Installation and operating instructions
Contents
1. T T T T T T T T T T T T T T T T T T T 1 200 mm 250 mm 300 mm 350 mm Duct diameter 792 720 648 N O O D Required air supply m h 432 360 288 216 144 Surface flue duct f lowthr ough cm2. The system runs on batteries Insert the accompanying 9V block battery into the small transmitter Insert the 4 accompanying 1 5V penlight batteries into the battery compartment of the receiver please pay attention to the correct polarity See picture below ps The receiver is to be connected to the plugs on the gas control system by means of the two flat connectors The different size of the plugs prevents an erroneous connection ATTENTION This receiver has to be mounted outside of the burner s radiation area because of the sensitiveness of the electronics to heat radiation 2 6 Assembly of the radiografic gas control unit The appliance is standardly delivered connected to the gas control unit and has to be connected to the gas tap not included as following e Connect the gas supply to the gas control unit kal fire 4 e Test leak tightness of the system by means of soapsuds or leakage testing spray e Check the protection system by activating the security the appliance Should go out Assembly instruction electric wiring This remote control is mains dependent The receiver part has to be connected to an earthed socket outlet 230 V wih correct phase neutral terminal Insert the accompanying battery into the transmitter It is possible to connect an EXHAUSTO RSVG fan For this purpose the electrical layout has to be changed to the the plan in annex 2 An extra wire is include for this purpose and has to be conne
3. 15 Figuur 15 resetten 21 kal fire 4 If the automatic burner unit Figure 16 is accessible this can be reset by pressing in a reset knob 3 You can see that this is locked by the red lamp 3 After the reset cycle lasting about 10 seconds you can re start by simultaneously pressing the ON and OFF knob Figure 16 resetting 4 3 2 Extinguishing the burners To completely extinguish the fire press the OFF knob Figure 14 no 3 on the transmitter and the main burners as well as the pilot light will go out completely If the electricity supply is interrupted the fire will also go out If you are going to be away for an extended period it is advisable to turn off the gas supply to the appliance 22 1 kalfireb kal fire Gas log fire TWIN 50415 6 1 Solutions flowchart TWIN maual control h Lan La rh 111 Gas log fire TWIN 80 15 Is ignition sparking Ignition sparks does the pilot light go Does the pilot light come on when ignition button is held pushed in and being released after 20 sec Burner bed comes on The TWIN burns very blue It needs 30 minutes in order to heat up completely Please contact your dealer about other problems Check that ignition cable is hanging free and clamped against an iron component this sparks continuously Does the microswitch s
4. 45 kW 2 14 0 73 m3 h 23 8 mbar BE FR B11 B21 G20 20 mbar G25 25 mbar I2E 18 38 kW 1 94 0 83 m3 h 18 8 mbar DE B11 B21 G20 20 mbar G25 20 mbar I2ELL 15 53 kW 1 92 0 78 m3 h 19 0 mbar DE B11 B21 G20 20 mbar G25 20 mbar I2ELL 15 53 kW 1 92 0 78 m3 h 19 0 mbar 16 AT CH GB IT B11 B21 G20 20 mbar 12 18 38 kW 1 94 0 75 m3 h 18 8 mbar AT CH GB IT B11 B21 G20 20 mbar I2H 18 38 kW 1 94 0 75 m3 h 18 8 mbar Propaan B11 B21 G30 37 mbar I3P 15 17 0 61 0 23 m3 h 36 7 mbar Propaan B11 B21 G30 37 mbar I3P 15 17 0 61 0 23 m3 h 36 7 mbar kal fire 4 The TWIN gas log fire s are available with three types of controls There are appliances with manual control ultrasound remote control and radio remote control 4 1 Manual controlled appliances 4 1 1 Lighting the burners Make sure the gas tap is turned on The main burner in the fire is ignited by a pilot light which in turn is ignited by a piezo element Once the pilot Figure 11 Manually controlled appliance light is lit it heats up a thermocouple which creates a small flow This flow holds the gas valve open Should the pilot light go out no gas can keep flowing This means you can be sure of safety at all times The ignition takes place as follows see figure 11 Turn the ignition knob 1 in the above figure to the pilot light position small flame
5. and flue evacuation The regulations for air supply and flue evacuation are defined in the GAVO gas installation prescriptions According to GAVO most important devices can be classified as follows A Naturally ventilated houses For the required air supply we refer to the national or local regulations which are dependant of the output of the appliance We recommend an air supply of 20150 mm to the underside of the burner Construction of a controlled flue gas regulator The flue tube must discharge into outlet area I or II in accordance with annex 1 If this is not the case than a fan suitable for combustion gasses has to be fitted on the flue duct B In case of mechanical ventilation Construction of a lockable and controlled air supply of at least 15 cm kW maximum output Construction of a controlled flue gas regulator 5 kal fire Flue gasses have to be evacuated by means of fan designed for flue gasses The appliance has to be equipped with flow protection thermal shut off safety or oxistop A fan suitable for evacuation of flue gasses has to be used Kal Fire recommends the EXHAUSTO RSVG fans Inatherm 1 2 General requirements The flue must be in an excellent condition it must be regulary cleaned and it has tob e made out of heat resistant material For gas log fires the flue tube diameter is to be at least 20180 mm 250 mm at the most In order to avoid any c
6. and press in Gas will now flow to the pilot light Keep the knob pressed in and turn it to the left position you will now hear the piezo ignition clicking and see a spark jump over to the pilot light keep this knob pressed in until the pilot light is burning steadily This can take longer straight after mounting because the gas pipe still has to fill with gas When the pilot light is burning keep the knob 1 pressed in for approximately another 20 seconds otherwise repeat the above operation 17 kal fire Now release the knob 1 If the pilot light does not keep burning wait for 3 minutes and then repeat the above steps Now turn the knob 1 fully in the opposite direction as far as the position with the big flame now you can adjust the flames to the desired size by means of the right hand knob 2 4 1 2 Extinguishing the burners The burners can be extinguished as follows turn the ignition knob 1 a quarter turn to the left as far as the pilot light position The burners will now be extinguished however the pilot light will stay alight The burners can be re ignited by turning the knob back to the position with the flames If you do not wish to use the appliance over an extended period of time you can turn the knob 1 all the way back to the symbol e which will also extinguish the pilot light at the same time you can also turn off the gas tap 18 kal fire 4 4 2 Appliances
7. higher flames press in the top knob 6 and the left hand knob 8 Simultaneously For lower flames press the bottom knob 7 The remote control is ultrasound so you have to point the remote control in the right direction AS soon as the receiver reacts you will hear a small motor running If this starts ticking you have reached the highest or lowest position The flames can also be adjusted to the desired size manually with the right hand control knob 4 4 2 2 Extinguishing the burners The burners can be extinguished as follows turn the ignition knob 3 a quarter turn to the left as far as the pilot light position The burners will now be extinguished however the pilot light will stay alight The burners can be re ignited by turning the knob back to the position with the flames If you do not wish to use the appliance over an extended period of time you can turn the knob 3 all the way back to the symbol e which will also extinguish the pilot light at the same time you can also turn off the gas tap 20 kal fire 4 4 3 Appliances with radio remote control Take the battery protection strip out of the manual transmitter and check that the battery is still correctly positioned between the two contacts Plug into the electric socket and turn on the gas tap 4 3 1 Lighting the burners When the Big flame Figure 14 no 1 and the Off knob no 3 are pushed in simultaneously two
8. Installation and operating instructions TWIN gas log fire 38 15 50 15 80 15 kal fire Table of contents INLEIDING 1 INSTALLATION INSTRUCTIONS 1 1 INSTRUCTIONS 1 2 GENERAL REQUIREMENTS 2 MONTAGE INSTRUCTIES 2 1 GAS TAP 2 2 ELECTRIC POINT 2 3 FLEXIBELE CONNECTION OF GAS CONTROL UNIT TO BURNER 2 4 ASSEMBLY OF THE MANUAL GAS CONTROL UNIT 2 5 AASSEMBLY OF THE ULTRASONIC GAS CONTROL UNIT 2 6 ASSEMBLY OF THE RADIOGRAFIC GAS CONTROL UNIT 2 7 POSITIONING OF THE CHIPS AND LOGS 2 8 EXTRA ACCESOIRES 2 8 1 OPTIONAL SET OF LOGS 2 8 2 THE FLOORBURNER 3 TECHNICAL DATA 3 1 3 1 TWIN 38 15 3 2 3 2 TWIN 50 15 3 3 3 3 TWIN 80 15 4 OPERATING INSTRUCTIONS 4 1 MANUAL CONTROLLED APPLIANCES 4 1 1 LIGHTING THE BURNERS 4 1 2 EXTINGUISHING THE BURNERS 4 2 APPLIANCES WITH ULTRASOUND REMOTE CONTROL 4 2 1 LIGHTING THE BURNERS 4 2 2 EXTINGUISHING THE BURNERS 4 3 APPLIANCES WITH RADIO REMOTE CONTROL 4 3 1 LIGHTING THE BURNERS 2 16 16 16 16 17 17 17 18 19 19 20 21 21 kal fire 4 kal fire 4 4 3 2 EXTINGUISHING THE BURNERS 22 5 DIMENSIONS 23 Inleiding The open gas log fire from the TWIN series of the brand KAL 6 TROUBLE SHOOTING 04 FIRE you have purchased is a product of which you will enjoy great pleasure in heating year after year We recommend 6 1 SOLUTIONS FLOWCHART TWIN MAUAL CONTROL 24 checking the appliance at delivery for possible transport 6 2 SOLUTIONS FLOWCHART TWIN UL
9. TRASOUND 25 damage 6 3 SOLUTIONS FLOWCHART TWIN RADIO 26 Carefully read the accompanying instructions before installing or 7 WARRANTY CERTIFICATE 27 taking the appliance into operation Installation of these appliances must be carried out a stegisfered installer in accordance with nati 7 1 WARRANTY CONDITIONS 28 7 2 THE WARRANTY IS NOT APPLICABLE IN THE FOLLOWING CASES 29 1 ANNEX 1 OUTLET AREA S 30 ANNEX 2 ELECTRICAL CONNECTION WITH FAN 31 ANNEX 3 GRAFIC FOR CALCULATION FLUE DUCT 32 kal fire 1 1 Instructions Prior to connecting the gas log fire please carefully observe the following instructions e Connecting of this gas log fire must be carried out exclusively by a registered installer and this in accordance with the national and or local regulations Before installing the appliance gas facilities have to be constructed in accordance with the regulations e Protective devices fitted in the gas log fire and in the gas control unit may never be switched off in case of a failure nor may these be bypassed or altered Before completion of the appliance your installer has to check its correct functioning Factory set protective devices may never be altered e Before connecting the appliance to the gas the pressure on the main at the appliance has to be checked e If there is a mechanical exhaust system present in the house this Should be taken into account at the installation e g concerning air supply
10. cted as below Remove plug 1 Insert the delivered plug onto the cable tree Connect the other four cables to the EFC 21 EFC 25 kal fire 4 ATTENTION This receiver has tob mounted outside of the burner s radiation area because of the sensitiveness of the lectronics to heat radiation The radiografic controller has a transmitter which gives of sound signals because of that the receiver may not be placed behind or in a sound proof room 10 kal fire 4 2 7 Positioning of the chips logs Caution The chips must not cover the holes which are flame must be in direct contact with these holes otherwise the burner could lighted correctly The chips cover the whole of the Twin s cover plate The flame can be influenced by the quantity of chips used A small quantity will allow more air to pass through producing wilder flames Using a lot of chips will produce a steady flame and a red glow The chips can create a turbulence if they are situated in front of the safety flame This can cause an error and the appliance could extinguish Tip 1 Cutting through the chips will produce a thinner chip which will glow more Tip 2 Before putting the chips in place it is best to position the rearmost log first and also the two logs on either side The chips can then be laid on the logs There will then be plenty of air under these logs which will produce a better glow Tip 3 You may partly cover th
11. e pilot light cap but you must be able to see that the pilot light is burning at all times This will produce a more realistic effect 11 kal fire The logs must be positioned as follows For the TWIN 50x15 This is the set of logs you have received 12 kal fire 4 kal fire 4 2 8 Extra accesoires For the de TWIN 80x15 2 8 1 Optional set of logs This is the set of logs you have received For the TWIN 5015 extra accessoires can be ordered It is possible to order an optional set of logs This is the optional set of logs 2 8 2 The floorburner It is possible to built the gas log fire in a sunken casing An advantage of this is that it is included with a controlled air supply and a burner plate as a cover 14 13 kal fire There are 2 types of sunken casings available Sunken casing 75 540 112 Sunken casing 78 534 GAS90003TW SMG 332 112 ATTENTION Place no electronics in the sunken casing 15 kal fire 3 Technical data 3 1 3 2 Model Type Gas P Gascat Input Max min Branderdruk 3 3 Model Type Gas P Gascat Input Max min Branderdruk 3 1 TWIN 38 15 3 2 TWIN 50 15 NL B11 B21 G25 25 mbar I2L 17 45 kW 2 14 0 73 m3 h 23 8 mbar BE FR B11 B21 G20 20 mbar G25 25 mbar I2E 18 38 kW 1 94 0 83 m3 h 18 8 mbar 3 3 TWIN 80 15 NL B11 B21 G25 25 mbar I2L 17
12. hut off the tube of the pilot light The thermocouple is broken Contact your dealer Check whether the distance between ionization pen and thermocouple is not too great to spark across If necessary bend closer Check whether the gas tap is open or that there is a blockage in the gas supply Is the ignition knob turned on fully it must be turned to the big flame There may be turbulence in the pilot light which means it is being blown away This could be because the chips are lying in front of the pilot light Reposition them and try again Check the flue connection does this comply with Kal Fire s installation conditions Contact your dealer kal fire kal fire amp 6 2 Solutions flowchart TWIN ultrasound 6 3 Solutions flowchart TWIN radio Check whether the distance between ionization pen and thermocouple is not too great to spark across If necessary bend closer Check that ignition cable is hanging free Is ignition sparking and not clamped against iron component this sparks continuously Press this reset knob in or use the remote control see chapter 4 3 1 At the beginning thismay occur because there is air in the gas supply pipe Does this work Is a red lamp alight reset knob on the gas Is ignition sparking control unit or does the fire not react Check whether the gas tap is open or that there is a blockage in the gas supply Ignition spar
13. knob ignition after a few seconds the ignition will automatically start sparking When the pipe and the gas control unit are filled with gas a pilot light will appear and the sparking will stop If the sparking does NOT stop there can only be two reasons for this the gas supply is still closed off no pilot light can be seen in this case turn on the gas tap or the plug is not pushed into the electric socket correctly there is a pilot light but the ignition keeps on sparking then the plug has to be turned round in the electric socket NL or the L and N wires need to be swapped over in the black receiver box BE When the pilot light is burning the main burners will start with a large flame and are then continuously adjustable between maximum and minimum You can adjust the burners higher and lower with no 1 and no 2 A 1 Figure 14 resetting Resetten the appliance If still no flame is detected after 30 seconds of sparking the automated burner unit safety lock will be activated You can reset the automatic burner unit by means of the remote control and or a reset knob on the automatic burner unit itself This procedure may have to be repeated several times when the appliance is first used or if it has been out of use for an extended period I the remote control you then press the small flame and X simultaneously 1 and then immediately press X 2 again see Figure
14. ks does the Does the microswitch shut off pilot light go the tube of the pilot light the black of the gas control unit is Can you hear a click when you press the a large black knob press this remote control simultaneously with the remote control knobs This will synchronize the receiver and transmitter Does this work Does the pilot light come on when ignition button is held pushed in and being released after 20 sec The thermocouple is broken Contact your dealer Check that Check whether the distance between COK at IgANON CADE 15 nangmg ionization and thermocouple is not too ue ae an oe great to spark across If necessary bend component this sparks continuously Is the ignition knob turned on fully it must be turned to the big flame Ignition sparks does the pilot light go Burner bed comes on Check whether the gas tap is open that there is blockage in the gas supply The gas control unit is phase sensitive so turn the plug round and check whether the Does pilot light electric socket is earthed and connected directly correctly the earth is essential for proper operation does this work There may be turbulence in the pilot light which means it is being i blown away This could be pilot light comes on because the chips are lying in but does it also stay front of the pilot light Re
15. le gt 23 gt 15 Outlet area with influence of adjacent buildings gt 15 Adjacent buildings Schuin dak Sloping roof Roof angle gt 23 29 lt 15 Outlet area with influence of adjacent buildings lt 15 kal fire Annex 2 Electrical connection with fan kal fire 1 1 Connection diagram with Inatherm RSVG and EFC21 control unit With thermal reflux safety cut out With controlled ventilation regulator t No Prewre differential ONC 1 Wid Nre L _ 0 9 8 p 1 i 0 8 START w CO N LINIPE 2 i i RH 0 1 J INLET i oe 0 7 tt i i 8 S 6 g M 7 i STEP 2 15 our G 0 0 6 0 5 4 413 8 9 Auxilia NE H053 i La Na Now Lox Loa 11 12 M M reciever pad le a ee ka an aa 2 1 0 4 Switching on over remote control simultanius press the buttons Power lt lt High gt gt en lt lt X gt gt VK4100M5000B 0 3 I L N GND I Earth to gasregulator Phase terminal ZZ 1 J 31 Annex 3 Grafic for calculation flue duct
16. ondensation and to favour draught we recommend equipping the flue with a stainless steel flexible pipe minimum diameter 180 mm and maximaal diameter 250 mm The diameter of the flue can be determined with means of the graphics in annex 3 The fireplace in which the built in fire will be mounted has to be made out of heat resistant material and must have such dimensions that expansion of the steel construction is warranted The fireplace has to be equipped with a 200 mm fresh air supply directly from the outside with mouth directly underneath the burner combustion air supply burner cooling The gas control system and electronic parts must be mounted outside of the radiation area of the burner especially when mounting a gas log fire in a sunken casing In the case that the electrical components are within the range of the radiation area sufficient insulation has to be placed so that the electronics become maximum 40 C and the gas control system maximum 60 Under no circumstances electric components may be opened Moreover cutting through or altering the length of connection cables is only allowed in consultation with Kal Fire BV ATTENTION The warranty is not applicable if the the under amp E mentioned requirements are not satisfied kal fire 4 ATTENTION All parts have to be mounted maintenance friendly All parts have to be accessible at all times for the maintenance service 2 1 Ga
17. position on them and try again Ignition sparks and There be turbulence the Check if the batteries in the aes ee remote react gh WE and reselverare pilot light which means it is being well a blown away This could be ged Burner bed comes on because the chips are lying in front of the pilot light Reposition them and try again The TWIN burns very blue It needs 30 minutes in order to heat up completely Check the flue connection does this comply with Kal Fire s installation conditions Contact your dealer The TWIN burns very blue It needs 30 minutes in order to heat up completely Check the flue connection does this comply with Kal Fire s installation conditions Contact your dealer Please contact your dealer about other problems Please contact your dealer about other problems 25 26 kal fire This document is valid only i fit can be produced togehter with dated proof of purchase and therefore it should be kept in a safe place Customer s name and adress Customer Street Zipcode Type of appliance Twin Serial number Date of purchase Name and adress of installer vendor Name Street Zipcode 27 kal fire 7 1 Warranty conditions The Kal Fire products to which this warranty card is applicable are manufactured with care from high quality materials However should fa
18. s tap The gas control system with burner have to be connected behind a gas tap which at all times can be operated 2 2 Electric point A electric point 230 V with edge ground must be foreseen in case of an appliance with a radio remote control 2 3 Flexibele connection of gas control unit to burner Because of sound resonance in the flexible tube from gas control unit to burner this tube has to be placed so that the there is no bend smaller than 5 cm in the tube However it is allowed to make 1 rectangular kink at the beginning and 1 rectangular kink at the end 2 4 Assembly of the manual gas control unit The gas control unit has to be connected to the gas tap not included as following e Connect the gas supply to the gas control unit e Test leak tightness of the system by means of soapsuds or leakage testing spray e Check the protection system by activating the security the appliance Should go out 2 5 Aassembly of the ultrasonic gas control unit The appliance is standardly delivered connected to the gas control unit and has to be connected to the gas tap not included as following e Connect the gas supply 12 mm to the gas control unit 12 mm clamp e Test leak tightness of the system by means of soapsuds or leakage testing spray e Check the protection system by activating the security the appliance Should go out kal fire Assembly instruction electric wiring This remote control is mains independent
19. ults or defects occur the following warranty conditions shall apply 1 Before installation the approved installer shall firstly make sure of the good quality and correct functioning of the flue The gas appliances should always be installed by an approved installer in accordance with current national and any regional regulations and in accordance with the installation instructions supplied with the appliance 2 The warranty period for Kal Fire gas appliances is 1 year starting the date of purchase which must be clearly and distinctly stated on the sales invoice The attached warranty registration card should be carefully completed and returned to Kal Fire B V 3 The warranty does not cover the ceramic glass or external physical and chemical effects during transit storage or assembly 4 Ifa problem should however occur within the warranty period due to a manufacturing fault or material defect Kal Fire B V will send a replacement part to the installer free of charge to replace the defective component without reimbursement for assembly and dismantling You will bear the transport costs 5 Should the installer be unable to solve the problem himself he can at his express wish ask Kal Fire B V to do this if within the BENELUX borders 6 Only after prior consultation can the whole appliance or components thereof be sent for checking or replacement These goods should be accompanied by this completed warranty document together
20. with the dated proof of purchase 7 Inthe case of service provided at your home by Kal Fire B V only within BENELUX during the warranty period the warranty documents this page together with the dated proof of purchase must be produced 8 Inthe case of service provided at your home outside the warranty period the following costs will be charged material costs labour and transport costs 28 kal fire 4 kal fire 4 Annex 1 Outlet area s 7 2 The warranty is not applicable in the following cases 1 For appliances with remote control when the electronics are not installed outside the fire and its radiation range and are not installed to be fully insulated 2 Ifthe above requirements are not or are only partially satisfied 3 If without our knowledge any modifications whatsoever are made to the appliances 4 Ifthe owner of the appliance changes 1 Sloping roof 5 Ifthe appliance is not installed in accordance with the installation instructions and or not mak anca ee Roof angle used in accordance with the operating manual lt 23 gt 23 6 If more artificial logs than provided or different ones are placed on the burner bed 7 If this warranty certificate together with the original dated proof of purchase cannot be produced likewise if it appears that the details in this proof of purchase have been manipulated date deleted made illegible changed etc Adjacent buildings Sloping roof Roof ang
21. with ultrasound remote control 4 2 1 Lighting the burners Make sure the gas tap is turned on The main burner in the fire is ignited by a pilot light which in turn is ignited by a piezo element Once the pilot Figure 12 Ultrasound remote control light is lit it heats up a thermocouple which creates a small flow This flow holds the gas valve open Should the pilot light go out no gas can keep flowing This means you can be sure of safety at all times The ignition takes place as follows see Figure 12 Turn the ignition knob 3 in the above figure to the pilot light position small flame and press in Gas will now flow to the pilot light Keep the knob pressed in and turn it to the left position you will now hear the piezo ignition clicking and see a spark jump over to the pilot light keep this knob pressed in until the pilot light is burning steadily This can take longer straight after mounting because the gas pipe still has to fill with gas When the pilot light is burning keep the knob 3 pressed in for approximately another 20 seconds otherwise repeat the above operation 19 kal fire Now release the knob 3 If the pilot light does not keep burning wait for 3 minutes and then repeat the above steps Now turn the knob 3 fully in the opposite direction as far as the position with the big flame You can now adjust the height of the flames with the remote control Figure 13 For
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