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Operating Instructions and Parts Manual Industrial Pump Models: SP

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1. 1000 mm 39 1000 mm 47 1200 mm 47 1200 mm 39 1000 mm 39 1000 mm 47 1200 mm 47 1200 mm 39 1000 mm 39 1000 mm 47 1200 mm 47 1200 mm Hose Length 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters 6 ft 1 83 meters Nozzle Material Polypropylene Polypropylene Polypropylene Polypropylene Aluminum Aluminum Aluminum Aluminum PVDF PVDF PVDF PVDF Polypropylene Polypropylene Polypropylene Polypropylene Polypropylene Polypropylene Polypropylene Polypropylene PVDF PVDF PVDF PVDF Standard Pump Operating Instructions and Parts Manual Assembly 1 Remove the pump and motor from packaging 2 Inspect all contents for damage 3 Couple the motor to the pump tube by using the Hand Wheel See figure 3 page 5 When using an SP A1 or SP A2 Series motor Standard Pump recommends the use of a Filter Lubricator A WARNING f Regulator FLR in order to ensure a moisture free supply of air to the motor
2. 1200 mm 50 1270mm 60 1500 mm 72 1800 mm Discharge housing Bearing unit assembled 2 each Viton shielded bearings spacer snap ring bearing can Hose barb 3 4 19 mm 1 25 mm Wing nut Snap ring Guide sleeve TFE 27 700 mm 39 1000 mm 47 1200 mm 50 1270 mm 60 1500 mm 72 1800 mm Pump housing includes carbon bushing Inner tube 27 700 mm 39 1000 mm 47 1200 mm 50 1270mm 60 1500 mm 72 1800 mm Outer tube 27 700 mm 39 1000 mm 47 1200 mm 50 1270mm 60 1500 mm 72 1800 mm Impeller High pressure impeller Pump foot High pressure pump foot Hand wheel O Ring A High Temperature Polypropylene pumps should not be used to pump flammables 9 PART NUMBER 4000 1004 1543 1544 1545 1549 1546 1547 6028 1038 6051 6082 6106 1508 1516 1514 1661 6524 6600 6601 6602 6623 6615 6616 6604 6603 6605 6624 6617 6618 6608 4608 HH 6609 6609 HH 1842 6695 PVDF PUMP SERIES D Y ITEM NUMBER OON OD 11 12 13 14 15 Standard Pump Operating Instructions and Parts Manual DESCRIPTION Pump coupling Drive shaft 27 700 mm 39 1000 mm 47 1200 mm 50 1270mm 60 1500 mm 72 1800 mm Bearing unit assembled 2 each Viton shielded bearings spacer snap ring bearing can Snap ring Guide sleeve TFE 27 700 mm 39 1000 mm 47 1200 mm 50 1270 mm 60 1500 mm 72
3. 27 Star washer 8511 28 Fan 8512 29 Overload switch 8 5 amp 110 120V 8611 5 amp 220 240V low voltage release 8704LVR 30 EMI Filter 8003 31 Repair kit 110 120V includes PN s 8333 amp 2 8509 9055 32 Repair kit 220 240V includes PN s 8333 amp 2 8703 9056 A SP 280P open motor should not be used to pump flammables 12 Standard Pump Operating Instructions and Parts Manual SP ENC SERIES MOTOR SPARE PARTS ITEM NUMBER WN A LO 0 00 4 OY Ul 31 32 33 DESCRIPTION Motor cover Screw Armature 110 120V 220 240V Stator 110 120V 220 240V Guide disc Motor housing Bearing cover Fan Switch housing Switch housing for variable speed includes potentiometer 110 120V 220 240V Switch housing for batch control includes potentiometer and BCS port connection 110 120V 220 240V Switch cover Lock washer Lower housing Wave washer Ball bearing Screw Screw for 110 120V Screw for 220 240V Ground screw Gasket Low voltage release for 220 240V Earthing Lead Lead Screw Ball bearing Motor coupling Power cord w strain relief amp plug 110 120V 220 240V Hexagon nut Rod connector Brush holder Carbon brush 110 120V 220 240V Star washer Overload switch 8 5 amp 110 120V 5 amp 220 240V low voltage release EMI Filter Repair kit 110 120V includes PN s 8333 amp 2 8509 Repair kit 220 240V includes PN s 8333 2 8703 PART NUMBER 3000 3130 3502 3701 3503 3702 3504 3510
4. General Operation Guide 1 Once the pump is fully assembled and all connections are securely fastened insert the pump into the drum or tank 2 Turn the motor switch to the ON position 3 If your package contains a flow meter Package numbers 9500 9503 or 9510 9513 please reference the factory operating instructions which are located in your carton 4 After use clean the pump and store vertically Disassembly Cleaning Procedures 1 In order to clean a majority of the residue from the pump tube immerse the pump into a 55 Gallon Drum of water Allow the pump to circulate the water for 3 minutes 2 For a more thorough cleaning remove the motor from the pump tube by loosening the hand wheel see Figure 3 3 Remove the pump foot see Figure 1 4 While holding the drive shaft with pliers Factory suggests Grip Locks to avoid scarring shaft remove the impeller see Figure 4 5 Remove the Pump Housing see Figure 2 6 Remove outer tube and inner tube from discharge housing by turning clockwise 7 For Stainless steel models i e SP SS Series 9410 9411 9412 9413 remove connection flange from inner outer tube assembly by turning clockwise 8 Remove pump coupling P N 1004 from drive shaft by turning counterclockwise Pull drive shaft straight down removing it from the discharge housing or connection flange When replacing the drive shaft in the bearing unit PIN1038 during reassembly make sure the drive shaft is
5. shear or non newtonian viscosity does not remain constant with shearing 5 Flow rates based on water As viscosity increases the flow rate will decrease The SP 700SR Series Pump is recommended for intermittent duty use only ie 30 minute intervals with a 10 A WARNING minute cooling off period For continuous duty applications Standard Pump recommends using the SP 700DD Series Pump The SP 700SR and SP 700DD series pumps are positive displacement pumps and should never be operated WARNING against shut off elements such as nozzles valves etc Failure to comply may result in excessive pressure build resulting in serious injury and pump damage The SP 700SR and SP 700DD series pumps should not be run dry Running the pump dry will result in serious A WARNING damage to the mechanical seal and pump stator A WARNING When using an SP A4 SP A6 or SP A8 Series motor Standard Pump recommends the use of a Filter Lubricator Regulator FLR in order to ensure a moisture free supply of air to the motor Assembly 1 Remove the pump and motor from packaging 2 Inspect all contents for damage 3 For SP 700SR series models couple the electric motor to the pump using the hex nut see figure 1 page 20 4 For SP 700DD series models bolt electric or pneumatic motor to the pump using the hardware provided by the manufacturer see figure 3 page 20 Do not use these pumps for the transfer of flammable o
6. 14 12 Pump housing with carbon bushing 2704 13 TFE impeller 2706 High pressure impeller 4608 HH 14 O ring Viton 2 per set 2707 15 Pump foot 2708 High pressure pump foot 2708 HH 16 V Seal TFE 4000 A When pumping flammables or combustible liquids this pump must be used in conjunction with an explosion proof motor 11 Standard Pump Operating Instructions and Parts Manual SP 280P SERIES MOTOR SPARE PARTS ITEM DESCRIPTION PART NUMBER NUMBER O Y 1 Motor cover 8000 0 2 Switch housing 8001 9 2A Switch housing for variable speed 3 includes potentiometer 110 120V 8004 220 240V 8005 2B Switch housing for batch control includes potentiometer and BCS port connection 110 120V 8006 220 240V 8007 E 3 Switch cover 8002 3 ou 4 Lock washer 8071 5 Lower housing 8100 T 6 Wave washer 8125 7 Ball bearing 8126 g e 3 8 Screw for plastic housing 8130P 9A Screw for 110 120V 8131 9B Screw for 220 240V 8131LVR 10 Ground screw 8162 11 Gasket 8167 Low voltage release for 220 240V 8167LVR 12 Earthing Lead 8183 13 Lead 8185 14 Screw 8220 15 Ball bearing 8331 16 Motor coupling 8333 17 Power cord w strain relief amp plug 110 120V 8360 220 240V 8705 18 Hexagon nut 8448 19 Armature 110 120V 8502 220 240V 8701 20 Stator 110 120V 8503 220 240V 8702 21 Guide disc 8504 22 Rod connector 8506 23 Pressure spring 8507 24 Brush holder 8508 25 Carbon brush 110 120V 8509 220 240V 8703 26 Motor housing plastic 8510P
7. 1618 1608 4608 HH 1609 1609 HH 1842 Standard Pump Operating Instructions and Parts Manual CPVC PUMP SERIES ED NUMBER 10 11 12 13 14 15 V seal TFE DESCRIPTION Pump coupling Drive shaft 27 700 mm 39 1000 mm 47 1200 mm 50 1270mm 60 1500 mm 72 1800 mm Discharge housing Bearing unit assembled 2 each Viton shielded bearings spacer snap ring Hose barb Wing nut Snap ring bearing can 3 4 19 mm 1 25 mm Guide sleeve TFE 27 700 mm 39 1000 mm 47 1200 mm 50 1270 mm 1514 60 1500 mm 72 1800 mm Pump housing includes carbon bushing Inner tube Outer tube Impeller 27 700 mm 39 1000 mm 47 1200 mm 50 1270mm 60 1500 mm 72 1800 mm 27 700 mm 39 1000 mm 47 1200 mm 50 1270mm 60 1500 mm 72 1800 mm High pressure impeller Pump foot High pressure pump foot Hand wheel A CPVC pumps should not be used to pump flammables PART NUMBER 4000 1004 1543 1544 1545 1549 1546 1547 5028 1038 5051 5082 5106 1508 1516 1661 5524 5600 5601 5602 5623 5615 5616 5604 5603 5605 5624 5617 5618 5608 4608 HH 5609 5609 HH 1842 Standard Pump Operating Instructions and Parts Manual HIGH TEMPERATURE POLYPROPYLENE PUMP SERIES ED uur 10 11 12 13 14 15 16 DESCRIPTION V seal TFE Pump coupling Drive shaft 27 700 mm 39 1000 mm 47
8. 1800 mm Hand wheel V seal TFE Discharge housing Hose barb 3 4 19mm 1 25 mm Wing nut Inner tube 27 700 mm 39 1000 mm 47 1200 mm 50 1270 mm 60 1500 mm 72 1800 mm Outer tube 27 700 mm 39 1000 mm 47 1200 mm 50 1270 mm 60 1500 mm 72 1800 mm Pump housing includes carbon bushing Impeller PVDF High pressure rotor Pump foot High pressure pump foot A PVDF pumps should not be used to pump flammables 10 PART NUMBER 1004 1543 1544 1545 1549 1546 1547 1038 1508 1516 1514 1661 1842 4000 4028 4051 4082 4106 4600 4601 4602 4623 4615 4618 4604 4603 4605 4622 4617 4619 4607 4608 4608HH 4609 4609HH Standard Pump Operating Instructions and Parts Manual 316 STAINLESS STEEL PUMP SERIES ITEM DESCRIPTION PART NUMBER NUMBER Pump coupling 1004 2 Bearing unit assembled 2 each 1038 Viton shielded bearings spacer snap ring bearing can 3 Snap ring 1508 4 Hand wheel 1842 5 Connection flange 8102 6 Drive shaft 27 700 mm 2027 39 1000 mm 2028 47 1200 mm 2029 60 1500 mm 2709 72 1800 mm 2710 7 TFE guide sleeve 27 700 mm 2031 39 1000 mm 47 1200 mm 2032 60 1500 mm 2711 72 1800 mm 2712 8 Wing nut 8068 9 TFE seal 2195 10 Hose barb 1 25 mm 2196 Hose barb 75 19 mm 2197 11 Inner outer tube assembly 27 700 mm 2700 39 1000 mm 2701 47 1200 mm 2702 60 1500 mm 2713 72 1800 mm 27
9. 3 2 or greater SP 500 190 380 230 460V 2 4 2 0 56 KW 075 3 TEFC IP54 N N N A N A SP 510 190 380 230 460V 2 1 4 6 0 75 KW 1 3 TEFC IP54 N N N A N A SP 520 190 380 230 460V 2 9 6 4 1 1 KW 1 5 3 TEFC IP54 N N N A N A SP A4 N A N A 1 5 KW 2 N A N A Y Y 80 CFM 37 L sec 100 PSI 7 Bar 25 6 3 or greater SP A6 N A N A 3 0 KW 4 N A N A Y Y 130 CFM 65 L sec 100 PSI 7 Bar 5 12 7 or greater SP A8 N A N A 3 7 KW 5 N A N A Y Y 170 CFM 80 L sec 100 PSI 7 Bar 5 12 7 or greater The speed control switch should not be used as the main ON OFF switch Using the speed control switch in this man ner causes excessive wear to the potentiometer and may result in premature failure The use of the speed control switch does not cut power to the motor and inadvertent activation could result in injury or death if the motor is acti vated when not properly attended and secured Only applies to SP 280P and SP ENC Series 2 Standard Pump Operating Instructions and Parts Manual Use Of Air Motors In Hazardous Atmospheres At the present time there are no known standards governing the operation of air motors in hazardous atmospheres However there are several points regarding the safety of air motors First of all an air motor is not a source of electric sparks However it is possible that an article which is not part of the air motor e g wrenches hammers etc could create a spark by sharply impacting a cast iron or aluminum case or
10. 317A 27 14 Motor coupling 8333 15 Adaptor 9014 17 Standard Pump Operating Instructions and Parts Manual SP ZOOSR amp SP 700DD SERIES Specifications Models SP 700SR 8 SP 700DD Maximum Liquid Temperature Teflon Viton Stator 300 F 149 C Buna Stator 185 F 85 C Pump Type Progressive Cavity Positive Displacement Pump Speed 750 900 RPM Max Flow Rate 7 GPM 27 LPM 12 GPM 45 LPM Max Discharge Pressure 87 psi 6 bar 174 psi 12 bar Immersion Length 27 700 mm 39 1000 mm amp 47 1200 mm Add 6 152 mm to immersion length for 752 Series pumps Wetted Materials SS 316 Teflon Buna or Viton Discharge Port cc EE bce A pH REDE DEA 1 5 38 mm Hose Barb Optional 1 25 32 mm Hose Barb Max Viscosity 100 000 cps mPAS 10 000 cps mPAS Max Solid SIZE MEER ER t bal OR dt ack GRA RE ee trea ated 25 6 mm Notes 1 Pump stator elastomer Teflon Buna amp Viton may vary performance 2 Performance is based on using a 900 RPM motor Reducing motor speed will decrease pump performance Do not increase motor speed above 900 RPM 3 The SP 700SR Series pump is equipped with a gear reduction unit which reduces the speed of the pump to between 750 and 900 RPM Therefore the motor speed must not exceed 16 000 RPM s in order to achieve the proper operating RPM s of the pump 4 Performance will vary depending on whether the product being pumped is newtonian viscosity remains constant regardless of
11. 3511 3512 8001 8004 8005 8006 8007 8002 8071 8100 8125 8126 8130 8131 8131LVR 8162 8167 8167LVR 8185 8183 8220 8331 8333 8360 8705 8448 3703 8508 8509 8703 8511 8611 8704LVR 8003 9055 9056 A SP ENC open motor should not be used to pump flammables 13 Standard Pump Operating Instructions and Parts Manual SP ODP MOTOR SPARE PARTS ITEM NUMBER DESCRIPTION PART NUMBER 1 Motor assembly 110 120V 8900 Motor assembly 220 240V 8900 2 2 Overload switch 8 5 amp 110 120V 8611 5 amp 220 240V 8704 LVR 3 Motor coupling 8333 4 Case left 8902 5 Actuator switch 8903 6 Rocker pin 8904 7 Case right 8901 8 Screw 8905 9 Power cord w strain relief amp plug 110 120V 8361 220 240V 8706 A SP ODP open motor should not be used to pump flammables 14 Standard Pump Operating Instructions and Parts Manual SP 400 2 SERIES EXPLOSION PROOF MOTOR SPARE PARTS ES ITEM DESCRIPTION PART NUMBER NUMBER O 1 Fan cover 5013 2 Bearing cover 5004 3 Wave washer 2 reguired 5050 4 Glass sleeve 5137 5 Motor housing 5007 6 Lower housing 5006 7 Motor coupling 8333 8 Stator 220 240V 5002 9 Armature 220 240V 5001 10 Switch housing 5008 11 Cord without plug 8705 EXP 12 Strain relief 5046 1 13 Handle 5005 14 Pass through 4 required 5036 15 Switch 8704LVR 16 On Off knob 5017 17 Fan 5020 18 Switch handle screw 4 reguired 5045 19 Switch housing screw 4 reguired 5044 ig 20 Brush holde
12. A WARNING inserted through the spacer in between the bearings inside the bearing unit Failure to do so could cause the bearing unit to prematurely fail t c gt Pump Foot Figure 2 NOTE Remove pump housing by Figure 4 Figure 1 turning clockwise NOTE Use grip lock pliers to hold shaft while removing impeller NOTE Remove pump foot by turning clockwise Figure 3 Standard Pump Operating Instructions and Parts Manual Grounding Procedures AWARNING TRANSFERRING OF FLAMMABLES OR USE IN HAZARDOUS DUTY Bonding is an electrical connection between a primary metal vessel and a metal receiving vessel See schematic Grounding is an electrical connection between a metal vessel pump motor and a constant ground i e a metal rod driven into the earth Bonding and grounding are required when pumping flammable materials or in hazardous duty environments Failure to bond and ground properly can cause a discharge of static electricity resulting in fire injury or death Follow NFPA 77 and 30 proce dures at all times If in doubt do not start pump Be sure bonding and grounding wires are secure before starting operation Ground and bond wires must have less than one ohm resistance for safe usage Check continuity before starting Always check with a safety engineer when any question arises and periodically check safety procedures with a safety engineer Motor SP 400 2 Pump Tube SP SS or SP 700SR Series Bond Wire S
13. ITY PART NUMBER NUMBER Service kit only service kits are available for parts replacement 1 K206C Denotes parts included in the Service Kit 1 Shaft seal 1 B2328 2 Bearing dead end 1 AB519 drive 1 AA299J 3 End plate drive 1 AK425A 4 Rotor assembly 1 AM455C 5 Vane 4 6 Push pin 4 7 Vane spring 2 8 Body 1 AM410M 9 Shims 2 B330 10 End plate dead 1 AB622M 11 End cap gasket 1 AA46 12 End cap dead 1 AM307D 13 Muffler assembly 1 AC980 14 Muffler felt 1 AC983 Standard Pump Operating Instructions and Parts Manual SP A6 SERIES SPARE PARTS ITEM DESCRIPTION QUANTITY PART NUMBER NUMBER Service kit only service kits are available for parts replacement 1 K281A Denotes parts included in the Service Kit 1 End cap drive end 1 AC998 2 Shaft seal 1 AK423 3 O ring 1 AC989 4 Bearing drive end 1 AC894B 5 Dowel pin 4 AB162C 6 End plate drive 1 AK424 7 Body gasket 2 AD641 8 Body 1 AD665D 9 Key 1 AK422 10 Rotor assembly 1 AD648E 11 Push pin 2 AD655A 12 Vane spring 4 AD692 13 Vane 4 AD691 14 End plate dead 1 AD651 15 Bearing dead end 1 AB519 16 End cap gasket 1 AD644 17 End cap dead end 1 AD643 Muffler assembly 1 AC990 Felt 1 AC993 24 Standard Pump Operating Instructions and Parts Manual SP A8 SERIES SPARE PARTS ITEM DESCRIPTION QUANTITY PART NUMBER NUMBER Service kit only service kits are 1 K282A available for parts replacement Denotes parts included in th
14. Manufacturing Air Motors Handbook page 2 NOTE This statement is only applicable in North America CENTRIFUGAL DRUM PUMPS Model Material Maximum Wetted Flow Discharge Of Construction Liquid Temperature Materials Rate Pressure SP CPVC CPVC 190 F CPVC Carbon Hastelloy C 32 gpm 16 psi SP CPVC HH CPVC 190 F CPVC Carbon Hastelloy C 16 gpm 32 psi SP PP Polypropylene 130F PP Carbon Hastelloy C 32 gpm 16 psi SP PP HH Polypropylene 130F PP Carbon Hastelloy C 16 gpm 32 psi SP PHT Polypropylene 175F PP Carbon Hastelloy C 32 gpm 16 psi SP PHT HH Polypropylene 175F PP Carbon Hastelloy C 16 gpm 32 psi SP PVDF PVDF Kynar 175F PVDF Carbon Hastelloy C 32 gpm 16 psi SP PVDF HH PVDF Kynar 175F PVDF Carbon Hastelloy C 16 gpm 32 psi SP SS SS316L 175F SS316 Carbon Teflon 32 gpm 16 psi SP SS HH SS316L 175F SS316 Carbon Teflon 16 gpm 32 psi Standard Pump Operating Instructions and Parts Manual PUMP PACKAGES Model 9400 9401 9402 9403 9410 9411 9412 9413 9420 9421 9422 9423 9430 9431 9432 9433 9500 9501 9502 9503 9510 9511 9512 9513 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V 115V 230V HP Voltage Phase Meter No No No No No No No No No No No No No No No No Yes Yes Yes Ye
15. PVDF 8 SP SS Description Standard s Drum Pumps are designed to transfer a variety of materials from 55 gallon drums and tanks Standard Pump offers several different pumps each designed for specific applications Before operating please confirm that the pump s materials of construction are suitable for the application Unpacking Cartons should be handled with care to avoid damage from dropping etc After unpacking inspect carefully for any damage that may have occurred during transit Check for loose damaged or missing parts General Safety Information The responsibility for safe assembly installation and operation ultimately rests with the operator Read and understand ALL safety precautions and operating instructions before operation Careless pump operation can result in serious injury 1 Before operating the pump read and understand these operating instructions 2 The operator should wear suitable protective clothing including the following face mask safety shield or goggles gloves apron and safety shoes Before operating verify the materials being pumped are compatible with the pump s wetted components All Federal State and local safety codes should be followed Verify that the motor voltage corresponds to proper electrical supply Before plugging motor into power supply make sure the motor switch is in the OFF position Before operation confirm all pump connections are properly tightened A PW First
16. STANDARD Operating Instructions and Parts Manual Industrial Pump Models SP PP SP PHT SP CPVC SP PVDF SP SS 8 SP 700SR amp SP 700DD TABLE OF CONTENTS PAGE Description eode pide RE Oia 2 Unpacking ER eru OE EE X RO OER OR RUE PAE A Quy ed FES ea 2 General Safety Information SE SS ES ee eee 2 Motor Specifications solu Re ll RE DR SI 2 Use Of Air Motors In Hazardous Atmospheres SES SE SS cece eee se es ee 3 SP PP SP PHT SP CPVC SP PVDF SP SS Series SS SES SS SE SS SE nee 3 Centrifugal Pump Specifications SEE 0c SE SE SS SE SS Se ee ee tees 3 Pump Package Specifications ESE ES SE SS SS eee ese 4 Assembly iis ene See ei behets be Pet DR ORE A lere eta 5 General Operation Guide SS EES SE SE SS ee ee see se se 5 Disassembly Cleaning Procedures SE SE ES cece eee eee es ee 5 Grounding Procedures ss as see a a HR ON Se N EKER n N N RES IG a 6 SP PP Series Spare Parts oe ee Ru a ie p EE a le awe a eee Ag RUE SUR A 7 SP CPVC Series Spare PartS ES Es Se Se es ee s 8 SP PHT Series Spare Parts ES es Se ee ees ee se ee ee es 9 SP PVDF Series Spare Parts ES Es SE se es ee eee 10 SP SS Series Spare Parts EER TERE GN dad 11 SP 280P Series Spare PartS SE Es SE Ee eee ee ee ee 12 SP ENC Series Spare Parts Es llle es ee es ee s 13 SP ODP Series Spare PartS SE ss SS Ee ss es ee Ee ee e
17. disassemble 2 Once the pump is fully assembled and all connections are fastened insert the pump into the drum or tank Pump can be suspended from hoisting system using a pump hanger P N 743 P N 743 3 It is recommended to attach a suitable hose or pipe to the pump discharge D 4 If you opt to use a hose fasten the hose to the hose barb with a suitable hose clamp that s capabilities exceed the pumps discharge pressure Make sure the hose meets the pump discharge pressure requirements SP 700 751 or A WARNING SP 700 1851 87 psi 6 bar SP 700 752 174 psi 12 1 bar It is recommended to use a hose that is rated 4 x the pump discharge pressure Ex 87 x 4 348 psi 24 3 bar Maintenance DISASSEMBLY CLEANING PROCEDURES SP 700SR amp SP 700DD 1 Remove motor from pump tube For models SP 700SR loosen Hex Nut in clockwise rotation see Figure 2 page 20 For models SP 700DD loosen 4 bolts that attach the pump to the motor see Figure 3 page 20 Loosen set screw on side of Hex Nut see Figure 4 page 20 Place a screwdriver or similarly shaped object in the mechanical seal inspection port see Figure 4 page 20 Use a large wrench to loosen the Hex Nut while simultaneously holding the screwdriver in the seal inspection port see Figure 4 page 20 Once the Hex Nut is loosened remove the outer tube from the drive shaft assembly see Figure 5 page 20 Remove the stator from the pump tub
18. e Service Kit 1 End cap drive end 1 AC988 2 Shaft seal 1 AK420 3 O ring 1 AC989 4 Bearing drive end 1 AB927 5 Dowel pin 4 AB162 6 End plate drive 2 AK421 7 Body gasket 2 AC888 8 Body 1 AC878G 9 Key 1 AK668 10 Rotor assembly 1 AC986D 11 Push pin 2 AC879 12 Vane spring 4 AC817 13 Vane 4 AC816 14 End plate dead 1 AC964 15 Bearing dead end 1 AC894B 16 End cap gasket 1 AC837 17 End cap dead end 1 AC836 Muffler assembly 1 AC990 id Felt 1 AC993 25 WARRANTY Declarations Declaration of Conformity When this unit is used as a stand alone unit it complies with Machinery Directive 98 37 EC EN60204 EN60335 2 41 EN60335 1 Low Voltage Directive 73 23 Eec EN61010 1 EMC Directive 89 336 Eec EN55014 EN 550104 EN50081 1 EN50082 1 Declaration of Incorporation When this pump unit is to be installed into machine or is to be assembled with other machines for installations it must not be put into service until the relevant machinery has been declared in conformity with Machine Directive 98 37 EC EN60204 EN60335 2 41 EN60335 1 Responsible person Donald M Murphy President Standard Pump Inc 1540 University Drive Auburn Georgia 30011 Ph 001 770 307 1003 Fax 001 770 307 1009 e mail info standardpump com www standardpump com Three year limited warranty Standard Pump Inc warrants subject to the conditions below through either Standard Pump Inc it s subsidiaries or its authorized distributors
19. e body by turning clockwise see Figure 6 page 20 Hold the drive shaft in a fixed position and loosen the rotor counterclockwise located at the bottom of the drive shaft see Figure 7 page 20 Insert a small screwdriver or similar object through the small hole on the shaft located inside the mechanical seal inspection port see Figure 8 page 20 9 While holding the small shaft still loosen counterclockwise the pump drive shaft with large wrench see Figure 8 page 20 CON OUBU N MECHANICAL SEAL REPLACEMENT PUMP ASSEMBLY SP 700SR 8 SP 700DD 1 Follow steps 1 9 under the Disassembly Cleaning Procedures from above 2 The mechanical seal will be exposed in the lower portion of the mechanical seal bushing see Figure 9 page 20 3 Remove damaged seal and replace with a new mechanical seal Use a suitable lubricant on the seals O rings 4 Reinstall mechanical seal bushing into bearing housing 5 Thread drive shaft onto bearing housing shaft see Figure 8 page 20 6 Thread rotor onto drive shaft item see Figure 7 page 20 7 Thread stator can onto pump body see Figure 6 page 20 8 Apply a suitable Lubricant on rotor 9 Once Bearing Housing drive shaft and rotor are securely threaded together insert this assembly into the pump body see Figure 5 page 20 10 Tighten the Hex Nut on the pump body to the Bearing Housing Use screwdriver or similarly shaped object in the mechanical seal inspection port see Fig
20. emicals or any other substance hazardous to health must be decontaminated before it is returned to Standard Pump Inc or its distributor A returned goods authorization number RGA issued by Standard Pump Inc its subsidiary or authorized distributor must be included with the returned equipment The RGA is required if the equipment has been used If the equipment has been used the fluids that have been in contact with the pump and the cleaning procedure must be specified along with a statement that the equipment has been decontaminated STANDARD PUMP 1540 University Drive Auburn Georgia 30011 USA TOLL FREE 1 866 558 8611 e Phone 770 307 1003 e Fax 770 307 1009 e mail info standardpump com www standardpump com
21. es 14 SP 400 2 Spare Parts notas om BE EA TE ER ee DA Re Deme N N EE ER a EIE 15 SP A1 Spare Parts dados e ia yan ERR Ca de EER ae TCR SOR a ROS DE RUE RUE 16 SP A2 Series Spare Parts SS ESE SS ES es ee ee ee ee ee 17 SP 700SR amp SP 700DD Series SS SS SE SE eee ees 18 Specifications see a VR EX A ars ed See ae ete de dade ER ER Ee AL ci 18 Assembly oia ls a a dex a a Da SEE Sata EE RR EU RUN RE Ew ER 18 Operation SP 7OOSR SESSE eee ee ee 18 Operation SP 700DD ix ea ade a ee ee RE ER we E RACE PRU Pd WE ROG RE XC EL X 19 Maintenance 635 o ue e eee a o y eR RIA RR UR o aba CR XU Rc et DS 19 Disassembly Cleaning Procedures EE SE ES SE Ee lee 19 Mechanical Seal Replacement Pump Assembly SES SES SES ES SE SE SE es ee 19 SP 700SR Series Spare Parts SS ES es Se ee ee es 21 SP 700DD Series Spare Parts ESE SS ES es ee es ee eee ee ee ee 22 SP A4 Spare Parts eiii RA aa aa 23 SP A6 Spare Parts eee eves eme ume ee EE RE MERE EE RS a a twee E UY US 24 SP AS8 Spare Parts ui ieee ae ee ess ae ta as ETE a Oe as eet MIROR ed EE 25 Te ie AE RE OR be TER ORE ME RE N DE NEE TT ae oe 26 STANDARD PUMP 1540 University Drive Auburn Georgia 30011 USA TOLL FREE 866 558 8611 e Phone 770 307 1003 Fax 770 307 1009 e mail info standardpump com www standardpump com Standard Pump Operating Instructions and Parts Manual Standard Pump Industrial Pump Models SP PP SP PHT SP CPVC SP
22. ft 750 8 Bearing 751 9 Bearing pacer 752 10 Bearing Clip 753 11 Washer 4 required 755 12 Bolt 4 required 756 13 Bearing nan Aluminum 754 14 Mechanical Seal Bushing 702 15 Mechanical Seal SIC 703 16 Gasket PTFE 735 17 Drive Shaft Pump Sizes SP 751 27 SP 752 27 SP 1851 27 704 Pump Sizes SP 1851 39 705 Pump Sizes SP 751 39 SP 752 39 SP 1851 47 706 Pump Sizes SP 751 47 SP 752 47 707 18 Rotor Size 751 708 Size 752 709 Size 1851 710 19 Outer Tube EE Pump Sizes SP 751 27 SP 752 27 SP 1851 27 770 Pump Sizes SP 1851 39 771 Pump Sizes SP 751 39 SP 752 39 SP 1851 47 772 p Pump Sizes SP 751 47 SP 752 47 773 1 20 Stator l BUNA Size 751 713 1 Size 1851 715 a ize VITON Size 751 719 E OS Size 752 720 Eb Size 1851 721 i PTFE De n stator insert only 722 j Ize 9 I Size 1851 724 Q9 21 Stator Tube Size 751 774 Size 752 775 Size 1851 776 22 Wing Nut 727 23 Hose Barb 1 25 E mm 728 1 50 38 mm 729 24 O Ring PTFE 730 VITON 730V 25 Motor 26 DD Series Motor Switch 570 28 Gasket BUNA 737 asket PTFE 738 EAS VITON 739 ERS ot train Relie i 31 Power Cord 16 ft 5m 8708 8 32 Set Screw 757 33 SS Ring 0016 Includes Stator amp Stator Tube Does not include Stator 20 TFE stator only 22 Standard Pump Operating Instructions and Parts Manual SP A4 SERIES SPARE PARTS Body styles may differ depending on specific models ITEM DESCRIPTION QUANT
23. olvent resistant safety hose with ground wire Ground Wire Metal Drum Rod Earth Ground Motor SP A1 or SP A2 Pump Tube SP SS Series Air Line Solvent resistant safety bose with ground wire Ground Wire Bond Wire Metal Drum Rod Earth Ground 6 Standard Pump Operating Instructions and Parts Manual POLYPROPYLENE PUMP SERIES sD NUNMEER 10 11 12 13 DESCRIPTION V seal Viton Pump coupling Drive shaft 27 700 mm 39 1000 mm 47 1200 mm 50 1270mm 60 1500 mm 72 1800 mm Discharge housing Bearing unit assembled 2 each Viton shielded bearings spacer snap ring bearing can Hose barb Wing nut Snap ring 3 4 19 mm 1 25 mm Guide sleeve TFE 27 700 mm 39 1000 mm 47 1200 mm 50 1270 mm 60 1500 mm 72 1800 mm Pump housing includes carbon bushing Inner tube Outer tube Impeller 27 700 mm 39 1000 mm 47 1200 mm 50 1270 mm 60 1500 mm 72 1800 mm 27 700 mm 39 1000 mm 47 1200 mm 50 1270 mm 60 1500 mm 72 1800 mm High pressure impeller Pump foot High pressure pump foot Hand wheel A Polypropylene pumps should not be used to pump flammables 7 PART NUMBER 1000 1004 1543 1544 1545 1549 1546 1547 1028 1038 1051 1082 1106 1508 1516 1514 1661 1524 1600 1601 1602 1623 1615 1616 1604 1603 1605 1624 1617
24. pump clean water in order to familiarize yourself with the pump s operation flow rate discharge pressure and motor speed 9 Before starting the pump confirm the discharge hose is securely fastened to the receiving vessel in order to prevent splashing 10 Never leave pump unattended during operation 11 Do not submerge the motor in any liquid 12 When finished using the pump flush the pump by pumping water or an appropriate cleaning solution Do not use flammable or combustible cleaning solutions 13 Never carry the motor by the power cord 14 Never store pump in container Always rinse pump thoroughly and hang on wall bracket When pumping flammable or combustible products or operating in a hazardous duty environment the SP SS A WARNING series Pump must be used in conjunction with an explosion proof motor Please contact the factory or an authorized distributor with any questions regarding this matter Model Voltage Amps Watts HP Phase Enclosure Variable Explosion Air Consumption Recommended Speed Proof Line Size In mm SP ODP Series 115 230V 5 8 5 550 0 75 1 ODP N N N A N A SP 280P Series 115 230V 5 8 5 825 1 1 ODP IP44 Y N N A N A SP ENC Series 115 230V 5 8 5 825 1 1 TEFC IP54 Y N N A N A SP 400 2 230V 5 550 0 75 1 EXP IP54 N Y N A N A SP A2 Series N A N A 560 0 75 N A N A Y Y 28 CFM 13 2 L sec 90 PSI 6 2 Bar 25 6 3 or greater SP A1 N A N A 370 0 5 N A N A Y Y 22 CFM 10 4 L sec 90 PSI 6 2 Bar 125
25. r 8508 mn 21 Rod connector 2 required 5015 04 2 O 22 Ball bearing 2 required 5053 23 Carbon brush 220V 2 required 8703 24 Switch bracket 5011 25 Switch actuator 5009 26 Switch bracket screw 2 required 5015 01 27 Switch actuator pin 5016 28 Fan cover screw 4 required 5015 02 29 Motor bolt 4 required 5018 01 30 Insulator Screw 2 required 5138 A When pumping flammables or combustible liquids this pump must be used in conjunction with a stainless steel pump tube 15 Standard Pump Operating Instructions and Parts Manual SP A 1 SERIES MOTOR SPARE PARTS Rotation Drive end ITEM NUMBER DESCRIPTION PART NUMBER Muffler SAF350 2 Gasket SAC229 3 Dead end cap SAC228A 4 Bearing 2 required SAG549 5 Dead end plate SAC617 6 Gasket 2 required SAC527 7 Body SAE899 8 Drive end plate SAC616 9 Shaft seal SAC190A 10 Vane 4 reguired SAE893 11 Dowel pin 4 required SD324A 12 Impeller SAE896 13 Repair kit SK285 Includes item numbers 2 4 6 9 and 10 14 A1 adapter 9007 16 Standard Pump Operating Instructions and Parts Manual SP A2 SERIES MOTOR SPARE PARTS ITEM NUMBER DESCRIPTION PART NUMBER 1 Housing assembly 317A A40 4 Inlet bushing with Screen 317A 3B 5 Trigger assembly 317A A93 6 Regulator assembly 317A A249 7 Muffler kit 317A AMK1 8 Rear end plate assembly 317A A12 9 Cylinder 317A 3 10 Vanes set of 4 317A 42 4 11 Rotor 317A 53 12 Front end plate assembly 317A A11 13 Motor lock nut
26. r combustible products or in an environment where A WARNING flammable or combustible fumes are present unless used in conjunction with an Explosion Proof Motor Please contact the factory or authorized distributor with any questions regarding this matter Operation SP 700SR Series Do not operate the SP 700SR 1851 series pump on viscosities greater than 10 000 cps mPAS Do not operate A WARNING the SP 700SR 751 or SP 700SR 752 series pumps on viscosities greater than 25 000 cps mPAS Failure to comply will result in premature pump failure 1 Once the pump is fully assembled and all connections are fastened insert the pump into the drum or tank 2 First pump clean water in order to familiarize yourself with the pump s operation flow rate discharge pressure and motor speed 3 It is recommended to attach a suitable hose or pipe to the pump discharge Make sure the hose meets the pump discharge pressure requirements SP 700 751 or SP 700 1851 87 psi A WARNING 6 bar SP 700 752 174 psi 12 1 bar It is recommended to use a hose that is rated 4 x the pump discharge pressure Ex 87 x 4 348 psi 24 3 bar 4 If you opt to use a hose fasten the hose to the hose barb with a suitable hose clamp that s capabilities exceed the pumps discharge pressure 18 Standard Pump Operating Instructions and Parts Manual 5 Make sure the speed control knob on the motor is turned to the MIN position completely counte
27. rclockwise 6 Turn the motor switch to the ON position 7 Slowly throttle the motor up by turning the speed control knob clockwise Do not use these pumps for the transfer of flammable or combustible products or in an environment where A WARNING flammable or combustible fumes are present unless used in conjunction with an Explosion Proof Motor Please contact the factory or authorized distributor with any questions regarding this matter Operation SP 700DD Series Do not operate the SP 700DD 1851 series pump on viscosities greater than 10 000 cps mPAS Do not operate A WARNING the SP 700DD 751 or SP 700DD 752 series pumps on viscosities greater than 100 000 cps mPAS Failure to comply will result in premature pump failure 1 Make sure the motor is wired for the proper voltage Use the wiring diagram on the motor nameplate A WARNING Make sure motor and plug are wired to insure clockwise rotation Use arrow on pump to verify proper direction If the pump is wired to rotate counterclockwise internal components will disassemble When using an SP 700DD pump in conjunction with an air motor SP A4 SP A6 or SP A8 make sure the air line A WARNING is connected to the air inlet port on the left side of the motor as you face the motor This will insure that the motor turns in a clockwise direction Use the pump arrow to verify proper direction If the pump rotates counterclockwise the internal components will
28. s Yes Yes Yes Yes Wetted Components Polypropylene Carbon Hastelloy C PVC Viton Polypropylene Carbon Hastelloy C PVC Viton Polypropylene Carbon Hastelloy C PVC Viton Polypropylene Carbon Hastelloy C PVC Viton SS316 Teflon Carbon Aluminum PVC Buna SS316 Teflon Carbon Aluminum PVC Buna SS316 Teflon Carbon Aluminum PVC Buna SS316 Teflon Carbon Aluminum PVC Buna PVDF Carbon Hastelloy C Alphasyn EPDM PVDF Carbon Hastelloy C Alphasyn EPDM PVDF Carbon Hastelloy C Alphasyn EPDM PVDF Carbon Hastelloy C Alphasyn EPDM CPVC Polypropylene Carbon Hastelloy C PVC Viton CPVC Polypropylene Carbon Hastelloy C PVC Viton CPVC Polypropylene Carbon Hastelloy C PVC Viton CPVC Polypropylene Carbon Hastelloy C PVC Viton Polypropylene Carbon Hastelloy C PVC Viton Ceramic PVDF Polypropylene Carbon Hastelloy C PVC Viton Ceramic PVDF Polypropylene Carbon Hastelloy C PVC Viton Ceramic PVDF Polypropylene Carbon Hastelloy C PVC Viton Ceramic PVDF PVDF Carbon Hastelloy C Alphasyn EPDM Ceramic PVDF Carbon Hastelloy C Alphasyn EPDM Ceramic PVDF Carbon Hastelloy C Alphasyn EPDM Ceramic PVDF Carbon Hastelloy C Alphasyn EPDM Ceramic Immersion Length 39 1000 mm 39 1000 mm 47 1200 mm 47 1200 mm 39 1000 mm 39 1000 mm 47 1200 mm 47 1200 mm 39 1000 mm 39 1000 mm 47 1200 mm 47 1200 mm 39
29. sembly Pump Sizes SP 751 27 SP 752 27 SP 1851 27 770 a I l iod c I I I Pump Sizes SP 1851 39 771 I Pump Sizes SP 751 39 SP 752 39 SP 1851 47 772 I Pump Sizes SP 751 47 SP 752 47 773 l 12 Stator BUNA l Size 751 713 I Size 752 714 I Size 1851 715 I Stator VITON I Size 751 719 Size 752 720 ar Size 1851 721 1 I Stator PTFE stator insert only I Size 751 722 I Size 752 723 5 Size 1851 724 13 Stator Tube Size 751 774 ha Size 752 775 Size 1851 776 14 Wing Nut 727 15 Hose Barb 1 25 32 mm 728 1 5 38 mm 729 16 O Ring PTFE 730 VITON 730V BUNA 730B 17 Gasket BUNA 737 PTFE 738 VITON 739 18 Set Screw 757 19 SS Ring 0016 Includes Stator amp Stator Tube Does not include Stator 12 TFE stator only 21 Standard Pump Operating Instructions and Parts Manual SP 700DD SERIES SPARE PARTS ITEM DESCRIPTION PART 1 Flange Sizes SP 500 model 761 SP 510 amp SP 520 models requires 2 flanges 760 SP A4 model 760 SP A6 amp SP A8 models 762 2 Motor Coupling SP 500 amp SP A8 models 24mm 740 SP 4 model 14mm 744 SP A6 model 19 mm 747 SP 510 amp SP 520 models 28mm 746 3 Coupling Key not shown SP A4 model 5 mm X 20 mm 840 SP A6 model 6 mm X 20 mm 841 SP A8 model 8 mm X 20 mm 842 SP 500 SP 510 amp SP 520 models 8 mm X 30 mm 844 4 Coupling Insert 745 5 Pump Coupling 24mm 740 6 Key dump Co pling 8 mm X 25 not shown 844 7 Bearing Sha
30. the steel shaft of the air motor Note that electric motor enclosures for both class and Il hazardous locations can be made of iron steel copper bronze or aluminum UL 674 Electric Motors and Generators Hazardous Locations June 23 1989 paragraph 4 2 page 6 Second an air motor housing is not designed to contain an internal explosion as is an explosion proof electric motor The only possible internal source of ignition in an air motor is a contact between the station housing components and the rotating elements that might create a spark The likelihood of this occurring is reduced by the fact that the contact must be made at precisely the same time as a flammable or explosive gas is introduced into the air motor in a sufficient quantity to achieve a flammable or explosive mixture while overcoming the positive pressure of the driving gas In other words although highly improbable an internal explosion in an air motor is possible Finally an air motor is designed to be operated by compressed air the expansion of which in normal operation creates a cooling effect As a result the temperature of the air motor will not exceed the height of the temperatures of the surrounding atmosphere or the air delivered to the inlet We do not guarantee the safety of every application but to ensure the safe operation of an air motor in your application always follow the product direction and consult with a qualified engineer Source Gast
31. to repair or replace free of charge including labor any part of this eguipment which fails within three years of delivery of the product to the end user Such failure must have occurred because of defect in material or workmanship and not as a result of operation of the equipment other than in accordance with the instructions given in this material Specific exceptions include Consumable items such as motor brushes bearings couplings and impellers Motor brushes typically have a life span of approximately 700 hours This will vary with the manner in which the motor is used Conditions of exceptions include Equipment must be returned by prepaid carriage to Standard Pump Inc its subsidiary or authorized distributor e All repairs modifications must have been made by or with express written permission by Standard Pump Inc it s subsidiary or authorized distributor Equipment which have been abused misused or subject to malicious or accidental damage or electrical surge are excluded Warranties purporting to be on behalf of Standard Pump Inc made by any person including representatives of Standard Pump Inc its subsidiaries or its distributors which do not fall within the terms of this warranty shall not be binding upon Standard Pump Inc unless expressly approved in writing by a Director or Manager of Standard Pump Inc Information for returning pumps Equipment which has been contaminated with or exposed to bodily fluids toxic ch
32. ure 4 page 20 11 Use a large wrench to loosen the Hex Nut while simultaneously holding the screwdriver in the seal inspection port see Figure 4 page 20 12 Reattach motor and resume operation SP 700SR see Figure 1 page 20 SP 700DD see Figure 3 page 20 19 Standard Pump Operating Instructions and Parts Manual Maintenance Continued M Mechanical Seal Inspection Port Hex Nut Set Screw Figure 4 Figure 1 Attach Motor by Turning Hex Nut Counterclockwise lt t Drive Shaft Assembly Outer Tube A bl Figure 2 Remove Motor by Turning See Hex Nut Clockwise Figure 5 Outer Tube Assembly v Stator Figure 3 NOTE Remove 4 bolts from motor housing Figure 6 20 lt Drive Shaft Assembly lt Rotor Figure 7 Drive Shaft Assembly Figure 8 Mechanical Seal Mechanical Seal Bushing Figure 9 Standard Pump Operating Instructions and Parts Manual SP 700SR SERIES SPARE PARTS ITEM DESCRIPTION PART NUMBER NUMBER 1 Pump Coupling 1004 2 Hex Nut 8842 3 Snap Ring 8208 4 Gear Reduction Unit 701 5 Mechanical Seal Bushing 702 6 Mechanical Seal SIC 703 7 Gasket PTFE 735 8 Drive Shaft 55316 Pump Sizes SP 751 27 SP 752 27 SP 1851 27 704 Pump Sizes SP 1851 39 705 Pump Sizes SP 751 39 SP 752 39 SP 1851 47 706 Pump Sizes SP 751 47 SP 752 47 707 9 Rotor Size 751 708 Size 752 709 Size 1851 710 10 Gasket PTFE 731 11 Outer Tube As

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