INSTALLATION MANUAL
Contents
1. no o 10 Tse cued Washer 5 16 18 x 5 1 2 Hex Head Bolt FIGURE ONE 5 16 18 x 4 ee 18 x Weld Nut 5 16 lex Head Standard Bolt Washer FIGURE TWO 5 16 18 x 1 1 4 Hex Head Bolt 5 16 3 8 16 Hex Nut 3 8 Flat Flat Washer 3 8 16 x 2 3 4 Hex Head Bolt FIGURE THREE BRUNSWICK INSTALLATION MANUAL PAGE 3 BASEFRAME AND LEG ASSEMBLY CONTINUED FIGURE FOUR METRO Step 8 Measure the baseframe assembly diagonally and adjust as required to obtain the same measurement to assure the baseframe is square With all joints flush and legs aligned properly tighten all hardware securely FIGURE FOUR FIGURE FIVE 10 x 1 Pan Head Self Tapping Screw Step 9 Screw 10 x 1 pan head tapping screws through the top of each leg bracket into the leg FIGURE FIVE FIGURE SIX Step 10 Position the baseframe and leg assembly in its final location Level the baseframe with your preferred level by rotating the leg levelers The levelers should be rotated out atleast 1 4 to allow for further leveling when the slate is attached NOTE Try to leave atleast 5 between the outer edge of the baseframe to any wall FIGURE SIX PAGE4 BRUNSWICK INSTALLATION MANUAL SLATE ASSEMBLY AND LEVELING FIGURE ONE Step 1 Position the center slate section evenly between the two slate joint supports as shown with an equal amount of ove2. FIGURE THREE Step 3 Attach the cloth at 1 Step 4 Stretch the cloth across the table at 2 Fold the cloth overhang underneath the edge of the slate at the end Step 5 Fold the cloth back at the foot end of the table and repeat Step 1 Step 6 Stretch the cloth from 1 to 3 and press into position Step 7 Stretch the cloth 3 to 4 pulling from 1 and 2 Press into place BRUNSWICK INSTALLATION MANUAL METRO Left Side LT Head End FIGURE ONE Edge Of Slate Bottom Of Slate FIGURE TWO 3 4 1 2 FIGURE THREE PAGE 7 ATTACHING BED CLOTH TO FRAMED SLATE Before attaching the billiard cloth clean slate thoroughly FIGURE ONE Step 1 Lay the bed cloth over the top of the slate nap side up with the nap running from the head end to the foot end of the table NOTE In determining the direction of the nap run your hand lightly over the surface of the cloth If it meets resistance it is going against the nap Step 2 Leave only enough cloth overhang at the head end and left side to permit tacking into the wood slate frame Leave the balance of cloth overhang at the foot end and right side NOTE Do not spread tacks on the bed cloth Keep them in a container that slides over the cloth Step 3 Tack or staple the cloth securely to the wood frame at 1 with two tacks or staples approximately 2 apart Step 4 Stretch the cloth across the table and tack or staple se
3. POCKET BILLIARD TABLE INSTALLATION MANUAL Sil BRUNSWICK g 185 9 MeERIC www brunswickbilliards com SERVICE DEPARTMENT PO BOX 68 BRISTOL WI 53104 SEPTEMBER 2005 NOTE Please use the instructions in this manual to assemble the tables shown below Illustrations may be different depending on the table being assembled Also note that careful handling of all components will assure damage free assembly BASEFRAME AND LEG ASSEMBLY METRO FIGURE ONE Step 1 Loosely assemble the two side sills to the four cross support sills as shown in Figure One with 5 16 18 x 4 hex head bolts 5 16 flat washers and 5 16 18 weld nuts Step 2 Attach two slate attach cleats to each end of the baseframe as shown in Figure One with 5 16 18 x 5 1 2 hex head bolts 5 16 flat washers and 5 16 18 hex nuts Position flush with the top of the sill and securely tighten FIGURE TWO Step 3 Set the legs out with the levelers up Run out about 1 4 to assure that they are free to rotate Step 4 Set the legs out upright at the four corners and set the assembled baseframe on top FIGURE THREE Step 5 Set a leg attach bracket in each corner of the baseframe on top of the leg Step 6 Loosely attach the brackets to the leg using 5 16 18 x 1 1 4 hex head bolts and 5 16 flat washers Step 7 Loosely attach the baseframe to the brackets using 3 8 16 x 2 3 4 hex head bolts 3 8 flat washers and 3 8 16 hex nuts
4. Stretching the cloth tightly across the table from location 9 repeat Step 11 at location 10 FIGURE FIVE Step 13 At the head end of the table tack or staple the cloth at location 11 maintaining uniform overhang Step 14 Pull the cloth from location 11 toward location 12 and tack or staple securely along the wood frame keeping the cloth even along the head end Step 15 Stretch the cloth firmly from location 11 to the foot end of the table and tack or staple at location 15 Step 16 Stretch the cloth tightly from locations 12 and 13 toward location 14 and tack or staple securely along the wood slate frame FIGURE SIX Step 17 Tack or staple all of the left side on 2 centers keeping the cloth even along the wood frame Step 18 Tack or staple the balance of the head end on 2 centers also keeping the cloth even along the wood frame Step 19 Stretch the cloth tightly toward the foot end of the table tacking or stapling on 2 centers along the wood frame at the foot end Step 20 Stretch the cloth tightly across the table to the right side tacking or stapling on 2 centers all the way along the wood frame at the right side FIGURE SEVEN Step 21 Stretch the cloth into the corner pocket openings and tack or staple to the wood slate frame Step 22 Trim off excess cloth around the perimeter of the slate Locate the eighteen 18 rail attach holes and cut clearance holes in the cloth with a shar
5. surface as shown NOTE Never try to tap a featherstrip flush with just a hammer as you will surely dent the rail surface behind the featherstrip FIGURE FIVE Step 6 Turn rail over and at corner pockets fold the cloth over the mitred edge as shown stretching tightly and working out any wrinkles as you staple three places in area shown PAGE 10 METRO Featherstrip 1 2 FIGURE ONE FIGURE TWO FIGURE THREE FIGURE FOUR FIGURE FIVE BRUNSWICK INSTALLATION MANUAL ATTACHING RAIL CLOTH CONTINUED METRO FIGURE SIX Step 7 Staple three places along the rear edge of the pocket facing X then trim off excess cloth at pocket area Step 8 If rail is an end rail repeat Step 7 at other corner pocket Then starting at center of rails stretch cloth tightly over cushion and staple at bottom of rail working toward each end FIGURE SEVEN Step 9 Trim excess cloth from bottom of rail flush with edge of cloth relief groove SIDE POCKET FIGURE EIGHT Step 10 At side pocket stretch the cloth tightly over nose of cushion and staple three places as shown FIGURE NINE Step 11 Slit the cloth up to the edge of cushion nose as shown Then firmly pull the small strip to the rear of the cushion and staple at rear of facing FIGURE TEN Step 12 Hold the small fold in place with thumb and forefinger and firmly hold it down over facing Then staple at rear of facing and at bottom of rail as show
6. 5 8 socket head machine screws and 10 external tooth washers NOTE This system requires tour head gully boots Use left hand and right hand head pockets at the foot of the table FIGURE THREE Step 3 Attach the gulley track to the bottom of the sills using 10 x 1 1 4 pan head tapping screws Use two screws per cleat one into the bottom of the sill and one inside Install the foot end tracks first then butt the head track to the foot track NOTE To obtain a smoother roll the wires can be bent to match BRUNSWICK INSTALLATION MANUAL METRO Ball Receiyer Box Washer 10 X 2 Drill Point Screw Typical Pocket Pad FIGURE ONE 10 External Tooth Lockwasher 10 24 x 5 8 Socket Head Cap Screw FIGURE TWO gi ies LH Head LH Foot Gully Trac 10 x1 1 4 Pan head Tapping Screw FIGURE THREE PAGE 15
7. curely at 2 with two tacks or staples 2 apart FIGURE TWO Step 5 Stretch the cloth from 1 to 3 and tack or staple securely into the wood frame at the left side of the table See Figure B Step 6 Stretching the cloth across the table from 3 and pulling from 2 tack or staple the cloth at 4 FIGURE THREE Step 7 On the left side stretch the cloth tightly from 1 toward the side pocket opening and tack or staple securely at 5 Step 8 Repeat Step 5 stretching the cloth from 3 and tacking or stapling at 6 Step 9 On the right side of the table grasp the cloth firmly and stretch across the table from 5 and toward the side pocket from 2 and tack or staple at 7 Step 10 Repeat Step 7 stretching from 6 and toward the side pocket from 4 and tack or staple at 8 PAGES Left Side N Head End METRO Left Side N Right Side FIGURE ONE 3 Foot Left Side FIGURE TWO 3 Foot N Right Side 2 FIGURE THREE BRUNSWICK INSTALLATION MANUAL ATTACHING BED CLOTH TO FRAMED SLATE CONTINUED FIGURE FOUR Step 11 At location 9 cut a short slit in the cloth at the edge centered on the side pocket opening Grasp the cloth firmly above this slit pull the cloth into the side pocket opening and tack or staple to the wood frame Complete fastening of the cloth to the side pocket opening making sure the cloth is tacked or stapled to the wood frame Step 12
8. n Step 13 Trim excess cloth as required FIGURE SIX Cloth Relief Groove FIGURE SEVEN Nose Of Cushion Staple Three Place FIGURE EIGHT Nose Of Cushion Small Fold Small Strip FIGURE NINE Small Fold On Top Of Le FIGURE TEN BRUNSWICK INSTALLATION MANUAL PAGE 11 RAIL AND APRON ASSEMBLY METRO FIGURE ONE Step 1 Position the six rails upside down in their respective locations on a protected surface as shown FIGURE ONE FIGURE TWO Step 2 With the rails laid out drive roll pins into the end of each rail Leave 1 8 of roll pin exposed Position the sides and corner castings on rails using so pins align Roll Pin with clearance holes Leave 18 of Roll Pin Expose FIGURE TWO 5 16 18 FIGURES THREE AND FOUR Weld Nut 5 16 Step 2 Attach the corner and side castings to the rails E using 5 16 18 x 1 3 4 hex head bolts 5 16 flatwashers and 5 16 18 weld nuts Tighten finger tight square the rail assembly and tighten all casings securely 5 16 18 x 1 3 4 Hex Hd Bolt NOTE the castings will not be flush with the top and NOTE The bottom of the casting is back of the rails you will have about a 1 8 overhang aa nisn wih the DOS PC ail NOTE Edge is not flush FIGURE THREE 5 16 18 x 1 3 4 5 16 Hex Hd Bolt Flat Washer 5 16 18 Weld Nut NOTE The bottom of the casting is to be flush with the bottom of the rail ca Side Casti
9. ng NOTE Edge is not flush FIGURE FOUR PAGE 12 BRUNSWICK INSTALLATION MANUAL RAIL AND APRON ASSEMBLY CONTINUED FIGURES FIVE AND SIX Step 3 Set the aprons into the relief in the bottom of the rail Loosely atach the aprons with 1 4 20 x 2 hex head bolts and 1 4 flat washers Step 4 Slide the apron corners onto the apron ends with the corner flush with the bottom of the apron Attach with 10 x 1 2 pan head tapping screws Step 5 Properly position the aprons to the rail and secure all apron hardware BRUNSWICK INSTALLATION MANUAL METRO Side Apron 1 4 20 x 2 Hex Head Bolt a 1 4 20 _ FIGURE FIVE Apron Corner 10 x Pan Head Tapping Screw FIGURE SIX PAGE 13 RAIL AND APRON ASSEMBLY CONTINUED FIGURE SIX Step 6 Carefully tuen the rail and apron over and lower it over the table CAUTION Do not let the rail assembly twist or bow while turning as the strain may cause the rail to crack at the ends Step 7 Align the eighteen machine studs with the eighteen clearance holes through the slate and lower assembly onto the slate FIGURE SEVEN Step 8 Thread the 3 8 16 hex nut and dome washer onto the machine stud three places at the ends of the table and tighten securely Step 9 Making sure that the side rails are in a straight line as sighted down the length of the table cushion side fasten the side rails securely with remaining n
10. p knife NOTE Occasionally cloth will stretch leaving wrinkles at the pockets To retighten remove apron one end rail and one side rail Pull cloth taut and retack or restaple along the open end and side to restore original tightness BRUNSWICK INSTALLATION MANUAL METRO Foot 9 Y D 10 7 A 2 FIGURE FOUR 13 Foot w 14 11 Q Head 12 FIGURE FIVE FIGURE SIX Cut holes in cloth at rail both locations FIGURE SEVEN PAGE 9 ATTACHING RAIL CLOTH CORNER POCKET FIGURE ONE Step 1 Place cloth on rail with the back side down The cloth should have equal amount of overhang at both ends of rail and extend 1 2 over the featherstrip groove on the cushion side as shown Step 2 Except for approximately 3 at end of rail tap featherstrip down with a tapping block and hammer starting at center of rail Stretch cloth tightly toward each end of rail and tap featherstrip down FIGURE TWO Step 3 At each end of rail pull the cloth toward the rubber cushion an additional 3 4 Then tap remainder of featherstrip down FIGURE THREE Step 4 Trim the cloth on cushion side of featherstrip along the total length of featherstrip as illustrated FIGURE FOUR Step 5 Fold the cloth down over front of rail then using thumb and forefinger as a guide along front edge of the cushion to keep the tapping block at rear edge of featherstrip tap the featherstrip down flush with rail
11. pport FIGURE ONE FRAMED SLATE 1 4 20 X 1 3 4 FLAT HEAD SCREW UNFRAMED SLATE 1 4 20 X 3 FLAT HEAD SCREW End Slate Sectio ET A Cloth Strip n Penciled Arc FIGURE TWO PAGE 5 SLATE ASSEMBLY AND LEVELING CONTINUED FIGURE THREE Step 10 From the end of a bed cloth cut strips of cloth approximately 1 1 2 wide by 8 long and glue the strips to the pocket cutouts This is important as this will provide cushioning from ball impact and the bed cloth will last much longer Step 11 Clean top of slate thoroughly with a damp cloth before applying the bed cloth PAGE6 METRO CLOTH STRIP FIGURE THREE BRUNSWICK INSTALLATION MANUAL ATTACHING BILLIARD CLOTH TO UNFRAMED SLATE Before attaching the billiard cloth clean slate thoroughly FIGURE ONE Step 1 Lay the bed cloth over the top of the slate nap side up Leave an equal amount of cloth overhang at the ends and sides of the slate FIGURE TWO Step 2 At the head end of the table fold the cloth back away from the edge of the slate and spray a coat of contact adhesive not included as indicated by the shaded area of the edge of the slate Hold the can approximately 4 8 from the area to be coated Coat the underside of the slate also Place a piece of protective paper or card board on the top surface of the cloth CAUTION Do not allow any adhesive to get on the top surface of the cloth
12. rhang at each side of the base frame FIGURE TWO Step 2 Position the two end slate sections on the base frame as shown Be sure that the penciled arc forms a radius as shown Step 3 Recheck to be sure the slate has an equal amount of overhang around the base frame Step 4 Using the 12 countersink holes in the slate as a template pilot drill 5 32 diameter holes into the mount ing cleats Step 5 Securely fasten the end slate sections at both ends of the table with 1 4 x 1 3 4 flat head screws for UNFRAMED slate or 14 x 3 flat head screws for FRAMED slate Step 6 With a precision tool level each end slate section by driving wooden slate wedges provided between the top of the base frame and bottom of the slate as shown Keep the wedges as close to the countersink holes as possible Step 7 With both end slates perfectly level continue fastening the end slates at the joints Recheck for levelness and if necessary back the screws out and adjust the shim position Then retighten the slate attaching screws Step 8 When satisfied that both end slates are level shim the center slate section as required to obtain a flush fit at both joints then screw the center slate down Step 9 Slate joints can now be filled with Rock Hard putty or wax Lightly sand or scrape across the joints after grouting BRUNSWICK INSTALLATION MANUAL Cloth Strip METRO Center Slate Section Center Joint Su
13. uts and dome washers FIGURE EIGHT Step 10 Install the side and corner pockets by pulling them up from under the rail and apron assembly Place them in the castings and carefully fit and trim end to fit fliush behind the cushion facing Use a scribe or nail set as a drift pin to locate castings hole Install with 10 24 x 5 8 socket head machine screws and 10 external tooth washers FIGURE NINE Step 11 Thoroughly brush the area on which the bed Step 12 Locate and install bed spots for each type of table as shown PAGE 14 FIGURE SIX 3 8 16 Hex Nut ome Washer 3 8 16 x 2 3 4 Stud FIGURE SEVEN Typical Pocket Pad 10 External Tooth Lockwasher 10 24 x 5 8 Socket Head Cap Screw FIGURE EIGHT A O Head Spot PEER d l 0S 2 FIGURE NINE BRUNSWICK INSTALLATION MANUAL BALL RETURN SYSTEM FIGURE ONE Step 1 Position the ball receiver box at the center of the bottom of the foot end sill Securely attach with eight 10 x 2 drill point screws and 10 fender washers NOTE This procedure should be done prior to installation of the slate FIGURE TWO Step 2 Install the side and corner pockets by pulling them up from under the rail and apron assembly Place them in the castings and carefully fit and trim end to fit fliush behind the cushion facing Use a scribe or nail set as a drift pin to locate castings hole Install with 10 24 x
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