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Titan Tool 800-2005 User's Manual

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1. JV Owners Manual For professional use only Airless Spray Technology Do not use this equipment before reading this manual 84 01x Airless Sprayer Model Number High Rider Bare 800 2000 High Rider Complete 800 2005 NOTE This manual contains important warnings and instructions Please read and retain for Low Rider Bare 800 2010 reference Low Rider Complete 800 2015 Printed in the U S A 0104 2004 Titan Tool Inc All rights reserved Form No 313 2384 REV A Table of Contents Safety Precautions sn een nn 2 EENE E JE 14 FSP AMO a oo TEET 16 General Description rrxrrnnnnnvennnnnnnnnnnnnunnennnnnevnnnnnnvennnnnnvennnnnr 4 o aseb tse 4 RS EEE EEE 4 Preparing 10 PM daria team 4 PAI 5 Electronic Pressure Control Indicators 5 Pressure Relief Procedure ccccoconccccococcnnccononononcononenonanoss 6 o anses sec 6 Spraying Technique sion sers ee 6 PE Vee 7 CIS eme 7 Mamtenan re 7 General Repair and Service Notes 7 Replacing the PRIME SPRAY Valve 8 Replacing the Pl So sra 8 Replacing the Motor Assembly 9 Replacing the e Sana 9 Replacing the TaN SQUCEN nn ne dome 10 Servicing the Fluid Section 10 TrOUDIESNO QUO sanne annet 12 Parts IS AS a a 18 EE ES scene ii ida iia 18 Drive A SSSMOIVE nes dag eee 19 Fluid Section Assembly rrnrrnnnnvvrrnnnrvrvnnnnnrnvnnnnnennnnnnrnnnnnn 20 o EEE
2. 27 28 29 30 face the back of the unit turn the upper housing counterclockwise until the nipple faces the back of the unit Do not turn the upper housing more than one full turn Once the nipple is positioned turn the knock off nut clockwise until it contacts the gear box housing Tap the knock off nut with a soft hammer to tighten it against the gear box housing Making sure that the Viton o ring and Teflon back up ring are lubricated and in place thread the lower housing into the upper housing Using two wrenches hold the upper housing at the wrench flats with one wrench and tighten the lower housing with the other Attach the high pressure hose to the nipple on the back of the housing and tighten with a wrench Do not kink the hose NOTE For low rider units make sure the hose does 31 32 33 34 35 not touch the cart frame If it does reposition the nipple by turning the upper housing until the hose is clear of the frame and the nipple is within 45 of the back of the unit Making sure that the Viton o ring and Teflon back up ring are lubricated and in place reassemble the foot valve assembly and and thread it into the lower housing Tighten securely Thread the siphon tube siphon set into the foot valve and tighten securely Make sure to wrap the threads on the down tube siphon hose adapter with Teflon tape before assembly Replace the return hose into the clamp on the siphon tube Pl
3. Fluid not atomizing Insufficient velocity Material too cohesive Tip worn past sprayer capacity Worn tip Tip may be chipped Plugged worn or chipped tip Leak in suction tube Not enough hose Tip too large or worn Patents RON N Solution Increase pressure Change to smaller tip Clean gun and pump filters Reduce viscosity Replace Replace Replace Clean or replace Tighten Use a minimum of 50 15m of 1 4 high pressure hose Replace with a new or smaller tip Consignes de s curit Le pr sent manuel comprend des renseignements devant tre lus attentivement avant toute utilisation de l appareil Lorsque l un des symboles suivants apparait il est recommand d tre particuli rement attentif et de tenir compte des mesures de s curit indiqu es AVERTISSEMENT Ce symbole indique un danger potentiel pouvant causer des blessures graves ou m me mortelles Des renseignements importants sur la s curit sont galement indiqu s ATTENTION Ce symbole indique un danger potentiel pouvant causer des blessures corporelles ou des dommages l quipement Des renseignements importants sur la fa on de pr venir tout dommage l quipement ou toute blessure corporelle mineure sont galement indiqu s NOTA Les remarques donnent des renseignements importants requ rant une attention particuli re AVERTISSEMENT DANGER BLE
4. Disconnect the seven wires coming from the indicator lights assembly Loosen and remove the three motor mounting screws Pull the motor out of the gearbox housing With the motor removed inspect the gears in the gearbox housing for damage or excessive wear Replace the gears if necessary Install the new motor into the gearbox housing Make sure the housing gasket is positioned properly Secure the motor with the three motor mounting screws Reconnect the wires to the electronic control assembly refer to the electrical schematic in the Parts List section of this manual Position the electronic cover over the electronic control assembly Secure the electronic cover with the three electronic cover screws Slip the baffle assembly up and around the motor Secure the baffle assembly with the tie wrap Slide the motor shroud over the motor Make sure the shroud gasket is positioned properly Secure the motor shroud with the four motor shroud screws Motor Shroud Screws Motor Shroud N Screw Housing Screw Electronic Control Assembly Motor Baffle Assembly Housing Gasket Shroud Gasket Titan Tool Inc All rights reserved Re le placing the Gears Unplug the unit 2 Loosen and remove the four motor shroud screws S 10 Remove the motor shroud Release the tie wrap on the top of the baffle assembly and slip the baffle assembly down off of the motor Loosen and remove the three e
5. If this unit is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of mineral spirits 2 Place the return hose into a metal waste container 3 Move the PRIME SPRAY valve down to the PRIME position 4 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PS setting in the yellow zone Min 1800 Ps D A yellow zone N 1 1800 3300 PSI green zone ov 0S f Pog Jane h Ey x Re y Sy Turbo PulseClean 2 red zone gt On Off OFF mm black zone Pressure Control Knob 5 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the return hose and into the waste container 6 Turn the unit off by moving the pressure control knob to the OFF position in the black zone Preparing to Paint Before painting it is important to make sure that the fluid in the system is compatible with the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid section Always keep the trigger lock on the spray gun in
6. place lorsque vous pulv risez Le protecteur de t te offre une certaine protection contre les blessures par perforation mais sa principale fonction est d ordre pr ventif e TOUJOURS ter la t te de pulv risation avant de purger ou nettoyer l appareil Le flexible d alimentation en peinture peut fuir la suite d une usure de chocs ou de mauvais traitements Une fuite peut entra ner une perforation de la peau Inspecter le flexible avant chaque utilisation NE JAMAIS utiliser un pistolet dont la g chette n est pas munie d un loquet ou un cran de s curit qui soit en tat de fonctionner e Tous les accessoires doivent tre homologu s pour une pression gale ou sup rieure 3 200 Ib po2 228BAR Cela s applique entre autres aux t tes de pulv risation aux accessoires du pistolet et aux flexibles TITANA Francais 14 AVERTISSEMENT AUX MEDECINS Une perforation sous cutan e constitue un traumatisme ll est important de traiter la blessure de facon chirurgicale aussit t que possible NE RETARDEZ PAS ce traitement pour des recherches de toxicit La toxicit n est un risque que dans les cas ou certains produits de rev tement p n trent dans le flux sanguin II peut tre n cessaire de faire appel des soins de chirurgie plastique ou de reconstruction de la main DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et p
7. providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green grounding wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below A temporary adapter which looks like the adapter illustrated in the figure below may be used to connect this plug to a 2 pole receptacle as shown if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet as shown below can be installed by a qualified electrician The green colored rigid ear lug or the groun
8. the OFF position in the black zone 9 Move the PRIME SPRAY valve up to its SPRAY position 10 Turn the unit on and set the pressure to Turbo PulseClean by turning the pressure control knob to its CLEAN position in the red zone Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun 12 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean O Ol NOTE For long term or cold weather storage pump mineral sprits through the entire system For short term storage when using latex paint pump water mixed with Titan Liquid Shield Plus through the entire system see the Accessories section of this manual for part number 13 Follow the Pressure Relief Procedure found in the Operation section of this manual 14 Unplug the unit and store in a clean dry area Do not store the unit under pressure Maintenance Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing General Repair and Service Notes The following tools
9. 314 172 Lubriplate 6 Ib can BLUE YELLOW GRAY PURPLE Indicator Lights Assembly O 0 O 800 278 NOTE All electrical work should be performed by a Titan authorized service center TAN Warranty Titan Tool Inc Titan warrants that at the time of delivery to the original purchaser for use End User the equipment covered by this warranty is free from defects in material and workmanship With the exception of any special limited or extended warranty published by Titan Titan s obligation under this warranty is limited to replacing or repairing without charge those parts which to Titan s reasonable satisfaction are shown to be defective within twelve 12 months after sale to the End User This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan This warranty does not apply in the case of damage or wear caused by abrasion corrosion or misuse negligence accident faulty installation substitution of non Titan component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HERE
10. EE ieni 21 ETE Nene 21 Siphon Set Assembly low rider 22 E A a a ne D EA 22 Low Rider Assembly escisiones 22 PRIME SPRAY Assembly cocccoooccccnccccnooccconccnnnnncnnnnnnnananenonnos 23 Electrical Schematic ee 23 ness A TE a te de ee 23 NAN a a name mere 24 Safety Precautions This manual contains information that must be read and understood before using the equipment When you come to an area that has one of the following symbols pay particular attention and make certain to heed the safeguard AWARNING This symbol indicates a potential hazard that may cause serious injury or loss of life Important safety information will follow A CAUTION This symbol indicates a potential hazard to you or to the equipment Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow NOTE Notes give important information which should be given special attention HAZARD Injection injury A high pressure fluid stream produced by this equipment can pierce the skin and underlying tissues leading to serious injury and possible amputation See a physician immediately DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately The maximum operating range of the sprayer is 3300 PSI 228BAR fluid pressure PREVENTION NEVER aim the gun at any part of the body UU NEVER
11. Toujours placer la pompe l ext rieur de la structure a l air frais Garder tous les solvants loin de l chappement du moteur Ne jamais remplir le r servoir carburant lorsque le moteur est en marche ou lorsqu il est chaud les surfaces chaudes risquent d enflammer le carburant d vers accidentellement Toujours raccorder un fil de mise la terre entre la pompe et un objet mis la terre tel qu une conduite d eau m tallique Se reporter au guide d utilisation du moteur pour obtenir de plus amples renseignements concernant la s curit DANGER RISQUES D EXPLOSION PAR INCOMPATIBILITE DES MATERIAUX Peuvent tre l origine de corporels s rieux ou dommages mat riels MESURES PR VENTIVES Ne pas utiliser de mat riaux contenant des agents de blanchiment ou du chlore e Ne pas utiliser des solvants base d hydrocarbure halog n tels que l agent anticryptogamique le chlorure de m thyl ne et le trichloro thane 1 1 1 Ces produits ne sont pas compatibles avec l aluminium Communiquer avec votre fournisseur de rev tement pour conna tre la compatibilit du mat riau avec l aluminium DANGER VAPEURS NOCIVES la peinture les solvants les insecticides et autres mat riaux peuvent tre nocifs lorsqu ils sont inhal s ou en contact avec le corps Les vapeurs peuvent causer une naus e importante des vanouissements ou un empoisonnement MESURES PREVENTIVES e Utiliser un respirateur ou un masque ch
12. groove pin into the valve handle and through clockwise to remove ME VAVE SEM LO ects ie VAVE NANEN ROSMON 4 Turning counterclockwise screw the new or cleaned filter into the gun body 5 Make sure the handle seal is in position and thread the handle into the gun body until secure Dowel Pin Gasket N es Valve Housing N Filter 6 Move the gun trigger lock to the locked position po Housing Assembly AS Cam Base SD _ X valve Stem Valve Handle var Groove Pin Gun Body Handle Seal Filter NOTE For more detail part number information and assembly drawings at larger scale please see the LX 80 Professional Airless Gun Owner s Manual 313 012 ULLAN 8 Titan Tool Inc All rights reserved Replacing the Motor Assembly with Electronic Control 1 2 3 4 No 10 11 12 13 14 19 Electronic Cover Electronic Cover Gearbox Unplug the unit Loosen and remove the four motor shroud screws Remove the motor shroud Release the tie wrap on the top of the baffle assembly and slip the baffle assembly down off of the motor Loosen and remove the three electronic cover screws Lift the electronic cover off of the electronic control assembly on the motor At the electronic control assembly a Disconnect the white wire coming from the power cord and the white wire coming from the relay b Disconnect the three wires coming from the potentiometer c
13. que les flexibles ne pr sentent pas d entaille ou de fuite que le couvercle ne soit pas gonfl et que les raccords ne soient pas endommag s Si le flexible a subi l un des dommages pr cit s remplacez le imm diatement Ne jamais r parer un flexible d alimentation en peinture Le remplacer par un autre flexible mis la terre Tout flexible raccord orientable pistolet et accessoire utilis avec cet appareil doit pouvoir fonctionner une pression gale ou sup rieure 3 200 Ib po2 228BAR Ne jamais pulv riser lorsqu il vente Porter des v tements pour prot ger la peau et les cheveux contre tout contact avec la peinture Titan Tool Inc Tous droits r serv s Instructions de mise a la terre Cet appareil doit tre mis la terre La mise la terre r duit les risques d lectrocution lors d un court circuit en permettant au courant de s couler par le fil de mise la terre Cet appareil est muni d un cordon lectrique avec fil de mise la terre ainsi que d une fiche de terre La fiche doit tre branch e sur une prise install e correctement et mise la terre conform ment la r glementation et aux codes en vigueur DANGER Une prise de terre mal branch e peut tre l origine d lectrocutions S il s av re n cessaire de r parer ou de remplacer le cordon lectrique ou la fiche ne pas brancher le fil vert de mise la terre sur l une ou l autre des bornes broche plate Le fil recouve
14. side that has Closer Push the lower packing into Assembly parts list for lower packing insertion tool P N Insert the piston rod into the bottom of the upper housing Insert the lower packing partially into the bottom of the upper the o ring closest to the face of e the packing faces up PP z position using the lower packing i insertion tool see Fluid Section Place the piston insertion tool included in the repacking kit over the top of the piston rod through the lower packing through the upper packing and out through the upper seal retainer NOTE When repacking the fluid section make sure 21 22 23 24 25 26 the raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod Remove the piston insertion tool from the top of the piston rod Turn the knock off nut counterclockwise until it is flush against the upper housing Lubricate the threads on the upper housing with anti seize compound Remove the upper housing from the vise Thread the upper housing into the gear box housing turning clockwise When the connecting pin hole on the piston rod lines up with the hole in the slider assembly insert the connecting pin Slide the retaining ring down over the connecting pin Continue to turn the upper housing clockwise until the knock off nut is flush against the gear box housing NOTE If the nipple on the upper housing does not
15. the locked position while preparing the system 1 Place the siphon tube into a container of the appropriate solvent Examples of the appropriate solvent are water for latex paint or mineral spirits for oil based paints 2 Place the return hose into a metal waste container 3 Move the PRIME SPRAY valve down to the PRIME position 4 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PSI setting in the yellow zone 5 Allow the sprayer to run for 15 30 seconds to flush the old solvent out through the return hose and into the metal waste container 6 Turn the unit off by moving the pressure control knob to the OFF position in the black zone NOTE Make sure that the spray gun does not have a tip or tip guard installed Titan Tool Inc All rights reserved 7 Move the PRIME SPRAY valve up to the SPRAY position 8 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PS setting in the yellow zone 9 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 10 Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun 11 Lock the gun by turning the gun trigger lock to th
16. the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one of the following a Tip Wear Indicator when spraying with latex or at high pressure the solid yellow appears This means the tip is worn and needs to be replaced b Tip Too Large when a tip that is too large for the sprayer is put in the gun the pressure indicator will turn from solid green to solid yellow c Fluid Section Wear if a solid yellow pressure indicator appears when using a new tip and the pressure is set at maximum service may be required worn packings worn piston stuck valve etc Solid Green When the pressure indicator is solid green the sprayer is operating between 1800 and 3300 PSI A solid green pressure indicator means The sprayer is at the proper pressure setting for spraying oil based and latex house paints The sprayer is operating at peak performance at a high pressure setting Motor Running Indicator The Motor Running indicator is on when the motor is commanded to run This indicator is used by service centers to troubleshoot motor problems Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup 1 Lock the gun by turning the gun trigger lock to the locked position 2
17. 0 265 800 284 800 382 800 753 800 202 800 276 704 229 765 327 800 075 Description Quantity ElBCIONIC COVON sscsiscucniaadntaacarnuutneantoeactaneainene 1 JS A 3 Motor assembly 1 1 HP 1 Front end bell assembly 1 Housing gasket 1 tk AAA on 1 1st stage gear assembly 1 2nd stage gear asembly 1 Front gearbox assembly 1 Slider assembly occcooooncccnccccononcnnnccononcnnnnoos 1 Slider housing sessions 1 SEE eee ee eee eer 4 Front cover with label 1 TWN PRE PEO ENE 4 Retaining ring 1 Connecting DIN rss 1 STON copos soap 2 EEE msi oracion doo TE 1 GOTON ceros ia a tato 1 Circuit breaker occccccooonccncconncococcononcnonanos 1 Mounting plate cs coninceeeesnccnemenssitantmsaveenctnens 1 Item 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part 800 077 800 076 800 274 700 176 700 175 700 159 800 277 800 203 704 281 800 043 800 278 800 086 700 287 763 551 800 297 800 294 800 435 800 283 800 254 800 366 800 368 Description Quantity AMM icons 1 5 ee ae 1 Potentiometer mounting plate 1 NU 1 EP 1 Pressure control knob 1 Potentiometer rrrnnnannnnnnnnnnnnnnannnannnnnnnnnne 1 PEN EEE EN ecco endceteesess 1 FOT LO PPC Poo 1 LED COVEI encerran eme 2 Indicator lights assem
18. BY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Material Safety Data Sheets MSDS are available on Titan s website or by calling Customer Service 1 800 526 5362 1 800 565 8665 1 201 337 1240 Fax 1 800 528 4826 Fax 1 905 856 8496 Fax 1 201 405 7449 107 Bauer Drive 200 Trowers Road Unit 7B 107 Bauer Drive SE Oakland NJ 07436 Woodbridge Ontario L4L 5Z8 Oakland NJ 07436 USA CERTIFIED www titantool com Ji United States Sales amp Service Canadian Branch International Airless Spray Technology ULLAN 24 Titan
19. ELIGRO PELIGRO DE EXPLOSION DEBIDO A MATERIALES INCOMPATIBLES Podr a causar lesiones severas o da os en la propiedad PARA PREVENIR No utilice materiales que contengan blanqueador o cloro No use solventes con hidrocarburos halogenados tales como productos para eliminar el moho cloruro de metileno y 1 1 1 tricloroetano Estos no son compatibles con el aluminio e Comun quese con el proveedor del producto para obtener informaci n de compatibilidad con materiales de aluminio PELIGRO GASES PELIGROSOS Las pinturas solventes insecticidas y otros materiales pueden ser perjudiciales si se inhalan o entran en contacto con el cuerpo Los gases pueden causar n usea desmayos o envenenamiento graves PARA PREVENIR Use una mascarilla respiratoria o careta siempre que exista la posibilidad de que se puedan inhalar vapores Lea todas las intrucciones que vengan con la careta para estar seguro de que se tendr la protecci n necesaria contra la inhalaci n de vapores da inos Use gafas protectoras Use ropa de protecci n seg n lo requiera el fabricante del producto PELIGRO GENERAL Puede causar da os en la propiedad o lesiones severas PARA PREVENIR e Lea todas las instrucciones y advertencias de seguridad antes de hacer funcionar cualquier equipo Desconecte siempre el motor del suministro el ctrico antes de dar servicio al equipo Observe todos los c digos locales estatales y nacio
20. Fitting Operation This equipment produces a fluid stream at extremely high pressure Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment Setup Perform the following procedure before plugging in the power cord of an electric unit 1 Ensure that the siphon tube siphon set and the return hose are attached and secure 2 Using a wrench attach a minimum of 50 of nylon airless spray hose to the unit Tighten securely 3 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten securely NOTE Do not attach the tip to the spray gun yet Remove the tip if it is already attached Make sure all airless hoses and spray guns are electrically grounded and rated for at least 3300 psi 220 bar fluid pressure 4 Make sure the pressure control knob is in its OFF position in the black zone 5 Fill the wet cup with one tablespoon of piston seal lubricant Piston Lube Never operate unit for more than ten seconds without fluid Operating this unit without fluid will cause unnecessary wear to the packings 6 Make sure the electrical service is 120V 15 amp minimum 7 Plug the power cord into a properly grounded outlet at least 25 from the spray area Always use a minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer
21. N que se describe en este manual Mantenga puesto SIEMPRE el protector de la boquilla mientras atomice El protector de la boquilla ofrece cierta protecci n contra lesiones por inyecci n pero es principalmente un dispositivo de advertencia Quite SIEMPRE la boquilla del atomizador antes de enjuagar o limpiar el sistema Pueden desarrollarse fugas en la manguera de pintura por causa del desgaste retorcimientos o el abuso Una fuga es capaz de inyectar el material en la piel Cada vez que use la manguera de pintura inspecci nela antes NO use nunca una pistola de atomizaci n que no tenga un bloqueador o un protector de gatillo puesto y que funcione e Todos los accesorios deben tener una capacidad de 3300 Ib pulg2 228BAR o mayor Esto incluye las boquillas de atomizador pistolas extensiones y mangueras TT AVN Espanol NOTA PARA EL M DICO La inyecci n dentro de la piel es una lesi n traum tica Es importante que la lesi n se trate quir rgicamente tan pronto como sea posible NO retrase el tratamiento por investigar la toxicidad La toxicidad es motivo de preocupaci n con algunos revestimientos que se inyectan directamente en la corriente sangu nea Es recomendable consultar a un cirujano pl stico o reconstructor de manos PELIGRO EXPLOSION O INCENDIO Los vapores de solventes y pintura pueden explotar o incendiarse causando con esto lesiones severas y o da os en la propiedad PARA PREVENIR e Debe
22. ROM D a tata 2 includes items 1 3 and 5 7 1 13 800 109 Wheel spacer 2 5 590508 Roll Di simio nn 2 14 800593 AVS nes meule 2 G 056921 SAUEN nasiancninscadio iaa tata acia 4 BT 2 7 856 002 WaShDB Toninas 5 4 16 800 112 Cart weldment includes items 8 and 10 1 8 700024 Plusmo ee ein 2 Titan Tool Inc All rights reserved PRIME SPRAY Valve Assembly P N 800 915 an A N p p DS r oo 2 Ae p p p e ea p Pr AR r p p ZN Y p GEN p s s s 12 8 13 Item Part Description Quantity 1 700 823 Dowel PIN ss sn resorts 1 2 700 537 Gasket iii 1 3 222 012 NTN 1 4 221 012 O ring VON isos 1 5 700 253 Valve housing ss 1 6 800 910 Valve seat 1 7 700 697 Valve handle cooccoccccccccncconcncnononccononinanonos 1 8 700 759 Groove pin 1 9 700 721 O ring Vil nn 1 10 700 250 Valve Stem r rrnnunnnnnnvnnennvnnennvnnennvnnnnnnnennnne 1 TG SN 1 12 700 248 Valve retainer ceccecceeeeseeeeeseeeeenees 1 13 700 251 Cam base 1 Electrical Schematic EA Circuit Breaker 765 327 Wire Assembly 800 368 Potentiometer Assy 800 277 Titan Tool Inc All rights reserved Ground to Gear Housing 23 BLACK RED WHITE Accessories Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width required for a
23. SSURES PAR PERFORATION Le jet de peinture haute pression produit par cet appareil peut perforer la peau et les tissus sous jacents et entra ner de s v res blessures pouvant n cessiter une amputation Consultez imm diatement un m decin NE PAS TRAITER UNE BLESSURE PAR PERFORATION COMME UNE SIMPLE COUPURE Une perforation peut entrainer des risques d amputation Consultez imm diatement un m decin Pression de service maximale du fluide dans l appareil 3300 Ib po2 228BAR MESURES PR VENTIVES NE JAMAIS diriger le pistolet vers une quelconque partie du corps NE JAMAIS mettre une quelconque partie du corps en contact avec le jet de liquide NE JAMAIS se mettre au contact d un jet de liquide provenant d une fuite du flexible d alimentation en liquide NE JAMAIS placer votre main devant le pistolet Des gants ne vous prot geront pas contre les risques de blessures par perforation e TOUJOURS verrouiller la g chette du pistolet fermer la pompe liquide et d compresser l appareil lorsque vous travaillez sur celui ci nettoyez le protecteur de t te remplacez la t te de pulv risation ou vous loignez de l appareil Couper le moteur ne d compresse pas l appareil Vous devez pour le d compresser placer le bouton AMORGAGE PULVERISATION en position AMORGAGE Reportez vous pour cela la PROCEDURE DE DECOMPRESSION d crite dans de ce manuel e TOUJOURS s assurer que le protecteur de t te est en
24. Tool Inc All rights reserved
25. Turn the pressure control knob counterclockwise to its OFF position in the black zone 3 Unlock the gun by turning the gun trigger lock to the unlocked position 4 Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity 5 Trigger the gun to remove any pressure that may still be in the hose 6 Lock the gun by turning the gun trigger lock to the locked position 7 Move the PRIME SPRAY valve down to the PRIME position Trigger lock in locked position Spraying POSSIBLE INJECTION HAZARD Do not spray without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip Spraying Technique The following techniques if followed will assure professional painting results Hold the gun perpendicular to the surface and always at equal distance from the surface Depending on the type of material surface or desired spray pattern the gun should be held at a distance of 12 to 14 inches 30 to 35 cm Move the gun either across or up and down the surface at a steady rate Moving the gun at a consistent speed conserves material and provides even coverage The correct spraying speed allows a full wet coat of paint to be applied without runs or sags Holding the gun closer to the surface deposits more paint on the surface and pro
26. a un corto circuito la conexi n a tierra reduce el riesgo de choque el ctrico al proporcionar un alambre de escape para la corriente el ctrica Este producto est equipado con un cable que tiene un alambre de conexi n a tierra con un enchufe de conexi n a tierra apropiado El enchufe se debe enchufar en una toma de corriente que se haya instalado y conectado a tierra debidamente de acuerdo con todos los c digos y estatutos locales PELIGRO Una instalaci n inapropiada del enchufe de conexi n a tierra puede dar como resultado el que exista un riesgo de choque el ctrico Si es necesario reparar o reemplazar el cable o el enchufe no conecte el alambre de conexi n a tierra a ninguno de los terminales de hoja planos El alambre con aislamiento que tiene la superficie exterior de color verde con franjas amarillas o sin ellas es el alambre de conexi n a tierra que debe conectarse al conector de conexi n a tierra Verifique con un electricista o t cnico de servicio calificado si las instrucciones para conectar a tierra no le han quedado completamente claras o si duda que el producto haya quedado conectado a tierra de manera apropiada No modifique el enchufe que se proporciona Si el enchufe no entra en la toma de corriente p dale a un electricista calificado que instale la toma apropiada Este producto est dise ado para usarse en un circuito de 120 voltios nominales y el enchufe de conexi n a tierra que tiene se parece al enc
27. ace the front cover on the gearbox housing and secure in position using the four front cover screws Turn on the sprayer by following the procedure in the Operation section of this manual and check for leaks NOTE Repacking kit P N 800 273 is available For best results use all parts supplied in this kit UU Airless Sprayer Problem Electric motor won t run Sprayer won t prime Insufficient material flow Sprayer will not maintain pressure Not enough pressure Excessive surge at spray gun Paint leaks into oil cup Airless Gun Problem Spitting gun Gun will not shut off Gun does not spray Troubleshooting Cause Unit unplugged or circuit fuse blown Pressure setting too low Electric motor burned out Switch defective Circuit breaker on sprayer tripped O1 A D Air in line N Insufficient pressure No paint Siphon strainer clogged Sprayer gun filter clogged Sprayer will not prime material too heavy ND Air leak in system Air leak in siphon tube Inlet valve not seating Worn packings Dirty or worn ball valves Worn valve seats Worn prime valve NOOR ON Pressure setting too low Plugged filters Spray tip too big or worn N Wrong type of hose Spray tip too big or worn Excessive pressure N Worn out packings Cause Air in system Dirty gun Needle assembly out of ad
28. allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put hand in front of the gun Gloves will not provide protection against an injection injury e ALWAYS lock gun trigger shut pump off and release all pressure before servicing cleaning tip or guard changing tip or leaving unattended Pressure will not be released by turning off the motor The PRIME SPRAY valve handle must be turned to PRIME to relieve the pressure Refer to the PRESSURE RELIEF PRESSURE described in the pump manual e ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device e ALWAYS remove the spray tip before flushing or cleaning the system e Paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use NEVER use a spray gun without a working trigger lock and trigger guard in place All accessories must be rated at or above 3300 PSI 228 BAR This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD EXPLOSION AND FIRE So
29. aque fois qu il y a des risques d inhalation de vapeurs Lire attentivement toutes les instructions se rapportant au masque pour v rifier que celui ci vous assure une protection suffisante contre les vapeurs toxiques e Porter des lunettes de protection e Porter des v tements de protection conform ment aux directives du fabricant de rev tement DANGER G N RALIT S Peut causer des dommages mat riels ou corporels s rieux MESURES PR VENTIVES e Avant d utiliser tout quipement lire attentivement toutes les instructions et les consignes de s curit Toujours d brancher le moteur de l alimentation lectrique avant d effectuer des travaux sur l appareil Se conformer la l gislation locale provinciale ou f d rale pour tout ce qui concerne la ventilation la pr vention des incendies et les conditions g n rales d utilisation e Les normes de s curit du Gouvernement am ricain sont r gies par le Occupational Safety and Health Act OSHA Il est important de consulter ces normes en particulier la section 1910 sur le normes g n rales et la section 1926 sur les des normes de la construction N utiliser que les pi ces autoris es par le fabricant L utilisateur assume tous les risques et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la pompe e V rifier avant toute utilisation
30. are needed when repairing this sprayer 3 8 Hex Wrench 5116 Hex Wrench 1 4 Hex Wrench Phillips Screwdriver Needle Nose Pliers Adjustable Wrench Rubber Mallet 3 16 Hex Wrench Flat blade Screwdriver 5 32 Hex Wrench 1 Before repairing any part of the sprayer read the instructions carefully including all warnings Never pull on a wire to disconnect it Pulling on a wire could loosen the connector from the wire ULTZNN 2 Test your repair before regular operation of the sprayer to Replacina the Filter be sure that the problem is corrected If the sprayer does SpP acing j era not operate properly review the repair procedure to determine if everything was done correctly Refer to the Pump Filter Troubleshooting Charts to help identify other possible 1 Loosen and remove the filter problems body by hand 3 Make certain that the service area is well ventilated in 2 Slip the filter off of the core case solvents are used during cleaning Always wear spring Filter Body protective eyewear while servicing Additional protective 3 Inspect the filter Based on equipment may be required depending on the type of inspection clean or replace cleaning solvent Always contact the supplier of solvents the filter for recommendations 4 Inspect the o ring Based on Filter Spring S 4 If you have any further questions concerning your TITAN inspection clean or replace Airless Sprayer call TITAN the o rin
31. bly 1 Power cord w strain relief 1 NN 3 Lock washer 3 Electronic control assembly 1 Fan AS SDS iaa irc 1 Baffle assembly 1 BC COW e ET TE 4 Motor shroud w labels o oocoococoo 1 Wire cover 7 NOt shown 1 Wire assembly not shown 1 NOTE All electrical work should be performed by a Titan authorized service center O Titan Tool Inc All rights reserved Fluid Section Assembly P N 800 300 Install upper packing with raised lip 00 o facing down s Raised Lip Closer m Top e 6 3 Install lower packing with the side that has the o ring closest to the top of the 4 e packing facing up 9 K 22 NOTE When repacking the fluid section make sure the raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod AAAA 20 Titan Tool Inc All rights reserved T 3 pido ou sw Part 800 325 800 327 800 248 800 351 800 250 800 354 800 332 800 333 800 352 800 246 800 348 800 244 800 247 Description Quantity Upper seal retainer 1 LS 615 102 NS centenar cuenta decadas 1 Upper packing assembly 1 Upper housing ES 1 Lowe
32. de the motor shroud over the motor shroud gasket is positioned properly Secure the motor shroud with the four motor shroud screws 11 Make sure the 12 Motor Shroud Screws DE Electronic Control Assembly Grommet Transducer AS Me gt Mounting Plate 10 Servicing the Fluid Section Use the following procedures to service the valves and repack the fluid section Perform the following steps before performing any maintenance on the fluid section 1 Loosen and remove the four front cover screws Remove the front cover Position the crankshaft slider assembly at the bottom dead center of its stroke so that the connecting pin and retaining ring are visible below the slider assembly This is done by turning the sprayer on and off in short bursts until the connecting pin is visible below the slider housing 3 Turn off and unplug the unit Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 4 Remove the return hose from the clamp on the siphon tube Unscrew the siphon tube siphon set from the foot valve Loosen and remove the high pressure hose from the nipple on the back of the upper housing of the fluid section Servicing the Valves 2 5 6 Q The design of the fluid s
33. ding wire extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adapter is used it must be held in place by a metal screw Grounded Outlet Nie ap Grounding Pin gt Y QT for grounded outlet box Metal Screw IG 7 Adapter gt Tab for Grounding Screw Use only a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A 12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would be appropriate for outdoor use General Description This airless sprayer is a precision power tool used for spraying many types of materials Read and follow this instruction manual carefully for proper operating instructions maintenance and safety information Pressure Control Knob Electronic Pressure Control Indicators gt 7 Motor eg Filter M UN gt a v sa S G IG IR y PRIME SPRAY Valve Circuit Breaker Fluid Section Outlet
34. duces a narrower spray pattern Holding the gun farther from the surface produces a thinner coat and wider spray pattern If runs sags or excessive paint occur change to a spray tip with a smaller orifice If there is an insufficient amount of paint on the surface or you desire to spray faster a larger orifice tip should be selected Maintain uniform spray stroke action Spray alternately from left to right and right to left Begin movement of the gun before the trigger is pulled pull release end trigger Jl stroke Avoid arcing or holding the gun at an angle This will result in an uneven finish start stroke Offspray Y P Too Thick Arcing Proper lapping overlap of spray pattern is essential to an even finish Lap each stroke If you are spraying horizontally aim at the bottom edge of the preceding stroke so as to lap the previous pattern by 50 Overlap edges Gun at angle 1st 2nd 3rd 4th 5th pass pass pass pass pass Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections D a receive approximately even amounts of paint When spraying with a shield hold it firmly against the surface Angle the spray gun slightly away from the shield and toward the surface This will prevent paint from being forced underneath Shrubs next to houses should be ti
35. e temperature at which a fluid can produce enough vapors to ignite e Plastic can cause static sparks Never hang plastic to enclose spray area Do not use plastic drop cloths when spraying flammable materials Use lowest possible pressure to flush equipment Titan Tool Inc All rights reserved GAS ENGINE WHERE APPLICABLE Always place sprayer outside of structure in fresh air Keep all solvents away from engine exhaust Never fill fuel tank with a running or hot engine Hot surface can ignite spilled fuel Always attach ground wire from pump to a grounded object Refer to engine owner s manual for complete safety information HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS will cause severe injury or property damage PREVENTION Do not use materials containing bleach or chlorine Do not use halogenated hydrocarbon solvents such as bleach mildewcide methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum e Contact your coating supplier about the compatibility of material with aluminum HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning PREVENTION e Use a respirator or mask if vapors can be inhaled Read all instructions supplied with the mask to be sure it will provide the necessary protection e Wear protective eyewear e Wea
36. e locked position 12 Set down the gun and increase the 7 pressure by turning the pressure ES control knob slowly clockwise into the green zone Trigger lock 13 Check the entire system for leaks If in locked position leaks occur follow the Pressure Relief Procedure in this manual before tightening any fittings or hoses 14 Follow the Pressure Relief Procedure in this manual before changing from solvent to paint Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup ero Place the siphon tube into a container of paint Place the return hose into a metal waste container 3 Move the PRIME SPRAY valve down to the PRIME position 4 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PSI setting in the yellow zone 5 Allow the sprayer to run until paint is coming through the return hose into the metal waste container 6 Turn the unit off by moving the pressure control knob to the OFF position in the black zone 7 Remove the return hose from the waste container and place it in its operating position above the container of paint 8 Move the PRIME SPRAY valve up to the SPRAY position 9 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PS
37. ection Upper allows access to the foot valve and Housing seat as well as the outlet valve and seat without completely Lower disassembling the fluid section It Housing is possible that the valves may not seat properly because of debris stuck in the foot valve seat or outlet m T Foot Valve e Cage valve seat Use the following Foot Valve instructions to clean the valves and SO Ball reverse or replace the seats Foot Valve 1 Loosen and remove the foot Seat valve housing from the lower y O ring housing Su 2 Clean out any debris in the foot CD Viton valve housing and examine the O Ring housing and the foot valve Teflon seat If the seat is damaged Back Up reverse or replace the seat Ring 3 Using two wrenches hold the 4 Foot Valve upper housing at the wrench Housing flats with one wrench and loosen the lower housing with the other Remove the lower housing 4 Using a 3 4 wrench loosen and Ol Upper remove the outlet valve retainer J sa from the piston rod l NOTE Always service the PRIRA outlet valve with the FE ae Valve piston rod attached to a the pump This will Outlet Valve prevent the piston rod Cage from rotating during Outlet Valve disassembly of the Ball outlet valve Kuler 5 Clean out any debris and asher examine the retainer and outlet Outlet Valve valve seat lf the seat is Seat el reverse or replace the Outlet Valve Retainer 6 Remove clean and inspect the ou
38. ed back and covered with a canvas cloth The cloth should be removed as soon as possible Titan gun extensions are extremely helpful in these situations Nearby objects such as automobiles outdoor furniture etc should be moved or covered whenever in the vicinity of a spray job Be careful of any other surrounding objects that could be damaged by overspray Practice 1 Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges 2 Turn the pressure control knob counterclockwise to its to its lowest setting 3 Turn the PRIME SPRAY valve up to its SPRAY position Turn the pressure control knob clockwise to its highest setting The paint hose should stiffen as paint begins to flow through it Unlock the gun trigger lock Trigger the spray gun to bleed air out of the hose When paint reaches the spray tip spray a test area to check the spray pattern Use the lowest pressure setting necessary to get a good spray pattern If the pressure is set too high the spray pattern will be too Good spray pattern light If the pressure is set too g sammen o low tailing will appear or the paint will spatter out in gobs rather than in a fine spray pray Paint tailing pattern Cleanup D gt 00 N O Ol AWARNING Special cleanup instructions for use with flammable solvents e Always flush spray gun preferably outside and at least one hose length from spray pump If collecting fl
39. eded to atomize the paint will cause premature tip wear and additional overspray Electronic Pressure Control Indicators The following is a description of the electronic pressure control indicators Blinking Yellow 0 PSI Pressure Indicator Solid Yellow 200 1800 PSI Solid Green 1800 3300 PSI A Motor Running lire LES Indicator y Programmer Port Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer It has three different indications blinking yellow solid yellow and solid green Blinking Yellow When the pressure indicator is blinking yellow the sprayer is operating between 0 and 200 PSI A blinking yellow pressure indicator means The sprayer is plugged in and turned ON The sprayer is at priming pressure little or no pressure It is safe to move the PRIME SPRAY valve between positions It is safe to change or replace the spray tip NOTE If the pressure indicator begins blinking yellow when the pressure control knob is set at a higher pressure and the PRIME SPRAY valve is in the SPRAY position either the spray tip is worn or the sprayer is in need of service repair Solid Yellow When the pressure indicator is solid yellow the sprayer is operating between 200 and 1800 PSI A solid yellow pressure indicator means The sprayer is at the proper pressure setting for spraying stain lacquer varnish and multi colors If
40. euvent causer des corporels s rieux ou dommages mat riels MESURES PR VENTIVES e Veiller a viter toute accumulation de vapeurs inflammables en vous assurant que la zone o la pulv risation a lieu est suffisamment ventil e e Veiller viter la presence de toute source incandescente telle qu tincelle lectrostatique flamme nue flamme pilote objet br lant cigarette et tincelle provenant du branchement ou du d branchement d un cordon d alimentation lectrique ou d un commutateur Ne pas fumer dans la zone d pandage e Toujours avoir un extincteur en tat de fonctionner a port e de la main e Placer la pompe peinture une distance d au moins un m tre 3 pi on recommande d ailleurs une plus grande distance de l objet qui doit tre vaporis dans une pi ce s par e bien a r e ou une distance d au moins six m tres 20 pi de celui ci dans une zone bien a r e utiliser d autres tuyaux si n cessaires Les vapeurs inflammables sont souvent plus lourdes que l air Le plancher doit tre extr mement bien a r La pompe a peinture contient des pi ces pouvant cr er des tincelles et enflammer les vapeurs pr sentes dans l air e Le mat riel utilis ainsi que les objets se trouvant a proximit de la zone de pulv risation doivent tre convenablement reli s la terre afin d viter toute tincelle ou toute d charge lectrostatique N utiliser que des flexibles d alimenta
41. g Customer Service U S rrrsrvrvrvrvevennnn 1 800 526 5362 5 P A oe ia Filter PAX eee SEE 1 800 528 4826 with the filter spring adapter Customer Service Canada 1 800 565 8665 in place Push the filter into A ss 1 905 856 8496 pe of the filter Filter Spring Customer Service International 1 201 337 1240 6 Slid filter bod th Adapter FAX cn 1 201 405 7449 det Ma kr filter and thread it into the Replacing the PRIME SPRAY Valve filter neve until secure Core Spring amp Perform the following procedure using PRIME SPRAY valve NOTE The filter body replacement kit P N 800 915 should be hand 1 Push the groove pin out of the valve handle tightened but make gt R th a dth b sure it is seated Remove the valve handle and the cam base fully into the filter 3 Using a wrench loosen and remove the valve housing housing assembly 4 Make sure the gasket is in place and thread the new valve housing assembly into the filter block Tighten securely with a wrench Gun Filter 5 Place the cam base over the valve housing assembly 1 Move the gun trigger lock to the unlocked position Lubricate the cam base with grease and line up the cam 2 Loosen and remove the handle from the gun body pil dea ee ene 3 Turning clockwise unscrew the filter from the gun bod 6 Line up the hole on the valve stem with the hole in the 9 g y valve handle NOTE Left handed threads require turning the filter 7 Insert the
42. hufe que se ilustra a continuaci n Si no dispone de una toma de corriente con conexi n a tierra puede usar un adaptador temporal que se asemeja al adaptador ilustrado en la figura a continuaci n para conectar este enchufe en un recept culo de 2 polos como se muestra El adaptador temporal solamente se debe utilizar hasta que un electricista calificado instale debidamente una toma de corriente con conexi n a tierra La patilla verde o alambre de conexi n a tierra que se extiende desde el adaptador se debe conectar a tierra permanente tal como la tapa de una caja de distribuci n conectada a tierra Cuando use el adaptador debe mantenerlo en su lugar con un tornillo met lico Tomacorriente aterrado N S aD Terminal de tierra Tapa de la caja del e aso nu Adaptador Tornillo met lico Giron TD Lengueta del tornillo de conexion a tierra PRECAUCION Use solamente extensiones trifilares que tengan un enchufe de conexi n a tierra de 3 hojas y un recept culo de triple ranura que acepte el enchufe del producto Aseg rese de que su extensi n est en buenas condiciones Cuando use una extensi n aseg rese de usar una que sea lo suficientemente resistente como para soportar la corriente que descargue su producto Un cable de un tama o menor causar una ca da de voltage en la l nea que dar como resultado una p rdida de energ a y un sobrecalental ento Se recomienda usar un cable de cal
43. ibre 12 Si se utiliza un cable de extensi n en el exterior tiene que estar marcado con el sufijo W A despu s de la designaci n del tipo de cable Por ejemplo SJTW A para indicar que el cable es apropiado para uso en exteriores Espa ol Parts List Main Assembly ES AS Item Part Description Quantity Item Part Description Quantity 1 800 600 Cart assembly 1 12 710 046 Inlet screen 1 2 600 086 CIOMIMOL rs sassmee sereine 2 13 000268 FINS rene A us 1 3 Drive assembly oocccoccccccnccconccococcncnnnnnnnnon 1 14 800 904 Return hose rnrrnnnnrnnnnnnnnrnvnnrnnnnrnnnnvnnnnennn 1 4 761 178 STN ee 4 15 800 900 Filter assembly 1 5 800 324 Pail NO 1 16 812 003 TEMME 1 6 763 551 LOCK washer 2 17 800 915 PRIME SPRAY valve assembly 1 E ramasse iieiea 2 18 800269 PIMA Gs sc nacziacaccnonennsanteactininsetentnnucaiaerecaidineastes 1 8 600 328 Knock off MU acicate 1 19 800 267 EMM aca 1 9 800 300 Fluid section assembly 1 20 860 002 LOCK washer 2 10 451 241 Siphon tube 1 21 860 535 SEN 2 rennes 2 11 730 334 Hose clamp 1 22 800 266 Hose not shown cccoocccccccnncccnonccnnnnonononos 1 Drive Assembly T 3 NNSTISTRFRAFOPNOGMON Part 4 800 078 800 205 800 264 800 256 800 525 800 541 800 261 800 262 800 259 800 510 800 253 700 283 80
44. ing insertion tool Repacking kit includes items 2 3 5 8 11 13 14 18 20 and tool Filter Assembly P N 800 900 Description Quantity Filter body acaecida 1 Piter SPNO A 1 Filter 60 Mesh cosida ci 1 Filter spring adapter 1 Core Spring en de mue 1 O ring Teflon ns 1 PIO rer 1 ETON 1 PRIME SPRAY valve assembly 1 AA A 1 TAN SUC ON a 1 i i Item Part Description Quantity Siphon Set low rider 1 800 903 Return NOSE cooocccoccccccnconcnonncnnoncnonanconancnnanos 1 2 710203 Siphon ADS ne 1 3 1015 SME Lara 1 1 N 4 710 046 Inlet screen 1 5 780 334 Clan ie 1 6 710 081 Siphon hose adapter occccooocnncccconccncccommo 1 7 700 742 Tie wrap not shown 3 710 204 Siphon hose assembly includes items 2 6 1 Labels Part Description 313 1651 840i logo label 313 1673 Warning label 9 injection explosion 313 1847 Shock hazard label 313 1658 313 1848 313 1867 313 1652 313 1906 Press to Reset label Pressure control knob label Indicator lights label Titan front label Infinity logo label Item Part Description Quantity Item Part Description Quantity 1 590 506 WSN ESE ici das 2 9 704 188 OCW ise ce cias 1 2 590504 SlCCVC sinaloa 2 10 339018 PO de de don due 2 3 590 507 Snap button en 2 11 700 1041 Drip CUD resistido ateos taseosteeiseentheaeiete 1 4 800 113 Handle assembly 12 704 291 F
45. justment Broken or chipped seat ND Worn or broken needle amp seat Needle assembly out of adjustment Dirty gun N No paint Plugged filter or tip Broken needle in gun N 12 DN BOND ON ON VN KRW ON RON NO O1 R CN Solution Check Increase Replace Replace Reset the breaker Check siphon tube o ring and or let paint circulate in prime position Increase pressure Check supply Clean Clean amp replace Thin material Tighten connections Tighten check for leaks Service or clean Replace Clean or replace Reverse Replace Increase Clean or replace Change or replace Replace with a minimum 50 grounded nylon braid high pressure hose Change or replace Decrease pressure and engine speed Replace Solution Inspect connections for air leaks Disassemble and clean Inspect and adjust Inspect and replace Replace Adjust Clean Check fluid supply Clean Replace Titan Tool Inc All rights reserved Spray Patterns Problem Tails Heavy centered pattern Distorted pattern Pattern expanding and contracting Surge These products are covered by one or more of the following U S patents 4 500 119 4 768 929 Titan Tool Inc All rights reserved Na O1 ND Troubleshooting Cause Inadequate fluid delivery
46. l cable de alimentaci n debe enchufarse a un circuito aterrado Siempre enjuague la unidad en un recipiente de metal por separado con presi n baja en la bomba y sin la boquilla Sostenga la pistola firmemente contra el recipiente para ponerlo a tierra y evitar chispas est ticas Siga las advertencias y avisos de seguridad del fabricante de los materiales y solventes Tenga much simo cuidado al usar materiales cuyo punto de ignici n sea inferior a 70 F 21 C El punto de ignici n es la temperatura a la cual pueden encenderse los vapores emanados por un fluido al exponerlos a llamas o chispas El pl stico puede causar chispas est ticas Nunca cuelgue pl stico en las ventanas ni en las puertas del rea donde va a pintar No utilice pl stico para proteger el piso cuando pinte materiales inflamables e Cuando enjuague el equipo utilice la presi n m s baja posible MOTOR DE GAS SEG N CORRESPONDA Coloque siempre la bomba fuera del edificio al aire libre Mantenga todo solvente alejado del escape del motor Nunca llene el tanque de combustible si el motor est encendido o caliente La superficie caliente puede encender el combustible derramado Conecte siempre un conductor de tierra desde la unidad de la bomba a un objeto puesto a tierra por ejemplo una tuber a de agua met lica Consulte el manual del motor para obtener informaci n completa de seguridad Titan Tool Inc Todos los derechos reservados P
47. lectronic cover screws Lift the electronic cover off of the electronic control assembly on the motor At the electronic control assembly a Disconnect the white wire coming from the power cord and the white wire coming from the relay b Disconnect the three wires coming from the potentiometer c Disconnect the seven wires coming from the indicator lights assembly Loosen and remove the three motor mounting screws Pull the motor out of the gearbox housing Inspect the armature gear on the end of the motor for damage or excessive wear If this gear is completely worn out replace the front end bell assembly Remove and inspect the 1st stage gear and 2nd stage gear assemblies for damage or excessive wear Replace if necessary Remove and inspect the front gear box assembly for damage or excessive wear l damaged or worn replace the front gear box assembly NOTE Clean and refill the gear box cavity up to the rear 11 12 13 14 15 16 17 Front Gear Box face of each gear with Lubriplate P N 314 171 Install the motor into the gearbox housing Make sure the housing gasket is positioned properly Secure the motor with the three motor mounting screws Reconnect the wires to the electronic control assembly refer to the electrical schematic in the Parts List section of this manual Position the electronic cover over the electronic control assembly Secure the electronic cover with the three e
48. lectronic cover screws Slip the baffle assembly up and around the motor Secure the baffle assembly with the tie wrap Slide the motor shroud over the motor Make sure the shroud gasket is positioned properly Secure the motor shroud with the four motor shroud screws Front End Bell Assembly Armature Gear 1st Stage Gear 2nd Stage Gear Assembly Shroud Gasket Replacing the Transducer 1 Unplug the unit 2 Loosen and remove the four motor shroud screws Remove the motor shroud At the electronic control assembly disconnect the black wire coming from the transducer Pull the grommet out of the mounting plate and slide it up tet of the transducer until it is clear of the mounting plate Using a wrench loosen and remove the transducer from the filter housing Carefully thread the transducer wire out through the mounting plate Slide the grommet off of the old transducer and onto the new transducer Thread the new transducer wire through the mounting plate and up to the electronic control assembly Thread the new transducer into the filter housing and tighten securely with a wrench 3 NOTE Make sure the o ring on the transducer is in place before threading the transducer into the filter housing Push the grommet into the mounting plate Connect the transducer wire to the electronic control assembly refer to the electrical schematic in the Parts List section of this manual Sli
49. lvent and paint fumes can explode or ignite Severe injury and or property damage can occur PREVENTION Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors e Avoid all ignition sources such as static electricity sparks electrical appliances flames pilot lights hot objects and sparks from connecting and disconnecting power cords or working light switches Do not smoke in spray area Fire extinguisher must be present and in good working order Place pump at least 20 feet 6 1 m from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors The equipment and objects in and around the spray area must be properly grounded to prevent static sparks e Use only conductive or grounded high pressure fluid hose Gun must be grounded through hose connections e Power cord must be connected to a grounded circuit Always flush unit into separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static sparks Follow material and solvent manufacturer s warnings and instructions Use extreme caution when using materials with a flashpoint below 70 F 21 C Flashpoint is th
50. nales apropiados que rigen las medidas de ventilaci n prevenci n de incendios y operaci n Los Est ndares de Seguridad del Gobierno de los Estados Unidos se han adoptado bajo el Acta de Seguridad y Salud Ocupacionales OSHA por sus siglas en ingl s Deben consultarse estos est ndares particularmente la parte 1910 de los Est ndares Generales y la parte 1926 de los Est ndares de la Construcci n Utilice nicamente piezas autorizadas por el fabricante El usuario asume todos los riesgos y responsabilidades si usa piezas que no cumplen con las especificaciones m nimas y dispositivos de seguridad del fabricante de la bomba Antes de usarla cada vez revise todas las mangueras para ver que no tengan cortadas fugas una cubierta desgastada por abrasi n o con abolladuras as como uniones da adas o que se hayan movido Si existiera cualquiera de estas condiciones reemplace la manguera inmediatamente No repare nunca una manguera de pintura Reempl cela con otra manguera conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3300 Ib pulg2 228 BAR o mayor No atomice en dias con viento e Use ropa que evite el contacto de la pintura con la piel y el cabello Titan Tool Inc Todos los derechos reservados 17 Instrucciones para conectar a tierra Este producto se debe conectar a tierra En caso de que ocurr
51. prise Vis m tallique fo Patte pour vis de mise la terre 44 ATTENTION Utiliser uniquement une rallonge trois fils munie d une fiche de terre dans une prise secteur mise la terre correspondant au type de fiche de l appareil S assurer que votre rallonge est en bon tat Lorsque vous utilisez une rallonge assurez vous qu elle soit d un calibre suffisant pour supporter l intensit du courant requise par l appareil Une rallonge trop mince entra ne une chute de tension une diminution de l intensit et une surchauffe Une rallonge de calibre 12 est recommand e Si vous devez utiliser une rallonge l ext rieur celle ci doit comprendre la marque W A apr s la d signation indiquant le type de cordon Par exemple la d signation SJTW A indique que le cordon est con u pour tre utilis ext rieur Fran ais Precauciones de seguridad Este manual contiene informaci n que debe leer y comprender antes de usar el equipo Cuando se encuentre con uno de los siguientes s mbolos aseg rese de observar sus indicaciones de seguridad ADVERTENCIA Este simbolo indica la existencia de un peligro potencial que puede causar lesiones graves o la muerte Despu s del mismo se incluye informaci n de seguridad importante PRECAUCION Este s mbolo indica la existencia de un peligro potencial para usted o el equipo Despu s del mismo se incluye informaci n importante que indica la forma de evita
52. proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como son las chispas electrost ticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de luz que est n funcionando No fume en la zona de trabajo e Debe haber un equipo para extinguir incendios permanentemente y en buenas condiciones Coloque la bomba para pintar a un m nimo de 1 m de preferencia m s en una habitaci n aparte bien ventilada alejada del objeto que va a pintar o a por lo menos 6 m de dicho objeto en una zona bien ventilada utilice una manguera m s larga si es necesario Los gases inflamables a menudo son m s pesados que el aire La zona del piso debe tener la debida ventilaci n La bomba para pintar contiene piezas que forman arcos que emiten chispas y pueden encender los gases El equipo que se utilice as como los objetos que est n dentro y alrededor del rea de atomizaci n deben conectarse a tierra de manera apropiada para prevenir las descargas el ctricas y las chispas e Use solamente mangueras para fluidos de alta presi n conductoras o conectadas a tierra para aplicaciones sin aire Aseg rese de que la pistola est conectada a tierra de manera apropiada mediante conexiones de manguera E
53. r da os al equipo o la forma de prevenir lesiones menores NOTA los avisos contienen informaci n importante pr steles especial atenci n ADVERTENCIA PELIGRO LESION POR INYECCION La corriente de pintura de alta presi n que produce este equipo puede perforar la piel y tejidos subyacentes lo que conducir a a lesiones serias y una posible amputaci n Consulte de inmediato a un m dico NO TRATE LAS LESIONES POR INYECCION COMO SI FUERAN SIMPLES CORTADAS Una inyecci n puede conducir a una amputaci n Consulte de inmediato a un m dico El rango de operaci n m ximo de la unidad es 3300 PSI 228BAR de presi n de fluidos PARA PREVENIR NO dirija NUNCA la punta de la pistola hacia alguna parte del cuerpo NO permita NUNCA que alguna parte del cuerpo tenga contacto con la corriente del fluido EVITE tener contacto con corrientes de fluido que salgan de fugas que haya en la manguera NO ponga NUNCA la mano enfrente de la manguera Los guantes no ofrecen ninguna protecci n contra lesiones por inyecci n Bloquee SIEMPRE el gatillo de la pistola apague la bomba de fluido y libere toda la presi n antes de dar mantenimiento limpiar el protector de la boquilla cambiar la boquilla o dejar desatendido el equipo La presi n no se liberar al apagar el motor Para liberar la presi n debe girarse la perilla PRIME SPRAY cebar atomizar hasta la posici n PRIME Consulte el PROCEDIMIENTO PARA LIBERAR LA PRESIO
54. r packing assembly 1 Weak PP 1 FM LORS corea 2 Back up ring Teflon sica 2 Lower housing caseros cias esoo 1 PISTON TOO diciones 1 Outlet valve seal 1 Outlet valve cage 1 Outlet valve ball 1 High Rider Cart P N 800 600 Ite y nRONiOLDHANOUBRON Part 800 280 590 508 590 507 590 504 590 506 800 011 710 199 800 279 335 018 856 002 856 921 800 007 670 109 870 004 800 019 Description Quantity Handle includes items 2 5 10 and 11 1 RON o AP APP 2 A 2 o nr 2 EL AU saete a a 2 5 0 Sl ros EE 2 FU e a E sagen nauemmnnssianteenets 2 Cart includes items 7 and 9 1 PU 2 Was hei eproma neina n EERE 4 A E E ee E A 4 a a aie ea a a me ana 1 Wheel 2 A EE EN 2 ID rE E E 2 Titan Tool Inc All rights reserved 21 Item 14 15 16 17 18 19 20 21 22 a 3 0 ou 8 on Part 800 245 800 243 800 336 800 322 800 242 800 241 762 058 800 305 800 365 800 359 800 273 Oo O NO 10 Part 800 905 800 252 730 067 702 251 757 105 800 906 800 908 800 901 800 915 800 907 800 437 Description Quantity Washer nylon 1 Outlet valve SEC Al EE 1 Outlet valve retainer rrrrrnnnnnnnnnnnnnnnnnnennr 1 Foot valve Cage sonando 1 Foot valve ball veni ems decteciadancys 1 Foot valve seat 1 OA a muse 1 Foot valve NOUSINT h ne 1 Piston assembly includes items 10 16 1 Lower pack
55. r protective clothing as required by coating manufacturer HAZARD GENERAL Can cause severe injury or property damage PREVENTION e Read all instructions and safety precautions before Operating equipment Follow all appropriate local state and national codes governing ventilation fire prevention and operation The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act OSHA These standards particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer e Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace hose if any of those conditions exist Never repair a paint hose Replace with a grounded high pressure hose All hoses swivels guns and accessories must be pressure rated at or above 3300PSI 228 BAR e Do not spray outdoors on windy days e Wear clothing to keep paint off skin and hair Always unplug cord from outlet before working on equipment Titan Tool Inc All rights reserved Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by
56. rclockwise and loosens Upper counterclockwise to remove it Housing from the gear box housing Lower Packing es Wear Ring ED upright in a vise by clamping on the wrench flats the vise Damage to the upper housing may occur Piston Rod upper seal retainer the bottom of the upper housing and replace if necessary Remove the upper and lower packings from the upper housing NOTE Be careful not to scratch score or otherwise 11 12 13 14 15 damage the upper housing during removal of the packings Clean the upper housing Inspect the upper housing for damage and replace if necessary Locate the new upper and lower packings and pack the areas between the packing lips with grease Lubricate the o rings on the exterior of the packings with grease Insert the upper packing into the top of the upper housing with Install upper packing with raised lip the raised lip on the packing facing down facing down Insert the spacer on top of the upper packing Thread the upper seal retainer Raised Lip into the upper housing and torque to 25 30 ft Ibs Titan Tool Inc All rights reserved 16 17 18 19 20 Pre form the lower packing using the lower packing sizing tool included in the repacking kit Install lower packing with the side that has the o ring closest to the face of the packing facing up housing so that the
57. rt d un isolant vert avec ou sans rayures jaunes est le fil de mise la terre et doit tre branch sur la broche de mise la terre Si vous ne comprenez pas les instructions de mise la terre ou si vous n tes pas s r que l appareil est correctement mis la terre contactez un lectricien agr Ne pas modifier la fiche d origine Si la prise ne convient pas la fiche faites installer la prise ad quate par un lectricien agr Cet appareil est con u pour un tension normale de 120 V et est muni d une fiche de mise la terre semblable celle de l illustration ci dessous Un adaptateur temporaire semblable a celui illustr la figure ci dessous peut tre utilis pour raccorder cette fiche dans une prise bipolaire tel qu illustre lorsqu une prise de courant avec contact de mise la terre n est pas disponible L adaptateur temporaire doit tre utilis seulement jusqu ce qu une prise de courant avec contact de mise la terre tel qu illustr ci dessous puisse tre install e par un lectricien qualifi Loreillette de fixation rigide de couleur verte ou le fil de mise la terre raccord l adaptateur doit tre mis la terre en permanence par l entremise d un composant quelconque tel qu une bo te de sortie Lorsque l adaptateur est utilis il doit tre tenu en place au moyen d une vis m tallique Prise de terre Nie ap Goupille de mise a la terre Seavert du bo tier de
58. setting in the yellow zone 10 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun Titan Tool Inc All rights reserved 12 Lock the gun by turning the gun trigger lock to the locked position 13 Turn the unit off by moving the TT pressure control knob to the OFF j position in the black zone 14 Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals AWARNING POSSIBLE INJECTION HAZARD Do not spray without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip 15 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PS setting in the yellow zone 16 Increase the pressure by turning the pressure control knob slowly clockwise toward the green zone and test the spray pattern on a piece of cardboard Adjust the pressure control knob until the spray from the gun is completely atomized Trigger lock in locked position NOTE Turning the pressure up higher then ne
59. specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For heavier viscosity materials larger orifice tips are preferred Please refer to the chart below NOTE Do not exceed the sprayer s recommended maximum tip size The following chart indicates the most common sizes and the appropriate materials to be sprayed Spray Material Filter Type 011 013 Lacquers and stains 100 mesh filter 015 019 Oil and latex 60 mesh filter 30 mesh filter 021 026 Heavy bodied latex and blockfillers Fan widths measuring 8 to 12 20 to 30 cm are preferred because they offer more control while spraying and are less likely to plug Liquid Shield Plus Cleans and protects spray systems against rust corrosion and premature wear Part No Description 314 483 4 ounce bottle 314 482 1 quart bottle Piston Lube Specially formulated to prevent materials from adhering to the piston rod which becomes abrasive to the upper seals Piston Lube will break down any material that may accumulate in the wet cup and keep it from drying Part No Description 314 481 0 0 0 4 ounce bottle 314 480 8 ounce bottle Miscellaneous Part No Description 490 012 Hose coupling 1 4 x 1 4 730 397 High pressure fluid Gauge 314 171 Lubriplate 14 ounce individual
60. tion en liquide haute pression conducteurs ou reli s la terre dans les cas d utilisation sans air comprim S assurer que le pistolet est convenablement reli la terre par l interm diaire du flexible Le cordon d alimentation doit tre raccord un circuit mis la terre Toujours purger l appareil dans un contenant m tallique s par en s assurant que la pompe soit basse pression et que le chapeau soit retir Tenir le pistolet fermement contre la paroi du contenant pour mettre celui ci la terre et emp cher l mission d tincelles caus es par l lectricit statique Se conformer aux consignes et recommandations de s curit du fabricant du solvant ou du produit S entourer de toutes les pr cautions possibles lorsqu on utilise des produits ayant un point d clair inf rieur 21 C 70 F Le point d clair d un fluide est la temp rature laquelle les vapeurs manant du fluide peuvent s enflammer au contact d une flamme ou d une tincelle e Le plastique peut tre une source d tincelles provoqu es par l lectricit statique Ne jamais utiliser une couverture en plastique pour fermer une zone d pandage ni utiliser des toiles de protection en plastique lors de la pulv risation de mati res inflammables e Lorsque vous purgez l appareil veillez utiliser a la pression minimale Titan Tool Inc Tous droits r serv s MOTEUR A ESSENCE DANS LES CAS OU CELA S APPLIQUE
61. tlet valve cage and outlet Lower valve ball Replace if they are Housing worn or damaged 7 Reassemble the valves by reversing the steps above Titan Tool Inc All rights reserved NOTE During reassembly make sure the Viton o rings and the Teflon back up rings between the upper housing and lower housing as well as between the lower housing and the foot valve housing are lubricated with grease and in position Repacking the Fluid Section NOTE The factory installed packings are black in 1 color The replacement packings in the packing replacement kit are white Remove the foot valve assembly and the lower housing using the steps in the Servicing the Valves procedure above Slider Assembly NOTE The outlet valve does E not need to be A Connecting disassembled from Pin NOTE Do not over tighten 10 Slide the retaining ring up on Push the connecting pin Tap the knock off nut with a Turn the fluid section Place the upper housing Using a wrench remove the Slide the piston rod out through Inspect the piston rod for wear the piston rod for this _ procedure Ama the slider assembly to expose the connecting pin Upper Seal Retainer forward through the slider assembly and piston The connecting pin will fall into a recessed area of the gear box housing where it can be retrieved Spacer Upper Packing soft hammer so that it turns counte
62. ushed solvents in a one gallon metal container place it into an empty five gallon container then flush solvents Area must be free of flammable vapors Follow all cleanup instructions The sprayer hose and gun should be cleaned thoroughly after daily use Failure to do so permits material to build up seriously affecting the performance of the unit AWARNING Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent Titan Tool Inc All rights reserved 3 Place the siphon tube into a container of the appropriate solvent Examples of the appropriate solvent are water for latex paint or mineral spirits for oil based paints 4 Place the return hose into a metal waste container Move the PRIME SPRAY valve down to its PRIME position Turn the unit on and set the pressure to Turbo PulseClean by turning the pressure control knob to its CLEAN position in the red zone 7 Allow the solvent to circulate through the unit and flush the paint out of the return hose into the metal waste container 8 Turn the unit off by moving the pressure control knob to

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