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PowerWave 33 USER MANUAL

1. 3 M AD 5 7 A nag oo 100 09 S ZR o Of L ei ff ooo 9 EI u A ir OMT Ie T L d B Bi b vs 1 p 11 1 9 L gl A J Ji OF oee I V ad O m YH Oy OQ Ol Oy CO Oy 0 0 0 0 gt o 2 Elo alc gt E E
2. USB PC Interface JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 1 1 X1 Customer Inputs X2 Customer interface on Phoenix Terminals X2 Potential free contacts detail see Section 3 1 2 JR2 RS485 on RJ 45 port Remote panel connection see Section 3 JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 SW1 9 Multi Cabinet Configuration Switch see section 4 JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector SNMP Slot for optional SNMP card ONLY Newavewatch Slot for optional Modem Ethernet card ONLY see section 2 1 2 pag 2 Input Bypass terminal for Dual Input feed Input Rectifier terminal for Single feed Output Load terminal IA1 Maintenance Bypass 2 Parallel Isolator F3 Battery Fuse A B F2 Bypass Line Fuse F1 Rectifier Fuse Battery terminal N for WWW newaveups com 00 9967 52 NEUT OPMPW33 090617 doc Page 5 10 Printed in Switzerland Modifications reserved Section 2 2 3 BATTERY CONNECTIONS 2 3 1 BATTERY ENCLOSURES A amp B AND EXTERNAL BATTERY 2 3 1 1 Battery Enclosures A amp B only for 60 100kVA In PowerWa
3. 15 10 10 1 EXAMPLES OF BATTERY AUTONOMY AT FULL LOAD WITH STANDARD BATTERY CABINETS AND STANDARD BATTERY 15 10 11 16 10 11 1 HEAT DISSIPATION PER UPS RANGE WITH NON LINEAR 16 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS FRAMES 17 10 12 1 TERMINAL CONNECTIONS OVERVIEW 17 10 12 2 INPUT 18 www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 2 18 Printed in Switzerland Modifications reserved Section 10 10 1 POWERWAVE 33 SYSTEM DESCRIPTION In environments that demand zero downtime continuous power protection availability is essential In order to respond to today s dynamic IT and process related environments that experience daily change through new server technologies migration and centralization resilient and easily adaptable power protection concepts are required POWERWAVE 33 is the foundation for continuous power protection availability of network critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturing continuity is essential POWERWAVE 33 is an advanced doubl
4. o 60 100kVA 120 200kVA Fig 3 2 3 Connection of external separate batteries WWW newaveups com 00 9967 52 NEUT OPMPW33 090617 doc Page 9 10 Printed in Switzerland Modifications reserved Section 2 This page left intentionally blank www newaveups com 00 9967 52 NEUT OPMPW33 GB 090617 doc Page 10 10 Printed in Switzerland Modifications reserved Section 3 CONTENTS SECTION 3 3 1 h izig ie cg M 2 3 1 1 SMART PORT JD1 SERIAL RS 232 SUB 09 FEMALE AND USB 2 3 1 2 CUSTOMER INTERFACE AND DRY PORTS VOLT FREE 5 3 3 1 2 1 Input Interfaces Terminal 1 3 3 1 2 2 Output Interfaces Terminal blocks X2 DRY PORTS 3 9 1 9 JRI RS485 INTERFACE FOR MULTIDROP 4 www newaveups com 00 9967 S3 _ _ GB 091002 doc Page 1 4 Printed in Switzerland Modifications reserved Section 3 3 1 INTERFACING Each UPS 1 provided with communication port and a communication card which provides system information
5. 0 000 0 00000000000 13 1 4 2 POSITIONING OF UPS AND BATTERY 14 1 4 2 1 FV 14 1 4 2 2 14 1 5 ELECTRICAL INSTALLATION a OPUS par Fa rU UM USE E D dels 16 1 5 1 PREPARATION FOR THE INPUT CABLING 17 1 5 1 1 Mains Supply and Earth connection 17 1 5 1 2 Single Input 18 1 5 1 3 Input 18 1 5 1 4 Preparation for the Output 19 1 5 1 5 Connection of the nenne nnn nennen nnns a nnns nnn aa 19 www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 1 20 Printed in Switzerland Modifications reserved Section 1 11 SAFETY INSTRUCTIONS 1 1 1 DESCRIPITON OF SYMBOLS USED IN THIS MANUAL WARNING NOTE THERE IS DANGER OF AN ELECTRICAL IMPACT READ THE INFORMATION IN ORDER TO AVOID EQUIPMENT DAMAGES 1 1 2 SYMBOLS CONTROLS AND INDICATORS gt ON OFF PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which a direct current or voltage may be applied or supplied A terminal to which or from which a line part or voltage may be applied or supplied Th
6. ces cece 2 9 1 4 WAVEMON SHUTDOWN AND 5 9 1 4 1 Why is UPS Management 3 9 1 4 2 WAVEMON Shutdown and Monitoring Software 3 9 1 5 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING 5 9 1 6 CARD NEWAVEWATCH MANAGEMENT SOFTWARE 6 www newaveups com 00 9967 59 OPMPWSS3 GB 090406 doc Page 1 8 Printed in Switzerland Modifications reserved Section 9 9 1 OPTIONS 9 1 1 INTRODUCTION The PowerWave 33 is provided with the following accessories REMOTE SHUT DOWN FACILITIES GENERATOR ON FACILITIES 2 CUSTOMER IN FUNTIONS ON REQUEST TEMPERATURE SENSOR FOR TEMP DEPENDING BATTERY CHARGING SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING SNMP INTERFACES FOR NETWORK MANAGEMENT AND REMOTE MONITORING MODEM ETHERNET INTERFACE FOR NEWAVEWATCH MANAGEMENT SOFTWARE 9 1 2 REMOTE SHUT DOWN The REMOTE SHUT DOWN must use a normally closed contact which opens to operate the remote shut down sequence Usually the shut down procedure is disabled and it should be activated by a Hardware Code on Setup Service menu Please contact your distributor to enable this operation The remote shutdown on terminal port X1 7 X1 8 is located on the PowerWave 33 frame on c
7. 5 1 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200 6 1 2 3 GENERAL SYSTEM DESCRIPTION 2 2a va uae 7 1 2 3 1 Feature Advanced Booster 7 1 2 3 2 Feature Flexible Battery Management 7 1 2 3 3 Feature DPA Technology Decentralized Parallel 8 1 2 4 QUALITY STANDARDS AND UPS CLASSIFICATION 8 1 2 5 SINGLE PARALLEL CONFIGURATIONG 0 ccccceccceeseeeeeeeecccseeneeeeesseccesseseeeencenccessenerees 8 1 2 6 erotic 9 1 2 7 EXPENDED WARRANT 9 1 3 DELIVERY TRANSPORT STORAGE 10 1 3 1 INTRODUCTION E 10 1 3 2 RECEIPT OF THE UPS AND VISUAL 1 10 1 3 3 a uedtceemr 11 1 3 4 CT m 12 1 3 5 gt 12 1 9 9 1 ACC OF DEY NNI m 12 123 2 2 ee ee 13 1 4 SITE PLANNING AND POSITIONING 2 nnmnnn 13 1 4 1 PLANNING BEFORE THE
8. 0 00 09 L dnt 8 a y 5 KS HN ails z tom 25 gt Td mm em 1 i Hal 1 NE 7 B 1 1 46 D 48 a I MEME 8 T i B ES 6 L 16 15 g O a 1 Rex BLL d LIEI is H o Section 2 j 11 1 USB PC Interface 2 JD1 RS232 Sub D9 female Interface UPS system to computer see section 1 1 3 X1 Customer Inputs 4 Customer interface on Phoenix Terminals X2 Potential free contacts detail see Section 1 2 5 JR2 RS485 on RJ 45 port Remote panel connection see Section 6 JR1 RS485 RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 7 SW1 9 Multi Cabinet Configuration Switch see section 4 NM 8 408 Parallel BUS connector ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 9 SNMP Slot for optional SNMP card ONLY 10 Newavewatch Slot for optional Modem Ethernet card ONLY
9. 14 ALARM NO Alarm Condition ee Common Alarm System X2 xum 12 LOAD_ON_MAINS Common Message Load on Inverter X2 10 Load on bypass Mains x2 LN re 9 LOW ALARM Battery OK X2 re 7 Battery Low Ec X216 6 LOAD ON INV Common X2 5 Message Load on Mains bypass Load on Inverter X2 3 MAINS_OK Common ALARM Mains Failure X2 EUN Mains Present Phoenix Spring Terminals X1 X2 Connection www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 12 18 Printed in Switzerland Modifications reserved Section 10 10 9 OPTIONS Modem Ethernet or Modem GSM card Newavewatch Management Software SNMP card and WaveMon Management Software Modbus Protocol USB External Battery Cabinets Parallel kit Synchron kit In output Transformer for special voltages Back feed protection Temp sensor for battery temp control 10 9 1 MODEM ETHERNET CARD Newavewatch MANAGEMENT SOFTWARE Newavewatch is a redundant remote monitoring and management service which is a part of the Premium Power Protection Concept providing you with peace of mind protection knowing the mission critical facility is under careful continuous watch 24 7 365 There are two different solution cards Modem Ethernet or Modem GSM to connect the UPS to the outside world Continuous monitoring is an affordable insurance policy to detect and warn before they become a crisis
10. VERSION ON REQUEST DUAL INPUT FEED Power Fuse B Cable B Fuse C Cable C Cable D Fuse E Cable E 60 3x100 55 940 15351 535 3 125 3x35 PE 80 3x12 5x50 3915 5x0 550 3 160 50 100 3x160 550 9160 5x00 550 ____ 250 3 95 PE 120 3200 0 71 3x00 50 3x250A 120 160 3x250 5x120 or 5x 2x50 3250 5x120 or 5x 2x50 54120 3x 2x70 PE 200 3x315 5 185 5 2 70 3x315 5x185 5 2 70 5 185 3x450A 3x 2x95 PE www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 18 18 Printed in Switzerland Modifications reserved
11. 4 1 1 15 Parallel Isolator IA2 Every UPS unit is provided with an output parallel isolator IA2 which when opened isolates the corresponding unit from the PARALLEL BUS and from the LOAD Once 2 is open there is no power coming from its inverter In redundant parallel configurations it is used to isolate a unit from the parallel system without the need of transferring the load to bypass POSITION EFFECT Normal Operation Load supplied by UPS UPS Module isolated from Parallel Bus for maintenance or module replacement UPS Module not supplying load OFF www newaveups com 00 9967 54 OPMPW33 GB 090406 doc Page 9 10 Printed in Switzerland Modifications reserved Section 4 This page left intentionally blank www newaveups com 00 9967 54 OPMPW33 GB 090406 doc Page 10 10 Printed in Switzerland Modifications reserved Section 5 CONTENTS 5 5 1 OPERATION PROCEDURES C Pass 2 START UP PROGEDURE Saniah 2 SHUTDOWN Ce I 4 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE 55 5 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS 6 www newaveups com 00 9967 55 OPMPWSS3 GB 090406 doc Page 1 6 Printed in Switzerland Modificatio
12. Section 10 10 5 1 GRAPH AC AC EFFICIENCY with Linear load cosq 1 Linear Load 1 25 50 75 100 Load 10 5 2 Output Power KW VERSUS cose using 50 battery blocks PW3360 PW3380 PW33100 PW33120 PW33160 PW33 200 kW KW VA KW KW KW kVA _ 0 66 4 72 66 4 78 83 98 996 117 133 156 166 195 _ 108 120 144 77 115 2 121 153 6 86 4 129 66 129 6 173 87 2 131 138 174 4 84 8 127 141 169 6 80 8 121 142 161 6 77 6 116 4 145 5 155 73 6 110 4 147 147 070 516 74 688 98 86 123 103 147 1376 1966 172 246 060 45 75 60 100 75 125 90 Changes of this table without notice modifications reserved www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 9 18 Printed in Switzerland Modifications reserved Section 10 10 6 ENVIRONMENTAL CHARACTERISTICS UPS range 60kVA 80kVA 100 kVA 120 kVA 160 kVA 200 kVA Audible Noise with 100 50 Load Operation temperature 0 Ambient Temperature for Batteries C 20 25 recommended Storage Temperature 25 70 Battery Storage Time at Ambient Max 6 months Temperature Max altitude above sea level 1000m 3300ft without de uae O A O 1500 1500 4850 J T 0 95 2000 6600 2500 8250 3000 9900 Re
13. Acquire key performance parameter and productivity information in real time to empower you with the details needed to better understand machine performance and faster troubleshoot downtime events Early warning system so problems can be addressed before they become a real threat to the load Professional experts your virtual service technician onside Total transparency of information and actions performed like Notification of all critical status changes Coordination of equipment service Reporting of all alarms with priorities What are the features e Redundant and secure communication e Alarm acknowledgment e Priority driven Management with escalation Comprehensive Management System Reception and management of alarm calls from UPS Storage of UPS Data in a database exportable in a CVS format for easy handling in Excel Unlimited number of UPS that can be managed User administration with passwords and permission level Administration of Log file Data logging with statistical analysis and diagnostics report Visualization of the UPS data e Current status single and parallel operation e Measured values for single or three phase Recording function including graphs with zooming capabilities for selected measured values Display of event log file e Display of UPS Parameters Web Server functionality for data access from any Web Browser www newaveups com 00 9967 510 NEUT TDSPW33 091002 DO
14. DIAGNOSIS SERVICE MODE Adjustments and testing www newaveups com 00 9967 54 OPMPW33 GB 090406 doc Page 2 10 Printed in Switzerland Modifications reserved Section 4 4 1 1 2 LED Indicators The mimic diagram serves to indicate the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa The corresponding LED indicators will change colours from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two is supplying power to the critical load When the battery is supplying the load due to mains failure the LED indicator BATTERY is flashing The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time an audible alarm will be activated INDICATOR INDICATOR STATUS MEANING ALARM OFF No alarm condition RED Alarm condition LINE 1 GREEN Mains rectifier available RED Mains rectifier not available LINE 2 Mains bypass available Mains bypass not OK or not available UPS is turned off GREEN Load on bypass Bypass or Eco Mode OFF Bypass not operating switched off INV Load on inverter Inverter fault or load not transferable to inverter Inverter not operating switched off GREEN Battery OK RED Battery fault or battery is discharged
15. 00 9967 55 OPMPWSS3 GB 090406 doc Page 4 6 Printed in Switzerland Modifications reserved Section 5 5 1 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS If it is necessary to perform service or maintenance on the UPS it is possible to transfer the UPS to MAINTENANCE BYPASS THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT A WARNING AUTHORIZED BY THE MANUFACTURER Situation of UPS System before starting the Transfer Procedure to Maintenance Bypass The load is protected by PowerWave 33 running in normal operation The UPS is operating on inverter 1 Using LCD panel select the COMMANDS menu choose command LOAD TO BYPASS and transfer the load to mains for parallel operation is enough to give the order in one of the units On LCD panel LOAD NOT PROTECTED will appear 2 Close Maintenance Bypass Switch IA1 position ON for parallel operation close all IA1 On LCD MANUAL BYP IS CLOSED will appear and the mimic panel will show BATTERY 3 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels On the LCD s message LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show Open the Parallel Isolators 2 on all UPSs Open battery fuses breakers on the external battery cabinets or racks THE UPS SYSTEM IS STILL POWERED DANGEROUS VOLTAGE THE LOAD I
16. 2 2 1 2 Front View PW33 120 200kVA and Connection 5 2 3 5 6 2 3 1 BATTERY ENCLOSURES A amp B and external battery 6 2 3 1 1 Battery Enclosures 8 B only for 60 10 6 2 3 1 2 Examples of Battery Autonomy at full load with standard battery cabinets and standard oren 7 2 3 1 3 Connection of External Battery for PowerWawve 33 8 2 3 1 4 Terminals for External Battery connection 9 www newaveups com 00 9967 52 OPMPWS33 GB 090617 doc Page 1 10 Printed in Switzerland Modifications reserved Section 2 2 1 BLOCK DIAGRAM 2 1 1 WIRING AND BLOCK DIAGRAMS The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorized by the manufacturer 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 1 2 1 Terminal connections overview Input Bypass Input Rectifier Output load Max cable Toghtening UPS Range 3 N
17. 7 12 USER RESPONSIBILITIES 7 1 3 ROUTINE MAINTENANCE 7 1 4 BATTERY TEST 7 1 5 BATTERY MAINTENANCE 7 1 6 BATTERY DISPOSAL AND RECYCLING www newaveups com 00 9967 CoverNETU OPMPWSS3 GB 091002 doc Page 3 8 Printed in Switzerland Modifications reserved Section 0 8 SECTION 8 8 1 TROUBLESHOOTING 8 1 1 ALARMS 8 1 2 MENU COMMANDS EVENT LOG MEASUREMENTS 8 1 3 FAULT IDENTIFICATION AND RECTIFICATION 9 SECTION Y 9 1 OPTIONS INTRODUCTION REMOTE SHUTDOWN RSD GENERATOR ON FACILITIES GEN ON WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING MODEM ETHERNET CARD NEWAVEWATCH MANAGEMENT SOFTWARE 1 1 ids ids 1 ids CO CO CO 10 SECTION 10 TECHNICAL DATA SHEET 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 POWERWAVE 33 SYSTEM DESCRIPTION TECHNICAL CHARACTERISTICS 10 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 100KVA 10 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200KVA 10 23 POWER SELECTION TABLE INPUT CHARACTERISTICS 10 3 1 GRAPH INPUT PF VERSUS LOAD 10 3 2 GRAPH INPUT DISTORTION THDI VERSUS LOAD BATTERY CHARACTERISTICS OUTPUT CHARACTERISTICS 10 5 1 GRAPH AC AC EFFICIENCY 10 5 2 GRAPH OUTPUT POWER IN KW VERSUS COSPHI ENVIRONMENTAL CHARACTERISTICS STANDARDS COMMUNICATION 10 8 1 POWER MANAGEMENT DISPLAY PMD 10 8 2 MIMIC DIAGRAM 10 8 3 DISPLAY
18. A ground conductor is properly installed Battery cabinet installation instructions have been completed Air conditioning equipment 15 installed and operating properly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment Any optional accessories are mounted in their installed location and properly wired Summary alarms and or building alarms are wired appropriately OPTIONAL Startup and operational checks performed by authorized service personnel All network connections are completed www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 20 20 Printed in Switzerland Modifications reserved Section 2 CONTENTS SECTION 2 24 2 2 1 1 WIRING AND BLOCK 5 2 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 2 1 2 1 Terminal connections 2 2 1 3 CONNECTION DIAGRAM POWERWAVE 33 3 02 FRONI VIEN 4 2 2 1 PRONT VEW OF POWERWAVE 33 4 2 2 1 1 Front View PW33 60 100kVA and Connection 5 4
19. BYPASS MODE in Parallel Systems 5 6 1 3 COMMISSIONING OF PARALLEL CONFIGURATION 2 6 6 1 3 1 Start up of a Parallel 6 6 1 3 2 Shutdown of Parallel 6 www newaveups com 00 9967 56 OPMPWSS3 GB 090331 doc Page 1 6 Printed in Switzerland Modifications reserved Section 6 6 1 MULTI CABINET CONFIGURATION 6 1 1 CONCEPT OF MULTI CABINET CONFIGURATION The POWERWAVE 33 UPS may be paralleled for power capacity or for redundancy up to 10 units The standard version is not provided with this feature which is optional and field upgradable eS iim Fig 1 1 POWERWAVE 33 Multi Cabinet Chain The Multi Cabinet Chain is based on a decentralized bypass architecture i e every UPS is provided with its own static bypass In a parallel system there is always one Master UPS and the other UPSs are slaves If at any time the master is faulty the next UPS former slave will immediately take over the master function and the former master will switch off Every UPS unit in a parallel configuration is provided with a proper output parallel Isolator IA2 which when opened isolates the corresponding unit from the parallel system Once the parallel isolator 122 of a unit is open that unit is isolated from the rest of the parallel syste
20. e Input Interfaces X1 Phoenix terminals e Output Interfaces X2 DRY PORTs volt free contacts Phoenix terminals e USB port RS232 Interface UPS system to computer JD1 RS232 Sub 09 female Interface UPS system to computer JR2 RS485 on RJ 45 port Remote panel connection NOT AVAILABLE AT THE MOMENT JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets e SLOT 1 SNMP Slot SLOT 2 Newavewatch Slot 3 1 1 SMART PORT JD1 SERIAL RS 232 SUB 09 FEMALE AND USB PORT The SMART PORT JD1 and USB port located on the UPS itself is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D Type 9 pin female and the USB is a standard USB port When installed the optional SMART PORT the software WAVEMON allows the computer to monitor the mains voltage and the UPS status continuously In the event of any changes the computer terminal will display a message For details see our Monitoring Package WAVEMON The Fig 1 1 shows how to connect a PC to the UPS with different Sub D connectors a Interface Cable UPS End Interface cable Computer End 9 Pin D Type female 9 Pin D Type male Connects to Computer Connects UPS to SMART PORT Figure 1 1 Connector Cable PC Serial Port with 9 Pin Connection www newaveups com 00 9967 S3 NEUT OPMPW33 GB 091002 doc Page 2 4 Printed in Switzerland Modifications reserve
21. 10 8 4 CUSTOMER INTERFACES TERMINALS 1 X2 10 85 CUSTOMER INPUTS DRY PORTS TERMINAL BLOCK X1 10 8 6 CUSTOMER OUTPUTS DRY PORTS TERMINA BLOCKS X2 OPTIONS 10 9 1 MODEM ETHERNET CARD NEWAVEWATCHTM MANAGEMENT SOFTWARE 10 9 2 SNMP CARD WAVEMON MANAGEMENT SOFTWARE 10 9 3 BATTERY ENCLOSURES www newaveups com 00 9967 CoverNETU OPMPWSS3 GB 091002 doc Page 4 8 Printed in Switzerland Modifications reserved Section 0 10 10 BATTERY AUTONOMIES 10 10 1 EXAMPLES OF BATTERY AUTONOMY WITH BATTERY ENCLOSURES 10 11 INSTALLATION PLANNING 10 11 1 HEAT DISSIPATION WITH NON LINEAR LOAD 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES 10 12 1 TERMINAL CONNECTIONS OVERVIEW 10 12 2 INPUT FEED RATINGS www newaveups com 00 9967 CoverNETU OPMPWSS3 GB 091002 doc Page 5 8 Printed in Switzerland Modifications reserved Section 0 0 1 FOREWORD The UPS System operates with mains battery or bypass power It contains components that carry high currents and voltages The properly installed UPS System is grounded to earth and IP 20 rated against electrical shock and foreign objects Installation and service have to be done by the manufacturer s qualified technicians or their authorized service partners OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT AUTHORIZED BY THE MANUFACTURER This user manual contains guidelines to check delivery installing and commissioning of the UP
22. 11 Battery terminal N for 12 Input Rectifier terminal for Single feed see section 2 1 2 13 Input Bypass terminal for Dual Input feed pag 2 14 Output Load terminal 15 1 1 Maintenance Bypass 16 1 2 Parallel Isolator 17 F3 Battery Fuse A B 18 F2 Bypass Line Fuse 19 F1 Rectifier Fuse WWW newaveups com 00 9967 52 NEUT OPMPW33 090617 doc Printed in Switzerland Modifications reserved Page 4 10 Section 2 2 2 1 2 Front View PW33 120 200kVA and Connection Terminals 5 li Eua E Geo mr SIT Sen mie I ELLE SU ma ET rpa a cet ond E ch TD RES n 1 _ 4 H 4 7 gt b n 2 2 l 33525235222 1 1 F 19 18 1 1 ONES ME Sd e o 5 L
23. 3 N PE 3 N PE section Torque Terminals T a rS Connection Bar B 211 212 213 N 1L1 1L2 1L3 N 3L1 3L2 3L3 admissible Nm mm owa an ame aom sxmo sxwo maso asmo f 1 was _ Fig 1 60 80 100 kVA Fig 2 120 160 200 kVA Dual input feed connections Single input feed connections WWW newaveups com 00 9967 52 NEUT OPMPW33 090617 doc Page 2 10 Printed in Switzerland Modifications reserved Section 2 2 1 3 CONNECTION DIAGRAM POWERWAVE 33 Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Block Diagram SINGLE INPUT FEED standard DUAL INPUT FEED MAINS 3x380V 220V Fuse B Fuse MAINS 3x380V 220V 3x400 230V 3x415 240V 3x Cable B 3x400 230V 3x415 240V Cable C Cable E Cable E Inverter Inverter E Static Switch Static Switch Mainten Bypass 1 Mainten Bypass 1 Load Load Figure 3 3 Block Diagram PowerWave 33 from 60 200 KVA STANDARD VERSION SINGLE INPUT FEED Power Fuse A Cable A Cable D Fuse E 9 kVA 60950 1 2001 60950 1 2001 N 3x100 3x125A 3x35 PE 60 80 3x125 55 550 3x160A 3x50 PE 100 3x160 55 550 3 250 3x95 PE 120 3200 50 570 3x250A 3x1
24. 33 highlights at a glance gt gt Best in class efficiency Cost savings during the entire life cycle TCO Low input harmonic distortion Cost saving during installation Input Power Factor near unity Cost savings during installation and the entire life cycle TCO Full rated output power from 0 73 lag to 0 9 lead Suitable power for the last equipment generation without de rating Compact size Floor space cost savings High end power protection Power range 60 200KVA Specifications are subject to change without notice Section 10 TABLE OF CONTENTS 10 1 POWERWAVE 33 SYSTEM DESCRIPTION 3 10 2 TECHNICAL CHARACTERISTICS cesisccsccccsscstncs csassecsascscassnaincsaonsaacesacsedsscesecatscancscseeaesatacontatievenssutecoesusance 4 10 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 100 4 10 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200 5 10 23 POWER SELECTION TABLE POWGIWaV6 33 reas ut 6 10 3 INPUT CHARACTERISTIC E 6 10 3 1 GRAPH INPUT PF VERSUS Yo LOAD bb ale ditm eot 7 10 3 2 GRAPH INPUT DISTORTION THDI VER
25. Flashing GREEN Battery in discharge or battery fuse open 4 1 1 3 Keys The keys allow the user to operate the UPS to perform settings and adjustments to start up and shutdown the UPS to monitor on the LCD display the voltages currents frequencies and other values KEYS FUNCTION ON OFF Serve to switch on press both keys simultaneously or shutdown the UPS press both keys ON OFF simultaneously UP Move upwards through the menu DOWN Move downwards through the menu RESET Cancel the audible alarm If the alarm condition was only transient the LED indicator ALARM would also extinguish otherwise it will remain on red ENTER Confirms a chosen menu item 4 1 2 4 ON OFF Start up and Shutdown Buttons IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF NOTE THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED www newaveups com 00 9967 54 OPMPW33 GB 090406 doc Page 3 10 Printed in Switzerland Modifications reserved Section 4 4 2 1 5 Definition of a Single Multi Cabinet Chain DIP Switch SW1 9 By means of the DIP Switch SW1 9 which is located on the bottom right front of the UPS it is possible to determine the position of the UPSs when are in parallel configuration First UPS in the parallel configuration chain e Middle UPS in the parallel configuration chain there may be more tha
26. Page 6 8 Printed in Switzerland Modifications reserved Section 9 Comprehensive Management System gt lt gt lt gt lt gt lt gt lt gt Reception and management of alarm calls from UPS Storage of UPS Data in a database exportable in a CVS format for easy handling in Excel Unlimited number of UPS that can be managed User administration with passwords and permission level Administration of Log file Data logging with statistical analysis and diagnostics report Visualization of the UPS data Current status single and parallel operation Measured values for single or three phase Recording function including graphs with zooming capabilities for selected measured values Display of event log file Display of UPS Parameters Web Server functionality for data access from any Web Browser Watch UPS systems Management Alarm Situation 1 1000 Problem in the System Station AZ 7 2 Optional Interface Card Modem GSM Network interface ethernet www newaveups com 00 9967 59 OPMPWSS3 GB 090406 doc Page 7 8 Printed in Switzerland Modifications reserved Section 9 This page left intentionally blank www newaveups com 00 9967 59 OPMPWSS3 GB 090406 doc Page 8 8 Printed in Switzerland Modifications reserved Edition 02 10 2009 PowerWave 33 Technical Specifications PowerWave
27. Slave p E E ave SW 2 2 x as ps ave Mas r Slavi SW 2 E 2 JD Figure 1 2 Connection of the Bus Lines when paralleling UPS Cabinets by means of Parallel Adapters www newaveups com 00 9967 56 OPMPWSS3 GB 090331 doc Page 3 6 Printed in Switzerland Modifications reserved Section 6 6 1 2 2 2 Parallel Adapter and DIP Switch SW2 2 If the UPS CABINETS are paralleled the Parallel Adapter will be placed on the Connector JD8 on the distribution panel and the communications cables between the cabinets will be connected through the connectors JD5 and JD6 as we are doing now NOTE set the Switch SW2 2 correctly according to the corresponding cabinet configuration Parallel Adapter JD5 SW2 2 SingleUnit Middle Unit ON OFF OFF ON ON ON OFF OFF 6 1 2 3 DIP Switch SW1 9 Settings Before starting up the parallel system it is necessary to set the DIP Switches SW1 1 and SW1 9 to their correct positions 6 1 2 4 DIP Switch SW1 9 The DIP Switch SW1 9 is located on every Cabinet POWERWAVE 33 With this switch it is possible to determine the position of an POWERWAVE 33 IV Cabinet a Multi Cabinet Chain Define each POWERWAVE 33 Cabinet in a Multi Cabinet Chain as 1 The First 2 The Middle there may be more than one and 3 The Last Cabinet in the Multi Cabinet Chain by setting the DIP Switch SW1 9 on each cabinet according to the T
28. Traditional input THD filters are no longer needed with this UPS product The build in advanced booster technology of UPS modules provides perfect sinusoidal input power quality at 0 99 input power factor with harmonic content less than 3 5 THD i This leads to more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised Due to the active front booster regulating each individual phase the UPS is comparable to a clean resistor load unity from the mains perspective Thus the high input power factor provides minimised cabling and fusing costs due to no reactive power consumption The low harmonic currents are due to high input power factor and provide the benefits e No additional losses in wires and cables e No extra heating of transformers and generators with shortened service life e No over sizing of generators e No false circuit breaker tripping and malfunction e No erratic operation of computers telecommunication monitors electronic test equipment etc e No Resonance with power factor correction capacitors 1 2 3 2 Feature Flexible Battery Management FBM The Flexible Battery Management FBM has been designed in all NEWAVE UPS products with the goal to avoid the deterioration of battery age The FBM Key Features protect the battery from environmental negative impacts high temperature and false manipulations and avoid deterioration of battery life by advanced managem
29. WxHxD mm 550 1820 750 970 1820 750 850 1820 750 1180 1820 750 Totally front accessibility for service and maintenance no need for Accessibility side top or rear access Positioning Min 200 mm rear space required for fan Input and Output Power Cabling From the bottom on the front 10 11 1 HEAT DISSIPATION PER UPS RANGE WITH NON LINEAR LOAD UPS Range 60kVA 80kVA 100kVA 120kVA 160 200 Heat Dissipation with 100 Non linear Load per range EN 62040 1 1 2003 ME ME CMM M M Heat Dissipation with 100 Non linear Load per range EN 62040 1 1 2003 BTU h 10141 13521 16901 20281 27642 33802 Airflow 25 30 C with 100 Non linear Load per range EN 62040 1 1300 1500 1700 2500 2500 2500 1 2003 Heat Dissipation without load 1000 1000 1000 www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 16 18 Printed in Switzerland Modifications reserved Section 10 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS FRAMES The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the manufacturer More details and procedure are mentioned in the user manual 10 12 1 TERMINAL CONNECTIONS OVERVIEW UPS Range Input Bypass Input
30. authorized by the manufacturer Please note the type code and the serial number of the equipment and contact your nearest agent authorized by the manufacturer www newaveups com under Resellers The Code and the serial no are shown on the nameplate see Section 3 3 1 2 Nameplate www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 4 20 Printed in Switzerland Modifications reserved Section 1 1 2 SYSTEM DESCRIPTION The product described in this manual is transformerless Uninterruptible Power System UPS It is a true online continuous duty double conversion solid state three phase system providing conditioned and uninterruptible AC power to protect the customer s load from all nine power failures 1 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 120KVA POWERWAVE 33 without battery side Power range Dimensions WxHxD Weight Colours 100 550x1820x750 550x1820x750 550x1820x750 Graphite grey RAL 7024 POWERWAVE 33 with battery enclosure A m A Dimensions WxHxD with 80 battery blocks 970 1820 750 970 1820 750 9 rT Weight without battery Weight with battery 1150 with 80 block of 28Ah 1175 www newaveups com 00 9967 51 OPMPW33 GB 091002 doc Page 5 20 Printed in Switzerland Modifications reserved Section 1 POWERWAVE 33 with battery enclosure Dimensions WxHxD 1180 1820 750 with 120 N
31. causing the overload and remove it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS Check the ambient temperature of the UPS is less than 30 C OVERLOAD Load exceeds the UPS rated power OVERTEMPERATURE UPS temperature has exceeded the allowed value If the ambient temperature is normal call the authorised service centre for assistance BATTERY CHARGER The attached battery and the battery charger set up do not correspond or Call the authorised service centre for assistance OFF battery charger fault INVERTER FAULT Inverter is faulty Call the authorised service centre for assistance The frequency of the input voltage to the UPS is outside SYNCHRON FAULT operational limits and the UPS static bypass has been synchronised aa temporarily disabled BATTERY IN Shutdown load connected to UPS before the UPS DISCHARGE y switches itself off to protect its batteries MANUAL BYP IS Maintenance Bypass closed Load This alarm is only displayed if the UPS is on CLOSED supplied by mains Maintenance Bypass www newaveups com 00 9967 58 NEUT OPMPWSS3 GB 090415 doc Page 2 2 Printed in Switzerland Modifications reserved Section 9 CONTENTS 9 ce 2 9 1 1 2
32. com 00 9967 51 OPMPWSS GB 091002 doc Page 15 20 Printed in Switzerland Modifications reserved Section 1 1 5 ELECTRICAL INSTALLATION The customer has to supply the wiring to connect the UPS to the local power source see Section 2 chapter 1 1 The electrical installation procedure is described in the following text The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the manufacturer THE INSTRUCTION IN THIS USER MANUAL HAVE ALWAYS TO BE FOLLOWED IN ORDER TO AVOID INJURIES FROM ELECTRICAL IMPACTS WARNING ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE WARNING BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES PHYSICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection See Section 2 chapter 2 1 3 The UPS unit has the following power connections Rectifier In Three phase 1L1 1L2 1L3 Neutral 1N and protective earth PE connection for the rectifier
33. of 12V Battery Blocks 40 50 40 50 50 A 25A 50 Maximum Battery Charger Current Battery Charging Curve Ripple free IU DIN 41773 Temperature compensation ready Standard temp sensor optional Battery Test Automatic and periodically adjustable Battery Type Maintenance free VRLA or NiCd 10 5 OUTPUT CHARACTERISTICS UPS Range 60kVA 80kVA 120kVA 160kVA 200kVA OutputRatedPower 80 10 Output Rated Power KW 54 72 90 V 3x380 220V or 3x400 230V or 3x415 240V T otatic lt 1 0 Dynamic Step load 0 100 or 100 0 lt 4 4 With Linear Load lt 2 0 Output Voltage Distortion With Non linear Load EN62040 3 2001 lt 4 Hz S0Hzor 0Hz ____ Output Frequency 2 50Hzor60 Hz oynchronized with mains lt 2 Output Frequency Tolerance Jo selectable for bypass operation or lt 4 Free running 0 1 At Nominal Input voltage of 3x400 V 15 190 V to 264 V ph N Permissible Unbalanced Load All 3 phases regulated independently o 100 Phase Angle Tolerance 0 deg With 100 Unbalanced load 125 load 10 min 0 Overload Capability on Inverter 150 load 60 sec Inverter 2 x In during 250 ms Output short capability RMS A Bypass 10 during 10 ms Bypass operation www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 8 18 Printed in Switzerland Modifications reserved
34. of the system are complete switched in parallel Load transfer to Maintenance Bypass On the control panel go to Menu COMMANDS and choose command LOAD TO BYPASS for parallel operation is enough to give the order in one of the units and transfer the load to mains Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is on bypass Open Maintenance Bypass Switch 1 On LCD MANUAL BYP IS OPEN will appear followed by LOAD NOT PROTECTED Check on LCD the Output Powers Voltages Currents and Frequencies Load transfer to Inverter On control panel go to Menu COMMANDS choose command LOAD TO INVERTER and transfer the load to inverter On all LCD s LOAD PROTECTED will appear Check the output Voltages and Currents once again THE LOAD IS NOW PROTECTED BY THE POWERWAVE 33 www newaveups com 00 9967 55 OPMPWSS3 GB 090406 doc Page 3 6 Printed in Switzerland Modifications reserved Section 5 5 1 2 SHUTDOWN PROCEDURE THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT sw ARNING AUTHORIZED BY THE MANUFACTURER The POWERWAVE 33 may be shutdown completely if t
35. side of the UPS unit Check before the installation that the battery voltage values in the type plate of the UPS and external battery cabinets are the same THE UPS CONTAINS HIGH DC VOLTAGES A QUALIFIED PERSON MUST DO THE CONNECTIONS BETWEEN THE UPS AND THE EXTERNAL BATTERY CABINET S THE BATTERY CABINET IS CONNECTED ELECTRICALLY IN PARALLEL WITH THE INTERNAL BATTERIES OF THE UPS WARNING IF AVAILABLE THE INTERNAL BATTERY HAS TO BE DISCONNECTED FIRST BECAUSE THE EXTERNAL BATTERY TERMINALS ARE HAZARDOUS DUE TO THE PARALLEL BATTERY STRING WARNING Battery Racks External battery racks shall be sized to take the voltage drop in the cable into account To obtain support and help contact the local office or agent authorized by the manufacturer www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 14 20 Printed in Switzerland Modifications reserved Section 1 Minimum 200 mm 900 mm X UPS UPS Frames Frames Open Open Y Doors Y Doors Figure 1 UPS space recommendation Figure 2 UPS 4 Battery space recommendation UPS Frame type 60 100 kVA 60 80 100 kVA 120 200 kVA with battery enclosure A amp B ae WxHxD 550 1820 750 970 1820 750 850 1820 750 1180 1820 750 Totally front for service and maintenance no need for side top or rear access Min 200 mm rear space required for fan From the bottom on the front Cabling Accessibility www newaveups
36. to shutdown multiple servers you have to purchase additional CD license keys Parallel redundant UPS systems are also manageable by the software The main principle is let introduce a shutdown of a Server only when strictly necessary A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy Following statements apply www newaveups com 00 9967 59 OPMPWSS3 GB 090406 doc Page 4 8 Printed in Switzerland Modifications reserved Section 9 Every alarm on unit is immediately notified but a reaction to a serious fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarming situation The real Battery autonomy time of the whole parallel system is computed continuously Maintenance on a redundant unit may be executed without annoyance to the management system Supervisor In order to be managed a NEWAVE UPS can be integrated into a network in two ways 1 means of the server which is being powered by the UPS and is integrated in the network In most of the cases the server is used as sub agent and you only need the PMC Software without any SNMP Adapter You need a standard serial connection between the RS232 JD11 port of the UPS and the 85232 port of the computer server 2 In some situations it is preferable to interface the network an SNMP adapter By this way up to 50 comp
37. 1 3 3 UNPACKING 1 3 4 NAMEPLATE 1 3 5 BATTERIES AND STORAGE SITE PLANNING AND POSITIONING 1 4 44 PLANNING BEFORE THE INSTALLATION 1 42 POSITIONING OF UPS AND BATTERY CABINET ELECTRICAL INSTALLATION 151 PREPARATION FOR THE INPUT CABLING 1 5 2 INSTALLATION CHECKLIST www newaveups com 00 9967 CoverNETU OPMPWSS3 GB 091002 doc Page 2 8 Printed in Switzerland Modifications reserved Section 0 2 SECTION 2 2 1 BLOCK DIAGRAM 2 1 1 WIRING AND BLOCK DIAGRAMS 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 1 3 CONNECTION DIAGRAM POWERWAVE 33 2 2 FRONT VIEW 2 2 1 FRONT VIEW 2 3 BATTERY CONNECTIONS 2 3 1 BATTERY ENCLOSURES A amp B AND EXTERNAL BATTERY 3 SECTION 3 3 1 INTERFACING 3 14 SMART PORT JD1 SERIAL RS 232 SUB 09 FEMALE AND USB PORT 3 1 2 CUSTOMER INTERFACE AND DRY PORTS VOLT FREE CONTACTS 3 1 3 JR1 85485 INTERFACE FOR MULTIDROP 4 SECTION 4 4 1 OPERATION 4 1 1 COMMISSIONING 4 1 2 CONTROL PANEL 4 1 3 DESCRIPTION OF THE LCD 4 1 4 OPERATING MODES 5 SECTION 5 5 1 OPERATION PROCEDURES 5 1 1 START UP PROCEDURE 5 1 2 SHUTDOWN PROCEDURE 5 1 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS 5 1 4 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS 6 SECTION 6 6 1 PARALLEL CONFIGURATION 1 1 CONCEPT OF PARALLEL CONFIGURATION 1 2 INSTALLATION INSTRUCTIONS 6 1 3 COMMISSIONING OF PARALLEL CONFIGURATION 7 SECTION 7 7 1 MAINTENANCE 7 1 1 INTRODUCTION
38. 20 PE 160 3x250 5x120 or 5 2 50 5 120 5 2 50 3x350A 3x 2x70 PE 200 3x315 5x185 or 5x 2x70 5 185 or 5x 2x70 3x450A 3x 2x95 PE VERSION ON REQUEST DUAL INPUT FEED Power Fuse B Cable B Fuse C Cable C Cable D Fuse E kVA Agl CB IEC 60950 1 2001 Agl CB IEC 60950 1 2001 IEC 60950 1 2001 N 3x100 3x100 3x125A 3x35 3x125 3x125 3x160A 3x50 PE 3x160 3x160 3x250A 3x95 PE Cable N 3x250 5x120 or 5x 2x50 3x250 5x120 or 5x 2x50 5x120 3x350A 3x 2x70 PE 3x315 5x185 or 5x 2x70 3x315 5x185 or 5x 2x70 5x185 3 450 3 2 95 60 80 100 120 3x200 570 7 320 50 570 ____ 250 3 120 160 200 www newaveups com 00 9967 52 NEUT OPMPW33 GB 090617 doc Page 3 10 Printed in Switzerland Modifications reserved 2 2 FRONT VIEW 2 2 1 FRONT VIEW OF POWERWAVE 33 2 2 1 1 Front View PW33 60 100kVA and Connection Terminals o 5b 1
39. ALER SNMP adapters Temperature sensors etc The UPS Management Software is a client server application for networks and local workstations Basically WAVEMON Software consists of two parts the server module of the UPS Management Software is UPSServ which communicates via RS 232 cable with the UPS Working as a background process the UPSServ collects messages received from the UPS The UPSServ interprets received messages and makes them available to the client module UPSCIi and to SNMP based management station When UPSServ detects voltage variations or a power failure it can execute various so called system routines which for example may shutdown the server or send warning to connected users These system event routines which are a part of the UPS Management Software can be adjusted to your demands The UPS management software includes with every serial number the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected WINDOWS workstations When operating with two or more servers a licence for every additional server is required It doesn t matter if the UPS service runs at that location or if the server is halted by a UPS service via remote command The same regulations are applicable to the use of remote send receive modules RCCMD and multiserver shutdown under NT UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM
40. ATTERY ENCLOSURES The integrated battery enclosures are part of the UPS therefore cannot be defined as a separate battery cabinet BAT ENCA amp B 80 Batt Blocks for 120 Batt Blocks for Configuration 28Ah 28Ah accommodates mounted 16 shelves mounted on 24 shelves 5 5 blocks shelf Strings 3 Terminals 3x 3 x M8 Fuse Type Very Fast acting 2 3 100A 3 x 3 x 100A Dimensions UPS and 970x1820x750 1180x1820x7 Weight w o Es and w o 30 batteries Battery configuration with Batt Config Batt Config BAT ENC A amp B 2x40 x28Ah 3x40 x28Ah UPS amp BAT ENCA Only for 60 80 and 100kVA UPS amp BAT ENC B Only 60 80 100kVA 10 10 BATTERY AUTONOMIES 10 10 1 EXAMPLES OF BATTERY AUTONOMY AT FULL LOAD WITH STANDARD BATTERY CABINETS AND STANDARD BATTERY CONFIGURATION 28Ah battery UPS Range Battery configuration Autonomy time PF 0 8 Batt Enclosure 2x40 x28Ah 13 9 7 Batt Enclosure B 3x40 x28Ah 22 15 12 www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 15 18 Printed in Switzerland Modifications reserved Section 10 10 11 INSTALLATION PLANNING gt lt lt gt gt lt UPS Frames Open Open Doors Doors Figure 1 UPS space recommendation Figure 2 UPS Battery space recommendation UPS Frame type 60 100 kVA 60 80 100 kVA 120 200 kVA with battery enclosure A amp B Dimensions
41. BEING CLOSED IS ALSO ON INVERTER 6 1 2 7 Maintenance Bypass 1 There are two types of Parallel System Configurations redundant and capacity parallel systems see SECTION 5 6 1 2 7 1 Redundant Parallel Configuration In a redundant parallel system a UPS module may easily be isolated from the parallel system by opening the respective isolator 2 It is now possible to operate or shut down this unit without influencing the rest of the parallel system The rest of the parallel system will continue to protect the load The isolated UPS Module may be replaced without the need of transferring the load to bypass by means of the Maintenance Bypass IA1 6 1 2 7 2 Capacity Parallel Configuration In the event of a fault in one of the UPS Modules in a capacity parallel system the load will automatically be transferred to static bypass mains In order to replace the faulty module the load must be transferred to mains by means of Maintenance Bypass 1 1 6 1 2 8 ECO MODE BYPASS MODE in Parallel Systems The Eco Mode function in a Parallel System is the same as in Single Systems If ina PowerWave 33 Parallel System the load is supplied by the mains load on mains and in the event of mains failure all UPS s will automatically transfer the load back to the inverters with 5msec a In order to provide the load with maximum protection NEWAVE always recommends that the load be supplied by the inverter ON LINE Mode www newaveups
42. Bypass In Three phase 2L1 2L2 2L3 Neutral 2N and protective earth PE connection for the bypass if used as Dual Feed input Load Out Three phase 311 3L2 313 Neutral and protective earth PE connection for the oad output External Battery Plus Common N Minus and protective earth PE connection for the external batteries INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER In TN S Systems no 4 pole input switches or circuit breakers should be used If you have to use for other reason a 4 pole switch you have to be aware that the neutral against the ground is floating For the UPS itself this is not a problem 00 9967 51 _ _ GB 091002 doc Page 16 20 Printed in Switzerland Modifications reserved Section 1 1 5 1 PREPARATION FOR THE INPUT CABLING NOTE Before proceeding read the chapter ELECTRICAL INSTALLATION Section 1 and insure before starting connecting the cable to the UPS that e Mains voltage INPUT VOLTS and frequency FREQUENCY correspond to the values indicated on the Nameplate of the UPS e Earth connection is performed in accordance with the prescribed IEC Standards or with local regulations e UPS is connected to the mains through a Low Voltage LV Distribution Board with a separate mains line protected with a circuit breaker or fuse for the UPS
43. C Page 13 18 Printed in Switzerland Modifications reserved Section 10 UPS systems Management 1 1000 Station Alarm Situation Problem in 3 the System 5 Modem Network interface ethernet 10 9 2 SNMP card WaveMon Management Software The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software WaveMon also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our WaveMon software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules UPS 5 External SNMP Adapter fom EM um mb Internal SNMP Card www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 14 18 Printed in Switzerland Modifications reserved Section 10 10 9 3 B
44. E1 OF UPS1 PHASE1 OF UPS2 PHASE1 OF UPS n 6 1 2 2 Paralleling of UPS Cabinets 6 1 2 2 1 Connection of Parallel Communication Cables BUS lines For the correct performance of different parallel functions and operations the parallel units communicate continuously between each other This is achieved by means of the so called communication BUS Lines After terminating the input and output cabling of each single UPS it is necessary to connect the units together to form the parallel system For this purpose a communication BUS line is connected sequentially between the units Connect communication BUS lines according to Figure 1 2 CONNECT THE BUS CABLES ONLY WITH SWITCHED OFF UPS AND OPENED PARALLEL ISOLATORS IA2 RESPECT THE FOLLOWING CONNECTION SEQUENCES 1 Fit the Parallel Adapter over the Connector JD8 on all UPS cabinets 2 Set DIP Switch SW2 2 on each Parallel Adapter depending on the UPS Cabinet in the parallel cabinet configuration see section 6 chapter 1 2 2 2 Connect PORT JD6 on Parallel Adapter of UPS Cabinet 1and PORT JD5 of Parallel Adapter of UPS Cabinet 2 with the corresponding BUS Cable 4 Connect PORT JD6 on Parallel Adapter of UPS Cabinet 2 and PORT JD5 of UPS Cabinet 3 with the corresponding BUS Cable 5 Continue in same manner for the remaining UPS Cabinets UPS Cabinet 1 UPS Cabinet 2 UPS Cabinet n 1 UPS Cabinet n Parallel Adapter Parallel dip did Master Sl aster Slave aster
45. ED TO REMOVE ANY SCREWS FROM THE UPS SYSTEM OR FROM THE BATTERY CABINET THERE IS A DANGER OF ELECTRICAL SHOCK HIGH FAULT CURRENTS LEAKAGE CURRENTS BEFORE CONNECTING THE MAINS YOU MUST ENSURE THAT THERE IS A PROPER EARTH CONNECTION THE USER MUST DISPLAY A WARNING SHIELD ON ALL PRIMARY UPS CIRCUIT BREAKERS THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES THE WARNING PANELS MUST CONTAIN THE FOLLOWING TEXT BEFORE STARTING WITH THE MAINTENANCE WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 3 20 Printed in Switzerland Modifications reserved Section 1 1 1 4 ENVIRONMENTAL CONSIDERATIONS The UPS must be installed according to the recommendations in this manual To operate the UPS at peak efficiency your installation site should meet the environmental parameters outlined in this manual Excessive amount of dust in the operating environment of UPS may cause damage or lead to malfunction The UPS should be always protected from the outside weather and sunshine If you intend to operate the system at an altitude higher than 1000 meters contact your local sales or service office for important information about high altitude operation The operating environment must meet the weight airflow size and clearance requirements specified in the technical datasheet Under no circumstances the UPS should be installed in an airtight room in the pres
46. Edition 02 10 2009 PowerWave 33 USER MANUAL PowerWave 33 highlights at a glance gt Best in class efficiency Cost savings during the entire life cycle TCO gt Low input harmonic distortion Cost saving during installation gt Input Power Factor near unity Cost savings during installation and the entire life cycle TCO gt Full rated output power from 0 73 lag to 0 9 lead Suitable power for the last equipment generation without de rating gt Compact size Floor space cost savings High end power protection Power range 60 200KVA Specifications are subject to change without notice Section 0 GENERAL CONTENTS OF THE USER MANUAL PowerWave 33 0 SECTION 0 0 1 0 2 FOREWORD POWERWAVE 33 SYSTEM DESCRIPTION 1 SECTION 1 1 1 1 2 1 3 1 4 1 5 SAFETY INSTRUCTIONS DESCRIPTION OF SYMBOLS USED IN THIS MANUAL SYMBOLS CONTROLS AND INDICATORS OPERATOR PRECAUTIONS ENVIRONMENTAL CONSIDERATIONS DECLARATION OF SAFETY CONFORMITY AND CE MARKING INQUERIES SYSTEM DESCRIPTION MECHANICAL CHARACTERISTICS POWERWAVE 33 60 120KVA MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200KVA GENERAL SYSTEM DESCRIPTION QUALITY STANDARDS AND UPS CLASSIFICATION CODE SINGLE PARALLEL OPERATION OuR Wh i E es uk NOOR WARRANTY EXTENDED WARRANTY DELVERY TRANSPORT STORAGE 1 3 4 INTRODUCTION 1 3 2 RECEIPT OF THE UPS AND VISUAL INSPECTION
47. ING DAMAGE MUST BE FILED IMMEDIATELY TOO AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE EQUIPMENT THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER INVESTIGATION www newaveups com 00 9967 51 OPMPWSS3 GB 091002 doc Page 10 20 Printed in Switzerland Modifications reserved Section 1 1 3 3 UNPACKING Unpack the equipment by removing the packing and shipping materials Make a visual inspection and check that indicator FRAGILE and ARROW on the packing container is intact Perform the following steps to unpack the UPS equipment from the pallet and make sure that the floor surface is solid and suitable for the wheeling and heavy weight 1 Cut wrappers and remove packing container by pulling it upwards Remove the plastic cover from the UPS Remove pallet from the UPS Retain the packaging materials for future shipment of the UPS Examine the UPS for any sign of damage Notify your carrier or supplier immediately if damage is apparent Leu a By unpacking the equipment from the wooden case remove all screws Bottom screws Sides screws www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 11 20 Printed in Switzerland Modifications reserved Section 1 1 3 4 NAMEPLATE The technical specifications of the Equipment are provided on the nameplate which is situated at the front internal d
48. MPWSS3 GB 090415 doc Page 1 2 Printed in Switzerland Modifications reserved Section 8 8 1 TROUBLESHOOTING 8 1 1 ALARMS In the event of an alarm condition the red LED Indicator Alarm and the audible alarm will turn on In this case proceed as follows 1 Silence the audible alarm by pressing the button Reset 2 Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu see Section 4 Paragraph 4 1 1 6 3 In case of doubts please contact the nearest Service centre 4 Fault identification and rectification information is given below 8 1 2 MENU COMMANDS EVENT LOG AND MEASUREMENTS In section 4 there is a detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD The List of Alarms and Messages are shown below 8 1 3 FAULT IDENTIFICATION AND RECTIFICATION The major alarm conditions that will be encountered are Alarm Condition Meaning Suggested Solution There is a fault in the UPS and therefore UPS FAULT E Call the authorised service centre for assistance The i PS i issing MAINS BYP RECT Mains power supply is outside prescribed M creo MU If site power appears to be OK check the input circuit tol FAULT breakers etc supplying the UPS OUTPUT SHORT 2 circuit at the output of UPS Check all output connections and repair as required Identify which piece of equipment is
49. Provide input fuses and cables according to Section 2 chapter 2 1 3 or in accordance with the prescribed IEC Standards or with the local regulations The input of the UPS must be fitted with circuit breakers or other kind of protection The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits 1 5 1 1 Mains Supply and Earth connection To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions mains voltage is present e All Loads are shut down and disconnected e The UPS System is shut down and voltage free e The UPS System is fitted in its correct position e Maintenance Bypass IA1 is open and in position OFF e Parallel Isolators A2 is in position OFF e Remove Terminal cover of the UPS 1 Connect first the Earthing wire coming from the Low Voltage Distribution Board to the terminal 2 Connect the input power cable coming from the Low Voltage Distribution Board to the terminals of the UPS showed in Section 2 chapter 2 1 2 1 3 Keep the phase rotation in clock wise sense INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly NOTE The UPS is provided with facilities for both single feed one commo
50. RT UPS CABINETS AND OR BATTERY CABINET CAN FALL OVER USE THE SHIPPING BRACKETS ON THE REAR AND FRONT TO SECURE THE CABINETS DO NOT TILT THEM MORE THAN 10 FROM VERTICAL OTHERWISE CABINETS MAY TIP OVER POTENTIAL DANGERS TILTING THE CABINET MIGHT DAMAGE THE SYSTEM AND THEREFORE SHOULD NO LONGER BE CONNECTED TO THE MAINS WEIGHT OF THE UPS SYSTEM COULD CAUSE SERIOUS INJURIES TO PERSONS OR ANYTHING IN THE SURROUNDING AREA STORAGE THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND SHIPPING CARTON THE RECOMMENDED STORING TEMPERATURE FOR THE UPS SYSTEM AND BATTERIES IS BETWEEN 5 C AND 40 C THE UPS SYSTEM AND THE BATTERIE SETS MUST BE PROTECTED FROM HUMIDITY lt 90 RF NON CONDENSING 1 3 2 RECEIPT OF THE UPS AND VISUAL INSPECTION Upon receiving the UPS carefully examine the packing container and the UPS for any sign of physical damage The outside FRAGILE and ARROW indicator should be intact if the equipment has been transported in the upright position In case of rupture or suspect inform immediately carrier and e NEWAVE SA Ensure that the received UPS corresponds to the material indicated in the delivery note The packing container of the UPS protects it from mechanical and environmental damage To increase its protection the UPS is wrapped with a plastic sheet VISIBLE TRANSPORT DAMAGES MUST BE CLAIMED TO THE CARRIER IMMEDIATELY AFTER RECEIPT OTHER CLAIM FOR SHIPP
51. Rectifier Output load Max cable Toghtening Terminals T 3 N 3 N PE 3 N PE section Torque tion Bar a SERPENS MOT N 2L1 2L2 2L3 N 1L1 1L2 1L3 N 3L1 3L2 3L3 admissible Nm mm Fig 1 4 x 35 mm PE M8 4 x 35 mm PE M8 4 8 4x mm 4x mm PEMB 95 6 Fig 1 60 80 100 kVA 3L1 111 31 2 3L3 _ 2 120 160 200 kVA Dual input feed connections Single input feed connections www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 17 18 Printed in Switzerland Modifications reserved Section 10 10 12 2 INPUT FEED RATINGS Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Block Diagram SINGLE INPUT FEED DUAL INPUT FEED MAINS 3x380V 220V Fuse B Fuse C MAI 3x400 230V 3x415 240V NS 3x380V 220V 3 400 230 3 415 240 Cable Cable Cable D Cable D Load Load Figure 3 3 Block Diagram PowerWave 33 from 60 200 KVA STANDARD VERSION SINGLE INPUT FEED Power FuseA Cable A Cable D Fuse E Cable E kVA 60950 1 2001 IEC 60950 1 2001 N N 60 3x100 535 53595 ___ 3 125 3 35 PE 80 3x125 550 550 3 160 350 100 120 160 3x250 5x120 or 5x 2x50 5 120 5 2 50 3x350A 3x 2x70 PE 200 3x315 5x185 or 5x 2x70 5x185 5x 2x70 3x450A 3 2 95 PE
52. Remote monitoring system with graphical display optional For multidrop purpose optional SNMP card optional For monitoring and integration in network management Newavewatch card optional for Premium Power Protection 10 8 1 POWER MANAGEMENT DISPLAY PMD The user friendly PMD consists of three parts the MIMIC DIAGRAM CONTROL KEYS and LCD that provides the necessary monitoring information about the UPS 10 8 2 MIMIC DIAGRAM The mimic diagram serves to give the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa the corresponding LED indicators will change colour from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two are supplying power to the critical load When the LED indicator BATTERY is lit it means that the battery due to mains failure is supplying the load The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time the audible alarm will be activated 10 8 3 DISPLAY The 2 x 20 character LCD simplifies the communication with the UPS The menu driven LCD enables the access to the EVENT REGISTER or to monitor the input and output U f P Autonomy Time and other Measurements to perform commands like start up and
53. S NOW SUPPLIED BY MAINS AND IS THEREFORE NOT PROTECTED THROUGH THE UPS www newaveups com 00 9967 55 NEUT OPMPWSS3 GB 090406 doc Page 5 6 Printed in Switzerland Modifications reserved Section 5 5 1 4 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON LINE mode Load on Inverter THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER Situation of UPS System before starting the Transfer Procedure to ON LINE mode The load is supplied directly by Inout Mains power and the UPS is OFF 1 Close battery fuses breakers in the external battery cabinets or racks 2 On LCD s LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show Close all Parallel Isolators 2 and check message PARALLEL SW CLOSED on LCD of each UPS Press simultaneously the two ON OFF buttons on the UPS control panel PMD Unit will start up and after about 60 seconds the mimic panel will show LED indicator LINE LINE 2 BYPASS INVERTER BATTERY 5 Make sure that the bypass LED is green then open the Maintenance Bypass Switch IA1 of each unit position OFF 6 Using LCD panel select the COMMANDS menu and choose command LOAD TO INVERTER for parallel operation is enough to give the
54. S and is intended for people who plan the installation install commission and use or service the UPS The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols CAREFULLY READ THE USER MANUAL BEFORE OPERATING OR WORKING ON THE UPS www newaveups com 00 9967 CoverNETU OPMPWSS3 GB 091002 doc Page 6 8 Printed in Switzerland Modifications reserved Section 0 0 2 POWERWAVE 33 SYSTEM DESCRIPTION In environments that demand zero downtime continuous power protection availability is essential In order to respond to today s dynamic IT and process related environments that experience daily change through new server technologies migration and centralization resilient and easily adaptable power protection concepts are required POWERWAVE 33 is the foundation for continuous power protection availability of network critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturing continuity is essential POWERWAVE 33 is an advanced double conversion UPS VFI Voltage and Frequency Independent topology that responds fully to both highest availability and environmentally friendly requirements compliant with IEC 62040 3 VFI SS 111 standards The POWERWAVE 33 UPS features innovations that combine to deliver the industry s best key values like enhanced power performance parallel ca
55. SCHARGED STATE EXTREME TEMPERATURE UNDER AND OVERCHARGE AND OVERDISCHARGE WILL DESTROY BATTERIES WARNING www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 12 20 Printed in Switzerland Modifications reserved Section 1 1 3 5 2 Storage of UPS If you plan to store the UPS prior to use keep the UPS unpacked in dry clean and cool storage room with an ambient temperature between 5 C to 40 C and humidity of less than 90 If the packing container is removed protect the UPS from dust THE UPS SYSTEM THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP DURING TRANSPORTATION CAUSING SERIOUS INJURY IF UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED 1 4 SITE PLANNING AND POSITIONING 1 4 1 PLANNING BEFORE THE INSTALLATION The equipment must be installed and transported in a upright position The equipment requires space to bottom front and back to enable cooling airflow It is required to arrange ventilation of the UPS room All parts of the UPS for service and user access are accessible from the front and rear making it a service friendly and maintenance friendly UPS Reserve enough space from the front min 900 mm The UPS should be located where e Humidity lt 90 non condensing and temperature 15 and 25 C are within prescribed limits e Fire protection standards are respected e Cabling can be performed easily e Available front accessibility for service or per
56. SUS 7 10 4 BATTERY CHARACTERISTIC S wate rarer 8 10 5 OUTPUT CHARACTERISTIC S 8 10 5 1 GRAPH AC EFFICIENCY with Linear load 1 9 10 5 2 GRAPH Output Power in KW VERSUS cosphi using 50 battery blocks 9 10 6 ENVIRONMENTAL CHARACTERISTICS 10 10 7 STANDARDS s 10 10 8 ee ege 11 10 8 1 POWER MANAGEMENT DISPLAY 11 10 8 2 MIMO DIAGRAM e 11 EE E 11 10 8 4 CUSTOMER INTERFACES Terminals X1 9 12 10 8 5 CUSTOMER INPUTS DRY PORT s Terminal block 1 ne 12 10 8 6 CUSTOMER OUTPUTS DRY PORTS Terminal blocks 2 12 10 9 OPTION lc n n 13 10 9 1 MODEM ETHERNET CARD NewavewatchTM MANAGEMENT SOFTWARE 13 10 9 2 SNMP card WaveMon Management 14 1099 BATTERY ENGEOSUIRES pntant 15 10 10 BATTERY AUTONOMIES
57. T 1180x1820x750 ELLE 1180x1820x750 Weight without battery kg 250 Weight with battery Tom Colours 0000 Graphite grey RAL 7024 1 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200KVA POWERWAVE 33 Power connection kva 120 696 20 Dimensions WxHxD a 850x1820x750 mE uk 820x750 850x1820x750 Weight 310 mes Snr www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 6 20 Printed in Switzerland Modifications reserved Section 1 1 2 3 GENERAL SYSTEM DESCRIPTION The UPS s are used to protect sensitive equipment and prevent loss of valuable electronic information minimise equipment downtime and minimise the adverse effect on production equipment due to unexpected power problems The UPS system continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS system is housed in single freestanding cabinets The cabinets line up and match in style and colour and have safety shields behind the doors for hazardous voltage protection 1 2 3 1 Feature Advanced Booster Technology
58. UPS products both with the DRY PORT Relays on Terminal block X2 and RS232 port JD11 on the communication card The software packet consists of a CD ROM for most diffused operating systems Windows Unix OS 2 DEC VMS Novell Apple a standard connection and a user manual The dry port X2 with voltage free contacts may also be used for automatic shutdown in connection with WAVEMON Software It is necessary to provide a cable of 0 5 mm2 to connect Terminals X2 of the UPS and the serial port of the server www newaveups com 00 9967 59 OPMPWSS3 GB 090406 doc Page 3 8 Printed in Switzerland Modifications reserved Section 9 PMC S oftware 24 09 2008 1245 System Seria communication restored z4 08 2000 1 28 Serial communication lost 208 0000 12555 Corrected to LPS 5 UPS Figure 1 4 2 Monitoring image The main characteristics of WAVEMON Software are Automatic unattended master slave shutdown in heterogeneous networks On screen autonomy time battery time countdown On screen server log off and shutdown procedure Extensive logging of all UPS activity and power quality data with timestamp Scheduled UPS economy mode service mode other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special software modules to close and save open MS Office documents Compatible for all optional modules like UPSDI
59. WERWAVE 33 is a stand alone UPS which can be paralleled for power protection increase and or for redundancy purpose It offers 6 different power ranges 60 80 100 120 160 200kVA Up to 10 UPS can be paralleled together to achieving the maximum power capacity of 2000 using common separate battery configuration Key Features of POWERWAVE 33 Best in class efficiency Energy Operational cost savings TCO e Compact size Space saving of expensive floor space Small Footprint e Blade server friendly power No de rating with leading PF loads Full power from 0 9 lead to 0 73 lag e Very low input current distortion THDi Gen set power and installation cost saving THDi lt 3 5 100 load e Input Power Factor near unity Cost savings during installation and the entire lifecycle TCO www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 3 18 Printed in Switzerland Modifications reserved Section 10 10 2 TECHNICAL CHARACTERISTICS 10 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 100kVA POWERWAVE 33 without battery enclosure Dimensions WxHxD 550x1820x750 550x1820x750 550x1820x750 Weight 230 POWERWAVE 33 with Battery Enclosure A H connection kva 60 1 PMen OnE 970x1820x750 970x1820x750 80 battery blocks Weight without battery Weight with battery 1150 www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Pag
60. able below SW1 9 First Middle Last UPS UPS UPS After having set the SW1 9 on all the POWERWAVE 33 Cabinets correctly the UPS s may be commissioned www newaveups com 00 9967 56 OPMPWSS3 GB 090331 doc Page 4 6 Printed in Switzerland Modifications reserved Section 6 6 1 2 5 ON OFF Main Buttons ON OFF Buttons serve to shutdown the UPS system for service or maintenance or for emergency reasons WHEN BOTH ON OFF BUTTONS ON ALL UPS MODULES IN A PARALLEL SYSTEM ARE PUSHED THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED 6 1 2 6 Parallel isolator IA2 Every UPS unit Means each Module is provided with a parallel isolator 2 The parallel isolator is an important element of the UPS unit that allows the isolation of a Modul from the parallel system without the need to transfer the load to bypass 1 2 OPEN THE CORRESPONDING UPS MODULE IS ISOLATED FROM THE OUTPUT THERE IS NO COMMUNICATION BETWEEN THE ISOLATED UNIT AND THE REST OF THE PARALLEL SYSTEM THE ISOLATED UPS MODULE MAY BE REPLACED WITHOUT COMPROMISING THE REST OF THE SYSTEM 1 2 CLOSED THE CORRESPONDING UPS IS BEING ADDED TO THE REST OF THE PARALLEL SYSTEM IMPORTANT BEFORE CLOSING THE IA2 OF A UPS MODULE BE SURE THAT THE STATUS OF THAT UPS MODULE IS THE SAME AS OF THE REST OF THE OPERATING UPS MODULE WITH CLOSED IA2 EXAMPLE IF ALL UPS S WITH CLOSED IA2 ARE ON INVERTER MAKE SURE THAT THE UNIT ON WHICH ISOLATOR IA2 IS
61. allel Architecture The UPS product features DPA paralleling technology that provides N X redundancy without introducing a single point of failure The products utilizing the DPA technology are completely autonomous be means of individual Power Units Bypasses CPU s Control Panels and separate battery configuration for each single module The DPA technology makes it more reliable than traditional paralleling techniques A parallel UPS system means the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can automatically take up the load Traditionally a parallel redundancy configuration is achieved by having a random or fixed master slave relationship among the UPS units This master logic gives out individual commands to all the slaves units Unfortunately this can lead to a single point of failure for the whole system because if the master logic or communication to slaves fails and causes the whole UPS system to be in trouble The DPA technology was developed as a Multi Master logic concept with separated independent regulation and logic buses to allow parallel capacity system and to maintain the highest system availability An industry leading paralleling technology in its own right the DPA technology enables you to set up a parallel redundant system giving you 10096 conditioned power at all times Its unique decentralized design eliminates the system level single point of failure inherent in tra
62. ble fixing rail to ensure that the cables have been fastened properly www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 18 20 Printed in Switzerland Modifications reserved Section 1 1 5 1 4 Preparation for the Output Cabling Before you start connecting the loads ensure that the UPS rated powers OUTPUT POWER on the nameplates on the front side of the UPS is equal to or larger than the total load requirements The output of the UPS must be fitted with circuit breakers or other kind of protection These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits These circuit breakers will enable the protection of each load separately The size of the circuit breakers depends on the load rating of the load sockets The circuit breakers must comply with the prescribed IEC Standards It is recommended to provide a separate output distribution board for the load The following values should be indicated on the output distribution board Maximum total load rating Maximum load rating of the load sockets If a common distribution board is used sockets for Mains and UPS voltage ensure that on each socket there is an indication of the applied voltage Mains or UPS Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Sta
63. com 00 9967 56 OPMPWSS3 GB 090331 doc Page 5 6 Printed in Switzerland Modifications reserved Section 6 6 1 3 COMMISSIONING OF PARALLEL CONFIGURATION THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT w ARNING AUTHORIZED BY THE MANUFACTURER 6 1 3 1 Start up of a Parallel Configuration Before starting up a parallel Configuration verify that 1 All the input and output cabling has been performed correctly according to section 2 of this User Manual 2 The parallel communication cables have been connected correctly according to Paragraph 6 1 2 2 1 3 All the DIP Switches for POWERWAVE 33 Cabinets been set correctly according to Paragraphs 6 1 2 2 2 and 6 1 2 4 4 All the internal if any and or external battery cabinets racks have been connected correctly The start up of a parallel Configuration may be performed in analogy to the start up procedures for a single PowerWave 33 Cabinet described in Paragraph 1 1 of section 5 6 1 3 2 Shutdown of Parallel Configuration Before shutting down of a Parallel Configuration make sure that the loads do need power protection and that they are disconnected UPS be shut down completely if the loads do not need power supply Therefore the steps in this Paragraph are to be performed only after the load has been disconnected and does not need any power supply To perform a c
64. cute a shutdown in an heterogeneous multiplatform network The new release RCCMD2 is an application available for all Operating Systems analogous to PMC Software Our SNMP Interfaces are compatible to RCCMD 9 1 6 MODEM ETHERNET CARD NEWAVEWATCH MANAGEMENT SOFTWARE Newavewatch is a redundant remote monitoring and management service which is a part of the Premium Power Protection Concept providing you with peace of mind protection knowing the mission critical facility is under careful continuous watch 24 7 365 There are two different solution cards Modem Ethernet or Modem GSM to connect the UPS to the outside world Continuous monitoring is an affordable insurance policy to detect and warn before they become a crisis Acquire key performance parameter and productivity information in real time to empower you with the details needed to better understand machine performance and faster troubleshoot downtime events Early warning system so problems can be addressed before they become a real threat to the load Professional experts your virtual service technician onside Total transparency of information and actions performed like Notification of all critical status changes Coordination of equipment service Reporting of all alarms with priorities What are the features e Redundant and secure communication e Alarm acknowledgment e Priority driven Management with escalation www newaveups com 00 9967 59 OPMPWSS3 GB 090406 doc
65. d Battery configuration with Batt Config Batt Config amp 2x40 x28Ah 3x40 x28Ah 2 3 1 2 Examples of Battery Autonomy at full load with standard battery cabinets and standard battery configuration 28Ah battery UPS Range 60kVA 80kVA 100kVA 120kVA 160kVA 200 Battery configuration PF 0 8 Batt Enclosure 2x40 x28Ah 13 Batt Enclosure B 3x40 x28Ah EE NM blocks allowed NOTE For UPS Systems PowerWave 33 it is allowed to use 40 50 only even numbers of 12V battery blocks in the range from 60 to 160kVA the 200kVA power only 50 blocks are allowed www newaveups com 00 9967 52 NEUT OPMPW33 GB 090617 doc Page 7 10 Printed in Switzerland Modifications reserved Section 2 2 3 1 3 Connection of External Battery for PowerWave 33 It is normally recommended for redundant systems to provide each UPS with its own separate battery In this way the redundancy is extended also to the batteries In the Figure 3 2 3 the drawing shows how to connect the batteries in the external battery cabinet and the PowerWave 33 frame ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES To ensure protection of the personnel during the installation of the UPS make s
66. d Section 3 3 1 2 CUSTOMER INTERFACE AND DRY PORTS VOLT FREE CONTACTS All the Input and Output interfaces are connected to Phoenix terminals cable 0 5 mm2 3 1 2 1 Input Interfaces Terminal block X1 Connection of Remote Shut down facilities Generator Operation Customers specials see Section 9 chapter 1 2 OPTIONS 3 1 2 2 Output Interfaces Terminal blocks X2 DRY PORTS gt Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA X1 10 GND 12 Vdc source NN X1 xus GND Remote Shut down Rab si NNNM RR X1 6 GND Temperature Battery EX X1 GND Customer IN 1 X1 2 Customer IN 1 default as Generator Operation 12Vdc NC Generator ON 14 ALARM NO Alarm Condition anism DL pede Message 2 1 Oy Mains Present Figure 1 2 Phoenix Terminals X1 X2 Connection www newaveups com 00 9967 S3 NEUT OPMPW33 GB 091002 doc Page 3 4 Printed in Switzerland Modifications reserved Section 3 On the Interface board are located two LED s e Green LED showing the status of the Interface Fast Blinking 2 times sec Interface is Master 1 Cabinet of a parallel System S
67. ditional parallel UPS and exponentially increases the reliability of the overall system DPA technology allows up to ten UPS modules to cover the same load in parallel and redundant configuration No vulnerable master logic is needed in this design It provides automatic load sharing and module level redundancy with nothing other than the power connecting to the PowerWave 33 version of UPS 1 2 4 QUALITY STANDARDS AND UPS CLASSIFICATION CODE The PowerWave 33 will provide your critical equipment with a steady and reliable power supply for many years The unique PowerWave 33 belongs to the newest generation of midrange 3phase UPS Systems High reliability low operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution The criteria and methods implemented at NEWAVE SA for the design and manufacture correspond to the most stringent quality standards NEWAVE is certified successfully in every areas according to the model of the International Standard ISO 9001 EN 29001 and ISO 14001 The Certification of UPS with the operating performance according to the Norm IEC 62 040 3 and VDE 0558 Part 530 is accomplished With it the NEWAVE UPS has the Classification Code VFI SS 111 1 2 5 SINGLE PARALLEL CONFIGURATIONS Single UPS Configuration Parallel UPS Configurations It is possible to parallel a PowerWave 33 UPS up to 10 units in order to increase power capacity or for po
68. e 4 18 Printed in Switzerland Modifications reserved Section 10 POWERWAVE 33 with Battery Enclosure B Max Power connection Dimensions WxHxD with 1180x1820x750 1180 1820 750 1180x1820x750 120 battery blocks Weight without battery Weight with battery E Coou Graphite grey RAL 7024 10 2 2 MECHANICAL CHARACTERISTICS POWERWAVE 33 120 200kVA POWERWAVE 33 Power connection kva ___120 10 200 Dimensions WxHxD 850x1820x750 850 1820 750 Weight 310 Sao www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 5 18 Printed in Switzerland Modifications reserved Section 10 10 2 3 POWER SELECTION TABLE PowerWave 33 POWERWAVE 33 Power 60 200kVA using 40 battery blocks 250 PW33 1 0 PW33 0 9 200 180 0 kW lt gt 150 144 0 kW 2 100 108 0 kW 50 72 0 kW 54 0 kW 0 o PW33 PW33 PW33 PW33 PW33 PW33 Model PW33 PW33 PW33 PW33 PW33 PW33 60 80 100 120 160 200 60 80 100 120 160 200 10 3 INPUT CHARACTERISTICS PW 33 PW33 PW33 Pw33 PW33 PW33 60 80 100 120 160 200 100 120 160 200 3 380 220 3 400 230 3x415 240V N 2390 1596 3 308 177 V to 3x460 264 V 100 load 30 15 3 280 161 V to 3x460 264 V f
69. e conversion UPS VFI Voltage and Frequency Independent topology that responds fully to both highest availability and environmentally friendly requirements compliant with IEC 62040 3 55 111 standards The POWERWAVE 33 UPS features innovations that combine to deliver the industry s best key values like enhanced power performance parallel capability and connectivity s interaction 5 Decentralized Parallel Architecture is based on stacking independent UPSs for power capacity increase or for redundancy purpose for power availability increase When operating in parallel configuration each POWERWAVE 33 can take the leadership role avoiding single points of failure in the parallel chain ensuring the highest level of power availability The most demanding Data Centres starts with low power before achieving its full capacity It is in this case essential to be able to recover the missing power requirement without risk for the applied load POWERWAVE 33 allows for system upgrades to meet the highest level of availability interruption free and without a temporary transfer the load to row mains by pass This Technical Specification provides detailed technical information on the mechanical electrical and environmental performance of the POWERWAVE 33 that can support to give answers to tender and end user requirements The POWERWAVE 33 was designed to respond to the most stringent safety EMC and other important UPS standards PO
70. ence of flammable gases or in an environment exceeding the specification The basic environmental requirements of the UPS system are Ambient Temperature Range to 40 C 32 104 F Recommended Operating Range 20 to 25 68 77 F Maximum Relative Humidity 9596 non condensing The UPS cabinet uses forced air cooling to regulate internal component temperature Air inlets are in the bottom sides and front of the cabinet and outlets in the rear of the cabinet You must allow clearance in back of the cabinet for proper air circulation Refer to Section 4 4 2 2 POSITIONING for clearance requirements 1 1 5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING The product has the CE marking in compliance with the following European directives Low Voltage Directive 2006 95 EC C c EMC Directive 2004 108 EC Declaration of conformity with UPS harmonized standards and directives EN 62040 1 1 Safety and EN 62040 2 EMC is enclosed in Annexe 1 Safety Standard IEC EN 62040 1 1 IEC EN 60950 1 IEC EN 61000 6 4 product standard IEC EN 62040 2 limit A C2 UPS IEC EN 61000 6 2 product standard IEC EN 62040 2 Criterion A C2 UPS IEC EN 61000 4 2 IEC EN 61000 4 3 IEC EN 61000 4 4 IEC EN 61000 4 5 IEC EN 61000 4 6 Electromagnetic Compatibility Standard EMC Performance Standard 62040 3 1 1 6 INQUIRIES Address inquiries about the UPS and battery cabinet to the local office or agent
71. ent of battery charging and preventive failure diagnostics The implemented features result in benefits not only for the end user but also to the environment The battery user will be required to replace his batteries less often This translates into financial and environmental benefits Last but not least a well protected and managed battery is healthy battery and hence it enhance the overall availability of the UPS system The major benefits are e AC Ripple free battery charging due to DC DC charger separated from the rectifier and inverter e Wide range of number of battery blocks 40 50 blocks of 12V 60 160kVA range e UPS S wide input voltage window tolerance extends the battery life due to less discharge cycles e Battery discharge protection caused by load jumps e Proactive battery protection from false manipulations and inadequate charging voltages e Proactive battery failure detection thanks to Advanced Battery Diagnosis ABD Algorithm e User selectable battery tests e Optional temperature compensated charging to enhance battery life Hence the function of FBM system is to prolong the battery life considerably compared to traditional systems Ina traditional online UPS the inverter also causes ripple current to be fed to batteries causing corrosion www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 7 20 Printed in Switzerland Modifications reserved Section 1 1 2 3 3 Feature DPA Technology Decentralized Par
72. ently of the operation mode OFF LINE or ON LINE and whether or not the load is connected The battery test procedure can be performed from the UPS front panel See Operation Section 4 Paragraph 4 1 1 10 www newaveups com 00 9967 S7 NEUT OPMPWSS3 GB 090331 doc Page 2 4 Printed in Switzerland Modifications reserved Section 7 7 1 5 BATTERY MAINTENANCE The battery maintenance shall be performed by a service engineer from the manufacturer or from an agent authorized by the manufactuere 7 1 6 BATTERY DISPOSAL AND RECYCLING Batteries contain dangerous substances that will harm the environment if thrown away If you change the batteries yourself call qualified organizations for battery disposal and recycling www newaveups com 00 9967 S7 NEUT OPMPWSS3 GB 090331 doc Page 3 4 Printed in Switzerland Modifications reserved Section 7 This page left intentionally blank www newaveups com 00 9967 S7 NEUT OPMPWSS3 GB 090331 doc Page 4 4 Printed in Switzerland Modifications reserved Section 8 CONTENTS SECTION 8 ND 916 OC ING PS 2 8 1 1 ALARN auease qhewaessees qecdeenadnnstaesphdencechuretenrmuasedexteccavsaesteueege 2 8 1 2 MENU COMMANDS EVENT LOG AND 50 2 8 13 FAULT IDENTIFICATION AND 00000000 2 www newaveups com 00 9967 58 NEUT OP
73. h the UPS operates should be kept cool dry dust and vibration free The batteries should be hold fully charged 7 1 3 ROUTINE MAINTENANCE The UPS is designed to receive regular preventative maintenance inspections These preventative maintenance inspections are essential to ensure that both the useful working life and the reliability of the UPS are maximized When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages Only NEWAVE trained or agreed service personnel and authorized field service engineers are fully aware of all of the hazardous areas within the UPS During a preventative maintenance inspection the field service engineer will carry out the following checks Site enivrement conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration Static switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all installed options 7 1 4 BATTERY TEST The battery test takes approx 3 minutes and should be performed only if there are no alarm conditions the battery is fully charged mains is present The battery testing can be carried out independ
74. hat the risks of injury or damage have been minimized the customer assumes all such risks and the liability of NEWAVE is adequately protected under the circumstances The UPS may contain batteries that must be re charged for a minimum of 24 hours every 6 months to A N prevent deep discharging Batteries that have been for whatever reason deep discharged are not covered by the warranty 1 2 7 EXTENDED WARRANTY The local office or distributor may grant a Extended Warranty period different to the above twelve 12 months and refer to local terms of liability as defined in the supply agreement or maintenance contract For more details please contact the nearest local office or agent authorized by the manufacturer www newaveups com Resellers www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 9 20 Printed in Switzerland Modifications reserved Section 1 13 DELIVERY TRANSPORT STORAGE 1 3 1 INTRODUCTION This chapter contains all the necessary information for the correct unpacking positioning cabling and installation of the UPS The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack Keep the UPS always in upright position and do not drop the equipment Do not either stack the pallets because of high energy batteries involved and the heavy weight IF THE UPS IS NOT IMMEDIATELY INSTALLED THE FOLLOWING GUIDELINES MUST BE FOLLOWED TRANSPO
75. he load does not need input power for an extended period of time It may be switched to Maintenance Bypass Mode for service or maintenance purposes or transferred to the OFF LINE Mode ECO Mode if the load does not need the highest degree of protection The load may be disconnected by means of the two ON OFF LOAD OFF buttons for security reasons Complete Shutdown procedure of POWERWAVE 33 Only in case there is no need to supply the load the UPS System can be completely shutdown The following procedures can only be executed after the load has completely been de energized IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED 1 Verify that the loads are shutdown and that there is no need for power supply to the load 2 If the loads all disconnected press simultaneously both ON OFF Buttons on UPS Control Panel on all three Control Panels On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below Open all Parallel Isolator Switches 2 4 Open battery fuses breakers on external battery cabinets or racks Open the mains fuses breaker in the building distribution panel MAKE SURE THE INTERNAL DC CAPACITORS ELCO HAVE BEEN DISCHARGED WAITING AT LEAST 10 MINUTES THE POWERWAVE 33 IS NOW VOLTAGE FREE www newaveups com
76. he warranty period then NEWAVE SA or an authorized service centre will at its sole option repair or replace the UPS or parts of it All repaired or replaced parts will remain the property of NEWAVE or of the authorized service centre NEWAVE is not liable for any costs resulting from a failure if the installation commissioning repair alternation or ambient conditions of the equipment do not fulfil the requirements specified in the documentation delivered with the unit and other relevant documentation such as loss of profits or revenue loss of equipment loss of data or software cost of substitutes claims by third parties or otherwise Under no circumstances shall NEWAVE its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties The technical data information and specifications are valid at the time of printing The UPS manufacturer reserves the right to modifications without prior notice As general policy NEWAVE does not recommend the use of any of its products in life support applications where failure or malfunction of the NEWAVE product can be reasonably expected to cause failure of the life support device or to significantly affect us safety or effectiveness NEWAVE does not recommend the use of any of its products in direct patient care NEWAVE will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to NEWAVE t
77. igure 1 3 Generator ON Connection 9 1 4 WAVEMON SHUTDOWN AND MANAGEMENTSOFTWARE 9 1 4 1 Why is UPS Management important By combining a UPS with network management products such as an SNMP protocol System administrators are guaranteed their data and their system will constantly be protected from corruption or data loss even in the event of an extended power failure or when batteries reach a critical low state In the event of a power disturbance system administrators can also monitor their network from a central location allowing an early detection of problems In fact utility power is unreliable at times ensuring that all network systems have constant power can be a difficult task The situation becomes even more complex if systems are managed across a Local Area Network LAN or Wide Area Network WAN around the world When a power failure occurs action can be taken to protect the system and its valuable data If no action is initiated by the operator this event can seriously damage the system The UPS software will react automatically in such a case and shutdown the operating system NEWAVE has found it important to have a complete solution for its UPS and is able to offer a wide range of monitoring remote controls for assuring the maximum protection degree to the NEWAVE customers 9 1 4 2 WAVEMON Shutdown and Monitoring Software WAVEMON Software is an external monitoring and shutdown software which was designed to operate with all NEWAVE
78. in Switzerland Modifications reserved Section 4 CONTENTS SECTION 4 AT OPERATION t 2 4 1 1 COMMISSIONING 20 0 000011 2 dus EE E E E E 2 4 1 2 1 Power Management Display 2 4 1 2 2 WN OG UO 5 m T 3 4 1 2 3 ec ce 3 4 1 2 4 ON OFF Start up and Shutdown 3 4 1 2 5 Definition of a Single Multi Cabinet Chain DIP Switch 1 9 4 BESORIPTIONOE THE EOD _____ _ 4 4 1 3 1 US SONS 4 4 1 3 2 CS 5 4 1 3 3 Even T 5 4 1 3 4 Measurements Screen 02000000100 0 5 4 1 3 5 1 VN 6 4 1 3 6 UP DAI cesta TS 6 4 1 3 7 A A eee ee ee ee ee 6 4 1 3 8 SS I 7 OPERATING MODES ssi nd RERUM ERN EVER PIU dM 7 4 1 4 1 Mode ON LINE INVERTER 7 4 1 4 2 Mode OFF LINE ECO or BYPASS 8 4 1 4 3 MAINTENANCE BYPASS PRI dosi 9 4 1 4 4 AZ 9 www newaveups com 00 9967 54 OPMPW33 GB 090406 doc Page 1 10 Printed in Switzerland Modifications rese
79. iodic maintenance e Requested air cooling flow should be granted e The air conditioning system should have sufficient amount of air cooling needed to keep the max room temperature rise at desired level e Dust or corrosive explosive gases must be absent e The place is vibration free e Only front access is necessary for service and maintenance e If the UPS will be installed in bayed enclosures partition walls have to be installed as well An ambient temperature of 15 to 25 Celsius degrees is recommended to achieve a long life of the UPS and batteries The cooling air entering the UPS must not exceed 40 Avoid high ambient temperature moisture and humidity The floor material should be non flammable and strong enough to support the heavy load www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 13 20 Printed in Switzerland Modifications reserved Section 1 1 4 2 POSITIONING OF UPS AND BATTERY CABINET 1 4 2 1 Final Transport Check before transporting the surface loading and use a adequate forklift to move the equipment to the final position HEAVY 1 4 2 2 Positioning UPS A minimum 20 cm rear space from the UPS to an obstruction is recommended for proper cooling as the air enters at bottom front and exits at unit rear see Fig 6 2 1 and 6 2 2 External Battery 15 recommended to install external battery cabinet s next to the UPS unit The external battery is recommended to be placed on left hand
80. lashing Green Scroll through the menu measurement and check their correctness Check battery polarity and voltage www newaveups com 00 9967 55 OPMPW33 GB 090406 doc Page 2 6 Printed in Switzerland Modifications reserved 10 11 12 13 14 15 16 17 18 19 Section 5 If the battery polarity and voltage are correct insert battery enclosure and or external battery fuses breakers Testing of Parallel Functions The load fuses in output Distribution Board are still open i e the loads are disconnected All UPS Modules are on INVERTER MODE Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels to turn the modules OFF On the LCD s message LOAD OFF SUPPLY FAILURE will appear Close Parallel Isolator IA2 1 position ON of Module 1 on LCD PARALLEL SW CLOSED will appear Press simultaneously the two ON OFF buttons on the UPS control panel PMD to turn the UPS ON On output Terminal Block there is now UPS power and on all LCD s LOAD PROTECTED will appear Close Parallel Isolator IA2 1 position ON of Module 2 on LCD PARALLEL SW CLOSED will appear Press simultaneously the two ON OFF buttons on the UPS control panel PMD to turn the UPS ON On output Terminal Block there is now UPS power and on all LCD s LOAD PROTECTED will appear now the two units are operating in parallel Perform step 11 and 12 until all the unit
81. lass efficiency Energy Operational cost savings TCO e Compact size Space saving of expensive floor space Small Footprint e Blade server friendly power No de rating with leading PF loads Full power from 0 9 lead to 0 73 lag Very low input current distortion Gen set power and installation cost saving THDi 2 3 5 100 load e Input Power Factor near unity Cost savings during installation and the entire lifecycle TCO www newaveups com 00 9967 CoverNETU OPMPWSS3 GB 091002 doc Page 7 8 Printed in Switzerland Modifications reserved Section 0 This page left intentionally blank www newaveups com 00 9967 CoverNETU OPMPWSS3 GB 091002 doc Page 8 8 Printed in Switzerland Modifications reserved Section 1 CONTENTS SECTION 1 1 1 SAFETY IN SC 2 1 1 1 DESCRIPITON OF SYMBOLS USED IN THIS 2 1 1 2 SYMBOLS CONTROLS AND 2 1 1 3 OPERATOR PRECAUTIONS sies dese 3 1 1 4 ENVIRONMENTAL CONSIDERAT IONS e De nios 4 1 1 5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING 4 1 1 6 NN dM KIM NE NIU 4 1 2 SYSTEM DESCRIPTION 5 1 2 1 MECHANICAL CHARACTERISTICS POWERWAVE 33 60 120
82. lative Air humidity a Max 9596 non condensing eese Totally front accessibility for service and maintenance no need for y side top or rear access Input and Output Power Cabling EE From the bottom on the front De rating factor for use at altitudes above 1000m sea level according IEC 62040 3 100 75 50 25 Efficiency AC AC up to at 1 0 depending on UPS power 95 5 95 5 95 94 596 Eco Mode efficiency at 10096 load 99 96 10 7 STANDARDS Safety IEC EN 62040 1 1 2003 IEC EN 60950 1 2001 A11 2004 Electromagnetic IEC EN 62040 2 2005 IEC EN61000 3 2 2000 Compatibility IEC EN61000 6 2 2001 EMC Classes C2 domestic or industrial In lt 16A C3 Cs Cs C3 C3 53 C3 industrial In gt 16 Performance IEC EN62040 3 2001 Product certification CE Degree of protection IP 20 www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 10 18 Printed in Switzerland Modifications reserved Section 10 10 8 COMMUNICATION Power Management Display PMD LCD display RS232 Sub D9 port For monitoring and integration in network management RS232 on USB port 9 9 9 1 Remote Shut down EMERGENCY OFF Normally closed Customer Interfaces Inputs 1 GEN ON Normally open DRY PORT 1 Programmable Customer s Inputs Normally open 1 Temp Sensor for Battery Control Customer Interfaces Outputs 5 voltage free contacts DRY PORT For remote signalling and automatic computer shutdown
83. low Blinking 1 times sec Interface is Slave 2 10 cabinet of a System LED Board Alarm indicates a possible replacement of the board On the Master board the following ports are active e The Input ports X1 e he Output port X2 3 1 3 JR1 RS485 INTERFACE FOR MULTIDROP The Computer Interface JR1 located on the distribution part is an intelligent RS485 serial port that allows to get from several UPS cabinets which are connected in parallel the complete system information by using the Multidrop connection kit For details see user manual Multidrop kit The connector JR1 is a standard RJ45 port 1 4 5 6 OX _7 22 8 RON ONO C1 USB PC Interface JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 1 1 X1 Customer Inputs X2 Customer interface on Phoenix Terminals X2 Potential free contacts detail see Section 3 1 2 JR2 5485 on RJ 45 port Remote panel connection JR1 85485 on 45 port Interface for Multidrop connection between several UPS cabinets SNMP Slot for optional SNMP card ONLY Newavewatch Slot for optional Modem Ethernet card ONLY JD8 Parallel BUS connector ONLY For paralleling cabinets use optional adapter 05 Parallel BUS Input Connector JD6 Parallel BUS Output Connector Example Distribution Interfaces WWW newaveups com 00 9967 S3 NEUT OPMPW33 GB 091002 doc Page 4 4 Printed
84. m and therefore does not provide power to the output For example if you perform the command LOAD TO BYPASS on any unit all the units will transfer the load simultaneously to mains and if you perform the command LOAD TO INVERTER on any unit all the UPS s will simultaneously transfer the load to the inverters The POWERWAVE 33 is paralleled for redundancy highest availability or for power parallel systems IMPORTANT The BYPASS MODE ECO MODE function of a parallel systems is the same as in single units of POWERWAVE 33 If in a parallel UPS system the load is transferred to the BYPASS load on mains and if the mains fails the UPS s will all be automatically transferred to inverter within 5msec WWW newaveups com 00 9967 56 NEUT OPMPWSS3 GB 090331 doc Page 2 6 Printed in Switzerland Modifications reserved Section 6 6 1 2 INSTALLATION INSTRUCTIONS 6 1 2 1 Introduction THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER NOTE IN ORDER TO ACHIEVE EQUAL LOAD SHARING BETWEEN THE UPS CABINETS THE INPUT CABLE LENGTHS FROM THE INPUT DISTRIBUTION BOARD TO THE UPS AND FROM THE OUTPUT CABLE TO THE OUTPUT DISTRIBUTION BOARD SHOULD BE THE SAME RESPECTIVELY WHEN CABLING THE UPS S BEWARE TO CONNECT INPUT AND OUTPUT WIRES TO THE CORRESPONDING TERMINALS RESPECTING THE SAME PHASE SEQUENCE UPS CABINETS EXAMPLE PHAS
85. n input cable for rectifier and bypass and dual feed separate input cable for rectifier and bypass www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 17 20 Printed in Switzerland Modifications reserved Section 1 1 5 1 2 Single Input Feed To achieve correct Input Cabling see Drawing Section 2 chapter 2 1 3 For single input feed connect the mains input cable to UPS Terminal Block according to the following table MAINS INPUT CABLE UPS TERMINAL Phase L1 Phase L2 Phase L3 NEUTRAL EARTH For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 2 1 3 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 1 5 1 3 Dual Input Feed To achieve correct input cabling see Terminal Block in Section 2 chapter 2 1 3 NOTE The UPS is supplied as standard version with facilities for a single cable feed for rectifier and bypass If dual feed is required unscrew the terminal bridges between UPS TERMINAL Rectifier Bypass For dual input feed connect the mains input cables to UPS Terminal according to following tables MAINS INPUT CABLE UPS TERMINAL BYPASS INPUT CABLE UPS TERMINAL Rectifier Bypass Phase LI Phase L1 Phase 12 1L2 Phase L3 113 For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 2 1 3 Under the connection terminal of the UPS there is a ca
86. n one Last UPS in the parallel configuration chain NOTE UPS is a Single UPS then it is seen as the First and Last in an imaginary chain For more details concerning the positions of the DIP Switch SW1 9 please refer to CONTENS SECTION 6 point 6 1 2 4 DIP Switch 1 9 Description of the LCD 4 1 1 4 Status Screens DESCRIPTION LCD DISPLAY 1 Load is protected by UPS power load is supplied LOAD S by inverter Normal Operation PROTECTED 2 Loadis not protected by UPS power it is supplied LOAD S by mains power load on bypass NOT PROTECTED 3 Load supply completely interrupted UPS has LOAD OFF 5 been switched off by ON OFF buttons SUPPLY FAILURE 4 UPS module is not supplying load anymore LOAD DISCONNECTED 5 The output switch is open PARALLEL SWITCH OPEN NOTE On the right hand side of the LCD there is a 3 digit indicator defining the UPS Position in the Multi UPS sysiem 5 stands for Single UPS The system consists only of one UPS stands for Parallel UPS in Multi UPS system and 01 stands for the first UPS MASTER in the Multi UPS system P02 stands for Parallel UPS in a Multi UPS system and 02 stands for the second UPS SLAVE in the Multi UPS system stands for Parallel UPS in a Multi UPS system and 03 stands for the third UPS SLAVE in the Multi UPS system The definition of the UPS Position in a parallel system and frame is achieved in the Men
87. ndards or with the local regulations Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Ensure that the earth connection is performed in accordance with the prescribed IEC Standards or with the local regulations 1 5 1 5 Connection of the Load To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions No mains voltage is present All loads are shut down and disconnected PMC is shut down and voltage free Before connecting the output power cables make sure that UPS is placed in its final and correct position Maintenance bypass is in position OFF Parallel Isolator IA2 is in position OFF Hemove the terminal cover of the UPS Connect the output power cable coming from the LV Distribution Board to the terminals of the UPS as shown in drawing in Section 2 Paragraph 2 1 3 Front view of the PowerWave 33 www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 19 20 Printed in Switzerland Modifications reserved Section 1 Installation Checklist 0 All packing materials and restraints have been removed from each cabinet Each cabinet in the UPS system 15 placed in the installed location All conduits and cables are properly routed to the UPS and auxiliary cabinets All power cables are properly sized and terminated
88. ns reserved Section 5 51 OPERATION PROCEDURES 5 1 1 START UP PROCEDURE THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT A WARNING AUTHORIZED BY THE MANUFACTURER Situation of UPS System before switching it on Dur Make sure the fuses for the supply of UPS System in the Input Distribution Board site are open Make sure all the input and output cabling has been performed correctly Verify that the Parallel Isolator Switch 1 2 is open Position OFF Verify that the Maintenance Switch IA1 is open and in Position OFF Make sure that the internal battery enclosure fuses and or the external battery cabinets fuses are open Bypass fuses F2 are inserted Start up procedure of PowerWave 33 1 Insert fuses for the supply of UPS System in the Input Distribution and check the input phase rotation The LED indicators LINE 1 and battery on UPS Module is lit green On LCD Display LOAD OFF SUPPLY FAILURE will appear UPS 1 Press both ON OFF Main Buttons to switch on UPS LCD panel must display LOAD DISCONNECTED PARALLEL SWITCH OPEN and the LED indicator will appear as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Flashing Green Check Command LOAD TO INVERTER LED indicator will appear as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY F
89. ommunication card with terminal blocks X1 See Section 3 Paragraph 3 1 2 2 for details In order to allow removal maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities be installed between the UPS and the stop button 1 2 Use a screened cable with 1 pair section of wires 0 5 mm and maximum length of 100 m Connect the cable as shown in Fig 1 2 REMOTE SHUT DOWN SWITCH N C 2 Normally Closed UPS Hemote shut down X1 X1 7 X1 8 Terminal Block Fig 1 2 Drawing of the wiring for the REMOTE SHUT DOWN SWITCH www newaveups com 00 9967 59 OPMPWSS3 GB 090406 doc Page 2 8 Printed in Switzerland Modifications reserved Section 9 9 1 3 GENERATOR ON FACILITIES The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS It is located at the bottom of the PowerWave 33 frame on communication card with terminal blocks X1 See Section 3 Paragraph 3 1 2 2 for details When used this facility disables the UPS static bypass and prevents the UPS from transferring the load on to the generator power supply and or block the battery charger during the time the UPS is supplied from the genset Please refer to Section 4 Paragraph 4 1 1 10 Generator alarm panel UPS Generator port d X1 2 F
90. omplete shutdown of a Parallel Configuration proceed in analogy to the shutdown procedures described in Paragraph 1 2 of section 5 www newaveups com 00 9967 56 OPMPWSS3 GB 090331 doc Page 6 6 Printed in Switzerland Modifications reserved Section 7 CONTENTS SECTION 7 MIEN NN 2 7 1 1 INTRODUC 2 2 ON cc ________ __6 _ _6___ __ 2 Bo etuer 2 BATER rr tee ere errr eter terre 2 BATIERYI MAINTENANCE 3 7 1 6 BATTERY DISPOSAL AND RECYCLING 3 www newaveups com 00 9967 S7 NEUT OPMPWSS3 GB 090331 doc Page 1 4 Printed in Switzerland Modifications reserved Section 7 7 1 MAINTENANCE 7 1 1 INTRODUCTION THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT A WARNING AUTHORIZED BY THE MANUFACTURER To ensure an optimum operation of the PowerWave 33 and a continuous and efficient protection of the connected load it is recommended to check the batteries every 6 months depending on the ambiance temperature 7 1 2 USER RESPONSIBILITIES There are no user serviceable parts contained within the UPS so the maintenance responsibilities of the user are minimal To maximize the useful working life and reliability of the UPS and its batteries the environment in whic
91. on 4 Actual Date and Time Set Up User DESCRIPTION 1 Set up Language Section 4 OUTPUT VOLTAGE V 230 230 230 OUTPUT CURRENT A 00 00 00 00 00 00 ACTIVE POWER KW 00 00 00 00 00 00 REACTIVE POWER kVAr 00 00 0000 00 00 APPARENT POWER 00 00 0000 00 00 OUTPUT POWER 00 00 00 00 00 00 BATT CAPACITY 00 00 LCD DISPLAY gt LOAD TO INVERTER LOAD TO BYPASS gt LOAD TO BYPASS PERFORM BATT TEST gt PERFORM BATT TEST NO MORE COMMANDS LCD DISPLAY UPS SERIAL NUMBER NW nnnnn DATE OF MANUFACTURE 15 01 2008 EPROM VERSION V 000 DATE dd mm yyyy TIME hh mm ss LCD DISPLAY gt SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS DEUTCH DUTCH SPANISH POLISH PORTOGUESE WWW newaveups com 00 9967 54 NEUT OPMPWSS GB 090406 Page 6 10 Printed in Switzerland Modifications reserved Section 4 2 Set up Date and Time gt SET UP DATE TIME SET UP BATT TEST DD MM YY 55 3 Set up battery test gt SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 REPETITIVE Y N YES NO 4 Set up operation with Gen Set gt SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK YES NO BYPASS LOCK YES NO 4 1 1 11 Set Up Service DESCRIPTION LCD DISPLAY 1 This Menu is reserved for authorized service gt SET UP SERVICE engineers It is not to be used by End Users PASSWORD 2 Type in password gt PASSWORD Password is necessar
92. oor of the UPS Check if it corresponds to the purchased material mentioned in the delivery note Newave UPS System C Powerwave 33 TM Made in Switzerland Power kVA Power factor 0 9 leading Input voltage V N Output voltage V N Input current A Output frequency Hz UPS Serial Bmw 1 3 5 BATTERIES AND STORAGE The standard batteries of the UPS are sealed maintenance free batteries mounted usually in an external battery cabinet and will typically be connected when the UPS is commissioned The battery life depends very much on the ambient temperature A temperature range between 18 and 23 C will achieve the optimum battery life If the UPS is delivered without batteries NEWAVE is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring 1 3 5 1 Storage of battery The battery life depends very much on the ambient temperature It is therefore important not to store the battery longer than 6 months at 20 C 3 months at 30 C and 2 months at 35 C storage temperature without a battery recharge For long term storage make sure that the battery is fully recharged every 6 months Before and after storing charge the battery Always store the batteries in dry clean cool environment in their original packaging If the packing container is removed protect the batteries from dust and humidity SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DI
93. or lt 80 load 40 15 3 240 138 V to 3x460 264 V for lt 60 load Input Frequency 35 70 Input Power Factor PF 0 99 100 load Inrush Current limited by soft start max In Input Voltage Tolerance ref to 3x400 230V for Loads in Input Distortion THDi Sine wave 3 5 100 load Max Input Power with rated output power and charged battery kW 57 5 76 6 95 7 114 9 153 2 191 5 output 1 0 Max Input Current with rated output power and charged battery A 83 3 111 138 7 166 5 222 output 1 0 Max Input Power with rated output power and discharged battery kW 63 3 84 3 105 3 126 4 168 5 210 7 output 1 0 Max Input Current with rated output power and discharged battery A 91 7 122 2 152 6 183 2 244 2 305 4 output 1 0 www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC Page 6 18 Printed in Switzerland Modifications reserved Section 10 10 3 1 GRAPH INPUT PF VERSUS LOAD Input Power factor Leading Input Power Factor 10 3 2 GRAPH INPUT DISTORTION THDi VERSUS LOAD Input Current Distortion THDi 11 5 25 9 5 A 7 5 I 5 5 H 2 3 5 1 5 25 50 75 100 Load www newaveups com 00 9967 510 NEUT TDSPW33 091002 DOC 7 18 Printed in Switzerland Modifications reserved Section 10 10 4 BATTERY CHARACTERISTICS UPS Range 60kVA 80kVA 120kVA 160 200kVA Fixed Number
94. order in one of the units This will transfer the LOAD to Inverter on the complete system all units On LCD panel LOAD PROTECTED will appear THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED www newaveups com 00 9967 55 OPMPWSS3 GB 090406 doc Page 6 6 Printed in Switzerland Modifications reserved Section 6 CONTENTS SECTION 6 61 PARALLEL 2 6 1 1 CONCEPT OF MULTI CABINET CONFIGURATION eene 2 6 1 2 INSTALLATION INSTRUC TIONS 3 6 1 2 1 3 6 1 2 2 ma Or UPS 6 eee 3 6 1 2 2 1 Connection of Parallel Communication Cables BUS lines 3 6 1 2 2 2 Parallel Adapter and DIP Switch 5 2 2 4 6 1 2 3 DIP Switch SW1 9 Settings nnne nnne nnns 4 6 1 2 4 BiU ea 4 6 1 2 5 ON OFF 5 6 1 2 6 5 6 1 2 7 Maintenance Bypass T 5 6 1 2 7 1 Redundant Parallel 240000 5 6 1 2 7 2 Capacity Parallel Configuration 5 6 1 2 8 ECO MODE
95. pability and connectivity s interaction Newave s Decentralized Parallel Architecture is based on stacking independent UPSs for power capacity increase or for redundancy purpose for power availability increase When operating in parallel configuration each POWERWAVE 33 can take the leadership role avoiding single points of failure in the parallel chain ensuring the highest level of power availability The most demanding Data Centres starts with low power before achieving its full capacity It is in this case essential to be able to recover the missing power requirement without risk for the applied load POWERWAVE 33 allows for system upgrades to meet the highest level of availability interruption free and without a temporary transfer the load to row mains by pass This Technical Specification provides detailed technical information on the mechanical electrical and environmental performance of the POWERWAVE 33 that can support to give answers to tender and end user requirements The POWERWAVE 33 was designed to respond to the most stringent safety EMC and other important UPS standards POWERWAVE 33 is a stand alone UPS which can be paralleled for power protection increase and or for redundancy purpose It offers 6 different power ranges 60 80 100 120 160 200kVA Up to 10 UPS can be paralleled together to achieving the maximum power capacity of 2000kVA using common or separate battery configuration Key Features of POWERWAVE 33 Best in c
96. quency 4 Battery Voltage 5 Battery Charger Current 6 Discharge Current 7 Rectifier Voltage of all three phases 8 Bypass Voltage of all three phases Section 4 LCD DISPLAY gt EVENT LOG MEASUREMENTS gt MEASUREMENTS COMMANDS gt COMMANDS UPS DATA gt SET UP DATA SET UP USER gt SET UP USER SET UP SERVICE gt SET UP SERVICE NO MORE MENU LCD DISPLAY 01 05 10 08 LOCAL LOAD OFF 02 05 10 08 LOCAL LOAD TO BYP 0 8104 LOCAL LOAD TO INV 03 05 10 08 14 37 14 LOCAL LOAD TO INV 14 38 59 14 38 56 LCD DISPLAY 00h 00m 50 00 BYPASS FREQUENCY HZ 50 00 BATTERY VOLTAGE V 0 0 0 0 CHARGE CUR 0 0 0 0 DISCHARGE CURRENT 00 00 RECTIFIER VOLTAGE V 230 230 230 BYPASS VOLTAGE V 230 230 230 WWW newaveups com 00 9967 54 NEUT OPMPWSS3 GB 090406 Page 5 10 Printed in Switzerland Modifications reserved 4 1 1 8 4 1 1 9 4 1 1 10 9 Output Voltage of all three phases 10 Output Current of all three phases 11 Active Output Power of all three phases 12 Reactive Output Power of all three phases 13 Apparent Output Power of all three phases 14 Output Power of all three phases 15 Battery capacity Commands Screen DESCRIPTION 1 Transfer Load to inverter 2 Transfer Load to bypass 3 Battery Test UPS Data DESCRIPTION 1 These general UPS Data are installed at the manufacturing plant 2 Manufacturing date 3 EPROM Versi
97. ree phase alternating current This symbol indicates the word phase The principal power switch is in the ON position The principal power switch is in the OFF position CAUTION REFER TO MANUAL Refer to the Operator s Manual for more information DANGER RISK OF ELECTRIC SHOCK There is a risk of electric shock present and you should observe associated warnings The UPS contains high voltages wwW newaveups com 00 9967 S1 NEUT OPMPWSS GB 091002 doc Page 2 20 Printed in Switzerland Modifications reserved Section 1 1 1 3 OPERATOR PRECAUTIONS The only user operations permitted are e Use of the LCD control panel LCD Display and of the Maintenance Bypass e Start up and shut down of the UPS of the user field excluding the commissioning start up e Operation of additional connectivity modules e SNMP adapters and their software e Modem GSM or Modem Ethernet adapters and their software e Multidrop Kit for paralleling connectivity information between multi UPS configurations The user must follow the precautions and only perform the described operations Also in these measures the operator of the USP System must adhere to the instructions in this manual Any deviations from the instructions could be dangerous to the user or cause accidental load loss NEWAVE SA DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH WRONG MANIPULATIONS OF THE UPS SYSTEM WARNING WARNING WARNING IT IS PROHIBIT
98. rved Section 4 41 OPERATION COMMISSIONING The PowerWave 33 is a high quality electronic machine that must be commissioned by a fully trained and authorized NEWAVE field service engineer before being put into use The commissioning of the UPS involves the connection of the UPS and battery the checking of the electrical installation and operating environment of the UPS the controlled start up and testing of the UPS and customer training OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT AUTHORIZED BY THE MANUFACTURER ONLY PERSONS WHICH HAVE BEEN TRAINED BY SERVICE TECHNICIANS OF THE MANUFACTURER OR HIS AUTHORIZED SERVICE PARTNERS ARE ALLOWED TO OPERATE ON THE CONTROL PANEL WITH CLOSED DOORS ALL OTHER INTERVENTIONS ON THE UPS SYSTEM HAVE TO BE DONE ONLY BY SERVICE TECHNICIANS OF THE MANUFACTURER The user friendly control panel is composed of three parts e POWER MANAGEMENT LCD DISPLAY PMD e LED INDICATORS e KEYS PowerWave 33 Figure 1 1 Control Panel 4 1 1 1 Power Management Display PMD The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS The menu driven LCD enables the access to the EVENT REGISTER Monitor the input and output U I f P Battery runtime To perform commands like start up and shut down of UPS and Load transfer from INVERTER to BYPASS and vice versa
99. shut down of INVERTER or load transfer from INVERTER to BYPASS and vice versa and finally it serves for the DIAGNOSIS SERVICE MODE for adjustments and testing for more details see the USER MANUAL of PowerWave 33 PowerWave 33 Power Management Display PMD of PowerWave 33 www newaveups com 00 9967 S10 NEUT TDSPW33 091002 DOC Page 11 18 Printed in Switzerland Modifications reserved Section 10 10 8 4 CUSTOMER INTERFACES Terminals X1 X2 10 8 5 CUSTOMER INPUTS DRY PORTs Terminal block X1 Connection of Remote Shut down facilities Generator Operation Customers specials see UM Section 9 OPTIONS 10 8 6 CUSTOMER OUTPUTS DRY PORTSs Terminal blocks X2 Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA max All the interfaces are connected to Phoenix Spring terminals with wires 0 5 mm X1 10 12 Vdc source X1 12Vdc Max 200mA load X1 8 Remote Shut down X1 ELM 7 12Vdc Do not remove the factory mounted bridge until an external remote shut down is connected X1 6 Temperature Battery 3 3Vdc If connected the battery charger current is batt temperature dependent X1 Customer IN 1 EXE 12Vdc Function on request to be defined X1 2 Customer 1 default as Generator Operation 12Vdc NC Generator ON X2 2 15 15
100. twork wide shut down or just for informing connected users The shut down procedure can be initiated on a low residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully software controlled www newaveups com 00 9967 59 OPMPWSS3 GB 090406 doc Page 5 8 Printed in Switzerland Modifications reserved Section 9 The small 125x70 mm External SNMP adapter comes with following interfaces 7 2 45 connector for 10 100 Base T auto switchable Serial Port for configuration 2 or optional ModBus interface Error Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS DC Supply 9 VDC or 9 36 VDC supply depending on model NOOR WN Figure 1 5 1 External SNMP Adapter The Internal SNMP Card can be inserted into an appropriate extension slot of the PMC This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software 474 423 Figure 1 5 2 Internal SNMP Adapter For detailed information please see Software Manual provided with the PMC Software CD ROM RCCMD Remote Console Command module for a multi server shutdown This stand alone software module is designed to receive and execute a command issued by a remote device Thanks to RCCMD it is possible to exe
101. u Service Set Up DESCRIPTION LCD DISPLAY Single UPS Systems SYSTEM CONFIGURATION SINGLE Parallel System e g first UPS cabinet SYSTEM CONFIGURATION PARALLEL Parallel System e g second UPS cabinet Slave LOAD OFF SUPPLY FAILURE The max no of UPS units is 10 www newaveups com 00 9967 54 OPMPW33 GB 090406 doc Page 4 10 Printed in Switzerland Modifications reserved 4 1 1 5 Main Menu Screen DESCRIPTION 1 Logging Control A log of the last 64 events is stored in the Power Management Display 2 Menu Measurements monitor voltages power frequencies currents autonomy etc 3 Command Menu enables to perform the commands Load to inverter Load to bypass battery test 4 The UPS Data are the UPS personalized information serial number 5 Various settings can be performed by the user Date Time automatic battery test etc 6 Various adjustments can be performed by the service staff 4 1 1 6 Event Log Screen DESCRIPTION 1 Logging Control log of the last 64 events is stored in the Power Management Display Every stored event 15 identified with a sequential number and time stamp By press ENTER the code of the event will be displayed Press ENTER to come back to the previous indication 2 3 4 All events and alarms are indicated with their date and time of appearance 4 1 1 7 Measurements Screen DESCRIPTION 1 Battery Runtime 2 UPS Output Frequency 3 Bypass Fre
102. ure the load will automatically be transferred from mains to inverter within 5 msec this is valid for single and parallel systems The battery charger remains active in the 55 The Bypass Mode is recommended only if the loads can tolerate interruptions of 3 5 ms transfer time from Bypass Mode to ON LINE Mode TO HAVE TO MOST ESSENTIAL SECURITY LEVEL WE RECOMMEND TO RUN THE UPS ON NORMAL OPERATION MODE MEANS UPS MODE www newaveups com 00 9967 54 OPMPW33 GB 090406 doc Page 8 10 Printed in Switzerland Modifications reserved Section 4 4 1 1 14 MAINTENANCE BYPASS Mode The Maintenance Bypass Mode is performed by means of the 1 BYPASS SWITCH on the front of the UPS POSITION OF SWITCH EFFECT Bypass Switch Closed Load supplied directly from mains LCD indication MANUAL BYP IS CLOSED LED Indicators will indicate as shown in table below Bypass Switch Open Normal operating condition Load supplied by inverter LCD indication MANUAL BYP IS OPEN LED Indicators will indicate as shown in table below MAINTENANCE BYPASS Bypass Switch LED Indicator ON OFF LINE 1 LINE 2 Green BYPASS OFF BATTERY Green Before transferring the load to Maintenance Bypass IA1 always make sure all the UPS modules are in the Bypass Mode ECO Mode ON OPERATION MODE MANUAL BYPASS THE LOAD IS NOT PROTECTED AGAINST ANY MAINS FAILURES OR MAINS DISTURBANCES
103. ure that the connections are performed under the following conditions No mains voltage is present in the UPS the loads are disconnected e The UPS and the external battery are voltage free To verify the complete shut down of the PowerWave 33 perform following steps 1 Make sure that the fuses feeding the UPS in the input Distribution Board are all open and no power is fed to the UPS 2 Make sure the MAINTENANCE BYPASS IA1 is open position OFF 3 Make sure the battery fuses in the external battery cabinet or racks and on the UPS are open 4 Connect Earth PE between the UPS and external battery cabinet 5 Connect the corresponding terminals between UPS and external battery cabinet according to drawing www newaveups com 00 9967 52 NEUT OPMPW33 GB 090617 doc Page 8 10 Printed in Switzerland Modifications reserved Section 2 2 3 1 4 Terminals for External Battery connection External Battery for separate Batteries per UPS
104. uters can be shut down in a RCCMD environment RCCMD Remote Console Command is additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system 9 1 5 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules Figure 1 5 SNMP Adapter The adapter be configured via Telnet Web Browser or serial connection Terminal For normal operation at least one network connection Ethernet is required The SNMP adapter can be used utilizing the RCCMD send function for an automatic ne
105. ve 33 there is a possibility to have additional battery enclosure In the drawing below different Battery enclosures are shown NOTE Within the battery enclosures amp B only 28Ah or 24 Ah battery are allowed 40 50 blocks Battery Enclosure A max 80 blocks Battery Enclosure B max 120 blocks g 0 8 d 23 Li rn a NOTE Set up the correct number of battery blocks Control Panel Menu Service Set Up The integrated battery enclosures are part of the UPS therefore cannot be defined as a separate battery cabinet BAT ENCA BAT ENC B Only for 60 80 and 100kVA Only 60 80 100kVA BAT ENCA amp B 80 Batt Blocks for 120 Batt Blocks for 28Ah mounted on 16 28Ah mounted on 24 shelves 5 blocks shelf shelves 5 blocks shelf Configuration accommodates www newaveups com 00 9967 52 OPMPWS33 GB 090617 doc Page 6 10 Printed in Switzerland Modifications reserved Section 2 The integrated battery UPS amp UPS amp enclosures are part of the UPS therefore cannot be BAT ENC A BAT ENC B defined as a separate battery Only 60 80 and 100kVA Only for 60 80 and 100kVA cabinet Strings 2 3 Terminals 3 x M8 3 x M8 Fuse Type Very Fast i 2 x 3 x 100A 3x 3x 100A acting Dimensions of UPS and 970x1820x750 1180x1820x750 battery Side WxHxD Weight w o trays w o 2 batteries kg Y i
106. wer redundancy purpose www newaveups com 00 9967 51 OPMPWSS GB 091002 doc Page 8 20 Printed in Switzerland Modifications reserved Section 1 1 2 6 WARRANTY The UPS supplied is warranted against defects in design materials for a period of twelve 12 months from its original date of commissioning or fifteen 15 months from the date of original delivery whatever comes first unless agreed differently between Newave and the partner or customer Refer to 1 2 7 Extended warranty Transportation cost of warranted material is not included in the warranty and has to be paid by the end user Do not return anything without written authorization from NEWAVE or your closest service centre NEWAVE or the closest service centre will give you further instructions how to proceed Any product must be returned to NEWAVE headquarter in Quartino with transportation charges prepaid and must be accompanied by a description of the failure Products without description will not be handled The warranty is invalidated if the UPS has not been installed and or commissioned by duly trained personnel of authorised subsidiaries or distributors The warranty does not apply in any case of damage or loss caused by misuse negligence unauthorized repair or modification incorrect installation and commissioning inappropriate environmental conditions accident act of God or inappropriate application If the UPS fails to conform to the above within t
107. y to enter Service Manual OPERATING MODES 4 1 1 12 Mode ON LINE INVERTER MODE The ON LINE Mode is the UPS Operating Mode in which the load is supplied through the RECTIFIER and INVERTER LINE 2 BY PASS LED Indicator LINE 1 Green mi LINE 2 Green BYPASS INVERTER BATTERY LINE INV H BATT Using the control panel see figure 1 1 the UPS can easily be transferred to the ON LINE Mode The ON LINE Mode provides the highest degree of protection especially in the event of a mains disturbance or failure This operating mode is always recommended if the critical loads computer systems will not tolerate any interruption of the supply not even the shortest www newaveups com 00 9967 54 OPMPWSS3 GB 090406 doc Page 7 10 Printed in Switzerland Modifications reserved Section 4 In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass mains supply transfer time 0 4 1 1 13 Mode OFF LINE ECO or BYPASS MODE In the OFF Line Mode the load is supplied from the mains through the static bypass Using the control panel see figure 1 1 the UPS may be easily transferred to Bypass Mode LINE 2 EY PAS5 LED Indicator LINE 1 Eds LINE 2 BYPASS E LIME 1 INY When the UPS is operating Bypass Mode the efficiency of the system is higher In the event of a mains fail

PowerWave 33 USER MANUAL

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