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User's Manual Model LL1100 PC-based Parameters

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1. a Download parameters to the D US1000 controller j Tune the US1000 controller s PID parameters j Upload parameters from the US1000 controller i Save parameters into a disk Print parameters End Nr oe J D J N J Figure 3 2 1 Flow of Work See section 4 2 See section 4 3 See section 2 3 See section 6 2 See section 8 1 See section 6 1 See section 5 2 See chapter 7 See section 3 1 IM 5G1A01 01E Chapter 3 Using the LL1100 Tool 3 3 Dialog Box Elements and Functions 1 Title Poomoter setting US1000 11VL tap 2 Menu bar FiF Pararreter Sette Corerarscateril Backgqound Coke Saingi HeH 2 i 3 aitsle Dpatation Paramate Menu 3 Toolbar OLPLOLP2 eee 5 Command button 6 Parameter menu dialog box 7 Parameter setting dialog box Calculation Parameter Setting select ON OFF of SUPER function OFF ON 9 lt OK gt button 10 lt Cancel gt button SCRIP ER iunoson cobecrion 8 Text box Opens PAR calculaton parameters seling disog box a 4 Guidance bar Figure 3 2 2 Dialog Box Elements and Functions 1 Title Shows the tool name parameters setting tool and the filename of the parameter file being used 2 Menu bar Contains the various tool functions that can be selected 3 Toolbar Displays th
2. 1 Non matching suffix code The tool cancels the downloading 2 Non matching controller mode The tool asks you whether you continue or cancel the download ing If you click lt Continue gt the tool changes the controller mode in the target controller and restart it after about 15 seconds the tool downloads other parameter data 3 Non matching sampling period The tool downloads sampling period data and then restarts the controller and then after about 15 seconds it downloads other parameter data Besides the tool will not download in the following cases e No filename is given to the parameter data e Controller mode 21 custom computation control is selected in the parameter data on the LL1100 tool IM 5G1A01 01E Chapter 6 Uploading Downloading Data from to US1000 Controller and Comparing Data Values 6 3 Comparing Parameter Data Values between the Tool and US1000 Controller You can compare the parameter data values on the LL1100 tool with those in a US1000 controller A NOTE The comparison is possible only when the parameter value set in the Specify Suffix Code dialog box matches the connected US1000 controller s model The parameters which display in their text boxes and those set units will not be compared Compare with US 1000 Controller Parameters x r Communication Condition Setting Execute Cancel Froet Terminal C Rex Teminal OPS sud rate 3500 hd PARI Party fonaa STPi
3. Background color setting Color setting Parameters setting tool Parameters setting tool help Help woo o E y Version information Version information KELLNE A Figure 3 2 3 Tool Menu Items 3 4 IM 5G1A01 01E Chapter 3 Using the LL1100 Tool 3 5 Basic Parameter Setting This section describes the procedure for setting parameters from a parameter setting dialog box Set parameters as directed by the flowchart below 4 Select a parameter Input data C Click the lt OK gt button D End Figure 3 5 Parameter Setting Flowchart 3 5 1 Selecting a Parameter 1 Click the text box of the parameter you want to change in the parameter setting dialog box 2 The text box of the selected parameter is displayed with a thick frame indicating that it is ready for input 3 5 2 Inputting Data You can input data in either of the following three basic Windows operations See Figure 3 2 2 for the dialog box elements Text box Click the text box to input data and then type a numeral or character string The range of setting initial value and other data on that parameter will be shown in the guidance bar for reference e Display patterns 1 000 Set a numeral Cannot set If an illegal value is input for a numeric setting a message box will appear stating that an Illegal value has been entered Click th
4. ALACAN 4 typ ZEV bow Beek Bo waiting sation Active Belay ON during aarm EY 1 Alarm 1 hysteresis EY 4 Alarm 4 hysteresis FVETIPY velocity slam duration tree AMDA trode i Deatied rn STOP mode sin aL If Ata L type firm Mmt DV Waring action Active Relay ON durteg slam ALZ Alan 2 type 34 Low lira DV Harig action Active Relay ON during slat ALA Am J typel ZIMY hugh bree No wating action Active Relay ON during sarm ALAC Am ayy j IMV bow imit Bo waiting action Active Relay ON duta alam EY tj Alarm 1 hysteresis LIL Alam z hy ptererir PUBTIPY velocity siam duration time AMD Alan trode OAs ensdied Figure 4 2 4 Alarm Setting Dialog Box 2 Parameters to be set The following parameters are provided for both loop 1 and loop 2 e Alarm type ALn n 1 to 4 These parameters set the alarm types for alarm outputs 1 to 4 Click lt W gt and select 0 OFF or any one of 29 alarm types E g To specify PV high alarm with no waiting action and positive contact operation set 1 EN See Also Section 3 14 in the US 000 Digital Indicating Controller Functions instruction manual IM 5D1A01 02E for information on the alarm types e Alarm hysteresis HYn n 1 to 4 These parameters set the alarm hysteresis for alarm outputs 1 to 4 Set an optional value within the range of 0 to 100 for the engineering unit span EUS For MV output alarms however optiona
5. Text box parameter back to lt OK gt 2 Use the lt T gt and lt gt cursor keys to select a text box a selected text box is displayed with a thick frame and to move between parameter text boxes Data input operation You can move between items using the lt gt lt gt lt gt and lt gt cursor keys e Setting from a drop down list 1 Press the lt Ctrl gt and then lt Enter gt keys A menu is displayed 2 Choose an item using the lt T gt and the lt gt cursor keys 3 To set the item press the lt Enter gt key e Setting a numeral 1 Key in the data 2 To set the data press the lt Enter gt key Command button operation lt OK gt lt Execute gt lt Cancel gt etc 1 Choose the command button using the lt T gt and lt gt cursor keys 2 To set the command press the lt Enter gt key IM 5G1A01 01E Chapter 4 Setting Parameters Setting Parameters This chapter describes the operations of the LL1100 tool as they relate to the following topic areas 1 New Modification 2 Setup Parameter Menu 3 Operation Parameter Menu 4 1 Selecting New Modification After the tool is started it displays the New Modification dialog box Figure 4 1 1 New Modilication G New File Open User File C Upload from US 1000 Controller Figure 4 1 1 New Modification Dialog Box To create new parameter data 1 Click lt New File gt 2 Click the
6. See Also Chapter 1 Setup in the USJ000 Digital Indicating Controller Communication Functions instruc tion manual IM 5D1A01 10E for details on how to wire the US1000 controller to use the RS 485 communication terminal NOTE The dedicated adapter has an internal switch located where the adapter comes into contact with the US1000 controller Exercise care to avoid breaking the switch when attaching the adapter on the US1000 controller Installing the adapter in place automatically turns on the switch causing the batteries to discharge even if no communication is done If you have no immediate plan to communi cate keep the adapter removed from the US1000 controller WARNING When using an external power source take care to ensure that the polarities of the AC adapter are correct see Figure 1 2 2 Do not apply power from the adapter in excess of the power ratings of the US1000 controller Either of these cases may result in damage to the controller Dedicated Adapter Optical electrical signal converter Controller Dedicated cable Personal computer To RS 232C terminals Figure 2 3 1 Connection of the US1000 Controller to the Personal Computer using the Optical Communication Interface 2 3 Follow the steps below to connect the dedicated adapter to the US1000 controller 1 Wire the dedicated adapter to the RS 232C communication port on the personal compu
7. Dc _Cooling side derivative time lt Hard Copy of Dialog Box gt button Prints a hard copy of the Tuning View dialog box displayed on the screen lt Clear Trend Graph gt button Clears the current trend graph display and starts a new trend graph lt Exit gt button Quits tuning and closes the Tuning View dialog box IM 5G1A01 01E Chapter 8 Tuning 8 2 Tuning Guide Tuning can be carried out in the following ways Set and adjust P proportional band I integral time and D derivative time individually Set and adjust the PID parameters by auto tuning The objects of tuning are the PID parameter groups 1 PID to 8 PID E What is Auto tuning Auto tuning is a function that changes the MV output in steps several times and calculates the appro priate PID parameter values from the response data Auto tuning can be executed by selecting one from AT1 to AT9 and the obtained PID parameter values are stored either individually or with the whole PID group E Operation of Auto tuning 1 Set the US1000 controller in RUN status and in AUTO mode for cascade control set the secondary loop into CAS mode 2 In the lt AT Start Stop gt text box within the Tuning View dialog box Figure 8 1 2 set the auto tuning AT1 to AT9 you want to execute 3 When auto tuning is complete 0 is displayed in the lt AT Start Stop gt text box CX See Also The US1000 Digital Indicating Controller Functions instructio
8. E Controller Function Setting Menu Analog Input Submenu App 1 8 Main Sub Parameter Description Setting Range Default Setpoint TYP1 Analog input 1 type for AIN1 terminal See section 4 4 41 7 x C Celsius o UNII Analog input 1 unit oF Fahrenheit C RHI Maximum value of analog input 1 Within instrument Maximum level of range input range instrument range RLI Minimum value of analog input 1 Within instrument Minimum level of range input range instrument range SDP1 Analog input 1 decimal point position 0 to 4 1 Maximum value of analog input 1 19999 to 30000 SHI scale SL1 lt SH1 nO SLI Minimum value of analog input 1 19999 to 30000 0 0 scale SL1 lt SH1 i TYP2 Analog input 2 type for AIN2 terminal See section 4 4 41 C Celsius UNI2 Analog input 2 unit oF Fahrenheit C RH Maximum value of analog input 2 Within instrument Maximum level of range input range instrument range RL Minimum value of analog input 2 Within instrument Minimum level of range input range instrument range SDP2 Analog input 2 decimal point position 0 to 4 1 Maximum value of analog input 2 19999 to 30000 SH2 scale SL2 lt SH2 190 0 SL2 Minimum value of analog input 2 19999 to 30000 0 0 USMD IN scale SL2 lt SH2 i TYP3 Analog input 3 type for AIN3 terminal See section 4 4 41 RH3 Maximum value of analog input 3 Within instrument 5 00
9. A NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated See Also Section 3 2 in the US1000 Digital Indicating Controller Operation instruction manual IM 5D1A01 01E for contact output function assignments by the controller mode US mode To see the descriptions of D registers and I relays click the lt Description of D register amp I relay gt button IM 5G1A01 01E 4 17 4 2 15 A Configuring the Contact Inputs This part involves assigning functions to contact inputs DI1 to DI7 NOTE The registration of contact inputs should be performed only by personnel with sufficient understanding of the US1000 controller functions and the custom computation function Note that changing the contact input registration will change the pre assigned contact input functions provided by the US1000 controller s controller mode US mode 1 To open the Contact Input Configuration dialog box Click the lt DI gt button in the Setup Parameter Menu dialog box reat register number O Not segetered 1 to 1700 Dsegester 5001 to 7048 Meslay DefautDepenc on US mode CAS 1 Loep 1 mode svitchoww te CAS when the DI changes to on AUT i Loep imode pvtichower te AUTO when the Di changes to on Diet MAN LiLecp Imede switchover to MAN when the DI charges to on Dts CAS2 Loep 2 mode evitchoww te CAS when the DI cha
10. USER Display Conliguration JSER display of loop 1 alarm USER display of loop 2 alarm AN USER display of SY number JSER display of loop 1 PID group number PUSER display of loop 2 PIO group number UAII USER display of AIN1 measured value VAI2 USER display of AIN measured value 3 USER display of AIN3 measured value ISER display of PV1 R display of PV2 J SMP USER display of sampling error countar Figure 4 2 13 USER Display Configuration Dialog Box 2 Parameters to be set You can specify the following data displays Loop alarm U nAL n 1 2 OFF ON SV number U SVN OFF ON e PID groups number of loop U nPI n 1 2 OFF ON AIN measured value U AIn n 1 to 3 OFF ON PV U PVn n 1 2 OFF ON e Sampling error counter U SMP OFF ON 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated IM 5G1A01 01E Chapter 4 Setting Parameters CX See Also Section 5 1 in the US 000 Digital Indicating Controller Operation instruction manual IM 5D1A01 01E for how to use the USER displays 4 2 14 Configuring the Contact Outputs This part involves assigning functions to the contact outputs DO1 to DO7 A NOTE The registration of c
11. V AT Automatic calibration for OFF ON OFF valve positioning E Controller Function Menu Parameter Initialization Submenu Main Sub Parameter Description Setting Range Default Setpoint USMD INIT INIT Parameter initialization OFF ON OFF E Controller Function Menu Test Mode Submenu Main Sub Parameter Description Setting Range Default Setpoint USMD TEST TST Test mode Do not use this mode IM 5G1A01 01E App 1 9 Appendix 2 Appendix 2 Operation Parameter Table Operation Parameter Table The following tables list all the US1000 parameters Some parameters are hidden i e unavailable depending on the model names or controller modes US modes E Table notations Main Contains the code indications corresponding to the parameters in the main menu Sub Contains the code indications corresponding to the parameters in the submenu Parameter Contains the parameter code indications Setting range Range of parameter settings or options Default Value set when shipped Setpoint Column for customer to note customized setpoint EU Engineering unit corresponding to instrument range EUS Engineering unit corresponding to instrument span Refer to Appendix 2 for details of EU and EUS E Mode
12. co Cancel Front Termina Rex Terminal BPS aud rate 3500 v PARI Pany O 0dd STPS top bet o a DLN Data length l E cs ADA ddesss fi j Figure 6 2 1 Download to US1000 Controller Dialog Box To communicate using the supplied optical adapter 1 From the tool menus choose lt Communication gt then lt Download to US1000 Controller gt The Download to US1000 Controller dialog box Figure 6 2 1 appears 2 From the lt Serial Port gt drop down list box choose a communication port of the personal computer 3 Click the lt Front Terminal gt option button 4 After connecting the equipment click the lt Execute gt button 5 When downloading is complete a message appears informing that parameter data have been downloaded to the US1000 controller See Also Section 2 3 Connecting the US1000 Controller to the Personal Computer for how to connect the optical communication adapter 6 3 To communicate via the rear terminals 1 From the tool menus choose lt Communication gt then lt Download to US1000 Controller gt The Download to US1000 Controller dialog box Figure 6 2 1 appears 2 From the lt Serial Port gt drop down list box choose a communication port of the personal computer 3 Click the lt Rear Terminal gt option button 4 Set the RS 485 communication parameters e Baud rate parity controller address Select from drop down list boxes Stop bit data le
13. lt OK gt button Proceed to subsection 4 1 1 To modify existing parameter data e To modify data saved in a disk of the PC 1 Click lt Open User File gt 2 Click the lt OK gt button Proceed to subsection 4 1 2 e To modify data in the US1000 controller 1 Click lt Upload from US1000 Controller gt 2 Click the lt OK gt button Proceed to subsection 4 1 3 New Modification Code dialog box Setting dialog box dialog box PA O ae tas Subsection 4 1 1 Creating a New File New File Dial Specify Suffix gt Controller Mode H Analog Input 1 2 Opening a User File Setting dialog box Figure 4 1 2 Configuration of New Modification Dialog Box i f gt Open User File Menu dialog box Open User File f dialog box gt Subsection 4 1 3 Uploading from US1000 Controller f Upload from gt Upload from US1000 a US1000 Controller lt Controller dialog box i NR A AEA A A i ee J Setup Parameter 4 1 4 1 1 Creating a New File 4 2 The Specify Suffix Code dialog box Figure 4 1 3 appears Specily Sulli Code Optional Suffix Code C us1000 00 C hore US100011 0 Figure 4 1 3 Specify Suffix Code Dialog Box CX See Also The MODEL and SUFFIX indications on the nameplate attached on the left side of the US1000 cont
14. 8 1 Tuning the US1000 Controller oo eeceeseeseeseecaeceseceeceseesecsseeeeneeeaeees 8 1 8 2 Tuning Guide rens asneira e aes Wate ote need ae wei tied 8 5 Starting the Custom Computation Building Tool ccssccssssccssssccsssscsssscceees J L 10 Maintenance and Troubleshooting ccccssscssssscssssscssssscssssscssssssssssssssssccsssees LO 1 10 0 Replacing the Batteries vi ie spetices coca teid r e ENE E a 10 1 10 2 Troubleshooting Problems with the Display and Communication Functions 10 2 10 2 1 Problems with Display Functions 000 00 eee eceeeeeeseeeeeeeecnecneeeneenaes 10 2 10 2 2 Problems with Communication Functions ceeeee esses cseeeeceeeeeee 10 2 IM 5G1A01 01E vii Appendix 1 Setup Parameter Table cccsccsssscsssssccsssscssssccsssescssssccsssscsssere ADP 1 1 Appendix 2 Operation Parameter Table ccssccsssscssssscssssscssssscssssscsssscssseee ADP 2 1 MREVISIOM RECORD eunuc csvesssacoaceeelcoscecsascastedeoseassdeseccuwcbenedeaseCaaceedesseses cosesceeedccuseacesees REVI viii IM 5G1A01 01E Chapter 1 Overview 1 Overview The LL1100 PC based Parameters Setting Tool is a software package for setting various parameters of the US1000 Digital Indicating Controller from a personal computer This tool makes it easy to configure the many useful functions and parameters of the high performance US1000 controllers In addition created data can be managed by a personal compu
15. 9 n Al Alarm 1 setpoint PV alarm EU 100 0 to 100 0 PV high limit EU 100 0 ee p Deviation alarm EUS 0 0 n A2 Alarm2 setpoint Deviation alarm PV velocity EA KELPE MV high limit 100 0 7 alarm EUS 100 0 to 100 0 MV low limit 0 0 n A3 Alarm 3 setpoint sv alarm EU 0 0 to 100 0 Sad Fikes Scorn ee 3 MV alarm 5 0 to 105 0 PV velocity EUS 100 0 n A4 Alarm 4 setpoint feat i Other alarms EU 0 0 O 9 n P Proportional band 0 1 to 999 9 0 0 to 999 9 for 999 9 heating cooling computation n I Integral time OFF 1 to 6000 s 1000 s n D Derivative time OFF 1 to 6000 s OFF n ML 0 1 to 105 0 0 0 to Upper limit of 105 0 for heating side output n MH output limit in heating cooling 100 0 computation 5 0 to n MH 0 1 0 0 to n ML Lower limit of 105 0 for cooling side output 0 0 heating cooling output limit in heating cooling computation 100 0 n PID computation n 1 8 n MR_ Manual reset 5 0 to 105 0 50 0 ON OFF computation EUS 0 0 ON OFF computation EUS to 100 0 Position proportional 0 5 Position proportional PID n H Hysteresis PID or heating cooling or heating cooling computation computation 0 0 to 100 0 0 5 0 LP1 Direct reverse 0 Reverse action n DR faction switchover 1 Direct action 0 Cooling side gt o n Pc proportional band 0 0 to 999 9 999 9 Cooling side n Ic integral time OFF 1 to 6000 s 1000 s Cooling side n De derivative time OFF 1 to 6000 s OFF Cooling s
16. PID oo eee ce cess ceeeeeeseeeeeeeeneeees 4 25 4 3 6 Setting the USER Parameters eee ceseeeeceseeeeceeeeeeeeeeeeeeeeeeeeeens 4 26 4 3 7 Setting Ten segment Linearizer 1 and 2 0 eee ee eeeeeeeeeeeeeeeeeneeees 4 27 Working with Parameter Data Files ccsccsssscsssssccsssscsssccssssscsssscssssssssssssssses D L 5 1 Setting the File Information eee eececeeeeeeceseeeeeeseecaecneecaecaeeseenaeenees 5 1 5 2 Saving Reading Data on from Disk and Comparing Data Values 5 2 5 2 1 Saving Parameter Data on Disk 00 eee cee ceee ce ceeeeeceseeeeeeeeeeeeeeeees 5 2 5 2 2 Reading Parameter Data from Disk u0 eee cee ceseeeeceseeeeceseeeeeeeeees 5 2 5 2 3 Comparing Parameter Data Values between the Tool and Disk 5 3 Uploading Downloading Data from to US1000 Controller and Comparing Data Values csccccsssscssssssssssscsssscsssssssssssssscsssssssssssssssessssees L 6 1 Uploading Parameter Data from US1000 Controller 0 eee 6 1 6 2 Downloading Parameter Data to US1000 Controller oo eee 6 3 6 3 Comparing Parameter Data Values between the Tool and US1000 Controller6 5 Printing Parameter S s scsessssssessssesisosssscssssrsesssosesrssosossssssosssssssosrress osvsssstsssosissessssssssssa LL AL Printing Parameters anaana i E a EA aA coy 7 1 T2 Previewing the Printout ysccscvescesscts e aa r a E E E EEES 7 3 7 3 Saving Print Data As a CSV File oe eececeeeeeeeeeeeeseeseecasesaecneeaeenees 7 4
17. Type ABCD in the lt xxxx gt text box A NOTE Draws attention to information that is essential for understanding the operation and or features of the product A TIP Gives additional information to complement the present topic and or describe terms used in this document CX See Also Gives reference locations for further information on the topic E Description of Displays e Some of the representations of product displays shown in this manual may be exaggerated simpli fied or partially omitted for reasons of convenience when explaining them e Figures and illustrations representing the controller s displays may differ from the real displays in regard to the position and or indicated characters upper case or lower case for example to the extent that they do not impair a correct understanding of the functions and the proper operation and monitoring of the system IM 5G1A01 01E iii Notices E Regarding This Instruction Manual 1 This manual should be passed on to the end user Keep at least one extra copy of the manual in a safe place 2 Read this manual carefully to gain a thorough understanding of how to operate this product before you start using it 3 This manual is intended to describe the functions of this product Yokogawa Electric Corporation hereinafter simply referred to as Yokogawa does not guarantee that these functions are suited to the particular purpose of the user 4 Under absolutely no
18. adapter 1 From the tool menus choose lt Communication gt then lt Upload from US1000 Controller gt The Upload from US1000 Controller dialog box Figure 6 1 1 appears 2 From the lt Serial Port gt drop down list box choose a communication port of the personal computer 3 Click the lt Front Terminal gt option button 4 After connecting the equipment click the lt Execute gt button 5 When uploading is complete a message appears informing that Parameter data have been uploaded from the US1000 controller See Also Section 2 3 Connecting the US1000 Controller to the Personal Computer for how to connect the optical communication adapter To communicate via the rear terminals 1 From the tool menus choose lt Communication gt then lt Upload from US1000 Controller gt The Upload from US1000 Controller dialog box Figure 6 1 1 appears 2 From the lt Serial Port gt drop down list box choose a communication port of the personal computer 3 Click the lt Rear Terminal gt option button 4 Set the RS 485 communication parameters e Baud rate parity controller address Select from drop down list boxes Stop bit data length Select with option buttons Provide the same settings for the target US1000 controller s RS 485 communication parameters 5 After connecting the equipment click the lt Execute gt button 6 When uploading is complete a message appears informing that Parameter d
19. by clicking the lt Cancel gt button the setting data of each parameter will not be updated 4 2 18 Confirming the Suffix Code and USM and IN Parameters 4 20 This part involves confirming the settings of the fundamental parameters suffix code controller mode and analog inputs 1 To open the Confirm Suffix Code USM and IN Parameters dialog box Click the lt Confirm Suffix Code USM and IN Parameters gt button in the Setup Parameter Menu dialog box Contiem Suffix Code USM and IN Parameters The curertly set sulin code USM and IN parameter values are ksted Model OS1000 41 Option 1A10 UEUS trode 4Cascade Corneal Conmobes Type SMP Comtrol Pevied TY Pr Amateg ngst upe SOB to 4b LOO to 3000y UN Iin Analog ip urit BiM aemm value ol anaba mput ange noo Som ELM Mineman vahe o analog Paper sarge 0 Loo EDEN Analog pet decima paiz poition 1 Siin M onan value of analog rpet rosie 1 e 1000 LM vale of anaha Input sowe oo PDPr PV decina port postion en iy Seen PRT Meare vawe of PV mge PEL MH ihian valve of PV range 0a oo Figure 4 2 18 Confirm Suffix Code USM and IN Parameters Dialog Box IM 5G1A01 01E IM 5G1A01 01E Chapter 4 Setting Parameters 2 Parameters to be confirmed e Suffix code e Controller mode e Analog input related parameters The settings of the above parameters are listed 3 To return to the Setup Parameter Menu dialog box Clic
20. can open the dialog box for each operation parameter setting Parameter setting NewF de FielE Parameter Setting Commurcation l Background Color Settingi Help H polsa a alaz o Operation Parameter Menu re rX2 nx ro nxt nx rx ne nx3 nA ne nY nye ny3 ny nys nY nv nro nY9 nY n n PMD Setup Parameter Menu Opens USER parameter seting cralog Dox Figure 4 3 2 Operation Parameter Menu Dialog Box 4 22 IM 5G1A01 01E Chapter 4 Setting Parameters 1 To open the Operation Parameter Menu dialog box The menu can be opened by either e Clicking the lt Operation Parameter Menu gt button in the Setup Parameter Menu dialog box or e Selecting lt Parameter setting P gt from the tool menus and then lt Operation Parameter Setting O gt This operation is possible from dialog boxes having lt Parameter Setting P gt as a tool menu 2 To open individual operation parameter setting dialog boxes Click the lt MODE gt button gt Mode Setting dialog box Click the lt PAR gt button gt Calculation Parameter Setting dialog box Click the lt 1 PID to 8 PID gt button gt 1 PID to 8 PID Setting dialog box Click the lt USR gt button gt USER Parameter Setting dialog box Click the lt PYSn gt button gt Setting of Ten segment Linearizer 1 and 2 dialog box 3 To open other dialog box than operation parameter setting dialog bo
21. circumstance may the contents of this manual in part or in whole be tran scribed or copied without permission 5 The contents of this manual are subject to change without prior notice 6 Every effort has been made to ensure accuracy in the preparation of this manual Should any errors or omissions come to your attention however please contact your nearest Yokogawa representative or our sales office E Regarding Protection Safety and Prohibition Against Unauthorized Modification 1 In order to protect the product and the system controlled by it against damage and ensure its safe use make sure that all of the instructions and precautions relating to safety contained in this document are strictly adhered to Yokogawa does not guarantee safety if products are not handled according to these instructions 2 The following safety symbols are used on the product and or in this manual Symbols Used on the Product and in This Manual J CAUTION This symbol on the product indicates that the operator must refer to an explanation in the instruction manual to avoid the risk of injury or death of personnel or damage to the instrument The manual describes how the operator should exercise special care to avoid electrical shock or other dangers that may result in injury or loss of life D This symbol indicates that the terminal must be connected to ground prior to operating the equipment IE This symbol indicates that the terminal must
22. for setup parameter settings Click the lt Confirm Suffix Code USM and IN gt button gt Confirm Suffix Code USM and IN Parameters dialog box or Click the lt Operation Parameter Menu gt button gt Operation Parameter Menu dialog box Setting SV This part involves setting the parameters relating to the target setpoint SV 1 To open the SV Setting dialog box Click the lt SV gt button in the Setup Parameter Menu dialog box S LP1 SLP CMS Cascade input selection JAIN Analog input B Canoe A X PYT PY tracking Selection JON OFF TMU Tire unit for rarnp rate setting 0 1Hour 101Hour X DVB Deviation display range 10 0 Figure 4 2 3 SV Setting Dialog Box 2 Parameters to be set The following parameters are provided for both loop 1 and loop 2 e CMS Cascade input selection This parameter sets the cascade input cascade setpoint destination for the cascade mode Click lt W gt and select AIN or CPT AIN Analog input specifies the use of the input for either AIN2 or AIN3 CPT Communication specifies the use of the communication data from higher level equip ment e PVT PV tracking selection PV tracking is a function that matches SV with PV temporarily at the start up of the controller or operation mode switching in order to prevent a sudden change in PV Click lt W gt and select ON or OFF e TMU Time unit for ramp rate setting This parameter is used in combinat
23. input bias FBI Set an optional value within the range of 100 0 to 100 0 e Feedforward output bias FBO Set an optional value within the range of 999 9 to 999 9 Feedforward input filter FFL Set 0 OFF or an optional value within the range of 1 to 120 seconds 3 To return to the Operation Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button NOTE If you return to the Operation Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated Setting Parameters 1 PID to 8 PID This part involves setting the parameters of PID groups for loop 1 and loop 2 1 To open the 1 PID to 8 PID Setting dialog box Click the lt 1 to 8 PID gt button in the Operation Parameter Menu dialog box 1 PID to 8 PID Setting O LP1 ote LPID 2PID NSVT wget setpetnt 650 00 OF nA Aten 1 repom wp wooo LA Alam 2 sopo 100 0 100 0 TAX Alam 3 sopo 2000 0 2000 0 Canoe TAM Alen petpomnt oo 00 T P Proportional Dard 700 0 77W00 nPID Parameter Copy niieg a time 10 G nA Derwattwe timme s Source PID MME pev Brot of cuter 100 0 300 0 nD4L Lower limit o opat ao oo fi PID 5 n MRM mual seset s0 00 NEB ystevests ORewwese action J heewse action zi lo nlleiCeokng ride slay hysteresir Destination PIO NOE Desant m n EPiEone PID wosience poral Ern uF Pom p So Set a 4 p PID paramete
24. lock PYSn n 1 2 OFF ON 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated 4 2 11 Setting the RS 485 Parameters 4 14 This part involves setting the communication conditions for the RS 485 terminals 1 To open the RS485 Setting dialog box Click the lt R485 gt button in the Setup Parameter Menu dialog box R5485 Setting Select protocol O MODBUS Asca PMODBUSIRTUL PCEk communication gt PCink communication with sum check eisut 0 PSL Protocol selection BPS Baud rate 9600 E Even parity 1 ADR Controller address RSP TiMinimurn response trne Figure 4 2 11 RS485 Setting Dialog Box 2 Parameters to be set Protocol selection PSL 0 MODBUS ASCID 1 MODBUS RTU 2 PC link 3 PC link with sum check Baud rate BPS 600 1200 2400 4800 9600 19200 38400 e Parity PARI N Disabled E Even O Odd e Stop bit STP 1 2 e Data length DLN 7 8 Controller address ADR 1 to 99 e Minimum response time RSP T 0 to 10 x 10ms IM 5G1A01 01E Chapter 4 Setting Parameters 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button A NOTE If you return to the Setup Parameter Menu dialog box by cl
25. menus select lt Parameter Setting P gt then lt Setup Parameter Setting S gt This operation is possible from dialog boxes having lt Parameter Setting P gt as a tool menu e The menu opens after parameter data has been loaded from a disk or the US1000 controller To open individual setup parameter setting dialog boxes Click the lt SV gt button Click the lt ALM gt button Click the lt CTL gt button Click the lt AIN gt button Click the lt C CTL gt button Click the lt RET gt button Click the lt KLCK gt button Click the lt MLCK gt button Click the lt R485 gt button Click the lt C SEL gt button Click the lt U OPE gt button Click the lt DO gt button Click the lt DI gt button Click the lt C PYS gt button Click the lt OUT gt button Gli tbbblbbietbibbibs SV Setting dialog box Alarm Setting dialog box Control Function Setting dialog box Analog Input Computation Setting dialog box Common Control Function Setting dialog box Retransmission Output Setting dialog box Key Lock Default Setting dialog box Menu Lock Default Setting dialog box RS485 Setting dialog box SELECT Display Configuration dialog box USER Display Configuration dialog box Contact Output Configuration dialog box Contact Input Configuration dialog box Ten segment Linearizer Unit Setting dialog box MV Output Setting dialog box 4 7 4 2 3 4 8 To open dialog boxes other than those
26. n Dc derivative time OFF 1 to 6000 s OFF Cooling side relay 7 7 n He hysteresis 0 0 to 100 0 0 5 Heating cooling computation nDB Deadband 100 0 to 50 0 3 0 Position proportional PID computation 1 0 to 10 0 EU 0 0 to 100 0 provided that mE E m RP a PID reference RP lt 2 RP lt 3 RP lt EU 100 0 E pann 4 RP lt 5 RP lt 6 RP 7 PID RHY Zone PID hysteresis EUS 0 0 to 10 0 EUS 0 5 8 PID rpy 20ne PID reference OFF EUS 0 0 to 100 0 OFF deviation n PID nPM Preset MV 5 0 to 105 0 5 0 1 8 ing si j npMc Cling side preset 5 0 to 105 0 0 0 MV IM 5G1A01 01E E USER Parameter Menu IM 5G1A01 01E Appendix 2 Operation Parameter Table Main Sub Parameter Description Setting Range Default Setpoint UI USER parameter 1 19999 to 31500 Refer to the following U2 USER parameter 2 19999 to 31500 0 U3 USER parameter 3 19999 to 31500 0 USR U4 USER parameter 4 19999 to 31500 0 U5 USER parameter 5 19999 to 31500 0 U6 USER parameter 6 19999 to 31500 0 U7 USER parameter 7 19999 to 31500 0 U8 USER parameter 8 19999 to 31500 0 US mode Loop control with PV switching USM 6 and US mode Loop control with PV auto selector and two universal inputs USM 14 U1 U2 U3 PV upper limit for PV switching Default 0 PV lower limit for PV switching Default 0 Switching condition Default 0 U3 0 Switching withi
27. out on PV e PV bias BS Set an optional value within the range of 100 0 to 100 0 for the engineering unit span EUS e PV filter FL Set 0 OFF or an optional value within the range of 1 to 120 seconds Calculation parameters relating to SV These parameters are used in combination with the setup parameter TMU Time unit for ramp rate setting These parameters set the amount of SV change acceptable to prevent sudden changes in the SV changing operation e Setpoint ramp up UPR Set an optional value within the range of 0 to 100 for the engineering unit span EUS e Setpoint ramp down DNR Set an optional value within the range of 0 to 100 for the engineering unit span EUS IM 5G1A01 01E 4 3 5 IM 5G1A01 01E Chapter 4 Setting Parameters Calculation parameters relating to cascade input These parameters set the factors of calculations carried out on the cascade input e Cascade ratio CRT Set an optional value within the range of 0 001 to 9 999 e Cascade bias CBS Set an optional value within the range of 100 0 to 100 0 for the engineering unit span EUS e Cascade input filter CFL Set 0 OFF or an optional value within the range of 1 to 120 sec onds Calculation parameters relating to feedforward input These parameters set the factors of calculations carried out on the feedforward input e Feedforward gain FGN Set an optional value within the range of 9 999 to 9 999 e Feedforward
28. target US1000 controller s RS 485 communication protocol to PC link communication via the rear terminals This cannot be achieved using any other communication protocol The RS 485 communication parameters baud rate parity stop bit and data length must be set identically for both the target US1000 controller and the personal computer See Also Chapter 1 Setup in the USJ000 Digital Indicating Controller Communication Functions instruc tion manual IM 5D1A01 10E for information about connection for communication via rear termi nals 4 5 4 2 Setup Parameter Menu 4 2 1 This section describes the operations concerning the Setup Parameter Menu Setup Parameter Menu Configuration Figure 4 2 1 shows the configuration of the setup parameter menu Setup Parameter Menu dialog box CMLP Confirm Suffix Code USM and IN Operation Parameter Menu a SV dialog box ial ALM dialog box ff CTL dialog box gt AIN dialog box ai C CTL dialog box RET dialog box KLCK dialog box al MLCK dialog box gt R485 dialog box C SEL dialog box U OPE dialog box ial DO dialog box i DI dialog box gt C PYS dialog bo
29. the setting data of each parameter will not be updated Setting the Control Functions This part involves setting the parameters related to control functions CTL 1 To open the Control Function Setting dialog box Click the lt CTL gt button in the Setup Parameter Menu dialog box Control Function Setting Set output velocity iter OFFI 01o 1000 2 Oetauk OFF OF 8 LP1 8 LP2 MVR Output valocity lirmetar MODI PID contro mode s reset windup AUTO AUTO FE SF eadforward input selection AN gt OFF Cancel ARIA Figure 4 2 5 Control Function Setting Dialog Box 2 Parameters to be set The following parameters are provided for both loop 1 and loop 2 Output velocity limiter MVR 0 OFF 0 1 to 100 sec PID control mode MOD 0 Batch control 1 Fixed point control e Anti reset windup AR 0 AUTO 50 0 to 200 0 Feedforward input selection FFS OFF AIN IM 5G1A01 01E Chapter 4 Setting Parameters 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button A NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated 4 2 6 Setting the Analog Input Computations This part involves setting the parameters related to the computations of analog inputs 1 to 3 AIN 1 To open the Analog Input Compu
30. tool A NOTE If you read new data from a disk it entirely replaces the current data on the LL1100 tool If you need the current data save it on disk before you read the new data 1 From the tool menus choose lt File gt then lt Open gt The Open User File dialog box Figure 5 2 2 appears 2 From the list box choose the file you want to read 3 Click the lt Open gt button 5 2 IM 5G1A01 01E Chapter 5 Working with Parameter Data Files Open User Fie Ra win Bm JAE Fie name JS1000 11VL tap Filas of lupe Parameter Fief 1sp Cancel Figure 5 2 2 Open User File Dialog Box 5 2 3 Comparing Parameter Data Values between the Tool and Disk You can compare the parameter data values on the LL1100 tool with those saved on disk A NOTE The comparison is possible only when the parameter value set in the Specify Suffix Code dialog box matches the US1000 suffix code saved on disk The parameters which display and those set units will not be compared e6 99 in their text boxes 1 From the tool menus choose lt File gt then lt Compare gt The Compare Parameters dialog box Figure 5 2 3 appears 2 From the list box choose the file whose data values you want to compare 3 Click the lt Open gt button 4 A message appears saying The data on Parameter Setting Tool will be compared with those saved on the disk in a file OK 5 If you click lt Yes gt the LL1100 tool s
31. unit 15 EUS PVI v Figure 4 2 16 Ten segment Linearizer Unit Setting Dialog Box 2 Parameters to be set e Ten segment linearizer input unit PYnX n 1 2 0 to 15 Ten segment linearizer output unit PYnY n 1 2 0 to 15 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button A NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated 4 2 17 Setting the MV Outputs This part involves setting the specifications for each output OUT IM 5G1A01 01E 4 19 nin 1 To open the MV Output Setting dialog box Click the lt OUT gt button in the Setup Parameter Menu dialog box MV Output Setting lMvS2 MV2 selection T Current output ADI Analog output 1 type for OUTIAtermina 04 to 20 MA RONAN alog output type for OUT2A terminal D to 20 MA IAD IMA alog oulput 3 type for OUT3A terminal D1itosV IRVOP Reverse display and operation of MV OFF Figure 4 2 17 MV Output Setting Dialog Box 2 Parameters to be set e MV output selection MVSn n 1 2 the range of 0 to 12 e Analog output type AOn n 1 to 3 the range of 0 to 3 e Reverse display and operation of MV RVOP ON OFF 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button NOTE If you return to the Setup Parameter Menu dialog box
32. 0 range input range RL3 Minimum value of analog input 3 Within instrument 1 000 range input range SDP3 Analog input 3 decimal point position 0 to 4 1 Maximum value of analog input 3 19999 to 30000 SH3 scale SL3 lt SH3 100 0 SL3 Minimum value of analog input 3 19999 to 30000 0 0 scale SL3 lt SH3 i P DP1 PV 1 decimal point position 0 to 4 1 19999 to 30000 Thermocouple P RH1 Maximum value of PV1 range 0 lt P RH1 RTD RHI value P RL1 lt 30000 voltage input 100 0 19999 to 30000 Thermocouple P RLI Minimum value of PV1 range 0 lt P RH1 RTD RLI value P RL1 lt 30000 voltage input 0 0 P DP2 PV2 decimal point position 0 to 4 1 19999 to 30000 Thermocouple P RH2 Maximum value of PV2 range 0 lt P RH2 RTD RH2 value P RL2 lt 30000 voltage input 100 0 19999 to 30000 Thermocouple P RL2 Minimum value of PV2 range 0 lt P RH2 RTD RL2 value P RL2 lt 30000 voltage input 0 0 l These setting ranges are displayed by underbars For example the setting range is displayed like _ and a period when the decimal point position is 1 IM 5G1A01 01E Appendix 1 Setup Parameter Table E Controller Function Setting Menu MV Output Submenu Main Sub Parameter Description Setting Range Default Setpoint 0 Control relay output MVS1 MV1 selection 1 Voltage pulse output 2 2 Current output 3 Control relay output for ON OFF computation MVS2_ MV2 selection 4 to 12 Output for heating
33. 1 to 7048 I relay USM i parameter TRF2 Loop 2 tracking flag DIL 5161 DI2 5162 SV BO Bit 0 of SV number setting DI3 5163 DI4 5164 z DI5 5165 DI6 5166 SV B1 Bit 1 of SV number setting DI7 5167 SV B2 Bit 2 of SV number setting SV B3 Bit 3 of SV number setting DP1 Operation display for interruption 1 DP2 Operation display for interruption 2 MG1 Interruptive message display 1 MG2 Interruptive message display 2 MG3 Interruptive message display 3 MG4 Interruptive message display 4 App 1 6 IM 5G1A01 01E Appendix 1 E Detailed Function Setting Menu Ten Segment Linearizer Unit Submenu Setup Parameter Table Main Sub Parameter Description Setting Range Default Setpoint PYIX Ten segment linearizer 1 12 input unit 0 1 ABSO 2 ABS1 3 ABS2 4 PYLY Ten segment linearizer 1 ABS3 5 ABS4 6 EU AIN1 7 13 output unit EUS AIN1 8 EU AIN2 9 EUS CONF C PYS Ten seeti Nears AIN2 10 EU AIN3 11 EUS PY2X input unit AIN3 12 EU PV1 13 EUS 14 PV1 14 EU PV2 15 EUS PV2 PY2Y Ten segment linearizer 2 15 output unit E Controller Function Setting Menu Controller Mode Submenu Main Sub Parameter Description Setting Range Default Setpoint USM Controller mode US mode See section 4 3 1 USMD MD SMP Control period 50 100 200 500 ms 200 To be continued IM 5G1A01 01E App 1 7
34. 1000 controller 1 Remove the screw from the bottom side of the adapter 2 Slide the cover approximately 5 mm downward and then remove it 3 Replace the existing two units of AAA size batteries with new ones 4 Place the cover back on the adapter while making sure the cover s hook properly engages with the opening on the adapter s top 5 Slide the cover upward until you feel a click 6 Fasten the screw in the bottom side of the adapter Al Switch 3 E Two AAA size batteries Lift the cover Optical communication interface ee 2 Slide the cover downward Bese Woes screw Dedicated Adapter Rear View Dedicated Adapter Front View Figure 10 1 1 Removal of the Cover from the Dedicated Adapter IM 5G1A01 01E 10 1 A WARNING Replace both of the existing batteries with new batteries of the same type at the same time Do not continue using the AC adapter for too long a period after the life of the batteries has expired Doing so may result in leakage Do not loosen the screws that fasten the printed circuit board otherwise your attempt to communicate will fail The batteries used are not rechargeable If you attempt to recharge the batteries the internal fluid may leak possibly damaging the adapter Take care to ensure that the polarities of the batteries are correct use of batteries with the wrong polarities may also lead to fluid leakage an
35. Default Setting Select ON OFF OFF ON Defaut OFF SVC SY satting key lock on the operation disptays DownfUp Data setting key lock lt J gt M operation kay lock iC mode key lock AIA mode kay lock MiM mode key lock Figure 4 2 9 Key Lock Default Setting Dialog Box 2 Parameters to be set SV setting key lock on the operation displays SVC OFF ON Data setting key lock V A OFF ON e MV operation key lock lt gt OFF ON e C mode key lock C OFF ON e A mode key lock A OFF ON e M mode key lock M OFF ON 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated 4 2 10 Setting the Menu Lock Defaults This part involves setting whether to enable or disable some of the main menus of the US1000 controller 1 To open the Menu Lock Default Setting dialog box Click the lt MLCK gt button in the Setup Parameter Menu dialog box IM 5G1A01 01E 4 13 nin Select ON OFF OFF ON DefadtOFF MODE Mode menu Figure 4 2 10 Menu Lock Default Setting Dialog Box 2 Parameters to be set MODE menu lock MODE OFF ON O LP menu lock O LPn n 1 2 OFF ON PID menu lock PID OFF ON USR menu lock USR OFF ON PYS menu
36. F 1 to 29 see section 4 7 2 AL3 Alarm 3 type OFF 1 to 29 see section 4 7 1 AL4 Alarm 4 type OFF 1 to 29 see section 4 7 2 HY1 Alarm 1 hysteresis EUS 0 0 to 100 0 EUS O 9 Sas AN HY Alai hysteresis MV alarm 0 0 to 100 0 re re HY3 Alarm 3 hysteresis 0 5 HY4 Alarm 4 hysteresis PVRT PV velocity alarm duration 1 to 9999 s Is time 0 Always enabled AMD Alarm mode 1 Disabled in STOP mode 0 2 Disabled in STOP or MAN mode E Loop 2 Setup Menu Control Function Submenu Main Sub Parameter Description Setting Range Default Setpoint MVR Output rate of change limiter OFF 0 1 to 100 0 s OFF S LP2 CTL MOD PID control mode 0 Batch control 1 Fixed point control 1 AR Anti reset windup AUTO 50 0 to 200 0 AUTO App 1 2 IM 5G1A01 01E E Common Setup Menu Analog Input Computation Submenu Appendix 1 Setup Parameter Table Main Sub Parameter Description Setting Range Default Setpoint A BS1 Analog input 1 bias EUS 100 0 to 100 0 EUS 0 A FL1 Analog input 1 filter OFF 1 to 120 s OFF A SR1 Analog input 1 square root computation OFF ON OFF A LC1 Analog input 1 square root low signal cut off 0 0 to 5 0 1 0 OFF Disabled A BO1 Analog input 1 burnout actio
37. LL1100 tool and uploaded from the US1000 controller or saved on a disk You can also save the printout data as a text file 7 1 Printing Parameters ate PAA Loop T puameiers Fie infomston Seep Parameters Select the parameter 5 f groupe you wari to pried SViLoop1 F ALMiLoop 1 F CTLfLoop 1 I SViLoop 2 Print Preview F AMILo F CTLikoop 3 Output to a File Output File r Op sion Parameter F AN E sarpin ol tean F MODE F Pin F P Riko1 I Nogi I P Rilow2 F Canna select F PID Loop 1 5 Select All Figure 7 1 1 Parameter Printing Dialog Box DATE 98 08 25 US1000 00 Mark _____ s ParameterNName J as anya TOT USM Corirdlier mode US mode i Araog input AE TO0005 000V RR Maximum value of analog input 3 range 500 RB Minimum value of analog input 3 range T00 Eo n 3 Bi Sao aos ys TO _ hes WST MVT sedioni A nag ospat 1 type for OUTTA terminal RVOP Reverse display and operation of MV OF oop 1 ae SUPER tition selection OFF BST Pvbias oo FLT Pv ter z OFF UPR Setpoint ramp up OFF 7 i DNRT Setpointramp dowti OFF i ORTA Cascade ratio TO i OBST 00 ou OFF at 00 FEOT 00 E OFF oo T00 oo 1000 ai oo EE ES Perey 4000 OFF i000 j pA i wo Reverse acion i So i w 00 input 00 DA Ten segment inearizer 1 output 2 00 axe Ten Segrtient lin
38. Menu Main Sub Parameter Description Setting Range Default Setpoint MODE O C OPEN CLOSE switchover CLOSE OPEN CLOSE SVNO SV number selection 1to8 1 E Loop 1 Operation Menu Computation Parameter Submenu Main Sub Parameter Description Setting Range Default Setpoint OFF to 8 Individual execution among PID groups 9 Collective execution for AT Auto tuning selection 1 to 8 PID groups When PPID OFF parameter is set at 0 OFF or 1 SC SUPER function selection OFF ON OFF BS PV bias EUS 100 0 to 100 0 EUS 0 FL PV filter OFF 1 to 120s OFF UPR Setpoint ramp up OFF EUS 0 1 to 100 0 OFF 0 LP1 PAR DNR Setpoint ramp down OFF EUS 0 1 to 100 0 OFF CRT Cascade ratio 0 001 to 9 999 1 000 CBS Cascade bias EUS 100 0 to 100 0 EUS 0 CFL Cascade input filter OFF 1 to 120s OFF FGN Feedforward gain 9 999 to 9 999 1 000 FBI Feedforward input bias 100 0 to 100 0 0 0 FBO Feedforward output bias 999 9 to 999 9 0 0 FFL Feedforward input filter OFF 1 to 120s OFF IM 5G1A01 01E App 2 1 E Loop 1 Operation Menu 1 PID to 8 PID Submenus When using more than one PID parameter duplicate the following list by the required number and record the setpoint values App 2 2 MV Main Sub Parameter Description Setting Range Default Setpoint n SV Target setpoint EU 0 0 to 100 0 EU 0 7 Eish
39. OWER PLUG Figure 1 2 1 External View of the Dedicated Adapter Mate Plug 1 5 he gt D DIA 0 06 D DIA 2 1 9 5 ee DIA 9 98 0 37 0 22 Figure 1 2 2 External View of the External Power Inlet on the Dedicated Adapter E Dedicated Cable Cable with 9 pin D Sub connector for IBM PC AT compatible models 3 m long I 4E To PC About 3000 118 1 a To adapter For PC AT compatible machine Figure 1 2 3 External View of the Dedicated Cable 1 4 IM 5G1A01 01E Chapter 1 Overview 1 3 Model and Suffix Codes of Applicable US1000 Con troller Models The US1000 controller models allowing for parameters setting tool are as follows Model and Suffix Codes Description US1000 00 Basic model of digital indicating controller without RS 485 communication function US1000 00 A 10 Basic model of digital indicating controller with RS 485 communication function US1000 11 Enhanced model of digital indicating controller without RS 485 communication function US1000 11 A10 Enhanced model of digital indicating controller with RS 485 communication function US1000 21 Position proportional model of digital indicating controller without RS 485 communication function US1000 21 A10 Position proportional model of digital indicating controller with RS 485 communication function IM 5G1A01 01E 1 5 Chapter 2 Setup 2 Setup Th
40. P PARI CS3 SVN 1 003 PYZ A01 ova ALS FFS ALCI CTI RET2 E PD ST cs U 1P DO4 Przy AD2 I A CT2 RTH2 USR OLN C55 JP 005 AN3 HY CTcl RTL M PyS1 ADR JAN DOG AYOP HY 3 A CTc2 RET3 PYS2 ASP T UAR DO Hy4 AIJ ART n AMD A Opens Svitarget seatpost setting dialog box IM 5G1A01 01E Contam Sulit Cocke SM andi Operation Parameter Menu Figure 9 1 1 Starting the Custom Computation Building Tool 9 1 9 2 New Mod ication New Fis C Open User File Doen Sample Fis Uptoad hom U51000 Controla Figure 9 1 2 Custom Computation Configuration Dialog Box IM 5G1A01 01E Chapter 10 Maintenance and Troubleshooting 10 Maintenance and Troubleshooting This chapter explains how to replace the batteries in the dedicated adapter and the methods for solving problems that may occur when the LL1100 tool is in use 10 1 Replacing the Batteries When replacing the batteries in the dedicated adapter follow the procedure noted below A NOTE The dedicated adapter is equipped with an internal switch at the point where the adapter comes into contact with the US1000 controller Be careful not to break the switch when installing the adapter on the US1000 controller Installing the adapter in place automatically turns on the switch causing the batteries to discharge even if there is no communication If you have no immediate plan to communi cate do not attach the adapter to the US
41. Program gt command in the Start menu of Windows IM 5G1A01 01E 2 1 2 2 Uninstalling the LL1100 Tool 1 Double click the lt Add Remove Programs gt icon in the Control Panel menu of Windows 2 Choose lt LL1100 gt and then click the lt Add Remove gt button 3 To continue follow the instructions given in each dialog box Add Remove Programs Propesties Hae nstal Urenstal Windows Setup Startup Disk E2 To matal a new mogan from a floppy dsk or CD AIOM _ Give cick Inetall Inasal A The following saltware can be automaticaly removed by Windows To remove a program or to modiy ts installed commoners tlaci hom the bet and chick Add Remove PUMEDMA 97 Custom Compensation Buking Tool Microsolt Office I7 Standard E dian Paint Shop Pro Shareware Vernon 3 12 32 Ba Visio Standard Add Remove Ox Cancel Apoly Figure 2 2 1 Dialog Box for Uninstallation Operations 2 2 IM 5G1A01 01E Chapter 2 Setup 2 3 Connecting the US1000 Controller to the Personal Computer A IM 5G1A01 01E The US1000 controller can be connected to a personal computer in two ways using either the optical communication interface on the controller s front panel or the RS 485 communication terminal on the rear panel if the US1000 controller has the A10 option This section discusses the way the US1000 controller is connected to the personal computer using the optical communication interface
42. Stop be C2 OLNData length E7 Ce ADA Address i Figure 6 3 1 Compare with US1000 Controller Parameters Dialog Box To communicate using the supplied optical adapter 1 From the tool menus choose lt Communication gt then lt Compare gt The Compare with US1000 Controller Parameters dialog box Figure 6 3 1 appears 2 From the lt Serial Port gt drop down list box choose a communication port of the personal computer 3 Click the lt Front Terminal gt option button 4 After connecting the equipment click the lt Execute gt button 5 When all parameter data match a message appears saying No non matching parameter detected Do you want to see the list If you click lt Yes gt the Non matching Parameters dialog box appears CX See Also Section 2 3 Connecting the US1000 Controller to the Personal Computer for how to connect the optical communication adapter IM 5G1A01 01E 6 5 6 6 To communicate via the rear terminals 1 From the tool menus choose lt Communication gt then lt Compare gt The Compare with US1000 Controller Parameters dialog box Figure 6 3 1 appears 2 From the lt Serial Port gt drop down list box choose a communication port of the personal computer 3 Click the lt Rear Terminal gt option button 4 Set the RS 485 communication parameters e Baud rate parity controller address Select from drop down list boxes Stop bit data lengt
43. User s Manual Model LL1100 PC based Parameters Setting Tool IM 5G1A01 01E YOKOGAWA Mowe 4th Editi Yokogawa Electric Corporation th Edition Introduction E Intended This instruction manual describes the functions of Model LL1100 PC based Parameters Setting Tool hereinafter simply referred to as the LL1100 tool in the main text which is used with Model US1000 Digital Indicating Controller hereinafter simply referred to as the US1000 controller in the main text and how to operate the tool This manual should be read also by users of Model LL1200 PC based Custom Computation Building Tool which includes the LL1100 tool functions Readers This manual is intended for people familiar with the functions of the US1000 digital indicating controller and capable of working with Windows 95 98 2000 XP or Windows NT 4 0 such as instru mentation and control engineers and personnel in charge of maintaining instrumentation and control equipment E Related Documents The following instruction manuals relate to the LL1100 tool Read them as necessary The codes enclosed in parentheses are the document numbers US1000 Digital Indicating Controller Operation M 5D1A01 01E Supplied with the US1000 controller this manual explains the basic operations of the controller US1000 Digital Indicating Controller Functions M 5D1A01 02E Supplied with the US1000 controller this manual explains the functions of the controller in d
44. a in a CSV file CSV file name 4444 ee CSV where i kikkkkkkkkkkk represents a filename of less than 16 alphanumeric characters and the underlined part is the extension 1 Click the lt Output File gt button The Save As dialog box Figure 7 3 1 appears 2 In the lt File name gt text box input a filename of less than 16 alphanumeric characters then click the lt Save gt button Save Fi Si e ica f2 E g File parn psan o Save at type Print Data csv Figure 7 3 1 Output File Dialog Box 7 4 IM 5G1A01 01E Chapter 8 Tuning 8 Tuning With the US1000 controller connected to the personal computer the LL1100 tool offers a function for adjusting PID parameters while monitoring PV SV and MV on the personal computer screen 8 1 Tuning the US1000 Controller Tune the US1000 controller A WARNING Before you start tuning the operation parameters must be set identically between the LL1100 tool and the target US1000 controller When you perform tuning right after starting the LL1100 tool upload parameters from the US1000 controller see Section 6 1 Uploading Parameter Data from US1000 Controller before tuning Since the tuning function directly changes the target US1000 controller s PID parameters the opera tion parameters in the personal computer no longer match those in the US1000 controller For this reason be sure to upload the PID parameters from the US1000 controller af
45. ata have been uploaded from the US1000 controller NOTE Communication via rear terminals is possible only for US1000 controllers with the A10 option RS 485 communication For controllers without the A10 option always select lt Front Terminal gt To communicate via the rear terminals set the target US1000 controller s RS 485 communication protocol to PC link communication via the rear terminals This cannot be achieved using any other communication protocol The RS 485 communication parameters baud rate parity stop bit and data length must be set identically for both the US1000 controller and the personal computer See Also Chapter 1 Setup in the US 000 Digital Indicating Controller Communication Functions instruc tion manual IM 5D1A01 10E for information about the connection for communication via rear terminals IM 5G1A01 01E Chapter 6 Uploading Downloading Data from to US1000 Controller and Comparing Data Values 6 2 Downloading Parameter Data to US1000 Controller A N IM 5G1A01 01E Download the created parameter data to the US1000 controller WARNING Do not download parameter data to the US1000 controller while the controller is in operation as this may lead to unexpected adverse effects upon the process Be SURE to change the operation status to STOP before you download the parameter data Download to U51000 Controller f Communication Condiian Setting Erectie Serial Pos
46. be connected to ground prior to operating the equipment Symbol Used in This Manual Only A WARNING Indicates that operating the hardware or software in this manner may damage it or lead to system failure IM 5G1A01 01E E Force Majeure IM 5G1A01 01E 1 Yokogawa does not make any warranties regarding the product except those mentioned in the WARRANTY provided separately 2 Yokogawa assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product 3 Be sure to use the spare parts approved by Yokogawa when replacing parts or consumables 4 Modification of the product is strictly prohibited 5 This software may be used with one specified computer only You must purchase another copy of the software for use on each additional computer 6 Copying this software for purposes other than backup is strictly prohibited 7 Store the floppy disk s original medium or media containing this software in a secure place 8 Reverse engineering such as the disassembly or decompilation of software is strictly prohibited 9 No portion of the software supplied by Yokogawa may be transferred exchanged leased or sublet for use by any third party without the prior permission of Yokogawa Contents Ei hairs 1G i Ct t PA E nee ten RnR EEEE EE TENS MONTE BANE A AREL OU AN E REN EEEE EMEA ORIT Visual Inspection and Cross check of ACC SSOTIECS sscs
47. cooling 2 computation see below AOI Analog output 1 type for 0 4 to 20 mA 0 USMD OUT OUTIA terminal 1 0 to 20 mA AO Analog output 2 type for 2 20 to 4 mA 0 OUTZ2A terminal 3 20 to 0 mA AO3 Analog output 3 type for 0 1 to 5 V 1 0 to 5V 0 OUT3A terminal 2 5to1V 3 5to0V Reverse display and RVOP operation of MV OFF ON OFF 4 Heating control relay output Cooling control relay output 5 Heating pulse output Cooling control relay output 6 Heating current output Cooling control relay output 7 Heating control relay output Cooling pulse output 8 Heating pulse output Cooling pulse output 9 Heating current output Cooling pulse output 10 Heating control relay output Cooling current output 11 Heating pulse output Cooling current output 12 Heating current output Cooling current output For dual loop control and temperature and humidity control see section 3 2 2 E Controller Function Setting Menu Valve Calibration Submenu Main Sub Parameter Description Setting Range Default Setpoint V RS Reset valve position 0 1 Setting 1 clears valve position data 0 The position data of a fully closed valve ths is saved when the SET ENT key is ne V L Valve in fully closed position pressed after a valve is fully closed Indefinite USMD VALV using the V key The position data of a fully opened V H Valve in fully opened position valve Savane me SENENT key Indefinite is pressed after a valve is fully opened using the A key
48. d thereby damage the adapter 10 2 Troubleshooting Problems with the Display and Com munication Functions 10 2 1 Problems with Display Functions E Improper Window Views For the operating environment requirements Yokogawa recommends that you use a display unit that has a resolution of 800 x 600 pixels or superior and is capable of handling at least 256 colors and small fonts Make sure your system satisfies these requirements If you have any difficulties in viewing windows due to an improper background color you can edit the LL1200 tool s lt Background Color Setting gt menu to adjust the color 10 2 2 Problems with Communication Functions Check your system according to each of the following instructions E Cases When Communication Is Carried Out via the Front Terminal Optical Interface e Make sure the dedicated adapter is installed correctly e Check if the dedicated cable is disconnected e Check if the batteries in the dedicated adapter have died e Make sure you are using the correct serial port of the personal computer E Cases When Communication Is Carried Out via the Rear Terminal RS 485 Interface e Make sure the rear terminal is wired correctly e Make sure the communication conditions of the US1000 controller are consistent with those of the personal computer e Make sure the communication protocol is set to PC link Communication Communication is not possible if the protocol is set to PC link Communication with Sum C
49. e 82 2 3284 3019 YOKOGAWA TAIWAN CORPORATION Head office 17F No 39 Sec 1 Chung Hwa Road Taipei 100 TAIWAN Phone 886 2 2314 9166 Facsimile 886 2 2314 9918 YOKOGAWA AUSTRALIA PTY LTD Head office Centrecourt D1 25 27 Paul Street North North Ryde N S W 2113 AUSTRALIA Phone 61 2 9805 0699 Facsimile 61 2 9888 1844 YOKOGAWA INDIA LTD Head office 40 4 Lavelle Road Bangalore 560 001 INDIA Phone 91 80 227 1513 Facsimile 91 80 227 4270 LTD YOKOGAWA ELECTRIC Grokholskiy per 13 Build 2 4th Floor 129010 Moscow RUSSIA FEDERATION Phone 7 095 737 7868 Facsimile 7 095 737 7869
50. e lt OK gt button and input the proper value Option button Click the item you want to select Drop down list Click the lt W gt symbol on the right of the text box to open a drop down list box Select an item in the drop down list 41 1 000 to 5 000 W Select from the drop down list IM 5G1A01 01E 3 5 3 5 3 Updating the Settings When all of the parameters have been input click the lt OK gt button to update the settings AN NOTE 3 5 4 3 6 If you click the lt Cancel gt button and go back to the parameter menu dialog box the setting data of the parameters will not be updated Therefore be sure to click the lt OK gt button Keyboard Operation When You Have No Mouse Tool menu operation 1 Press the lt F10 gt or lt Alt gt key on the keyboard Then the lt File gt in the menu bar is displayed in inverse video 2 Move the inverse field to the tool menu item you want to execute using the lt gt and lt gt cursor keys and press the lt Enter gt key 3 In the opened pull down menu move the inverse field to the item you want to execute using the lt T gt and lt J gt cursor keys then press the lt Enter gt key lt Alt gt and lt F gt key operation can open the pull down menu of lt File gt 4 To cancel the operation press the lt Esc gt key Parameter selecting operation 1 Pressing the lt TAB gt key switches from lt OK gt lt Cancel gt
51. e frequently used tool menu items as command buttons 4 Guidance bar Provides helpful guidance for operation 5 Command button Command buttons are included in tool item dialog boxes and open other parameter setting dialog boxes when clicked The color of a command button changes when clicked 6 Parameter menu dialog box A menu dialog box is provided for both setup parameters and operation parameters The figure above is the menu dialog box for operation parameters 7 Parameter setting dialog box Set parameters from a parameter setting dialog box A parameter setting dialog box also has a guidance bar which shows a description range of setting and initial value of the parameter whose text box is clicked 8 Text box A text box is a cell in a parameter setting dialog box within which a parameter value is entered and set Clicking in a text box of a parameter that cannot be set a bar is displayed in such text boxes does not produce any effect 9 lt OK gt button Clicking this button will update the parameters shown in the parameter setting table and close the parameter setting dialog box 10 lt Cancel gt button Clicking this button will discard the setting changes and close the parameter setting dialog box This operation will not update the parameters with the set values IM 5G1A01 01E 3 3 3 4 Tool Menu Items You can use the menu bar when the Setup Parameter Menu or Operation Parameter Menu dialog box is displa
52. eavzer 1 inout 3 00 198 Teli segment linearize oufput 3 oD 1x Tet segment linearize 1 input 4 00 aya Teri segment lineatizer 1 ouput 4 00 1x5 Ten segment linearizer 1 input 5 00 495 Ten segment linearizer output 5 00 1X6 Teri segment linearize 1 input 6 00 iye Ten segment lnearizer 1 output 6 00 x7 Teri segment linearizer 1 input 7 00 Figure 7 1 2 Example of Printing IM 5G1A01 01E 7 1 7 2 1 Make sure the printer is connected to the personal computer 2 From the tool menus choose lt File gt then lt Print gt The Parameter Printing dialog box Figure 7 1 1 appears 3 Click the check boxes to choose the data items to be printed e Items that can be specified 1 USMD Items Include the following parameters e MD Controller mode setting e IN Analog input settings e OUT MV output settings 2 Setup Parameters Items Include the following parameters e SV SV settings for loop 1 and 2 e ALM Alarm settings for loop 1 and 2 e CTL Control function settings for loop 1 and 2 e AIN Analog input computation settings e C CTL Common control function settings e RET Retransmission output settings e KLCK Key lock default settings e MLCK Menu lock default settings e R485 RS485 settings e C SEL SELECT displays configuration e U OPE USER displays configuration e DO Contact output configuration e DI Contact input configuration e C PYS Ten segment linearizer units 3 Operation Parameters Items Include
53. ecie ee theca e tae she seas sada EE EEEE aise 3 4 35 Basic Parameter Sete coe casts eae sede eene Ene ee Orena EOE PE pR or eio SESE oa 3 5 3 5 1 Selecting a Parameter worre nepe eepe EAEE EEE E pe eS EE S 3 5 3 3 2 Inputting Data enseri E Gained diene E E a edad 3 5 3 5 3 Updating th Settings reiret ts ea ep sae kS 3 6 3 5 4 Keyboard Operation When You Have No Mouse s ssssssssesesssesssseseseeee 3 6 A Setting Paraniieter s vssisssccvssssevsivscsiesvesesssvncssesauvesesasescaessasncessvvesvechaaevecoresve siei A L 4 1 Selecting New Modification 0 ee eee csceesecsseeseceeceseceeceseeeeeeseseeeeseseaseaeeeaeenes 4 1 4 1 1 Creating a New Filen erenn e e a A N 4 2 412 Opening arUser A A e er aean a a e rrea rA EEEE Ee E eepe Eri 4 3 4 1 3 Uploading from US1000 Controller sesesseeeeseeeeseeeeeessseesssesrrsresesreseses 4 4 4 2 Setup Parameter Menu ou nero aeiiae iea aE EE EASE 4 6 4 2 1 Setup Parameter Menu Configuration eseesesseeeeseeesrereesrererreresrrresrrersee 4 6 4 2 2 Setup Parameter Menu enne iriri eneee peene EEEE e e 4 7 42 3 Seting SV eese e r sa E a E a E AA a EEE E ETSER aet 4 8 4 2 4 Setting the Alarms eio rnt e e E EEA E T 4 9 4 2 5 Setting the Control Functions esseseesssseeeeeseesesreererrerrrrsserresrrresreersreesee 4 10 4 2 6 Setting the Analog Input Computations ssesesseeeseeseeseeeesesrreesreerrreee 4 11 4 2 7 Setting the Common Control Functions sseseseeeeseeeeeereere
54. ection 4 7 1 AL4 Alarm 4 type OFF to 29 see section 4 7 2 HY1 Alarm 1 hysteresis EUS 0 0 to 100 0 EUS l Hye Alarm 2 hysteresis MV alarm 0 0 to 100 0 a ae HY3 Alarm 3 hysteresis 0 5 HY4 Alarm 4 hysteresis S LP1 ALM PV velocity alarm EVAT duration time 1 to 9999 s 1 sec 0 Always enabled 1 Disabled in STOP mode 2 Disabled in STOP or MAN mode AMD Alarm mode 3 8 alarms amp always enabled 0 4 8 alarms amp disabled in STOP mode 5 8 alarms amp disabled in STOP or MAN mode IM 5G1A01 01E App 1 1 E Loop 1 Setup Menu Control Function Submenu Main Sub Parameter Description Setting Range Default Setpoint MVR Output velocity limiter OFF 0 1 to 100 0 s OFF SLPI CTL MOD PID control mode 0 Batch control 1 Fixed point control 1 AR Anti reset windup AUTO 50 0 to 200 0 AUTO FFS Feedforward input selection OFF Disabled AIN Analog input OFF E Loop 2 Setup Menu Target Setpoint Submenu Main Sub Parameter Description Setting Range Default Setpoint CMS Cascade input selection AIN Analog input CPT Communication AIN SLP2 sv PVT PV tracking selection OFF ON OFF TMU Time unit for ramp rate setting 0 1 h 1 1 min 0 DVB Deviation display range EUS 0 0 to 100 0 EUS 1 65 E Loop 2 Setup Menu Alarm Setting Submenu Main Sub Parameter Description Setting Range Default Setpoint ALI Alarm 1 type OFF 1 to 29 see section 4 7 1 AL2 Alarm 2 type OF
55. ent linearizer mode n PMD n 1 to 2 Select ten segment linearizer biasing or If you return to the Operation Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated IM 5G1A01 01E Chapter 5 Working with Parameter Data Files 5 Working with Parameter Data Files This chapter describes the procedures for Saving parameter data which is newly created or uploaded from the US1000 controller in a file on disk Reading parameter data files saved on the disk into the LL1100 tool Comparing parameter data values on the LL1100 tool with those in a parameter file saved on disk Parameter file name format 442 ISP Where xxxikkikkkkxxxx represents a filename of less than 16 alphanumeric characters and the underlined part represents the extension 5 1 Setting the File Information Before saving parameter data in a file you can set a title the creator the date of creation and com ments for the file However this information will not be downloaded to the US1000 controller 1 From the tool menus choose lt File gt then lt Information gt The File Information dialog box Figure 5 1 1 appears 2 Type the necessary item of the file information in each text box 3 Click the lt OK gt button 4 Then save the parameter data on disk Fie information or em Titel a Steam Tempas Cortroliet a Cancel Tie
56. ers that can be registered D register names are listed in the D register List dialog box 1 Click the text box of the registration parameter for the SELECT display you want to set 2 The D register List dialog box opens 3 Click the operation parameter D register name you want to register 4 Click the lt OK gt button If you click the lt Cancel gt button the D register List dialog box closes 5 In the text box of the registration parameter for the SELECT display the operation parameter D register name appears and in the guidance box the D register number appears 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button IM 5G1A01 01E 4 15 AK NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated See Also The list of the operation parameters and D register numbers given in section 5 3 of the US1000 Digital Indicating Controller Operation instruction manual IM 5D1A01 01E You can also confirm the correspondence between the D register names and numbers by clicking the lt Description of D register amp J relay gt button 4 2 13 Configuring the USER Displays 4 16 This part involves setting user specified data displays 1 To open the USER Display Configuration dialog box Click the lt U OPE gt button in the Setup Parameter Menu dialog box
57. etail US1000 Digital Indicating Controller Communication Functions IM 5D1A01 10E An instruction manual for the communication functions of the US1000 controller Supplied with models having the optional communication function LL1200 PC based Custom Computation Building Tool M 5G1A11 01E An instruction manual for setting custom computations of the US1000 controller from a personal computer Supplied with the LL1200 PC Based Custom Computation Building Tool LL1200 PC based Custom Computation Building Tool User s Reference IM 5G1A11 02E An instruction manual that describes the functions needed to create US1000 custom computations Refer to this manual if you are not familiar with the types of functions available or how these functions work Supplied with the LL1200 PC based Custom Computation Building Tool E Trademarks Windows 95 98 2000 XP and Windows NT 4 0 are registered trademarks of Microsoft Corporation USA FD No IM 5G1A01 01E 4th Edition Jun 2004 YK All Rights Reserved Copyright 1998 Yokogawa Electric Corporation IM 5G1A01 01E Visual Inspection and Cross check of Accessories Visually inspect the purchased product upon delivery to make sure it is not damaged in any way Store the box and inner packing material of the package in a safe location they may be needed should the product fail and need to be sent back to the manufacturer for repair E Cross check of Model and Suffix Codes Refer to the
58. following table to make sure the model and suffix codes of the LL1100 tool are as specified in your order Model Code Suffix Code Description LL1100 Parameters setting tool E10 Model for use with IBM PC AT compatible personal computers E Confirmation of the Package Contents Make sure the delivered package contains all of the following items If any item is missing or found to be damaged immediately contact the sales office or dealership from which you purchased the product e 3 5 inches floppy disks 4 disks e Dedicated adapter supplied with two AAA size batteries one unit e Dedicated cable one cable e Model LL1100 PC based Parameters Setting Tool instruction manual one copy This manual IM 5G1A01 01E Documentation Conventions E Notational Conventions in This Manual This manual uses the following notational conventions indicates the name of a dialog box or message or a view name name indicated in the upper left corner of a dialog box Example The Analog Input Computation Setting dialog box appears lt gt indicates the name of a command in a dialog box or the name of a menu or a command in the menu in the menu bar Examples Click the lt OK gt button e Click the lt Cancel gt button e Click the lt Analog Input Computation Setting gt button e From the menu bar choose lt File gt then lt Open gt indicates the text typed Example
59. fter saving the current parameter data click the lt Yes gt button The Save As dialog box appears Input a filename of up to 16 alphanumeric characters and then click the lt Save gt button To exit without saving the parameter data click the lt No gt button 2 Save curent data h es No Cancel Figure 3 1 2 Exiting the LL1100 Tool Message Box IM 5G1A01 01E 3 1 3 2 Flow of Working with the LL1100 Tool 3 2 Operation Procedure Flowchart Figure 3 2 1 shows the flow of work for parameter setting using the LL1100 tool The flowchart outlines the procedures for the following 3 cases Creating new parameter data and downloading it to the US1000 controller Uploading parameter data from the US1000 controller modifying it and then downloading it to the US1000 controller Loading parameter data saved in the personal computer disk modifying it and then downloading it to the US1000 controller Start LL1100 tool See section 3 1 e New file e Open user file Upload from US1000 controller y Select a model suffix code Open a user file Connect the US1000 controller to a personal computer 1 Set the controller mode Set the controller mode Upload data from the US1000 f controller Set the analog input Set the setup parameters i Set the operation parameters l Connect the US1000 controller toa personal computer j
60. gt and select a number from 1 to 8 3 To return to the Operation Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button IM 5G1A01 01E 4 23 AK NOTE 4 3 4 4 24 If you return to the Operation Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated Setting the Calculation Parameters This subsection involves setting the calculation parameters 1 To open the Calculation Parameter Setting dialog box Click the lt PAR gt button in the Operation Parameter Menu dialog box Calculation Parameter Setting Select ON OFF of SUPER tuncton OFF ON DetautOFF SCISUPED function relecton ESEU bias FL PV S UP KSetpore mop DIEBISeepotet rarr drs ade abo ade bine Cascade pan ther PGD Peediowwad gain POPUP eedionwad gu isr FEO Feediorward copes War FFL Peediowward rut ka Figure 4 3 4 Calculation Parameter Setting Dialog Box 2 Parameters to be set Parameters relating to auto tuning SUPER function selection SC This is a function to prevent an overshoot in PV Click lt W gt and select either OFF or ON NOTE The SUPER function will not work even if you selected ON until all of the P proportional band I integral time and D derivative time parameters are set Calculation parameters relating to PV These parameters set the factors of calculations carried
61. h Select with option buttons Provide the same settings for the target US1000 controller s RS 485 communication parameters 5 After connecting the equipment click the lt Execute gt button 6 When all parameter data match a message appears saying No non matching parameter detected When all of the data do not match a message appears saying Non matching parameter detected Do you want to see the list If you click lt Yes gt the Non matching Parameters dialog box appears NOTE Communication via rear terminals is possible only for US1000 controllers with the A10 option RS 485 communication For controllers without the A10 option always select lt Front Terminal gt To communicate via the rear terminals set the target US1000 controller s RS 485 communication protocol to PC link communication via the rear terminals This cannot be achieved using any other communication protocol The RS 485 communication parameters baud rate parity stop bit and data length must be set identically for both the US1000 controller and the personal computer See Also Chapter 1 Setup in the US 000 Digital Indicating Controller Communication Functions instruc tion manual IM 5D1A01 10E for information about the connection for communication via the rear terminals IM 5G1A01 01E Chapter 7 Printing Parameters 7 Printing Parameters This chapter explains the procedure for printing out the parameter data created on the
62. han 33 alphanumeric characters 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button IM 5G1A01 01E Chapter 4 Setting Parameters A NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated EN See Also Section 3 2 in the US1000 Digital Indicating Controller Operation instruction manual IM 5D1A01 O1E for contact input function assignments by controller mode US mode To see the descriptions of D registers and I relays click the lt Description of D register amp I relay gt button Section 3 15 in the US1000 Digital Indicating Controller Functions instruction manual IM 5D1A01 02E for an explanation of the interruptive message display 4 2 16 Setting the Ten segment Linearizer Units This part involves setting the input output units for ten segment linearizer 1 and 2 1 To open the Ten segment Linearizer Unit Setting dialog box Click the lt C PYS gt button in the Setup Parameter Menu dialog box Sele seomert ineaca npu unt 03 1 ABSO 2ABS1 JABS2 4ABS3 SABS4 SELMAINT SEUIAINZL SEUSIMIN2 12 EULMIND 11 EUSIAING 12 EUNPV1 1S EUSIPVI 14 EU PV2L 2 Defauk 12 Ten segment Gearizer 1 input une OF X T Ten segment inearizeri output unit X Cance YZ4Ten segment Gnearizer 2 input une jia EW Ten segment inearizer 2 outout
63. heck e Make sure you are using the correct serial port of the personal computer 10 2 IM 5G1A01 01E Appendix 1 Setup Parameter Table Appendix 1 Setup Parameter Table Some parameters are hidden i e unavailable depending on the model names or controller modes US modes E Table notations Main Contains the code indications corresponding to the parameters in the main menu Sub Contains the code indications corresponding to the parameters in the submenu Parameter Contains the parameter code indications Setting range Range of parameter settings or options Default Value set when shipped Setpoint Column for customer to note customized setpoint EU Engineering unit corresponding to instrument range EUS Engineering unit corresponding to instrument span Refer to Appendix 2 for details of EU and EUS E Single loop Setup Menu Target Setpoint Submenu Main Sub Parameter Description Setting Range Default Setpoint CMS Cascade input selection A a AIN Sipi ey PVT PV tracking selection OFF ON OFF TMU Time unit for ramp rate O 1h 1 1 min 0 setting DVB Deviation display range EUS 0 0 to 100 0 EUS 1 65 E Single loop Setup menu Alarm Setting Submenu Main Sub Parameter Description Setting Range Default Setpoint ALI Alarm 1 type OFF to 29 see section 4 7 1 AL2 Alarm 2 type OFF to 29 see section 4 7 2 AL3 Alarm 3 type OFF 1 to 29 see s
64. icking the lt Cancel gt button the setting data of each parameter will not be updated A NOTE If you select lt Rear Terminal gt as the communication port for the LL1100 tool the RS 485 parameter data will not be downloaded to the US1000 controller The RS 485 parameter data will be downloaded only when lt Front Terminal gt is selected To use the LL1100 tool with rear terminal communication set the RS 485 communication protocol of the target US 1000 controller to PC link Communication is not possible using any other communication protocol 4 2 12 Configuring the SELECT Displays This part involves setting those operation parameters that you want to add for display in the operation displays 1 To open the SELECT Display Configuration dialog box Click the lt C SEL gt button in the Setup Parameter Menu dialog box ir C S1 Registration for the SELECT display 1 C S2 Registration for the SELECT display 2 Ic i Registration for the SELECT display 3 202 Description of ics 4 Registration for the SELECT display 4 Not registered OFF Dsegster amp Ic S5 Registration for the SELECT display 5 Not registered OFF shining Guidance box Figure 4 2 12 SELECT Display Configuration Dialog Box 2 Parameters to be set e Registration for the SELECT display C Sn n 1 to 5 A maximum of 5 SELECT displays can be displayed as operation displays The operation paramet
65. ide relay j n He hysteresis 0 0 to 100 0 0 5 Heating cooling computation n DB Deadband 100 0 to 50 0 3 0 Position proportional PID computation 1 0 to 10 0 EU 0 0 to 100 0 provided that me Z m RP ae PID reference RP lt 2 RP lt 3 RP lt EU 100 0 cama aaa 4 RP lt 5 RP lt 6 RP 7 PID RHY Zone PID hysteresis EUS 0 0 to 10 0 EUS 0 5 8 PID rpy 20ne PID reference OFF EUS 0 0 to 100 0 OFF deviation n PID n PM Preset MV 5 0 to 105 0 5 0 1 8 ing si he nPMc COoling side preset 5 9 to 105 0 0 0 IM 5G1A01 01E Appendix 2 Operation Parameter Table E Loop 2 Operation Menu Computation Parameter Submenu Main Sub Parameter Description Setting Range Default Setpoint OFF to 8 Individual execution among AT Auto tuning selection eps B5 ae a for OFF parameter is set at 0 OFF or 1 SC SUPER function selection OFF ON OFF BS PV bias EUS 100 0 to 100 0 EUS 0 0 LP2 PAR FL PV filter OFF to 120 s OFF UPR Setpoint ramp up OFF EUS 0 1 to 100 0 OFF DNR Setpoint ramp down OFF EUS 0 1 to 100 0 OFF CRT Cascade ratio 0 001 to 9 999 1 000 CBS Cascade bias EUS 100 0 to 100 0 EUS 0 CFL Cascade input filter OFF 1 to 120s OFF To be continued IM 5G1A01 01E App 2 3 E Loop 2 Operation Menu 1 PID to 8 PID Submenus App 2 4 Main Sub Paramete
66. ion with the setpoint ramp up UPR and setpoint ramp down DNR operation parameters This parameter sets the time unit for the SV change ramp rate in order to prevent sudden changes when SV is switched Click lt W gt and select 1 minute or 1 hour e DVB Deviation display range When the amount of deviation increases to the specified value or more the SV bar segment flashes This parameter sets the range of deviation allowed between SV and PV Set an optional value within the range of 0 to 100 for the engineering unit span EUS 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button IM 5G1A01 01E Chapter 4 Setting Parameters A NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated 4 2 4 Setting the Alarms This part involves setting the parameters relating to alarms ALM 1 To open the Alarm Setting dialog box Click the lt ALM gt button in the Setup Parameter Menu dialog box Select slam type OFF 1to29 Detaul 1 PV high imt No waiting acon Actvel Melay ON dunng alam ox BESAS ALIAN Lope LPV high Bret No waking action AcdwetBelay OD Owing alarm c i ALA Alam 2 typo EFV low iena Bo walling action Active Belay ON during darm ALS Ainm I type EPU hish imt No waking action Active Relay ON duimg alarm
67. is chapter explains how to set up the hardware and software necessary to work with the LL1100 tool 2 1 Installing the LL1100 Tool A NOTE Before installing the tool quit all running applications When using Windows 2000 or XP Log on using the user name of Administrators group The program does not start normally if the user name not belonging to the Administrators group is used for logging on 1 Insert Disk 1 of the LL1100 tool into the floppy drive 2 From the Start menu of Windows choose lt Run gt Type the name of the floppy drive as Setup exe and click the lt OK gt button 3 To continue follow the instructions given in each dialog box Copying intalization Mes These files wil be rernoved if setup is cancelled Setup ty Please inast the disk labeled a Disk 2 rho dive AS Figure 2 1 1 Window for Installation Operations 4 The message box shown in Figure 2 1 2 may appear during installation ae out of date on pour system Chick s for you now You wil need to restart Chick cancel to eet setup ihat updating Figure 2 1 2 Message Displayed during Setup Clicking the lt OK gt button will update the system file and restart the personal computer While clicking the lt Cancel gt button will abort the setup without updating the system file in this case the LL1100 tool is not installed When installation is complete the lt LL1100 gt option is registered with the lt
68. isplayed Click the lt OK gt button 5 The Setup Parameter Menu dialog box Figure 4 2 2 then opens Proceed to subsection 4 2 2 CX See Also Section 2 3 Connecting the US1000 Controller to the Personal Computer for how to connect the optical communication adapter IM 5G1A01 01E IM 5G1A01 01E Chapter 4 Setting Parameters To upload via the rear communication terminals 1 From the lt Serial Port gt drop down list box select a communication port of the personal computer 2 Click the lt Rear Terminal gt option button 3 Set RS 485 communication parameters Baud rate parity controller address Select from drop down list boxes Stop bit data length Select with option buttons Provide the same settings for the target US1000 controller s RS 485 communication parameters 4 Connect the US1000 controller to the personal computer and then click the lt Execute gt button 5 When the parameter data has been successfully uploaded the message Parameter data has been uploaded from US1000 controller is displayed Click the lt OK gt button 6 The Setup Parameter Menu dialog box Figure 4 2 2 then opens Proceed to subsection 4 2 2 NOTE Communication via rear terminals is possible only for US1000 controllers with the A10 option RS 485 communication For controllers without the A10 option always select lt Front Terminal gt To communicate via the rear terminals set the
69. izer 2 input 6 EU 66 7 to 105 0 EU 0 0 PYS2 2 Y6 Ten segment linearizer 2 output 6 EUS 66 7 to 105 0 EUS 0 0 2 X7 Ten segment linearizer 2 input 7 EU 66 7 to 105 0 EU 0 0 2 Y7 Ten segment linearizer 2 output 7 EUS 66 7 to 105 0 EUS 0 0 2 X8 Ten segment linearizer 2 input 8 EU 66 7 to 105 0 EU 0 0 2 Y8 Ten segment linearizer 2 output 8 EUS 66 7 to 105 0 EUS 0 0 2 X9 Ten segment linearizer 2 input 9 EU 66 7 to 105 0 EU 0 0 2 Y9 Ten segment linearizer 2 output 9 EUS 66 7 to 105 0 EUS 0 0 2 X10 Ten segment linearizer 2 input 10 EU 66 7 to 105 0 EU 0 0 2 Y10 Ten segment linearizer 2 output 10 EUS 66 7 to 105 0 EUS 0 0 2 X11 Ten segment linearizer 2 input 11 EU 66 7 to 105 0 EU 0 0 2 Y11 Ten segment linearizer 2 output 11 EUS 66 7 to 105 0 EUS 0 0 2 PMD_ Ten segment linearizer 2 mode 0 Biasing 1 Approximation 0 Main Sub Parameter Description Setting Range Default Setpoint STUP PS IN Password input 0 to 30000 0 App 2 7 Revision Record Manual Title Model LL1100 PC based Parameters Manual Number IM 5G1A01 01E Edition Date Revised Item Ist Aug 1998 Newly published 2nd Sep 1998 Correction of typographical errors and addition to appendix 3rd Jan 2004 Supports Windows 2000 and XP 4th Jun 2004 Change of the company name aa Written by Yokogawa Electric C
70. k the lt OK gt button To change the setting after confirmation 1 Return to the Setup Parameter Menu dialog box 2 Click lt Parameter setting P gt from the tool menus and select the following e lt Specify Suffix Code C gt to change the suffix code e lt USM and IN Parameter Setting U gt to change the controller mode or analog input related parameters 3 Change the parameter setting in each dialog box NOTE Setting the controller mode US mode back to lt USM and IN Parameter Setting U gt will initialize all parameters other than the RS 485 parameters You must therefore be careful not to set this acciden tally 4 21 4 3 Operation Parameter Menu This section describes the operations concerning the Operation Parameter Menu 4 3 1 Operation Parameter Menu Configuration Figure 4 3 1 shows the configuration of the operation parameter menu Operation Parameter Menu Dialog Box a ae eT A N MODE P gt MODE dialog box O LP1 2 PAR z PAR dialog box ttos PID z gt 1 PID to 8 PID dialog box USR a USR dialog box PYS iS z PYS dialog box Setup Parameter Menu gt Setup Parameter Menu dialog box ia dialog box te A Figure 4 3 1 Operation Parameter Menu Configuration 4 3 2 Operation Parameter Menu From the Operation Parameter Menu dialog box you
71. l indicating controller Setup parameters Operation parameters 6 Mouse Notebook PC N7 m Saving to reading from disks Hard disk Reading from writing to disks Floppy disk Figure 1 1 1 Conceptual View of LL1100 PC based Parameters Setting Tool IM 5G1A01 01E Chapter 1 Overview 1 2 Operating Environment of the LL1100 Tool and Wir ing Specifications E System Requirements Personal computer An IBM PC AT compatible computer with either Microsoft Windows 95 98 2000 XP or Windows NT 4 0 operating software Operating system Version Up to R1 02 R1 03 R1 04 or later Windows95 Vv Vv N A WindowsNT4 0 Service Pack3 v v vV Windows98 N A v v Windows2000 Professional Service Pack4 or more N A Vv Vv WindowsXP Professional Service Pack1 N A N A Vv WindowsXP Home Edition Service Pack1 N A N A Vv CPU 300 MHz Pentium processor or superior is recommended Main memory 16 MB or more is recommended for Windows 95 64 MB or more is recommended for Windows NT 4 0 128 MB or more is recommended for Windows 98 2000 or Windows XP Hard disk Memory space required to store the tool s programs 5 MB or more Memory space required to store the parameter data 2 MB or more CRT display 800 x 600 pixels or superior Should be capable of handling at least 256 colors Smaller fonts should be used RS 232C communication ports One cha
72. l value set must be within the range of 0 0 to 100 0 i e to one decimal place IM 5G1A01 01E 4 9 e PV velocity alarm duration time PVR T This parameter functions only when a PV velocity alarm 25 or 26 has been specified as an alarm type It sets the duration time for PV velocity alarms Set an optional value within the range of 1 to 9999 seconds e Alarm mode AMD This parameter sets the number of alarm output points and alarm action conditions Click lt W gt and select a value from 0 to 5 To provide alarm outputs 1 to 4 for each of loop 1 and loop 2 select from 0 to 2 To provide alarm outputs 1 to 8 for loop 1 select from 3 to 5 In this 8 alarm mode the loop 2 alarm outputs 1 to 4 are used for the loop 1 alarm outputs 5 to 8 E g To use 4 alarm outputs per loop and disable alarms while the controller operation is stopped set 1 AK NOTE ni 4 2 5 4 10 The 8 alarm mode is not available with the US1000 00 or when the controller is set up in the control ler mode US mode for cascade control dual loop control temperature and humidity control or cascade control with two universal inputs Read section 3 14 in the US 000 Digital Indicating Con troller Functions instruction manual IM 5D1A01 02E 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button
73. mmon Control Functions This part involves setting the control function related parameters which are applied to both loop 1 and loop 2 C CTL 1 To open the Common Control Function Setting dialog box Click the lt C CTL gt button in the Setup Parameter Menu dialog box IM 5G1A01 01E 4 11 min 4 2 8 4 12 Select type of meset PID function ODeabled Preset PID 1 5Y number selection 2Zone PID Defautd OF PPitLyPreset PID function setection R MD Restart rode R Te Restart timer CT1 Cycle time of M1 CT2 Cyele time of MV7 C T i Cy le time of cooling side MV1 1 SV number selection kd HOT ConSnues operaSon prior to power fa Cancel 20 CT 2 Cycle time of cooling side MV2 Figure 4 2 7 Common Control Function Setting Dialog Box 2 Parameters to be set Preset PID function selection PPID 0 Disabled 1 SV number selection 2 Zone PID Restart mode R MD HOT COLD Restart timer R TM 0 to 60 sec e Cycle time of MV CTn n 1 2 1 to 1000 sec e Cycle time of cooling side MV CTcn n 1 2 1 to 1000 sec 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated Setting the Retransmission Outputs This part involves setting the parame
74. most digit of an engineering unit For example if RTL1 is 15 0 C then RTL1 1 digit equals 15 1 C E Common Setup Menu Key Lock Submenu Main Sub Parameter Description Setting Range Default Setpoint SVC SV setting key lock on operation displays OFF ON OFF A V Data setting key lock OFF ON OFF CMLP KLCK lt gt MV operation key lock OFF ON OFF E C mode key lock OFF ON ON A A mode key lock OFF ON OFF M M mode key lock OFF ON OFF E Common Setup Menu Menu Lock Submenu Main Sub Parameter Description Setting Range Default Setpoint MODE Mode menu lock OFF ON OFF 0 LPI 0 LPI menu lock OFF ON OFF 0 LP2 0 LP2 menu lock OFF ON ON CMLP MLCK PID PID menu lock OFF ON OFF USR USR menu lock OFF ON ON PYS1 PYS1 menu lock OFF ON OFF PYS2 PYS2 menu lock OFF ON ON PWD Password setting 0 No password to 30000 0 App 1 4 IM 5G1A01 01E E Common Setup Menu RS 485 Submenu Appendix 1 Setup Parameter Table Main Sub Parameter Description Setting Range Default Setpoint 0 MODBUS ASCII PSL Protocol selection 5 a eE aaan F tion 0 3 PC link communication with sum check BPS Baud rate oa be 2400 4800 9600 19200 9600 ie ee PARI Parity N None E Even O Odd E STP Stop bit 1 2 1 DLN Da
75. n Sub Parameter Description Setting Range Default Setpoint DOI Relay output flag registration for DOL Set the functions D register or I relay F number DO2 P r flag registration 0 Not registered oF 1 to 1700 D register Relay output flag registration 5001 to 7048 I relay DO3 for DO3 3 Example Depends on COME DO DO4 Transistor eka Loop 1 alarm output 1 5689 USM registration for D Loop 1 alarm output 2 5690 parameter DOS Transistor output flag Loop 1 alarm output 3 5691 registration for DOS Loop 1 alarm output 4 5693 Loop 2 alarm output 1 5697 DO6 Transistor output flag Loop 2 alarm output 2 5698 registration for DO6 Loop 2 alarm output 3 5699 Transistor output flag Loop 2 alarm output 4 5701 DO7 registration for DO7 E Detailed Function Setting Menu Contact Input Submenu Main Sub Parameter Description Setting Range Default Setpoint Loop 1 mode switchover to CAS when the CAS1 DI changes to on AUTI Loop 1 mode switchover to AUTO when the DI changes to on Loop 1 mode switchover to MAN when MANIL the DI changes to on CAS2 Loop 2 mode switchover to CAS when the DI changes to on Loop 2 mode switchover to AUTO when AUTZ the DI changes to on MAN2 Loop 2 mode switchover to MAN when Set the functions D the DI changes to on register or I relay O C OPEN on CLOSE off switchover number A 0 Not registered R S RUN off STOP on switchover 1 to 1700 D register Depends on CONF DI TRF1 Loop 1 tracking flag 500
76. n UPS Upscale OFF DNS Downscale A RIL Analog input 1 reference junction compensation OFF ON ON A BS2 Analog input 2 bias EUS 100 0 to 100 0 EUS 0 A FL2 Analog input 2 filter OFF to 120s OFF A SR2 Analog input 2 square root computation OFF ON OFF CMPL AIN A LC2 Analog input 2 square root low signal cut off 0 0 to 5 0 1 0 OFF Disabled A BO2 Analog input 2 burnout action UPS Upscale OFF DNS Downscale A RJ2 Analog input 2 reference junction compensation OFF ON ON A BS3 Analog input 3 bias EUS 100 0 to 100 0 EUS 0 A FL3 Analog input 3 filter OFF to 120s OFF A SR3 Analog input 3 square root computation OFF ON OFF A LC3 Analog input 3 square root low signal cut off 0 0 to 5 0 1 0 OFF Disabled A BO3 Analog input 3 burnout action UPS Upscale OFF DNS Downscale E Common Setup Menu Common Control Function Submenu Main Sub Parameter Description Setting Range Default Setpoint 0 Disabled Preset PID PPID Preset PID function selection 1 SV number selection 0 2 Zone PID HOT Continues the operation prior to R MD Restart mode power failure COLD COLD Starts in MAN mode CMLP C CTL R TM Restart timer 0 to 60s Os CT1 Cycle time of MV1 1 to 1000 s 30s CT2 Cycle time of MV2 1 to 1000 s 30s CTcl Cycle time of cooling side MV1 1 to 1000 s 30s CTc2 Cycle time of cooling side MV2 1 to 1000 s 30s IM 5G1A01 01E App 1 3 E Common Setup Menu Retran
77. n manual IM 5D1A01 02E for details on the auto tuning function IM 5G1A01 01E 8 5 Chapter 9 Starting the Custom Computation Building Tool 9 Starting the Custom Computation Building Tool This chapter describes how to start the custom computation building tool after setting the parameters This chapter is intended for users of the LL1200 PC based Custom Computation Building Tool For the operation of the LL1200 tool read the LL1200 PC based Custom Computation Building Tool instruction manual IM 5G1A11 01E NOTE Starting the custom computation building tool will clear the data on the parameters setting tool If you need the data download it to the US1000 controller or save it on disk before you start the custom computation building tool In the tool menus click lt Parameter Setting gt then lt Start Custom Computation Building Tool gt The Custom Computation Configuration dialog box Figure 9 1 2 appears Parameter setting 1US1000 TIVL Isp Communic atone Background Color SettinglB HelpiH Specily Sutix Code C USM and IN Parameter Setting U Setup Parameter Settings uta on Buking Too Tod io wo eer sox ve oo n ro on FPPP CMS jALI MVA ABS 1 PPID RETI SVE MODE cs UAL DOI CAS Prix MVS PYT AL2 MOD AF R MD RTHI Down uUp 10 LP1 BPS C52 J 2AL D02 Prity My52 TMI AG AR ASRI RTM RTL OL
78. n the PV range specified by U1 and U2 U3 1 Switching at the PV upper limit specified by U1 U3 2 Switching by contact input US mode Loop control with PV auto selector USM 7 U1 Input selection Default 2 U1 0 Accepts the maximum value between inputs 1 and 2 U1 1 Accepts the minimum value between inputs 1 and 2 U1 2 Accepts the average value of inputs 1 and 2 U1 3 Accepts the difference between inputs 1 and 2 input 2 input 1 US mode Loop control with PV auto selector and two universal inputs USM 15 U1 U2 Input selection Default 2 U1 0 Accepts the maximum value between input 1 input 2 and input 3 U1 1 Accepts the minimum value between input 1 input 2 and input 3 U1 2 Accepts the average value of input 1 input 2 and input 3 U1 3 Accepts the difference between inputs 1 and input 2 input 1 Number of inputs Default 0 U2 0 Uses two points inputs 1 and 2 U2 1 Uses three points inputs 1 2 and 3 App 2 5 E Ten segment Linearizer 1 Menu App 2 6 To change the setting range and unit for ten segment linearizer 1 edit the PY1X and PY1Y param eters from the Ten segment Linearizer Unit submenu C PYS If they are not edited the following default values are assumed Main Sub Parameter Description Setting Range Default Setpoint 1 X1 Ten segmen
79. ngth Select with option buttons Provide the same settings for the target US1000 controller s RS 485 communication param eters 5 After connecting the equipment click the lt Execute gt button 6 When downloading is complete a message appears informing that the parameter data has been downloaded to the US1000 controller NOTE Communication via rear terminals is possible only for US1000 controllers with the A10 option RS 485 communication For controllers without the A10 option always select lt Front Terminal gt To communicate via the rear terminals set the target US1000 controller s RS 485 communication protocol to PC link communication via the rear terminals This cannot be achieved using any other communication protocol The RS 485 communication parameters baud rate parity stop bit and data length must be set identically for both the US1000 controller and the personal computer See Also Chapter 1 Setup in the US 000 Digital Indicating Controller Communication Functions instruc tion manual IM 5D1A01 10E for information about the connection for communication via rear terminals NOTE Before downloading the LL1100 tool verifies the suffix code including option code and controller mode US mode as well as the sampling period between the parameter data to be downloaded and those in the target US1000 controller On detecting disagreement in the parameter above the tool acts in the following ways
80. nnel Version R1 04 or later select from COM1 to COM16 Up to version R1 03 select from COMI to COM4 With 9 pin D Sub connector for PC compatible model 3 5 inch floppy drive Necessary Printer As necessary A4 size printer compatible with Windows 95 98 2000 XP and Windows NT 4 0 E Dedicated Adapter IM 5G1A01 01E Communication method US1000 Optical contactless bidirectional serial communication Personal computer RS 232C half duplex communication using the dedicated cable Power supply Two AAA size batteries or external power source Use of an external power source is recommended for tuning over a prolonged time period Battery life Approximately 50 hours when the adapter is continuously operated on alkaline batteries Specifications of external power source Should comply with EIAJ RC 6705 Input ratings 5 V DC 50 mA Purchase a commercially available plug and AC adapter for the external power source See Figure 1 2 2 Ambient temperature range 0 to 50 C Ambient humidity range 20 to 90 RH non condensing Transport and storage conditions 25 to 70 C 5 to 95 RH non condensing Dust and water proof construction Not applied Standards Complies with the CE Mark system when the adapter runs on batteries 1 3 A WARNING The dedicated adapter is not waterproof Do not use the adapter in locations that are likely to be exposed to splashes of water or other liquids 36 1 42 US1000 DC P
81. nput 11 EU 66 7 to 105 0 EU 0 0 1 Y11 Ten segment linearizer 1 output 11 EUS 66 7 to 105 0 EUS 0 0 1 PMD Ten segment linearizer 1 mode 0 Biasing 1 Approximation 0 IM 5G1A01 01E E Ten segment Linearizer 2 Menu Appendix 2 Operation Parameter Table To change the setting range and unit for the ten segment linearizer 2 edit the PY2X and PY2Y parameters from the Ten segment Linearizer Unit submenu C PYS If they are not edited the following default values are assumed E Setup Parameter Menu IM 5G1A01 01E Parameter Description Setting Range Default Setpoint X1 Ten segment linearizer 2 input 1 66 7 to 105 0 EU 0 0 2 Y1 Ten segment linearizer 2 output 1 S 66 7 to 105 0 EUS 0 0 2 X2 Ten segment linearizer 2 input 2 EU 66 7 to 105 0 EU 0 0 2 Y2 Ten segment linearizer 2 output 2 EUS 66 7 to 105 0 EUS 0 0 2 X3 Ten segment linearizer 2 input 3 EU 66 7 to 105 0 EU 0 0 2 3 Ten segment linearizer 2 output 3 EUS 66 7 to 105 0 EUS 0 0 2 X4 Ten segment linearizer 2 input 4 EU 66 7 to 105 0 EU 0 0 2 Y4 Ten segment linearizer 2 output 4 EUS 66 7 to 105 0 EUS 0 0 2 X5 Ten segment linearizer 2 input 5 EU 66 7 to 105 0 EU 0 0 2 Y5 Ten segment linearizer 2 output 5 EUS 66 7 to 105 0 EUS 0 0 2 X6 Ten segment linear
82. oint Green solid line PV measured input Red dotted line _________ MV MV output Blue broken line _ _ _ MvVc Cooling side MV output Pink broken line _ _ _ 3 Function settings and the current setting statuses Loop 1 2 Displayed in dual loop control temperature and humidity control or internal cascade control The following operations are possible using the text boxes RUN STOP Set and display the US1000 controller s operation status Operation mode Set and display the US1000 controller s operation mode OPEN CLOSE Set and display the connection status of the primary and secondary loop internal controllers AT start stop Start and stop auto tuning Starting auto tuning sets the optimized PID param eter values to the US1000 controller and the values are displayed in the Current parameter settings area explained below SV No Set and display the selected SV number PID No Set and display the selected PID group number 8 3 8 4 4 5 6 7 Current parameter settings You can set parameters and confirm the current settings Display data are updated at a specified data updating period Data update period 1 to 600 seconds Trend graph display is also updated at this period PV Measured input P Proportional band SV Target setpoint I Integral time MV MV output D Derivative time MVc Cooling side MV output Pc Cooling side proportional band Ic Cooling side integral time
83. ontact outputs should be performed only by personnel with sufficient understand ing of the US1000 controller functions and the custom computation function Note that changing the contact output registration will change the pre assigned contact output functions provided by the US1000 controller s controller mode US mode 1 To open the Contact Output Configuration dialog box Click the lt DO gt button in the Setup Parameter Menu dialog box Contact Output Conhiguration eet register number O Not eegstered 1 to 1700 Deegeter S001 to 7048 relay Defaut Depends on US mode DO1 Relay output Gag ragistration for D01 Cancel DO2 Relay output ag ragistration for D02 Ok Guidance ALOT 4690 DOMRelsy output Sag ragistration for O03 ALON3 5691 Description of DOA Transestor output flag regestraton for D04 ALOT 5693 Drageter amp DOS Transestor output flag regestratan for 005 Not registered 0 Irola DOSTranststor output flag regestraton for D06 Not registered 0 DO Transistor output flag registradon for DT M SL 1609 Figure 4 2 14 Contact Output Configuration Dialog Box 2 Parameters to be set Set the following to the output flag registration parameters for DO DOn n 1 to 7 D register number 1 to 3300 e I relay number 5001 to 7048 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button
84. orporation Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN YOKOGAWA Yokogawa Electric Corporation YOKOGAWA ELECTRIC CORPORATION Network Solutions Business Division 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Phone 81 422 52 7179 Facsimile 81 422 52 6793 Sales Branch Offices Tokyo Nagoya Osaka Hiroshima Fukuoka YOKOGAWA CORPORATION OF AMERICA Headquaters 2 Dart Road Newnan GA 30265 1094 U S A Phone 1 770 253 7000 Facsimile 1 770 251 0928 Sales Branch Offices Texas Chicago Detroit San Jose YOKOGAWA EUROPE B V Headquaters Databankweg 20 3821 AL Amersfoort THE NETHERLANDS Phone 31 334 64 1611 Facsimile 31 334 64 1610 Sales Branch Offices Houten The Netherlands Wien Austria Zaventem Belgium Ratingen Germany Madrid Spain Bratislava Slovakia Runcorn United Kingdom Milano Italy Velizy villacoublay France Johannesburg Republic of South Africa YOKOGAWA AMERICA DO SUL S A Headquarters amp Plant Praca Acapulco 31 Santo Amaro Sao Paulo SP BRAZIL CEP 04675 190 Phone 55 11 5681 2400 Facsimile 55 11 5681 4434 YOKOGAWA ENGINEERING ASIA PTE LTD Head office 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 6241 9933 Facsimile 65 6241 2606 YOKOGAWA ELECTRIC KOREA CO LTD Seoul Sales office 395 70 Shindaebang dong Dongjak gu Seoul 156 010 KOREA Phone 82 2 3284 3000 Facsimil
85. p eis Pa amada No 1A Coeated by a F Morgan Date Pa 798 2 30 14 PM Flenene E IOTI Tap Comment Bole marrsteam temperature is relatively diii cortral because bod er temperature measurements lag behind the low 3 A teconday ealet oullet lempetatute ang desuperbester provided af the ouet of primary superheaterin whech water inmected at an example AutomabciA Mods Inhi Interlock FeectormandFF Computation Using Main Steam Flow Figure 5 1 1 File Information Dialog Box IM 5G1A01 01E 5 1 5 2 Saving Reading Data on from Disk and Comparing Data Values 5 2 1 Saving Parameter Data on Disk E To save under a new filename Save the parameter data in the LL1100 tool on disk as follows 1 From the tool menus choose lt File gt then lt Save As gt The Save As dialog box Figure 5 2 1 appears 2 Type a name of less than 16 alphanumeric characters in the lt File Name gt text box and then click the lt Save gt button 3 The parameter data is saved on disk Save wr Stee ics el E aj Fenme OSTOT Save at pe Parameter File 1sp Cancel Figure 5 2 1 Save As Dialog Box E To overwrite the current file 1 From the tool menus choose lt File gt then lt Save gt 2 The parameter data is saved on disk overwriting the current file you are working with 5 2 2 Reading Parameter Data from Disk Read the parameter data saved on disk onto the LL1100
86. r Description Setting Range Default Setpoint n SV Target setpoint EU 0 0 to 100 0 EU 0 n Al Alarm 1 setpoint PV alarm EU 100 0 to 100 0 PV high limit EU 100 0 A2 Ia 2 Deviation alarm PV velocity Deviation alarm EUS 0 0 mi arm 2 setpoint alarm EUS 100 0 to 100 0 MV high limit 100 0 n A3 Alarm 3 setpoint SV alarm EU 0 0 to 100 0 MV low limit 0 0 MV alarm 5 0 to 105 0 PV velocity EUS 100 0 n A4 Alarm 4 setpoint Other alarms EU 0 0 O oj n P Proportional band 0 1 to 999 9 0 0 to 999 9 for 999 9 heating cooling computation n I Integral time OFF 1 to 6000 s 1000 s n D Derivative time OFF 1 to 6000 s OFF n ML 0 1 to 105 0 0 0 to Upper limit of 105 0 for heating side output n MH output limit in heating cooling 100 0 computation 5 0 to n MH 0 1 0 0 to n ML Lower limit of 105 0 for cooling side output 0 0 heating cooling g output limit in heating cooling computation 100 0 n PID computation n 1 8 n MR Manual reset 5 0 to 105 0 50 0 ON OFF computation EUS 0 0 ON OFF computation EUS to 100 0 Position proportional 0 5 Position proportional PID n H Hysteresis PID or heating cooling or heating cooling computation computation 0 0 to 100 0 0 5 0 LP2 Direct reverse 0 Reverse action n DR faction switchover 1 Direct action 0 Cooling side H 7 n Pc proportional band 0 0 to 999 9 999 9 Cooling side n Ic integral time OFF 1 to 6000 s 1000 s Cooling side
87. r copy function 5 TD byuteresis RDV Zene PID selevence devtston A 4 f Copy Figure 4 3 5 1 PID to 8 PID Setting Dialog Box 4 25 2 Parameters to be set Set the parameters of 1 PID to 8 PID groups for each loop Each PID group has the following 23 parameters The text box of a parameter which is unnecessary for the particular model controller mode or other setting displays is indicated with a dash Target setpoint n SV where n 1 to 8 PID No EU 0 0 to 100 0 Alarm setpoint n Am where n 1 to 8 PID No m 1 to 4 Proportional band n P where n 1 to 8 PID No 0 1 to 999 9 Integral time n I where n 1 to 8 PID No 0 OFF 1 to 6000 sec Derivative time n D where n 1 to 8 PID No 0 OFF 1 to 6000 sec Upper limit of output n MH where n 1 to 8 PID No n ML 0 1 to 105 Lower limit of output n ML where n 1 to 8 PID No 5 0 to n MH 0 1 Manual reset n MR where n 1 to 8 PID No 5 0 to 105 0 Hysteresis n H where n 1 to 8 PID No EUS 0 0 to 100 0 or 0 0 to 100 0 Direct reverse action switchover n DR where n 1 to 8 PID No 0 Reverse action 1 Direct action Cooling side proportional band n Pc where n 1 to 8 PID No 0 0 to 999 9 Cooling side integral time n Ic where n 1 to 8 PID No 0 OFF 1 to 6000 sec Cooling side derivative time n Dc where n 1 to 8 PID No 0 OFF 1 to 6000 sec Cooling side relay h
88. rges to on Bot regiiteved Description of AUfalLoep 2 mode pviichaver te AUTO when the Dl changes to on Dot registered D ragater amp MANA Lecy Dmmede stihova to MAN when the DI charges to on Bot regiteved relay OICIOPEN on CLOSER ati setcheve TMOEL BIARIN AVSTO Pion evttchower Dtist TEF Soy L uach Hog INOT 3 Descaplion of TEFAL op 2 uackin ag Not registered Intenuptiee SV DOE of SY rambo p Bot regutered Message Display SV BIER 1 o SV Tantai setiva Bot registered SV BaBe2 cf SY mabe setting Bot wegiiteved SVDD of SY rerrebe pettina Bot regictered DP 1 Opev ation Agis tov rmeweption 1 Bot registered DPA Ope aton dupllay tov teeruption 2 Bot registered Cancel Ok ma T Set point Guidance eet Scroliord by word MG1 interruptive Message display 1 DI6 st 5166 3 Scroll display interruptive Message display 2 Dit st 5161 3 v Scroll display interruptive Message display 3 DI2 st 5162 pars s4 Interruptive Message display 4 DIS st 5165 3 x Scrol display Figure 4 2 15 Contact Input Configuration Dialog Box 2 Parameters to be set Set the following to each function e Contact inputs 1 to 7 5161 to 5167 D register number 1 to 3300 e I relay number 5001 to 7048 Set the following to interruptive message displays 1 to 4 e Contact inputs 1 to 7 5161 to 5167 D register number 1 to 3300 e I relay number 5001 to 7048 Set display messages with no more t
89. rlined part represents the extension 1 Find the directory or folder where the parameter file is located from the lt Look in gt drop down list box 2 Click the directory or folder 3 Find and click the parameter file you want to modify in the directory or folder Then click lt Open gt When the parameter data has been successfully loaded onto the tool from the file the message Parameter data has been loaded is displayed 4 Click the lt OK gt button The Setup Parameter Menu dialog box Figure 4 2 2 opens Proceed to subsection 4 2 2 Uploading from US1000 Controller The Upload from US1000 Controller dialog box Figure 4 1 7 appears Upload from US 1000 Controller x r Commurication Condition Setting Execute Serial Port C Cancel Front Teminal C Rew Terminal BPS Baud rate 3500 v PARI Pany o0 r STPIStop be C2 r OLNIData length e7 Ce ADRARMddess fi Figure 4 1 7 Upload from US1000 Controller Dialog Box To upload via the provided optical communication adapter 1 From the lt Serial Port gt drop down list box select a communication port of the personal computer 2 Click the lt Front Terminal gt option button 3 Connect the US1000 controller to the personal computer and then click the lt Execute gt button 4 When the parameter data has been successfully uploaded the message Parameter data has been uploaded from US1000 controller is d
90. roller 1 Click the option buttons of the concerned suffix code and option code 2 Click the lt OK gt button 3 If you click the lt Cancel gt button the New Modification dialog box is resumed and the parameter is not updated 4 After step 2 the Controller Mode US Mode Setting dialog box Figure 4 1 4 opens Controle Mode US Mode Setting P USMIUS Mode C 1 Singetoop Conta C 2Camad Pimatp loop Control C 3Cascade Secondanoap Cortrol G 4 Cascade Control Cs Loop Contiol for Backup Loop Control with PV Switching F 7 Loop Control with PV Auto selector C Loop Conhol vath PV hold Functor 11 Duatbop Control 12 Temperature and Humidity Conte 13 Cascade Control wiih Two Universal irputs 14 Loop Control with PV Switching and Two Universal Inputs 15 Loop Control with PY Auto selector and Two Universal Inputs 21 Custom Computation Conto Cascade Type Figure 4 1 4 Controller Mode US Mode Setting Dialog Box 5 Click the option button of the control function you want to use from the Controller Mode 6 Click the lt OK gt button 7 If you click the lt Cancel gt button the Specify Suffix Code dialog box is resumed and the parameter is not updated 8 After step 6 the Analog Input Setting dialog box Figure 4 1 5 opens IM 5G1A01 01E Chapter 4 Setting Parameters Analog Input Sette Analog input number Tex
91. rrererrsreersrreen 4 11 4 2 8 Setting the Retransmission Outputs 0 0 0 0 eee eeeeeeeeceeeeeeeeeeeeeeeneenee 4 12 vi IM 5G1A01 01E 9 4 2 9 Setting the Key Lock Defaults 0 0 eee eeseeeeceeeeeeeeeeeeeeeneeeeeens 4 13 4 2 10 Setting the Menu Lock Defaults 0 ceseeeeceeeeeeeeeeeeeeeneeees 4 13 4 2 11 Setting the RS 485 Parameters 20 0 0 eee eeseeeeceeceeseeeeeseseeeeeeeeneeees 4 14 4 2 12 Configuring the SELECT Displays 0 0 0 0 ceeeeeceeeeeeeeeeeeeeeneeaee 4 15 4 2 13 Configuring the USER Displays 00 eee eeseeeeceeeeeeceeeeeeseneeeeeens 4 16 4 2 14 Configuring the Contact Output 0 ccc eecseeesesececeecsseeeeeeceecneeseeees 4 17 4 2 15 Configuring the Contact Inputs 0 eeseeseeceeceseeeseeceecneeeeeeeeseeeeees 4 18 4 2 16 Setting the Ten segment Linearizer Units 000 0 eeeeereeeeeeee 4 19 4 2 17 Setting the MV Outputs niies engere ee neeesser ras perka e 4 19 4 2 18 Confirming the Suffix Code and USM and IN Parameters 04 4 20 4 3 Operation Parameter Menu 0 00 eee eee eeeeseeeeecseeceeceeeeaecseesecneceeeeseeseeeees 4 22 4 3 1 Operation Parameter Menu Configuration 2 00 0 eee eeeeeeeeeeeeeeeeee 4 22 4 3 2 Operation Parameter Menu 00 ei ee cee ceceseceeceseeeeeeeeeeeseseeeaeeneeeaeeaee 4 22 4 3 3 Setting the Mode Parameters 00 0 0 esececeseceeeeeeceeeeeeeeeeeeeseeeeeeeens 4 23 4 3 4 Setting the Calculation Parameters 00 0 0 eee eee ceeeeeeeeeeeeeeseeeneenes 4 24 4 3 5 Setting Parameters 1 PID to 8
92. smission Output Submenu Main Sub Parameter Description Setting Range Default Setpoint oa OFF Disabled 1 PV1 2 SV1 RETI Retransmission output 1 type 3 MV1 4 PV2 5 SV2 6 MV2 3 Maximurivalue or RET 1 2 4 5 RTL1 1 digit to EU RTH1 t B Otel Seal 100 0 100 0 retransmission Output scale RETI 3 6 RTL1 1 digit to 100 0 ee RET 1 2 4 5 EU 0 0 to RTHI1 1 Minimum value of wee RIEL retransmission output 1 scale digit 0 0 SR P i RET 3 6 0 0 to RTH 1 digit RET2 Retransmission output 2 type See SEA es 2 Maxi 1 f RET 2 1 2 4 5 RTL2 1 digit to EU CMLP RET RTH2 cae E i 2 scale 100 0 P RH1 retransmission Output 4 seale RET 3 6 RTL2 1 digit to 100 0 Miniman value or RET 2 1 2 4 5 EU 0 0 to RTH2 1 RTL2 te EE seal digit P RL1 reransmassion OUIpul scae RET2 3 6 0 0 to RTH2 1 digit RET3 Retransmission output 3 type Ra ee eh 1 Maximin valeot RET3 1 2 4 5 RTL3 1 digit to EU RTH3 a ae fouiea cal 100 0 P RH1 retransmission OUPUl Scale RET3 3 6 RTL3 1 digit to 100 0 Mini 1 f RET3 1 2 4 5 EU 0 0 to RTH3 1 RTL3 ee TAUS Si t3 scale ee P RL1 retransmission Output Scale RET3 3 6 0 0 to RTH3 1 digit 1 A 1 digit denotes a value with one digit added to the rightmost digit of an engineering unit A digit denotes a value with one digit subtracted from the right
93. sscccssssccsssscssssscsessssssssssseescees Ii Documentation Conventions scciciesssssacsscsesesvecesoseesscosatsvecessienessseseessocnssunsesvsensesoseersessevenessee Ill Notices abide sued EIA A EEE O EEO EENE LY Contents PEIEE E A A E EE A E VI p OVER A L A isscedesscisdecccesselcsceeicstecaascectcistsescelasssescoasstetasecasescsetesecs dae dessedcstecstaedestesdeesscssce aL 1 1 Function Overview of the LL1100 Tool oie eee eseeseecreeteeeeenseenees 1 1 1 2 Operating Environment of the LL1100 Tool and Wiring Specifications 1 3 1 3 Model and Suffix Codes of Applicable US1000 Controller Models 1 5 Sed SSOURNID gt ais A E E E sabes suns E EEA tau peame ms eemeniee l 21 Installing the LL1100 Tool occ cesses eneee nE EEE EREE 2 1 2 2 Uninstalling the LL1100 Tool wo ceseceeceeeeeeeeseeeeecaeeeaeceesaeenaes 2 2 2 3 Connecting the US1000 Controller to the Personal Computer 2 3 3 Using the LL1100 Tool e ssecssoossssccssesoseessoosssosssoscssesosecssoossosesssessssesseessosssssssssesss OL 3 1 Starting and Exiting the Tool esseeseseeeseseeesssreserrssrsrssesrssrerrsrenrerenrrsrnsesssene 3 1 e E Starting the Too POE SE E EE E E E E EEEE 3 1 3 1 2 Exiting the Tool r a a E E etn etic ES S 3 1 3 2 Flow of Working with the LL1100 Tool eee cee ceeecneeeseeeeeeeeees 3 2 3 3 Dialog Box Elements and Functions 00 0 0 eee ceecese cee ceseeeeceseeeeeeeeeeeeeeeees 3 3 3A Tool Menu Tiemis r
94. t box Figure 4 1 5 Analog Input Setting Dialog Box Parameters to be set e Control period SMP e Analog input Type TYP unit UND range maximum value RH and minimum value RL decimal point position SDP scale maximum value SH and minimum value SL e PV Decimal point position P DP range maximum value P RH and minimum value P RL 9 Click the text box or drop down list box of the parameter you want to set e Text box display 41 1 000 to 5 000 W Select from the drop down list 1 000 Set a numeric value Cannot set Select from the drop down list Operation differs for each display 10 When you have finished setting the parameters click the lt OK gt button 11 If you click the lt Cancel gt button the Controller Mode US Mode Setting dialog box is resumed and the parameters are not updated 12 After step 10 the Setup Parameter Menu dialog box Figure 4 2 2 opens Proceed to subsection 4 2 2 4 1 2 Opening a User File The Open User File dialog box Figure 4 1 6 appears ep Desktop a LIS 100K BB My Computer aad 3 Floppy A Fille pan Files of type Parameter Fief 139 Figure 4 1 6 Open User File Dialog Box IM 5G1A01 01E 4 3 4 1 3 4 4 Parameter file name format aoe se ae sels ae ae se ak teak k LSP where okkio represents a filename of less than 16 alphanumeric characters and the unde
95. t linearizer 1 input 1 EU 66 7 to 105 0 EU 0 0 1 Y1 Ten segment linearizer 1 output 1 EUS 66 7 to 105 0 EUS 0 0 1 X2 Ten segment linearizer 1 input 2 EU 66 7 to 105 0 EU 0 0 1 Y2 Ten segment linearizer 1 output 2 EUS 66 7 to 105 0 EUS 0 0 1 X3 Ten segment linearizer 1 input 3 EU 66 7 to 105 0 EU 0 0 1 Y3 Ten segment linearizer 1 output 3 EUS 66 7 to 105 0 EUS 0 0 1 X4 Ten segment linearizer 1 input 4 EU 66 7 to 105 0 EU 0 0 1 Y4 Ten segment linearizer 1 output 4 EUS 66 7 to 105 0 EUS 0 0 1 X5 Ten segment linearizer 1 input 5 EU 66 7 to 105 0 EU 0 0 1 Y5 Ten segment linearizer 1 output 5 EUS 66 7 to 105 0 EUS 0 0 1 X6 Ten segment linearizer 1 input 6 EU 66 7 to 105 0 EU 0 0 PYS1 1 Y6 Ten segment linearizer 1 output 6 EUS 66 7 to 105 0 EUS 0 0 1 X7 Ten segment linearizer 1 input 7 EU 66 7 to 105 0 EU 0 0 1 Y7 Ten segment linearizer 1 output 7 EUS 66 7 to 105 0 EUS 0 0 1 X8 Ten segment linearizer 1 input 8 EU 66 7 to 105 0 EU 0 0 1 Y8 Ten segment linearizer 1 output 8 EUS 66 7 to 105 0 EUS 0 0 1 X9 Ten segment linearizer 1 input 9 EU 66 7 to 105 0 EU 0 0 1 Y9 Ten segment linearizer 1 output 9 EUS 66 7 to 105 0 EUS 0 0 1 X10 Ten segment linearizer 1 input 10 EU 66 7 to 105 0 EU 0 0 1 Y10 Ten segment linearizer 1 output 10 EUS 66 7 to 105 0 EUS 0 0 1 X11 Ten segment linearizer 1 i
96. ta length 7 8 8 ADR Controller address 1 to 99 1 RSP T Minimum response time 0 to 10 x 10 ms 0 E Detailed Function Setting Menu SELECT Display Setting Submenu Main Sub Parameter Description Setting Range Default Setpoint CS1 Registration for the SELECT display 1 C S2 Registration for the SELECT display 2 CONF C SEL C S3 Registration for the SELECT display 3 oe 3 ik OFF C S4 Registration for the SELECT display 4 C S5 Registration for the SELECT display 5 E Detailed Function Setting Menu USER Display Submenu Main Sub Parameter Description Setting Range Default Setpoint U 1IAL USER display of loop 1 alarm OFF ON OFF U 2AL USER display of loop 2 alarm OFF ON OFF U SVN_ USER display of SV number OFF ON OFF U IPI USER display of loop 1 PID group number OFF ON OFF U 2PI USER display of loop 2 PID group number OFF ON OFF CONF U OPE U ATI USER display of AIN1 measured value OFF ON OFF U AI2 USER display of AIN2 measured value OFF ON OFF U AI3 USER display of AIN3 measured value OFF ON OFF U PV1 USER display of PV1 OFF ON OFF U PV2 USER display of PV2 OFF ON OFF U SMP_ USER display of sampling error counter OFF ON OFF IM 5G1A01 01E App 1 5 E Detailed Function Setting Menu Contact Output Submenu Mai
97. tarts comparing data values 6 When all parameter data match a message appears saying No non matching parameter detected Do you want to see the list If you click lt Yes gt the Non matching Parameters dialog box appears Look ir fa User ics f sj File name Fies ol ype Parameter Fiel tap Figure 5 2 3 Compare Parameters Dialog Box IM 5G1A01 01E 5 3 Chapter 6 Uploading Downloading Data from to US1000 Controller and Comparing Data Values 6 Uploading Downloading Data from to US1000 Controller and Compar ing Data Values This chapter describes the procedures for the following Uploading data from the US1000 controller Downloading data to the US1000 controller Comparing data values with those of the US1000 controller 6 1 Uploading Parameter Data from US1000 Controller Upload the parameter data in the US1000 controller onto the LL1100 tool AN NOTE If you upload data from the US1000 controller it entirely replaces the current data on the LL1100 tool If you need the current data save it on disk before you upload the data Upload from US 1000 Controlles x r Commurication Condition Setting Execute Cancel Front Temina C Rew Terminal BPS Baud rate PARI Panty r STPiStop be C2 DLN Data length C7 Ce ADRiAddess fi Figure 6 1 1 Upload from US1000 Controller Dialog Box IM 5G1A01 01E 6 1 To communicate using the supplied optical
98. tation Setting dialog box Click the lt AIN gt button in the Setup Parameter Menu dialog box Analog Input Computabon Setting Set analog input bes Engrmenng unt span EUS 1000 to 100 0 Defauk EUSO 0 OF net na ne A8Sn Anaiog input bias a 0 0 0 0 Cancel JAF Ln Analog input fitter 10 OFF OFF JA SRniAnalog input square root computaton OFF JorF jon z ALCniAnailog input square root low signal cut of 1 0 ups am zjons l z ON JA BOn Analog input burnout acon JA RJn Analog input reference juncbon compensation Figure 4 2 6 Analog Input Computation Setting Dialog Box 2 Parameters to be set The following parameters are provided for each analog input e Analog input bias A BSn n 1 to 3 EUS 100 0 to 100 0 e Analog input filter A FLn n 1 to 3 0 OFF 1 to 120 sec e Analog input square root computation A SRn n 1 to 3 OFF ON e Analog input square root low signal cut off A LCn n 1 to 3 0 0 to 5 0 e Analog input burnout action A BOn n 1 to 3 OFF UPS DNS e Analog input reference junction compensation A RJn n 1 to 2 ON OFF 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button A NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated 4 2 7 Setting the Co
99. ter The LL1100 tool can be run on Windows 95 98 2000 XP or Windows NT 4 0 computers For details on using personal computers and Windows see the respective instruction manuals 1 1 Function Overview of the LL1100 Tool IM 5G1A01 01E The LL1100 tool offers the following functions Setup parameter setting Sets parameters that configure controller functions Operation parameter setting Sets parameters such as P I D necessary for controller operation Download to Upload from US1000 controller Downloads created parameter data into the US1000 controller or uploads parameter data contained in the US1000 controller on to a personal computer Saving parameters onto a disk Saves parameters created by the LL1100 tool or parameters uploaded from a US1000 controller onto the hard disk of a personal computer or onto a floppy disk Parameter printing Prints out created parameter data Tuning function This function adjusts the US1000 controller s PID parameters and is used online The auto tuning function allows automatic optimization of PID parameters PID parameters operation mode and others can be changed while monitoring the trend graphs of PV SV and MV on the personal com puter screen The term online means the condition in which the US1000 controller is operating 1 1 Uploading from downloading to the US1000 One to one communication US1000 digita
100. ter tuning is completed in order to match up the operation parameters Tuning using the supplied optical communication adapter 1 From the tool menus choose lt Communication gt then lt Tuning gt The Tuning Communication Condition Setting dialog box Figure 8 1 1 appears 2 In the lt Serial Port gt drop down list box select a communication port of the personal com puter 3 Click the lt Front Terminal gt option button 4 After connecting the equipment click the lt Execute gt button 5 The Tuning View dialog box Figure 8 1 2 appears Adjust the PID parameters while monitoring the US1000 controller s PV SV and MV ina trend graph 6 When you have finished the adjustment click the lt Exit gt button The LL1100 tool message appears 7 Click the lt Upload from US1000 Controller gt button to upload parameters from the US1000 controller 8 Save the uploaded parameters in a disk or print them out See Also Section 2 3 Connecting the US1000 Controller to the Personal Computer for how to connect the optical communication adapter Tuning via the rear communication terminals 1 From the tool menus choose lt Communication gt then lt Tuning gt The Tuning Communication Condition Setting dialog box Figure 8 1 1 appears 2 From the lt Serial Port gt drop down list box choose a communication port of the personal computer 3 Click the lt Rear Terminal gt option b
101. ter using the dedicated cable Dedicated Cable Power supply plug Figure 2 3 2 Connection of the Dedicated Adapter to the Personal Computer 2 Hang the dedicated adapter on the top notches of the US1000 controller as shown in Figure 2 3 3 3 Push the adapter on to the controller s front panel so that it is securely fixed AK NOTE Communication is not possible if the dedicated adapter on the US1000 controller is not horizontal aligned at the correct position Install the adapter in an upright position on the US1000 controller Notch Figure 2 3 3 Installation of the Dedicated Adapter 2 4 IM 5G1A01 01E Chapter 3 Using the LL1100 Tool 3 Using the LL1100 Tool This chapter describes how to use the LL1100 tool showing flowcharts for parameter setting notes on tool operations dialog box operations and other common operations Be sure to read this chapter thoroughly 3 1 Starting and Exiting the Tool 3 1 1 Starting the Tool 1 In the Start menu of Windows click lt Program gt and then lt LL1100 gt 2 The LL1100 tool starts up and New Modification dialog box Figure 3 1 1 appears New Modification C New Fie Open User Fie Upload from US1000 Cortrolliet Figure 3 1 1 New Modification Dialog Box 3 1 2 Exiting the Tool 1 From the LL1100 menu bar choose lt File gt and then lt Exit gt 2 The following message box appears Figure 3 1 2 To exit a
102. ters related to retransmission outputs 1 to 3 RET 1 To open the Retransmission Output Setting dialog box Click the lt RET gt button in the Setup Parameter Menu dialog box Retransmission Dutput Setting RETniRetransmission output type RTHniMsximum value of retransmission output scale 2000 0 2000 0 00 0 0 RT Ln Minirnum value of retransmission output scale Figure 4 2 8 Retransmission Output Setting Dialog Box 2 Parameters to be set The following parameters are provided for each retransmission output Retransmission output type RETn n 1 to 3 0 OFF 1 to 5 e Maximum value of retransmission output scale RTHn n 1 to 3 RTLn 1 digit to EU 100 0 RTLn 1 digit to 100 0 Minimum value of retransmission output scale RTLn n 1 to 3 EU 0 0 to RTHn 1 digit 0 0 to RTHn 1 digit 3 To return to the Setup Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button IM 5G1A01 01E A 4 2 9 A Chapter 4 Setting Parameters NOTE If you return to the Setup Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated Setting the Key Lock Defaults This part involves setting whether to enable or disable the US1000 controller s operation keys 1 To open the Key Lock Default Setting dialog box Click the lt KLCK gt button in the Setup Parameter Menu dialog box Key Lock
103. the following parameters e MODE Mode settings e PAR Calculation parameter settings for loop 1 and 2 e PID 1 PID to 8 PID settings for loop 1 and 2 e USR USER parameter settings e PYSI Ten segment linearizer 1 settings e PYS2 Ten segment linearizer 2 settings 4 File Information Items Prints the file information set at file creation e Title creator date of creation comments 5 lt Select All gt button Parameter items only Specifies all the parameter items 4 Click the lt Print gt button 5 The Printer Settings dialog box appears Select printer type paper size and orientation of printing 6 Click the lt OK gt button to start printing IM 5G1A01 01E Chapter 7 Printing Parameters 7 2 Previewing the Printout To view an image of the printout click the lt Print Preview gt button after step 3 in the printing procedure Pint Preview Zoom setting Titlel Ma ne 3 eam Tenper et ure Contr ol er Page sating Title2 m User a anter Nb 2 14 page Ser Die lad Duy Filer fi BANM tr Groeret Bole minimini 249 vapdiiclttocrtad boebdie sere dueresusrets ptdhirdtecktace A aar Ary a pabane ote lpr auecgtc ergada perhos qoddi tealt d pmapipareirehdwaa isineedcce conde A iad Morht riskos Feed owed Capia nlbroar Seano Close Figure 7 2 1 Example of Print Preview Dialog Box IM 5G1A01 01E 7 3 7 3 Saving Print Data As a CSV File You can save the print dat
104. tom computation building tool If not the USER parameter setting parameters will not be downloaded to the US1000 controller 1 To open the USER Parameter Setting dialog box Click the lt USR gt button in the Operation Parameter Menu dialog box USER Parameter Setting Set pom Drit 0 LOSER pacareter 3 UGIUSER pararrveter 2 J Canoe UQUSER patarreter J OMOSER pmameter 4 UNUSER pacarneter 7 DRIUSER pararreter 3 Figure 4 3 6 USER Parameter Setting Dialog Box 2 Parameters to be set e USER parameter Un n 1 to 8 Set an optional value within the range of 19999 to 31500 CX See Also Section 4 6 in the LL1200 PC based Custom Computation Building Tool instruction manual IM 5G1A11 01E for the USER parameter units 3 To return to the Operation Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button A NOTE If you return to the Operation Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated 4 3 7 Setting Ten segment Linearizer 1 and 2 This part involves setting the input output parameters for ten segment linearizer and 2 1 To open the Setting of Ten segment Linearizer and 2 dialog box Click the lt PYSn gt button in the Operation Parameter Menu dialog box IM 5G1A01 01E 4 27 4 28 Setting of Ten segmernt Lineanzer 1 and 2 Set ni hensegmert inearze inp
105. troller Communication Functions instruc tion manual IM 5D1A01 10E for information about the connection for communication via the rear terminals Tuning Communication Condition Setting x r Commurication Condition Setting Execute Serial Port a Cancel Front Tewninal C Rew Terminal BPS B aud rate 3500 v J PARI P any fona STPStop b ec 2 r DLN D ata length 7 ce ADRiAddess fi Figure 8 1 1 Tuning Communication Condition Setting Dialog Box IM 5G1A01 01E IM 5G1A01 01E See Also Figure 8 1 2 for details of the Tuning View dialog box Section 8 2 Tuning Guide for the details on tuning operations Chapter 8 Tuning Section 6 1 Upload Parameter Data from US1000 Controller for how to upload PID parameters Subsection 5 2 1 Saving Parameter Data on Disk for how to save parameters on disk and Section 7 1 Printing Parameters for information on printing 1 Line type 3 Shows functions settings and the current setting statuses 2 Trend graph Turing View lt Hard Copy of Haid Cope Dialog Box gt button PAW Cast i Trend lt Clear Trend Line trea on Graph gt button ni SURES n lt Exit gt button Mc o ae Woe C ji Vem va e i E m 4 Shows the current fe parameter settings Figure 8 1 2 Tuning View Dialog Box 1 Line type and 2 trend graph Indicates the line types and colors displayed in the trend graph SV target setp
106. ut 1 Setting range Ditters depending on unit eX i Tendeqeert bhearta ipul 1 EY Ufen seqreent knesezer ostput 1 we Xi Tersepmetet esie Mpat 2 e QTendeqment hearse output 2 nY emeen exe ouput 3 AKUT enigen keeanter mpu 4 mn dTen seqment mesae output 4 aKT msee meae wpn 5 aY Teniegmennt beares output 5 MY Ten cepeent Pexe ospat 6 eX Ten deqment hearse input 7 my Ti Terr segment mesae output T XE Ten sepen Perize Mpa 8 EYA Teningen earen output 8 aK Ter peqreentt mesae mput 9 WY ATenesepeert Merer ospat 3 eX LOT or cogrreent line ariter inpast 30 AKLAT segret irakier nget 11 AYLA degron inoaii oupa 11 APH DTe cegnert nestr mode OTen pegrvent lnveartrey bimg Defauk fs 1000 imtemal value O0 so a7 180 105 23 0 123 150 157 aa 78 300 20 0 Seo 223 650 77 700 46 0 aso 37 396 0 Z OTen cegrvent ine wines bisong Figure 4 3 7 Setting of Ten segment Linearizer 1 and 2 Dialog Box 2 Parameters to be set The following parameters are provided for each of ten segment linearizer 1 and 2 approximation NOTE 3 To return to the Operation Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button Cancel if e Ten segment linearizer input n Xm n 1 to 2 m 1 to 11 EU 66 7 to 105 0 e Ten segment linearizer output n Ym n 1 to 2 m 1 to 11 EUS 66 7 to 105 0 Ten segm
107. utton 4 Set the RS 485 communication parameters e Baud rate parity controller address Select from drop down list boxes IM 5G1A01 01E 8 1 e Stop bit data length Select with option buttons Provide the same settings for the target US1000 controller s RS 485 communication param eters 5 After connecting the equipment click the lt Execute gt button The Tuning View dialog box Figure 8 1 2 appears Adjust the PID parameters while monitoring the US1000 controller s PV SV and MV in a trend graph 6 When you have finished the adjustment click the lt Exit gt button The LL1100 tool message appears 7 Click the lt Upload from US1000 Controller gt button to upload parameters from the US1000 controller 8 Save the uploaded parameters in a disk or print them out NOTE Communication via rear terminals is possible only for US1000 controllers with the A10 option RS 485 communication For controllers without the A10 option always select lt Front Terminal gt To communicate via the rear terminals set the target US1000 controller s RS 485 communication protocol to PC link communication via the rear terminals This cannot be achieved using any other communication protocol The RS 485 communication parameters baud rate parity stop bit and data length must be set identically for both the US1000 controller and the personal computer See Also Chapter 1 Setup in the US 000 Digital Indicating Con
108. x gt OUT dialog box gt Confirm Suffix Code USM and IN Parameters dialog box y J Operation Parameter Menu dialog box Figure 4 2 1 Setup Parameter Menu Configuration IM 5G1A01 01E 4 2 2 IM 5G1A01 01E Setup Parameter Menu Chapter 4 Setting Parameters From the Setup Parameter Menu dialog box you can open the dialog box for each setup parameter setting Parameter setting USTO00 11VL_1sp l Fie Parameter Setting CommuncationiC Background Color SettingiB Help H aa pl ep P S LP15 LP2 CMLP DNF l ALM c AIN ne m re r kt x MLO Regs z U OPE 0 ofj 4 ce af n ALI MVR ABS PPID RETI SVE MODE cs UIA DO CAS Prix Py i AL2 MOD R MD RTHI De omn Up 0 LP1 PS CS U 2A D D3 AUTI P Wve TMI AL3 AR RTM RTLI OLP PARI cS J Sivp 003 MANT Pi ADT OVE AL FFS CTI RET2 E PID STP CS4 JP DO4 CAS2 AD2 HYI CT2 RTH2 A USRA DLN cst j 2P 005 AUT NO3 HY CTcl RTL2 M PYS1 ADR JAn DOG RAYOP HY3 CTc2 RET3 PYS2 ASP T J A2 DO Hy4 RTH3 UA PYRT RTL J Py AMD U PV2 j SMP Contam Sulf Code USM and IN Operation Parameter Menu Opans Svitarget seatpost setting dialog box Figure 4 2 2 Setup Parameter Menu Dialog Box To open the Setup Parameter Menu dialog box The menu can be opened in three ways e Click the lt OK gt button in the Analog Input Setting dialog box e From the tool
109. xes Click the lt Setup Parameter Menu gt button Setup Parameter Menu dialog box 4 3 3 Setting the Mode Parameters This subsection involves setting the parameters relating to the internal controller connection for cascade control and the PID function 1 To open the Mode Setting dialog box Click the lt MODE gt button in the Operation Parameter Menu dialog box Mode Setting Select OPEN CLOSE CLOSE OPEN OetautCLOSE O C OPENVCLOSE swetchover SVNO SY number selechon Figure 4 3 3 Mode Setting Dialog Box 2 Parameters to be set e Open close switchover O C This parameter sets the connection status between the primary and secondary loop internal control lers for cascade control You can set this parameter only when the controller mode US mode has been set for cascade control or cascade control with two universal inputs Click lt W gt and select CLOSE or OPEN CLOSE The internal cascade loop is closed The primary loop and secondary loop internal controllers are connected OPEN The internal cascade loop is open The primary loop and secondary loop internal controllers are disconnected SV number selection SVNO This parameter selects an SV number PID group number used in the preset PID function You can set this parameter only when SV number selection has been specified to the preset PID selection parameter PPID in the Common Control Function Setting dialog box Click lt W
110. yed 1 Select and click an item on the menu bar 2 A pull down menu is displayed select the command you want to execute US1000 11VL 1sp FiE Parameter Setting Commurication Backgound Coke Setting HeipiH Pull down Menu s r Dialog Box N ay i i Controller mode Analog input Open gt Open user file Setup parameter 1 menu fel Close New Main window Save Save as a Save as Compare L Comparison file Information File information Print i Print parameters Output to a file Exit i T i Parameter setting DE Specify suffix code USM and IN parameter setting Setup parameter setting Operation parameter setting Only for LL1200 custom computation Start custom building tool computation building tool gt gt a gt gt Download t US1000 Download to US1000 ati ownload to ownload to Communication se controller a controller Upload from US1000 nd Upload from US1000 controller i controller Compare gt Compare Tuning gt Tuning Y gt N i be gt Specify suffix code Controller mode setting CE CALU ELE Setup parameter menu a r Operation parameter menu YY r Custom computation building tool
111. ysteresis n Hc where n 1 to 8 PID No 0 0 to 100 0 Deadband n DB where n 1 to 8 PID No 100 0 to 50 0 or 1 0 to 10 0 Zone PID reference point n RP where n 1 to 6 PID No EU 0 0 to 100 0 Preset output value n PM where n 1 to 8 PID No 5 0 to 105 0 Cooling side preset output value n PMc where n 1 to 8 PID No 5 0 to 105 0 Zone PID hysteresis RHY EUS 0 0 to 10 0 Zone PID reference deviation RDV 0 OFF EUS 0 0 to 100 0 3 PID parameter copy function You can copy the PID groups within loop 1 or loop 2 using n PID Parameter Copy Practical example To copy the 1 PID parameters to 4 PID 1 Type 1 PID in the source PID box 2 Type 4 PID in the destination PID box 3 Click the lt Copy gt button 4 The 1 PID parameters are copied to 4 PID 4 To return to the Operation Parameter Menu dialog box Click the lt OK gt or lt Cancel gt button A NOTE If you return to the Operation Parameter Menu dialog box by clicking the lt Cancel gt button the setting data of each parameter will not be updated 4 3 6 Setting the USER Parameters This part involves setting the USER parameters 4 26 IM 5G1A01 01E Chapter 4 Setting Parameters A NOTE The units for USER parameter setting can be set only when controller mode US mode 21 custom computation control is selected The units must be set identical to the USER parameter units specified using the cus

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