lever must be removed after startup A bracket is provided for storing it on the outside of the motor 62 Startup of MOVI SWITCH 1E Starting the motor Monitoring 48 Apply supply voltage Caution Supply system voltage in the terminal box is permanently present even with motor at standstill If supply voltage is present at all times terminals U1 V1 W1 the drive is switched on off by means of a control signal RUN signal The power se
3. 1 LED RD 7 0 4 LED GN 8 0 06509AXX 1 Enable CW or COW 2 Enable Reset 3 TF signal 4 Supply voltage 5 Ready message 6 Motor protection 7 Red LED flashing 8 Green LED Operating Instructions MOVI SWITCH 55 Startup of MOVI SWITCH 2S CKO control via AS interface 6 ago Startup D Assigning the slave address Assigning the slave address via hand held pro gramming device 56 MOVI SWITCH drives with integrated AS interface are supplied with address 0 The address address 1 to 31 can be assigned as follows Automatic address assignment within a projected AS interface system with the re placement of a MOVI SWITCH The following prerequisites must be met The new MOVI SWITCH must have address 0 lf several MOVI SWITCH are replaced they must be replaced one by one in se quence Manual address assignment via system master the drives must be connected to the AS interface cable in sequence to prevent having several MOVI SWITCH with the same address Manual address assignment by means of an AS interface hand held programming device before connecting the MOVI SWITCH to the AS interface cable see the fol lowing section The AS interface hand held programming devices offer the following functions Reading and changing an AS interface slave address Reading the AS interface profile Reading and changing the data bits
4. Detach stator 13 from drive end bearing shield 5 and remove it Visual check Are there traces of gear oil or condensation inside the stator If not continue with 7 If condensation is present continue with 6 f gear oil is present the motor must be repaired by a specialized workshop Dry the winding until the insulation resistance is sufficient Please observe the oper ating instructions DR DT DV AC Motors CT CV Asynchronous Servomotors If necessary replace the ball bearing 7 11 and the oil seal 3 after disassembling the rotor Use only approved ball bearings see page 65 8 Reseal the stator seat reassemble the motor brake etc 9 Check the gear unit if applicable see gear unit operating instructions Operating Instructions MOVI SWITCH Inspection and Maintenance of MOVI SWITCH 8 Inspection and maintenance work on the brake 8 3 Inspection and maintenance work on the brake Type BMG 05 BMG4 1 Motor with brake end shield 10a 2 Carrier 10b 3 Circlip 10c 4 Niro disk 10e 5 Rubber sealing collar 11 6 Annular spring 12 7 Brake disk 13 8 Pressure plate 14 9 Damping plate BMG only 15 Operating Instructions MOVI SWITCH Stud 3 pcs Counter spring Pressure ring Hex nut Brake spring Brake coil body Sealing washer Dowel pin Releasing lever with hand lever 16 18 19 20 21 22 03397AXX Stud 2 pcs Conical coil spring Setting
5. Switch AUX PWR S1 0 0 AUX PWR S1 f 1 52164AXX Supply of MOVI SWITCH via AS interface data cable 06375AXX Monitoring of phase sequence DIP switch S3 e S3 1 i e it is independent of the phase sequence of the supply e S3z0 The direction of rotation of the motor is determined by the phase sequence of the supply system and the control terminals Changing the phases leads to a change in the direction of rotation Monitoring of supply and phase fault DIP switch S2 1 The integrated monitoring of supply fault can be deactivated via DIP switch S2 1 A distinction between supply and phase fault is not made With DIP switch S2 1 1 the OK output must be evaluated by a control system e g PLC Since removing the supply or phase fault causes the drive to restart automat ically an external restarting lockout must be implemented if an automatic re start should represent a danger to person or equipment Operating Instructions MOVI SWITCH The direction of rotation of the motor is determined by the control terminals 53 X Startup 6 Startup of MOVI SWITCH 2S CKO control via AS interface Data of AS inter The following table shows the 4 data bits that are transferred from the AS interface mas face master gt ter to the MOVI SWITCH via the AS interface MSW z Bit Function DO Start Stop CW rotation D1 Start Stop CCW rotation D2
6. These operating instructions contain vital service information and should be kept in close proximity to the drive Operating Instructions DR DT DV AC Motors CT CV Asynchronous Servomotors This product consists of Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations Operating Instructions MOVI SWITCH MOVI SWITCH Safety Notes 2 MOVI SWITCH Safety Notes Designated use Never install damaged products or take them into operation Please submit a com plaint to the shipping company immediately in the event of a damage Only specialists with the appropriate accident prevention training are to perform in stallation startup and service work on the MOVI SWITCH They must also comply with the regulations in force e g EN 60204 VBG 4 DIN VDE 0100 0113 0160 Preventive measures and protection devices must correspond to the regulations in force e g EN 60204 or EN 50178 Required preventive measures Grounding of MOVI SWITCH Before remevina ine terminal box cover MOVI SWITCH control unit disconnect the MOVI SWITCH from the supply system The terminal box must remain closed during operation i e terminal box cover MOVI SWITCH control unit must be installed Mechanical blocking or internal safety functions of the unit can cause a motor stand still Removing the cause of this problem or performing a reset can result in the m
7. 5 3 MOVI SWITCH 2S CBO binary control Connection options for con trol signals for Design A B field and motor Unit designation MSW RA2A CBO MSW RA2A CBO mounting Control signals Binary signals e g PLC MF MQ fieldbus interface Additional information page 27 page 31 page 32 RN CoS 51359AXX Connection options for power for field and Design i B E motor mounting Type designation MSW RA2A CBO MSW RE2A ASA3 CBO MSW RJ2A AND3 CBO Mains connection Terminals ASA3 plug connector ANDS plug connector Additional information page 28 page 29 page 30 1 Mains power supply 51362AXX Operating Instructions MOVI SWITCH Electrical Installation 5 MOVI SWITCH 2S CBO binary control Pin assignment The following illustration shows the assignment of the X102 and X101 plugs MOVI SWITCH control unit L Ur 4e 03 X102 jLJ 1 2 d ma R c 24V Se x OK E 0V z 4e ei a X101 S 1e 2 AF 24V X102 X101 51353AXX PIN Assign Function ment X102 1 24V Power supply voltage 24 Vpc jumpered with X101 1 2 R Control signal 24 Vpc for CW rotation high Start low Stop jumpered with X101 2 3 L Reference potential 0V24 jumpered with X101 3 4 IL Control signal 24 Vpc for CCW rotation high St
8. Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraBe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de Service P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Electronics Tel 49 171 7210791 Service Gear Units and Motors Tel 49 172 7601377 Assembly Garbsen SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Service near Hannover Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen scm garbsen sew eurodrive de P O Box Postfach 110453 D 30804 Garbsen Kirchheim SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 near M nchen DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim scm kirchheim sew eurodrive de Langenfeld SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 near Dusseldorf SiemensstraBe 1 Fax 49 2173 8507 55 D 40764 Langenfeld scm langenfeld sew eurodrive de Meerane SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 near Zwickau Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane scm meerane sew eurodrive de Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 185 http Awww usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62
9. New wiring diagrams for optional MOVI SWITCH 1E plug connector ASA3 Operating Instructions MOVI SWITCH Index Numerics 24 V supply 15 A Addressing device 56 AND3 30 42 ASA3 23 29 AS interface address 56 AVSO 42 B Ball bearing types 65 Binary control 15 Brake 61 Brake disk 63 Braking torque 64 65 C Conductor end sleeves 15 Connection MOVI SWITCHO 1E 18 MOVI SWITCH 1E and fieldbus interface 21 MOVI SWITCH 2S CBO binary control 27 MOVI SWITCH 2S CBO binary control and fieldbus interface 31 MOVI SWITCH 2S CKO with AS interface 40 Connection options MOVI SWITCH 1E 17 MOVI SWITCH 2S CBO binary control 26 integrated MOVI SWITCH 2S CKO with integrated AS interface 38 D Damp locations 11 Diagnostics MOVI SWITCH 1E 57 MOVI SWITCH 2S 57 DIP switch MOVI SWITCH 2S CBO binary control 49 MOVI SWITCH 2S CKO control via AS interface 52 Direction of rotation 57 E Electrical installation of MOVI SWITCH 15 F Fieldbus interface 21 31 Floating clearance 63 H Hybrid cable 35 45 Operating Instructions MOVI SWITCH Important notes 4 Inspection intervals 58 Installation altitudes 15 Installation instructions 11 15 Installation tolerances 11 L LED display MOVI SWITCH 2S CBO binary control 50 MOVI SWITCH 2S CKO control via AS interface 54 Line cross section 15 Line safety 15 M Maintenance intervals 58 Mechanical installat
10. D3 Enable Reset Data of MSW gt The following table shows the 4 data bits that are transferred from MOVI SWITCH to AS interface mas the AS interface master via the AS interface ter Bit Function DO Message Ready for operation OK D1 D2 Sensor 1 M12 socket pin 4 D3 Sensor 2 M12 socket pin 2 LED display ie Q 1 n MOVI SWITCH Q Q L7 51356AXX 1 Status LED Status LED State Off No connection to AS interface Green Normal mode 24 V supply is present communication is present no fault mes sage Red e AS interface communication faulty Slave address 0 is set Slave address in AS interface master is not configured and master is in pro tected operating mode Flashes red Excessive temperature in motor 1 The fault message is displayed until a reset is performed by switching the enable signal off and on again The reset bit D3 can only be carried out after the motor temperature has returned to normal values 54 Operating Instructions MOVI SWITCH Startup g Startup of MOVI SWITCH 2S CKO control via AS interface LED status is dependent on the signal level with activated supply fault monitoring S2 1 1 Dout0 Dout1 1 Dout 3 2 77 TF 3 L1 L2 L3 4
11. Edition MOVI SWITCH 08 2003 Operating Instructions 11210915 EN EURODRIVE Lu gt oc a O oc gt n Lu ep Contents 1 Important Notes nent 4 MOVI SWITCH Safety Notes EEN 5 3 Unit VT e LE 6 3 1 MOVESWITOHP 1E ee 6 mo MOVI SWITCH RS un bein 7 3 3 Nameplate unit designation MOVI SWITCH 1E example 8 3 4 Nameplate unit designation MOVI SWITCH 28 9 4 Mechanical Installation All MOVI SWITCH Variants 11 4 1 Installation instructions 11 4 2 Modular terminal DOX irt sms RN Ka kaya k y ka sk kk kn 12 4 3 Mounting MOVI SWITCH control unit with option P22A close to motor 14 5 Electrical Installation sms 15 5 1 Installation instructions 15 55 MOVI SWITCH TE qp drca 17 5 3 MOVI SWITCH 2S CBO binary control 26 5 4 MOVI SWITCH 2S CKO control with AS interface 38 6 Startup nobel kk Re SUKA Hee i MI Ieri M D IM 48 6 1 Startup instructions all MOVI SWITCH Variante 48 6 2 Startup of MOVI SWITCH E 48 6 3 Startup of MOVI SWITCH 2S CBO binary control 49 6 4 Startup of MOVI SWITCH 2S CKO Control via AS interface 52 7 MERECE 57 74 MOVESWITGHD le anni 57 752 REESEN 57 8 Inspection and Maintenance of MOVI SWITCHS ee 58 8 1 Inspection and maintenance periods seeseeseeeseesrssseerrsnseernsssrrrnnnnnes 58 8 2 Inspection and m
12. PE terminal Green yellow shield end inside shield Design A2 Part number 817 889 5 motor lead cross section 2 5 mm M ill pec M po OO 52153AXX Operating Instructions MOVI SWITCH 35 36 Electrical Installation MOVI SWITCH 2S CBO binary control Design A3 Part number 0816 741 5 motor lead cross section 1 5 mm Design A4 B 52154AXX J HU U 52155AXX MOVI SWITCH in star connec tion MOVI SWITCH in delta connection Motor with IS lower part Size DT71 DT90 Hybrid cable part number 0593 278 5 motor lead cross sec tion 1 5 mm Hybrid cable part number 0816 325 1 motor lead cross section 1 5 mm Motor with IS lower part Size DV100 Hybrid cable part number 0593 755 8 motor lead cross sec tion 1 5 mm Hybrid cable part number 0816 326 X motor lead cross section 1 5 mm Operating Instructions MOVI SWITCH Electrical Installation 5 MOVI SWITCH 2S CBO binary control Hybrid cable B1 version design B Part number 0817 886 0 motor lead cross section 2 5 mm 52156AXX Cable assignment Motor terminal Core color designation U1 Black U1 V1 Black V1 WI Black
13. U1 V1 Black V1 W1 Black W1 13 Red 13 14 White 14 15 Blue 15 TH Black 1 TH Black 2 PE terminal Green yellow shield end inside shield Design A2 Part number 817 889 5 motor lead cross section 2 5 mm M ill pec M po OO 52153AXX Operating Instructions MOVI SWITCH 45 46 Electrical Installation MOVI SWITCH 2S CKO control with AS interface Design A3 Part number 0816 741 5 motor lead cross section 1 5 mm Design A4 B 52154AXX J HU U 52155AXX MOVI SWITCH in star connec tion MOVI SWITCH in delta connection Motor with IS lower part Size DT71 DT90 Hybrid cable part number 0593 278 5 motor lead cross sec tion 1 5 mm Hybrid cable part number 0816 325 1 motor lead cross section 1 5 mm Motor with IS lower part Size DV100 Hybrid cable part number 0593 755 8 motor lead cross sec tion 1 5 mm Hybrid cable part number 0816 326 X motor lead cross section 1 5 mm Operating Instructions MOVI SWITCH Electrical Installation 5 MOVI SWITCH 2S CKO control with AS interface Hybrid cable B1 version design B Part number 0817 886 0 motor lead cross section 2 5 mm
14. control unit with option P22A close to the motor The following illustration shows the mounting dimensions for mounting the MOVI SWITCH control unit with option P22A close to the motor 51398AXX Operating Instructions MOVI SWITCH Electrical Installation Installation instructions 5 Electrical Installation 5 1 Installation instructions Connecting sup The rated voltage and frequency of MOVI SWITCH must correspond to the data for ply system leads the power supply system mains e Line cross section according to input current lmains for rated power see Technical Data Permitted line cross section of the MOVI SWITCH terminals Power terminals Control terminals for internal wiring 1 0 mm 4 0 mm 2 x 4 0 mm 0 25 mm 1 0 mm 2 x 0 75 mm AWG17 AWG10 2 x ANG10 AWG22 AWG17 2 x ANG18 1 An exception is the OK terminal 1 x 0 25 mm 0 75 mm Use conductor end sleeves without insulating shrouds DIN 46228 part 1 material E CU Install line fuses at the beginning of the supply system lead behind the supply bus junction Use D DO NH or circuit breakers The fusible rating should be selected in accordance with the line cross section Installation at MOVI SWITCH drives with supply voltages of 380 to 500 V can be used at altitudes 1000 meters above 2000 msl up to 4000 msl under the following peripheral conditions above sea level The ra
15. e B MSW 2S 07A P22A RI2A ALA4 C 0 MSW 2S 07A CC15 P22A RI2A ALA4 C 0 with line protection The APG 4 design results in the following connection options to the motor dependent upon the hybrid cable used Design Al A2 A3 A4 MOVI SWITCH APG4 APG4 APG4 APG4 Motor Cable gland termi ASB4 APG4 IS nals Hybrid cable 0817 887 9 0817 889 5 0186 741 5 0816 326 Xm 0816 325 1 m 0593 2785 W 0593 7558 W See also starting on page 45 starting on page 45 starting on page 45 starting on page 45 51458AXX 1 Connection via cable gland Operating Instructions MOVI SWITCH 43 44 Electrical Installation MOVI SWITCH 2S CKO control with AS interface The ALA 4 design results in the following connection options to the connected motor dependent upon the hybrid cable used Design B1 B2 MOVI SWITCH ALA4 ALA4 Motor Cable gland terminals ASB4 Hybrid cable 0817 886 0 0817 888 7 Additional starting on page 47 starting on page 47 information 1 Connection via cable gland 51368AXX Operating Instructions MOVI SWITCH Electrical Installation 5 MOVI SWITCH 2S CKO control with AS interface Hybrid cable Design A1 design A Part number 0817 887 9 motor lead cross section 2 5 mm 52152AXX Cable assignment Motor terminal Core color designation U1 Black
16. 1E The inspection and maintenance work for MOVI SWITCH 2S is however identical with that for MOVI SWITCH 1E Operating Instructions MOVI SWITCH Inspection and Maintenance of MOVI SWITCH Inspection and maintenance work on the motor 8 2 Inspection and maintenance work on the motor Example motor DFT MSW 1 Circlip 6 Circlip 2 Oil flinger 7 Ball bearing 3 Oil seal 8 Circlip 4 Screw plug 9 Rotor 5 Drive end bearing end 10 Nilos ring shield Operating Instructions MOVI SWITCH Ball bearing Equalizing ring Stator Non drive end bearing end shield Hex head screw 16 V ring 17 Fans 18 Circlip 19 Fan guard 20 Housing screw 03396AXX 59 60 Inspecting the motor Inspection and Maintenance of MOVI SWITCH Inspection and maintenance work on the motor 1 Remove the fan guard 19 and the fan 17 Important Switch off MOVI SWITCH and prevent it from unintentional restart For motors without brake Loosen hex head screw 15 and remove non drive end bearing shield 14 Detach stator 13 from drive end bearing shield 5 and remove it Motors with a brake Remove terminal box cover MOVI SWITCH control unit and detach brake cable from terminals Attach trailing wire to brake cable Loosen hex head screw 15 and remove non drive end bearing shield 14 to gether with brake coil body feed the brake cable using the trailing wire
17. Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 451 1 3493002 Service Los Calderos FmSdata ldot 120 124 sewperu terra com pe Urbanizacion Industrial Vulcano ATE Lima Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 71222 Bucuresti sialco sialco ro Russia Sales St Petersburg ZAO SEW EURODRIVE Tel 7 812 5357142 812 5350430 P O Box 263 Fax 7 812 5352287 RUS 195220 St Petersburg sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn 12 2003 77 78 i Address List Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 3046677 Kajmakcalanska 54 Fax 381 11 3809380 SCG 11000 Beograd dipar yubc
18. BMGOB If the maximum braking torque 5 Nm is not sufficient it is possible to install the brake coil body of the BMG1 brake 3 BMG2 If the maximum braking torque 20 Nm is not sufficient it is possible to install the brake coil body of the BMG4 brake Operating Instructions MOVI SWITCH 65 Technical Data MOVI SWITCH 1E 9 Technical Data 66 9 1 MOVI SWITCH 1E MOVI SWITCH 1E Supply voltages V mains 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac 10 Supply frequency fmains 50 Hz 60 Hz 10 Rated operating current at 7 0 Aac min gt 0 5 A 400 V Position of normal use Random Motor protection Thermistor Module protection Temperature shutdown 89 to 100 C Temperature hysteresis typ 5 k AC3 maximum starting fre 1800 cycles h quency Cycle times typ 10 ms Interference immunity Meets EN 61800 3 Interference emission Meets EN 61800 3 and class A limit to EN 55011 and EN 55014 Ambient temperature amb 25 C 40 C Prateg reduction 3 lrateq per K to max 60 C no moisture condensa tion Climate class 3K3 Enclosure IP54 IP55 IP65 IP66 options specify when ordering motor dependent Operating mode DB EN 60149 1 1 and 1 3 S3 max cycle duration 10 minutes Cooling type DIN 41 751 Self cooling Altitude h 1000 m Prateg reduction 1 per 100 m starting at an altitude of 1000 m see also the section
19. P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 http www sew com cn Service Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China 74 12 2003 Address List L Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol andinet com Santaf de Bogot Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 220121236 Business Centrum Praha Fax 420 220121237 Lun 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Paldiski mnt 125 Fax 372 6593231 EE 0006 Tallin Finland Assembly Lahti SEW EURODRIVE OY Tel 358 3 589 300 S
20. Short circuit fuse classifi 25A cation type 1 Cycle times Switch on switch off time 50 ms Reversing time 85 ms to 150 ms Interference immunity Meets EN 61800 3 Interference emission Meets EN 61800 3 and class A limit to EN 55011 and EN 55014 Ambient temperature amb 25 C 40 C Prateg reduction 3 lrateg per K to max 60 C no moisture condensa tion Climate class 3K3 Enclosure IP54 IP55 IP65 IP66 options specify when ordering motor dependent Operating mode DB EN 60149 1 1 and 1 3 S3 max cycle duration 10 minutes Cooling type DIN 41 751 Self cooling Motor protection Thermistor non floating connection terminals Altitude h lt 1000 m Prateg reduction 1 per 100 m starting at an altitude of 1000 m see also the section Electrical Installation Installation Instructions Power supply to control Pin 1 24 V Vi 24 V 25 EN61131 2 residual ripple max 13 96 electronics Pin 3 0 V M12 X102 Pin 7 W across the entire input voltage range lE max 950 mA at Vin 18 V input voltage lg typ 250 mA at Vj 24 V input voltage Binary inputs Isolated by opto coupler PLC compatible EN 61131 2 Rj 3 0 KQ lin 10 mA sampling time lt 5 ms Signal level 13 V 430 V 1 Contact closed 3 V 45 V 0 Contact open Control functions Pin 2 CW Stop M12 X102 Pin 4 CCW Stop Switch on switch off delay lt 50 ms delay between receipt of switch on switch off command and switch on switch off of the mo
21. 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Merkines g 2A Fax 370 315 79688 LT 4580 Alytus irmantas irseva one lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be 12 2003 Address List L Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor kchtan pd jaring my West Malaysia Morocco Sales Casablanca S R M Tel 212 2 6186 69 6186 70 6186 Soci t de R alisations M caniques 71 5 rue Emir Abdelkader Fax 212 2 6215 88 05 Casablanca srm marocnet net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive sales sew eurodrive co nz East Tamaki Auckland Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway
22. AND3 plug 2 Plug connector socket 30 Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 2S CBO binary control Connection sample 2 x MOVI SWITCH 2S CBO with MF MQ fieldbus interface Connection via terminals MF 2 fieldbus interface X101 MSW 2S CBO 06139AXX 1 Assignment depends on which fieldbus is used Operating Instructions MOVI SWITCH 5 Electrical Installation MOVI SWITCH 2S CBO binary control Connection via The following illustration shows the connection of a MOVI SWITCH 2S CBO to an MEI M12 connector MQ 22 fieldbus interface via M12 connector MF 22 fieldbus interface MF MQ 2 MSW 2S CBO 06140AXX 1 Assignment depends on which fieldbus is used 2 Fieldbus interface 3 Connection module 32 Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 2S CBO binary control Connection between MOVI SWITCH and motor with mounting close to the motor If the MOVI SWITCH 2S control unit with option P22A is mounted close to the motor the connection to the motor uses a pre fabricated cable The following designs are pos sible on the MOVI SWITCH side e A MSW 2S 07A P22A RI2A APG4 C 0 MSW 2S 07A CC15 P22A RI2A APG4 C 0 with line protection e B MSW 2S 07A P22A RI2A ALA4 C 0 MSW 2S 07A CC15 P22A RI2A ALA4 C 0 with line pro
23. AVS1 standard coding 2 M12 socket standard coding 3 Brake coil CW Clockwise CCW Counterclockwise factory wired Operating Instructions MOVI SWITCH CW CCW 06142AXX 19 Electrical Installation MOVI SWITCH 1E Brake voltage supply voltage phase phase Hath Hey ce W2 U2 V2 U1 V1 w 20 2 PE L1 L2 L3 CW L2 L1 L3 CCW RUN 24 Vpc 06143AXX M12 connector AVS1 standard coding M12 socket standard coding Brake coil Clockwise Counterclockwise factory wired Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 1E Connection example 2 x MOVI SWITCH 1E with MF MQ fieldbus interface Connection via terminals MF MQ 2 fieldbus interface MOVI SWITCH 1E 0 VO24 DI 1 GND VO24 N a z o Q z o fa sf 06144AXX 1 Assignment depends on which fieldbus is used Operating Instructions MOVI SWITCH 21 5 Electrical Installation MOVI SWITCH 1E Connection via The required outputs must be internally jumpered to the sockets used according to the M12 connector following figure MF MQ 22 field bus interface of 8 eg San eg BK GES 8 A 6 D SS O6 SS 6 Se 6 gt 6G 6 EF 6 X20 19
24. Electrical Installation Installation Instructions Power supply to control Pin 1 24 V V 2 24 V 25 EN 61131 2 residual ripple max 13 96 electronics Pin 3 0 V le lt 50 mA lok 0 M12 plug AVS1 Binary inputs Isolated by opto coupler PLC compatible EN 61131 2 Rj 3 0 KO lin 10 mA sampling time lt 5 ms Signal level 13 V 430 V 1 Contact closed 3 V 45 V 0 Contact open Control functions Pin 2 CW Stop M12 plug AVS1 OK output Pin 4 Response time lt 10 ms M12 plug AVS1 Signaling function Pin 4 Output for ready signal M12 plug AVS1 Checkback signal Ready for operation high Vox gt V24 y 3 V with applied voltage 24 V supply if no fault was detected after self test phase concluded after switch on lok Current for checkback signal max 0 65 A short circuit proof Operating Instructions MOVI SWITCH Technical Data MOVI SWITCH 2S CBO 9 2 MOVI SWITCH 2S CBO MOVI SWITCH 2S CB0 Supply voltages Vmains 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac t 10 Supply frequency fmains 50 Hz 60 Hz 10 Rated operating current at 7 0 Aac 400 V Position of normal use Random Contactor switching cycles gt 5 million at lg lt 4 0 A utilization category AC3 gt 1 million at Ig lt 7 0 A utilization category AC3 AC3 maximum starting fre 600 cycles h quency
25. S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GMBH Tel 359 2 9532565 Bogdanovetz Str 1 Fax 359 2 9549345 BG 1606 Sofia bever mbox infotel bg Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande sewsales entelchile net LAMPA RCH Santiago de Chile
26. for special designs Monitoring of phase Monitoring of supply and sequence deactivated phase fault deactivated Monitoring of phase sequence DIP switch S3 S3 1 The direction of rotation of the motor is determined by the control terminals i e it is independent of the phase sequence of the supply S3 0 The direction of rotation of the motor is determined by the phase sequence of the supply system and the control terminals Changing the phases leads to a change in the direction of rotation Monitoring of supply and phase fault DIP switch S2 1 The integrated monitoring of supply fault can be deactivated via DIP switch S2 1 A distinction between supply and phase fault is not made With DIP switch S211 1 the OK output must be evaluated by a control system e g PLC Since removing the supply or phase fault causes the drive to restart automat ically an external restarting lockout must be implemented if an automatic re start should represent a danger to person or equipment Apply supply voltage If supply voltage is present at all times terminals L1 L2 L3 the drive is switched on off by means of a control signal R or L signal The motor winding is thermally controlled In case of an overload the MOVI SWITCH drive automatically switches off The monitoring status is signaled by a 24 V output OK signal The OK output must be evaluated by a controlling system e g PLC Operating Instructions MOVI SWIT
27. mm DR MOVI SWITCH may only be mounted or installed in the specified position on a lev el vibration free and torsionally rigid support structure e Thoroughly remove anti corrosion agents from the shaft extensions use a commer cially available solvent Do not allow the solvent to penetrate the bearings and shaft seals this could cause material damage Carefully align MOVI SWITCH and driven machine to avoid placing any unaccept able strain on motor shafts observe permitted overhung load and axial thrust val ues Do not butt or hammer the shaft end Use an appropriate cover to protect motors in vertical mounting positions from ob jects or fluids entering Ensure an unobstructed cooling air supply and that air heated by other apparatus cannot be drawn in or reused Balance components for subsequent mounting on the shaft with a half key output shafts are balanced with a half key Any condensation drain holes are closed with plastic plugs and must not be opened unless needed Donotleave any condensation drain holes open since this defeats higher enclosure ratings Use suitable cable glands for the supply leads use reducing adapters if necessary e Coat the threads of cable glands and filler plugs with sealant and tighten them well then coat them again Clean the sealing faces of the terminal box cover MOVI SWITCH control unit well before reassembly Restore the anticorro
28. nut Fans Circlip Fan guard Housing screw 61 Inspection and Maintenance of MOVI SWITCH Inspection and maintenance work on the brake Inspecting the 1 Switch off MOVI SWITCH and prevent it from unintentional restart brake adjusting 2 the working air Ge n Proximity sensor NV16 NV26 if fitted gap Flange cover or fan guard 21 Remove the following 3 Move rubber sealing collar 5 loosen clamp if necessary Extract abraded matter 4 Measure the brake disk 7 7b Ifthe brake disk is lt 9 mm Fit a new brake disk see page 63 5 Measure the working air gap A see the following figure Using a feeler gauge at three points offset by approx 120 between the pressure plate and damping plate 9 03398AXX 6 Tighten the hexagon nuts 10e until the working air gap is set correctly see page 65 7 Install the rubber sealing collar back in place and re install the dismantled parts Operating Instructions MOVI SWITCH Inspection and Maintenance of MOVI SWITCH Inspection and maintenance work on the brake Installing a new When installing a new brake disk inspect the other removed parts as well and fit new brake disk ones if necessary 1 Switch off MOVI SWITCH and prevent it from unintentional restart 2 Remove the following Proximity sensor NV16 NV26 if present Flange cover or fan guard 21 circlip 20 and fan 19 3 Remove the rubber sealing colla
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30. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 21 1 3 06145AXX 1 DOO is connected to pin 2 of socket DIO 2 DO is connected to PIN2 of socket DI2 only required for connection of two MOVI SWITCH to an MF MQ 22 bus module 3 only required if fieldbus nodes are installed with two 24 V voltage circuits After the outputs have been jumpered to the input sockets two MOVI SWITCH 1E can be connected to the M12 sockets DIO and DI2 Input socket DI1 and output socket DOO as well as input socket DI3 and output socket DO1 can no longer be used MOVI SWITCH 1E 06146AXX 1 cannot be used any longer if two MOVI SWITCH 1E are connected 22 Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 1E MOVI SWITCH with optional ASA3 plug connector without brake control EGNE CCW 2 4 RUN 24 Vp L3 L2 L1 CW L3 L1 L2 CCW 06482AXX M12 connector AVS1 standard coding M12 socket standard coding ASA3 plug connector plug Plug connector socket Clockwise Counterclockwise factory wired Operating Instructions MOVI SWITCH 23 24 Electrical Installation MOVI SWITCH 1E MOVI SWITCH wit
31. 42 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 41717 17 Sales Jurastrasse 10 Fax 41 61 41717 00 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 12 2003 Address List 1 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue Ibn EI Heithem Fax 216 1 4329 76 Z 1 SMMT 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 216 4419164 Sales Hareket Sistemleri Sirketi 216 3838014 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 81540 Maltepe ISTANBUL sew sew eurodrive com tr USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 71
32. 65 IP66 options specify when ordering motor dependent Operating mode DB EN 60149 1 1 and 1 3 S3 max cycle duration 10 minutes Cooling type DIN 41 751 Self cooling Motor protection Thermistor non floating connection terminals Altitude h x 1000 m Prateg reduction 1 per 100 m starting at an altitude of 1000 m see also the section Electrical Installation Installation Instructions Power supply to control Pin 1 AS i Vin as 22 V 32 V electronics Pin 3 AS i M12 X102 Without sensor supply S1 AUX PWR 0 Pin AS i lt 6 W across the entire input voltage range lE AS i max lt 270 mA at Vi AS i 22 V input voltage lEASityp 220 mA at Vin AS i 26 5 V input voltage lE AS i 420 mA to EN 50195 Section 8 2 3 2 Power supply to control Pin 1 AS i Vin as i 22 V 32 V electronics Pin 3 AS i leas 50 mA M12 X102 S1 AUX PWR 1 Pin 4 24 V Vin aux pwr 24 V 25 EN 61131 2 residual ripple max 13 Pin 2 0 V Without sensor supply Pin Aux PwR lt 6 W across the entire input voltage range IE AUX PWR max 350 mA at Vin AUx pwn 18 V input voltage lE AUX PWR typ 250 mA at Vin AUX PWR 24V input voltage A PELV Protective Extra Low Voltage power supply to IEC 60364 4 41 with safe isola tion is mandatory for the AUX PWR auxiliary power supply Control functions Bit DO CW Stop Outputs Bit D1 CCW Stop Bit D3 Enable Reset Control functions Bit DO Ready message Inputs Bit D2 Se
33. CH 6 49 6 ago Startup Startup of MOVI SWITCH 2S CBO binary control LED display ie o VV jLJ gt S MOVI SWITCH 5 __ SF 51356AXX 1 Status LED Status LED State Off No 24 V power supply Orange 24 V supply is present supply or phase fault Red TF tripped Green Ready for operation 24 V supply is present supply is present 1 The status is displayed as long as the supply phase fault exists The drive automatically restarts after the supply or phase fault is removed 2 The fault message is displayed until a new enable signal is issued The enable signal can only be issued if the fault no longer exists signaled by the OK output 50 Operating Instructions MOVI SWITCH Startup of MOVI SWITCH 2S CBO binary control Startup g 6 LED status is dependent on the signal level with activated supply fault monitoring R L 1 TER L1 L2 L3 3 OK 4 ipe LED RD 6 LED GN 7 enen _ NN 06149AXX 1 Enable CW or CCW 2 TF signal 3 Supply voltage 4 Ready message 5 Motor protection 6 Red LED 7 Green LED 8 Orange LED Operating Instructions MOVI SWITCH 51 6 ea Start
34. Functional test and test operation The functional test and test operation require an external voltage supply AUX PWR since hand held programming devices do not supply sufficient current for operation The use of an addressing device requires a connecting cable that fits onto the AS inter face plug connector on the MOVI SWITCH 2S CKO0 see the following figure 1 AS i 2 0V 1 3 AS i 4 24V fi 52267AXX 1 Pin 2 4 are not required for address assignment If the addressing device is not floating at pin 2 4 pin 2 4 must not be connect ed Example Every AS interface station is individually addressed A and then integrated in the AS interface B A B 51348AXX 1 AS interface addressing device Operating Instructions MOVI SWITCH d ES Diagnostics Ss MOVI SWITCH 1E lt 7 Diagnostics 7 1 MOVI SWITCH 1E Problem Possible cause Solution rection of rotation Drive has incorrectdi Incorrect phase sequence Exchange two phases at the terminal block Motor does not run no current input No supply voltage Inspect the supply lines and correct them Check and replace line protection fuse No control voltage Check 24 Vp signal terminal 24 V and correct No enable signal Check RUN signal terminal RUN correct con troller fault Not ready for opera tion OK signal LOW No control voltage terminal 24 V correct OK output s
35. O AVSO CKO AVSO CKO DIP switch S1 1 1 0 AS interface con yellow AS interface cable yellow AS interface cable yellow AS interface cable nection via connector X102 via connector X102 via connector X102 24 V supply black AS interface cable black AS interface cable yellow AS interface cable via connector X102 Mains connection AND3 plug connector AND3 plug connector AND3 plug connector See also page 40 page 42 page 40 page 42 page 40 page 42 B1 AUX PWR BK AS i YE 1 1 Mains power supply The designs listed above are also valid for mounting the MOVI SWITCH control unit with option P22A close to the motor Operating Instructions MOVI SWITCH B2 AUX PWR BK 1 52265AXX 39 5 Electrical Installation MOVI SWITCH 2S CKO control with AS interface Plug socket The following illustration shows the assignment of the plug X102 and X101 assignment of MOVI SWITCH 24V control unit saw ASi 4e 3 X102 LT 1e 2 a ou AS i SCH E 0V 2 K amp DIS Zo z a 2 X101 L 4v DI3 X102 X101 51352AXX PIN Assign Function ment X102 1 AS i AS interface data cable Voltage supply for MSW if DIP switch AUX PWR S1 0 JL Reference potential 0V24 A
36. R for internal wiring TF1 for internal wiring BR for internal wiring TF2 for internal wiring X5 for internal wiring for internal wiring 1 2 3 for internal wiring 4 for internal wiring Operating Instructions MOVI SWITCH 41 5 Electrical Installation MOVI SWITCH 2S CKO control with AS interface Design with AND3 AVSO O ms MSW 2S CKO AND3 AVS0 L2 03 1 AVSO 1 a AS i Rm 24V AVSO 2 hk AS i 0 V AND3 1 AND3 2 51372AXX 1 AVSO plug connector plug standard coding 2 Plug connector socket standard coding 3 Plug connector AND3 plug 4 Plug connector socket 42 Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 2S CKO control with AS interface Connection between MOVI SWITCH and motor with mounting close to the motor If the MOVI SWITCH 2S control unit with option P22 is mounted close to the motor the connection to the motor uses a pre fabricated cable The following designs are possible on the MOVI SWITCH side e A MSW 2S 07A P22A RI2A APG4 C 0 MSW 2S 07A CC15 P22A RI2A APG4 C 0 with line protection
37. RIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road sewbangalore sify com Bangalore Mumbai SEW EURODRIVE India Private Limited Tel 91 22 28348440 312 A 3rd Floor Acme Plaza Fax 91 22 28217858 Andheri Kurla Road Andheri E sewmumbai vsnl net Mumbai Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 2 96 9801 Sales Via Bernini 14 Fax 39 2 96 799781 Service 1 20020 Solaro Milano sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 4225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Toyoda cho Iwata gun sewjapan sew eurodrive co jp Shizuoka prefecture 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Latvia Sales Riga SIA Gultni Tel 371 7 840202 21 Unijas Street Fax 371 7 840088 LV 1039 Riga gultni isr lv Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3
38. S i AS interface data cable Voltage supply for MSW if DIP switch AUX PWR S1 0 4 24V 24 Vpc power supply voltage if DIP switch AUX PWR S1 1 alternative to voltage supply via AS interface data cable X101 1 24V Power supply voltage 24 Vpc for sensors 2 DIS Switching signal from sensor 2 3 d 0V24 reference potential for sensors 4 DI2 Switching signal from sensor 1 If angular plug connectors are used for the connection for X102 and X101 they can only be mounted in the position shown in the following figure For this reason it is recom mended using straight plug connectors 51408AXX 40 Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 2S CKO control with AS interface Terminal assign The following diagram illustrates the assignment of MOVI SWITCH 2S CKO terminals ment MSW 2S CKO 51354AXX Terminal Function X1 L1 Mains terminal L2 Mains terminal L3 Mains terminal 13 Brake connection 14 Brake connection 15 Brake connection 1 AS i AS interface data cable reserved for plug connector variants 2 24V Power supply voltage 24 Vpc reserved for plug connector variants 3 AS i AS interface data cable reserved for plug connector variants 4 OV24 Reference potential OV24 reserved for plug connector variants X4 B
39. W1 13 Red 13 14 White 14 15 Blue 15 TH Black 1 TH Black 2 PE terminal Green yellow shield end inside shield B2 version Part number 0817 888 7 motor lead cross section 2 5 mm M 52157AXX Operating Instructions MOVI SWITCH 37 5 Electrical Installation MOVI SWITCH 2S CKO control with AS interface 5 4 MOVI SWITCH 2S CK0 control with AS interface Connection Design A MSW RA2A CKO options for sup ES Ar RS ply system and Maro control Type designation MSW RA2A CKO MSW RA2A CKO DIP switch S1 0 1 AS interface con yellow AS interface cable via connec yellow AS interface cable via connector nection tor X102 X102 24 V supply yellow AS interface cable via connec black AS interface cable via connector tor X102 X102 Mains connection Terminals Terminals See also page 40 page 41 page 40 page 41 A1 A2 1 AS i YE AS i YE AUX PWR BK 52158AXX 1 Mains power supply The designs listed above are also valid for mounting the MOVI SWITCH control unit with option P22A close to the motor 38 Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 2S CKO control with AS interface Design B MSW RJ2A AND3 AVSO CKO via connector AVSO ter minal box via connector X102 Design B1 B2 B3 Type designation MSW RJ2A AND3 MSW RJ2A AND3 MSW RJ2A AND3 AVSO CK
40. aintenance work on the moior ssssssssssessreensensssesseens 59 8 3 Inspection and maintenance work on the brake sessen 61 8 4 Permitted ball bearing types e 65 8 5 Work done working air gap brake torque BMGOD 4 65 9 Technical Dala eio aaea kuda kal ka a dk ae be ERO kn dun d ka uk b A Ree RON TER K k 66 9 1 MOVI SWITCH Bst uem oia serr mn ae 66 9 2 MOVI SWITCH 2S CBO rennes 67 9 3 MOVI SWITCH 2S CKO with integrated AS interface 68 Index of Changes HAK KH ARK KAKA KK AA KA 70 Lp a cea eee Ma 71 Operating Instructions MOVI SWITCH Important Notes 1 Important Notes Safety and warn ing instructions Other documents AR Waste disposal Always follow the safety and warning instructions in this publication OOP B gt gt Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the unit and the environment Tips and useful information A requirement of fault free operation and fulfillment of any rights to claim under guaran tee is that you adhere to the information in the operating instructions Consequently read the operating instructions before you start operating the drive
41. ales Vesim entie 4 Fax 358 3 7806 211 Service FIN 15860 Hollola 2 http www sew eurodrive fi sew sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Libreville Fax 241 7340 12 Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr Boznos otenet gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 sew eurodrive voros matarnet hu 12 2003 75 76 i Address List India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831021 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 sew baroda gecsl com Gujarat Technical Offices Bangalore SEW EUROD
42. ameplate and unit designation SEW Ce E Ge MOVKSWITCH Yu so sou CH 1 TYP MSW 28 07A P22A R12A ALA4 CB0 Nr 01 1234567890 0002 03 DITININ IN NININ NINE NIN 52263AXX MSW 2S 07A P22A RI2A ALA4 CBO L Design 0 Standard Signal type B Binary K AS interface Control Plug connector for the connection to the motor Terminal box design Adapter for mounting MOVI SWITCH control unit close to the motor MOVI SWITCH Operating Instructions MOVI SWITCH Mechanical Installation All MOVI SWITCH Variants 4 Installation instructions 4 Mechanical Installation All MOVI SWITCH Variants 4 1 Installation instructions Before you begin Installation toler ances Setting up MOVI SWITCH Installation in damp locations or in the open MOVI SWITCH may only be installed if the entries on the nameplate of the drive match the voltage supply system the drive is undamaged no damage caused by transportation or storage itis certain that the following requirements have been met temperature range can be limited by the gear unit see the gear unit operating in structions no oil acid gas vapors radiation etc Shaft end Flanges Diameter tolerance in accordance with DIN 748 Centering shoulder tolerance in accordance with ISOk6at lt 50mm DIN 42948 SOm6at gt 50mm ISO j6 at 2 lt 230 mm Center bore in accordance with DIN 332 shape ISO h6 at gt 230
43. art low Stop xX101 1 24V Power supply voltage 24 Vpc jumpered with X102 1 2 IR Control signal 24 Vpc for CW rotation high Start low Stop jumpered with X102 2 3L Reference potential 0V24 jumpered with X102 3 OK Checkback signal Ready for operation 24 Vpc high ready for operation 1 Plug is compatible with M12 plug of MOVI SWITCH design 1E If angular plug connectors are used for the connection for X102 and X101 they can only be mounted in the position shown in the following figure For this reason it is recom mended using straight plug connectors 51408AXX Operating Instructions MOVI SWITCH 27 28 Electrical Installation MOVI SWITCH 2S CBO binary control Terminal assign The following diagram illustrates the assignment of MOVI SWITCH 2S CBO terminals ment of lerminal box MSW 2S CBO 51345AXX Terminal Function X1 L1 Mains terminal L2 Mains terminal L3 Mains terminal 13 Brake connection 14 Brake connection 15 Brake connection 1 24V alternate 24 V supply reserved for plug connector variants 2 L CCW Stop reserved for plug connector variants 3 DV GND reserved for plug connector variants 4 X4 BR R CW Stop reserved for plug connector variants
44. avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park New South Wales 2164 Fax 61 2 9725 9905 enquires sew eurodrive com au 12 2003 73 i Address List Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel CARON VECTOR
45. e glands Screw for PE connection Terminals X6 for ready signal for CBO design only Terminals X4 for internal wiring Terminals X5 for internal wiring Terminals X1 CBO design for voltage supply and direction of rotation signals CKO design for AS interface and auxiliary voltage AUX PWR Terminals X1 for brake connection Terminals X1 for mains connection L1 L2 L3 Connection to MOVI SWITCH control unit 10 Screw for PE connection 11 M12 plug X102 12 M12 plug X101 13 Status LED 14 MOVI SWITCH control unit o 00 N 9 O1 BR D Operating Instructions MOVI SWITCH Unit Design Nameplate unit designation MOVI SWITCH 1E example 3 3 Nameplate unit designation MOVI SWITCH 1E example SEWAEURODRAIM 3 Bruchsal Germany C e Typ R27 DT71D4 BMG TF Z MSW AVS1 ASA3 3 2 IEC 34 Nr 01 3207611303 0014 00 32 47 1 r mn 1380 43 Nm 83 kW 0 37 S1 cos 0 76 V 400 Y A 1 16 Hz 50 IM M1 kg 15 190 IP 54 Iso KL F O Bremse V 230 AC Nm 2 5 Gleichrichter BGW1 5 Schmierstoff MINER OEL CLP220 2 31 Made in Germany 181 868 6 14 52161AXX R 27 DT 71D4 BMG TF Z MSW AVS1 ASA3 L_____Plug connector option M12 connector for control signals MOVI SWITCH Motor option Heavy fan Thermistor sensor standard Motor option brake Motor size and number of poles Motor series Gear unit size Gear unit series Operating Instructions MOVI SWITCH Unit Design Namepla
46. external motor overload devices obsolete When mounting the MOVI SWITCH control unit close to the motor the appli cable regulations concerning line protection must be observed The protection of the line between MOVI SWITCH control unit and motor must be ensured using the corresponding dimensioning or optional line protection components UL compliant Use only copper cables with the temperature range 60 75 C as connection lead installation The permitted tightening torques for MOVI SWITCH power terminals are 1 5 Nm 13 3 Ib in MOVI SWITCH are suited for operation on voltage supply systems with grounded star TN and TT systems supplying a maximum supply current of 5000 A4c and hav ing a maximum voltage of 500 Vac The performance data of the fuses must not ex ceed 25 A 600 V e Use only tested units with a limited output voltage Vmax 30 Vic and limited output current I 8 A as an external 24 Vp voltage source UL certification applies only to operation in voltage supply systems with voltages to ground up to 300 V Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 1E 52 MOVI SWITCH 1E Connection options for con trol signals Connection options for power Design A Control signals Binary signals e g PLC MF MQ fieldbus interface Additional information page 18 page 21 page 22 lt
47. for internal wiring TF1 for internal wiring BR for internal wiring TF2 for internal wiring for internal wiring for internal wiring for internal wiring for internal wiring for internal wiring 0v for internal wiring Operating Instructions MOVI SWITCH Electrical Installation 5 MOVI SWITCH 2S CBO binary control ASA3 plug con The following illustration shows the assignment of the optional ASA3 plug connector nector assign ment Za X4 X5 MSW 2S ASA3 CB0 O ASA3 1 2 L3 L2 L1 51363AXX 1 ASA3 plug connector plug 2 Plug connector socket Operating Instructions MOVI SWITCH 29 5 Electrical Installation MOVI SWITCH 2S CBO binary control ANDS plug con The following illustration shows the assignment of the optional AND3 plug connector nector assign ment Gi ne X4 X5 MSW 2S AND3 CBO O L2 AND3 1 51364AXX 1 Plug connector
48. h optional ASA3 plug connector with brake control BGW Brake voltage supply voltage 3 phase star point e 90100 eiie 6000 ee eidel nl BN WH O 2 5 RUN 24V L3 L2 L1 CW L3 L1 L2 CCW 06483AXX M12 connector AVS1 standard coding M12 socket standard coding Brake coil ASA3 plug connector plug Plug connector socket Clockwise Counterclockwise factory wired Operating Instructions MOVI SWITCH Electrical Installation MOVI SWITCH 1E Brake voltage supply voltage phase phase 3S oS So lt Co 2N i ES enuue 90100 eue 6000 e0100 5 RUN 24 Noe L3 L2 L1 L3 L1 L2 1 M12 connector AVS1 standard coding 2 M12 socket standard coding 3 Brake coil 4 ASA plug connector plug 5 Plug connector socket CW Clockwise CCW Counterclockwise factory wired Operating Instructions MOVI SWITCH CW CCW 06484AXX 25 Electrical Installation MOVI SWITCH 2S CBO binary control
49. horted to ground correct Motor too hot let motor cool reduce load TF not connected check connections and cor rect Motor hums high current input Mechanical system is blocked Brake does not release Winding defective Mechanical fault corrected Brake maintenance according to section Inspection and Maintenance of MOVI SWITCH Replace drive 7 2 MOVI SWITCH 2S Problem Possible cause Solution Drive has incorrect direction of rotation Incorrect phase sequence and DIP switch S3 is deacti vated Exchange two phases at the terminal block Activate DIP switch S3 S3 1 Odd no of gear unit stages Adjust CW CCW rotation in the control Motor does not run no current input No supply voltage Inspect the supply lines and correct them Check and replace line protection fuse No control voltage Check 24 Vp signal terminal 24 V and correct Enable signal CW or CCW is missing Enable signal CW or CCW is set simulta neously Correct enable signal terminal R L control fault Not ready for opera tion OK signal LOW ee o o No control voltage terminal 24 V correct OK output shorted to ground correct Motor too hot let motor cool reduce load TF not connected check connections and cor rect Supply voltage phase missing Motor hums high current input Mechanical system is blocked Brake does not release Winding defec
50. ion 11 Mechanical installation of MOVI SWITCH 11 Modular terminal box Turn terminal box 12 Mounting on motor shouldered Connection MOVI SWITCH 2S CBO binary control and motor 33 Connection of MOVI SWITCH 2S CKO with integrated AS interface and motor 43 Mounting dimensions 14 Unit designation 10 MOVI SWITCHO inspection 58 MOVI SWITCH maintenance 58 MOVI SWITCHO safety notes 5 MOVI SWITCHO unit design 6 N Nameplate MOVI SWITCH 1E 8 MOVI SWITCH 2S 9 Electronic nameplate 10 Mounting on the motor 10 O Option P22A 10 14 P P22A 10 14 Plug connector MOVI SWITCH 1E 23 MOVI SWITCH 2S CBO binary control 29 MOVI SWITCH 2S CKO with integrated AS interface 42 Protective devices 16 R Rated voltage 15 71 72 S Safety notes 5 Startup MOVI SWITCHG 1E 48 MOVI SWITCH 2S CBO binary control 49 MOVI SWITCH 2S CKO0 control via AS interface 52 Startup of MOVI SWITCH 48 Supply system leads 15 T Technical data MOVI SWITCH 1E 66 MOVI SWITCH 2S CB0 67 MOVI SWITCH 2S CK0 with integrated AS interface 68 U UL compliant installation 16 Unit design MOVI SWITCH 1E MOVI SWITCH 2S Unit designation MOVI SWITCH 1E 8 MOVI SWITCH 2S 9 Mounting on the motor 10 Ao W Work done 65 Working airgap 62 65 Operating Instructions MOVI SWITCH Address List 1 Address List
51. is provided for storing it on the outside of the motor Operating Instructions MOVI SWITCH 8 Inspection and Maintenance of MOVI SWITCH Inspection and maintenance work on the brake Changing the The braking torque can be adjusted in steps see page 65 braking torque by installing different brake springs by changing the number of brake springs 1 Switch off MOVI SWITCH and prevent it from unintentional restart 2 Remove the following Proximity sensor NV16 NV26 if present Flange cover or fan guard 21 circlip 20 and fan 19 3 Remove the rubber sealing collar 5 Remove the manual brake release Setting nuts 18 conical coil springs 17 studs 16 releasing lever 15 4 Loosen the hex nuts 10e and pull off the brake coil body 12 by approximately 50 mm caution brake cable 5 Change or add brake springs 11 Position the brake springs symmetrically 6 Re install brake components except for rubber sealing collar fan and fan guard Set working air gap see page 62 points 5 to 7 7 With manual brake release Set the floating clearance between the conical coil springs pressed flat and release lever via the setting nuts see the following figure Brake Floating clear ance s mm BMG 05 1 1 5 BMG 2 BMG4 2 06495AXX Important This floating clearance is necessary so that the pressure plate can move u
52. miconductors of the motor switch and the motor winding are thermally monitored In case of an overload the MOVI SWITCH drive automatically switches off The monitoring status is signaled by a 24 V output OK signal The OK output must be evaluated by a controlling system e g PLC Since a starting command causes the motor to restart automatically after cool ing off an external restarting lockout must be implemented if an automatic re start should represent a danger to person or equipment A restart is prevented and the motor stopped by connecting the checkback output OK signal to ground potential The MOVI SWITCH module is protected against power supply overvoltage Operating Instructions MOVI SWITCH Startup of MOVI SWITCH 2S CBO binary control Startup ag 6 3 Startup of MO VI SWITCH 2S CBO binary control MOVI SWITCH 2S CB0 features 2 DIP switches S2 and S3 The different functions are listed in the following table Description of the DIP switches Starting the motor Temperature monitoring 51410AXX Description of the DIP switches State s3 S211 O S2 2 Li 13 Monitoring of phase Monitoring of supply and sequence is activate phase fault is activate Reserved
53. net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 1705 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate Telex 38 659 Singapore 638644 sales sew eurodrive com sg Slovakia Sales Sered SEW Eurodrive SK s r o Tel 421 31 7891311 Trnavska 920 Fax 421 31 7891312 SK 926 01 Sered sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 2311 Service Cnr Adcock Ingram and Aerodrome Roads ljansen sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsvagen 6 8 Fax 46 36 34
54. nsor 1 M12 socket pin 4 Bit D3 Sensor 2 M12 socket pin 2 Operating Instructions MOVI SWITCH Technical Data MOVI SWITCH 2S CKO with integrated AS interface MOVI SWITCH 2S CKO AS interface profile S 7 F E free profile HO configuration Thex ID code Fhex ID2 code Ehex Address 1 to 31 factory setting address 0 Watchdog gt 40 ms all outputs deenergized Sensor connection M12 X101 Voltage supply Pin 1 24 V Vout sensor 24V 25 Pin 3 0 V lout sensor max 100 mA short circuit proof Binary inputs DI2 DI3 Pin 2 DI3 PNP switching Signal level Pin 4 DI2 1 V gt 10 V gt 6 mA max 10 mA o V lt 5V I lt 2mA Signal delay lt 5ms Operating Instructions MOVI SWITCH 69 70 Index of Changes Index of Changes This edition contains the following major amendments and changes in comparison to the preceding edition of the operating instructions MOVI SWITCH document number 10525904 Edition 10 2001 New MOVI SWITCH variants MSW CBO MOVI SWITCH 2S for two directions of rotation and binary control MSW CKO MOVI SWITCH 2S for two directions of rotation and integrated AS Interface Only in connection with modular terminal box Option P2 A for mounting on motor shouldered of the MOVI SWITCH control unit Description for subsequent turning of the modular terminal box
55. otor re starting on its own If this is not permitted for safety reasons In case of a malfunc tion of MOVI SWITCHS the unit must be disconnected from the power supply sys tem mains Danger of burns The MOVI SWITCH surface temperature can exceed 60 C during operation These MOVI SWITCH drives are intended for industrial systems They comply with the applicable standards and regulations and meet the requirements of the Low Volt age Directive 73 23 EEC Technical data and information about the permitted conditions where the unit is used can be found on the nameplate and in these operating instructions It is essential to observe this specified information Operating Instructions MOVI SWITCH 3 3 1 OO N O I gt ND Unit Design MOVI SWITCH 1E Unit Design MOVI SWITCH 1E 2 x M25 x 1 5 cable glands M12 connector AVS1 standard coding connection for control signals BGW brake control only with brake motors Mains connection L1 L2 L3 Protective cover for power supply connections MOVI SWITCH module Screw for PE connection Cable gland M16 x 1 5 2 x M25 x 1 5 cable glands 50390AXX Operating Instructions MOVI SWITCH Unit Design MOVI SWITCH 2S 3 2 MOVI SWITCH 2S 1 2 3 4 5 6 7 8 9 10 11 12 13 14 51342AXX Cabl
56. p as the brake lining wears 8 Install the rubber sealing collar back in place and re install the dismantled parts Note Install new setting nuts 18 and hexagon nuts 106 if the removal procedure is repeated due to reduced self locking of nuts 64 Operating Instructions MOVI SWITCH Inspection and Maintenance of MOVI SWITCH Permitted ball bearing types 8 4 Permitted ball bearing types Motor type Driving end A bearing AC motor brake motor Non drive end bearing foot flanged or gearmotors Flange Gearmotor Foot mounted AC motor Brake motor mounted motor motor DT 71 80 6204 Z J 6303 Z J 6204 Z J 6203 J 6203 RS J C3 DT 90 DV100 6306 Z J C3 6205 J 6205 RS J C3 8 5 Work done working air gap brake torque BMG05 4 Brake for Work Working air Braking torque settings type done until gap Motor Senice mm Braking Type and no Order number of size torque of springs springs 109 J min max Nm Normal Red Normal Red 5 0 3 4 0 2 2 BMGO5S 7 120 2 5 6 1 6 4 1 2 3 135 017 X 135 018 X 10 6 BMG1 80 120 7 5 4 2 6 0 3 3 0 25 0 6 20 3 90 16 2 2 BMG2 100 260 10 6 6 6 4 5 0 3 135 1508 135 1516 40 6 BMG4 100 260 30 4 2 24 3 3 1 Please note when checking the working air gap Parallelism tolerances on the brake disk may give rise to deviations of 0 15 mm after a test run 2
57. r 5 Remove the manual brake release Setting nuts 18 conical coil springs 17 studs 16 releasing lever 15 4 Loosen hexagon nuts 106 carefully pull off the coil body 12 Caution brake ca ble and take out the brake springs 11 5 Remove the damping plate 9 pressure plate 8 and brake disk 7 7b and clean the brake components 6 Install a new brake disk 7 Re install the brake components except for the rubber sealing collar fan and fan guard 8 Set the working air gap see page 62 Points 5 to 7 9 With manual brake release type HF or HR 10 Set the floating clearance via the setting nuts between the conical coil springs pressed flat and setting nuts see the following figure Brake Floating clear ance s mm BMG 05 1 1 5 BMG 2 BMG4 2 06495AXX Important This floating clearance is necessary so that the pressure plate can move up as the brake lining wears 11 Install the rubber sealing collar back in place and re install the dismantled parts Note The lockable manual brake release type HF is already released if a resistance is encountered when operating the grub screw The self reengaging manual brake release type HR can be operated with normal hand pressure Important In brake motors with self reengaging manual brake release the manu al brake release lever must be removed after startup maintenance A bracket
58. sive coating if necessary e Check the type of enclosure is authorized refer to the nameplate Operating Instructions MOVI SWITCH 11 4 Mechanical Installation All MOVI SWITCH Variants Modular terminal box 4 2 Modular terminal box We basically recommend purchasing pre fabricated MOVI SWITCH 2S systems with the correct position of cable entries In exceptional cases the position of cable entries may be rotated to the opposite side Turning the termi Isolate the drive from the supply safeguarding it against unintentional restart nal box Label the connections before disconnecting them for later re installation Disconnect the supply system control and sensor connections Remove screws A and detach MOVI SWITCH control unit B Loosen screws C and remove terminal box D oR N a 51478AXX 12 Operating Instructions MOVI SWITCH Mechanical Installation All MOVI SWITCH Variants 4 Modular terminal box 6 Turn terminal box D by 180 51457AXX 7 Place terminal box D on mounting plate E and fasten it with screws C 8 Reestablish cable connections 9 Reattach MOVI SWITCH control unit B and secure with screws A 51562AXX Operating Instructions MOVI SWITCH 13 14 Mechanical Installation All MOVI SWITCH Variants Mounting MOVI SWITCH control unit with option P22A close to the motor 4 3 Mounting MOVI SWITCH
59. te unit designation MOVI SWITCH 2S 3 4 Nameplate unit designation MOVI SWITCH 2S Motor nameplate example SEWAEUROCDE 3 Bruchsal Germany C Typ R27DT71D4 BMG TF Z IMSW RE2A ASA3 CBO 3 IEC 34 Nr 01 3207611303 0014 00 32 47 1 r min 1380 43 Nm 83 QW 0 37 S1 cos 0 76 O V 400 Y A 1 16 Hz 50 M M1 kg 15 190 IP 54 Iso Kl F Bremse V 400 AC Nm 2 5 Gleichrichter Schmierstoff MINER OEL CLP220 2 31 Made in Germany 181 868 6 14 52162AXX R 27 DT 71D4 BMG TF Z MSW RE2A ASA3 CBO Design 0 Standard Signal type B Binary K AS interface Control Plug connector option Terminal box design MOVI SWITCH Motor option Heavy fan Thermistor sensor standard Motor option brake Motor size and number of poles Motor series Gear unit size Gear unit series Operating Instructions MOVI SWITCH Unit Design Nameplate unit designation MOVI SWITCH 2S Electronic name plate example Mounting close to the motor design with option P22A 10 MEA OAO UOOA TE ENE TYP Steuerteil MSW CKO P N 08245762 xx SO 0000009 X102 X101 X 1 P2 Pins Pina X107 AS OV A av AIO 24V OR OV O2 52279AXX MSW CKO L_______besign 0 Standard Signal type B Binary K AS interface Control MOVI SWITCH The following illustration shows an example for mounting of the MOVI SWITCH control unit close to the motor with corresponding n
60. tection The APG 4 design results in the following connection options to the motor dependent upon the hybrid cable used Design Al A2 A3 A4 MOVI SWITCH APG4 APG4 APG4 APG4 Motor Cable gland termi ASB4 APG4 IS nals Hybrid cable 0817 887 9 0817 889 5 0186 741 5 0816 326 Xm 0816 325 1 m 0593 2785 W 0593 7558 W See also starting on page 35 starting on page 35 starting on page 35 starting on page 35 51458AXX 1 Connection via cable gland Operating Instructions MOVI SWITCH 33 34 Electrical Installation MOVI SWITCH 2S CBO binary control The ALA 4 design results in the following connection options to the connected motor dependent upon the hybrid cable used Design B1 B2 MOVI SWITCH ALA4 ALA4 Motor Cable gland terminals ASB4 Hybrid cable 0817 886 0 0817 888 7 Additional starting on page 35 starting on page 35 information 1 Connection via cable gland 51368AXX Operating Instructions MOVI SWITCH Electrical Installation 5 MOVI SWITCH 2S CBO binary control Hybrid cable Design A1 design A Part number 0817 887 9 motor lead cross section 2 5 mm 52152AXX Cable assignment Motor terminal Core color designation U1 Black U1 V1 Black V1 W1 Black W1 13 Red 13 14 White 14 15 Blue 15 TH Black 1 TH Black 2
61. ted continuous power is reduced based on the reduced cooling above 1000 m msl see the section Technical Data and Dimension Drawings Above 2000 msl the air and creeping distances are only sufficient for overvoltage class 2 If the installation requires overvoltage class 3 an additional external over voltage protection must be used to ensure that overvoltage surges are limited to 2 5 kV phase to phase and phase to ground If safe electrical separation is required it must be implemented outside the device at altitudes above 2000 m MSL Safe Electrical Separation in accordance with EN 50178 The permitted rated supply voltage of 3 x 500 V up to 2000 msl is reduced by 6 V for every 100 m to a maximum of 3 x 380 V at 4000 msl Connecting Supply MOVI SWITCH either via the external 24 Vpc voltage or via AS interface 24 Vpc supply Conventional control via binary com mands 1 2 3 data line Connect the required control leads e g CW Stop CCW Stop Route the control leads separately from the supply system leads The maximum altitude is limited by creeping distances and flameproof components such as electrolytic capacitors for CKO design only for CBO design only Operating Instructions MOVI SWITCH Electrical Installation Installation instructions Protective MOVI SWITCH drives are equipped with integrated protective devices against an devices overload of the motor that are making
62. tive Mechanical problem corrected Brake maintenance according to section Inspection and Maintenance of MOVI SWITCH Replace drive Note If you require assistance from our customer service please state the following Nameplate data Type and extent of the problem Time and peripheral circumstances of the problem Presumed cause Operating Instructions MOVI SWITCH 7 57 58 Inspection and Maintenance of MOVI SWITCH Inspection and maintenance periods 8 Inspection and Maintenance of MOVI SWITCH e Use only genuine spare parts in accordance with the valid parts list Danger of burns Motors can become very hot during operation 8 1 Inspection and maintenance periods depending on external factors Frequency Unit Unit What to do part At least every 3000 hours of opera Brake nspect the brake working air gap brake disk tion pressure plate carrier gearing pressure rings Extract the abraded matter Every 10 000 hours of operation Motor Inspect the motor change ball bearings oil Seal Clean the cooling air passages Varies Motor e Touch up or renew the anticorrosion coating 1 The periods of wear are affected by many factors and may be short Calculate the required inspection and maintenance intervals separately in accordance with the project planning documents The figures in the following section illustrate the design MOVISWITCH
63. tor OK output Pin 4 Response time lt 10 ms M12 X101 Signaling function Output for ready signal M12 X101 pin 4 Checkback signal Ready for operation high Vox gt V24 y 3 V with applied voltage 24 V supply if no fault was detected after self test phase concluded after switch on lok Current for checkback signal max 0 65 A short circuit proof Operating Instructions MOVI SWITCH 67 68 Technical Data MOVI SWITCH 2S CKO with integrated AS interface 9 3 MOVI SWITCH 2S CK0 with integrated AS interface MOVI SWITCH 2S CKO Supply voltages Vmains 3 x 380 Vac 400 Vac 415 Vac 460 Vac 480 Vac 500 Vac t 10 Supply frequency fmains 50 Hz 60 Hz 10 Rated operating current 7 0 Aac at 400 V Position of normal use Random Contactor switching gt 5 million at lg lt 4 0 A utilization category AC3 cycles gt 1 million at lg lt 7 0 A utilization category AC3 AC3 maximum starting 600 cycles h frequency Short circuit fuse classi 25A fication type 1 Cycle times Switch on switch off time 50 ms Reversing time 85 ms to 150 ms Interference immunity Meets EN 61800 3 Interference emission Meets EN 61800 3 and class A limit to EN 55011 and EN 55014 Ambient temperature amb 25 C 40 C Prateg reduction 3 lrateq per K to max 60 C no moisture condensa tion Climate class 3K3 Enclosure IP54 IP55 IP
64. up Startup of MOVI SWITCH 2S CKO control via AS interface 6 4 Startup of MO VI SWITCH 2S CK0 control via AS interface Description ofthe MOVI SWITCH 2S CKO features 3 DIP switches S1 S2 and S3 The functions are DIP switches listed in the following table Ua Ja 51409AXX DIP switch AUX PWR S1 State AUX PWR S1 0 24 V power supply via AS interface data cable 1 24 V supply via AUX PWR X102 pin 4 pin 2 DIP switches S2 and S3 State S3 S2 O Li 13 1 Monitoring of phase Monitoring of supply and sequence is activate phase fault is activate 0 Monitoring of phase sequence Monitoring of supply and deactivated phase fault deactivated 2 2 Reserved for special designs 52 Operating Instructions MOVI SWITCH Startup Startup of MOVI SWITCH 2S CKO control via AS interface Selection of 24 V supply voltage DIP switch S1 Please observe the notes in the section Connection options for supply and control on page 38 ago 6 9 DIP switch 24 V supply Switch AUX PWR S1 1 0 AUX PWR S1 8 1 52163AXX Supply of MOVI SWITCH via AUX PWR e g black cable 3 2 X102 SSC 06374AXX

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