INSTALLATION MANUAL
Contents
1. SYP195S M 10A 22 2 Class C SYP200S M 10A 22 2 Class C SYP220S M 10A 16 2 Class C SYP230S M 10A 16 2 Class C SYP240S M 10A 16 2 Class C SYP250S M 10A 16 2 Class C SYP260S M 10A 16 2 Class C Table 1 Parameters of the Risen Energy MODULES Under normal conditions a photovoltaic module is likely to experience conditions that produce more current and or voltage than reported at STC Accordingly the values of Isc and Voc marked on this module should be multiplied by a factor of 1 25 when determining component voltage ratings conductor current ratings fuse sizes and size of controls connected to the PV output 3 Applications Risen Energy MODULES are a highly reliable virtually maintenance free power supply designed to operate efficiently in sunlight these solar modules are ideal for charging storage batteries used to power remote homes recreational vehicles boats telecommunications systems and other electric generation application 4 Climate Condition Install the RISEN ENERGY Crystalline series MODULES in the following conditions O Ambient temperature 40 C to 40 C O Operating temperature 40 C to 85 C O Operating Storage temperature 20 C to 40 C O Humidity below 85RH Mechanical Load Pressure below 112 78lb ft2 5400Pa Note the mechanical load bearing including wind and snow loads of the MODULES is based on the mounting methods The professional system install2. 1169 1 4 0mm 2 900MM 40 to 90C 1050050 SYP230S M PV ZH008 PV ZH202 40 to 85 C 2PfG 1169 1 4 0mm 2 900MM 40 to 90 C 10SQ050 SYP240S M PV ZH008 PV ZH202 40 to 85 C 2PfG 1169 1 4 0mm 2 900MM 40 to 90 C 10SQ050 SYP250S M PV ZH008 PV ZH202 40 to 85 C 2PfG 1169 1 4 0mm 2 900MM 40 to 90C 1050050 SYP260S M Partial shading of an individual MODULE can cause a reverse voltage PV ZH008 Risen Installation Manual PV ZH202 40 to 85 C 2PfG 1169 1 4 0mm 2 900MM 40 to 90 C across the shaded 10SQ050 MODULE www risenenergy com a gt r se n THE POWER OF RISING VALUE Current is then forced to go through the shaded area by the other MODULE By having a bypass diode the forced current will bypass the shaded module in a series circuit thereby minimizing module heating and array current losses For 12 volt systems and higher Each solar module junction box has a diagram illustrating the proper direction for the by pass diode to be installed between two of the terminal screws When the solar MODULES are connected as individual series strings first and then these strings are connected in parallel bypass diodes should be used in each junction box this is the simplest wiring arrangement for most installations At a minimum the bypass diodes must have the following electrical characteristics e Rated Average Forward Curr
3. and ventilated battery case specifically designed for the purpose 17 Inspection Follow the requirements of applicable National and local electrical safety Codes 18 Maintenance Solar modules require very little maintenance It is not un common for a remote site to be checked but once per year Under most conditions normal rainfall is sufficient to keep MODULE glass clean If dirt build up becomes excessive clean the glass with a soft cloth using mild detergent and water Do not clean the MODULES with cold water during the warmer hours of the day in order to avoid creating any thermal shock that maybe damage the MODULE Modules that are mounted flat should be cleaned more often as they will not self clean as effective as modules mounted at 15 degree or greater angle Once a Risen Installation Manual 10 www risenenergy com a gt r se n THE POWER OF RISING VALUE year check the tightness of terminal screws and the general condition of the wiring Also check to be sure that mounting hardware is tight Loose connections will result in damage for MODULES or array Changed MODULES must be same type Cover the front surface of MODULES by an opaque or other material when repairing When MODULES exposed to sunlight it generate high voltage and are dangerous Warnings For any electrical maintenance the PV system must first be shut down Improper maintenance can cause lethal electric shock and burns 19 Disclaimer of Liabilit
4. a gt r se n THE POWER OF RISING VALUE risen INSTALLATION MANUAL For Monocrystalline Modules According with IEC61215 edition 2 amp IEC61730 standards RISEN ENERGY CO LTD Address Meilin Tashan Ind Zone Ninghai Ningbo Zhejiang China Website www risenenergy com Email info risenenergy com Tel 86 574 59953071 Risen Installation Manual 1 www risenenergy com a gt r se n THE POWER OF RISING VALUE Overview Thank you very much for using Risen Energy PV modules In order to enable the PV modules to be installed correctly and to generate electric power properly please read the following operation instructions carefully before installing and using the modules Please remember that you are operating a product that generates electricity and therefore certain safety measures need to be implemented in order to avoid accidents 1 Instruction Risen Energy Company Limited Risen Energy has a long history of successful innovation within the solar industry The company was fund in 1986 and began researching photovoltaic modules in 1999 The company has several fully integrated product lines including wafers cells Mono and Polycrystalline Silicon modules MODULES Risen Energy products are exported to overseas markets With an experienced international management team and a strong reputation for innovation Risen Energy supplies the highest quality MODULES in a range of sizes designed to meet the requirements of the mo
5. ea etc Do not install the MODULE to substitute even partially a roof or wall of a habitable structure 6 MODULETIlt Angle RISEN ENERGY MODULES connected in series should be installed at same orientation and angle Different orientation or angle may cause loss of output power due to difference of amount of sunlight exposed to the MODULES RISEN ENERGY MODULES produce the most power when they are pointed directly at the sun For installations where the MODULES are attached to a permanent structure the MODULES should be tilted for optimum winter performance As a rule if the system power production is adeguate in winter it will be satisfactory during the rest of the year The MODULESE tilt angle is measured between the solar MODULES and the ground Figure 1 Optimal tilting of MODULES is almost the same as the latitude of installation location FIGURE 1 NODULE RECOMENDED TILT ANGLES FOR A FIXED SYSTEM SUNUGHT SITE LATITUDE IN DEGREES FIXED TILT ANGLE VA 20108007 P 15 E ee 15 TO 25 SAME AS LATITUDE A 25 TO 30 LATITUDE S PA 30 TO 35 LATITUDE 10 Co peice 35 TO 40 LATITUDE 15 40 LATITUDE 20 HORIZONTAL Figure 1 MODULES Tilt Angle 7 Mounting the MODULE The frame of each MODULE has eight 9mm diameter mounting holes Figure 2 and Figure 3 These are used to secure the MODULES to the support structure For installation safety we recommend that minimum torgue
6. ent above maximum system current at the highest MODULES operating temperature e Rated Repetitive Peak Reverse Voltage above maximum system voltage at the lowest MODULE operating temperature 11 Preparation before Installation Unpacking Once the PV MODULES have been shipped to the installation site all of the parts should be unpacked properly with care Caution The environment for unpacking the MODULES and all other apparatus should be proofed against dampness and rainfall a Visual check before installation to make sure there is no bug in the packing and junction b Check the serial number c Check the PV MODULES with irradiance of more than 600W m and get the voltage In case the voltage is ZERO it should not be installed and please contact the supplier d All the washers nut and bolt must be stainless steel 12 Safety Precautions a Make sure the MODULES are arranged so that the current and voltage characteristics of the array are within the tolerance of the device to which the array will connect MODULES sold in Europe rate up to 1000V DC b For rooftop installations this MODULE has Class C Fire Rating and must be installed over a roof of appropriate fire resistance Consult your local building department to determine approved roofing materials c The shock hazard increases as modules are connected in parallel producing higher current The shock hazard increases as modules are connected in series producing higher v
7. er must be responsible for mechanical load calculation according to the system design 5 Mounting Site Selection The MODULES should be mounted in a location where they will receive maximum sunlight through the year and also to be mounted over a fire resistant roof covering rated for the application In the Northern Hemisphere the MODULES should face south and in the Southern Hemisphere the MODULES should face north MODULES facing 30degrees away from true South or north will lose approximately 10 to 15 percent of their power output If the MODULES face 60 degrees away from true South or North the power loss will be 20 to 30 percent When choosing a site avoid trees buildings or obstructions which could cast shadows on the solar modules especially during the winter months when the arc of the sun is lowest over the horizon Shading causes loss of output even though the factory fitted bypass diodes of the MODULES will minimize any Risen Installation Manual 3 www risenenergy com a gt r l se n THE POWER OF RISING VALUE such loss Do not install the MODULES close to naked flame or flammable materials Do not install the MODULES in a location where it would be immersed in water or continually exposed to water from a sprinkler or fountain etc Do not install the MODULES in a marine environment and or area where salty wind hit directly Do not install the MODULES in corrosive environment such as corrosive salt area or sulfurous ar
8. f nut is 5mm According to GB T 97 1 d1 is 5 3mm d2 is 10mm h is 1mm These washers are used to avoid corrosion due to dissimilar metals Tighten the screw that the minimum of torque screw between 0 5 and 1 0 Newton meters We recommend you attach all module frames to an earth ground Attach a separate ground wire to one of the extra mounting holes on the module frame with a self tapping screw The racks must also be grounded unless they are mechanically connected by nuts and bolts to the grounded modules Grounding is achieved by securing the array frame for both roof and field mounted applications Please note all washers and nuts are stainless steel Figure 5 Grounding method Risen Installation Manual 7 www risenenergy com risen 10 Junction Box Modules Junction Box Type THE POWER OF RISING VALUE Connector type Connector temperatu re ratings Wire size and type Cable ambient temperature Bypass diodes type SYP185S M PV ZH008 PV ZH202 40 to 85 C 2PfG 1169 1 4 0mm 2 900MM 40 to 90C 1050050 SYP190S M PV ZH008 PV ZH202 40 to 85 C 2PfG 1169 1 4 0mm 2 900MM 40 to 90C 1050050 SYP195S M PV ZH008 PV ZH202 40 to 85 C 2PfG 1169 1 4 0mm 2 900MM 40 to 90C 1050050 SYP200S M PV ZH008 PV ZH202 40 to 85 C 2PfG 1169 1 4 0mm 2 900MM 40 to 90C 1050050 SYP220S M PV ZH008 PV ZH202 40 to 85 C 2PfG
9. k and fire These modules cannot be repaired and should be replaced immediately d Do not damage the back sheet of a MODULE to avoid the hazard of electric shocks and fire Children and unauthorized persons should not be allowed close to the installation of the PV MODULES e Do not remove any part installed by Risen Energy or disassemble the MODULES f Protect plug against soiling do not make any plug connections using soiled plug contacts g MODULES must be carried more than two persons by the frame and wear non slip gloves h Do not use MODULES of different configurations in the same systems Do not drill additional mounting holes in the MODULES frames as it will void the warranty All instructions should be read and understood before attempting to install wire operate and maintain the MODULE 16 Battery When solar modules are used to charge batteries follow the battery manufacture s recommendations if batteries are used with MODULES The battery must be installed in a manner which will protect the performance of the system and the safety of its users The battery should be away from the main flow of people and animal traffic Select a battery site that is protected from sunlight rain snow debris and is well ventilated Most batteries generate hydrogen gas when charging which is explosive Do not light matches or create sparks near the battery bank When a battery is installed outdoors it should be placed in an insulated
10. of screw between 5 8Newton meters The mounting method is as Figure 4 below The four holes close to the corners of the MODULE are most often used for mounting Clearance between the MODULES frame and the mounting surface may be reguired to prevent the junction box from touching the surface and to circulate cooling air around the back of the MODULE In case the MODULES will be mounted on the roof or wall of a building the standoff method or the rack method are recommended Standoff The MODULES are supported parallel to the surface of the building wall or roof Clearance between the MOUDLES frames and surface of the wall or roof is reguired to prevent wiring damage and Risen Installation Manual 4 www risenenergy com a gt r l se n THE POWER OF RISING VALUE to allow air to circulate behind the MODULE The recommended standoff height is Class Ratings Rack The supporting frame is used to mount modules at correct tilt angle The MODULES are not designed for integral mounting as part of a roof or wall The mounting design may have an impact on the fire resistance Drainge holes S00rr long coble x2 negative M f positivet connector Groundrg holes Mounting holes B places Figure 2 Aluminum frame 1580X1070X50X35 mm Risen Installation Manual 5 www risenenergy com oO kr r se n THE POWER OF RISING VALUE Drainge holes 14x9 Mounting holes 8 places Grounding lable 2xe4 Grounding holes Gro
11. oltages To avoid the hazard of electric shock work only under dry conditions with dry module and tools 13 Warnings MODULES are live electrical power source when exposed to light Array of many MODULES can cause lethal shock and burn hazards Although single module produces only a low voltage and current shocks and burns are still a potential hazard MODULES should be covered with an opaque material during installation to avoid shocks or burns Do not touch the live parts of cables and connectors Using appropriate safety equipment insulated tools insulating gloves etc when handling MODULES Risen Installation Manual 9 www risenenergy com a gt r se n THE POWER OF RISING VALUE 14 Permit Before installing your system contact local authorities to determine the necessary permitting installation and inspection requirements 15 Installation and Operation Systems should be installed by qualified professionals only The process involves electricity and can be dangerous if the installing personnel are not familiar with the appropriate safety procedures Do not step on the module e Artificially Sunlight shall not be concentrated on the module e Although the modules are quite rugged the glass can be broken and the module will no longer work properly if it is dropped or hit by tools or other objects Solar modules have a protective front glass Broken solar module glass is an electrical safety hazard electric shoc
12. st demanding energy and power users worldwide 2 Power MODULES Risen Energy MODULES consist of a series of electrically interconnected crystalline silicon solar cells which are permanently encapsulated between a tempered glass cover an EVA potted with TPT back sheet The entire laminate is secured within an anodized aluminum frame for structural strength ease of installation and to protect the cells from the most severe environmental conditions The MODULES which are listed below table applicable for this Manual the data are tested at STC The MODULES power tolerance is 3 Max Modules Pi i Vmpp V j FF system voltage SYP185S M 185 5 11 36 2 5 5 45 0 74 7 A 1000V SYP190S M 190 5 19 36 6 5 57 45 1 75 6 A 1000V SYP195S M 195 5 3 36 8 5 6 45 3 76 8 A 1000V SYP200S M 200 5 4 37 0 5 72 45 4 77 0 A 1000V SYP220S M 220 4 58 48 0 4 82 59 5 76 6 A 1000V SYP230S M 230 4 77 48 2 5 06 59 8 76 0 A 1000V SYP240S M 240 4 95 48 4 5 26 60 76 0 A 1000V SYP250S M 250 5 15 48 6 5 45 60 3 76 2 A 1000V SYP260S M 260 5 33 48 8 5 66 60 5 76 0 A 1000V Moda maximum over current Recommended parallel module Fire resistance protection ratings maximum series configuration class SYP185S M 10A 22 2 Class C SYP190S M 10A 22 2 Class C Risen Installation Manual 2 www risenenergy com a gt r se n THE POWER OF RISING VALUE
13. unding table 158 Mounting Structure Rail Si M6 oo pring washer Flat washer Flat washe Module Spring washer Mounting Structure Rail M6 Bolt Section A A Figure 4 Mounting Method Risen Installation Manual 6 www risenenergy com risen 8 Wiring For MODULES wiring when your PV system includes other components batteries charge THE POWER OF RISING VALUE system open circuit voltage Check your local codes for requirements controllers inverters etc be sure to follow the safety recommendations of their manufacturers These MODULES contain factory installed bypass diodes If these MODUES are incorrectly connected to each other the by pass diodes or cable or junction box may be damaged For array wiring the terms array is used to describe the assembly of several MODULES ona support structure with associated wiring Use copper wire that is sunlight resistant and is insulated to withstand the maximum possible 9 Grounding For grounding there is a grounding label and two holes at the panel of whose position refer to the Figure 1 Size and earth the equipment grounding conductor in accordance with local requirements or the IEC Attach the equipment grounding conductor to the module frame using the hole and hardware provided Note that a stainless steel washer is used between the ground wire and the module frame see Figure 5 The diameter of hole on module is 4mm The diameter o
14. y The installation handling and use of Risen Energy Crystalline series modules are beyond company control Accordingly Risen Energy does not assume responsibility for loss damage injury or expense resulting from improper installation handling use or maintenance Risen Energy assumes no responsibility for any infringement of patens or other rights of third parties that may result from use of the modules No license is granted by implication or under any patent or patent rights Risen Energy reserves the right to update the product specifications or this installation Manual without prior notice Risen Energy Co Ltd Add Ninghai Meilin Tashan Industrial Zone Ningbo Zhejiang China Tel 0086 574 59953071 Fax 0086 574 65173107 Email info risenenergy com Website www risenenergy com Risen Installation Manual 11 www risenenergy com
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