PowerValue™ 11 and 31 USER MANUAL
Contents
1. 9 3 6 1 Cabling of POWERVALUE 7 5 10 and 12kVA with SINGLE PHASE INPUT 9 3 6 2 Connection Diarra 9 3 6 3 Preparation for the Input 9 3 6 4 stil T EE 9 3 6 5 Connection of the Mains Supply sss nnns 10 3 6 6 Single INPUtIFECO EE 10 3 6 7 Dual lnputl eed iie tere te ape un ie ao ee 11 3 6 8 Preparation for the Output 11 3 6 9 Connection of the nh ien d dicen eere edo ce Modes ci ges agere da 11 3 6 10 How to fix the POWERVALUE to the floor ssssssssseeeeeennmenen enne 12 3 6 11 Cabling of POWERVALUE 7 5 10 12 15 and 20kVA with THREE PHASE INPUT 14 3 6 12 Connection Diagram ciii ee ace i e eel pth este eR aad 14 3 6 13 Preparation for the Three Phase Input 14 3 6 14 zs 14 3 6 15 Connection of the Mains Supply 15 3 6 16 Single Input FEO EPUM 15 3 6 17 Dual IMPUt FOC 16 3 6 18 Preparation for the Output Cabling3 sessssssssssssesese nnns 16 3 6 19 Gonnection of the Load 16 3 6 20 re T mere HR 17 3 6 21 How to fix the POWE2. 1 Close Input fuses FA1 and FA2 2 Close battery fuses breakers 3 Close output switch 2 4 Onthe LCD s LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green 5 Press simultaneously both ON OFF buttons on UPS control panel Unit will start up and after about 60 seconds the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green 6 Make sure that the bypass LED is green then open the Maintenance Bypass Switch 1 position OFF 7 Using LDC panel select the COMMANDS menu and choose command LOAD TO INVERTER This will transfer the LOAD to Inverter on the complete system On LCD panel LOAD PROTECTED will appear THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 35 43 Printed in Switzerland Modifications reserved M ABB GROUP 5 Maintenance 51 INTRODUCTION ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL To ensure an optimum operation of the PowerValue and a continuous and efficient protection of the connected load it is recommended to check the batteries every 6 months depending on the ambiance temperature 5 2 USER RESPON
3. a reaction to a severe fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarming situation The real Battery autonomy time of the whole parallel system is computed continuously Maintenance on a redundant unit may be executed without annoyance to the management system supervisor In order to be managed a NEWAVE UPS can be integrated into a network in two ways 1 By means of the server which is being powered by the UPS and is integrated in the network In most of the cases the server is used as sub agent and you only need the Wavemon software without any SNMP Adapter You need a standard serial connection between the RS232 SMART port of the UPS and the RS232 port of the computer server 2 In some situations it is preferable to interface the network via an SNMP adapter By this way up to 50 computers can be shut down in a RCCMD environment RCCMD Remote Console Command is an additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system www newavenergy com 00 7868 NW PV11 PV31 GB 121210 Page 42 43 Printed in Switzerland Modifications reserved LO newdave A M ABB GROUP 7 6 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device
4. 4 3 8 Set Up Service DESCRIPTION 1 This Menu is reserved for authorized service engineers It is not to be used by End Users 2 Type in password Password is necessary to enter DD MM YY HH MM SS gt SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 REPETITIVE Y N YES NO gt SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK YES NO BYPASS LOCK YES NO LCD DISPLAY gt SET UP SERVICE PASSWORD gt PASSWORD NOTE Apart from the adjustment of voltages frequencies currents power and autonomies in the SET UP Service it is also possible to set and check the following parameters e UPS Rated Power e Single standard or Dual Input feed e f converter 50 60Hz and 60 50Hz e Sync window 2 4 www newavenergy com 00 7868 NW PV11 PV31 GB 121210 Printed in Switzerland Modifications reserved Page 28 43 newdave 8 A MEMBER OF THE ABB GROUP 4 4 OPERATING MODES 4 41 Mode ON LINE INVERTER MODE The ON LINE Mode is the UPS Operating Mode in which the load is supplied through the RECTIFIER and INVERTER LINE 2 BY PASS LED Indicator Colour LINE 1 Green LOAD LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green LINE 1 Using the control panel see figure 4 1 the UPS can easily be transferred to the ON LINE Mode ON LINE Mode provides the highest degr
5. In the event of a power disturbance system administrators can also monitor their network from a central location allowing an early detection of problems In fact utility power is unreliable at times ensuring that all network systems have constant power can be a difficult task The situation becomes even more complex if systems are managed across a Local Area Network LAN or Wide Area Network WAN around the world When a power failure occurs action can be taken to protect the system and its valuable data If no action is initiated by the operator this event can seriously damage the system The UPS software will react automatically in such a case and shutdown the operating system NEWAVE has found it important to have a complete solution for its UPS and is able to offer a wide range of monitoring remote controls for assuring the maximum protection degree to the NEWAVE customers 7 5 2 Wavemon Shutdown and Monitoring Software Wavemon is an external monitoring and shutdown software which was designed to operate with all NEWAVE UPS products both with the DRY PORT Relays X1 X21 and SMART PORT RS232 JD1 The software packet consists of a CD ROM for most diffused operating systems Windows Unix OS 2 DEC VMS Novell Apple a standard connection and a user manual The 25 pin port with voltage free contacts may also be used for automatic shutdown in connection with wavemon It is necessary to provide a special cable to connect the 25 pin port o
6. The PowerValue UPS is a high quality electronic machine that must be commissioned by a fully trained and authorized NEWAVE field service engineer before being put into use The commissioning of the UPS involves the connection of the UPS and battery the checking of the electrical installation and operating environment of the UPS the controlled start up and testing of the UPS and customer training Any PowerValue UPS system not commissioned by a NEWAVE field service engineer or authorized service centre must be considered an electrical hazard and NEWAVE accepts no responsibility for its safe operation or the safety of any personnel Additionally the manufacturer s warranty is immediately invalidated if the UPS is put into use before it has been correctly commissioned 4 2 CONTROL PANEL The user friendly control panel is composed of three parts e POWER MANAGEMENT LCD DISPLAY PMD e LED INDICATORS e KEYS powervalue Figure 4 1 Control Panel PowerValue 4 2 1 Power Management Display PMD The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS The menu driven LCD enables the access to the e EVENT REGISTER e Monitor the input and output U f P e Battery runtime e To perform commands like start up and shut down of UPS and e Load transfer from INVERTER to BYPASS and vice versa e DIAGNOSIS SERVICE MODE e Adjustments and testing
7. www newavenergy com 00 7868 NW 11 PV31 GB 121210 Page 23 43 Printed in Switzerland Modifications reserved LU newave d A MEMBER OF THE ABB GROUP 4 2 2 LED Indicators The mimic diagram serves to indicate the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa The corresponding LED indicators will change colours from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two is supplying power to the critical load When the battery is supplying the load due to mains failure the LED indicator BATTERY is flashing The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time an audible alarm will be activated INDICATOR STATUS MEANING ALARM OFF No alarm condition RED Alarm condition LINE 1 GREEN Mains rectifier available RED Mains rectifier not available LINE 2 GREEN Mains bypass available RED Mains bypass not OK or not available OFF UPS is turned off BY PASS GREEN Load on bypass Bypass or Eco Mode OFF Bypass not operating switched off GREEN Load on inverter RED Inverter fault or load not transferable to inverter OFF Inverter not operating switched off BATTERY GREEN Battery OK RED Battery f
8. Management Display 2 Every stored event is identified with a sequential number and time stamp 3 All events and alarms are indicated with their date and time of appearance 4 3 4 Measurements Screen www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 DESCRIPTION 1 Battery Runtime 2 UPS Output Frequency 3 Bypass Frequency 4 Battery Voltage 5 Battery Charger Current 6 Discharge Current 7 Rectifier Voltage of all three phases or single phase LCD DISPLAY LOAD PROTECTED LOAD NOT PROTECTED LOAD OFF SUPPLY FAILURE LCD DISPLAY gt EVENT LOG MEASUREMENTS gt MEASUREMENTS COMMANDS gt COMMANDS UPS DATA gt SET UP DATA SET UP USER gt SET UP USER SET UP SERVICE gt SET UP SERVICE NO MORE MENU LCD DISPLAY 01 05 10 00 LOAD TO INV 02 05 10 00 LOAD TO BYP 03 05 10 00 LOAD OFF 14 38 59 14 38 56 14 37 14 LCD DISPLAY BATT RUN TIME MIN 00h 00m OUTPUT FREQUENCY HZ 50 00 BYPASS FREQUENCY HZ 50 00 BATTERY VOLTAGE V 0 0 0 0 BATT CHARGE CUR A 0 0 0 0 DISCHARGE CURRENT A 00 00 RECTIFIER VOLTAGE V 230 230 230 Printed in Switzerland Modifications reserved Page 26 43 newave A lt ABB GROUP 8 Bypass Voltage 9 Output Voltage 10 Output Current 11 Active Output Power 12 Reactive Output Power 13 Apparent Output
9. PERFORMED ONLY BY QUALIFIED PERSONNEL DO NOT ATTEMPT TO SERVICE THE UPS YOURSELF BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES IN CASE OF ANY KIND OF DOUBT REGARDING THIS UPS CONTACT iij NEWAVE SA SWITZERLAND Tel 41 91 850 21 07 Fax 41 91 840 12 54 e mail info newavenergy com www newavenergy com NEWAVE SA WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY DUE TO INCORRECT OPERATION OR MANIPULATION OF THE UPS HIGH LEAKAGE CURRENT MAKE SURE THAT THE EARTHING IS CARRIED OUT CORRECTLY BEFORE YOU CONNECT THE MAINS POWER SUPPLY THE POWERVALUE 7 5 20 kVA IS CLASS A UPS PRODUCT ACCORDING TO EN 50091 Part 2 IN A DOMESTIC ENVIRONMENT IT MAY CAUSE RADIO INTERFERENCE IN SUCH AN ENVIRONMENT THE USER MAY BE REQUIRED TO UNDERTAKE ADDITIONAL MEASURES NEWAVE S A HAS TAKEN EVERY PRECAUTION TO PRODUCE AN ACCURATE COMPLETE AND EASY TO UNDERSTAND MANUAL AND WILL THEREFORE ASSUME NO RESPONSIBILITY NOR LIABILITY FOR DIRECT INDIRECT OR ACCIDENTAL PERSONAL OR MATERIAL DAMAGE DUE TO ANY MISINTERPRETATION OR UNDESIRED MISTAKES IN THIS MANUAL THIS MANUAL MAY NOT BE COPIED NOR REPRODUCED PRIOR TO WRITTEN PERMISSION OF NEWAVE SA USER MUST HANG A WARNING LABEL ON ALL PRIMARY UPS POWER ISOLATORS ELECTRICAL MAINTENANCE PERSONNEL SHOULD BE AWARE OF DANGEROUS VOLTAGES THE WARNING LABEL SHOULD CARRY THE FOLLOWING WORDING ISOLATE UPS BEFORE WORKING ON THIS CIRCUIT www newavener
10. e Maintenance Bypass 1 is open in position OFF Connect the input power cable coming from the LV Distribution Board to the terminals of the UPS in accordance with see Figure 1 ZN NOTE Neutral input wire must always be connected NOTE The UPS PowerValue is provided with facilities for both single feed one common input cable for rectifier and bypass and dual feed two separate input cables for rectifier and bypass respectively The standard UPS PowerValue is always supplied with facilities for a single feed If dual feed is required please contact next Service Centre 3 6 6 Single Input Feed To achieve correct Input Cabling see Drawing in see Figure 1 For single input feed connect the mains input cable to UPS Terminal Block according to the following table MAINS INPUT CABLE UPS TERMINAL Phase L1 NEUTRAL EARTH www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 10 43 Printed in Switzerland Modifications reserved LU newave d A MEMBER OF THE ABB GROUP ZN For minimum recommended Input Cable Sections and Fuse Ratings for the PowerValue see table in Section Technical Specifications at the end of this User Manual Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 3 6 7 Dual Input Feed NOTE In the standard version POWERVALUE comes with SINGLE INPUT FEED If DUAL INPUT FEED is required please contact your n
11. it should be blocked by means of the 2 castors which are situated near the two front rollers of the UPS www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 17 43 Printed in Switzerland Modifications reserved LO newdve A M ABB GROUP Cabinet A Elements Rectifier Line Fuse Bypass Line Fuse Battery Fuse Maintenance Bypass Output Switch Smart Port RS232 SUB D9P F Dry Port volt free contacts on terminal block see chapter 3 8 2 Note the number of fans depend on the power of the UPS ITI 1 1 2 2 1 FA1 A FA A FA3 A 32 A 10x38 ultrafast 50 A 14x51 GL GC 32 A 10x38 ultrafast 32 A 10x38 ultrafast 50 A 14x51 GL GC 32 A 10x38 ultrafast 32 A 10x38 ultrafast 80 A 22x58 GL GC 50 A 14x51 ultrafast In Out Terminal Block LIP Output To Load ORRORE PE 2L1 2N Bypass For Dual Feed PowerValue DID DDI D D IN 1L1 1L2 PE DID DDI D D Mains Input Single Feed 31 Cabinet A rear view Figure 2 Connection of UPS POWERVALUE 7 5 10 and 15 kVA with three phase input mains supply Output Load connection terminals SINGLE INPUT FEED www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Printed in Switzerland Modifications reserved Page 18 43 al
12. requirements The output of the UPS must be fitted with circuit breakers or other kind of protection These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits These circuit breakers will enable the protection of each load separately The size of the circuit breakers depends on the load rating of the load sockets The circuit breakers must comply with the prescribed IEC Standards It is recommended to provide a separate output distribution board for the load The following values should be indicated on the output distribution board e Maximum total load rating e Maximum load rating of the load sockets e facommon distribution board is used sockets for Mains and UPS voltage ensure that on each socket there is an indication of the applied voltage Mains or UPS Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Standards or with the local regulations Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Ensure that the earthing is performed in accordance with the prescribed IEC Standards or with the local regulations 3 6 19 Connection of the Load AN ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTER
13. veers a na ee eR RR aet REB agi 26 4 3 5 CG mmands 27 4 3 6 UPS cine 27 4 3 7 SOUP USSR 27 4 3 8 Set UP 225556 28 44 OPERATING MODES 29 4 41 Mode ON LINE INVERTER 2 212 1 29 4 4 2 Mode OFF LINE or BYPASS 29 4 4 3 MAINTENANCE BYPASS 30 4 5 START UP PROCEDURE c 31 4 6 SHUTDOWN PROCEDURE 33 4 7 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE 58 34 4 8 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS 35 NEM 2 2 36 5 1 INTRODUC TION EET 36 5 2 USER RESPONSIBILITIES 0 150 000000 nnn entren innen 36 5 3 ROUTINE 36 5 4 BATTERY cae Em 36 ZEE BIJ eencme 37 6 1 AEARMS 37 6 2 MENU COMMANDS EVENT LOG 37 6 3 FAULT IDENTIFICATION AND RECTIFICA
14. A MEMBER OF THE ABB GROUP i B Cabinet B and C Elements FA1 Rectifier Line Fuse FA2 Bypass Line Fuse FA3 Battery Fuse IA1 Maintenance Bypass 1 2 Output Switch JD1 Smart Port RS232 SUB D9P F X1 X21 Dry Port volt free contacts on terminal block see chapter 3 8 2 SS SS aC SS FA1 A FA2 A 32A 50A 30A 10x38 14x51 10x38 ultrafast GL GC ultrafast 32A 50A 30A 10x38 14x51 10x38 ultrafast GL GC ultrafast 32A 80A 50A 14x51 22x58 14x51 ultrafast GL GC ultrafast 32A 100 A 50 A 10x38 22x58 10x38 ultrafast GL GC ultrafast Remove Link between 2L1 and 1L1for Dual Feed In Out Terminal Block 1L1 1L2 IL3 DDD O Output heni Mains Input To Load Single Feed For Dual Feed Only for external PowerValue 31 battery Cabinet B and C front view Figure 3 Connection of UPS POWERVALUE 7 5 10 15 and 20kVA with three phase input mains supply Output Load connection terminals SINGLE INPUT FEED www newavenergy com 00 7868 NW PV11 PV31 GB 121210 Page 19 43 Printed in Switzerland Modifications reserved Lp newave A M ABB GROUP 3 7 CONNECTION OF EXTERNAL BATTERIES FOR UPS POWERVALUE For the standard POWERVALUE products no external battery cabinets are provided Longer autonomies are achieved by using one of the higher UPS Cabinets B or C which have more spac
15. BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES 3 6 3 Preparation for the Input Cabling Before you start connecting the UPS ensure that e MAINS VOLTAGE INPUT VOLTS AND FREQUENCY FREQUENCY CORRESPOND TO THE VALUES INDICATED ON THE NAMEPLATE OF THE UPS e EARTHING IS PERFORMED IN ACCORDANCE WITH THE PRESCRIBED IEC STANDARDS OR WITH LOCAL REGULATIONS e UPS IS CONNECTED TO THE MAINS THROUGH A LV DISTRIBUTION BOARD WITH A SEPARATE MAINS LINE PROTECTED WITH A CIRCUIT BREAKER OR FUSE FOR THE UPS Provide input breaker and cables according to the indications in TECHNICAL SPECIFICATIONS at the end of this USER MANUAL or in accordance with the prescribed IEC Standards or in accordance with the local regulations The input of the UPS must be fitted with circuit breakers or other kind of protection The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits 3 6 4 Earthing ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED TRAINED INTERNAL PERSONNEL To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions www newavenergy com 00 7868_NW_OPM_PV11_PV31_GB_121210 Page 9 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP e Nom
16. J 45 connector for 10 100 Base T autoswitchable Serial Port for configuration 2 or optional ModBus interface Error Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS COM1 DC Supply 9 VDC or 9 36 VDC supply depending on model Figure 7 7 External SNMP Adapter Nogognrom The Internal SNMP Card can be inserted into an appropriate extension slot of the UPS PowerValue This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software 2 2 Figure 7 8 Internal SNMP Adapter For detailed information please see Software Manual provided with the WAVEMON CD ROM RCCMD Remote Console Command module for a multi server shutdown This stand alone software module is designed to receive and execute a command issued by a remote device Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network The new release RCCMD2 is an application available for all Operating Systems analogous to Wavemon Our SNMP Interfaces are compatible to RCCMD www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 43 43 Printed in Switzerland Modifications reserved
17. LUC newave A MEMBER OF THE ABB GROUP PowerValue M 11 and 31 USER MANUAL 1phase UPS System On line double conversion VFI 7 5 20 kVA Specifications are subject to change without notice NIE L newave ort A MEMBER OF THE ABB GROUP This page left intentionally blank www newavenergy com 00 7868 NW PV11 PV31 GB 121210 Page 2 43 Printed in Switzerland Modifications reserved LU newave d A MEMBER OF THE ABB GROUP CONTENTS 1 a annui uU UII INLINE UID a 5 2 DESCRIPTION ec 6 2 1 RELIABILITY AND QUALITY STANDARDS sse enne enter 6 2 2 POWERVALUE MODELS kae cage ipe ee pee cis eae 6 INSTALLATION 7 3 1 INTRODUC TION m 7 3 1 1 ale Deoa ucc thet ag Spec cased acetic cause eae fa seca sa ead see epee ew ered 7 3 1 2 Corset eden bI MEME 7 3 2 Bgedce 7 3 3 BATLER ES rnn ERE 7 3 4 Sp ici 8 3 4 1 5 8 3 4 2 emisti ete D MEE 8 3 5 MEER 8 3 6 wluNlc
18. NAL PERSONNEL To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions e Nomains voltage is present e Allloads are shut down and disconnected e UPS PowerValue is shut down and voltage free Before connecting the output power cables make sure that e UPS Systems is fitted in its correct position e Maintenance bypass is in position OFF Remove the terminal cover of the UPS Connect the output power cable coming from the LV Distribution Board to the terminals of the UPS as shown in drawing in Figure 3 www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 16 43 Printed in Switzerland Modifications reserved newave C A MEMBER OF THE ABB GROUP 3 6 20 Output Cabling To achieve correct Output Cabling see Terminal Block in Figure 3 For output cabling connect output cable to UPS Terminal according to following Output to UPS terminal block correlation OUTPUT CABLE UPS TERMINAL Phase L1 3L1 NEUTRAL 3N EARTH PE Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 3 6 21 How to fix the POWERVALUE to the floor After having performed the connections screw the terminal cover plate back on the UPS Make sure that the earthing wire is correctly connected on the terminal cover plate Once the UPS has been brought to its final position
19. ON OF THE ON OFF BUTTONS WHEN THE UPS IS NOT IN MAINTENANCE BYPASS MODE WILL INTERRUPT THE POWER SUPPLY TO THE LOAD LOAD OFF on POWERVALUE If for security or emergency reasons it is necessary to immediately disconnect the load from the UPS press the two red ON OFF Buttons simultaneously This is to avoid any accidental manipulation www newavenergy com 00 7868 NW 11 PV31 GB 121210 Page 25 43 Printed in Switzerland Modifications reserved LU newdave d A MEMBER OF THE ABB GROUP 4 3 4 3 1 DESCRIPTION OF THE LCD Status Screens DESCRIPTION Load is protected by UPS power load is supplied by inverter Normal Operation Load is not protected by UPS power it is supplied by mains power load on bypass Load supply completely interrupted UPS has been switched off by ON OFF buttons 4 3 2 Main Menu Screen DESCRIPTION Logging Control A log of the last 64 events is stored in the Power Management Display In Menu Measurements monitor voltages power frequencies currents autonomy etc The Command Menu enables to perform the commands Load to inveter Load to bypass battery test The UPS Data are the UPS personalized information serial number Various settings can be performed by the user Date Time automatic battery test etc Various adjustments can be performed by the service staff 4 3 8 Event Log Screen DESCRIPTION Logging Control a log of the last 64 events is stored in the Power
20. Power 14 Output Power 15 Battery capacity 4 3 5 Commands Screen DESCRIPTION 1 Transfer Load to inverter 2 Transfer Load to bypass 3 Battery Test 4 3 6 UPS Data DESCRIPTION 1 These general UPS Data are installed at the manufacturing plant 2 Manufacturing date 3 EPROM Version 4 Dynamic Password 5 Actual Date and Time 4 3 7 Set Up User DESCRIPTION 1 Setup Language 2 Set up Date and Time www newavenergy com BYPASS VOLTAGE V 230 0 0 OUTPUT VOLTAGE V 230 0 0 OUTPUT CURRENT A 00 00 00 00 00 00 ACTIVE POWER KW 00 00 00 00 00 00 REACTIVE POWER kVAr 00 00 00 00 00 00 APPARENT POWER KVA 00 00 00 00 00 00 OUTPUT POWER 00 00 00 00 00 00 BATT CAPACITY 00 00 LCD DISPLAY gt LOAD TO INVERTER LOAD TO BYPASS gt LOAD TO BYPASS PERFORM BATT TEST gt PERFORM BATT TEST NO MORE COMMANDS LCD DISPLAY UPS SERIAL NUMBER NW nnnnn DATE OF MANUFACTURE 15 01 2003 EPROM VERSION V 000 YES NO DATE TIME dd mm yyyy hh mm ss LCD DISPLAY gt SET LANGUAGE SET DATE AND TIME ENGLISH FRENCH SPANISH GERMAN POLISH gt SET UP DATE AND TIME SET UP BATT TEST 00 7868 NW OPM 11 1 GB 121210 Printed in Switzerland Modifications reserved Page 27 43 d A MEMBER OF THE ABB GROUP 3 Set up battery test 4 Set up operation with Gen Set
21. R OF THE ABB GROUP 3 ZN Installation 31 INTRODUCTION This chapter contains all the necessary information for the correct unpacking positioning cabling and installation of the UPS PowerValue ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED PERSONNEL NEWAVE will take no responsibility for any personal or material damage caused by incorrect cabling or operations or activities which are not carried out as per the instructions contained in this manual 3 1 1 Receipt of the UPS Upon receiving the UPS carefully examine the packing container and the UPS for any sign of physical damage In case of rupture or suspect inform immediately carrier and b NEWAVE SA Ensure that the received UPS corresponds to the material indicated in the delivery note The packing container of the PowerValue protects it from mechanical and environmental damage To increase its protection the UPS is wrapped with a plastic sheet 3 1 2 Nameplate The technical specifications of the PowerValue are provided on the nameplate which is situated at the front of the UPS Check if it corresponds to the purchased material mentioned in the delivery note 3 2 UNPACKING When unpacking the UPS observe the FRAGILE and ARROW on the packing container Perform the following steps to unpack the UPS e Cut wrappers and remove packing container by pulling it upwards e Remove the plastic c
22. RVALUE to the floor sssessseeeeeneenennneen nennen 17 3 7 CONNECTION OF EXTERNAL BATTERIES FOR UPS POWERVALUE 20 3 8 l agsrizelhcem 21 3 8 1 SMART PORT Serial RS 232 21 3 8 2 DRY PORT volt free Contacts sssrinin eoa en ei dota aded eu 22 MEE ze 23 4 1 23 4 2 CONTROL PANEL 23 gear se EE 23 4 2 1 Power Management Display nnns 23 4 2 2 BEP cR 24 4 2 3 MICE EE 24 4 2 4 ON OFF Start up and Shutdown Buttons sse 25 4 3 DESCRIPTION OF THE LGD tereti ci tht rte hae eei agre tagen eee 26 4 3 1 Stat s ele TOS IE LUE 26 www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 3 43 Printed in Switzerland Modifications reserved LU newave Sd A MEMBER OF THE ABB GROUP 4 3 2 Main Menu Screen 26 4 3 3 Event Log SOreenasz iiu ade Te EH anos aa 26 4 3 4 Measurements SCIOen open en aede
23. S OR BY QUALIFIED INTERNAL PERSONNEL Situation of UPS System before switching it on 1 The fuses for the supply of UPS System in the Input Distribution Board on site are open 2 Make sure all the input and output cabling has been performed correctly and check the input phase rotation Verify that output switch IA2 is open 3 4 Verify that the Maintenance Bypass Switch IA1 is open and in Position OFF 5 Make sure the battery fuse FA3 is open 6 Rectifier fuse FA1 and Bypass fuses FA2 on the UPS System are inserted Start up procedure of POWERVALUE 1 Insert fuses for the supply of UPS System in the Input Distribution The LED indicators LINE 1 and battery on UPS Systems is lit green On LCD Display LOAD OFF SUPPLY FAILURE will appear 2 UPS System Press both ON OFF Main Buttons to switch on UPS On LCD LOAD NOT PROTECTED will appear and the LED indicator will indicate as shown bellow LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Flashing Green 3 Check Command LOAD TO INVERTER On LCD LOAD PROTECTED will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Flashing Green Scroll through the menu measurement and check their correctness Check battery polarity and voltage If the battery polarity and volta
24. SIBILITIES There are no user serviceable parts contained within the UPS so the maintenance responsibilities of the user are minimal To maximise the useful working life and reliability of the UPS and its batteries the environment in which the UPS operates should be kept cool dry dust and vibration free The batteries should be hold fully charged 5 3 ROUTINE MAINTENANCE The UPS is designed to receive regular preventative maintenance inspections These preventative maintenance inspections are essential to ensure that both the useful working life and the reliability of the UPS are maximised When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages Only NEWAVE trained or agreed service personnel and authorised field service engineers are fully aware of all of the hazardous areas within the UPS During a preventative maintenance inspection the field service engineer will carry out the following checks Site environment conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration Static switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all install
25. TION c cccsceeececeeeeeeeceaeceaeeeeeeeeeeeeeseeeeeaeeseeeseneeses 37 T OPTIONS ptc m 38 7 1 INTRODUCTION m a 38 7 2 REMOTE EMERGENCY FACILITIES sessi 38 7 3 REMOTE SIGNALLING PANEL RSP 0 0 ceccceecceesceeeeeeeeeeaeeceeecaaecaaeecaaecaaesaaeseaeseaeseaeeeereseeeeeneeaes 39 7 3 1 How to Connect the Remote Signaling Panel 2 1 40 7 4 GENERATOR ON FACILITIES 0 cccceeccececeeeceeeceeeeeeeeeeeeseneceaeeseeseeeeeaeesaeesaeesaaecaaesaaeeeaeseaeessaeenaeens 40 7 5 WAVEMON SHUTDOWN AND MANAGEMENT 0 41 7 5 1 Why is UPS Management important 2 41 7 5 2 Wavemon Shutdown and Monitoring Software 2 41 7 6 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING 43 www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 4 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP 1 Safety ZN BEFORE ATTEMPTING INSTALL START UP THIS UPS THE USER MUST ENSURE THAT THE SAFETY INSTRUCTIONS IN THIS MANUAL ARE CAREFULLY READ AND OBSERVED BY TECHNICALLY COMPETENT PERSONNEL KEEP THIS MANUAL WITH THE UPS FOR FUTURE REFERENCE THIS UPS MUST NOT BE STARTED UP OR PUT INTO USE WITHOUT HAVING BEEN COMMISSIONED BY A FULLY TRAINED AND AUTHORISED PERSON ALL SERVICING MUST BE
26. TTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE EXTREME TEMPERATURE UNDER AND OVERCHARGE AND OVERDISCHARGE WILL DESTROY BATTERIES Before and after storing charge the battery Always store the batteries in a dry clean cool environment in their original packaging If the packing container is removed protect the batteries from dust and humidity 3 5 POSITIONING The PowerValue is a compact and light UPS and can easily be moved to the final position All parts of the PowerValue are accessible from the front and rear making it a service friendly and maintenance friendly UPS The UPS should be located where Humidity and temperature are within prescribed limits Fire protection standards are respected Cabling can be performed easily Available front accessibility for service or periodic maintenance Requested air cooling flow should be granted The air conditioning system should have sufficient capacity Dust or corrosive explosive gases must be absent The place is vibration free Minimum 10cm rear space is recommended for accessibility see Figure 3 1 and 3 2 Only front and rear access is necessary for service and maintenance X Rear X Rear 100mm Y Right Side Y Right Side 400mm X Y Y B attery UPS Cabinet Figure 3 1 UPS space recommendation Figure 3 2 UPS Battery cabinet space recommendation www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Pag
27. UPS e EARTHING IS PERFORMED IN ACCORDANCE WITH THE PRESCRIBED IEC STANDARDS OR WITH LOCAL REGULATIONS e UPS IS CONNECTED TO THE MAINS THROUGH A LV DISTRIBUTION BOARD WITH A SEPARATE MAINS LINE PROTECTED WITH A CIRCUIT BREAKER OR FUSE FOR THE UPS Provide input breaker and cables according to the indications in TECHNICAL SPECIFICATIONS at the end of this USER MANUAL or in accordance with the prescribed IEC Standards or in accordance with the local regulations The input of the UPS must be fitted with circuit breakers or other kind of protection The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits 3 6 14 Earthing ZN ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions e Nomains voltage is present e Loads are shut down and disconnected e UPS PowerValue is shut down and voltage free Maintenance Bypass MANUAL BYPASS is open in position OFF 1 Unscrew both screws of the terminal cover plate 4 and remove the terminal cover plate 2 Carefully remove terminal cover plate 4 and don t pull on the earthing wire 5 If necessary the earthing wire may be removed during the cabling When the cabling has been perfo
28. ains voltage is present e Loads are shut down and disconnected UPS PowerValue is shut down and voltage free e Maintenance Bypass MANUAL BYPASS is open in position OFF Connecting sequence of earthing wire see Figure 1 1 Unscrew both screws of the terminal cover plate 4 and remove the terminal cover plate 2 Carefully remove terminal cover plate 4 and don t pull on the earthing wire 5 If necessary the earthing wire may be removed during the cabling When the cabling has been performed the earthing wire must be connected again 3 Connect the earthing wire coming from the LV Distribution Board to the terminal PE Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 3 6 5 Connection of the Mains Supply After the UPS has been unpacked and brought to its final position the authorized technician may start with the cabling ZN ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions e mains voltage is present e All loads are shut down and disconnected e UPS PowerValue is shut down and voltage free e Remove the terminal cover of the UPS Before connecting the input power cables make sure that e UPS System is placed in its correct position
29. ansfer the LOAD to mains on the complete system On LCD panel LOAD NOT PROTECTED will appear Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green Press simultaneously both ON OFF buttons on UPS control panel On the LCD s message LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Green Open output switch IA2 Output Load Open battery fuses breakers FA3 Open input fuses FA1 and FA2 so that the UPS is voltage free THE LOAD IS NOW SUPPLIED BY MAINS AND IS NOT PROTECTED www newavenergy com 00 7868 NW PV11 PV31 GB 121210 Page 34 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP 4 8 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON LINE mode Load on Inverter ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY ZN AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL Situation of UPS System before starting the Transfer Procedure to ON LINE mode The load is supplied directly by Input Mains power and the UPS is OFF
30. ate back on the UPS Make sure that the earthing wire is correctly connected on the terminal cover plate Once the UPS has been brought to its final position it should be blocked by means of the blocking feet Release the blocking feet on the terminal cover plate until the UPS is blocked www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 12 43 Printed in Switzerland Modifications reserved newdve A M ABB GROUP Cabinet B and C Elements Rectifier Line Fuse Bypass Line Fuse Battery Fuse Maintenance Bypass Output Switch Smart Port RS232 SUB D9P F Dry Port volt free contacts on terminal block see chapter 3 8 2 Cabinet A FA2 A 50A 50A 32A 14x51 14x51 10x38 ultrafast GL GC ultrafast 50A 50A 32A 14x51 14x51 10x38 IA11A2 2 ultrafast GL GC ultrafast 2 z 50A 50A 32A IA1 2 FA2 FA1 FA3 14x51 14x51 10x38 ultrafast ultrafast Note the number of fans depend on the power of the UPS 00 In Out Terminal Block 2L1 2N IN 1L1 PE iD D Only for external battery Output Separate Bypass Mains Input To Load For Dual Feed Single Feed PowerValue 11 Cabinet rear View Cabinet and front View Figure 1 Connection of UPS POWERVALUE 7 5 10 and 12
31. ault or battery is discharged Flashing GREEN Battery in discharge or battery fuse open 4 2 3 Keys The keys allow the user to operate the UPS to perform settings and adjustments to start up and shutdown the UPS to monitor on the LCD display the voltages currents frequencies and other values FUNCTION ON OFF Serve to switch on press both keys simultaneously or shutdown the UPS press both keys ON OFF simultaneously UP 4 Move upwards through the menu Move downwards through the menu Cancel the audible alarm If the alarm condition was only transient the LED indicator ALARM would also extinguish otherwise it will remain on red Confirms a chosen menu item www newavenergy com 00 7868 NW PV11 PV31 GB 121210 Page 24 43 Printed in Switzerland Modifications reserved LU newave d A MEMBER OF THE ABB GROUP 4 2 4 ON OFF Start up and Shutdown Buttons A AA By pressing simultaneously both ON OFF Buttons on the Control Panel the UPS may be switched on or shutdown This is to prevent accidental start up or shutdown of the UPS The two main ON OFF buttons are also used as a security LOAD OFF switch making it possible to quickly disconnect the load from the UPS in emergency situations when a competent technician working on the UPS is in danger or if the UPS has some kind of anomaly TO SHUT DOWN A UPS SYSTEM YOU MUST PRESS BOTH ON OFF BUTTONS SIMULTANEOUSLY ON CONTROL PANEL ACTIVATI
32. e 8 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP NOTE Cabinet A and B are provided with rollers and if on the installation side 1m longer cables are foreseen the UPS can be moved to the front and serviced Cabinet C needs left and right access of 400mm 3 6 CABLING POWERVALUE cabling must be achieved in accordance with one of the three following configurations POWERVALUE 7 5 10 and 12kVA with SINGLE PHASE INPUT Cabinet A POWERVALUE 7 5 10 and 15kVA with THREE PHASE INPUT Cabinet A POWERVALUE 7 5 10 15 and 20kVA with THREE PHASE INPUT Cabinet NOTE Before you start cabling your UPS PowerValue make sure you have determined the correct Version with the correct POWER CABINET and INPUT CONFIGURATION 3 6 1 Cabling of POWERVALUE 7 5 10 and 12kVA with SINGLE PHASE INPUT NOTE THIS UPS COMES STANDARD VERSION WITH A SINGLE CABLE FEED FOR RECTIFIER AND BYPASS IF DUAL FEED IS REQUESTED PLEASE CONTACT YOUR SERVICE OFFICE BEFORE PERFORMING ANY CABLING OF UPS 3 6 2 Connection Diagram To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection To connect the PowerValue to the mains power supply see Figures 3 3 3 4 and 3 5 ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ZN ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE
33. e for batteries than the Cabinet A The PowerValue UPS is delivered with an optional external batteries connection terminals only if it has been ordered without batteries THE CONNECTION OF THE EXTERNAL BATTERIES MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL To connect external batteries 1 Disconnect the wires for internal battery at the bottom of 2 Connect the wires from external battery terminals at the bottom of FA3 green 3 Connect the wires from the external battery cabinet to the UPS IA1 IA FA2 1 External battery www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 20 43 Printed in Switzerland Modifications reserved newdave E ort A MEMBER OF THE ABB GROUP 3 8 INTERFACING The PowerValue is provided with two ports e SMART PORT Serial RS 232 e DRY PORT volt free contacts 3 8 1 SMART PORT Serial RS 232 The SMART PORT JD1 is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D Type 9 pin female When installed the optional SMART PORT the software WAVEMON allows the computer to monitor the mains voltage and the UPS status continuously In the event of any changes the computer terminal will display a message For details see our Monitoring Package WAVEMON The Fig 3 8 and 3 9 shows how to connect a PC to the UPS a F
34. ed options 5 44 BATTERY TEST The battery test takes approx 3 minutes and should be performed only if e there are no alarm conditions e the battery is fully charged e mains is present The battery testing can be carried out independently of the operation mode OFF LINE or ON LINE and whether or not the load is connected The battery test procedure can be performed from the UPS front panel See Operation Chapter 4 www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 36 43 Printed in Switzerland Modifications reserved LU newdave S d A MEMBER OF THE ABB GROUP 6 Troubleshooting 6 1 ALARMS In the event of an alarm condition the red LED Indicator Alarm and the audible alarm will turn on In this case proceed as follows 1 Silence the audible alarm by pressing the button Reset 2 Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu 3 Incase of doubts please contact the nearest Service centre 4 Fault identification and rectification information is given on the following pages 6 2 MENU COMMANDS EVENT LOG MEASUREMENTS In Chapter 4 there is a detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD The List of Alarms and Messages are shown in the Annexe 6 3 FAULT IDENTIFICATION AND RECTIFICATION The major alarm conditions that will be encountered are Alarm Condition Meaning Su
35. ee of protection especially in the event of a mains disturbance or failure This operating mode is always recommended if the critical loads computer systems will not tolerate any interruption of the supply not even the shortest In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass mains supply transfer time 0 4 4 2 Mode OFF LINE ECO or BYPASS MODE In the OFF Line Mode the load is supplied from the mains through the static bypass Using the control panel see figure 4 1 the UPS may be easily transferred to Bypass Mode LINE 2 BY PASS LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF LINE 1 INV BATTERY Green When the UPS is operating in Bypass Mode the efficiency of the system is higher In the event of a mains failure the load will automatically be transferred from mains to inverter within 5 msec The battery charger remains active in the Bypass Mode The Bypass Mode is recommended only if the loads can tolerate interruptions of 3 5 ms transfer time from Bypass Mode to ON LINE Mode IS In order to provide the load with maximum protection NEWAVE always recommends that the load be supplied by the inverter ON LINE Mode www newavenergy com 00 7868 NW 11 PV31 GB 121210 Page 29 43 Printed in Switzerland Modifications rese
36. ext service office before performing any cabling 3 6 8 Preparation for the Output Cabling Before you start connecting the loads ensure that the sum of the indicated UPS Systems rated powers OUTPUT POWER on the nameplates on the front side of the UPS Systems is equal to or larger than the total load requirements The output of the UPS must be fitted with circuit breakers or other kind of protection These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits These circuit breakers will enable the protection of each load separately The size of the circuit breakers depends on the load rating of the load sockets The circuit breakers must comply with the prescribed IEC Standards It is recommended to provide a separate output distribution board for the load The following values should be indicated on the output distribution board e Maximum total load rating e Maximum load rating of the load sockets If a common distribution board is used sockets for Mains and UPS voltage ensure that on each socket there is an indication of the applied voltage Mains or UPS Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Standards or with the local regulations Under the connection terminal of the UPS there is a cable fixing rail to ensure t
37. f the UPS and the serial port of the server 24 09 2003 12 45 System Serial communication restored 24 09 2003 12 39 System Serial communication lost 24 09 2003 12 35 5ystem Connected to UPS System S Available UPS 1 21 3 Figure 7 5 Monitoring image The main characteristics of wavemon software are Automatic unattended master slave shutdown in heterogeneous networks On screen autonomy time battery time countdown On screen server log off and shutdown procedure Extensive logging of all UPS activity and power quality data with timestamp Scheduled UPS economy mode service mode other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special software modules to close and save open MS Office documents Compatible for all optional modules like UPSDIALER SNMP adapters Temperature sensors etc The UPS Management Software is a client server application for networks www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 41 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP and local workstations Basicaly Wavemon consists of two parts the server module of the UPS Management Software is UPSMAN which communicates via RS 232 cable with the UPS Working as a background process the UPSMAN collects messages received from the UPS The UPSMAN interprets received messages and makes
38. fore the DISCHARGE y y UPS switches itself off to protect its batteries MANUAL BYP IS Maintenance Bypass closed Load This alarm is only displayed if the UPS is on CLOSED supplied by mains Maintenance Bypass www newavenergy com 00 7868 NW OPM PV11 1 GB 121210 Printed in Switzerland Modifications reserved Page 37 43 newdve A M ABB GROUP 7 Options 7 1 INTRODUCTION The UPS PowerValue is provided with the following accessories e REMOTE SHUTDOWN FACILITIES e REMOTE SIGNALLING PANEL RSP e GENERATOR ON FACILITIES e WAWEMON SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING e SNMP INTERFACES FOR NETWORK MANAGEMENT AND REMOTE MONITORING 7 2 REMOTE EMERGENCY FACILITIES The emergency stop facility must use a normally closed contact which opens to operate the emergency stop sequence The emergency stop port X1 is located at the front of the UPS PowerValue module See Figure 3 5 for location drawing In order to allow removal maintenance or testing of any remote emergency stop facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities be installed between the UPS and the stop button 1 Use a screened cable with 1 pair section of wires 0 6 mm and maximum length of 100 m 2 Connectthe cable as shown in Fig 7 1 REMOTE SHUTDOWN SWITCH N C Normally Closed UPS EMERGENCY OFF X1 DRY PORT PIN 20 21 Terminal B
39. ge is correct insert FA3 NOTE The fuses in the OUTPUT DISTRIBUTION BOARD remain still open Close output switch 2 OUTPUT LOAD UPS There is now UPS Power on the output Terminal Block 8 Load transfer to Maintenance Bypass Go to Menu COMMANDS and choose command LOAD TO BYPASS and transfer the load to mains on control panel of UPS System Message LOAD NOT PROTECTED will appear LCD Close Maintenance Bypass Switch IA1 position ON Os Oi d www newavenergy com 00 7868 NW PV11 PV31 GB 121210 Page 31 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown bellow LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green NOTE Your UPS in now on manual bypass and the load is not protected 9 Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is on bypass 10 Open Maintenance Bypass Switch IA1 On LCD MANUAL BYP IS OPEN will appear followed by LOAD NOT PROTECTED 11 Check on LCD the Output Powers Voltages Currents and Frequencies 12 Load transfer to Inverter Go to Menu COMMANDS and choose command LOAD TO INVERTER and transfer the load to inverter on control panel of UPS System On LCD LOAD PROTECTED will appear 13 Check the out
40. ggested Solution UPS FAULT There is a fault in the UPS and therefore normal operation cannot be guaranteed Call the authorised service centre for assistance MAINS BYP RECT FAULT Mains power supply is outside prescribed tolerance The input power to UPS is too low or missing If site power appears to be OK check the input circuit breakers etc supplying the UPS There is a short circuit at the output Check all output connections and repair as OUTPUT SHORT of UPS on load side required Identify which piece of equipment is causing the overload and remove it from the UPS OVERLOAD Load exceeds the UPS rated power Damot connect laserprinters photocopiers electric heaters kettles etc to the UPS Check the ambient temperature of the UPS is UPS temperature has exceeded the less than 30 C OVERTEMPERATURE allowed value If the ambient temperature is normal call the authorised service centre for assistance BATTERY CHARGER 2 T e Call the authorised service centre for OFF y 9 assistance correspond or battery charger fault INVERTER FAULT Inverter is faulty Call the authorised service centre for assistance SYNCHRON FAULT The inverter and mains are not synchronised The frequency of the input voltage to the UPS is outside operational limits and the UPS static bypass has been temporarily disabled BATTERY IN Batterie nearend S Shutdown load connected to UPS be
41. gy com 00 7868_NW_OPM_PV11_PV31_GB_121210 Page 5 43 Printed in Switzerland Modifications reserved newdve A M ABB GROUP 2 Description 2 1 RELIABILITY AND QUALITY STANDARDS Congratulation on your purchase of the PowerValue The PowerValue will provide your critical equipment with a steady and reliable power supply for many years NEWAVE SA is situated in Switzerland and is specialized in the design and manufacture of Uninterruptible Power Supplies The unique and modular UPS PowerValue belongs to the newest generation of midrange 3phase UPS Systems High reliability low operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution The criteria and methods implemented at NEWAVE SA for the design and manufacture correspond to the most stringent quality standards The Swiss Association for Quality and Management System SQS certified that according to the model of the International Standard ISO 9001 EN 29001 the whole Newave SA company complies successfully Registration No 14879 01 date issued 12 April 1999 2 2 POWERVALUE MODELS The PowerValue UPS series consists of Single Phase Input Single Phase Output Models 7 5 10 and 12kVA Three Phase Input Single Phase Output Models 7 5 10 15 and 20kVA www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 6 43 Printed in Switzerland Modifications reserved LU newdave S d A MEMBE
42. hat the cables have been fastened properly Ensure that the earthing is performed in accordance with the prescribed IEC Standards or with the local regulations 3 6 9 Connection of the Load ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions No mains voltage is present All loads are shut down and disconnected e UPS PowerValue is shut down and voltage free Before connecting the output power cables make sure that e UPS Systems is fitted in its correct position e Maintenance Bypass MANUAL BYPASS is open in position OFF Remove the terminal cover of the UPS Connect the output power cable coming from the LV Distribution Board to the terminals of the UPS Figure 1 www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 11 43 Printed in Switzerland Modifications reserved newave C A MEMBER OF THE ABB GROUP Output Cabling To achieve correct Output Cabling see Figure 1 OUTPUT CABLE UPS TERMINAL Phase L1 3L1 NEUTRAL 3N EARTH PE Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 3 6 10 How to fix the POWERVALUE to the floor After having performed the connections screw the terminal cover pl
43. ier and bypass and dual feed two separate input cables for rectifier and bypass respectively The standard UPS PowerValue is always supplied with facilities for a single feed If dual feed is required please contact next Service Centre 3 6 16 Single Input Feed To achieve correct Input Cabling see Drawing in see Figures 3 For single input feed connect the mains input cable to UPS Terminal Block according to the following table MAINS INPUT CABLE UPS TERMINAL Phase L1 1L1 Phase L2 1L2 Phase L3 1L3 NEUTRAL 1N EARTH PE For minimum recommended Input Cable Sections and Fuse Ratings for the PowerValue see table in Section Technical Specifications at the end of this User Manual Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly www newavenergy com 00 7868 NW PV11 PV31 GB 121210 Page 15 43 Printed in Switzerland Modifications reserved A MEMBER OF THE ABB GROUP 3 6 17 Dual Input Feed NOTE In the standard version PowerValue comes with SINGLE INPUT FEED If DUAL INPUT FEED is required please contact your next service office before performing any cabling 3 6 18 Preparation for the Output Cabling Before you start connecting the loads ensure that the sum of the indicated UPS Systems rated powers OUTPUT POWER on the nameplates on the front side of the UPS Systems is equal to or larger than the total load
44. ig 3 8 in case the PC has a 9 pin serial port b Fig 3 9 in case the PC has a 25 pin serial port a Interface Cable UPS End Interface cable Computer End 9 Pin D Type Male 9 Pin D Type Female Connects to UPS Connects to SMART PORT Computer Figure 3 8 Connector Cable PC Serial Port with 9 Pin Connection b Interface Cable UPS End Interface cable Computer End 9 Pin D Type Male 25 Pin D Type Female Connects to UPS SMART PORT Connects to Computer Figure 3 9 Connector Cable PC Serial Port with 25 pin Connection www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 21 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP 3 8 2 DRY PORT volt free contacts Description The DRY PORT may be used for e Connection of remote shutdown facilities see paragraph 7 2 e Connection of Remote Status Panel see paragraph 7 3 e Provision of signals for the automatic and orderly shutdown of servers e or IBM 5400 etc Definition of terminals on DRY PORT MAINS FAILURE COMMON ALARM INVERTER xo LOW 412V 100mA REMOTE X21 SHUTDOWN EJ Figure 3 10 DRY PORT Connections All volt free contacts are rated 60 VAC max and 500 mA max www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 22 43 Printed in Switzerland Modifications reserved newdve A M ABB GROUP 4 Operation 4 1 COMMISSIONING
45. in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules UPS External SNMP Adapter Figure 7 6 SNMP Adapter Internal 5 The adapter may be configured via Telnet HTTP Web Browser or serial connection Terminal For normal operation at least one network connection Ethernet is required The SNMP adapter can be used utilising the RCCMD send function for an automatic network wide shut down or just for informing connected users The shut down procedure can be initiated on a low residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully software controlled The small 125x70 mm External SNMP adapter comes with following interfaces P R
46. kVA with single phase input mains supply Output Load connection terminals and connection of possible optional battery cabinet SINGLE INPUT FEED www newavenergy com 00 7868 NW PV11 PV31 GB 121210 Page 13 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP 3 6 11 Cabling of POWERVALUE 7 5 10 12 15 and 20kVA with THREE PHASE INPUT NOTE Before you start cabling your UPS POWERVALUE make sure you have determined the correct Version with the right POWER and INPUT CONFIGURATION NOTE THIS UPS COMES STANDARD VERSION WITH A SINGLE CABLE FEED FOR RECTIFIER AND BYPASS IF DUAL FEED IS REQUESTED PLEASE CONTACT YOUR SERVICE OFFICE BEFORE PERFORMING ANY CABLING OF UPS 3 6 12 Connection Diagram To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection To connect the PowerValue to the mains power supply see Figures 2 and 3 ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ZN ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES 3 6 13 Preparation for the Three Phase Input Cabling Before you start connecting the UPS ensure that e MAINS VOLTAGE INPUT VOLTS AND FREQUENCY FREQUENCY CORRESPOND TO THE VALUES INDICATED ON THE NAMEPLATE OF THE
47. lock Fig 7 1 Drawing of the wiring for the REMOTE SHUTDOWN SWITCH www newavenergy com 00 7868 NW 11 PV31 GB 121210 Page 38 43 Printed in Switzerland Modifications reserved newave A MEMBER THE ABB GROUP 7 3 REMOTE SIGNALLING PANEL RSP The optional Remote Status Panel RSP may be used to display UPS status information up to a distance of 100m BYPASS Remote Signalling Panel INDICATOR INDICATOR STATUS MEANING LINE GREEN RED Mains available Mains not available BATTERY GREEN Battery OK YELLOW Battery near the end of capacity OFF No UPS supply or UPS on bypass INVERTER GREEN OFF Inverter supply not available LOAD GREEN RED FLASHING ALARM RESET Push button ALARM RED Load supplied by inverter Load is supplied Load is not supplied Silence the audible alarm Alarm condition check other LEDS for indication of mains and or UPS status UPS is in normal operation condition OFF BYPASS Load is supplied by mains Load is supplied by inverter Figure 7 2 LED Indicators on Remote Signalling Panel RSP www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 39 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP 7 3 1 How to Connect the Remote Signaling Panel RSP e Provide 0 7 5 mm shielded cable max 100 meters e connect shielding e Onone end of the cable prepare the connec
48. over from the UPS e Remove pallet from the UPS e Retain the packaging materials for future shipment of the UPS e Examine the UPS for any sign of damage Notify your carrier or supplier immediately if damage is apparent 3 3 BATTERIES The standard batteries of PowerValue are sealed maintenance free batteries internally mounted and will typically be connected when the UPS is commissioned The battery life depends very much on the ambient temperature A temperature range between 20 C and 25 C will achieve the optimum battery life If the UPS is delivered without batteries NEWAVE is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring www newavenergy com 00 7868_NW_OPM_PV11_PV31_GB_121210 Page 7 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP 3 4 STORAGE 3 4 1 UPS If you plan to store the UPS prior to use keep the UPS unpacked in a dry clean and cool storage room with an ambient temperature between 5 C to 40 C and humidity of less than 90 If the packing container is removed protect the UPS from dust 3 4 2 Battery The battery life depends very much on the ambient temperature It is therefore important not to store the battery longer than 6 months at 20 C 3 months at 30 C and 2 months at 35 C storage temperature without a battery recharge For longer term storage make sure that the battery is fully recharged every 6 months SEALED BA
49. ppear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green Open battery fuses breakers FA3 Open Input Fuses FA1 and FA2 in UPS Open Output switch 2 Output Load Open the mains fuses breaker in the building distribution panel AFTER SWITCHING OFF A UPS UNIT MAKE SURE THE INTERNAL DC CAPACITORS HAVE BEEN DISCHARGED AND WAIT AT LEAST 10 MINUTES THE UPS POWERVALUE IS NOW VOLTAGE FREE www newavenergy com 00 7868 NW 11 PV31 GB 121210 Page 33 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS ZA If it is necessary to perform service or maintenance on the UPS it is possible to transfer the UPS to MAINTENANCE BYPASS BEFORE YOU SWITCH THE MAINTENANCE BYPASS TO POSITION ON MAKE SURE THAT THE LOAD HAS BEEN TRANSFERRED TO MAINS SUPPLY OFF LINE MODE ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL Situation of UPS System before starting the Transfer Procedure to Maintenance Bypass The load is protected by POWERVALUE UPS running in normal operation The UPS system is operating on inverter 1 Using LDC panel select the COMMANDS menu and choose command LOAD TO BYPASS This will tr
50. put Voltages and Currents once again THE LOAD IS NOW PROTECTED BY THE UPS POWERVALUE www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 32 43 Printed in Switzerland Modifications reserved LU newave d A MEMBER OF THE ABB GROUP 4 6 AS SHUTDOWN PROCEDURE ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL The PowerValue UPS may be shutdown completely if the load does not need input power for an extended period of time It may be switched to Maintenance Bypass Mode for service or maintenance purposes or transferred to the OFF LINE Mode if the load does not need the highest degree of protection The load may be disconnected by means of the two ON OFF LOAD OFF buttons for security reasons Complete Shutdown procedure of PowerValue The UPS may be shut down completely if the loads do not need any power supply Therefore the following steps are to be performed only after the load has been disconnected and does not need any power supply ACTIVATION OF BOTH ON OFF BUTTONS SIMULTANEOUSLY WHEN DURING NORMAL OPERATION WILL SWITCH OFF THE UPS OUTPUT AND NO LONGER SUPPLY POWER TO THE LOAD Verify that the loads are shutdown and that there is no need for power supply to the load 2 Ifthe loads are all disconnected press simultaneously the two ON OFF buttons on the UPS control panel On the LCD LOAD OFF SUPPLY FAILURE will a
51. rmed the earthing wire must be connected again www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 14 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP 3 Connect the earthing wire coming from the LV Distribution Board to the terminal PE Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 3 6 15 Connection of the Mains Supply After the UPS has been unpacked and brought to its final position the authorized technician may start with the cabling AN ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions e Nomains voltage is present All loads are shut down and disconnected e UPS PowerValue is shut down and voltage free Remove the terminal cover of the UPS Before connecting the input power cables make sure that e UPS System is placed in its correct position e Maintenance Bypass IA1 is open in position OFF Connect the input power cable coming from the LV Distribution Board to the terminals of the UPS in accordance with Figures 2 and 3 ZN NOTE Neutral input wire must always be connected NOTE The UPS PowerValue is provided with facilities for both single feed one common input cable for rectif
52. rved newave A M ABB GROUP 4 4 3 MAINTENANCE BYPASS Mode The Maintenance Bypass Mode is performed by means of the MANUAL BYPASS SWITCH on the rear for cabinet A and front for cabinet B C of the UPS POSITION OF SWITCH EFFECT Bypass Switch Closed Load supplied directly from mains LCD indication MANUAL BYP IS CLOSED LED Indicators will indicate as shown in table below Bypass Switch Open Normal operating condition Load supplied by inverter LCD indication MANUAL BYP IS OPEN LED Indicators will indicate as shown in table below MAINTENANCE LED Indicator ON OFF BYPASS LINE 1 Green Green LINE 2 Green Green BYPASS INVERTER RED OFF BATTERY jGren Before transferring the load to Maintenance Bypass switch always make sure all the UPS modules in the Bypass Mode or IF THE UPS IS OPERATING IN THE MAINTENANCE BYPASS MODE THROUGH THE BYPASS SWITCH THE LOAD WILL NOT BE PROTECTED IN THE EVENT OF A MAINS FAILURE IT IS THEREFORE STRONGLY RECOMMENDED TO SWITCH OVER TO THE ON LINE MODE INV ON OR BYPASS MODE OFF LINE MODE AS SOON AS POSSIBLE gt D www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Page 30 43 Printed in Switzerland Modifications reserved newave A M ABB GROUP 4 5 START UP PROCEDURE ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIAN
53. them available to the client module UPSMON and to any SNMP based management station When UPSMAN detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send warning to connected users These system event routines which are a part of the UPS Management Software can be adjusted to your demands The UPS management software includes with every serial number the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected WINDOWS workstations When operating with two or more servers a licence for every additional server is required It doesn t matter if the UPS service runs at that location or if the server is halted by a UPS service via remote command The same regulations are applicable to the use of remote send receive modules RCCMD and multiserver shutdown under NT UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys Parallel redundant UPS systems are also manageable by the software The main principle is let introduce a shutdown of a Server only when strictly necessary A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy Following statements apply Every alarm on any unit is immediately notified but
54. tors for a Terminal block connection e other end of cable connect to the 6pin Terminal Block inside the RSP Box as shown in Figure 7 3 e Connect 25 pin D type connector to the UPS Dry Port Interface Cable UPS End Remote Status Connects to UPS DRY PORT X1 X21 GROUND Mains Failure Load on Mains Inverter Batterv Low Connects Fig 7 3 Connection of Remote Signalling Panel RSP Details of all Dry Port connections are shown in Figure 3 10 7 4 GENERATOR ON FACILITIES Panel Terminal Block The generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS When used this facility disables the UPS static bypass and prevents the UPS from transferring the load onto the generator power supply Generator alarm panel UPS Generator port X16 X17 Figure 7 4 Generator ON Connection www newavenergy com 00 7868 NW OPM PV11 PV31 GB 121210 Printed in Switzerland Modifications reserved Page 40 43 newdve A M ABB GROUP 7 5 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE 7 5 1 Why is UPS Management important By combining a UPS with network management products such as an SNMP protocol System administrators are guaranteed their data and their system will constantly be protected from corruption or data loss even in the event of an extended power failure or when batteries reach a critical low state
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