Home

Operating Instructions - VEGASON 63 - Profibus PA

1. ol B Fig 18 Wiring plan single chamber housing 1 Voltage supply Signal output 5 4 Wiring plan double chamber housing Housing overview Fig 19 Double chamber housing Housing cover connection compartment Blind stopper or plug M12 x 1 for VEGADIS 61 optional Housing cover electronics compartment Filter element for air pressure compensation Cable gland AUas 24 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 VEBA 5 Connecting to power supplv Electronics compart ment Connection compart ment IE 1 Display Fig 20 Electronics compartment double chamber housing 1 2 3 Plug connector for VEGACONNECT I C interface Internal connection cable to the connection compartment Terminals for VEGADIS 61 Fig 21 Connection compartment double chamber housing 1 2 3 Plug connector for VEGACONNECT FC interface Ground terminal for connection of the cable screen Spring loaded terminals for voltage supply VEGASON 63 e Profibus PA 25 5 Connecting to power supply Vela Wiring plan Switch on phase EA SE ge N 7 N N N f c I m jo l
2. af 30 mm 1 181 in 20 mm 0 787 in 10 mm 0 394 in 6 mm 0 236 in t t 1 L m 6 0 236 i I 3 m 9 843 ft 6m 8m 10m 12m 15m 6 mm 0 296 in 19 685 ft 26 247 ft 32 808 ft 39 37 ft 49 213 ft 10 mm 0 394 in I I I 20 mm 0 787 in I I I 30 mm 1 181 in Fig 27 Deviation VEGASON 63 Influence of the ambient temperature to the sensor electronics Average temperature coefficient of the zero 0 06 10 K signal temperature error 5 Time to output the correct level with max 10 deviation after a sudden level change 89 Incl non linearity hysteresis and non repeatabilitv 7 Relating to the nominal measuring range VEGASON 63 e Profibus PA 47 10 Supplement Ambient conditions Ambient storage and transport temperature 40 80 C 40 176 F Process conditions Process pressure with compression flange with mounting strap Process temperature transducer temper ature Vibration resistance 20 100 kPa 0 2 1 bar 2 9 14 5 psi 0 kPa since no seal possibility 40 80 C 40 176 F mechanical vibrations with 4 g and 5 100 Hz Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable entry plug Single chamber housing Double chamber housing Spring loaded terminals for wire cross sec
3. 8 Maintenance and fault rectification Reaction when malfunc tions occur Causes of malfunction Fault rectification 24 hour service hotline Checking Profibus PA 8 Maintenance and fault rectification 8 1 Maintenance When used in the correct way no special maintenance is required in normal operation 8 2 Remove interferences The operator of the system is responsible for taken suitable measures to remove interferences A maximum of reliability is ensured Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Power supply Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the indicating and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined in this way and faults can be rectified However should these measures not be successful call the VEGA service hotline in urgent cases under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we Offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged When an additional instrument is connected the segment fails e Max supp
4. Format IEEE 754 Status IEEE 754 Status Flieskommazahi Flieskommazahl Value PA OUT Status Temperature Status FB1 FB1 FB2 FB2 Example 3 with distance value and additional cyclical value without temperature value e Al PA OUT e Free Place e Additional Cyclic Value Telegram configuration Byte No BEES eS ia ei Ee 10 Format IEEE 754 Status IEEE 754 Status Floating point value Floating point value Value PA OUT Status Additional Cyclic Status FB1 FB1 Value VEGASON 63 Profibus PA 53 10 Supplement Data format of the output signal Byte4 Byte3 Byte2 Byte1 Byte0 Status Value IEEE 754 Fig 32 Data format of the output signal The status byte corresponds to profile 3 0 Profibus PA Profile for Process Control Devices coded The status Measured value OK is coded as 80 hex Bit7 1 Bit6 0 0 The measured value is transferred as a 32 bit floating point number in the IEEE 754 format Byte n Byte n 1 Byte n 2 Byte n 3 Bit Bit 7 6 5 Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit 4 3 2 1 0 7 6 5 4 Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit 2 01100 07 06 5 4 03 22 1100 7 6 5 4013121110 VZ 27 26 25 24 23 22 21 20 21 22 25 24 25 24 27 28 29 210 211 214 913 914 215 91
5. 10 5 Trademark VEGA product lines are global protected bv industrial propertv rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos estan protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com JluHuu npogykunu pupmbi BETA sa nyaiotca no Bcemy Mupy npaBamu Ha WHTennekTyanbHyto COOCTBEHHOCTb LanbHenwyto VHCDOPMALIMID cmMoTpuTe Ha care http www vega com VEGAR JA RESRE RARE RAP H 2512 BBS TL Yh lt http www vega com gt All brands used as well as trade and company names are property of their lawful proprietor originator VEGASON 63 e Profibus PA 59 10 Supplement 60 VEGASON 63 e Profibus PA Z 1180 N3 9828 28786 EN 081 127 10 Supplement VEGASON 63 e Profibus PA 61 10 Supplement 62 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 10 Supplement VEGASON 63 e Profibus PA 63 VEE A Printing date VEGA Grieshaber KG Am Hohenstein 113
6. 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com 0 CE b All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2008 Subject to change without prior notice 28786 EN 081 127
7. If foams are causing measurement errors the sensor should be used in a standpipe or alternatively the more suitable guided radar sensors TDR should be used Guided radar is unaffected by foam generation and is particularly suitable for such applications If there are strong air currents in the vessel e g due to strong winds in outdoor installations or air turbulence e g by cyclone extraction you should mount VEGASON 63 in a standpipe or use a different measuring principle e g radar or guided radar TDR By using a standpipe surge or bypass tube the influence of vessel installations foam generation and turbulence is excluded Standpipes must extend all the way down to the requested min level as measurement is only possible within the tube 18 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 4 Mounting e min Fig 14 Standpipe in tank 1 Ventholeo5 10 mm VEGASON 63 can be used from tube diameters of 100 mm Avoid large gaps and thick welding joints when connecting the tubes Generally carry out a false echo storage Measurement in a standpipe is not recommended for adhesive products VEGASON 63 e Profibus PA 19 5 Connecting to power supply VEIA Note safety instructions Take note of safety instruc tions for Ex ap plications Select power supply Selecting connection cable Cable gland a N
8. on the respective software version of the individual components The software version of VEGASON 63 can be determined as follows e via PACTware e on the type label of the electronics e via the indicating and adjustment module You can view all software histories on our website www vega com Make use of this advantage and get registered for update information via e mail 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental instructions in this manual VEGASON 63 Profibus PA Zc 80 NI 98 86 28786 EN 081 127 2 For your safety e Chapter Packaging transport and storage e Chapter Disposal VEGASON 63 e Profibus PA 3 Product description Scope of delivery 3 Product description 3 1 Configuration The scope of delivery encompasses e VEGASON 63 ultrasonic sensor e Optionally mounting strap or compression flange e Docu
9. the most important data can be read out of the sensor into indicating and adjustment module The procedure is described in the operating instructions manual Indicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If it is necessary to exchange the sensor the indicating and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor data 38 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 VEIBA 7 Setup with PACTware and other adjustment programs 7 Setup with PACTware and other adjustment programs 7 1 Connect the PC via VEGACONNECT Internal connection via PC interface Fig 25 Connection of the PC via VEGACONNECT directly to the sensor 1 USBcableto the PC 2 VEGACONNECT S Sensor External connection via PC interface Fig 26 Connection via IC connection cable IC bus com interface on the sensor 2C connection cable of VEGACONNECT VEGACONNECT USB cable to the PC kohxw VEGASON 63 e Profibus PA 39 7 Setup with PACTware and other adjustment programs VEIA pio Necessary components VEGASON 63 PC with PACTware and suitable VEGA DTM VEGACONNECT Power supply unit or processing system 7 2 Parameter adjustment with PACTware Further setup steps are described in
10. Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no possibility to dispose of the old instrument professionally please contact us concerning return and disposal VEGASON 63 e Profibus PA 45 10 Supplement 10 Supplement 10 1 Technical data General data Materials wetted parts Process fitting Transducer diaphragm Seal transducer diaphragm process fit ting Materials non wetted parts Mounting strap Compression flange Housing Seal between housing and housing cover Inspection window in housing cover Ground terminal Weight Output variable UP 316Ti EPDM 1 4301 PPH 316L Plastic PBT polvester Alu die casting powder coated 316L NBR stainless steel housing silicone Alu plastic housing Polvcarbonate 316Ti 316L 2
11. XV if 2 J 0 E E Fig 22 Wiring plan double chamber housing 1 Voltage supply Signal output 5 5 Switch on phase After VEGASON 63 is connected to voltage supply or after voltage recurrence the instrument carries out a self check for approx 30 seconds The following steps are carried out Internal check of the electronics e Indication of the instrument type the firmware as well as the sensor TAGs sensor designation e Status byte goes briefly to fault value Then the current measured value will be displayed and the corresponding digital output signal will be outputted to the cable 1 The values correspond to the actual measured level as well as to the set tings already carried out e g default setting 26 VEGASON 63 Profibus PA ZZL 80 NI 98 286 28786 EN 081 127 6 Set up with the indicating and adjustment module PLICSCOM Function Configuration puo Mount Dismount indicat ing and adjustment module 6 Set up with the indicating and adjustment module PLICSCOM 6 1 Short description The indicating and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All sensors of the plics instrument family in the single as well as in the double chamber housing optionally in the electronics or connection compartment e External indicating and adjustment unit VEGADIS 61 From a hard
12. general GSD file PA139701 GSD If the general GSD file is used the sensor must be set to the profile specific ident number via the DTM software By default the sensor operates with the manufacturer specific ID number U Note 1 When using the profile specific GSD file the PA OUT value as well as the temperature value are transmitted to the PLC see block diagram Cyclical data traffic Cyclical data traffic The master class 1 e g PLC cyclically reads out measured values from the sensor during operation The below block diagram below shows which data can be accessed by the PLC VEGASON 63 e Profibus PA 51 10 Supplement VEIA Min Max l adjustment Linearization Sensor mie ae 2 e Lin l characteristics TB Secondary Secondary Primary Value 1 Value 2 Value PROFIBUS PA output Source for A Failure Target I scaling Scaling Damping Alarms mode Mode ERRE Select additional cyclic value i Fig 28 VEGASON 63 Block diagram with Al PA OUT value and additional cyclical value TB Transducer Block FB Function Block Module of the PA sensors For the cyclic data traffic VEGASON 63 provides the following modules AI PA OUT PA OUT value of the FB1 after scaling Temperature PA OUT value of the FB2 after scaling Additional Cyclic Value Additional cyclical value depending on the source Free Place This modu
13. gt Basic adjustment Display Diagnostics Service Info 2 Select the menu item Basic adjustment with gt and confirm with OK Now the menu item Min adjustment is displayed Min adjustment 0 00 IQ 5 000 m d 4 000 m d 30 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 6 Set up with the indicating and adjustment module PLICSCOM Carrying out max ad justment Medium selection 3 Prepare the value for editing with OK and set the cursor to the requested position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save the settings with OK and move to Max adjustment with gt Proceed as follows Max adjustment 100 00 1 000 m d 2 000 m d 1 Prepare the value for editing with OK and set the cursor to the requested position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value 2 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the dead band 3 Save the settings with OK and move to Medium selection with gt Each product has different
14. moulded into the plastic housing Caution No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert Standard grease can contain additives that corrode the connection between threaded insert and housing This would influence the stability of the connection and the tightness of the housing 20 VEGASON 63 e Profibus PA Le 80 NI 98 86 28786 EN 081 127 VEBA 5 Connecting to power supplv Cable screening and grounding Select connec tion cable for Ex applications In systems with potential equalisation connect the cable screen directly to ground potential at the power supply unit in the connection box and at the sensor The screen in the sensor must be connected directly to the internal ground terminal The ground terminal outside on the housing must be connected to the potential equalisation low impedance In systems without potential equalisation connect the cable screen directly to ground potential at the power supply unit and at the sensor In the connection box or T distributor the screen of the short stub to the sensor must not be connected to ground potential or to another cable screen The cable screens to the power supply unit and to the next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but
15. now the actual hardware and software version of the sensor and displays the data This procedure lasts approx 60 s Push the button Update software and select the previously extracted hex file Then the software update can be started Further files are installed automatically Depending on the sensor this procedure lasts approximately 1 h 8 5 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from our Internet homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call back for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please ask the agency serving you for the address of your return shipment You can find the respective agency on our website www vega com under Company VEGA worldwide 44 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 9 Dismounting 9 Dismounting 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 9 2
16. the protective effect against high frequency interference signals remains The total capacitance of the cable and of all capacitors must not exceed 10 nF in Ex applications Take note of the corresponding installation regulations for Ex applications In particular make sure that no potential equalisation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connection procedure Proceed as follows 1 Unscrew the housing cover 2 If an indicating and adjustment module is installed remove it by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in insulation from the ends of the individual wires 5 Insert the cable through the cable gland into the sensor 6 Lift the opening levers of the terminals with a screwdriver see following illustration VEGASON 63 e Profibus PA 21 5 Connecting to power supply VEIA 7 Insert the wire ends into the open terminals according to the wiring plan Fig 15 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal connect the outer ground terminal with potential equ
17. the operating instructions manual DTM Collection PACTware attached to each CD and which can also be downloaded from our homepage A detailed description is available in the online help of PACTware and the VEGA DTMs Note Keep in mind that for setup of VEGASON 63 DTM Collection in the actual version must be used All currently available VEGA DTMs are provided in the DTM Collection on CD and can be obtained from the responsible VEGA agency for a token fee This CD includes also the up to date PACTware version The basic version of this DTM Collection incl PACTware is also available as a free of charge download from the Internet Go via www vega com and Downloads to the item Software 7 3 Parameter adjustment with PDM For VEGA sensors instrument descriptions for the adjustment program PDM are available as EDD The instrument descriptions are already implemented in the current version of PDM For older versions of PDM a free of charge download is available via Internet Go via www vega com and Downloads to the item Software 7 4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data They are hence available for multiple use or service purposes The VEGA DTM Collection and PACTware in the licensed profes sional version provide suitable tools for systematic project documen tation and storage 40 VEGASON 63 Profibus PA Zc 80 NI 98 86 28786 EN 081 127
18. tion or or or or or 1 x cable gland M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 1 x closing cap M20 x 1 5 1 x blind stopper M20 x 1 5 1 x closing cap NPT 1 x blind plug 2 NPT 1 x plug depending on the version 1 x blind stopper M20 x 1 5 1 x cable entry M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 1 x blind stopper M16 x 1 5 or optionally available with 1 x plug M12 x 1 for VEGADIS 61 1 x closing cap NPT 1 x blind stopper Ya NPT 1 x blind stopper M16 x 1 5 or optionally 1 x plug M12 x 1 for VEGADIS 61 1 x plug depending on the version 1 x blind stopper M20 x 1 5 1 x blind stopper M16 x 1 5 or optionally available with 1 x plug M12 x 1 for VEGADIS 61 gt 2 5 mm AWG 14 8 Tested according to the regulations of German Lloyd GL directive 2 9 Depending on the version M12 x 1 according to DIN 43650 Harting 7 8 FF 48 VEGASON 63 Profibus PA Z 1180 N3 9828 28786 EN 081 127 VEBA 10 Supplement Electromechanical data version IP 66 IP 68 1 bar Cable entrv Single chamber housing Double chamber housing Connection cable Wire cross section Wire resistance Tensile strength Standard length Max length Min bending radius Diameter approx Colour standard PE Colour standard PUR Colour Ex version Indicating and adjustment module Voltage supply and d
19. 6 517 DIE O19 520 521 924 223 Sign Bit Exponent Significant Significant Significant Value 1 Z e 2 Exponent 127 4 1 Significant Fig 33 Data format of the measured value Coding of the status byte associated with the PA output value Status Description according to Pro Possible cause code fibus standard 0 x 00 bad non specific Flash Update active 0 x 04 bad configuration error Adjustment error e Configuration error with PV Scale PV Span too small O Unit irregularity e Error in the linearization table 0x0C bad sensor failure Hardware error e Converter error Leakage pulse error e Trigger error 0x 10 bad sensor failure Measured value generation error Temperature measurement error Ox if bad out of service constant Out of Service mode switched on 0x 44 uncertain last unstable value _ Failsafe replacement value Failsafe Mode Last value and already valid measured value since switching on 0x 48 uncertain substitute set e Switch on simulation e Failsafe replacement value Failsafe Mode Fsafe value 0x 4c uncertain initial value Failsafe replacement value Failsafe Mode Last valid value and no valid measured value since switching on 54 VEGASON 63 Profibus PA ZZL 80 NI 98 86 28786 EN 081 127 EA 10 Supplement Description according to Pro Possible cause fibus standard uncertain sensor conversi
20. 7 5 7 kg 6 12 6 lbs depending on the process fitting and housing Output signal Sensor address Current value Damping 63 of the input variable Step response or adjustment time digital output signal format according to IEEE 754 126 default setting 10 mA 0 5 mA 0 999 s adjustable lt 250 ms ti 05 10 90 Input variable Measured value Measuring range Liquids Bulk solids Dead band distance between lower edge of the transducer and product surface up to 15 m 49 21 ft up to 7 m 22 97 ft 0 6 m 1 969 ft Reference conditions to measuring accuracv similar to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature Relative humidity Air pressure 18 30 C 64 86 F 45 75 860 1060 mbar 86 106 kPa 12 5 15 4 psig 46 VEGASON 63 e Profibus PA ZZL 80 NI 98 86 28786 EN 081 127 VEIBA 10 Supplement Other reference conditions Reflector ideal reflector e g metal plate 2 x 2 m 6 56 x 6 56 ft False reflections Biggest false echo 20 dB smaller than the useful echo Measuring characteristics Ultrasonic frequency 35 kHz Interval gt 2 s dependent on the parameter adjustment Beam angle at 3 dB 6 Adjustment times gt 3 s dependent on the parameter adjustment Measuring accuracy Resolution general gt 1 mm 0 039 in Deviations see diagram
21. 828 28786 EN 081 127 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGASON 63 is a sensor for continuous level measurement You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation st
22. Operating Instructions VEGASON 63 Profibus PA Ultrasonic C Kuo Contents VEDRA Contents 1 About this document Ved RUNCORN ili reais hepa ad a tcl ARS Ps 4 1 2 Target group sd o pegasse e gate 4 1 3 Symbolism used 4 2 For your safety 2 1 Authorised personnel 5 2 2 Appropriate USE 5 2 3 Warning about misuse 04 5 2 4 General safety instructions 5 2 5 Safety approval markings and safety tips 6 2 6 CE conformity 6 2 7 Fulfillment of NAMUR recommendations 6 2 8 Safety instructions for Ex areas 6 2 9 Environmental instructions 6 3 Product description 3 1 Configuration 8 3 2 Principle of operation LL 9 3 3 Operation upa ss i A ee SA A 9 3 4 Packaging transport and storage 10 4 Mounting 4 1 General instructions LL 11 4 2 Mounting instructions 13 5 Connecting to power supply 5 1 Preparing the connection 20 5 2 Connection procedure 21 5 3 Wiring plan single chamber housing 23 5 4 Wiring plan double chamber housing 24 5 5 Switch on phase LL 26 6 Setup with the indicating and adjustment module PLICSCOM 6 1 Short description 0 00 27 6 2 Insert indicating and adjustment module 27 6 3 Adjustment system 29 6 4 Setup procedure 30 6 5 Menu schematic 00000000008 36 6 6 Saving th
23. PT A 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed according to Profibus specifications Tip We recommend VEGA overvoltage arrester B63 32 In hazardous areas you should take note of the appropriate regulations conformity and type approval certificates of the sensors and power supply units Power is supplied via a Profibus DP PA segment coupler or a VEGALOG 571 EP input card The power supply range can differ depending on the instrument version The data for power supply are specified in chapter Technical data Connection is made with screened cable according to the Profibus specification Power supply and digital bus signal are carried over the same two wire connection cable Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland Please make sure that your installation is carried out according to the Profibus specification In particular make sure that the termination of the bus is done with appropriate terminating resistors On the instrument with cable entry Y NPT and plastic housing there is a metallic Y gt threaded insert
24. alisation 11 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 12 Screw the housing cover on The electrical connection is finished 22 VEGASON 63 e Profibus PA ZZL 80 NI 98 86 28786 EN 081 127 VEBA 5 Connecting to power supplv 5 3 Wiring plan single chamber housing Housing overview 5 4 Fig 16 Material versions single chamber housing AUN Plastic Aluminium Stainless steel investment casting Stainless steel electro polished Filter element for air pressure compensation of all material versions Blind stopper with version IP 66 IP 68 1 bar for Aluminium and stainless steel Electronics and connec tion compartment Display dik ik U LLI Fig 17 Electronics and connection compartment single chamber housing 1 2 3 4 Plug connector for VEGACONNECT I C interface Spring loaded terminals for connection of the external indication VEGADIS 61 Ground terminal for connection of the cable screen Spring loaded terminals for voltage supply VEGASON 63 e Profibus PA 23 5 Connecting to power supply Vela Wiring plan te Bod f N 7 N N E Display da Hosa Acco ST lej
25. andards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the required occupational safety measures with the current valid rules and regulations and also take note of new regulations VEGASON 63 e Profibus PA 2 For your safety MEJBA 2 5 Safetv approval markings and safetv tips The safetv approval markings and safetv tips on the device must be observed 2 6 CE conformitv This device fulfills the legal requirements of the applicable EC guidelines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 Fulfillment of NAMUR recommendations With respect to compatibility the NAMUR recommendation NE 53 is fulfilled This applies also to the corresponding indicating and adjustment components VEGA instruments are generally upward and downward compatible e Sensor software for DTM VEGASON 63 HART PA or FF e DTM VEGASON 63 for adjustment software PACTware e Indicating and adjustment module for sensor software The parameter adjustment of the basic sensor functions is independ ent of the software version The range of available functions depends
26. ata transmission Indication Adjustment elements Protection unassembled mounted into the sensor without cover Materials Housing Inspection window Power supply Operating voltage Non Ex instrument EEx ia instrument EEx d instrument 1 x IP 68 cable gland M20 x 1 5 1 x blind stopper M20 x 1 5 1 x IP 68 cable gland M20 x 1 5 1 x blind stopper M20 x 1 5 1 x blind stopper M16 x 1 5 0 5 mm AWG 20 lt 0 036 Q m lt 1200 N 270 Ibf 5 m 16 4 ft 1000 m 3280 ft 25 mm 0 984 in with 25 C 77 F 8 mm 0 315 in Black Blue Blue through the sensor LC display in dot matrix 4 keys IP 20 IP 40 ABS Polyester foil Operating voltage with lighted indicating and adjustment module Non Ex instrument EEx ia instrument EEx d instrument 9 32 VDC 9 24V DC 16 32 VDC 12 32 V DC 12 24 V DC 20 32 V DC VEGASON 63 Profibus PA 49 10 Supplement Power supply by max number of sensors DP PA segment coupler VEGALOG 571 EP card max 32 max 10 with Ex max 15 max 10 with Ex Electrical protective measures Protection depending on housing version Plastic housing Aluminium housing stainless steel housing investment casting stainless steel housing electro polished Overvoltage category Protection class IP 66 IP 67 IP 66 IP 68 0 2 bar 19 Approvals Depending on the ver
27. cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels o Fig 2 Measures against moisture penetration The reference plane for the measuring range is the lower edge of the transducer Make sure that a min distance the so called dead zone below the reference plane is maintained in which a measurement is not possible The exact value of the dead zone is stated in chapter Technical data VEGASON 63 e Profibus PA 11 4 Mounting VEBA IO Fig 3 Minimum distance to the max level 1 Dead band 2 Reference plane e Information 1 If the medium reaches the transducer buildup can form on it and cause faulty measurements later on LoL g 100 0 Fig 4 Measuring range operating range and max measuring distance 1 full 2 empty max measuring distance S Measuring range Pressure Vacuum Gauge pressure in the vessel does not influence VEGASON 63 Low pressure or vacuum does however damp the ultrasonic pulse
28. cation a higher cover with an inspection glass is required 28 VEGASON 63 e Profibus PA Le 80 NI 98 86 28786 EN 081 127 6 Set up with the indicating and adjustment module PLICSCOM Key functions Adjustment system 6 3 Adjustment system Fig 24 Indicating and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys e OK key Move to the menu overview Confirm selected menu Edit parameter Save value e gt key to select menu change list entry Select editing position e key Change value of the parameter e ESC key interrupt input jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved VEGASON 63 e Profibus PA 29 6 Set up with the indicating and adjustment module PLICSCOM VEIA Address setting Parameter adjustment Carrying out min ad justment 6 4 Setup procedure Before starting the actual parameter adjustment of a Profibus PA sensor the address setting must first be carried out You will find a detailed descrip
29. e parameter adjustment data 38 7 Setup with PACTware and other adjustment programs 7 1 Connect the PC via VEGACONNECT 39 7 2 Parameter adjustment with PACTware 40 7 3 Parameter adjustment with PDM 40 7 4 Saving the parameter adjustment data 40 2 VEGASON 63 Profibus PA ZZ 80 NI 98 86 28786 EN 081 127 VEGA Contents 8 Maintenance and fault rectification 8 1 Maintenance 000 00 41 8 2 Removeiinterferences uaaa a annaran 41 8 3 Exchanging the electronics module 43 8 4 Software update 43 8 5 Instrument repair o 44 9 Dismounting 9 1 Dismounting steps 45 9 27 Disposal i aaa lastro Rana ESA aad iii 45 10 Supplement 10 1 Technical data 46 10 2 Profibus PA amina i i ap ah a get g ag a 51 10 3 Dimensions 0000000000008 56 10 4 Industrial property rights 59 10 5 Trademarks ess tee oe aa are ane aa enacts 59 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description puo Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGASON 63 we offer accessories and replacement parts The associated documents are bio 27835 Indicating and adjustment module PLICSCOM 32628 Interface adapter VEGACONNECT 27720 E
30. f false sig nals bio Extended setting Quick level change In this menu item you can enter an unambiguous designation for the sensor e g the measurement loop name or the tank or product designation In digital systems and in the documentation of larger plants a singular designation should be entered for exact identification of individual measuring sites Sensor TAG Sensor With this menu item the Basic adjustment is finished and you can now jump to the main menu with the ESC key High sockets or vessel installations such as e g struts or agitators as well as buildup and weld joints on the vessel walls cause interfering reflections which can impair the measurement A false echo storage detects and marks these false echoes so that they are no longer taken into account for the level measurement A false echo memory should be created with low level so that all potential interfering reflections will be detected Gating out of false signals Change now Proceed as follows 1 Move from the measured value display to the main menu by pushing OK 2 Select the menu item Service with gt and confirm with OK Now the menu item False signal suppression is displayed 3 Confirm False signal suppression Change now with OK and select in the below menu Create new Enter the actual distance from the sensor to the product surface All false signals in this area are detected by the sensor and saved after confi
31. g for indicating and adjustment module This function is generally not available for approved instruments 3 3 Operation VEGASON 63 can be adjusted with different adjustment media e with indicating and adjustment module e with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT DTM standard e g PACTware and PC e with the adjustment program PDM The entered parameters are generally saved in VEGASON 63 optionally also in the indicating and adjustment module or in PACTware VEGASON 63 e Profibus PA 3 Product description VEB Packaging Transport Transport inspection Storage Storage and transport temperature 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up t
32. he measured value display e g caused by an agitated product surface a damping can be set This time can be between 0 and 999 seconds Keep in mind that the reaction time of the entire measurement will then be longer and the sensor will react to measured value changes with a delay In general a period of a few seconds is sufficient to smooth the measured value display Damping Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key Linearisation curve A linearization is necessary for all vessels in which the vessel volume does not increase linearly with the level e g with a cylindrical or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Linearisation curve linear Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key 32 VEGASON 63 e Profibus PA Z 1180 N3 9828 28786 EN 081 127 VEBA 6 Setup with the indicating and adjustment module PLICSCOM Sensor TAG Gating out o
33. iled description of these menu items in the operating instructions manual Indicating and adjustment module 4 Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware VEGASON 63 e Profibus PA 35 6 Set up with the indicating and adjustment module PLICSCOM 6 5 Menu schematic Information pio windows are not always available Basic adjustment VE Depending on the version and application the highlighted menu BA gt Basic adjustment 1 Display Diagnostics Service Info Sensor address 1 1 Min adjustment 1 2 Max adjustment 1 3 Medium 1 4 000 0 IQ 100 0 9 000 Liquid 10 000 m d 0 000 m d 1 245 m d 6 789 m d Vessel form 1 5 Linearisation curve 1 6 Channel 1 7 Damping 1 8 E Storage tank linear PV lin value Os Sensor TAG 1 9 TJ Sensor Displav Basic adjustment 2 gt Display Diagnostics Service Info Displayed value 21 Lighting 2 4 PA Out Switched off W 4 36 VEGASON 63 Profibus PA Zc 80 NI 98 86 28786 EN 081 127 VEBA Diagnostics 6 Setup with the indicating and adjustment module PLICSCOM Basic adjustment Displav gt Diagnostics Service Info Pointer Distance min 0 580 T min 30 6 C T min 4 5 C 3 1 m d Dist max 16 785 m d Meas reliability 3 2 36 dB Se
34. le must be used if a value should not be used in the data telegram of the cyclical data traffic e g replacement of temperature and Additional Cyclic Value Max three modules can be active By means of the configuration software of the Profibus master you can determine the configuration of the cyclical data telegram with these modules The procedure depends on the respective configuration software e Note 1 The modules are available in two versions Short for Profibus master supporting only one Identifier Format byte e g Allen Bradley 52 VEGASON 63 Profibus PA 10k180 N4 98218 28786 EN 081 127 VEIBA 10 Supplement e Long for Profibus master only supporting the Identifier Format byte e g Siemens S7 300 400 Examples of telegram configuration In the following you will see how the modules can be combined and how the appendant data telegram is structured Example 1 standard setting with distance value temperature value and additional cyclical value e AI PA OUT e Temperature e Additional Cvclic Value EEN sua 22 EE ER ee ee f 1 12 13 14 15 Format IEEE 754 Status IEEE 754 Status IEEE 754 Status Flieskommazahi Flieskommazahi Flieskommazahi Value PA OUT Status Temperature Status Additional Cyclic Status FB1 FB1 FB2 FB2 Value Example 2 with distance value and temperature value without additional cyclic value e AI PA OUT e Temperature e Free Place FREE EEE Dc ESSE EE
35. ly current of the segment coupler exceeded gt Measure the current consumption reduce size of segment Wrong presentation of the measured value in Simatic S5 e Simatic S5 cannot interpret the number format IEEE of the measured value gt Insert converting component from Siemens In Simatic S7 the measured value is always presented as 0 e Only four bytes are consistently loaded in the PLC gt Use function component SFC 14 to load 5 bytes consistently VEGASON 63 e Profibus PA 41 8 Maintenance and fault rectification Vela Fault messages via the indicating adjustment module Measured value on the indicating and adjustment module does not correspond to the value in the PLC e The menu item Display Display value is not set to PA Out gt Check values and correct if necessary No connection between PLC and PA network e Incorrect adjustment of the bus parameter and the segment coupler dependent baud rate gt Check data and correct if necessary Instrument does not appear during connection setup e Profibus DP cable pole reversed Check cable and correct if necessary Incorrect termination Check termination at the beginning and end points of the bus and terminate if necessary according to the specification e Instrument not connected to the segment double assignment of an address gt Check and correct if necessary vey In Ex applications the regulations for the wiring of in
36. mal point scaled Scaling PA Out Scale 4 values Unit of measurement Language The following safety relevant data are not read out or written e Sensor address e PIN Copy sensor data Copy sensor data Basic adjustment If the Reset is carried out the sensor resets the values of the following menu items to the reset values see chart 2 Sensor address Max adjustment 0 m d Min adjustment Meas range end in m d 3 i 2 Sensor specific basic adjustment 3 Depending on the sensor type see chapter Technical data 34 VEGASON 63 e Profibus PA Z 1180 N4 9828 28786 EN 081 127 6 Set up with the indicating and adjustment module PLICSCOM Optional settings Function Reset value Vessel form not known Damping Os Linearisation linear Secondary Value 1 PV Out Scale 0 00 lin 0 0 100 0 lin 100 Unit of measurement m d The values of the following menu items are not reset to the reset values see chart with Reset Function Reset value Sensor address no reset Language no reset Factory setting Like basic adjustment furthermore special parameters are reset to default values Pointer The min and max distance and temperature values are reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a deta
37. mentation this operating instructions manual Operating instructions manual 27835 Indicating and adjustment module PLICSCOM optional Supplementary instructions manual 31708 Heating for indicating and adjustment module optional Supplementary instructions manual Plug connector op tional Ex specific Safety instructions with Ex versions if necessary further certificates Components VEGASON 63 consists of the following components e Process fitting with transducer e Housing with electronics optionally available with plug connector e Housing cover optionally available with indicating and adjustment module PLICSCOM The components are available in different versions Fig 1 VEGASON 63 with plastic housing 1 Housing cover with integrated PLICSCOM optional 2 Housing with electronics S Process fitting with transducer 8 VEGASON 63 Profibus PA Zc 80 NI 98 86 28786 EN 081 127 VEBA 3 Product description Application area Functional principle Power supply and bus communication GSD EDD 3 2 Principle of operation VEGASON 63 is an ultrasonic sensor for continuous level measure ment It is suitable for liquids and solids in practically all industries The transducer of the ultrasonic sensor transmits short ultrasonic pulses to the measured product These pulses are reflected by product surface and received again by the transducer as echoe
38. nsor status OK Curve selection Echo curve 3 3 Echo curve Presentation of the echo curve 3 4 Service Display Diagnostics Service Info Basic adjustment 4 A Change now Gating out of false signals 4 1 Extended setting 4 2 Fast level change gt 1 m min L Additional PA value Secondary Value 1 4 3 Out Scale Unit Volume hi 44 PV Out Scale 0 0 100 0 4 5 5 0 hi 5000 0 hl Simulation 4 6 Start simulation 4 Reset Reset now 47 Unit of measurement m d 48 Language Deutsch 4 9 Copy sensor data 4 10 Copy sensor data PIN Enable 4 11 Info Basic adjustment Displav Diagnostics Service gt Info me MANN Sensor tvpe VEGASON 6x Serial number 12345678 5 1 Date of manufacture 5 2 10 April 2007 Software version 3 50 Date of last change 10 April 2007 5 3 Sensor characteristics Display now 5 4 VEGASON 63 e Profibus PA 37 6 Set up with the indicating and adjustment module PLICSCOM VEIA 6 6 Saving the parameter adjustment data It is recommended noting the adjusted data e g in this operating instructions manual and archive them afterwards They are hence available for multiple use or service purposes If VEGASON 63 is equipped with an indicating and adjustment module
39. o the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 10 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 4 Mounting Suitability for process conditions Mounting position Moisture Measuring range 4 Mounting 4 1 General instructions Make sure that all parts of the instrument in contact with the measured product especially the sensor element process seal and process fitting are suitable for the existing process conditions such as process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data in the or on the type label Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment module in four different positions each displaced by 90 Use the recommended
40. on Sensor value lt lower limit not accurate low limited uncertain sensor conversion Sensor value gt upper limit not accurate high limited good non cascade OK OK good non cascade active Static revision FB TB changed 10 sec active after the parameter block alarm of the static category was written 0 x 89 good non cascade active ad Lo Alarm visory alarm low limited 0x 8a good non cascade active ad Hi Alarm visory alarm high limited 0 x 8d good non cascade active crit Lo Lo Alarm ical alarm low limited 0 x 8e good non cascade active crit Hi Hi Alarm ical alarm high limited VEGASON 63 e Profibus PA 55 10 Supplement VEIA 10 3 Dimensions Housing in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar 59 mm 69 mm 2 32 B 80 mm 2 729 lo 77 mm lo 77 mm 8 15 3 039 3 03 A X E a 3 g e S E E E E E E a n M20x1 5 Es n M20x1 5 M20x1 5 YNPT ETA Ye NPT NPT 2 3 116 mm 4 57 84 mm 3 31 116 mm 4 57 gt N 8 x in M20x1 5 Ye NPT un 6 Fig 34 Housing versions in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar with integrated indicating and adjustment module the housing is 9 mm 0 35 in higher Plastic h
41. ousing Stainless steel housing electropolished Stainless steel housing precision casting Aluminium double chamber housing Aluminium housing AUN 56 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 VEBA 10 Supplement Housing in protection IP 66 IP 68 1 bar 103mm 4 1 46 77mm 3 1 30 M20x1 5 D 117mm 439 64 105mm 4 9 64 M20x1 5 ja NPT fy L fa 8 E E S a 150mm 5 29 39 84mm 3 5 46 M20x1 5 116mm 4 9 46 N x o Fig 35 Housing versions in protection IP 66 IP 68 1 bar with integrated indicating and adjustment module the housing is 9 mm 0 35 in higher 1 Stainless steel housing 2 Aluminium double chamber housing 3 Aluminium housing VEGASON 63 e Profibus PA 57 10 Supplement VEIA VEGASON 63 130mm 5 1 8 118mm 4 41 64 148mm 5 53 64 8 158mm 6 7 32 MH Fig 36 VEGASON 63 dimension L with Alu housing 108 mm 4 252 dimension L with plastic and stainless steel housing 114 5 mm 4 508 Mounting strap Compression flange Dead zone 0 6 m 1 969 ft Measuring range with liquids up to 15 m 49 21 ft with solids up to 7 m 22 97 ft NANNA 58 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 VEBA 10 Supplement 10 4 Industrial propertv rights
42. reflective properties In addition there are various interfering factors which have to be taken into account agitated product surfaces and foam generation with liquids dust generation material cones and echoes from the vessel wall with solids To adapt the sensor to these different conditions you should first select Liquid or Solid Medium Liquid With solids you can also choose between Powder Dust Granular Pellets or Ballast Pebbels Through this additional selection the sensor is adapted perfectly to the product and measurement reliability particularly in products with bad reflective properties is considerably increased Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key VEGASON 63 e Profibus PA 31 6 Set up with the indicating and adjustment module PLICSCOM VE BA Vessel form Apart from the medium the vessel shape can also influence the measurement To adapt the sensor to these measuring conditions this menu item offers different options depending on whether liquid or solid is selected With Liquids these are Storage tank Stilling tube Open vessel or Stirred vessel with Solid Silo or Bunker Vessel form Storage tank Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key Damping To suppress fluctuations in t
43. rming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as false signal The filling level would then no longer be detectable in this area The menu item Extended setting offers the possibility to optimise VEGASON 63 for applications in which the level changes very quickly For this reason select the function Quick level change gt 1 m min Extended setting quick level change gt 1 m min VEGASON 63 e Profibus PA 33 6 Set up with the indicating and adjustment module PLICSCOM VEIA Copy sensor data Reset bio Note Since with the function Quick level change gt 1 m min the generation of an average value of the signal processing is considerably reduced false reflections by agitators or vessel installations can cause measured value fluctuations A false echo memory is thus recom mended This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module A description of the function is available in the operating instructions manual ndicating and adjustment module The following data are read out or written with this function Measured value presentation Adjustment Medium Vessel form Damping Linearisation curve Sensor TAG Displayed value Scaling unit Out Scale unit Positions after the deci
44. s The running time of the ultrasonic pulses from emission to reception is proportional to the distance and hence the level The determined level is converted into an appropriate output signal and outputted as measured value Power supply via the Profibus DP PA segment coupler or VEGALOG 571 EP cards A two wire cable according to Profibus specification serves as carrier of both power and digital data transmission for multiple sensors The instrument profile of VEGASON 63 corresponds to profile specification version 3 0 The GSD instrument master files and bitmap files necessary for planning your Profibus DP PA communication network are available from the download section on the VEGA homepage www vega com under Services Downloads Software Profibus There you can also find the appropriate certificates In a PDM environment an EDD Electronic Device Description is also required to enable the full range of sensor functions also available as a download A CD with the appropriate files can be ordered via e mail under info de vega com or by phone from one of the VEGA agencies under the order number DRIVER S The backlight of the indicating and adjustment module is powered by the sensor Prerequisite is a certain level of supply voltage The data for power supply are specified in chapter Technical data The optional heating requires its own power supply You can find further details in the supplementary instructions manual Heatin
45. s This influences the measuring result particularly if the level is very low With pressures under 0 2 bar 20 kPa you should use a different measuring principle e g radar or guided microwave 12 VEGASON 63 Profibus PA Zc 80 NI 98 86 28786 EN 081 127 VEBA 4 Mounting Mounting position 4 2 Mounting instructions When mounting VEGASON 63 keep a distance of at least 200 mm 7 874 in to the vessel wall If the sensor is installed in the center of dished or round vessel tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see chapter Setup If you cannot keep this distance you should carry out a false echo storage before setup This applies mainly if buildup on the vessel wall is expected In this case we recommend repeating a false echo storage later with existing buildup gt 200 mm Fig 5 Mounting on round vessel tops 1 Reference plane 2 Vessel center or symmetry axis VEGASON 63 e Profibus PA 13 4 Mounting VEB Socket In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom Fig 6 Vessel with conical bottom Preferably the transducer should be mounted flush to the vessel top If the reflective properties of the medium are good you can mo
46. sion instruments with approvals can have different technical data For these instruments the corresponding approval documents have to be taken into account These are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals 10 A suitable cable is the prerequisite for maintaining the protection class 50 VEGASON 63 Profibus PA Z 1180 N4 9828 28786 EN 081 127 VEIA 10 Supplement 10 2 Profibus PA Instrument master file The instrument master file GSD contains the characteristic data of the Profibus PA instrument These data are e g the permissible transmission rates as well as information on diagnostics values and the format of the measured value outputted by the PA instrument A bitmap file is also provided for the Profibus network planning tool This file is installed automatically when the GSD file is integrated The bitmap file is used for symbolic indication of the PA instrument in the configuration tool Ident number Each Profibus instrument gets an unambiguous ident number ID number from the Profibus user organisation PNO This ID number is also included in the name of the GSD file For VEGASON 63 the ID number is 0x0770 hex and the GSD file SN__0770 GSD As an option to this manufacturer specific GSD file PNO provides also a general so called profile specific GSD file For VEGASON 63 you have to use the
47. the new electronics module This can be done e At the factory by VEGA e Oron site by the user In both cases the sensor serial number is needed The serial numbers are stated on the type label of the instrument inside the housing or on the delivery note Information When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Oscillator The electronics modules are adapted to the respective sensor and distinguish also in the signal output or power supply 8 4 Software update The following components are required to update the sensor software Sensor Power supply VEGACONNECT PC with PACTware Current sensor software as file At www vega com downloads go to Software Select under plics instruments and sensors the suitable instrument series Load the zip file via the right mouse key with Save target as e g on the desktop of your PC Extract all files available in the zip file e g to the desktop Connect the sensor to power supply and provide connection from PC to the instrument via VEGACONNECT Start PACTware and provide connection to the sensor e g via the VEGA project assistant Close the parameter window of the sensor as far as open Go in the PACTware menu bar to nstrument data Additional functions and Update instrument software VEGASON 63 e Profibus PA 43 8 Maintenance and fault rectification Vela PACTware checks
48. tion in the operating instructions manual of the indicating and adjustment module or in the online help of PACTware or DTM As VEGASON 63 is a distance measuring instrument the distance from the sensor to the product surface is measured To have the real product level displayed an allocation of the measured distance to the percentage height must be made To carry out this adjustment the distance is entered with full and empty vessel If these values are not known an adjustment with the distance values e g 10 and 90 is also possible Starting point for these distance specifications is always the lower side of the flange with all other versions the lower side of the transducer The actual level is then calculated on the basis of these entered values At the same time the operating range of the sensor is limited from maximum range to the requested range The real product level during this adjustment is not important because the min max adjustment is always carried out without changing the product level These settings can be made ahead of time without the instrument having to be installed In the main menu item Basic adjustment the individual submenu items should be selected one after the other and provided with the correct parameter values Start your parameter adjustment with the following menu items of the basic adjustment Proceed as follows 1 Move from the measured value display to the main menu by pushing OK
49. trinsically safe circuits must be observed E013 no measured value available gt sensor in boot phase gt Sensor does not find an echo e g due to faulty installation or wrong parameter adjustment 2 E017 e Adjustment span too small gt Carry out a fresh adjustment and increase the distance between min and max adjustment 036 e no operable sensor software gt Carry out a software update or send the instrument for repair E041 e Hardware error electronics defective gt Exchange instrument or return instrument for repair E113 e Communication conflict gt Exchange instrument or return instrument for repair 42 VEGASON 63 Profibus PA ZZL 80 NI 98 86 28786 EN 081 127 VEBA 8 Maintenance and fault rectification Reaction after fault rec tification Sensor serial number bio Assignment Load sensor software to PC Prepare update Load software into sen sor Depending on the failure reason and measures taken the steps described in chapter Set up must be carried out again if necessary 8 3 Exchanging the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only one instrument and one electronics module with respective Ex approval may be used If there is no electronics module available on site one can be ordered from the VEGA agency serving you The settings of the sensor must be downloaded into
50. unt VEGASON 63 on a socket piece You will find recommended values for socket heights in the following illustration The socket end should be smooth and burr free if possible also rounded Carry out a false echo storage 14 VEGASON 63 e Profibus PA Zc 80 NI 98 86 28786 EN 081 127 VEIA 4 Mounting d h max 100 mm 4 300 mm 150 mm 6 400 mm 200 mm 8 500 mm 250 mm 10 600 mm Fig 7 Deviating socket dimensions Sensor orientation Align the sensor in liquids as vertical as possible to the product surface to achieve optimum measuring results A Fig 8 Alignment in liquids To optimally align the sensor to solid products a swivelling holder mounting strap can be implemented VEGASON 63 e Profibus PA 15 4 Mounting Vessel installations Fig 9 Orientation in solids To reduce the min distance to the medium you can also mount VEGASON 63 with a beam deflector By doing this it is possible to fill the vessel nearly to maximum Such an arrangement is suitable primarily for open vessels such as e g overflow basins Fig 10 Beam deflector The ultrasonic sensor should be installed at a location where no installations cross the ultrasonic beam Vessel installations such as for example ladders limit switches heating spirals struts etc can cause false echoes that interfere with the useful echo Make s
51. ure when planning your measuring site that the ultrasonic signals have a clear view to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal or plastic baffles above the installations scatter the ultrasonic signals and avoid direct false echoes 16 VEGASON 63 Profibus PA Z 1180 N4 9828 28786 EN 081 127 4 Mounting Agitators Inflowing medium Fig 11 Cover smooth profiles with deflectors If there are agitators in the vessel a false echo storage should be carried out with the agitators in motion This ensures that the interfering reflections from the agitators are saved with the blades in different positions Fig 12 Agitators Do not mount the instruments in or above the filling stream Make sure that you detect the product surface not the inflowing product VEGASON 63 e Profibus PA 17 4 Mounting li qa 7 V Fig 13 Inflowing liquid Foam Through the action of filling stirring and other processes in the vessel Air turbulences Standpipe measurement dense foams which considerably damp the emitted signals may form on the product surface
52. ware version 01 or higher of PLICSCOM as well as a hardware version 01 03 or higher of the corresponding sensor an integrated backlight can be switched on via the adjustment menu The hardware version is stated on the type label of the PLICSCOM or the sensor electronics Note You can find detailed information on adjustment in the operating instructions manual ndicating and adjustment module 6 2 Insert indicating and adjustment module The indicating and adjustment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the indicating and adjustment module in the desired position on the electronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The indicating and adjustment module is powered by the sensor an additional connection is not necessary VEGASON 63 e Profibus PA 27 6 Set up with the indicating and adjustment module PLICSCOM VEIA buo Fig 23 Mounting the indicating and adjustment module Note If you intend to retrofit the instrument with an indicating and adjustment module for continuous measured value indi
53. xternal indication VEGADIS 61 34296 Protective cover 30176 Electronics module VEGASON series 60 VEGASON 63 e Profibus PA 3 1 About this document MEJBA 1 About this document 1 1 Function This operating instructions manual provides all the information vou need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinitv of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice bv them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGASON 63 e Profibus PA Z 1180 N3 9

Operating Instructions - VEGASON 63 - Profibus PA

Contents

Download Pdf Manuals

Related Search

Related Contents