Installation Manual
Contents
1. Varmepumpe Heizungspumpe heat pump Udluftning Fyrkedel Entluftung Exhaustin a Varmtvandscirkulationspumpe 9 Falerledning F hlerleitung sensor conn Entleerung draining Koldtvandstilslutning Kaltwasseranschluss cold water conn TKW nach Ventil an tiefster Stelle fur Entleerung Behalter valve at the lowest point for draining 1 Hovedventil Absperrventil main valve 2 Trykreduktionsventil Druckminderventil reduction valve 3 Proveventil Prufventil testvalve 4 Kontraventil Ruckflussverhinderer contra valve 5 Manometer tilslutningsstuds Manometeranschlussstutzen manometer adapter 6 Aftapningsventil Entleerungsventil draining valve 7 Sikkerhedsventil Membran Sicherheitsventil Abblasedruck 6 0 bar safety valve Trinkwasserfilter gem DIN 1988 in Hausanschlussleitung drinking water filter DIN 1988 in house service connexion Please assure if you assemble your heat pump with a heating boiler or a solid fuel kettle the maximum temperature of the sanitary hot water does not transgress 65 C and the pressure in the accessory heat exchanger is not more than 3 bar 11 Electrical diagram EIRTE TELE INN Y UOA 7 923795 c c0 70 WnJeq v0 90 Tc Ay poo Ju adpJO S gt 21 nu1SUOY 4 A N a xX MOO9 XEN dwnd 4AUTI x JeT os V nejge Bi 9 11UeA78UbBeN JebBoTe1eg xaAues UOA SSNTYISUY S I KN rody cov 38191d O jew Ren 3e7sowJ2. Genvex Great Britain Total Home Environment Ltd GB Moreton in Marsh GL 56 0JQ Hamburg Tel 44 0 845 260 0123 Fax 44 0 1608 652490 E Mail genvex totalhome co uk Ireland N I ECO Systems Ireland Ltd Co Antrim BT54 6PH Tel UK 028 ROI 048 44 2076 8708 Fax UK 028 ROI 048 44 2076 9781 E Mail info ecosystemsireland com Schwitzerland Wesco AG CH 5430 Wettingen Tel 41 0 56 438 11 11 Fax 41 0 56 438 12 10 Intelligent ventilation system from Genvex E Mail comfort wesco ch As ventilation specialists we offer a product range that Austria covers all aspects of modern ventilation equipment from J Pichler Lufttechnik GmbH passive ventilation units with highly effective counter A 9021 Klagenfurt current exchangers to units with integrated heat pumps a EE ah pa p that are extremely power efficient for heating or cooling E Mail office pichlerluft at We can also provide units for ceiling mounting for installation in existing office buildings high rise buildings Slovenia en Pichler amp CO d o o and industrial buildings 2000 Maribor Tel 386 0 2 460 13 50 Fax 386 0 2 460 13 55 E Mail pichler pichler co si Presented by Croatia Pichler amp CO d o o 10000 Zagreb Tel 385 0 1 65 45 407 Fax 385 0 1 65 45 409 E Mail pichler zg hnet hr Portugal Iberterm PT 4475 493 Nogueira Maia Tel 351 229 065 123 4 Fax 351 229 065 125 E Mail paulo neto i
3. pallet truck For transport with pallet truck the heat pump must be places upright on the transport frame Lifting must be done slowly Due to the high position of the centre of gravity the heat pump must be secured against tipping over during transportation Transport with trolley The heat pump must be secured against sliding on the trolley Water connections may not be used for transportation purposes Make sure the trolley does not damage the cabinet and connections 2 3 Installing Guidelines for installing the heat pump The heat pump may only be installed in an frost free environment The installation location should comply with the following criteria Room temperature between 8 C and 35 C for running on extract air Room temperature between 20 C and 35 C for running on fresh air Well insulated walls to rooms next to the installation location Drain for condensate water No abnormal dust concentration in the air Solid base approx 500 kg To achieve a problem free function of the heat pump and to allow access to repairs and services it is advised to keep 0 5 m free space on each side of the unit Remove the packaging from the unit Remove the corner protectors Take off the transportation brackets on the frame Take the heat pump off the frame and place it on the desired location Adjust the heat pump to vertical position by adjusting the feet Sun collector outlet Warm water Cirkula
4. Cooling circuit The heat pump is delivered ready to use No work is needed on the refrigerant circuit The controller automatically takes over all functions and makes sure the compressor fans etc is started to maintain the set water temperature 3 3 Heat exchanger operation 1 Boiler Heat exchanger operation is used if it is desired to heat the water by using an external boiler during wintertime oil burner etc The heat pump is then set to step 0 to disable its operation Hereafter the oil burner takes over operation using its thermostat to decide when to heat the water In this operation mode an extra thermostat sensor is needed in the tank to operate the burner The maximum water temperature must be limited to 80 C Exceeding this temperature shortly is allowed in connection to removal of germs and bacteria etc Installation If the burner has to operate as an extra heat source for the heat pump the temperature on the burner operation should be set 5K lower than the temperature setting in the heat pump This means the burner will only assist when more water is used than the heat pump can cover When the system is started make sure the settings of the thermostats are as desired 2 Wood burner or solar collector This connection can be used if a wood burner or a solar collector shall assist the heat pump function Sensor T9 se diagram measures the temperature in the wood burner or in the solar collector If the tempera
5. Installation Manual Nanvex 185 S z Vanvex 285 S Sanitary hot water Version 1 03 0410 Genvex Table of contents 1 1 Cooling System une 3 1 2 Electrical Circuit 3 1 3 Water CCU AAPP 3 2 1 Deliverance 4 22 MINS DON arer E E 4 Zo o AAA 4 2 4 Connection of water pipes 5 2 5 Connecting condense water drain 6 2 6 Electrical connection 7 2 7 Air connections 7 3 1 Demands to the hot water circuit 8 3 2 Starting to use of the water circuit 8 3 3 Heat exchanger operation 8 3 4 Hints to energy savings 9 3 5 Hints to fan operation 9 3 0 GRECIA Ona ica 9 Subject to Technical Modifications Installation 1 Demands Security advices Generally When construction and building the heat pump all relevant EU guidelines have been followed Also se EU declaration of conformity Any work carried out on this unit may only be done by skilled personnel Take all necessary precautions to avoid accidents 1 1 Cooling system The skilled technician must make sure that all refrigerant carrying parts are emptied
6. WG b R dets direktiv 73 23 EQF Lavspaendingsdirektivet af 19 februar 1973 med senere ndringer Boligministeriets bekendtgorelse nr 797 af 30 august 1994 EU Directive 73 23 EF EG Niederspannungrichtlinie 73 23 EWG c R dets direktiv 89 336 E0F EMC Direktivet af 3 maj 1989 med senere ndringer Telestyrelsens EMC bekendtgorelse nr 796 af 5 december 1991 med efterf lgende ndringer EU Directive 89 336 EF EG EMV Richtlinie 89 336 EWG d R dets direktiv 97 23 E F Trykudstyrsdirektiv af 29 maj 1997 med senere ndringer AT bekendtg relse 743 af 29 november 1999 EU Directive 97 23 EF EG Druckger teverordnung 97 23 EF Virksomhed Sted og dato Underskrift Company Place and date Signature Firma Ort und Datum Unterschrift Genvex A S Haderslev Kim Kjehr Sverigesvej 6 DK 6100 Haderslev 4 2 0 An MS Teknisk chef Technical Manager Technische Leiter 13 14 15 Genvex World Wide Denmark Genvex A S DK 6100 Haderslev Tel 45 73 53 27 00 Fax 45 73 53 27 07 E Mail salg genvex dk Norwegian Varmeteknikk Norge N 2240 Magnor Tel 47 62 83 21 50 Fax 47 62 83 21 59 E Mail post varmeteknikknorge no Germany Novelan GmbH D 95359 Kasendorf Tel 49 0 92 28 99 60 7 0 Fax 49 0 92 28 99 60 7 189 E Mail info novelan de Belgium Artiklima bvba B 9220 Hamme Tel 32 0 52 41 25 41 Fax 32 0 52 41 29 66 E Mail info artiklima be Billund Copenhagen El
7. berterm com Web www iberterm com Published by Genvex A S Sverigesvej 6 DK 6100 Haderslev x Le O Genvex www genvex dk
8. eya l sbunztayueqn by 4 HOSSIHdWON O d d 4 d N dwy ET BunJeyITSJIOA XPW ZHOG AQDECXT SSNTYUISURZISN Hochdruck pressostat JOFETTFUSA 08T eWlidg XxX9SAmUBA LOLCEGEL XVW3 00ZCESEl Grt All A98TSJSPeH 0019 2120 9 As BrTu8AS S Y X3AN39 12 K 2 Genvex EF Overenstemmelseserklzring EEC Declaration of conformity EG Konformitatserklarung A Fabrikant Genvex A S Manufacturer Sverigesvej 6 Herstaller DK 6100 Haderslev FES 45 73 53 27 00 Fax 45 73 53 27 07 e mail salg genvex dk web www genvex dk erklaerer hermed at folgende produkt hereby certifies that the following product best tigt dab das nachfolgend bezeichnete Ger t B Benzevnelse Vanvex brugsvandsvarmepumpe Type Vanvex sanitary water heat pump Typ Vanvex Brauchwarmwasser W rmepumpe Serie Nr 012994 012991 012995 amp 012990 Serial number Bestell Nr ved foruds tning af at Genvex s montageanvisninger er fulgt on the assumption that the mounting instructions from Genvex have been followed bei Voraussetzung dass die Montageanweisungen von Genvex gefolgt wurden er fremstillet i overensstemmelse med is made according to ber Einstimmung von nachfolgend bezeichnete EG Sicherheitsstandards hergestellt a R dets direktiv 98 37 E0F af 22 juni 1998 Maskindirektivet AT bekendtgorelse nr 831 af 27 november 1998 EU Directive 98 37 EF EG Maschinenrichtlinie 98 37 E
9. he unit please ensure that all cables and electric plugs are connected correctly and the cable and plug between the display in the door and the circuit board are connected It is advised to insulate all ducts to lower heat loss and to lower the noise level Installation 3 Starting the heat pump The heat pump may only be started with a full water tank The unit must always be disconnected from the power supply when the front cover is opened When the unit is disconnected wait for the fan to stop completely before the cover is opened Before starting the unit makes sure all connectors are in place and make sure the cable between display and controller is mounted correctly 3 1 Demands to the hot water circuit In the hot water system the following materials may be used Copper Stainless steel Brass Plastics Depending on the used materials in the water circuit in the house wrong combinations of materials may lead to corrosion damages Special attention is required when using galvanized steel or aluminium materials 3 2 Starting to use of the water circuit Fill the tank using the valve on the supply line and let the air out through one of the upper hot tap water valves until air no longer is present in the tapped water Check the entire water circuit for tightness Connect the heat pump to the power supply After starting to use the system the entire water circuit must be checked for tightness
10. ode heater 100 mm Possible connection af heat exchanger In the heat boiler S model the can be a heat exchanger of 0 8 m2 installed which is enamelled outside The connection is in RG In the sensor pipe for the thermostat sensor there can also be placed a sensor to control the external connection fx a solar cells wood burner etc The sensor can max have a diameter on 6 mm By installation of the tube system in the A residence please do not soil Rinse through the tube system with clean water before connecting to the heat pump By installation of the tubes please assure that A the tube connection is not wrung Use proper tools If the recirculation is not use it must be A assured the recirculation boss is fastened 2 5 Connecting condense water drain Due to cooling of the air passing through the evaporator coil water will condense The condense water drain is equipped with a hose which will lead the water to a drain Depending of the humidity and temperatures 0 5 I h of water is not unusual It is necessary to install a tight siphon with a minimum height of 60 mm to allow the water to flow away from the heat pump If the heat pump is not installed with such siphon the water can not leave the drain tray because of under pressure and damage to the unit and the house may be the result Also air will be sucked through the drain and as this air may contain ammonia and other aggressive components the c
11. ooling system will be damaged The connection between the condense water tray and the siphon must be air tight If the siphon is not installed correctly the warranty will not cover damages 2 6 Air connections Inlet air The inlet air may not be polluted with aggressive components Ammonia sulphur chlorine etc Parts in the system may be damaged Air connectors Inlet and outlet ducts must be made of smooth pipes to minimize pressure losses Consider the fan working pressure and the duct resistance during installation See technical data It is advised to install the air ducts that are placed near the heating pump levelled or with a light fall towards the extract air outlet to avoid leaking of condensed water easy to cut of This will avoid leaking of condensed water from the ducts When air ducts are placed outside the building the back Installation pressure valve with a small resistance should be placed to ensure no cold air is entering the room in the winter time and when the heating pump is standing still We recommend to mount a flexible connecting link between the pipe and the duct connection in consideration of a future service The heating pump may only be used with the tank filled up The unit must always be disconnected from the power before the front door is removed When the unit is disconnected from the power please wait until the fan has stopped before opening the front doors Before starting up t
12. tion Sun collector inlet Cold water Installation 2 4 Connection of water pipes During installation the actual pressure and pressure losses must be taken into account regarding pipe dimensions to assure sufficient pressure and water flow rates The plumbing must be carried out according to regulations The piping can be made of flexible or solid materials Care must be taken in respect to corrosion to avoid damages As for all pressurerized containers the heat pump must also be equipped with safety and check valves on the supply side Cold water inlet and hot water outlet is located under the tank 3 4 Thread connectors The maximum working pressure is 10 bars and the maximum working temperature is 65 C If necessary the supply pipe must be equipped with a pressure reduction valve and eventually a filter When installing the pipe work in the house any dirt in the pipes must be avoided Eventually flush the pipes with clean water before the heat pump is installed When the pipes are connected make sure the pipes are not twisted Use tools to hold the pipes against twisting If no recirculation is needed make sure the recirculation connector is closed Water connection Under the heat pump the connections are located Condenswater drain hose Cold water inlet Recirculation Hot water outlet No holes may be drilled It cut damage the winded condenser Installation Electrical water Sensor An
13. to a level where work may be carried out without any risk to people or materials before repairs and services are carried out When repairing and servicing the heat pump in which the refrigerant system has to be opened always take extra care If the use of an open flame is needed Welding soldering etc special care must be taken in order to prevent fire 1 2 Electrical circuit When work is carried out on the heat pump the main supply must be disconnected Pull the plug When the unit is connected to the supply all local and national regulations must be followed along with the demands from the power supplier 1 3 Water circuit Only water in drinking quality may be used During installation the choice of material must be taken into account and made sure those are compatible in the entire circuit Safety equipment must be installed to prevent over pressure in the system All pipe work must comply with water safety regulations Installation 2 Installation 2 1 Deliverance Heat pump including controller Installation manual with technical data User manual for controller 2 2 Transport Transport and storage of heat pump In general the heat pump must be stored upright without water and in its packing while stored When carefully transporting the unit over short distances the heat pump may be tilted up to 45 degrees Transport and storing may take place at temperatures between 20 C and 70 C Transport with
14. ture is higher than in the tank the controller can activate a circulation pump which will circulate the water through the heat exchanger build into the tank The hystereses can be adjusted between 0 5 K The maximum temperature accessible is 80 C in which case the controller stops the pump to avoid damages to the system 3 4 Hints to energy savings Do not use higher water temperatures than needed The lower the water temperature the better the efficiency of the heat pump is achieved Use only high temperatures when needed 3 5 Hints to fan operation When using ductwork it may be necessary to run the fan on a higher speed to compensate for the pressure losses 3 6 Checking After completing installation it is advised to check all connections etc to ensure they are tight and to check that condensate water can flow to the drain unrestricted For servicing please refer to user manual Flow diagram Exhaust air 10 T6 Cooling coil evaporator Fresh air T5 O High pressure switch y MA4 Hot water tank Compressor ij Condenser on tank T9 Heating coil T5 Fresh air or surrounding temperature T6 Cooling coil T7 Tank top 2 T8 Tank bottom T9 Solar panel Hydraulic figure Varmekreds Heizkreis heat curcuit Y Luftvarmepumpe Abluft W rmepumpe Air heat pump TWW DIN 1988 TZW DIN 1988
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