Operating Instructions - VEGADIS 61 -
Contents
1. VEGA Grieshaber KG Schiltach Germany 2012 Subject to change without prior notice 27720 EN 1203292. Delivery date HTML Order specific instrument features HTML Operating instructions at the time of shipment PDF Go to www vega com Service VEGA Tools and serial number search 3 2 Principle of operation The VEGADIS 61 is an external indicating and adjustment unit for VEGA plics sensors The device enables remote measured value indication and adjustment of sensors at measuring sites that are difficult to access VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 VEGA 3 Product description Application examples Olean Fig 3 Connection of VEGADIS 61 to the sensor The measured value indication and sensor adjustment are carried out via the integrated indicating and adjustment module Voltage supply Signal output sensor Sensor Connection cable VEGADIS 61 Sensor VEGADIS 61 Indicating adjustment module QAKR amp ONM gt Fig 4 Connection of VEGADIS 61 to the sensor The sensor adjustment is carried out via VEGACONNECT and PC with PACTware Voltage supply Signal output sensor Sensor Connection cable VEGADIS 61 Sensor VEGADIS 61 VEGACONNECT PC with PACTware OO Gah za VEGADIS 61 9 3 Product description VEGA Connection Packaging Transport Transport inspection Storage Storage and transport temperature The VEGADIS 61 is connected with a four wire cable to the sensor Via this cable the c
3. VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 VEGA 4 Mounting 4 Mounting 4 1 General instructions Mounting position VEGADIS 61 functions in any installation position The housing can be rotated by 330 without the use of any tools Moisture Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels Fig 5 Measures against moisture penetration 4 2 Instructions for installation Wall mounting VEGADIS 61 for wall mounting is supplied with a mounting socket P mE 12mm e 4p TT 262 mm 2 44 085 mm 3 35 mm 0 28 Fig 6 VEGADIS 61 for wall mounting bottom view of mounting plate 1 Drilling dimensions VEGADIS 61 11 4 Mounting VEGA Carrier rail mounting VEGADIS 61 for mounting on carrier rail is supplied with a mounting adapter Fig 7 VEGADIS 61 for carrier rail mounting 1 Adapter plate with screw M4 x 6 2 Carrier rail Tube mounting VEGAD
4. 6c 0c L N3 0227c 27720 EN 120329 VEGA 5 Connecting to the sensor Electronics and connec tion compartment Wiring plan 4 20 mA HART 5 3 Wiring plan Fig 10 Electronics and connection compartment Contact pins for the indicating and adjustment module Spring loaded terminals for connection to the sensor Plug connector for interface converter Ground terminal for connection of the cable screen A hM za Display Fig 11 Wiring plan VEGADIS 61 for 4 20 mA HART sensors 1 To the sensor 2 Ground terminal for connection of the cable screen Connect screen here Connect ground terminal on the outside of the housing as prescribed The two terminals are galvanically connected VEGADIS 61 15 5 Connecting to the sensor VEGA Wiring plan PA FF Connection via standard cable Connection between VEGADIS 61 and sensor is carried out according to the chart VEGADIS 61 Sensor Terminal 5 Terminal 5 Terminal 6 Terminal 6 Terminal 7 Terminal 7 Terminal 8 Terminal 8 Connection via ready made cable with 4 pin socket M12 x 1 Connection between VEGADIS 61 and sensor with 4 pin plug M12 x 1 is carried out according to the following chart The specification of the wire colours refers to the r
5. IS 61 for tube mounting is supplied with a meas instrument holder and four screws M5 x 12 as mounting accessory The meas instrument holder is mounted to the socket of VEGADIS 61 Fig 8 VEGADIS 61 for mounting on tubes up to 1 diameter 1 4 screws M5 x 12 2 Measuring instrument holder 3 Tube 12 VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 5 Connecting to the sensor Safety instructions 4 20 mA HART sensor PA FF sensor Cable screening and grounding T pue 5 Connecting to the sensor 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage VEGADIS 61 is connected to the sensor with standard four wire cable with screen Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland Tip We recommend using the matching ready made connection cable from the VEGA product line VEGADIS 61 is connected with a screened four wire special cable of up to 25 m length with connection socket M12 x 1 to the sensor Information The special cable is part of the scope of delivery of PA FF sensors with connection plug M12 x 1 for VEGADIS 61 This special cable is absolutely necessary for reliable functioning of VEGADIS 61 as w
6. Operating Instructions VEGADIS 61 LI Document ID 27720 Indication and adjustment Contents 1 About this document To Junction issu eres ded Mi RR hoe FT 1 2 Targetgroup ics cutie bad aie mh PRX AER 1 3 Symbolism used 2 For your safety 2 4 Authorised personnel 2 2 Appropriate use llle 2 3 Warning about misuse 2 4 General safety instructions 2 5 Safety label on the instrument 26 CE conformity 0 0 00 000088 2 7 NAMUR recommendations 2 8 Safety instructions for Ex areas 2 9 Environmental instructions 3 Product description 3 44 Structure ee bea re 3 2 Principle of operation lille 3 3 Packaging transport and storage 4 Mounting 444 General instructions 0 000000 eee 4 2 Instructions for installation 05 5 Connecting to the sensor 5 1 Preparing the connection 405 5 2 Connection procedure 000000 5 3 Wiringplan llle 6 Setup with the indicating and adjustment module 6 1 Shortdescription 6 2 Insert indicating and adjustment module 6 3 Adjustment system 64 Stp Stops scienee nna ee eee 7 Maintenance and fault rectification 7 4 Maintenance 7 2 Remove interferences 0 000000 eee 7 3 Instrument repair 8 Dismounting 81 Dismountingst
7. ctions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGADIS 61 is an external indicating and adjustment unit for VEGA plics sensors You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adj
8. e cross sec tion up to Indicating and adjustment module Voltage supply and data transmission Indication Measured value indication Number of digits Size of digits sensors with software gt 4 0 0 hardware 2 0 0 Size of digits sensors with software z 3 99 hardware 2 0 0 Adjustment elements Protection rating unassembled 1x cable gland M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 or 1 x closing cap NPT 1 x blind stopper e NPT 2 5 mm AWG 14 through sensor via gold plated sliding contacts 1 C bus LC display in dot matrix 5 WxH 7 x13 mm WxH 5x8 mm 4 keys IP 20 VEGADIS 61 23 9 Supplement mounted into VEGADIS 61 without cover Materials Housing Inspection window IP 40 ABS Polyester foil Adjustment circuit Connection to Data transmission Configuration connection cable Cable length max Sensors with software 2 4 0 0 hardware 22 0 0 Sensors with software x 3 99 hard ware lt 2 0 0 the respective sensor digital IC Bus 4 wire screened 50m 25m Electrical protective measures Protection rating Housing plastic Housing Aluminium stainless steel Overvoltage category Protection class IP 66 IP 67 IP 66 IP 68 0 2 bar Approvals Instruments with approvals can have different technical data depending on the version That s why the associated approval documents have to b
9. e noted with these instruments They are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals 24 VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 VEGA 9 2 9 Supplement Dimensions VEGADIS 61 housing 69mm 2 72 977mm M20x1 5 Ye NPT 116 mm 4 57 84 mm 3 31 lO M20x1 5 Ve NPT 69mm 2 72 977mm M20x1 5 Ye NPT M20x1 5 M20x1 5 112 mm 4 41 Ye NPT Fig AWD 15 VEGADIS 61 housing versions Plastic housing Stainless steel housing precision casting Stainless steel housing electropolished Aluminium housing VEGADIS 61 25 9 Supplement VEGADIS 61 mounting elements 16mm Die e 5mm Lj 13 4 Els ET Elz TE ES us al hi d Ee 60mm 2 23 64 84mm 3 5 46 111mm 4 31 8 Fig 16 VEGADIS 61 mounting elements 1 2 3 Mounting plate for wall mounting Clip for carrier rail mounting Strap for tube mounting 26 VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 9 Supplement 9 3 Industrial propert
10. eady made cable from our own product line Wire colour VEGADIS 61 Brown Terminal 5 White Terminal 6 Blue Terminal 7 Black Terminal 8 Display Fig 12 Wiring plan VEGADIS 61 for PA FF sensors 1 To the sensor Connection via ready made cable with 5 pin socket M12 x 1 The connection between VEGADIS 61 and sensor with 5 pin plug M12 x 1 is carried out according to the following chart The specification of the wire colours refers to the ready made special cable supplied with this sensor version 9 2 Plug M12 x 1 optionally with double chamber housing 9 Plug M12 x 1 optional with plics single and double chamber housing 16 VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 5 Connecting to the sensor VEGADIS 61 Terminal 7 Terminal 8 VEGADIS 61 17 6 Setup with the indicating and adjustment module VEGA Function Configuration bere Mount Dismount indica ting and adjustment mo dule 6 Set up with the indicating and adjustment module 6 1 Short description The indicating and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All continuously measuring sensors in single as well as double chamber housing optionally in the electronics or connection compartment e External indicating and adjustment unit Note You can find detailed information on the adjus
11. ell as the sensor Connect the cable screen on both ends to ground potential In VEGADIS 61 and in the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisation low impedance 5 2 Connection procedure Proceed as follows 1 Unscrew the housing cover 2 Remove the indicating and adjustment module by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm of the cable mantle strip approx 1 cm insulation from the individual wires 5 Insert the cable into VEGADIS 61 through the cable entry 6 Lift the opening levers of the terminals with a screwdriver see following illustration 7 Insert the wire ends into the open terminals according to the wiring plan VEGADIS 61 13 5 Connecting to the sensor VEGA 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the ground terminal 11 Connect the ground terminal outside on the housing according to specification low impedance 12 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 13 Screw the housing cover back on The electrical connection is finished Fig 9 Connection steps 6 and 7 14 VEGADIS 61
12. eps 8 2 Bisposal 1 sexe prar re RR t 9 Supplement 9 14 Technical dats 92 Dimensions VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 Contents be Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description Editing status 2012 03 15 VEGADIS 61 1 About this document 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instru
13. ish language The service is free of charge only the standard telephone costs will be charged Depending on the reason for the fault and the measures taken the steps described in chapter Set up may have to be carried out again 7 3 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from our homepage at www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call back for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please ask the agency serving you for the address of your return shipment You can find the respective agency on our website www vega com under Company VEGA worldwide VEGADIS 61 21 8 Dismounting 8 Dismounting 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 8 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easi
14. lity of equipment e NE 53 Compatibility of field devices and indicating adjustment components 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 3 Product description Scope of delivery Constituent parts 3 Product description 3 1 Structure The scope of delivery encompasses e Indicating and adjustment unit VEGADIS 61 e Cable entry M20x1 for the sensor e Documentation this operating instructions manual Operating instructions manual 27835 Indicating and adjust ment module PLICSCOM Supplementary instructions manual 31708 Heating for in dicating and adjustment module PLICSCOM optional Ex specific Safety instructions with Ex versions if necessary further certificates The VEGADIS 61 con
15. ly separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal 22 VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 VEGA 9 Supplement 9 Supplement 9 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 316Ti corresponds to 1 4571 Materials VEGADIS 61 Housing Inspection window in housing cover for indicating and adjustment module Ground terminal Materials mounting elements Mounting plate Mounting adapter Measuring instrument holder Weight without mounting element Ambient conditions Ambient temperature Storage and transport temperature plastic PBT Alu die casting 316L Polycarbonate UL 746 C listed 316Ti 316L Aluminium 316L PVDF 316Ti 316L 0 35 kg 0 772 bel 15 70 C 5 158 F 40 80 C 40 176 F Electromechanical data Cable gland Spring loaded terminals for wir
16. ommunication and power supply of VEGADIS 61 is carried out through the sensor Additional external energy is not required Permissible cable lengths see chapter Technical data 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 10
17. sists of the components e Mounting element depending on order specification mounting plate clip or strap e Housing with electronics e Housing cover with integrated indicating and adjustment module The components are available in different versions Fig 1 VEGADIS 61 with plastic housing and mounting plate for wall mounting 1 Housing cover with integrated indicating and adjustment module 2 Housing with electronics 3 Mounting plate VEGADIS 61 3 Product description VEGA Type label Serial number The type label on the housing contains the most important data for identification and use of the instrument VEGADIS 61 7 Ma type DIS61CIKMA IECEx PTB 060048 Ex ia IC T6 A www vega com power supply use only with VEGA sensors GE protection IP66 67 O order no 0000000 000 VEG 77761 Schiltach Germany s n 220962591 Fig 2 Structure of the type label example Instrument type Product code Approval Voltage supply Protection rating Ambient temperature Order number Seriennummer des Ger tes ID numbers instrument documentation 10 Note to observe the instrument documentation 11 Notifizierte Stelle f r die CE Kennzeichnung 12 Zulassungsrichtlinie OMANAAAWBNH With the serial number of the instrument on the type label you have access to the following data on our homepage Article number of the instrument HTML
18. tment in the operating instructions manual ndicating and adjustment module 6 2 Insert indicating and adjustment module The indicating and adjustment module can be inserted into VEGADIS 61 and removed again at any time It is not necessary to interrupt the power supply For mounting proceed as follows Unscrew the housing cover 2 Place the indicating and adjustment module in the desired position on the electronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The indicating and adjustment module is powered by the sensor an additional connection is not necessary 18 VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 6 Setup with the indicating and adjustment module Fig 13 Installation of the indicating and adjustment module 6 3 Adjustment system Fig 14 Indicating and adjustment elements 1 2 3 LC display Indication of the menu item number Adjustment keys VEGADIS 61 19 6 Setup with the indicating and adjustment module VEGA Key functions Adjustment system e OK key Move to the menu overview Confirm selected menu Edit parameter Save value 5 key to select Men
19. u change Select list entry Select editing position e key Change value of the parameter e ESC key interrupt input Return to higher ranking menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 4 Setup steps Setup and adjustment of the respective sensor is carried out according to the operating instructions manual of the respective sensor 20 VEGADIS 61 6c 0c L N3 0227c 27720 EN 120329 7 Maintenance and fault rectification Reaction when malfunc tions occur 24 hour service hotline Reaction after fault rec tification 7 Maintenance and fault rectification 7 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation 7 2 Remove interferences The operator of the system is responsible for taking suitable measures to rectify faults Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the Engl
20. ustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regulations VEGADIS 61 2 For your safety VEGA 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity The device fulfills the legal requirements of the applicable EC guidelines With the CE mark we provide confirmation of successful testing You can find the conformity certificate in the download section of our homepage 2 7 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recommendations e NE21 Electromagnetic compatibi
21. y rights VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com Tuut npogykunu cbupmp BETA 3auujarorcs no BceMy mMupy npaBaMM Ha MHTeJIiekryanbHyto COOCTBEHHOCTb QanbHeiwyto nH opma no cMorpure Ha catre http www vega com VEGAAIIF RESRE RARE MAP Xt 2512 RS Z2 TL X lt http www vega com gt 9 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator VEGADIS 61 27 VEGA Printing date VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com 0 cce All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing
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