Operating Instructions - VEGAPULS 65
Contents
1. VERA Fig 1 VEGAPULS 65 in threaded version with plastic housing 1 Housing cover with integrated PLICSCOM optional 2 Housing with electronics 3 Process fitting with antenna system 3 2 Principle of operation VEGAPULS 65 is a radar sensor in C band technology emitting frequency approx 6 GHz for continuous level measurement It is particularly suitable for vessels with small process fitting that contain corrosive liquids under simple to difficult process conditions The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product and received by the antenna as echoes The running time of the radar pulses from emission to reception is VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Supply Packaging Product description proportional to the distance and hence to the level The determined level is converted into an appropriate output signal and outputted as measured value Two wire electronics 4 20 mA HART for power supply and measured value transmission over the same cable The supply voltage range can differ depending on the instrument version The data for power supply are stated in chapter Technical data in the Supplement The backlight of the indicating and adjustment module is powered by the sensor The prerequisite for this is a supply voltage at a ce2. jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Address setting HART Multi drop Parameter adjustment Setup with the indicating and adjustment module PLICSCOM 6 4 Setup procedure In HART Multidrop mode several sensors on one input the address must be set before continuing with the parameter adjustment You will find a detailed description in the operating instructions manual ndicating and adjustment module or in the online help of PACTware or DTM HART mode Standard Address 0 As VEGAPULS 65 is a distance measuring instrument the distance from the sensor to the product surface is measured To have the real product level displayed an allocation of the measured distance to the percentage height must be made To carry out this adjustment the distance is entered with full and empty vessel If these values are not known an adjustment with the distance values e g 10 and 90 is also possible Starting point for these distance specifications is always
3. Beam angle 3 dB Step response or adjustment time5 Max level change Received average emitted power reaching an Distance 1 m 3 28 ft Distance 5 m 16 404 ft Measuring accuracy Resolution general Deviation9 18 430 C 64 86 F 45 75 96 860 1060 mbar 86 106 kPa 12 5 15 4 psi idealer Reflektor z B Metallplatte 2x2m gr tes St recho 20 dB kleiner als Nutzecho C band 6 GHz technology 24 gt 1 s dependent on the parameter adjustment adjustable up to 1 m min dependent on the parameter adjustment object directly in front of the antenna 108 nW per cm 108 W cm or 108 nW per 0 155 in 108x10 W 0 155 in 4 3 nW per cm 4 3 W cm or 4 3 nW per 0 155 in 4 3x10 W 0 155 in max 1 mm max 0 039 in see diagrams 5 Time to output the correct level with max 10 deviation after a sudden level change 9 Incl non linearity hysteresis and non repeatability 52 VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Supplement 20 mm 10 mm 10 mm 20 mm 1 0m 30m 0 394 in 0 788 in 3 280 ft 98 43 ft Fig 29 Accuracy VEGAPULS 65 in Inch measuring range in ft Influence of the ambient temperature to the sensor electronics Average temperature coefficient of the 0 03 96 10 K zero signal temperature error Influenc
4. Address 0 Copy sensor data Enable Info Basic adjustment Indication Diagnostics Service gt Info 5 4 Sensor characteristics Date of manufacture 5 2 15 December 2006 Software version 3 32 Sensor type Last change using PC 5 3 VEGAPULS 6x Display now Serial number 15 December 2006 12345678 VEGAPULS 65 4 20 mA HART a 42 Setup with the indicating and adjustment module PLICSCOM WI a 6 6 Saving the parameter adjustment data It is recommended noting the adjusted data e g in this operating instructions manual and archive them afterwards They are hence available for multiple use or service purposes If VEGAPULS 65 is equipped with an indicating and adjust ment module the most important data can be read out of the sensor into indicating and adjustment module The procedure is described in the operating instructions manual ndicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If it is necessary to exchange VEGAPULS 65 the indicating and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor data VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 W E Setup with PACTware
5. 20 36 V DC Uss 1 V Uss 10 mV see diagram VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VI VA Supplement 1000 750 500 250 Fig 30 Voltage diagram HART load Voltage limit EEx ia instrument Voltage limit non Ex Ex instrument Supply voltage AC Electrical protective measures Protection Plastic housing IP 66 IP 67 Alu and stainless steel standard IP 66 IP 68 0 2 bar 9 Alu and stainless housing optionally IP 66 IP 68 1 bar available Overvoltage category IH Protection class II Functional safety SIL Functional safety according to IEC 61508 or IEC 61511 Single channel architecture 1001D up to SIL2 Multiple channel architecture see Safety Manual Approvals 2 ATEX ia ATEX II 1G 1 2G 2G EEx ia IIC T6 ATEX d ATEX II 1 2G 2G EExd ia IIC T6 IEC ia IEC Ex ia IIC T6 IECEx Ex tD A20 21 IP66 T A21 10 Prerequisite for maintaining the protection is a suitable cable 10 Deviating data in Ex applications see separate safety instructions 2 Depending on order specification VEGAPULS 65 4 20 mA HART 57 Supplement FM CSA Ship approvals Others 58 VERA FM Cl I Div2 NI CI Il IIl Div1 DIP FM CLI Ill Div 1 IS FM CLI III Div 1 IS CLI IIl Div 1 Gr C G XP CSA CI I Div2 NI CLIl IIl Divi DIP CSA CI I IIl Div 1 IS CSA C
6. 63 65 35 m d VEGAPULS 62 66 70 m d VEGAPULS 68 The values of the following functions are not reset to the reset values see chart with Reset Linearization linear 9 Sensor specific basic adjustment VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T8c 28437 EN 070130 VERA Optional settings Setup with the indicating and adjustment module PLICSCOM Factory setting Like basic setting in addition special parameters are reset to default values Pointer The min and max distance values are reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual ndicating and adjustment module Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware M VEGAPULS 65 4 20 mA HART 39 Setup with the indicating and adjustment module PLICSCOM WI a 6 5 Menu schematic e Information 1 Depending on the version and application the light coloured menu windows are not always available or offer nor selection possibility Basic adjustment gt Basic adjustment 1 Indication Diagnostics Service Info Min adjustment 1 1 Min adjustment 1 2 Medium 1 3
7. Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com WWW Vega com Q CE All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2007 Subject to change without prior notice 28437 EN 070130
8. E 60CHX X without approvals e PS E 60CHA A approvals CA DA EA according to VEGA product list e PS E 60CHD D approvals XM CM CK Cl DM DK DI EX GX UX UF according to VEGA product list e PS E 60CHE E approvals CX DX according to VEGA product list 8 4 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB in the Internet from our homepage www vega com under Downloads Forms and Certificates Repair form VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Maintenance and fault rectification By doing this you help us carry out the repair quickly and without having to call for needed information VEGAPULS 65 4 20 mA HART Print and fill out one form per instrument Clean the instrument and pack it damage proof Attach the filled in form and if necessary a safety data sheet to the instrument Please ask the agency serving you for the address of your return shipment You find the respective agency on our website www vega com under Company VEGA world wide 49 Dismounting 50 VERA 9 Dismounting 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process con ditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power sup
9. Enter the actual distance from the sensor to the product surface All false signals in this area are detected by the sensor and saved after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as false signal The filling level would then no longer be detectable in this area This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module A description of the function is available in the operating instructions manual Indicating and adjustment module The following data are read out or written with this function Measured value presentation Adjustment Medium Inner diameter of the standpipe with standpipe versions Vessel form Damping Linearisation curve Sensor TAG Displayed value Display unit Scaling Current output VEGAPULS 65 4 20 mA HART 37 Setup with the indicating and adjustment module PLICSCOM WI a Reset 38 e Unit of measurement e Language The following safety relevant data are not read out or written e HART mode e PIN e SIL Copy sensor data Copy sensor data Basic adjustment If the Reset is carried out the sensor resets the values of the following functions to the reset values see chart 9 prem Renme Min adjustment 30 m d VEGAPULS 61
10. and other adjustment programs 7 Setup with PACTware and other adjustment programs 7 1 Connecting the PC Connecting the PC directly to the sensor Power supply Fig 26 Connection directly to the sensor 1 RS232 connection 2 VEGAPULS 65 3 1 C adapter cable for VEGACONNECT 3 Necessary components e VEGAPULS 65 PC with PACTware and suitable VEGA DTM e VEGACONNECT 3 with I C adapter cable article no 2 27323 e Power supply unit VEGAPULS 65 4 20 mA HART 43 Setup with PACTware and other adjustment programs WI a Connecting the PC to the signal cable VEGACONNECT 3 af Fig 27 Connecting the PC to the signal cable RS232 connection VEGAPULS 65 HART adapter cable for VEGACONNECT 3 HART resistance 250 Ohm 4c ol Necessary components e VEGAPULS 65 PC with PACTware and suitable VEGA DTM e VEGACONNECT 3 with HART adapter cable art no 2 25397 e HART resistance approx 250 Ohm e Power supply unit Note With power supply units with integrated HART resistance internal resistance approx 250 Ohm an additional external resistance is not necessary This applies e g to the VEGA insttuments VEGATRENN 149A VEGADIS 371 VEGAMET 381 Also standard Ex separators are most of the time equipped with a sufficiently high current limitation resistor In such cases VEGACONNECT 3 can be connected in parallel to the 4 20
11. lower edge of the flange or the seal surface of the thread VEGAPULS 65 4 20 mA HART 15 Mounting 1 Materials wetted parts Torque of the flange screws Installation position 16 VEBA 0 Fig 3 Measuring range operating range and max measuring distance 1 full 2 empty max measuring distance 3 Measuring range Information If the medium reaches the antenna buildup can form on it and cause faulty measurements later on Make sure that the wetted parts of VEGAPULS 65 especially the seal and process fitting are suitable for the existing process conditions such as pressure temperature etc as well as the chemical properties of the medium You will find specification in chapter Technical data in the Supplement 4 2 Mounting instructions The flange screws of VEGAPULS 65 must be always screwed with the torque stated in the technical data so that the PTFE washer of the encapsulated antenna system seals Mount VEGAPULS 65 at least 500 mm 19 7 in from the vessel wall If the sensor is installed in the center of vessels with dished or round tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see Setup VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T8c 28437 EN 070130 V mum Mounting If this distance cannot be maintained a false echo storage
12. should be carried out during setup This applies particularly if buildup on the vessel wall is expected In such case we recommend repeating the false echo storage later on with existing buildup Fig 4 Mounting on round vessel tops 1 Reference plane 2 Vessel center or symmetry axis In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom Fig 5 Vessel with conical bottom VEGAPULS 65 4 20 mA HART 17 Mounting WI GAN Inflowing medium Do not mount the instruments in or above the filling stream Make sure that you detect the product surface and not the inflowing product Fig 6 Inflowing liquid Socket The active part of the antenna i e the conical antenna part should protrude completely out of the socket To meet the different socket dimensions sensors for socket lengths up to 50 100 and 250 mm 2 4 10 in are available Fig 7 Recommended socket mounting In case of very big socket diameters the active antenna part can be slightly recessed in the socket The following rule applies to the standard version of VEGAPULS 65 Socket diameter corresponds to max socket height 18 VEGAPULS 65 4 20 mA HART O LOZO NA ZEVE8e 28437 EN 070130 VERA Sensor orientati
13. stirring and other processes in the vessel dense foams which considerably damp the emitted signals may form on the product surface If foams are causing measurement errors the biggest possible radar antenna should be used VEGAFLEX sensors with guided microwaves are not influ enced by foam generation and are particularly suitable for such applications VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Note safety instructions e Take note of safety instructions for Ex applications Select power supply Selecting connection cable Connecting to voltage supply 5 Connecting to voltage supply 5 1 Preparing the connection Generally note the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed Tip We recommend using VEGA overvoltage arresters US F LB I and USB 62 36G X In hazardous areas you should take note of the appropriate regulations conformity and type approval certificates of the sensors and power supply units Power supply and current signal are carried on the same two wire cable The voltage supply range can differ depending on the instrument version The data for power supply are stated in chapter Technical data in the Supplement Provide a reliable separation between the supply circuit and the mains circuits according to D
14. the seal surface of the thread or flange With these settings the real level is calculated Furthermore the operating range of the sensor is limited from maximum to the required range The real product level during this adjustment is not important because the min max adjustment is always carried out without changing the product level These settings can be made ahead of time without the instrument having to be installed Caution If there is a separation of liquids with different dielectric values in the vessel e g by condensation VEGAPULS 65 can detect under certain circumstances only the medium with the higher dielectric value Keep in mind that interfaces can cause faulty measurements If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially designed for interface measurement In the main menu item Basic adjustment the individual submenu items should be selected one after the other and provided with the correct parameter values VEGAPULS 65 4 20 mA HART 33 Setup with the indicating and adjustment module PLICSCOM WI a Start your parameter adjustment with the following menu items of the basic adjustment Carrying out min adjustment Proceed as follows 1 Move from the measured value display to the main menu by pushing OK gt Basic adjustment Indication Diagnostics Service Info 2 Sel
15. 100 mm height inactive length 120 mm 4 23 82 or 250 mm height inactive length 270 mm 10 5 8 VEGAPULS 65 4 20 mA HART 61 Supplement VERA 10 3 Industrial property rights 10 4 Trademark 62 VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com Jinnnn npoaykunn mdupmp BETA saujujarorca no BceMy mnpy npaBaMM Ha WHTGJVIeKTya IbHyIO COOCTBEHHOCTE HanbHenwyto nHcopwauuro CMOTPHUTE Ha cadre http www vega com f amp VEGAS a mE PRS BAIR 2 18 A vk lt http www vega com gt All brands used as well as trade and company names are property of their lawful proprietor originator VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA VEGAPULS 65 4 20 mA HART Supplement 63 VERA VEGA Grieshaber KG
16. IN VDE 0106 part 101 The VEGA power supply units VEGATRENN 149AEx VEGASTAB 690 VEGADIS 371 as well as all VEGAMETs meet this requirement Bear in mind the following factors regarding supply voltage e Output voltage of the power supply unit can be lower under nominal load with a sensor current of 20 5 mA or 22 mA in case of fault message e Influence of additional instruments in the circuit see load values in chapter Technical data VEGAPULS 65 is connected with standard two wire cable without screen An outer cable diameter of 5 9 mm ensures the seal effect of the cable gland If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used For HART multidrop operation we recommend as standard practice the use of screened cable VEGAPULS 65 4 20 mA HART 21 Connecting to voltage supply Cable gland 1 2 NPT A Cable screening and ground ing Select connection cable for Ex applica tions 22 2 VEBA On VEGAPULS 65 with cable gland 1 2 NPT and plastic housing a metal 1 2 threaded insert is moulded in the plastic housing Caution No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert Standard grease can contain additives affecting the connection between threaded insert and housing This will influence the stability of the connection and the tig
17. L0Z20 N3 Z T8c 28437 EN 070130 V mum Connecting to voltage supply 7 Insert the wire ends into the open terminals according to the wiring plan Fig 11 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal and the external ground terminal to potential equalisation 11 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 12 Screw the housing cover back on The electrical connection is finished 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version VEGAPULS 65 4 20 mA HART 23 Connecting to voltage supply Housing overview Electronics and connection compartment 24 Fig 12 Material versions single chamber housing AONS Plastic Aluminium Stainless steel Filter element for air pressure compensation of all material versions Blind stopper with version IP 66 IP 68 1 bar for Aluminium and stainless steel Fig 13 Electronics and connection compartment single chamber housing 1 2 3 4 Plug connector for VEGACONNECT I7C interface Spring loaded terminals for connection of the external ind
18. LIIII Div 1 IS CI I lll Div 1 Gr C G XP GL LRS ABS CCS RINA WHG VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VI VA Supplement 10 2 Dimensions Housing in protection IP 66 IP67 and IP 66 IP 68 0 2 bar 69 n 769mm 87mm 3 27 64 ae 2 23 32 F T a 84mm 116mm 4 9 46 2 23 32 77mm 77mm E 16 3 5 46 84mm 3 5 16 116mm 4 9 16 M20x1 5 1 2 NPT M20x1 5 1 2 NPT M20x1 5 D D aver M20x1 5 1 2 NPT Fig 31 Housing versions in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar with integrated indicating and adjustment module the housing height increases by 9 mm 54 Plastic housing Stainless steel housing Aluminium double chamber housing Aluminium housing AC N Housing in protection IP 66 IP 68 1 bar 108mm 105mm 4 Yea 84mm 150mm 5 29 39 3 She 84mm 3 546 4 1 46 116mm 4 9 46 M20x1 5 M20x1 5 1 2 NPT 2 Fig 32 Housing versions in protection IP 66 IP 68 1 bar with integrated indicating and adjustment module the housing is 9 mm 0 4 in higher 1 Stainless steel housing 2 Aluminium double chamber housing 3 Aluminium housing VEGAPULS 65 4 20 mA HART 59 Supplement VEGAP
19. MUR recommendation NE 53 in respect to compat ibility VEGA instruments are generally upward and downward compatible e Sensor software to DTM VEGAPULS 65 HART PA or FF e DTM VEGAPULS 65 for adjustment software PACTware e Indicating and adjustment module for sensor software The parameter adjustment of the basic sensor functions is independent of the software version The range of available functions depends on the respective software version of the individual components The software version of VEGAPULS 65 can be determined as follows e via PACTware e on the type label of the electronics e viathe indicating and adjustment module You can view all software histories on our website www vega com Make use of this advantage and get registered for update information via e mail 2 SIL conformity VEGAPULS 65 fulfills the requirements for functional safety according to IEC 61508 IEC 61511 You can find further information in the Safety Manual VEGAPULS series 60 4 ZO MA HART 2 8 FCC and IC conformity only for USA Canada VEGAPULS 65 is FCC and IC approved e FCC ID OSQPULS6566 VEGAPULS 65 4 20 mA HART 7 For your safety VERA e C 3892A PS6566 Modifications not expressly approved by VEGA will lead to expiry of the operating licence according to FCC VEGAPULS 65 is in conformity with part 15 of the FCC regulations Take note of the respective operating regulations e
20. Operating Instructions VEGAPULS 65 4 20 mA HART Contents VERA Contents 1 About this document 11 FUNCUON usu xem eas ae b a n dee ws 5 12 Targetgroup llle 5 13 Symbolism used siss saan ia 5 2 For your safety 2 1 Authorised personnel 6 2 2 Appropriateuse llle 6 2 3 Warning about misuse 6 24 CEconformil smmnsa a b o V 28 6 2 5 Fulfilling NAMUR recommendations 7 2 6 SIL conformity 0 0000 e a ee 7 2 7 FCC and IC conformity only for USA Canada 7 2 8 Safety instructions for Ex areas 8 2 9 Manufacturer declaration 8 2 10 Functional range of approved instruments 9 2 11 Environmental instructions 9 3 Product description 3 1 Configuration os s 66 40 VE 8 8 Laa Een 11 3 2 Principle of operation 12 9 9 OBSIGON x ace dueb ne k Sk us a eee 8 Sep 13 3 4 Storage and transport 13 4 Mounting 4 1 Generalinstructions 15 4 2 Mounting instructions 5 16 5 Connecting to voltage supply 5 1 Preparing the connection 21 5 2 Connection steps Instrument housing 22 5 3 Wiring plan single chamber housing 23 5 4 Wiring plan double chamber housing 25 5 5 Wiring plan double chamber housing Exd 27 5 6 Wiring plan versi
21. Process temperature measured on the process fitting Process fitting thread PVDF 40 130 C 40 4266 F COther process fittings 40 150 C 40 302 F Vibration resistance mechanical vibrations with 4 g and 5 100 Hz9 9 Tested according to the regulations of German Lloyd GL directive 2 54 VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 V SDA Supplement Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable entry plug Spr Single chamber housing Double chamber housing ing loaded terminals Or Or Or Or Or 1x cable entry M20x1 5 cable 5 9 mm 1x blind stopper M20x1 5 1x cloasing cap M20x1 5 1x blind stopper M20x1 5 1x closing cap 1 2 NPT 1x blind plug 1 2 NPT 1x plug depending on the version 1x blind plug M20x1 5 1x cable entry M20x1 5 cable 5 9 mm 1x blind stopper M20x1 5 1x blind stopper M16x1 5 or optionally 1x plug M12x1 for VEGADIS 61 1x closing cap 1 2 NPT 1x blind stopper 1 2 NPT 1x blind stopper M16x1 5 or optionally 1x plug M12x1 for VEGADIS 61 1x plug depending on the version 1x blind stopper M20x1 5 1x blind stopper M16x1 5 or optionally 1x plug M12x1 for VEGADIS 61 for wire cross section up to 2 5 mm Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing Double chamber housing Connect
22. The instrument must not cause any interfering emissions e The instrument must be insensitive to interfering emis sions also to such that may cause unwanted operating conditions VEGAPULS 65 was tested and meets the limit values for a digital instrument of class B according to part 15 of the FCC regulations The limit values are for protection against interfering emissions during operation in industrial environ ment The instrument can generate use and emit high frequency energy and can generate interfering emissions if not used as described in the operators manual Because interfering emissions have to be reckoned with when the instrument is used in residential areas the user must make sure necessary countermeasures are implemented 2 9 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 10 Manufacturer declaration In conformity with DIN EN 60079 14 2004 para 5 2 3 point c1 VEGAPULS 65 is suitable for use in zone 2 The operator must use the instrument as it was intended to be used and follow the specifications of the following documents e this operating instructions manual e this manufacturer declaration 24626 e the applicable installation regulations Max increase of the surface temperature during operation 27 K individual c
23. ULS 65 threaded version 1 4435 O 50mm 1 31 39 PVDF O 46mm 1 13 16 G172A 172 NPT 415mm 16 11 32 565mm 22 1 4 Fig 33 VEGAPULS 65 threaded version Thread and hexagon of PVDF for sockets with 50 mm height inactive length 82 mm 55 64 Thread and hexagon of PVDF or 316L for sockets with 100 mm height inactive length 120 mm 4 23 32 or 250 mm 1 2 60 height inactive length 270 mm 10 5 8 VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA VEGAPULS 65 flange version Supplement mm D b k d DN 50 PN 40 165 20 125 4x 18 DN 80 PN 40 200 24 160 8x 18 DN 100 PN 16 220 20 180 8x 18 DN 150 PN 16 285 22 240 8x 22 2 1501b 152 4 19 1 120 7 4x 19 1 3 150 Ib 190 5 23 9 152 4 4x 19 1 4 150 Ib 228 6 23 9 190 5 8xo19 1 6 1501b 279 4 25 4 241 3 8x 22 4 inch D b k d DN 50 PN 40 6 1 2 25 32 4 59 64 4xg45 g4 DN 80 PN 40 7 7 g 15 46 6 19 64 8xo45 ga DN100PN16 18 21 32 25 32 7 3 32 8x 45 64 DN 150PN 16 55 84 9 29 64 8x 55 64 2 1501b 3 4 4 3 4 4x93 4 3 150 Ib 7 1 2 15 46 6 4x93 4 4 1501b 9 15Ag 71 2 8xe3 4 6 1501b 11 1 9 1 2 8x 7 g Fig 34 VEGAPULS 65 flange version for sockets with
24. Vessel form 1 4 0 00 100 00 Q 7 not known V not known V 10 000 m d 1 000 m d 8 000 m d 2 000 m d Damping 1 5 Linearization curve V Sensor TAG linear Sensor Indication N Basic adjustment gt Indication Diagnostics Service Info m Displayed value Display unit Scaling Lighting 2 4 Scaled Volume 0 0 0 m Switched off V m 100 100 m Diagnostics Basic adjustment Indication gt Diagnostics Service Info 40 VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 W E Setup with the indicating and adjustment module PLICSCOM Curve selection OR Echo curve 3 4 Pointer Meas reliability 8 db Sensor status Echo curve Presentation of the echo OK curve Distance min 0 234 m d Distance max 5 385 m d Service Basic adjustment 4 Indication Diagnostics gt Service Info Gating out of false signals 4 1 Simulation Current output 4 3 Output mode 4 20 mA Fail mode 3 6 mA min current 4 mA min current 4 mA Extended setting Jetzt andern None Start simulation V Language 4 8 SIL 4 9 Unit of measurement Reset m d V Deutsch V Not activated V select HART mode PIN 442 Copy sensor data 4 11 Standard
25. and increase the distance between min and max adjustment E036 no operable sensor software gt Carry out a software update or send the instrument for repair E041 E042 E043 e Hardware error electronics defective gt Exchange instrument or return instrument for repair 47 Maintenance and fault rectification Sensor serial number Assignment 4 20 mA HART 48 x jue VERA 8 3 Exchange of the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only an electronics module with appropriate Ex approval may be used If there is no electronics module available on site one can be ordered from the VEGA agency serving you The order data of the sensor must be downloaded into the new electronics module This can be done e atthe factory by VEGA e or on site by the user In both cases the sensor serial number is necessary The serial numbers are stated on the type label of the instrument or on the delivery note Information When loading on site the order data must be downloaded from the Internet see Operating Instructions manual Oscillator The oscillators are adapted to the respective sensor and differ in their signal output or in their power supply You can find a suitable oscillator in the following overview Oscillator PS E 60CH is suitable for C band VEGAPULS 65 and 66 4 20 mA HART e PS
26. arning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGAPULS 65 4 20 mA HART 5 For your safety VERA 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator For safety and warranty reasons any internal work on the instruments must be carried out only by personnel authorised by the manufacturer 2 2 Appropriate use VEGAPULS 65 is a sensor for continuous level measurement Detailed information on the application range of VEGAPULS 65 is available in chapter Product description 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions VEGAPULS 65 is a high tech instrument requirin
27. e of superimposed gas and pressure to the accuracy The spreading speed of radar impulses in gas or vapour above the measured product is reduced by high pressures This effect depends on the superimposed gas or vapour and is very high in case of low temperatures The following chart shows the resulting deviation for some typical gases or vapours The stated values relate to the distance Positive values mean that the measured distance is too high negative values that the measured distance is too small Gas phase Air Nitrogen Air Nitrogen 1 bar 14 5 psi 10 bar 145 psi 50 bar 725 psi 20 C 68 F 0 00 0 22 200 C 392 F 0 00 0 13 0 74 7 Relating to the nominal measuring range 20 mA HART 53 VEGAPULS 65 4 Supplement se VEGA 1 barna spsi 10 barnas psi 50 bar725 psi Hydrogen 20 C 68 F 0 01 0 10 0 61 Hydrogen 200 C 392 F 0 02 0 05 0 37 Water saturated 100 C 212 F 0 20 steam Water saturated 180 C 356 F 2 1 96 steam Ambient conditions Ambient storage and transport tem 40 80 C 40 176 F perature Process conditions For the vessel pressure you also have to note the specifications on the type label Always the lowest value is applicable Vessel pressure Threaded part PVDF 100 300 kPa 1 3 bar 14 5 43 5 psi Screwed part and flange 316L 100 1600 kPa 1 16 bar 14 5 232 psi
28. e world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged Connect a handheld multimeter in the suitable measuring range according to the wiring plan 2 4 20 mA signal not stable Level fluctuations gt Set integration time via the indicating adjustment module VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Fault messages via the indi cating adjustment module VEGAPULS 65 4 20 mA HART Maintenance and fault rectification 2 4 20 mA signal missing Wrong connection gt Check connection according to chapter Connection steps and if necessary correct according to chapter Wiring plan No supply voltage gt Check cables for line breaks repair if necessary supply voltage too low or load resistance too high gt Check adapt if necessary Current signal greater than 22 mA or less than 3 6 mA Electronics defective gt Exchange instrument or return instrument for repair In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed E013 no measured value available gt sensor in boot phase sensor does not find an echo e g because of faulty installation or incorrect parameter adjustment E017 Adjustment span too small gt Carry out a fresh adjustment
29. ect the menu item Basic adjustment with gt and confirm with OK Now the menu item Min adjustment is displayed Min adjustment 0 00 5 000 m d 4 000 m d 3 Prepare the 96 value for editing with OK and set the cursor to the requested position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value 4 Enter the appropriate distance value in m corresponding to the percentage value for the empty vessel e g distance from the sensor to the vessel bottom 5 Save the settings with OK and move to Max adjustment with gt Carrying out max adjustment Proceed as follows Min adjustment 100 00 I H 1 000 m d 2 000 m d 1 Prepare the value for editing with OK and set the cursor to the requested position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value 2 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the dead band 3 Save the settings with OK and move to Medium selection with gt 34 VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Medium selection Vessel form Linearisation curve Setup with the indicating and adjustment module PLICSCOM Each product has different r
30. eflective properties In addition there are various interfering factors which have to be taken into account agitated product surfaces and foam generation with liquids dust generation material cones and echoes from the vessel wall with solids To adapt the sensor to these different conditions you should first select Liquid or Solid Medium Liquid According to the conductivity and the dielectric value of liquids the reflection properties can differ considerably Therefore additional options such as Solvent Chem mixture and Water based are offered below the menu item Liquid With solids you can also choose between Powder Dust Granular Pellets or Ballast Pebbels Through this additional selection the sensor is adapted perfectly to the product and measurement reliability partic ularly in products with bad reflective properties is considerably increased Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key Apart from the medium the vessel shape can also influence the measurement To adapt the sensor to these measuring conditions this menu item offers different options depending on whether liquid or solid is selected With Liquid these are Storage tank Stilling tube Open vessel or Stirred vessel with Solid Silo or Bunker Vessel form Storage tank Enter the requested parameter via the appropriate ke
31. face temperature of the housing must not exceed the ignition temperature of the surrounding explosive atmosphere This instrument was assessed by a person who fulfils the DIN EN 60079 14 requirements 2 11 Functional range of approved instruments Instruments with national approvals such as according to FM or CSA are partly supplied with a previous hardware or software version For approval technical reasons some functions for these instruments will be only available at a later date You will find corresponding instructions in the description of the individual functions in this operating instructions manual 2 12 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment man agement system is certified according to DIN EN ISO 14001 VEGAPULS 65 4 20 mA HART 9 For your safety 10 VEI A Please help us fulfil this obligation by observing the environ mental instructions in this manual e Chapter Storage and transport e Chapter Disposal VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Versions Scope of delivery Components Product description 3 Product description 3 1 Configuration The VEGAPULS 65 radar sensor is available in t
32. g the strict observance of standard regulations and guidelines The emitting frequencies of all radar sensors are in the C or K band range depending on the instrument version The low trans mitting power is far below the internationally permitted limit values and when the instrument is used correctly no health endangering effects are to be expected There are no restrictions on using the instrument on the outside of metallic closed vessels The user must take note of the safety instructions in this operating instructions manual the country specific installation standards e g the VDE regulations in Germany as well as all prevailing safety regulations and accident prevention rules 2 5 CE conformity VEGAPULS 65 is in CE conformity with EMVG 89 336 EWG R amp TTE directive 1999 5 EC and LVD 73 23 EWG Conformity has been judged according to the following standards e EMC EN 61326 2004 VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 V mum For your safety Emission Class B Susceptibility Industrial areas e R amp TTE directive I ETS 300 440 Expert opinion No 0043052 01 SEE Notified Body No 0499 e LVD EN 61010 1 2002 2 6 Fulfilling NAMUR recommendations With regard to interference resistance and interference emission VEGAPULS 65 fulfils NAMUR recommendation NE 21 VEGAPULS 65 and its indicating and adjustment components fulfill NA
33. htness of the housing If screened cable is necessary connect the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisation low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interference signals remains Take note of the corresponding installation regulations for Ex applications In particular make sure that no potential equal isation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connection steps Instrument housing Proceed as follows 1 Unscrew the housing cover 2 If an indicating and adjustment module is installed remove it by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in insulation from the ends of the individual wires 5 Insert the cable into the sensor through the cable entry 6 Lift the opening levers of the terminals with a screwdriver see following illustration VEGAPULS 65 4 20 mA HART 0
34. ication VEGADIS 61 Ground terminal for connection of the cable screen Spring loaded terminals for voltage supply VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Wiring plan Housing overview 2 Connecting to voltage supply Pd Ho UPS N 4 N 7 N de N O E Pc nds fug i PERI A DL mL D s LP omm cum ZN oci e Fig 14 Wiring plan single chamber housing 1 Power supply Signal output 5 4 Wiring plan double chamber housing The following illustration apply to non Ex as well as Ex ia versions The Exd version is described in the next subchapter Fig 15 Double chamber housing Housing cover connection compartment Blind stopper or plug M12x1 for VEGADIS 61 option Housing cover electronics compartment Filter element for pressure compensation or blind stopper with version IP 66 IP 68 1 bar Cable entry or plug Acl Oi 1 Version IP 66 IP 68 1 bar not with four wire instruments VEGAPULS 65 4 20 mA HART 25 Connecting to voltage supply Electronics compartment Connection compartment 26 VERA N TT Fig 16 Electronics compartment double chamber housing 1 2 3 Plug connector for VEGACONNECT I7C interface Internal connection cable to the connectio
35. iguration pale Dale Mounting dismounting the in dicating and adjustment module 30 6 Setup with the indicating and adjustment module PLICSCOM 6 1 Short description The indicating and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All sensors of the plics instrument family in the single as well as in the double chamber housing optionally in the electronics or connection compartment e External indicating and adjustment unit VEGADIS 61 From a hardware revision 01 or higher of the indicating and adjustment module as well as of the corresponding sensor an integrated backlight can be switched on via the adjustment menu The hardware revision is stated on the type label of the indicating and adjustment module or the sensor electronics Information For instruments with national approvals such as e g according to FM and CSA this function only available at a later date Note You will find detailed information on the adjustment in the operating instructions manual of the ndicating and adjustment module 6 2 Insert the indicating and adjustment module The indicating and adjustment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the indicating and adjustment module in the des
36. ion cable Wire cross section wire resistance Tensile strength Standard length 9 VEGAPULS 65 4 20 mA HART 1x IP 68 cable entry M20x1 5 1x blind stopper M20x1 5 1x IP 68 cable gland M20x1 5 1x blind stopper M20x1 5 1x blind stopper M16x1 5 0 5 mm 0 036 Ohm m 0 011 Ohm ft gt 1200 N 270 Ibf 5 m 16 4 ft Depending on the version M12x1 according to DIN 43650 Harting Am phenol Tuchel 7 8 FF 55 Supplement Max length Min bending radius Diameter Colour standard PE Colour standard PUR Colour Ex version Indicating and adjustment module Power supply and data transmission Indication Adjustment elements Protection unassembled mounted into the sensor without cover Materials Housing Inspection window Voltage supply Supply voltage Non Ex instrument EExia instrument EExd ia instrument VERA 1000 m 3280 ft 25 mm 1 in at 25 C 77 F approx 8 mm Black Blue Blue through sensor via gold plated sliding contacts FC bus LC display in Dot matrix 4 keys IP 20 IP 40 ABS Polyester foil Supply voltage with lighted indicating and adjustment module Non Ex instrument EEx ia instrument EExd ia instrument Permissible residual ripple 100Hz 100 Hz 10 kHz Load 56 14 36 VDC 14 30 V DC 20 36 V DC 20 36 V DC 20 SO V DC
37. ion window in housing cover for PLICSCOM Ground terminal Weight Process fitting thread Process fitting flange Output variable Output signal Resolution Failure message Current limitation Load VEGAPULS 65 4 20 mA HART Supplement PVDF 316L FKM Viton Klingersil 316L Flange plating PTFE PVDF and PTFE PTFE Plastic PBT Polyester Alu die casting pow der coated 316L NBR Alu stainless steel housing silicone plastic housing Polycarbonate UL 746 C listed 316Ti 316L 2 2 8 kg 4 4 6 2 lbs depending on thread size and housing material 4 2 15 4 kg 9 3 34 lbs depending on flange size and housing material 4 20 mA HAHT 1 6 pA Current output unchanged 20 5 mA 22 mA 3 6 mA adjustable 22 mA see load diagram under Power supply 51 Supplement Integration time 63 of the input variable Fulfilled NAMUR recommendations Input variable Parameter Min distance from antenna tip Measuring range VE 0 999 s adjustable NE 43 distance between process fitting and product surface 50 mm 1 969 in up to 30 m 98 425 ft Reference conditions to measuring accuracy similar to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature Relative humidity Air pressure Other reference conditions Reflector False reflections Characteristics and performance data Frequency
38. ired position on the electronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Setup with the indicating and adjustment module PLICSCOM Removal is carried out in reverse order The indicating adjustment module is powered by the sensor an additional connection is not necessary Fig 24 Installation of the indicating and adjustment module Note If you intend to retrofit VEGAPULS 65 with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required VEGAPULS 65 4 20 mA HART 31 Setup with the indicating and adjustment module PLICSCOM WI a Key functions Adjustment system 32 6 3 Adjustment system Fig 25 Indicating and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys e OK key move to the menu overview confirm selected menu edit parameter save value e gt key to select menu change list entry Select editing position e key Change value of a parameter e ESC key interrupt input
39. mA cable 7 2 Parameter adjustment with PACTware Further setup steps are described in the operating instructions manual DTM Collection PACTware attached to each CD and which can also be downloaded from our homepage A A440 VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 V mum Setup with PACTware and other adjustment programs detailed description is available in the online help of PACTware and the VEGA DTMs Note Keep in mind that for setup of VEGAPULS 65 DTM Collection 06 2003 or a newer version must be used All currently available VEGA DTMs are provided in the DTM Collection on CD and can be obtained from the responsible VEGA agency for a token fee This CD includes also the up to date PACTware version The basic version of this DTM Collection incl PACTware is also available as a free of charge download from the Internet Go via www vega com and Downloads to the item Soft ware 7 3 Parameter adjustment with AMS and PDM For VEGA sensors instrument descriptions for the adjustment programs AMS and PDM are available as DD or EDD The instrument descriptions are already implemented in the current versions of AMS and PDM For older versions of AMS and PDM a free of charge download is available via Internet Go via www vega com and Downloads to the item Soft ware 7 4 Saving the parameter adjustment data It is recomme
40. n compartment Terminals for VEGADIS 61 Fig 17 Connection compartment double chamber housing 1 2 3 Plug connector for VEGACONNECT I7C interface Ground terminal for connection of the cable screen Spring loaded terminals for voltage supply VEGAPULS 65 4 20 mA HART 0 L0Z0 N3 Z v8c 28437 EN 070130 VERA Wiring plan TT I E i 73 HI Ul 7 HE Connecting to voltage supply N N N 2c manc Fig 18 Wiring plan double chamber housing 1 Power supply Signal output 5 5 Wiring plan double chamber housing Exd Housing overview Fig 19 Double chamber housing Filter element for pressure compensation or blind stopper with version IP 66 1 Housing cover connection compartment 2 Blind stopper or plug M12x1 for VEGADIS 61 option 3 Housing cover electronics compartment 4 IP 68 1 bar 5 Cable entry or plug 2 Version IP 66 IP 68 1 bar not with four wire instruments VEGAPULS 65 4 20 mA HART 27 Connecting to voltage supply Electronics compartment Connection compartment 28 VERA S QU SEE w Fig 20 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT I7C interface 2 Internal connection cable to the co
41. nded to document or save the parameter adjustment data They are hence available for multiple use or service purposes The VEGA DTM Collection and PACTware in the licensed professional version provide suitable tools for systematic project documentation and storage VEGAPULS 65 4 20 mA HART 45 Maintenance and fault rectification Causes of malfunction Fault rectification 24 hour service hotline Checking the 4 20 mA sig nal 46 VERA 8 Maintenance and fault rectification 8 1 Maintenance When used as directed in normal operation VEGAPULS 65 is completely maintenance free 8 2 Remove interferences VEGAPULS 65 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g e Sensor e Process e Supply e Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the indicating and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined in this way and faults can be rectified However should this measures not be successful call the VEGA service hotline in urgent cases under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this servic
42. ng companies e Storage and transport temperature see Supplement Technical data Ambient conditions e Relative humidity 20 85 96 VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Installation position Screwing in Moisture Measuring range Mounting 4 Mounting 4 1 General instructions Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment module in four different positions each displaced by 90 Warning The housing of the threaded versions must not be used to screw the instrument in Applying tightening force on the housing can damage its rotational mechanical parts Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your VEGAPULS 65 additional protection against moisture penetration by leading the connection cable down ward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to mounting outdoors in areas where moisture is expected e g by cleaning processes or on cooled or heated vessels Fig 2 Measures against moisture penetration The reference plane for the measuring range of the sensors is the
43. nnection compartment 3 Terminals for VEGADIS 61 Fig 21 Connection compartment double chamber housing Exd 1 Spring loaded terminals for power supply and cable screen 2 Ground terminal for connection of the cable screen VEGAPULS 65 4 20 mA HART 0 L0Z0 N3 Z v8c 28437 EN 070130 VERA Wiring plan Wire assignment connection cable Switch on phase Connecting to voltage supply Fig 22 Wiring plan double chamber housing Exd 1 Power supply Signal output 5 6 Wiring plan version IP 66 IP 68 1 bar Fig 23 Wire assignment connection cable 1 brown and blue to power supply or to the processing system 2 Screen 5 7 Switch on phase After connecting VEGAPULS 65 to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 seconds e Internal check of the electronics e Indication of the instrument type the firmware as well as the sensor TAGs sensor designation e Output signal jumps briefly approx 10 seconds to the set fault current Then the corresponding current is outputted to the cable the value corresponds to the actual level as well as the settings already carried out e g factory setting VEGAPULS 65 4 20 mA HART 29 Setup with the indicating and adjustment module PLICSCOM WI a Function Conf
44. omponents in the instrument With an ambient temperature of 70 C 158 F on the housing and a process temperature of 70 C 158 F the max ambient temperature during operation is 97 C 207 F VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 V mum For your safety Measures to maintain explosion protection during operation e Operate the instrument in the range of the specified electrical limit values Permissible supply voltage see Technical data e Mount and operate the instrument in such a way that no danger of ignition from electrostatic charges is to be expected The antenna the process fitting or the housing as the case may be depending on instrument version are made of electrically non conductive plastic e Make sure that the seal is mounted correctly between lower part of the housing and cover Screw the cover on tightly e Make sure there is no explosive atmosphere present if you intend to operate the instrument with opened cover e Make sure that the cable gland is tight and strain relieved The outer diameter of the connection cable must be adapted to the cable gland Tighten the pressure screw of the cable gland carefully e Cover unused openings for cable glands tightly e Mount the instrument in such a way that the sensor cannot touch the vessel wall or vessel installations Keep in mind the influence of product movement in the vessel e The sur
45. on Vessel installations Agitators Mounting In liquids direct the sensor as perpendicular as possible to the product surface to achieve an optimum measurement B Fig 8 Orientation in liquids The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of the microwave signals Vessel installations such as for example ladders limit switches heating spirals struts etc can cause false echoes that get superimposed on the useful echo Make sure when planning your measuring site that the radar sensor has a clear view to the measured product If there are existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections Fig 9 Cover smooth profiles with deflectors If there are agitators in the vessel a false echo storage should be carried out with the agitators in motion This ensures that the interfering reflections from the agitators are saved with the blades in different positions VEGAPULS 65 4 20 mA HART 19 Mounting Foam generation 20 Fig 10 Agitators Through the action of filling
46. on IP 66 IP 68 1 bar 29 5 7 Switch on phase 0 02 eee ee 29 6 Setup with the indicating and adjustment module PLICSCOM 6 1 Short description isssssi ini 30 6 2 Insert the indicating and adjustment module 30 6 3 Adjustment system 32 6 4 Setup procedure sssss sanna 33 VEGAPULS 65 4 20 mA HART 0 L0720 N3 Z T 8c 28437 EN 070130 VERA VEGAPULS 65 4 20 mA HART 10 Contents 65 Menu schematic i 40 6 6 Saving the parameter adjustment data 42 Setup with PACTware and other adjustment programs 7 1 Connecting the PC 43 7 2 Parameter adjustment with PACTware 44 7 3 Parameter adjustment with AMS and PDM 45 7 4 Saving the parameter adjustment data 45 Maintenance and fault rectification 8 1 Maintenance 00 eee eee 46 8 2 Remove interferences 46 8 3 Exchange of the electronics module 48 8 4 Instrumentrepair 48 Dismounting 9 1 Dismounting steps 50 9 2 Disposal elles 50 Supplement 10 1 Technical data i ssiissss ini 51 10 2 Dimensions llle nn 59 10 3 Industrial property rights 62 10 4 Trademark isssissss eee 62 Contents Dale meo VEDA Supplemen
47. ply and carry out the listed steps in reverse order 9 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronic modules to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws in Germany e g ElektroG Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials Materials see Technical data If you cannot dispose of the instrument properly please contact us about disposal methods or return VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA 10 Supplement 10 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Seal thread PVDF Seal thread 316L Process fittings Tri Clamp and bolt ing Process fitting flange Antenna for sockets 50 mm 1 969 in Antenna for sockets 100 mm 3 937 in and 250 mm 9 843 in Materials non wetted parts Housing Seal ring between housing and housing cover Inspect
48. rtain level The exact voltage specifications are stated in chapter Technical data in the Supplement For instruments with national approvals such as e g according to FM and CSA this function only available at a later date The optional heating requires its own power supply You can find further details in the supplementary instructions manual Heating for indicating and adjustment module This function is generally not available for approved instru ments 3 3 Operation VEGAPULS 65 can be adjusted with different adjustment media e with indicating and adjustment module e with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT DTM standard e g PACTware and PC e with manufacturer specific adjustment programs AMS or PDM e a HART handheld The entered parameters are generally saved in VEGAPULS 65 optionally also in the indicating and adjustment module or in PACTware M 3 4 Storage and transport Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 VEGAPULS 65 4 20 mA HART 13 Product description Storage and transport tem perature 14 VERA The packaging of standard instruments consists of environ ment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycli
49. tary operating instructions manuals Information VEGAPULS 65 is available in many versions and is thus supplied according to customer order Depending on the selected version supplementary operating instructions man uals also come with the delivery You will find the supple mentary operating instructions manuals in chapter Product description Operating instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGAPULS 65 we offer accessories and replacement parts The associated documents are e Operating instructions manual External indicating and adjustment unit VEGADIS 61 e Operating instructions manual Oscillator VEGAPULS series 60 e Supplementary instructions manual Flanges according to DIN EN ASME JIS VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 V mum O Bm V About this document 1 About this document 1 1 Function This operating instructions manual has all the information you need for quick setup and safe operation Please read this manual before you start setup 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 8 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this w
50. timise VEGAPULS 65 for applications in which the level changes very quickly For this reason select the function Quick level change 1m min Extended setting Note Because the average value generation of the signal process ing is clearly reduced with the function Quick level change gt 1m min false reflections caused by agitators or vessel installations can cause measured value fluctuations A false echo storage is recommended High sockets or vessel installations such as e g struts or agitators as well as buildup and weld joints on the vessel walls cause interfering reflections which can impair the measure ment A false echo storage detects and marks these false echoes so that they are no longer taken into account for the VEGAPULS 65 4 20 mA HART 0 L0Z20 N3 Z T 8c 28437 EN 070130 VERA Copy sensor data Setup with the indicating and adjustment module PLICSCOM level measurement A false echo memory should be created with empty vessel so that all potential interfering reflections will be detected Gating out of false signals Change now Proceed as follows 1 Move from the measured value display to the main menu by pushing OK 2 Select the menu item Service with gt and confirm with OK Now the menu item False signal suppression is displayed 3 Confirm False signal suppression Change now with OK and select in the below menu Create new
51. wo electronics versions e Standard electronics type PS60K e Electronics with increased sensitivity type PS60S The respective version can be determined by means of the type label on the electronics The electronics version influences the SIL conformity the factory setting for the medium selection and vessel form the accuracy of VEGAPULS 65 The differences are listed in the respective sections of this operating instructions manual The scope of delivery encompasses e VEGAPULS 65 radar sensor e Documentation this operating instructions manual Supplementary instructions manual Safety Manual according to IEC 61508 IEC 61511 SIL Operating instructions manual Indicating and adjust ment module optional Supplementary instructions manual Heating for indi cating and adjustment module optional Supplementary instructions manual Plug connector for continuously measuring sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates VEGAPULS 65 consists of the following components e Process fitting with antenna system e Housing with electronics optionally available with plug connector optionally available with connection cable e Housing cover optionally available with indicating and adjustment module PLICSCOM The components are available in different versions Product description Area of application Functional principle 12
52. ys save your settings and jump to the next menu item with the gt key A linearization is necessary for all vessels in which the vessel volume does not increase linearly with the level e g with a cylindrical or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume VEGAPULS 65 4 20 mA HART 35 Setup with the indicating and adjustment module PLICSCOM WI a A Extended setting Quick level change pale Gating out of false signals 36 By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Linearisation curve linear Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key Caution Note the following if VEGAPULS 65 is used as part of an overfill protection system according to WHG If a linearisation curve is selected the measuring signal is no longer compulsorily linear proportional to the level This must be taken into consideration by the user particularly when adjusting the switching point on the level switch The menu item Extended setting offers the possibility to op
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