Quick-Lock Liner End Sleeve User Manual
Contents
1. Quick LOCK DIBt certification No Z 42 3 374 OTTENNE E T y CELAN a a Ne i ET Quick Lock Liner End Sleeve User Manual 5th revision version 04 2014 english us Sold by UHRIG Kanaltechnik GmbH Published by UHRIG v Uhrig Kanaltechnik GmbH Am Roten Kreuz 2 78187 Geisingen Germany Tel 49 0 7704 806 0 Fax 49 0 7704 806 50 Internet www uhrig bau de E mail info uhrig bau de Version 04 24 2014 en us QUICK LOCK 1 2 3 4 Contents About this document ics sccm cisedeciiecstecexstadstcennssnenstenaesnsedeaddutsteunseretediatessisesaonsnueasienetsc 4 led REJUN See ee er ee ee 4 1 2 SUING QO Secs ce crete pete ne ee een 4 Description of the Quick Lock liner end sleeve cccccceeceeeeeeeeeeeeeseneeeeeeeeeees 5 2 1 MONEO USE S 5 2 2 Suitability and materials used 0222022202200nenenenenenennnenenennnennnennne nennen nnnnnnnennnennn 5 How to use the Quick Lock liner end sleeve u 2u20 2000 n0nnnnonnnnnnnnnn neun anne 6 3 PEPO ee are ee 6 3 1 1 Inspecting the Pipe ei 6 3 1 2 Preparing the pipe 02402002202n0nnnnnnnnonnonnennnnnnnnnnnnnnnn nenne nnenne nennen 6 32 EQUDMENL and mMmatendlS sesrserrsn ri E E ee re 6 3 3 Preparing the liner end sleeve 2uu0su020002s0nnnnnnnnnnnnonnnn nun nun ann anne nnn anne nun nun nun nnnennnnn T 3 4 Preparing the end of the liner u20002002. 04 24 2014 en us 8 CK Centering the rubber jacket gt mindmm gt Position the rubber jacket according to the type of connection Version 04 24 2014 en us 9 E QUICK LOCK 3 4 Preparing the end of the liner Fitting the depth stop e Measure the thickness of the liner e Fit the appropriate depth stop on the pneumatic cutter Trimming the liner e Using the pneumatic cutter make a radial cut around the entire circumference Liner trim length e DN 150 DN 400 130 140 mm e DN 450 DN 600 170 180 mm Measure from the position where the front edge of the sleeve will be Longitudinal cut e Make a longitudinal cut with a pneumatic angle grinder Do not damage the host pipe e Remove the liner offcut e Deburr the new end of the liner with the angle grinder e Clean the area where the liner will be connected with a high pressure jet Version 04 24 2014 en us 10 QUICK LOCK 3 5 Installing the Quick Lock liner end sleeve Positioning the liner end sleeve in the host pipe e Depending on the type of connection Alternative A standard method Connecting to liner in host pipe e Place the rubber jacket over the middle of the steel sleeve Alternative B Connecting to liner in manhole pipe connection e Todo this the surface of the manhole pipe connection has to be suitable for sealing and there may be no significant bends in the connection from the host pipe to t
3. 0000200 000 nnno ann nen nnn nano nnn nano nun anne nun nennen 10 3 5 Installing the Quick Lock liner end sleeve u022022s0sssunenenenenennnnnnnnn nenn nenn enen nn 11 PN 01 1 0 e Die EEE EEE EEE REERSE NEE RE EAN EA ABEESERHREESPREHER 14 4 1 Pneumatic cutter for liner end sleeves u02240444048nnnnn nenn nennen nennen nennen nennen 14 4 2 Maintenance instructions for the pneumatic cutter 22022002nenenennennnennenenennenn 15 4 3 Technical data sheet for liner end sleeve uusssssssenssensnenenenenenenenennnenenen nennen nenn 16 Version 04 24 2014 en us 3 quick LOCK E 1 About this document These instructions supplement the basic Quick Lock user manual They specifically describe how to use the Quick Lock liner end sleeve Please observe the aforementioned user manual with its general instructions on using the Quick Lock system 1 1 Regulations The basis and general specification for pipe repairs using the Quick Lock system is e DWA data sheet M143 Part 3 Repairing wastewater pipes and sewers with internal sleeves e See the main user manual 1 2 Certifications The Quick Lock liner end sleeve for pipe diameters DN 150 DN 600 e has been certified under building law by the German Institute for Civil Engineering DIBt since 2012 e The system is also certified as resistant to jetting in accordance with DIN 19523 e The Quick Lock liner end sleeve has been tested by t
4. ce is suitable for sealing e Repair any irregularities or holes in the host pipe or the manhole pipe connection e Only used mineral or epoxy based materials e Let the material cure 3 2 Equipment and materials A pneumatic cutter is required for cutting back the liner e Uhrig supplies pneumatic cutters that are specially designed for cutting liners They are low maintenance and have an adjustable cut depth e Observe the operation and maintenance instructions in the appendix Version 04 24 2014 en us 6 E QUICK LOCK tO 3 3 Preparing the liner end sleeve Inspection Check the sleeve and the rubber jacket for visible damage Setting up Set up the Quick Lock liner end sleeve so that the lettering is upside down The end with the wider flare should be at the bottom Lubricating Spray environmentally safe penetrating oil on the gears and the overlap of the steel sleeve Version 04 24 2014 en us Cutting the tapes Cut each of the transport protection tapes half way through Applying talcum powder e Apply talcum powder to the inside of the rubber jacket Pulling the jacket over the sleeve e Align the rubber sleeve The end with the thicker pair of circumferential seals should be at the bottom e Slip the rubber jacket over the steel sleeve e Check again that it is correctly aligned e Steel sleeve wider flare at the bottom e Rubber jacket thicker end at the bottom Version
5. he IKT Institute for Underground Infrastructure Version 04 24 2014 en us 4 E QUICK LOCK E 2 Description of the Quick Lock liner end sleeve 2 1 Intended use The Quick Lock liner end sleeve is a product for permanently and tightly sealing liner systems to the host pipes or manhole pipe connections in the range of diameters from DN 150 to DN 600 2 2 Suitability and materials used The system is made from V4A stainless steel of grade 1 4404 AISI 316L and an EPDM compression seal The materials used are permanently resistant in municipal wastewater systems The suitability of the materials must be ascertained for use in industrial or polluted wastewater The Quick Lock liner end sleeve may only be installed in cured stress free liner systems Hydrophilic waterstop tape does not need to be used around the liner e The basis for selecting a suitable liner end sleeve is the technical data sheet appendix 1 e Observe the instructions in section 1 6 of the main user manual Version 04 24 2014 en us 5 E quick LOCK E 3 How to use the Quick Lock liner end sleeve 3 1 Preparation 3 1 1 Inspecting the pipe Before using the Quick Lock liner end sleeve check the area where the liner is connected to the host pipe or the manhole pipe connection to see whether the liner end sleeve is suitable 3 1 2 Preparing the pipe Repairing the contact surfaces A reliable compression seal is only possible if the quality of the surfa
6. he manhole Maximum bend 1 0 e Fora tight seal the sealed area of the manhole wall pipe connection must be at least 50 60 mm e Place the rubber jacket at the front of the steel sleeve for the minimum distance see section 3 3 point 8 Alternative C Edge of the sleeve as repair bead e Place the rubber jacket at the rear of the steel sleeve for the minimum distance see section 3 3 point 8 e The flared end of the sleeve protrudes 10 15 mm inside the manhole and acts as a bead for repairs around the pipe connection Version 04 24 2014 en us 11 Lock at 9 10 o clock position e Position the liner end sleeve so that the lock is roughly in the 9 to 10 o clock position e Make sure that the pairs of circumferential seals on the rubber jacket are in the area to be sealed see the illustrations of alternatives A B and C Positioning the balloon Position the balloon so that the end of the balloon lines up with the rear edge of the liner end sleeve Positioning pressure Press the sleeve against the old pipe with a positioning pressure of 2 0 2 5 Repositioning the balloon for application Make sure the balloon is lined up in the middle of the liner end sleeve Note The balloon must be entirely inside the host pipe liner end sleeve Otherwise there is a risk of the balloon inflating in the manhole and endangering the installation personnel Version 04 24 2014 en us 12 QUICK X LOCK E
7. ption approx 1000 1500 I min e Always observe the operating manual supplied with the equipment Version 04 24 2014 en us 14 4 2 Maintenance instructions for the pneumatic cutter Clamp the holder for the Clamp the tool in the holder Using the wrench provided pneumatic cutter in a vice unscrew the pneumatic cutter in a clockwise direction Remove the pneumatic motor Take the blades out of the Blow out the housing and motor and the spacer bushing pneumatic motor with compressed air Spray the pneumatic motor with Put the blades back in with the Reassemble the pneumatic WD 40 anti corrosion spray ora tapered side on the inside cutter and tighten it hand tight Similar product with the wrench Version 04 24 2014 en us 15 LOCK QUICK 4 3 Ap pe N d IX Liner trim length RS Liner gt iner thickness S Liner Technical data sheet ec e E Rubber thickness S Rubber 7 auicKy LOCK Liner end sleeve 2 E G T lt lt Sleeve length L gt 4 2 Ss gt Q i Q Metal thickness V4A S v4A VW Hn1 Seal height Hn2 we sleeve length min max thickness trim length thickness rolled diameter thickness Height of seals min max mm m m mm mm mm mm m mm mm m 1 The liner thickness is the actual measured thickness of the liner including annular gap outer foil etc Version 04 24 2014 en us O
8. vacuating the manhole For reasons of safety nobody may be in the manhole when the application pressure is applied Lethal hazard If a defective balloon bursts the blast can cause serious injury or death Exit the manhole and make sure there is no one left in it Application pressure e Inflate the balloon to the application pressure e This fully clamps the liner end sleeve in place Application pressure according to nominal diameter e DN 150 DN 200 9 0 5 5 bar e DN225 DN 400 4 0 5 0 bar e DN 450 DN 600 3 9 4 5 bar Depressurising e Deflate the balloon e Only then can you re enter the manhole Application pressure Completion e Remove the balloon e Check that the liner end sleeve is correctly fitted Complete the documentation as required by the customer Version 04 24 2014 en us 13 E auicky LOCK E 4 Appendix 4 1 Pneumatic cutter for liner end sleeves Observe the operating instructions Safety e Always wear face ear and mouth protection e Only use the tool for its intended purpose e The tool may only be used by qualified personnel Pneumatic system requirements e Minimum compressor output 1 1 m min e Recommended operating pressure 6 2 bar at the tool maximum operating pressure at the tool 8 bar e Air hose 13 mm ID maximum length 20 m e Only use the pneumatic cutter with the oil and oiler supplied oil quantity approx 1 2 drops per minute e Air consum
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